JP4585781B2 - Coloring composition and color filter - Google Patents
Coloring composition and color filter Download PDFInfo
- Publication number
- JP4585781B2 JP4585781B2 JP2004091288A JP2004091288A JP4585781B2 JP 4585781 B2 JP4585781 B2 JP 4585781B2 JP 2004091288 A JP2004091288 A JP 2004091288A JP 2004091288 A JP2004091288 A JP 2004091288A JP 4585781 B2 JP4585781 B2 JP 4585781B2
- Authority
- JP
- Japan
- Prior art keywords
- pigment
- derivative
- parts
- dye
- yellow
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000203 mixture Substances 0.000 title claims description 111
- 238000004040 coloring Methods 0.000 title claims description 31
- 239000000049 pigment Substances 0.000 claims description 174
- 239000000975 dye Substances 0.000 claims description 134
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims description 46
- 229940067265 pigment yellow 138 Drugs 0.000 claims description 46
- 229920005989 resin Polymers 0.000 claims description 44
- 239000011347 resin Substances 0.000 claims description 44
- 239000012860 organic pigment Substances 0.000 claims description 22
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 claims description 16
- 239000002270 dispersing agent Substances 0.000 claims description 15
- FYNROBRQIVCIQF-UHFFFAOYSA-N pyrrolo[3,2-b]pyrrole-5,6-dione Chemical compound C1=CN=C2C(=O)C(=O)N=C21 FYNROBRQIVCIQF-UHFFFAOYSA-N 0.000 claims description 15
- 150000001875 compounds Chemical class 0.000 claims description 13
- 239000000987 azo dye Substances 0.000 claims description 12
- PXZQEOJJUGGUIB-UHFFFAOYSA-N isoindolin-1-one Chemical compound C1=CC=C2C(=O)NCC2=C1 PXZQEOJJUGGUIB-UHFFFAOYSA-N 0.000 claims description 12
- GWVMLCQWXVFZCN-UHFFFAOYSA-N isoindoline Chemical compound C1=CC=C2CNCC2=C1 GWVMLCQWXVFZCN-UHFFFAOYSA-N 0.000 claims description 12
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 claims description 12
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical group C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 10
- PPSZHCXTGRHULJ-UHFFFAOYSA-N dioxazine Chemical compound O1ON=CC=C1 PPSZHCXTGRHULJ-UHFFFAOYSA-N 0.000 claims description 9
- 125000000217 alkyl group Chemical group 0.000 claims description 8
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 claims description 6
- 239000011669 selenium Substances 0.000 claims description 6
- 229910052711 selenium Inorganic materials 0.000 claims description 6
- 239000001000 anthraquinone dye Substances 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- 239000002243 precursor Substances 0.000 claims description 4
- 125000002947 alkylene group Chemical group 0.000 claims description 3
- DGBWPZSGHAXYGK-UHFFFAOYSA-N perinone Chemical compound C12=NC3=CC=CC=C3N2C(=O)C2=CC=C3C4=C2C1=CC=C4C(=O)N1C2=CC=CC=C2N=C13 DGBWPZSGHAXYGK-UHFFFAOYSA-N 0.000 claims description 3
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 claims description 3
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 claims description 3
- 239000001007 phthalocyanine dye Substances 0.000 claims description 3
- JOUDBUYBGJYFFP-FOCLMDBBSA-N thioindigo Chemical compound S\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2S1 JOUDBUYBGJYFFP-FOCLMDBBSA-N 0.000 claims description 3
- 239000000434 metal complex dye Substances 0.000 claims description 2
- 238000007334 copolymerization reaction Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 135
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 102
- 239000000243 solution Substances 0.000 description 83
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 81
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 74
- 239000000463 material Substances 0.000 description 59
- 230000015572 biosynthetic process Effects 0.000 description 46
- 238000003786 synthesis reaction Methods 0.000 description 44
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 42
- 239000010408 film Substances 0.000 description 40
- -1 Na or K Chemical class 0.000 description 37
- 239000011780 sodium chloride Substances 0.000 description 37
- 238000000034 method Methods 0.000 description 35
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 34
- 239000000047 product Substances 0.000 description 34
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 29
- 239000000758 substrate Substances 0.000 description 28
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 27
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 27
- 238000002360 preparation method Methods 0.000 description 26
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 25
- 239000003513 alkali Substances 0.000 description 25
- 235000011114 ammonium hydroxide Nutrition 0.000 description 25
- 150000003863 ammonium salts Chemical class 0.000 description 23
- 229920000642 polymer Polymers 0.000 description 22
- 239000006185 dispersion Substances 0.000 description 21
- 239000002244 precipitate Substances 0.000 description 21
- 239000004925 Acrylic resin Substances 0.000 description 20
- 229920000178 Acrylic resin Polymers 0.000 description 20
- 238000010438 heat treatment Methods 0.000 description 20
- 239000002253 acid Substances 0.000 description 19
- 230000000052 comparative effect Effects 0.000 description 19
- 238000011161 development Methods 0.000 description 19
- 239000002002 slurry Substances 0.000 description 18
- 239000001052 yellow pigment Substances 0.000 description 17
- 238000006243 chemical reaction Methods 0.000 description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 238000001035 drying Methods 0.000 description 15
- 125000001424 substituent group Chemical group 0.000 description 15
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 14
- 229910052757 nitrogen Inorganic materials 0.000 description 14
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 13
- RBTKNAXYKSUFRK-UHFFFAOYSA-N heliogen blue Chemical compound [Cu].[N-]1C2=C(C=CC=C3)C3=C1N=C([N-]1)C3=CC=CC=C3C1=NC([N-]1)=C(C=CC=C3)C3=C1N=C([N-]1)C3=CC=CC=C3C1=N2 RBTKNAXYKSUFRK-UHFFFAOYSA-N 0.000 description 13
- 239000004973 liquid crystal related substance Substances 0.000 description 13
- 238000003756 stirring Methods 0.000 description 13
- 150000003458 sulfonic acid derivatives Chemical class 0.000 description 13
- 239000013078 crystal Substances 0.000 description 12
- 239000007788 liquid Substances 0.000 description 12
- 239000003086 colorant Substances 0.000 description 11
- 239000005457 ice water Substances 0.000 description 11
- 239000003999 initiator Substances 0.000 description 11
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 10
- 150000004056 anthraquinones Chemical class 0.000 description 10
- 238000007639 printing Methods 0.000 description 10
- 239000010935 stainless steel Substances 0.000 description 10
- 229910001220 stainless steel Inorganic materials 0.000 description 10
- MYONAGGJKCJOBT-UHFFFAOYSA-N benzimidazol-2-one Chemical compound C1=CC=CC2=NC(=O)N=C21 MYONAGGJKCJOBT-UHFFFAOYSA-N 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 229920001577 copolymer Polymers 0.000 description 9
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 9
- 239000002904 solvent Substances 0.000 description 9
- 150000001412 amines Chemical class 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 8
- 239000003822 epoxy resin Substances 0.000 description 8
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 8
- 229920000647 polyepoxide Polymers 0.000 description 8
- 239000001054 red pigment Substances 0.000 description 8
- 238000003860 storage Methods 0.000 description 8
- 229910052727 yttrium Inorganic materials 0.000 description 8
- 239000007864 aqueous solution Substances 0.000 description 7
- XTHPWXDJESJLNJ-UHFFFAOYSA-N chlorosulfonic acid Substances OS(Cl)(=O)=O XTHPWXDJESJLNJ-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 238000001914 filtration Methods 0.000 description 7
- 239000011521 glass Substances 0.000 description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 7
- 239000000976 ink Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 7
- 238000001179 sorption measurement Methods 0.000 description 7
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 6
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 6
- 125000003277 amino group Chemical group 0.000 description 6
- 230000008859 change Effects 0.000 description 6
- 239000000460 chlorine Substances 0.000 description 6
- 239000001056 green pigment Substances 0.000 description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 6
- 150000003839 salts Chemical group 0.000 description 6
- 239000000725 suspension Substances 0.000 description 6
- KEQGZUUPPQEDPF-UHFFFAOYSA-N 1,3-dichloro-5,5-dimethylimidazolidine-2,4-dione Chemical compound CC1(C)N(Cl)C(=O)N(Cl)C1=O KEQGZUUPPQEDPF-UHFFFAOYSA-N 0.000 description 5
- SLRODBFAEVRJJH-UHFFFAOYSA-N 9-oxo-10h-acridine-1-sulfonic acid Chemical class N1C2=CC=CC=C2C(=O)C2=C1C=CC=C2S(=O)(=O)O SLRODBFAEVRJJH-UHFFFAOYSA-N 0.000 description 5
- 241000720945 Hosta Species 0.000 description 5
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 5
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 5
- 230000002378 acidificating effect Effects 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 5
- 239000012066 reaction slurry Substances 0.000 description 5
- 238000006277 sulfonation reaction Methods 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- ZEHOVWPIGREOPO-UHFFFAOYSA-N 4,5,6,7-tetrachloro-2-[2-(4,5,6,7-tetrachloro-1,3-dioxoinden-2-yl)quinolin-8-yl]isoindole-1,3-dione Chemical compound O=C1C(C(=C(Cl)C(Cl)=C2Cl)Cl)=C2C(=O)N1C(C1=N2)=CC=CC1=CC=C2C1C(=O)C2=C(Cl)C(Cl)=C(Cl)C(Cl)=C2C1=O ZEHOVWPIGREOPO-UHFFFAOYSA-N 0.000 description 4
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 4
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- MGNCLNQXLYJVJD-UHFFFAOYSA-N cyanuric chloride Chemical compound ClC1=NC(Cl)=NC(Cl)=N1 MGNCLNQXLYJVJD-UHFFFAOYSA-N 0.000 description 4
- 150000005125 dioxazines Chemical class 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- JRJLLXQDXANQEC-UHFFFAOYSA-N fastogen green y Chemical compound [Cu+2].[N-]1C(N=C2C3=C(Cl)C(Cl)=C(Br)C(Cl)=C3C(N=C3C4=C(Br)C(Cl)=C(Br)C(Cl)=C4C(=N4)[N-]3)=N2)=C(C(Br)=C(Cl)C(Br)=C2Cl)C2=C1N=C1C2=C(Cl)C(Cl)=C(Cl)C(Br)=C2C4=N1 JRJLLXQDXANQEC-UHFFFAOYSA-N 0.000 description 4
- 235000019239 indanthrene blue RS Nutrition 0.000 description 4
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- 125000005017 substituted alkenyl group Chemical group 0.000 description 4
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- 238000005406 washing Methods 0.000 description 4
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 3
- PVOAHINGSUIXLS-UHFFFAOYSA-N 1-Methylpiperazine Chemical compound CN1CCNCC1 PVOAHINGSUIXLS-UHFFFAOYSA-N 0.000 description 3
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- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
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- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
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- 125000000664 diazo group Chemical group [N-]=[N+]=[*] 0.000 description 3
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- NJBCRXCAPCODGX-UHFFFAOYSA-N 2-methyl-n-(2-methylpropyl)propan-1-amine Chemical compound CC(C)CNCC(C)C NJBCRXCAPCODGX-UHFFFAOYSA-N 0.000 description 2
- UJOBWOGCFQCDNV-UHFFFAOYSA-N 9H-carbazole Chemical compound C1=CC=C2C3=CC=CC=C3NC2=C1 UJOBWOGCFQCDNV-UHFFFAOYSA-N 0.000 description 2
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Landscapes
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Description
本発明は、例えば、カラー液晶表示装置、カラー撮像管素子等に用いられるカラーフィルタ、およびそれに利用しうる着色組成物に関する。 The present invention relates to a color filter used for, for example, a color liquid crystal display device, a color image pickup tube element, and the like, and a coloring composition that can be used therefor.
カラーフィルタは、ガラス等の透明な基板の表面に2種以上の異なる色相の微細な帯(ストライプ)状のフィルタセグメントを平行または交差して配置したもの、あるいは微細なフィルタセグメントを縦横一定の配列で配置したものからなっている。フィルタセグメントは、数ミクロン〜数100ミクロンと微細であり、しかも色相毎に所定の配列で整然と配置されている。
カラー液晶表示装置に用いられているカラーフィルタの上には、一般に液晶を駆動させるための透明電極が蒸着あるいはスパッタリングにより形成され、さらにその上に液晶を一定方向に配向させるための配向膜が形成されている。これらの透明電極および配向膜の性能を充分に得るには、その形成工程を一般に200℃以上、好ましくは230℃以上の高温で行う必要がある。
A color filter has two or more kinds of fine band (striped) filter segments arranged in parallel or intersecting with each other on the surface of a transparent substrate such as glass, or the fine filter segments are arranged vertically and horizontally. It is made up of those arranged in The filter segments are as fine as several microns to several hundreds of microns, and are regularly arranged in a predetermined arrangement for each hue.
On the color filter used in the color liquid crystal display device, a transparent electrode for driving the liquid crystal is generally formed by vapor deposition or sputtering, and an alignment film for aligning the liquid crystal in a certain direction is formed thereon. Has been. In order to sufficiently obtain the performance of these transparent electrodes and alignment films, it is necessary to perform the formation process at a high temperature of generally 200 ° C. or higher, preferably 230 ° C. or higher.
このため、現在、カラーフィルタの製造方法としては、耐光性、耐熱性に優れる顔料を着色剤とする顔料分散法と呼ばれる方法が主流となっており、主に下記の2通りの方法でカラーフィルタが製造されている。
第1の方法では、感光性透明樹脂溶液中に顔料を分散した着色組成物をガラス等の透明基板に塗布し、乾燥により溶剤を除去した後、一つのフィルタ色のパターン露光を行い、次いで未露光部を現像工程で除去して1色目のパターンを形成し、必要に応じて加熱等の処理を加えた後、同様の操作を全フィルタ色について順次繰り返すことによりカラーフィルタを製造する。
Therefore, at present, as a method for producing a color filter, a method called a pigment dispersion method using a pigment having excellent light resistance and heat resistance as a colorant is mainly used. The color filter is mainly produced by the following two methods. Is manufactured.
In the first method, a colored composition in which a pigment is dispersed in a photosensitive transparent resin solution is applied to a transparent substrate such as glass, the solvent is removed by drying, a pattern exposure of one filter color is performed, and The exposed portion is removed in the development step to form a first color pattern, and after processing such as heating as necessary, the same operation is sequentially repeated for all filter colors to produce a color filter.
第2の方法では、透明樹脂溶液中に顔料を分散した着色組成物をガラス等の透明基板に塗布し、乾燥により溶剤を除去した後、その塗膜上にポジ型レジスト等のレジストを塗布し、一つのフィルタ色のパターン露光を行い、現像してレジストパターンを形成し、これをエッチングレジストとして、レジストパターンの付着していない顔料分散塗膜をエッチング液で除去し、レジスト塗膜を剥離して1色目のパターンを形成する。必要により加熱等の処理を加えた後、同様の操作を全フィルタ色について順次繰り返すことによりカラーフィルタを製造する。なお、レジストの現像と顔料分散塗膜のエッチングを同時に行うこともできる。 In the second method, a colored composition in which a pigment is dispersed in a transparent resin solution is applied to a transparent substrate such as glass, the solvent is removed by drying, and then a resist such as a positive resist is applied on the coating film. , Pattern exposure of one filter color is performed and developed to form a resist pattern. Using this as an etching resist, the pigment-dispersed coating film without the resist pattern is removed with an etching solution, and the resist coating film is peeled off. To form a first color pattern. After processing such as heating as necessary, the same operation is sequentially repeated for all filter colors to produce a color filter. Note that the development of the resist and the etching of the pigment-dispersed coating film can be performed simultaneously.
このようなカラーフィルタの製造にあたっては、着色組成物における顔料の分散性が重要であり、分散性の低い着色組成物を用いてカラーフィルタを製造すると、コントラストの低下等の原因となる。
そこで、フィルタセグメントの製造には、分散剤を含む着色組成物が用いられ、分散剤として、C.I. Pigment Yellow138のスルホン化物をフリー、または金属アルカリ水溶液またはアミン水溶液で中和してなる塩であるC.I. Pigment Yellow138のスルホン化誘導体が知られている(例えば、特許文献1及び2参照)。
Therefore, for the production of the filter segment, a coloring composition containing a dispersant is used. As a dispersant, a sulfonated product of CI Pigment Yellow 138 is free or is a salt formed by neutralizing with a metal alkali aqueous solution or an amine aqueous solution. Sulfonated derivatives of Pigment Yellow 138 are known (see, for example, Patent Documents 1 and 2).
しかし、分散安定性、保存安定性、フィルタセグメントを形成する際の塗布均一性など、カラーフィルタの製造に用いられる着色組成物の物性に対する要求が高まっている状況下においては、従来から使用されている着色組成物では、その対応が困難になってきている。特に近年では、テレビモニタ用途で液晶表示装置が適用されており、パネルを作成するためには顔料分を多く含む高濃度カラーフィルタが求められている。
そこで、本発明は、分散安定性に優れ、特に保存安定性等が高い着色組成物、およびそれを用いたカラーフィルタを目的とする。
However, it has been used in the past in situations where there are increasing demands on the physical properties of the colored composition used in the production of color filters, such as dispersion stability, storage stability, and coating uniformity when forming filter segments. In the case of colored compositions, it is difficult to cope with them. Particularly in recent years, liquid crystal display devices have been applied for television monitor applications, and in order to produce panels, high-density color filters containing a large amount of pigment are required.
Therefore, the present invention has an object of a colored composition having excellent dispersion stability and particularly high storage stability, and a color filter using the same.
本発明における着色組成物は、スルホン化色素誘導体を遊離酸タイプや有機アミンとの造塩タイプではなく、Na、K等のアルカリ金属、Ca、Ba等のアルカリ土類金属でもなく、アルミニウムで造塩したものを用いることにより、高い保存安定性を発揮させたものである。
即ち、本発明の着色組成物は、透明樹脂、その前駆体またはそれらの混合物からなる顔料担体と、該顔料担体に分散された有機顔料およびスルホン化色素誘導体のアルミニウム塩を含有することを特徴とするものである。
ここで、スルホン化色素誘導体のアルミニウム塩を構成する色素は、C.I. Pigment Yellow138であることが望ましい。
さらに、樹脂型分散剤を含有することが望ましい。
樹脂型分散剤としては塩基性樹脂型分散剤が望ましい。
さらに、下記一般式(1)で表される化合物(a)と他のエチレン性不飽和二重結合を有する化合物(b)とを共重合してなる樹脂を含有することが望ましい。
The colored composition in the present invention is not made of a sulfonated dye derivative with a free acid type or a salt-forming type with an organic amine, but is made of aluminum, not an alkali metal such as Na or K, or an alkaline earth metal such as Ca or Ba. By using a salted product, high storage stability is exhibited.
That is, the coloring composition of the present invention comprises a pigment carrier made of a transparent resin, a precursor thereof or a mixture thereof, an organic pigment dispersed in the pigment carrier, and an aluminum salt of a sulfonated dye derivative. To do.
Here, the pigment constituting the aluminum salt of the sulfonated pigment derivative is desirably CI Pigment Yellow 138.
Furthermore, it is desirable to contain a resin type dispersant.
As the resin type dispersant, a basic resin type dispersant is desirable.
Furthermore, it is desirable to contain a resin obtained by copolymerizing a compound (a) represented by the following general formula (1) and another compound (b) having an ethylenically unsaturated double bond.
一般式(1)
本発明のカラーフィルタは、上記着色組成物から形成されるフィルタセグメントを具備することを特徴とするものである。 The color filter of this invention comprises the filter segment formed from the said coloring composition, It is characterized by the above-mentioned.
本発明によれば、分散安定性に優れ、特に保存安定性等が高い着色組成物が得られる。
そして、本発明の着色組成物を用いることにより、均一なフィルタセグメントを具備するカラーフィルタを製造することができる。
According to the present invention, a colored composition having excellent dispersion stability and particularly high storage stability can be obtained.
And the color filter which comprises a uniform filter segment can be manufactured by using the coloring composition of this invention.
本発明の着色組成物に用いられるスルホン化色素誘導体のアルミニウム塩は、色素をスルホン化した後にアルミニウムで造塩してなるものであり、顔料の分散に優れ、分散後の顔料の再凝集を防止する効果が大きい。そのため、スルホン化色素誘導体のアルミニウム塩を用いて有機顔料を顔料担体中に分散してなる着色組成物を用いた場合には、安定性に優れたカラーフィルタが得られる。 The aluminum salt of the sulfonated dye derivative used in the coloring composition of the present invention is formed by forming a salt with aluminum after sulfonating the dye, and is excellent in dispersing the pigment and preventing reaggregation of the pigment after dispersion. Great effect. Therefore, when a colored composition obtained by dispersing an organic pigment in a pigment carrier using an aluminum salt of a sulfonated dye derivative, a color filter having excellent stability can be obtained.
スルホン化色素誘導体を構成する色素としては、例えば、ジケトピロロピロール系色素、アゾ、ジスアゾ、ポリアゾ等のアゾ系色素、フタロシアニン系色素、ジアミノジアントラキノン、アントラピリミジン、フラバントロン、アントアントロン、インダントロン、ピラントロン、ビオラントロン等のアントラキノン系色素、キナクリドン系色素、ジオキサジン系色素、ペリノン系色素、ペリレン系色素、チオインジゴ系色素、イソインドリン系色素、イソインドリノン系色素、キノフタロン系色素、スレン系色素、金属錯体系色素等が挙げられる。 Examples of the dye constituting the sulfonated dye derivative include diketopyrrolopyrrole dyes, azo dyes such as azo, disazo, polyazo, phthalocyanine dyes, diaminodianthraquinone, anthrapyrimidine, flavantron, anthanthrone, and indanthrone. Anthraquinone dyes such as pyranthrone, violanthrone, quinacridone dyes, dioxazine dyes, perinone dyes, perylene dyes, thioindigo dyes, isoindoline dyes, isoindolinone dyes, quinophthalone dyes, selenium dyes, metals And complex dyes.
また、色素には、一般には色素と呼ばれていないナフタレン系、アントラキノン系等の淡黄色の芳香族多環化合物も含まれる。なお、色素は、これらに限定されるものではない。
色素のなかでは、キノフタロン系色素、特にキノフタロン系黄色顔料C.I. Pigment Yellow138が、該色素から構成されるスルホン化色素誘導体のアルミニウム塩を含む着色組成物の生産性、分散安定性、耐熱性、耐光性、耐溶剤性等に優れているため好ましい。
キノフタロン系黄色顔料C.I. Pigment Yellow138から構成されるスルホン化色素誘導体のアルミニウム塩は、下記一般式(2)で表される化合物であり、青味の黄色を呈している。
The dye also includes light yellow aromatic polycyclic compounds such as naphthalene and anthraquinone which are not generally called dyes. In addition, a pigment | dye is not limited to these.
Among the dyes, quinophthalone dyes, particularly quinophthalone yellow pigment CI Pigment Yellow 138 is a product of coloring composition containing an aluminum salt of a sulfonated dye derivative composed of the dye, dispersion stability, heat resistance, light resistance It is preferable because of its excellent solvent resistance.
An aluminum salt of a sulfonated dye derivative composed of the quinophthalone yellow pigment CI Pigment Yellow 138 is a compound represented by the following general formula (2), and has a bluish yellow color.
一般式(2)
スルホン化色素誘導体のアルミニウム塩は、常法により合成されるが、次の方法が工業的に有利である。
すなわち、濃硫酸または発煙硫酸中に色素を添加し、加熱してスルホン化を行う。次いで、この反応溶液を大量の氷水中へ注入して析出するスルホン酸誘導体をフィルタープレス等で濾別、水洗する。得られたスルホン酸誘導体の水ペーストを多量の水へ再分散し、水酸化ナトリウム水溶液を用いてpHを弱アルカリに調整後、硫酸アルミニウム水溶液を徐々に添加してスルホン酸を造塩し、アルミニウム塩を形成させる方法である。この後、濾別、水洗、乾燥、粉砕の工程を経て、粉末状のスルホン化色素誘導体のアルミニウム塩を得ることができる。
The aluminum salt of the sulfonated dye derivative is synthesized by a conventional method, but the following method is industrially advantageous.
That is, a dye is added to concentrated sulfuric acid or fuming sulfuric acid, and the mixture is heated to perform sulfonation. Next, the reaction solution is poured into a large amount of ice water, and the sulfonic acid derivative precipitated is filtered off with a filter press or the like and washed with water. The resulting aqueous paste of sulfonic acid derivative was redispersed in a large amount of water, adjusted to a weak alkali with aqueous sodium hydroxide solution, and then gradually added with aqueous aluminum sulfate solution to form sulfonic acid, This is a method of forming a salt. Thereafter, a powdered aluminum salt of a sulfonated dye derivative can be obtained through steps of filtration, washing with water, drying, and pulverization.
着色組成物に用いられる有機顔料としては、一般に市販されているものを用いることができ、形成するフィルタセグメントの色相に応じて、染料、天然色素、無機顔料を併用することができる。
有機顔料としては、発色性が高く、且つ耐熱性、特に耐熱分解性の高いものが好適に用いられる。有機顔料等は、単独でまたは2種類以上を混合して用いることができる。
また、有機顔料は、ソルトミリング、アシッドペースティング等により微細化したものであってもよい。
以下に、本発明の着色組成物に使用可能な有機顔料の具体例を、カラーインデックス番号で示す。
As the organic pigment used in the coloring composition, commercially available ones can be used, and dyes, natural pigments, and inorganic pigments can be used in combination according to the hue of the filter segment to be formed.
As the organic pigment, those having high color developability and high heat resistance, particularly high heat decomposition resistance are preferably used. An organic pigment etc. can be used individually or in mixture of 2 or more types.
Further, the organic pigment may be refined by salt milling, acid pasting or the like.
Below, the specific example of the organic pigment which can be used for the coloring composition of this invention is shown with a color index number.
本発明の着色組成物から赤色フィルタセグメントを形成する場合には、C.I. Pigment Red 7、14、41、48:1、48:2、48:3、48:4、81:1、81:2、81:3、146、177、178、184、185、187、200、202、208、210、246、254、255、264、270、272等の赤色顔料を用いることができる。
本発明の着色組成物から緑色フィルタセグメントを形成する場合には、C.I. Pigment Green 7、10、36、37等の緑色顔料を用いることができる。
本発明の着色組成物から青色フィルタセグメントを形成する場合には、C.I. Pigment Blue 15:1、15:2、15:3、15:4、15:6、16、80等の青色顔料を用いることができる。
When forming a red filter segment from the colored composition of the present invention, CI Pigment Red 7, 14, 41, 48: 1, 48: 2, 48: 3, 48: 4, 81: 1, 81: 2, Red pigments such as 81: 3, 146, 177, 178, 184, 185, 187, 200, 202, 208, 210, 246, 254, 255, 264, 270, 272 can be used.
When forming a green filter segment from the colored composition of the present invention, green pigments such as CI Pigment Green 7, 10, 36, 37 can be used.
When forming a blue filter segment from the colored composition of the present invention, use a blue pigment such as CI Pigment Blue 15: 1, 15: 2, 15: 3, 15: 4, 15: 6, 16, 80 or the like. Can do.
本発明の着色組成物からイエロー色フィルタセグメントを形成する場合には、C.I. Pigment Yellow 1、2、3、4、5、6、10、12、13、14、15、16、17、18、24、31、32、34、35、35:1、36、36:1、37、37:1、40、42、43、53、55、60、61、62、63、65、73、74、77、81、83、93、94、95、97、98、100、101、104、106、108、109、110、113、114、115、116、117、118、119、120、123、126、127、128、129、138、139、147、150、151、152、153、154、155、156、161、162、164、166、167、168、16
9、170、171、172、173、174、175、176、177、179、180、181、182、185、187、188、193、194、199、198、213、214等の黄色顔料を用いることができる。
When forming yellow filter segments from the colored composition of the present invention, CI Pigment Yellow 1, 2, 3, 4, 5, 6, 10, 12, 13, 14, 15, 16, 17, 18, 24 31, 32, 34, 35, 35: 1, 36, 36: 1, 37, 37: 1, 40, 42, 43, 53, 55, 60, 61, 62, 63, 65, 73, 74, 77 81, 83, 93, 94, 95, 97, 98, 100, 101, 104, 106, 108, 109, 110, 113, 114, 115, 116, 117, 118, 119, 120, 123, 126, 127 128, 129, 138, 139, 147, 150, 151, 152, 153, 154, 155, 156, 161, 162, 164, 166, 167, 168, 16
Use yellow pigments such as 9, 170, 171, 172, 173, 174, 175, 176, 177, 179, 180, 181, 182, 185, 187, 188, 193, 194, 199, 198, 213, 214, etc. Can do.
本発明の着色組成物からマゼンタ色フィルタセグメントを形成する場合には、C.I. Pigment Red 7、14、41、48:1、48:2、48:3、48:4、81:1、81:2、81:3、146、177、178、184、185、187、200、202、208、210、246、254、255、264、270、272等の顔料を用いることができる。
本発明の着色組成物からシアン色フィルタセグメントを形成する場合には、C.I. Pigment Blue 15:1、15:2、15:3、15:4、15:6、16、80等の顔料を用いることができる。
When forming a magenta filter segment from the colored composition of the present invention, CI Pigment Red 7, 14, 41, 48: 1, 48: 2, 48: 3, 48: 4, 81: 1, 81: 2 81: 3, 146, 177, 178, 184, 185, 187, 200, 202, 208, 210, 246, 254, 255, 264, 270, 272, and the like.
When forming a cyan filter segment from the colored composition of the present invention, a pigment such as CI Pigment Blue 15: 1, 15: 2, 15: 3, 15: 4, 15: 6, 16, 80 or the like is used. Can do.
また、着色組成物には、彩度と明度のバランスをとりつつ良好な塗布性、感度、現像性等を確保するため、酸化チタン、硫酸バリウム、亜鉛華、硫酸鉛、黄色鉛、亜鉛黄、べんがら(赤色酸化鉄(III))、カドミウム赤、群青、紺青、酸化クロム緑、コバルト緑、アンバー、チタンブラック、合成鉄黒、カーボンブラック等の無機顔料を含有させることができる。 In addition, the coloring composition has titanium oxide, barium sulfate, zinc white, lead sulfate, yellow lead, zinc yellow, Inorganic pigments such as bengara (red iron oxide (III)), cadmium red, ultramarine blue, bitumen, chromium oxide green, cobalt green, amber, titanium black, synthetic iron black, and carbon black can be contained.
着色組成物が2種以上の顔料等を含む場合には、着色組成物は、2種以上の顔料等を混合した後、得られた顔料混合物を、顔料担体中に既知の方法で微細に分散して製造することができる。また、着色組成物は、各顔料等を別々に顔料担体中に微細に分散したものを混合して製造することもできる。 When the coloring composition contains two or more kinds of pigments, etc., the coloring composition is mixed with two or more kinds of pigments, and then the obtained pigment mixture is finely dispersed in a pigment carrier by a known method. Can be manufactured. The coloring composition can also be produced by mixing finely dispersed pigments in a pigment carrier.
着色組成物において、有機顔料とスルホン化色素誘導体のアルミニウム塩は、通常質量比で50:50〜99.5:0.5、好ましくは60:40〜99:1、より好ましくは70:30〜98:2、さらに好ましくは80:20〜97:3の割合で含有される。スルホン化色素誘導体のアルミニウム塩の量が上記範囲よりも少なければ、顔料の分散安定化効果が発揮されず、逆に上記範囲よりも多ければ、フィルタセグメントの色相が好ましくないほど変化する可能性が生じ、また製造コスト面でも問題となる。 In the coloring composition, the aluminum salt of the organic pigment and the sulfonated dye derivative is usually 50:50 to 99.5: 0.5, preferably 60:40 to 99: 1, more preferably 70:30 to 50% by mass. It is contained in a ratio of 98: 2, more preferably 80:20 to 97: 3. If the amount of the aluminum salt of the sulfonated dye derivative is less than the above range, the pigment dispersion stabilizing effect is not exhibited. Conversely, if the amount is more than the above range, the hue of the filter segment may change undesirably. This is also a problem in terms of manufacturing cost.
着色組成物は、さらに樹脂型顔料分散剤を含有することが好ましい。樹脂型顔料分散剤は、顔料に吸着する性質を有する顔料親和性部位と、顔料担体と相溶性のある部位とを有し、顔料に吸着して顔料の顔料担体への分散を安定化する働きをするものである。樹脂型顔料分散剤としては、ポリウレタン、ポリアクリレートなどのポリカルボン酸エステル、不飽和ポリアミド、ポリカルボン酸、ポリカルボン酸(部分)アミン塩、ポリカルボン酸アンモニウム塩、ポリカルボン酸アルキルアミン塩、ポリシロキサン、長鎖ポリアミノアマイドリン酸塩、水酸基含有ポリカルボン酸エステルや、これらの変性物、ポリ低級アルキレンイミンと遊離のカルボキシル基を有するポリエステルとの反応により形成されたアミドやその塩等が用いられる。また、(メタ)アクリル酸−スチレン共重合体、(メタ)アクリル酸−(メタ)アクリル酸エステル共重合体、スチレン−マレイン酸共重合体、ポリビニルアルコール、ポリビニルピロリドンなどの水溶性樹脂や水溶性高分子化合物、ポリエステル系、変性ポリアクリレート、エチレンオキサイド/プロピレンオキサイド付加物、燐酸エステル等も用いられる。これらは、単独でまたは2種以上を混合して用いることができる。 It is preferable that the coloring composition further contains a resin-type pigment dispersant. The resin-type pigment dispersant has a pigment affinity part that has the property of adsorbing to the pigment and a part that is compatible with the pigment carrier, and acts to stabilize the dispersion of the pigment on the pigment carrier by adsorbing to the pigment. It is something to do. Resin-type pigment dispersants include polyurethanes, polycarboxylic acid esters such as polyacrylates, unsaturated polyamides, polycarboxylic acids, polycarboxylic acid (partial) amine salts, polycarboxylic acid ammonium salts, polycarboxylic acid alkylamine salts, polycarboxylic acid esters Siloxane, long-chain polyaminoamide phosphate, hydroxyl group-containing polycarboxylic acid ester, modified products thereof, amides formed by the reaction of poly lower alkylene imine and polyester having a free carboxyl group, salts thereof, and the like are used. . In addition, water-soluble resins such as (meth) acrylic acid-styrene copolymer, (meth) acrylic acid- (meth) acrylic acid ester copolymer, styrene-maleic acid copolymer, polyvinyl alcohol, and polyvinylpyrrolidone, and water-soluble Polymer compounds, polyesters, modified polyacrylates, ethylene oxide / propylene oxide adducts, phosphate esters, and the like are also used. These can be used alone or in admixture of two or more.
着色組成物に用いられる樹脂型分散剤は、酸性基または塩基性基をアンカーとして有機顔料およびスルホン化色素誘導体のアルミニウム塩の表面に吸着し、ポリマーの反発効果が有効に作用して分散安定性保持を発現することから、酸性基または塩基性基を有するポリマーであることが好ましい。酸性基としては、吸着特性に優れる点でスルホン基が好ましく、塩基性基としては、吸着特性に優れる点でアミノ基が好ましい。特に、塩基性基を有する塩基性樹脂型分散剤は、顔料担体との相性が良いため好ましい。 Resin-type dispersants used in coloring compositions are adsorbed on the surface of aluminum salts of organic pigments and sulfonated dye derivatives with acidic groups or basic groups as anchors, and the repulsive effect of the polymer effectively acts to stabilize the dispersion. A polymer having an acidic group or a basic group is preferable because of the retention. The acidic group is preferably a sulfone group from the viewpoint of excellent adsorption characteristics, and the basic group is preferably an amino group from the viewpoint of excellent adsorption characteristics. In particular, a basic resin type dispersant having a basic group is preferable because of its good compatibility with a pigment carrier.
酸性基または塩基性基を有するポリマーとしては、酸性基または塩基性基を有する幹ポリマー部に枝ポリマー部がグラフト結合した構造の櫛型ポリマーが、枝ポリマー部の優れた立体反発効果から有機溶剤可溶性をより有するため好ましい。
さらに、幹ポリマー1分子に2分子以上の枝ポリマーがグラフト結合した分子構造を有する櫛型ポリマーが上記理由からより好ましい。
As a polymer having an acidic group or a basic group, a comb polymer having a structure in which a branch polymer part is graft-bonded to a trunk polymer part having an acidic group or a basic group is an organic solvent due to the excellent steric repulsion effect of the branch polymer part. It is preferable because it is more soluble.
Furthermore, a comb polymer having a molecular structure in which two or more branch polymers are grafted to one molecule of the trunk polymer is more preferable for the above reason.
塩基性樹脂型分散剤の具体例としては、ポリエチレンイミン、ポリエチレンポリアミン、ポリキシリレンポリ(ヒドロキシプロピレン)ポリアミン、ポリ(アミノメチル化)エポキシ樹脂、アミン付加グリシジル(メタ)アクリレート−(メタ)アクリル酸エステル化グリシジル(メタ)アクリレート共重合体等が挙げられる。これらの合成法は、例えば以下の通りである。 Specific examples of the basic resin type dispersant include polyethyleneimine, polyethylene polyamine, polyxylylene poly (hydroxypropylene) polyamine, poly (aminomethylated) epoxy resin, amine-added glycidyl (meth) acrylate- (meth) acrylic acid Examples include esterified glycidyl (meth) acrylate copolymers. These synthesis methods are as follows, for example.
ポリエチレンイミンは、エチレンイミンを酸触媒存在下で開環重合することで得られる。ポリエチレンポリアミンは、二塩化エチレンとアンモニアをアルカリ触媒存在下で重縮合することで得られる。ポリ(アミノメチル化)エポキシ樹脂は、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ナフトールノボラック型エポキシ樹脂等の芳香環をクロルメチル化後にアミノ化することで得られ、別名マンニッヒ塩基と呼ばれる。アミノ化で使用するアミンとして具体的には、モノメチルアミン、モノエチルアミン、モノメタノールアミン、モノエタノールアミン、ジメチルアミン、ジエチルアミン、ジメタノールアミン、ジエタノールアミン等が挙げられる。 Polyethyleneimine is obtained by ring-opening polymerization of ethyleneimine in the presence of an acid catalyst. Polyethylene polyamine can be obtained by polycondensation of ethylene dichloride and ammonia in the presence of an alkali catalyst. Poly (aminomethylated) epoxy resin aminates aromatic rings such as bisphenol A type epoxy resin, bisphenol F type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, naphthol novolak type epoxy resin after chloromethylation And is also called Mannich base. Specific examples of the amine used in the amination include monomethylamine, monoethylamine, monomethanolamine, monoethanolamine, dimethylamine, diethylamine, dimethanolamine, diethanolamine and the like.
アミン付加グリシジル(メタ)アクリレート−(メタ)アクリル酸エステル化グリシジル(メタ)アクリレート共重合体は、グリシジル(メタ)アクリレートをラジカル重合してポリマー化した後、同ポリマー中のエポキシ基の一部に先に例示したものと同様のアミンを付加してポリ〔アミン付加グリシジル(メタ)アクリレート〕を得た後、残ったエポキシ基を(メタ)アクリル酸のカルボン酸とエステル化反応させて得られる。 The amine-added glycidyl (meth) acrylate- (meth) acrylic esterified glycidyl (meth) acrylate copolymer is polymerized by radical polymerization of glycidyl (meth) acrylate, and then a part of the epoxy group in the polymer. An amine similar to that exemplified above is added to obtain poly [amine-added glycidyl (meth) acrylate], and then the remaining epoxy group is obtained by esterification with a carboxylic acid of (meth) acrylic acid.
枝ポリマーは、有機溶剤可溶性のものが好ましく、その具体例としては、ポリマー末端にカルボン酸を有し、前記したような幹ポリマー部のアミノ基とアミド化反応することでグラフト結合を形成し得るポリマーであるポリ(12−ヒドロキシステアリン酸)、ポリリシノール酸、ε−カプロラクトン等の開環重合体等が挙げられる。また、幹ポリマーが前記したアミン付加グリシジル(メタ)アクリレート−(メタ)アクリル酸エステル化グリシジル(メタ)アクリレート共重合体のようにビニル基を有する場合には、該ビニル基にグラフト重合し得るポリ〔(メタ)アクリル酸メチル〕、ポリ〔(メタ)アクリル酸エチル〕等を枝ポリマー部として挙げることができる。これらの合成法は例えば以下の通りである。 The branched polymer is preferably an organic solvent-soluble one. Specific examples thereof include a carboxylic acid at the polymer terminal, and can form a graft bond by amidation reaction with the amino group of the trunk polymer as described above. Examples thereof include ring-opening polymers such as poly (12-hydroxystearic acid), polyricinoleic acid, and ε-caprolactone, which are polymers. Further, when the backbone polymer has a vinyl group such as the above-mentioned amine-added glycidyl (meth) acrylate- (meth) acrylate esterified glycidyl (meth) acrylate copolymer, a polypolymer that can be graft-polymerized to the vinyl group. [Methyl (meth) acrylate], poly [(meth) ethyl acrylate] and the like can be exemplified as the branched polymer portion. These synthesis methods are as follows, for example.
ポリ(12−ヒドロキシステアリン酸)は、12−ヒドロキシステアリン酸の脱水重縮合ポリエステル化反応によって得られる。ポリリシノール酸は、同様にリシノール酸の脱水重縮合ポリエステル化反応によって得られる。ε−カプロラクトンの開環重合体は、ε−カプロラクトンに脂肪族モノカルボン酸であるn−カプロン酸を付加させて開環重合を開始させて得られる。 Poly (12-hydroxystearic acid) is obtained by a dehydration polycondensation polyesterification reaction of 12-hydroxystearic acid. Polyricinoleic acid is similarly obtained by a dehydration polycondensation polyesterification reaction of ricinoleic acid. A ring-opening polymer of ε-caprolactone is obtained by adding n-caproic acid, which is an aliphatic monocarboxylic acid, to ε-caprolactone to initiate ring-opening polymerization.
有機顔料およびスルホン化色素誘導体のアルミニウム塩を分散させる顔料担体は、透明樹脂、その前駆体またはそれらの混合物により構成される。透明樹脂は、可視光領域の400〜700nmの全波長領域において透過率が好ましくは80%以上、より好ましくは95%以上の樹脂である。透明樹脂には、熱可塑性樹脂、熱硬化性樹脂、および感光性樹脂が含まれ、その前駆体には、放射線照射により硬化して透明樹脂を生成するモノマーもしくはオリゴマーが含まれ、これらを単独でまたは2種以上混合して用いることができる。
本発明の着色組成物には、該組成物を紫外線照射により硬化するときには、光重合開始剤等が添加される。
The pigment carrier for dispersing the organic pigment and the aluminum salt of the sulfonated dye derivative is composed of a transparent resin, a precursor thereof, or a mixture thereof. The transparent resin is a resin having a transmittance of preferably 80% or more, more preferably 95% or more in the entire wavelength region of 400 to 700 nm in the visible light region. The transparent resin includes a thermoplastic resin, a thermosetting resin, and a photosensitive resin, and its precursor includes a monomer or an oligomer that is cured by irradiation with radiation to form a transparent resin. Alternatively, two or more kinds can be mixed and used.
When the composition is cured by ultraviolet irradiation, a photopolymerization initiator or the like is added to the colored composition of the present invention.
熱可塑性樹脂としては、例えば、ブチラール樹脂、スチレン−マレイン酸共重合体、塩素化ポリエチレン、塩素化ポリプロピレン、ポリ塩化ビニル、塩化ビニル−酢酸ビニル共重合体、ポリ酢酸ビニル、ポリウレタン系樹脂、ポリエステル樹脂、アクリル系樹脂、アルキッド樹脂、ポリスチレン樹脂、ポリアミド樹脂、ゴム系樹脂、環化ゴム系樹脂、セルロース類、ポリブタジエン、ポリエチレン、ポリプロピレン、ポリイミド樹脂等が挙げられる。また、熱硬化性樹脂としては、例えば、エポキシ樹脂、ベンゾグアナミン樹脂、ロジン変性マレイン酸樹脂、ロジン変性フマル酸樹脂、メラミン樹脂、尿素樹脂、フェノール樹脂等が挙げられる。 Examples of the thermoplastic resin include butyral resin, styrene-maleic acid copolymer, chlorinated polyethylene, chlorinated polypropylene, polyvinyl chloride, vinyl chloride-vinyl acetate copolymer, polyvinyl acetate, polyurethane resin, and polyester resin. And acrylic resins, alkyd resins, polystyrene resins, polyamide resins, rubber resins, cyclized rubber resins, celluloses, polybutadiene, polyethylene, polypropylene, polyimide resins, and the like. Examples of the thermosetting resin include epoxy resins, benzoguanamine resins, rosin-modified maleic acid resins, rosin-modified fumaric acid resins, melamine resins, urea resins, and phenol resins.
感光性樹脂としては、水酸基、カルボキシル基、アミノ基等の反応性の置換基を有する線状高分子にイソシアネート基、アルデヒド基、エポキシ基等の反応性置換基を有する(メタ)アクリル化合物やケイヒ酸を反応させて、(メタ)アクリロイル基、スチリル基等の光架橋性基を該線状高分子に導入した樹脂が用いられる。また、スチレン−無水マレイン酸共重合物やα−オレフィン−無水マレイン酸共重合物等の酸無水物を含む線状高分子をヒドロキシアルキル(メタ)アクリレート等の水酸基を有する(メタ)アクリル化合物によりハーフエステル化したものも用いられる。 Examples of the photosensitive resin include (meth) acrylic compounds having a reactive substituent such as an isocyanate group, an aldehyde group, and an epoxy group on a linear polymer having a reactive substituent such as a hydroxyl group, a carboxyl group, or an amino group, A resin obtained by reacting an acid and introducing a photocrosslinkable group such as a (meth) acryloyl group or a styryl group into the linear polymer is used. Further, a linear polymer containing an acid anhydride such as a styrene-maleic anhydride copolymer or an α-olefin-maleic anhydride copolymer is converted into a (meth) acrylic compound having a hydroxyl group such as hydroxyalkyl (meth) acrylate. Half-esterified products are also used.
モノマーおよびオリゴマーとしては、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、トリシクロデカニル(メタ)アクリレート、メラミン(メタ)アクリレート、エポキシ(メタ)アクリレート等の各種アクリル酸エステルおよびメタクリル酸エステル、(メタ)アクリル酸、スチレン、酢酸ビニル、(メタ)アクリルアミド、N-ヒドロキシメチル(メタ)アクリルアミド、アクリロニトリル等が挙げられる。 As monomers and oligomers, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, cyclohexyl (meth) acrylate, polyethylene glycol di (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol hexa Various acrylic esters and methacrylic esters such as (meth) acrylate, tricyclodecanyl (meth) acrylate, melamine (meth) acrylate, epoxy (meth) acrylate, (meth) acrylic acid, styrene, vinyl acetate, (meth) Examples include acrylamide, N-hydroxymethyl (meth) acrylamide, and acrylonitrile.
光重合開始剤としては、4−フェノキシジクロロアセトフェノン、4−t−ブチル−ジクロロアセトフェノン、ジエトキシアセトフェノン、1−(4−イソプロピルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、1−ヒドロキシシクロヘキシルフェニルケトン、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタン−1−オン等のアセトフェノン系光重合開始剤、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル、ベンジルジメチルケタール等のベンゾイン系光重合開始剤、ベンゾフェノン、ベンゾイル安息香酸、ベンゾイル安息香酸メチル、4−フェニルベンゾフェノン、ヒドロキシベンゾフェノン、アクリル化ベンゾフェノン、4−ベンゾイル−4’−メチルジフェニルサルファイド等のベンゾフェノン系光重合開始剤、チオキサンソン、2−クロルチオキサンソン、2−メチルチオキサンソン、イソプロピルチオキサンソン、2,4−ジイソプロピルチオキサンソン等のチオキサンソン系光重合開始剤、2,4,6−トリクロロ−s−トリアジン、2−フェニル−4,6−ビス(トリクロロメチル)−s−トリアジン、2−(p−メトキシフェニル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2−(p−トリル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2−ピペロニル−4,6−ビス(トリクロロメチル)−s−トリアジン、2,4−ビス(トリクロロメチル)−6−スチリル−s−トリアジン、2−(ナフト−1−イル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2−(4−メトキシ−ナフト−1−イル)−4,6−ビス(トリクロロメチル)−s−トリアジン、2,4−トリクロロメチル−(ピペロニル)−6−トリアジン、2,4−トリクロロメチル(4’−メトキシスチリル)−6−トリアジン等のトリアジン系光重合開始剤、ボレート系光重合開始剤、カルバゾール系光重合開始剤、イミダゾール系光重合開始剤等が用いられる。 Examples of the photopolymerization initiator include 4-phenoxydichloroacetophenone, 4-t-butyl-dichloroacetophenone, diethoxyacetophenone, 1- (4-isopropylphenyl) -2-hydroxy-2-methylpropan-1-one, 1- Acetophenone photopolymerization initiators such as hydroxycyclohexyl phenyl ketone, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butan-1-one, benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl Benzoin photopolymerization initiators such as ether and benzyldimethyl ketal, benzophenone, benzoylbenzoic acid, methyl benzoylbenzoate, 4-phenylbenzophenone, hydroxybenzophenone, acrylated benzophenone, 4-benzene Benzophenone photopolymerization initiators such as zoyl-4′-methyldiphenyl sulfide, thioxanthone light such as thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, isopropylthioxanthone, 2,4-diisopropylthioxanthone Polymerization initiator, 2,4,6-trichloro-s-triazine, 2-phenyl-4,6-bis (trichloromethyl) -s-triazine, 2- (p-methoxyphenyl) -4,6-bis (trichloro) Methyl) -s-triazine, 2- (p-tolyl) -4,6-bis (trichloromethyl) -s-triazine, 2-piperonyl-4,6-bis (trichloromethyl) -s-triazine, 2,4 -Bis (trichloromethyl) -6-styryl-s-triazine, 2- (naphth-1-yl) -4,6-bis (trichloro Til) -s-triazine, 2- (4-methoxy-naphth-1-yl) -4,6-bis (trichloromethyl) -s-triazine, 2,4-trichloromethyl- (piperonyl) -6-triazine, Triazine photopolymerization initiators such as 2,4-trichloromethyl (4′-methoxystyryl) -6-triazine, borate photopolymerization initiators, carbazole photopolymerization initiators, imidazole photopolymerization initiators, and the like are used. .
上記光重合開始剤は、単独あるいは2種以上混合して用いるが、増感剤として、α−アシロキシエステル、アシルフォスフィンオキサイド、メチルフェニルグリオキシレート、ベンジル、9,10−フェナンスレンキノン、カンファーキノン、エチルアンスラキノン、4,4’−ジエチルイソフタロフェノン、3,3’,4,4’−テトラ(t−ブチルパーオキシカルボニル)ベンゾフェノン、4,4’−ジエチルアミノベンゾフェノン等の化合物を併用することもできる。 The above photopolymerization initiators are used alone or in admixture of two or more. As sensitizers, α-acyloxy ester, acylphosphine oxide, methylphenylglyoxylate, benzyl, 9,10-phenanthrenequinone. , Camphorquinone, ethylanthraquinone, 4,4′-diethylisophthalophenone, 3,3 ′, 4,4′-tetra (t-butylperoxycarbonyl) benzophenone, 4,4′-diethylaminobenzophenone, etc. It can also be used together.
本発明の着色組成物には、下記一般式(1)で表される化合物(a)と他のエチレン性不飽和二重結合を有する化合物(b)とを共重合してなる樹脂を含有することがより好ましい。 The colored composition of the present invention contains a resin obtained by copolymerizing a compound (a) represented by the following general formula (1) and another compound (b) having an ethylenically unsaturated double bond. It is more preferable.
一般式(1)
上記樹脂は、感光性着色組成物中において顔料の凝集を防ぎ、顔料が微細に分散した状態を維持する働きをするものであり、高透過率で色純度が高いカラーフィルタを製造するために重要なものである。 The resin functions to prevent aggregation of the pigment in the photosensitive coloring composition and to maintain a finely dispersed state of the pigment, and is important for producing a color filter having high transmittance and high color purity. It is a thing.
上記樹脂の構成成分である一般式(1)で表される化合物(a)は、ベンゼン環のπ電子の効果により顔料表面への吸着/配向性が良好となる。特に化合物(a)がパラクミルフェノールのエチレンオキサイドまたはプロピレンオキサイド変性(メタ)アクリレートである場合には、その立体的な効果も加わり顔料に対しより良好な吸着/配向面を形成できるのでより効果が高い。また、R3のアルキル基の炭素数は1〜20であることが好ましいが、より好ましくは1〜10である。炭素数が1〜10のときはアルキル基が障害となり樹脂同士の接近を抑制し顔料への吸着/配向を促進するが、炭素数が10を越えるとアルキル基の立体障害効果が高くなりベンゼン環の顔料表面への吸着/配向までをも妨げる。これは鎖長が長くなるに従い顕著となり、炭素数が20を越えるとベンゼン環の吸着/配向が極端に低下する。 The compound (a) represented by the general formula (1) which is a constituent component of the resin has good adsorption / orientation on the pigment surface due to the effect of π electrons of the benzene ring. In particular, when the compound (a) is paracumylphenol ethylene oxide or propylene oxide modified (meth) acrylate, its steric effect is added, and a better adsorption / orientation plane can be formed on the pigment. high. Further, it is preferable carbon number of the alkyl group of R 3 is 1 to 20, more preferably 1 to 10. When the number of carbon atoms is from 1 to 10, the alkyl group becomes an obstacle to suppress the approach between the resins and promote the adsorption / orientation to the pigment. Even the adsorption / orientation to the pigment surface is hindered. This becomes more prominent as the chain length becomes longer, and when the carbon number exceeds 20, the adsorption / orientation of the benzene ring is extremely lowered.
上記樹脂の具体的な構造を以下に示す。
化合物(a)としては、フェノールエチレンオキサイド変性(メタ)アクリレート、パラクミルフェノールエチレンオキサイド変性(メタ)アクリレート、ノニルフェノールエチレンオキサイド変性(メタ)アクリレート、ノニルフェノールプロピレンオキサイド変性(メタ)アクリレート等が挙げられる。
The specific structure of the resin is shown below.
Examples of the compound (a) include phenol ethylene oxide modified (meth) acrylate, paracumylphenol ethylene oxide modified (meth) acrylate, nonylphenol ethylene oxide modified (meth) acrylate, nonylphenol propylene oxide modified (meth) acrylate and the like.
化合物(b)としては、(メタ)アクリル酸、メチル(メタ)アクリレート、エチル(メタ)アクリレート、(イソ)プロピル(メタ)アクリレート、(イソ)ブチル(メタ)アクリレート、(イソ)ペンチル(メタ)アクリレート、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、ベンジル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、グリシジル(メタ)アクリレート、イソボニル(メタ)アクリレートアシッドホスホオキシエチル(メタ)アクリレート、アシッドホスホオキシプロピル(メタ)アクリレート、3クロロ2アシッドホスホオキシエチル(メタ)アクリレート、アシッドホスホオキシポリエチレングリコールモノ(メタ)アクリレート等が挙げられる。 As the compound (b), (meth) acrylic acid, methyl (meth) acrylate, ethyl (meth) acrylate, (iso) propyl (meth) acrylate, (iso) butyl (meth) acrylate, (iso) pentyl (meth) Acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, benzyl (meth) acrylate, cyclohexyl (meth) acrylate, glycidyl (meth) acrylate, isobornyl (meth) acrylate acid phosphooxyethyl (meth) Examples include acrylate, acid phosphooxypropyl (meth) acrylate, 3chloro 2-acid phosphooxyethyl (meth) acrylate, and acid phosphooxypolyethylene glycol mono (meth) acrylate.
上記樹脂は、殆ど全ての顔料に優れた分散効果を発揮するため、上記樹脂により顔料を分散してなる本発明の感光性着色組成物を用いてカラーフィルタの色材層を形成した場合、顔料凝集物の少ない色材層を得ることができる。 Since the resin exhibits an excellent dispersion effect in almost all pigments, when the color material layer of the color filter is formed using the photosensitive coloring composition of the present invention in which the pigment is dispersed with the resin, the pigment A color material layer with few aggregates can be obtained.
本発明の着色組成物は、顔料担体溶液中に有機顔料を分散させる方法や、水または有機溶媒中に有機顔料を分散して顔料分散液を作製した後に顔料担体溶液と混合する方法などにより製造される。顔料の分散方法には特に制限はないが、サンドミル、ボールミル、3本ロールミル、2本ロールミル等を用いる方法が好ましい。なお、有機顔料とスルホン化色素誘導体のアルミニウム塩は、別々に顔料担体溶液に分散した後に混合することもできるが、有機顔料の分散性を向上するためには、有機顔料を分散する際にスルホン化色素誘導体のアルミニウム塩を添加することが好ましい。
有機顔料を顔料担体中に分散する際には、適宜、界面活性剤、他の色素誘導体等の分散助剤を用いることができる。
The colored composition of the present invention is produced by a method of dispersing an organic pigment in a pigment carrier solution, a method of dispersing an organic pigment in water or an organic solvent to prepare a pigment dispersion, and then mixing the pigment with the pigment carrier solution. Is done. The method for dispersing the pigment is not particularly limited, but a method using a sand mill, ball mill, three roll mill, two roll mill or the like is preferable. The aluminum salt of the organic pigment and the sulfonated dye derivative can also be mixed after being separately dispersed in the pigment carrier solution. However, in order to improve the dispersibility of the organic pigment, the sulfone pigment is dispersed when the organic pigment is dispersed. It is preferable to add an aluminum salt of a fluorinated dye derivative.
When the organic pigment is dispersed in the pigment carrier, a dispersion aid such as a surfactant and other dye derivatives can be appropriately used.
界面活性剤としては、ラウリル硫酸ソーダ、ポリオキシエチレンアルキルエーテル硫酸塩、ドデシルベンゼンスルホン酸ソーダ、スチレン−アクリル酸共重合体のアルカリ塩、ステアリン酸ナトリウム、アルキルナフタリンスルホン酸ナトリウム、アルキルジフェニルエーテルジスルホン酸ナトリウム、ラウリル硫酸モノエタノールアミン、ラウリル硫酸トリエタノールアミン、ラウリル硫酸アンモニウム、ステアリン酸モノエタノールアミン、ステアリン酸ナトリウム、ラウリル硫酸ナトリウム、スチレン−アクリル酸共重合体のモノエタノールアミン、ポリオキシエチレンアルキルエーテルリン酸エステルなどのアニオン性界面活性剤;ポリオキシエチレンオレイルエーテル、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンノニルフェニルエーテル、ポリオキシエチレンアルキルエーテルリン酸エステル、ポリオキシエチレンソルビタンモノステアレート、ポリエチレングリコールモノラウレートなどのノニオン性界面活性剤;アルキル4級アンモニウム塩やそれらのエチレンオキサイド付加物などのカオチン性界面活性剤;アルキルジメチルアミノ酢酸ベタインなどのアルキルベタイン、アルキルイミダゾリンなどの両性界面活性剤が挙げられる。これらは、単独でまたは2種以上を混合して用いることができる。 Surfactants include sodium lauryl sulfate, polyoxyethylene alkyl ether sulfate, sodium dodecylbenzene sulfonate, alkali salt of styrene-acrylic acid copolymer, sodium stearate, sodium alkyl naphthalene sulfonate, sodium alkyl diphenyl ether disulfonate. , Lauryl sulfate monoethanolamine, lauryl sulfate triethanolamine, ammonium lauryl sulfate, monoethanolamine stearate, sodium stearate, sodium lauryl sulfate, monoethanolamine of styrene-acrylic acid copolymer, polyoxyethylene alkyl ether phosphate Anionic surfactants such as: polyoxyethylene oleyl ether, polyoxyethylene lauryl ether, polyoxyethylene Nonionic surfactants such as nylphenyl ether, polyoxyethylene alkyl ether phosphate ester, polyoxyethylene sorbitan monostearate, polyethylene glycol monolaurate; chaotic properties such as alkyl quaternary ammonium salts and their ethylene oxide adducts Surfactant; Examples include amphoteric surfactants such as alkylbetaines such as alkyldimethylaminoacetic acid betaines and alkylimidazolines. These can be used alone or in admixture of two or more.
他の色素誘導体とは、有機色素に置換基を導入した化合物である。有機色素には、一般に色素とは呼ばれていないナフタレン系、アントラキノン系等の淡黄色の芳香族多環化合物も含まれる。色素誘導体としては、特開昭63−305173号公報、特公昭57−15620号公報、特公昭59−40172号公報、特公昭63−17102号公報、特公平5−9469号公報等に記載されているものを使用できる。特に、塩基性基を有する色素誘導体および塩基性基を有するトリアジン誘導体は、顔料の分散効果が大きいため、好適に用いられる。
色素誘導体が有する塩基性基として具体的には、下記一般式(3)、(4)、(5)および(6)で表される置換基が挙げられる。
Another pigment derivative is a compound in which a substituent is introduced into an organic pigment. Organic dyes also include light yellow aromatic polycyclic compounds such as naphthalene and anthraquinone that are not generally called dyes. Examples of the dye derivatives are described in JP-A-63-305173, JP-B-57-15620, JP-B-59-40172, JP-B-63-17102, JP-B-5-9469, and the like. You can use what you have. In particular, a pigment derivative having a basic group and a triazine derivative having a basic group are preferably used because they have a large pigment dispersion effect.
Specific examples of the basic group possessed by the dye derivative include substituents represented by the following general formulas (3), (4), (5) and (6).
一般式(3)
一般式(4)
一般式(5)
一般式(6)
(式中、X:−SO2−、−CO−、−CH2NHCOCH2−、−CH2−または直接結合を表す。n:1〜10の整数を表す。R1、R2:それぞれ独立に、置換されていてもよいアルキル基、置換されていてもよいアルケニル基、置換されていてもよいフェニル基、またはR1とR2とで一体となって更に窒素、酸素または硫黄原子を含む置換されていてもよい複素環を表す。R3:置換されていてもよいアルキル基、置換されていてもよいアルケニル基または置換されていてもよいフェニル基を表す。R4、R5、R6、R7:それぞれ独立に、水素原子、置換されていてもよいアルキル基、置換されていてもよいアルケニル基または置換されていてもよいフェニル基を表す。Y:−NR8−Z−NR9−または直接結合を表す。R8、R9:それぞれ独立に水素原子、置換されていてもよいアルキル基、置換されていてもよいアルケニル基または置換されていてもよいフェニル基を表す。Z:置換されていてもよいアルキレン基、置換されていてもよいアルケニレン基、または置換されていてもよいフェニレン基を表す。P:一般式(7)で表される置換基または一般式(8)で表される置換基を表す。Q:水酸基、アルコキシル基、一般式(7)で表される置換基または一般式(8)で表される置換基を表す。) (In the formula, X represents —SO 2 —, —CO—, —CH 2 NHCOCH 2 —, —CH 2 — or a direct bond. N represents an integer of 10 to 10. R 1 and R 2 represent each independently. In addition, an optionally substituted alkyl group, an optionally substituted alkenyl group, an optionally substituted phenyl group, or a combination of R 1 and R 2 further contains a nitrogen, oxygen or sulfur atom R 3 represents an optionally substituted alkyl group, an optionally substituted alkenyl group or an optionally substituted phenyl group R 4 , R 5 , R 6 , R 7 each independently represents a hydrogen atom, an optionally substituted alkyl group, an optionally substituted alkenyl group or an optionally substituted phenyl group Y: —NR 8 —Z—NR 9 represents a direct bond or R 8 , R 9 each independently represents a hydrogen atom, an optionally substituted alkyl group, an optionally substituted alkenyl group or an optionally substituted phenyl group, Z: an optionally substituted alkylene group, Represents an optionally substituted alkenylene group or an optionally substituted phenylene group P: represents a substituent represented by the general formula (7) or a substituent represented by the general formula (8) Q : Represents a hydroxyl group, an alkoxyl group, a substituent represented by the general formula (7) or a substituent represented by the general formula (8).
一般式(7)
一般式(8)
塩基性基を有する色素誘導体を構成する有機色素としては、例えば、ジケトピロロピロール系色素、アゾ、ジスアゾ、ポリアゾ等のアゾ系色素、フタロシアニン系色素、ジアミノジアントラキノン、アントラピリミジン、フラバントロン、アントアントロン、インダントロン、ピラントロン、ビオラントロン等のアントラキノン系色素、キナクリドン系色素、ジオキサジン系色素、ペリノン系色素、ペリレン系色素、チオインジゴ系色素、イソインドリン系色素、イソインドリノン系色素、キノフタロン系色素、スレン系色素、金属錯体系色素が挙げられる。また、先に例示した有機顔料でもよい。 Examples of the organic dye constituting the dye derivative having a basic group include diketopyrrolopyrrole dyes, azo dyes such as azo, disazo, polyazo, phthalocyanine dyes, diaminodianthraquinone, anthrapyrimidine, flavantrons, Anthraquinone dyes such as anthrone, indanthrone, pyranthrone, violanthrone, quinacridone dyes, dioxazine dyes, perinone dyes, perylene dyes, thioindigo dyes, isoindoline dyes, isoindolinone dyes, quinophthalone dyes, sulene System dyes and metal complex dyes. Moreover, the organic pigment illustrated previously may be sufficient.
また、塩基性基を有するトリアジン誘導体を構成するトリアジンは、メチル基、エチル基等のアルキル基、アミノ基またはジメチルアミノ基、ジエチルアミノ基、ジブチルアミノ基等のアルキルアミノ基、ニトロ基、水酸基またはメトキシ基、エトキシ基、ブトキシ基等のアルコキシ基、塩素等のハロゲンまたはメチル基、メトキシ基、アミノ基、ジメチルアミノ基、水酸基等で置換されていてもよいフェニル基またはメチル基、エチル基、メトキシ基、エトキシ基、アミノ基、ジメチルアミノ基、ジエチルアミノ基、ニトロ基、水酸基等で置換されていてもよいフェニルアミノ基等の置換基を有していてもよい1,3,5−トリアジンである。 Triazines constituting triazine derivatives having basic groups are alkyl groups such as methyl and ethyl groups, amino groups or dimethylamino groups, alkylamino groups such as diethylamino groups and dibutylamino groups, nitro groups, hydroxyl groups and methoxy groups. Group, alkoxy group such as ethoxy group and butoxy group, halogen such as chlorine or methyl group, methoxy group, amino group, dimethylamino group, phenyl group which may be substituted with hydroxyl group, methyl group, ethyl group, methoxy group 1,3,5-triazine which may have a substituent such as phenylamino group which may be substituted with ethoxy group, amino group, dimethylamino group, diethylamino group, nitro group, hydroxyl group and the like.
本発明の塩基性基を有する色素誘導体は、種々の合成経路で合成することができる。例えば、有機色素に、下記式(9)〜(12)で表される置換基を導入した後、該置換基と反応して一般式(3)〜(6)で表される置換基を形成するアミン成分、例えば、N,N−ジメチルアミノプロピルアミン、N−メチルピペラジン、ジエチルアミンまたは4−[4−ヒドロキシ−6−[3−(ジブチルアミノ)プロピルアミノ]−1,3,5−トリアジン−2−イルアミノ]アニリン等を反応させることによって得られる。 The pigment derivative having a basic group of the present invention can be synthesized by various synthetic routes. For example, after introducing a substituent represented by the following formulas (9) to (12) into an organic dye, it reacts with the substituent to form a substituent represented by the general formulas (3) to (6). Amine components such as N, N-dimethylaminopropylamine, N-methylpiperazine, diethylamine or 4- [4-hydroxy-6- [3- (dibutylamino) propylamino] -1,3,5-triazine- It can be obtained by reacting 2-ylamino] aniline or the like.
式(9) : −SO2Cl
式(10): −COCl
式(11): −CH2NHCOCH2Cl
式(12): −CH2Cl
Formula (9): —SO 2 Cl
Formula (10): -COCl
Formula (11): —CH 2 NHCOCH 2 Cl
Equation (12): -CH 2 Cl
有機色素がアゾ系色素である場合は、一般式(3)〜(6)で表される置換基をあらかじめジアゾ成分またはカップリング成分に導入し、その後カップリング反応を行うことによって塩基性基を有するアゾ系顔料誘導体を製造することもできる。
また、本発明の塩基性基を有するトリアジン誘導体は、種々の合成経路で合成することができる。例えば、塩化シアヌルを出発原料とし、塩化シアヌルの少なくとも1つの塩素に一般式(3)〜(6)で表される置換基を形成するアミン成分、例えば、N,N−ジメチルアミノプロピルアミンまたはN−メチルピペラジン等を反応させ、次いで塩化シアヌルの残りの塩素と種々のアミンまたはアルコール等を反応させることによって得られる。
When the organic dye is an azo dye, the basic group is introduced by introducing the substituent represented by the general formulas (3) to (6) into the diazo component or the coupling component in advance and then performing a coupling reaction. An azo pigment derivative having the same can also be produced.
The triazine derivative having a basic group of the present invention can be synthesized by various synthetic routes. For example, starting from cyanuric chloride, an amine component that forms a substituent represented by the general formulas (3) to (6) on at least one chlorine of cyanuric chloride, such as N, N-dimethylaminopropylamine or N It is obtained by reacting methylpiperazine or the like and then reacting the remaining chlorine of cyanuric chloride with various amines or alcohols.
一般式(3)〜(8)で表される置換基を形成するために使用されるアミン成分としては、例えば、ジメチルアミン、ジエチルアミン、N,N−エチルイソプロピルアミン、N,N−エチルプロピルアミン、N,N−メチルブチルアミン、N,N−メチルイソブチルアミン、N,N−ブチルエチルアミン、N,N−tert−ブチルエチルアミン、ジイソプロピルアミン、ジプロピルアミン、N,N−sec−ブチルプロピルアミン、ジブチルアミン、ジーsec−ブチルアミン、ジイソブチルアミン、N,N−イソブチル−sec−ブチルアミン、ジアミルアミン、ジイソアミルアミン、ジヘキシルアミン、ジ(2−エチルへキシル)アミン、ジオクチルアミン、N,N−メチルオクタデシルアミン、ジデシルアミン、ジアリルアミン、N,N−エチル−1,2−ジメチルプロピルアミン、N,N−メチルヘキシルアミン、ジオレイルアミン、ジステアリルアミン、N,N−ジメチルアミノメチルアミン、N,N−ジメチルアミノエチルアミン、N,N−ジメチルアミノアミルアミン、N,N−ジメチルアミノブチルアミン、N,N−ジエチルアミノエチルアミン、N,N−ジエチルアミノプロピルアミン、N,N−ジエチルアミノヘキシルアミン、N,N−ジエチルアミノブチルアミン、N,N−ジエチルアミノペンチルアミン、N,N−ジプロピルアミノブチルアミン、N,N−ジブチルアミノプロピルアミン、N,N−ジブチルアミノエチルアミン、N,N−ジブチルアミノブチルアミン、N,N−ジイソブチルアミノペンチルアミン、N,N−メチルーラウリルアミノプロピルアミン、N,N−エチルーヘキシルアミノエチルアミン、N,N−ジステアリルアミノエチルアミン、N,N−ジオレイルアミノエチルアミン、N,N−ジステアリルアミノブチルアミン、ピペリジン、2−ピペコリン、3−ピペコリン、4−ピペコリン、2,4−ルペチジン、2,6−ルペチジン、3,5−ルペチジン、3−ピペリジンメタノール、ピペコリン酸、イソニコペチン酸、イソニコペチン酸メチル、イソニコペチン酸エチル、2−ピペリジンエタノール、ピロリジン、3−ヒドロキシピロリジン、N−アミノエチルピペリジン、N−アミノエチル−4−ピペコリン、N−アミノエチルモルホリン、N−アミノプロピルピペリジン、N−アミノプロピル−2−ピペコリン、N−アミノプロピル−4−ピペコリン、N−アミノプロピルモルホリン、N−メチルピペラジン、N−ブチルピペラジン、N−メチルホモピペラジン、1−シクロペンチルピペラジン、1−アミノ−4−メチルピペラジン、1−シクロペンチルピペラジン等が挙げられる。 Examples of the amine component used for forming the substituents represented by the general formulas (3) to (8) include dimethylamine, diethylamine, N, N-ethylisopropylamine, N, N-ethylpropylamine. N, N-methylbutylamine, N, N-methylisobutylamine, N, N-butylethylamine, N, N-tert-butylethylamine, diisopropylamine, dipropylamine, N, N-sec-butylpropylamine, di Butylamine, disec-butylamine, diisobutylamine, N, N-isobutyl-sec-butylamine, diamylamine, diisoamylamine, dihexylamine, di (2-ethylhexyl) amine, dioctylamine, N, N-methyloctadecylamine, Didecylamine, diallylamine, N, N-ethyl- 1,2-dimethylpropylamine, N, N-methylhexylamine, dioleylamine, distearylamine, N, N-dimethylaminomethylamine, N, N-dimethylaminoethylamine, N, N-dimethylaminoamylamine, N , N-dimethylaminobutylamine, N, N-diethylaminoethylamine, N, N-diethylaminopropylamine, N, N-diethylaminohexylamine, N, N-diethylaminobutylamine, N, N-diethylaminopentylamine, N, N-di Propylaminobutylamine, N, N-dibutylaminopropylamine, N, N-dibutylaminoethylamine, N, N-dibutylaminobutylamine, N, N-diisobutylaminopentylamine, N, N-methyl-laurylaminopropylamine, N , N-ethyl-hexyl Minoethylamine, N, N-distearylaminoethylamine, N, N-dioleylaminoethylamine, N, N-distearylaminobutylamine, piperidine, 2-pipecoline, 3-pipecoline, 4-pipecoline, 2,4-lupetidine, 2,6-Lupetidine, 3,5-Lupetidine, 3-piperidinemethanol, pipecolic acid, isonicopentic acid, methyl isonicopentate, ethyl isonicopetinate, 2-piperidineethanol, pyrrolidine, 3-hydroxypyrrolidine, N-aminoethylpiperidine, N -Aminoethyl-4-pipecoline, N-aminoethylmorpholine, N-aminopropylpiperidine, N-aminopropyl-2-pipecoline, N-aminopropyl-4-pipecoline, N-aminopropylmorpholine, N-methylpiperazine, N Butyl piperazine, N- methyl homopiperazine, 1-cyclopentylpiperazine, 1-amino-4-methylpiperazine, 1-cyclopentyl piperazine and the like.
他の誘導体としては、表1〜10に示すものを用いることができるが、これらに限定されるわけではない。色素誘導体は、単独でまたは2種類以上を混合して用いることができる。 As other derivatives, those shown in Tables 1 to 10 can be used, but are not limited thereto. The pigment derivatives can be used alone or in admixture of two or more.
着色組成物には、ガラス基板等の透明基板上に乾燥膜厚が1〜2.5μmとなるように塗布してフィルタセグメントを形成することを容易にするために、溶剤を含有させることができる。溶剤としては、例えばシクロヘキサノン、エチルセロソルブアセテート、ブチルセロソルブアセテート、1−メトキシ−2−プロピルアセテート、ジエチレングリコールジメチルエーテル、エチルベンゼン、エチレングリコールジエチルエーテル、キシレン、エチルセロソルブ、メチル−n−アミルケトン、プロピレングリコールモノメチルエーテルトルエン、メチルエチルケトン、酢酸エチル、メタノール、エタノール、イソプロピルアルコール、ブタノール、イソブチルケトン、石油系溶剤等が挙げられ、これらを単独でもしくは混合して用いる。 In order to make it easy to form a filter segment by applying the colored composition on a transparent substrate such as a glass substrate so as to have a dry film thickness of 1 to 2.5 μm, it can contain a solvent. . Examples of the solvent include cyclohexanone, ethyl cellosolve acetate, butyl cellosolve acetate, 1-methoxy-2-propyl acetate, diethylene glycol dimethyl ether, ethylbenzene, ethylene glycol diethyl ether, xylene, ethyl cellosolve, methyl-n-amyl ketone, propylene glycol monomethyl ether toluene, Examples include methyl ethyl ketone, ethyl acetate, methanol, ethanol, isopropyl alcohol, butanol, isobutyl ketone, petroleum solvent, and the like. These may be used alone or in combination.
着色組成物は、グラビアオフセット用印刷インキ、水無しオフセット用印刷インキ、シルクスクリーン印刷用インキ、溶剤現像型あるいはアルカリ現像型着色レジスト材の形態で調製することができる。着色レジスト材は、熱硬化性樹脂、熱可塑性樹脂または感光性樹脂とモノマー、光開始剤を含有する組成物中に有機顔料およびスルホン化色素誘導体のアルミニウム塩を分散させたものである。 The coloring composition can be prepared in the form of gravure offset printing ink, waterless offset printing ink, silk screen printing ink, solvent development type or alkali development type colored resist material. The colored resist material is obtained by dispersing an organic pigment and an aluminum salt of a sulfonated dye derivative in a composition containing a thermosetting resin, a thermoplastic resin or a photosensitive resin, a monomer, and a photoinitiator.
有機顔料は、好ましくは、フィルタセグメントをフォトリソグラフ法により形成する場合には、着色組成物中に1.5〜7質量%の割合で含有され、フィルタセグメントを印刷法により形成する場合には、着色組成物中に1.5〜40質量%の割合で含有される。いずれにしろ、有機顔料は、最終フィルタセグメント中に好ましくは10〜40質量%、より好ましくは20〜40質量%の割合で含有され、その残部は、顔料担体により提供される樹脂質バインダーから実質的になる。 The organic pigment is preferably contained in the coloring composition at a ratio of 1.5 to 7% by mass when the filter segment is formed by a photolithographic method, and when the filter segment is formed by a printing method, It contains in the ratio of 1.5-40 mass% in a coloring composition. In any case, the organic pigment is preferably contained in the final filter segment in a proportion of 10 to 40% by mass, more preferably 20 to 40% by mass, with the remainder being substantially from the resinous binder provided by the pigment carrier. Become.
着色組成物は、遠心分離、焼結フィルタ、メンブレンフィルタ等の手段にて、5μm以上の粗大粒子、好ましくは1μm以上の粗大粒子、さらに好ましくは0.5μm以上の粒子および混入した塵の除去を行うことが好ましい。
着色組成物の顔料分散安定性は、降伏値を測定することにより評価することができる。降伏値は、異なるずり速度で着色組成物の粘度を測定し、Cassonの式を用いることにより求められる。降伏値は、小さいほど顔料の凝集の程度が小さいと推定される。顔料は、できるだけ凝集していないことが好ましいため、降伏値は小さければ小さいほど好ましい。したがって、着色組成物の降伏値は、1×10-2Pa以下であることが好ましく、1×10-3Pa以下であることがより好ましい。
The coloring composition is used to remove coarse particles of 5 μm or more, preferably 1 μm or more, more preferably 0.5 μm or more, and mixed dust by means of centrifugation, sintered filter, membrane filter or the like. Preferably it is done.
The pigment dispersion stability of the coloring composition can be evaluated by measuring the yield value. The yield value is determined by measuring the viscosity of the colored composition at different shear rates and using the Casson equation. It is estimated that the smaller the yield value, the smaller the degree of pigment aggregation. Since the pigment is preferably not aggregated as much as possible, the smaller the yield value, the better. Therefore, the yield value of the colored composition is preferably 1 × 10 −2 Pa or less, and more preferably 1 × 10 −3 Pa or less.
次に、カラーフィルタについて説明する。
本発明のカラーフィルタは、透明あるいは反射基板上に、R(赤)、G(緑)、B(青)の3色のフィルタセグメントが形成されたものや、Y(エロー)、M(マゼンタ)、C(シアン)の3色のフィルタセグメントが形成されたもの等である。各色のフィルタセグメントは、印刷法またはフォトリソグラフィー法により、本発明の着色組成物を用いて形成することができる。
Next, the color filter will be described.
The color filter of the present invention has a filter segment of three colors of R (red), G (green), and B (blue) formed on a transparent or reflective substrate, Y (yellow), and M (magenta). , C (cyan) three-color filter segments are formed, and the like. Each color filter segment can be formed by using the coloring composition of the present invention by a printing method or a photolithography method.
透明基板としては、石英ガラス、ホウケイ酸ガラス、アルミナケイ酸塩ガラス、表面をシリカコートしたソーダライムガラスなどのガラス板や、ポリカーボネート、ポリメタクリル酸メチル、ポリエチレンテレフタレートなどの樹脂板が用いられる。
反射基板としては、シリコンや、前記の透明基板上にアルミニウム、銀、銀/銅/パラジウム合金薄膜などを形成したものが用いられる。
As the transparent substrate, a glass plate such as quartz glass, borosilicate glass, alumina silicate glass, soda lime glass whose surface is coated with silica, or a resin plate such as polycarbonate, polymethyl methacrylate, or polyethylene terephthalate is used.
As the reflective substrate, silicon or a substrate in which an aluminum, silver, silver / copper / palladium alloy thin film or the like is formed on the transparent substrate is used.
印刷法による各色フィルタセグメントの形成は、上記各種の印刷インキとして調製した着色組成物の印刷と乾燥を繰り返すだけでパターン化ができるため、カラーフィルタの製造法としては、低コストで量産性に優れている。さらに、印刷技術の発展により高い寸法精度および平滑度を有する微細パターンの印刷を行うことができる。印刷を行うためには、印刷の版上にて、あるいはブランケット上にてインキが乾燥、固化しないような組成とすることが好ましい。また、印刷機上でのインキの流動性の制御も重要であり、分散剤や体質顔料によるインキ粘度の調整を行うこともできる。 The formation of each color filter segment by the printing method can be patterned simply by repeating the printing and drying of the colored composition prepared as the above various printing inks. Therefore, the color filter manufacturing method is low-cost and excellent in mass productivity. ing. Furthermore, it is possible to print a fine pattern having high dimensional accuracy and smoothness by the development of printing technology. In order to perform printing, it is preferable that the ink does not dry and solidify on the printing plate or on the blanket. Control of ink fluidity on a printing press is also important, and ink viscosity can be adjusted with a dispersant or extender pigment.
フォトリソグラフィー法により各色フィルタセグメントを形成する場合は、上記溶剤現像型あるいはアルカリ現像型着色レジスト材として調製した着色組成物を、透明基板上に、スプレーコートやスピンコート、スリットコート、ロールコート等の塗布方法により、乾燥膜厚が0.2〜5μmとなるように塗布する。必要により乾燥された膜には、この膜と接触あるいは非接触状態で設けられた所定のパターンを有するマスクを通して紫外線露光を行う。その後、溶剤またはアルカリ現像液に浸漬するか、もしくはスプレーなどにより現像液を噴霧して未硬化部を除去し所望のパターンを形成した後、同様の操作を他色について繰り返してカラーフィルタを製造することができる。さらに、着色レジスト材の重合を促進するため、必要に応じて加熱を施すこともできる。フォトリソグラフィー法によれば、上記印刷法より精度の高いカラーフィルタが製造できる。 When forming each color filter segment by a photolithography method, the colored composition prepared as the solvent development type or alkali development type colored resist material is applied to a transparent substrate such as spray coat, spin coat, slit coat, roll coat, etc. By a coating method, coating is performed so that the dry film thickness is 0.2 to 5 μm. If necessary, the dried film is exposed to ultraviolet light through a mask having a predetermined pattern provided in contact with or non-contact with the film. Then, after immersing in a solvent or an alkali developer or spraying the developer with a spray or the like to remove the uncured portion to form a desired pattern, the same operation is repeated for other colors to produce a color filter. be able to. Furthermore, in order to accelerate the polymerization of the colored resist material, heating can be performed as necessary. According to the photolithography method, a color filter with higher accuracy than the above printing method can be manufactured.
現像に際しては、アルカリ現像液として炭酸ナトリウム、水酸化ナトリウム等の水溶液が使用され、ジメチルベンジルアミン、トリエタノールアミン等の有機アルカリを用いることもできる。また、現像液には、消泡剤や界面活性剤を添加することもできる。
なお、紫外線露光感度を上げるために、上記着色レジスト材を塗布乾燥後、水溶性あるいはアルカリ可溶性樹脂、例えばポリビニルアルコールや水溶性アクリル樹脂等を塗布乾燥し酸素による重合阻害を防止する膜を形成した後、紫外線露光を行うこともできる。
In development, an aqueous solution such as sodium carbonate or sodium hydroxide is used as an alkali developer, and an organic alkali such as dimethylbenzylamine or triethanolamine can also be used. Moreover, an antifoamer and surfactant can also be added to a developing solution.
In order to increase the UV exposure sensitivity, after coating and drying the colored resist material, a water-soluble or alkali-soluble resin such as polyvinyl alcohol or a water-soluble acrylic resin is applied and dried to form a film that prevents polymerization inhibition by oxygen. Thereafter, ultraviolet exposure can also be performed.
本発明のカラーフィルタは、上記方法の他に電着法、転写法などにより製造することができるが、本発明の着色組成物は、いずれの方法にも用いることができる。なお、電着法は、透明基板上に形成した透明導電膜を利用して、コロイド粒子の電気泳動により各色フィルタセグメントを透明導電膜の上に電着形成することでカラーフィルタを製造する方法である。
また、転写法は剥離性の転写ベースシートの表面に、あらかじめカラーフィルタ層を形成しておき、このカラーフィルタ層を所望の透明基板に転写させる方法である。
The color filter of the present invention can be produced by an electrodeposition method, a transfer method, or the like in addition to the above method, but the colored composition of the present invention can be used in any method. The electrodeposition method is a method for producing a color filter by using a transparent conductive film formed on a transparent substrate and forming each color filter segment on the transparent conductive film by electrophoresis of colloidal particles. is there.
The transfer method is a method in which a color filter layer is formed in advance on the surface of a peelable transfer base sheet, and this color filter layer is transferred to a desired transparent substrate.
透明基板あるいは反射基板上にフィルタセグメントを形成する前に、あらかじめブラックマトリクスを形成しておくと、液晶表示パネルのコントラスト比を一層高めることができる。ブラックマトリクスとしては、クロムやクロム/酸化クロムの多層膜、窒化チタニウムなどの無機膜や、遮光剤を分散した樹脂膜が用いられるが、これらに限定されない。また、前記の透明基板あるいは反射基板上に薄膜トランジスター(TFT)をあらかじめ形成しておき、その後にフィルタセグメントを形成することもできる。TFT基板上にフィルタセグメントを形成することにより、液晶表示パネルの開口率を高め、輝度を向上させることができる。 If a black matrix is formed in advance before forming the filter segment on the transparent substrate or the reflective substrate, the contrast ratio of the liquid crystal display panel can be further increased. As the black matrix, a chromium, chromium / chromium oxide multilayer film, an inorganic film such as titanium nitride, or a resin film in which a light-shielding agent is dispersed is used, but is not limited thereto. In addition, a thin film transistor (TFT) may be formed in advance on the transparent substrate or the reflective substrate, and then a filter segment may be formed. By forming the filter segment on the TFT substrate, the aperture ratio of the liquid crystal display panel can be increased and the luminance can be improved.
本発明のカラーフィルタ上には、必要に応じてオーバーコート膜や柱状スペーサー、透明導電膜、液晶配向膜などが形成される。
また、カラーフィルタは、偏光解消度が小さいことが好ましく、偏光解消度の評価は、カラーフィルタのコントラスト比を測定することにより行うことができる。かかるコントラスト比は、カラーフィルタを2枚の偏光フィルムの間に挟み、偏光フィルムの偏光軸が平行な場合と垂直な場合の透過光の輝度を測定し、その比を計算することにより求めることができる。
On the color filter of the present invention, an overcoat film, a columnar spacer, a transparent conductive film, a liquid crystal alignment film, and the like are formed as necessary.
The color filter preferably has a small degree of depolarization, and the evaluation of the degree of depolarization can be performed by measuring the contrast ratio of the color filter. Such a contrast ratio can be obtained by sandwiching a color filter between two polarizing films, measuring the brightness of transmitted light when the polarizing axis of the polarizing film is parallel and perpendicular, and calculating the ratio. it can.
かかるコントラスト比が大きいほど偏光解消度が小さい。カラーフィルタの偏光解消度が小さいほど、換言すれば、カラーフィルタのコントラスト比が大きいほど、液晶表示パネルのコントラスト比が大きくなり、視認性が良好となる。このため、カラーフィルタのコントラスト比は大きければ大きいほど好ましく、具体的には好ましくは1000以上、より好ましくは1200以上、さらに好ましくは1500以上であることが望ましい。 The greater the contrast ratio, the smaller the degree of depolarization. The smaller the degree of depolarization of the color filter, in other words, the greater the contrast ratio of the color filter, the greater the contrast ratio of the liquid crystal display panel and the better the visibility. For this reason, it is preferable that the contrast ratio of the color filter is as large as possible. Specifically, it is preferably 1000 or more, more preferably 1200 or more, and further preferably 1500 or more.
カラーフィルタは、シール剤を用いて対向基板と張り合わせ、シール部に設けられた注入口から液晶を注入した後注入口を封止し、必要に応じて偏光膜や位相差膜を基板の外側に張り合わせることにより、液晶表示パネルが製造される。
かかる液晶表示パネルは、ツイステッド・ネマティック(TN)、スーパー・ツイステッド・ネマティック(STN)、イン・プレーン・スイッチング(IPS)、ヴァーティカリー・アライメント(VA)、オプティカリー・コンベンセンド・ベンド(OCB)などのカラーフィルタを使用してカラー化を行う液晶表示モードに使用することができる。
The color filter is bonded to the counter substrate using a sealant, and after injecting liquid crystal from the injection port provided in the seal portion, the injection port is sealed, and if necessary, a polarizing film or retardation film is placed outside the substrate. A liquid crystal display panel is manufactured by bonding.
Such liquid crystal display panels include twisted nematic (TN), super twisted nematic (STN), in-plane switching (IPS), vertical alignment (VA), and optically convented bend (OCB). It can be used for a liquid crystal display mode in which colorization is performed using a color filter.
以下に、実施例により本発明を説明する。なお、実施例中の「部」および「%」とは、「質量部」および「質量%」をそれぞれ表わす。
(スルホン化色素誘導体のアルミニウム塩の合成)
キノフタロン系黄色顔料C.I. Pigment Yellow138(BASF社製「パリオトールイエロー K0960−HD」)30部を101%硫酸300部中に溶解し、70℃にて8時間攪拌し、スルホン化反応を行った。反応の終点は、硫酸溶液の分光スペクトルを測定し、スペクトルの変化が見られなくなる点とした。次いで、この反応溶液を氷水3000部中に注入し、析出するスルホン化色素誘導体を濾別、水洗してスルホン化色素誘導体のペーストを得た。
得られたスルホン化色素誘導体について、LC−MASS分析を行った。HPLC(カラム:東ソー社製「ODS−100S」)にて、面積比80%を占める主ピークの分子量は、MW=774(エレクトロンスプレー方式、マイナスモード)であり、C.I. Pigment Yellow138のモノスルホン化誘導体の分子量と一致した。また、1H−NMRにより、下記構造のスルホン化色素誘導体であると同定された。
Hereinafter, the present invention will be described by way of examples. In the examples, “parts” and “%” represent “parts by mass” and “% by mass”, respectively.
(Synthesis of sulfonated dye derivative aluminum salt)
30 parts of quinophthalone-based yellow pigment CI Pigment Yellow 138 (“Pariotol Yellow K0960-HD” manufactured by BASF) was dissolved in 300 parts of 101% sulfuric acid and stirred at 70 ° C. for 8 hours to carry out a sulfonation reaction. The end point of the reaction was defined as the point at which no change in the spectrum was observed by measuring the spectrum of the sulfuric acid solution. Next, this reaction solution was poured into 3000 parts of ice water, and the precipitated sulfonated dye derivative was separated by filtration and washed with water to obtain a sulfonated dye derivative paste.
The obtained sulfonated dye derivative was subjected to LC-MASS analysis. In HPLC (column: “ODS-100S” manufactured by Tosoh Corporation), the molecular weight of the main peak occupying an area ratio of 80% is MW = 774 (electron spray method, negative mode), and a monosulfonated derivative of CI Pigment Yellow 138 Was consistent with the molecular weight. Further, it was identified by 1H-NMR as a sulfonated dye derivative having the following structure.
得られたスルホン化色素誘導体のペーストを、水10000部に再分散した(pH2.5)。次いで、水酸化ナトリウム水溶液でpH11に調整して溶解し、赤い溶液とした。この溶液に、硫酸アルミニウム水溶液(液体硫酸バンド)278部を徐々に添加した。滴下した箇所から析出物が次々に現れ、添加と共にpHが低下、添加終了時にはpH3.6、ブリードは見られなかった。この析出物を含むスラリーを濾別、水洗して、C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩を得た。
乾燥後の収量は334部、収率は99%であった。得られたスルホン化色素誘導体のアルミニウム塩は、下記の構造であると推測される。
The obtained paste of the sulfonated dye derivative was redispersed in 10,000 parts of water (pH 2.5). Next, the solution was adjusted to pH 11 with an aqueous sodium hydroxide solution and dissolved to give a red solution. To this solution, 278 parts of an aqueous aluminum sulfate solution (liquid sulfuric acid band) was gradually added. Precipitates appeared one after another from the dropped portion, and the pH decreased with the addition. At the end of the addition, pH 3.6 and bleed were not observed. The slurry containing the precipitate was separated by filtration and washed with water to obtain an aluminum salt of a sulfonated derivative of CI Pigment Yellow 138.
The yield after drying was 334 parts, and the yield was 99%. The resulting aluminum salt of the sulfonated dye derivative is presumed to have the following structure.
(スルホン化色素誘導体のアンモニウム塩の合成)
キノフタロン系黄色顔料C.I. Pigment Yellow138(BASF社製「パリオトールイエロー K0960−HD」)6gを攪拌しながら15℃の発煙硫酸(25%SO3)78g中に投入した。3時間攪拌した後、氷150g上に加えた。30分間放置後、生じた懸濁液を濾過し、得られた生成物を30mlの水で水洗した。水200ml中へ前記生成物を投入し、アンモニア水溶液で中和(pHが7になるまでアンモニア水溶液を添加)した。塩化アンモニウム45gを添加して80℃で30分間攪拌し、析出した沈殿物を60℃で濾過した。得られたウェット結晶を水で洗浄した後、80℃で乾燥し、10gのC.I. Pigment Yellow138のスルホン化誘導体のアンモニウム塩を得た。
得られたスルホン化色素誘導体のアンモニウム塩は、下記の構造であると推測される。
(Synthesis of ammonium salt of sulfonated dye derivative)
6 g of quinophthalone-based yellow pigment CI Pigment Yellow 138 (“Pariotol Yellow K0960-HD” manufactured by BASF) was added to 78 g of fuming sulfuric acid (25% SO 3) at 15 ° C. with stirring. After stirring for 3 hours, it was added on 150 g of ice. After standing for 30 minutes, the resulting suspension was filtered and the resulting product was washed with 30 ml of water. The product was put into 200 ml of water and neutralized with an aqueous ammonia solution (added with an aqueous ammonia solution until the pH reached 7). 45 g of ammonium chloride was added and stirred at 80 ° C. for 30 minutes, and the deposited precipitate was filtered at 60 ° C. The obtained wet crystals were washed with water and then dried at 80 ° C. to obtain 10 g of an ammonium salt of a sulfonated derivative of CI Pigment Yellow 138.
The resulting ammonium salt of the sulfonated dye derivative is presumed to have the following structure.
(アクリル樹脂溶液1の調製)
セパラブル4口フラスコに温度計、冷却管、窒素ガス導入管、撹拌装置を取り付けてシクロヘキサノン70.0部を仕込み、80℃に昇温し反応容器内を窒素置換した後、滴下管よりn−ブチルメタクリレート13.3部、2−ヒドロキシエチルメタクリレート4.6部、メタクリル酸4.3部、パラクミルフェノールエチレンオキサイド変性アクリレート(東亜合成社製アロニックスM110)7.4部、2,2’−アゾビスイソブチロニトリル0.4部の混合溶液を2時間かけて滴下した。滴下終了後、更に3時間反応を継続し、固形分30%、質量平均分子量26000のアクリル樹脂の溶液を得た。
室温まで冷却した後、樹脂溶液約2gをサンプリングして180℃、20分加熱乾燥して不揮発分を測定し、先に合成した樹脂溶液に不揮発分が20質量%になるようにシクロヘキサノンを添加してアクリル樹脂溶液1を調製した。
(Preparation of acrylic resin solution 1)
A separable four-necked flask was equipped with a thermometer, a condenser tube, a nitrogen gas inlet tube and a stirrer, charged with 70.0 parts of cyclohexanone, heated to 80 ° C., and purged with nitrogen in the reaction vessel. 13.3 parts of methacrylate, 4.6 parts of 2-hydroxyethyl methacrylate, 4.3 parts of methacrylic acid, 7.4 parts of paracumylphenol ethylene oxide modified acrylate (Aronix M110 manufactured by Toagosei Co., Ltd.), 2,2′-azobis A mixed solution of 0.4 part of isobutyronitrile was added dropwise over 2 hours. After completion of the dropwise addition, the reaction was continued for 3 hours to obtain an acrylic resin solution having a solid content of 30% and a weight average molecular weight of 26000.
After cooling to room temperature, about 2 g of the resin solution was sampled, heated and dried at 180 ° C. for 20 minutes to measure the nonvolatile content, and cyclohexanone was added to the previously synthesized resin solution so that the nonvolatile content was 20% by mass. Thus, an acrylic resin solution 1 was prepared.
(アクリル樹脂溶液2の調製)
反応容器にシクロヘキサノン800部を入れ、容器に窒素ガスを注入しながら100℃に加熱して、同温度で下記モノマーおよび熱重合開始剤の混合物を1時間かけて滴下して重合反応を行った。
スチレン :60.0部
メタクリル酸 :60.0部
メチルメタクリレート :65.0部
ブチルメタクリレート :65.0部
アゾビスイソブチロニトリル:10.0部
滴下後さらに100℃で3時間反応させた後、アゾビスイソブチロニトリル2.0部をシクロヘキサノン50部で溶解させたものを添加し、さらに100℃で1時間反応を続けて、質量平均分子量が約40000のアクリル樹脂の溶液を得た。
室温まで冷却した後、樹脂溶液約2gをサンプリングして180℃、20分加熱乾燥して不揮発分を測定し、先に合成した樹脂溶液に不揮発分が20質量%になるようにシクロヘキサノンを添加してアクリル樹脂溶液2を調製した。
(Preparation of acrylic resin solution 2)
A reaction vessel was charged with 800 parts of cyclohexanone, heated to 100 ° C. while injecting nitrogen gas into the vessel, and a mixture of the following monomer and thermal polymerization initiator was added dropwise at the same temperature over 1 hour to carry out a polymerization reaction.
Styrene: 60.0 parts Methacrylic acid: 60.0 parts Methyl methacrylate: 65.0 parts Butyl methacrylate: 65.0 parts Azobisisobutyronitrile: 10.0 parts After the addition, the reaction was further carried out at 100 ° C. for 3 hours. Then, 2.0 parts of azobisisobutyronitrile dissolved in 50 parts of cyclohexanone was added, and the reaction was further continued at 100 ° C. for 1 hour to obtain an acrylic resin solution having a mass average molecular weight of about 40000.
After cooling to room temperature, about 2 g of the resin solution was sampled, heated and dried at 180 ° C. for 20 minutes to measure the nonvolatile content, and cyclohexanone was added to the previously synthesized resin solution so that the nonvolatile content was 20% by mass. Thus, an acrylic resin solution 2 was prepared.
(黄色処理顔料1の調製)
キノフタロン系黄色顔料C.I. Pigment Yellow138(BASF社製「パリオトールイエロー K0960−HD」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で2時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の黄色処理顔料1を得た。
(Preparation of yellow treated pigment 1)
A quinophthalone-based yellow pigment CI Pigment Yellow 138 ("Pariotol Yellow K0960-HD" manufactured by BASF): 500 parts, sodium chloride: 500 parts, and diethylene glycol: 250 parts were charged into a stainless steel 1 gallon kneader (Inoue Seisakusho), 120 The mixture was kneaded at 2 ° C. for 2 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of yellow-treated pigment 1 were obtained.
(緑色処理顔料1の調製)
フタロシアニン系緑色顔料C.I. Pigment Green36(東洋インキ製造社製「リオノールグリーン 6YK」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で2時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の緑色処理顔料1を得た。
(Preparation of green treated pigment 1)
A phthalocyanine-based green pigment CI Pigment Green 36 (“Lionol Green 6YK” manufactured by Toyo Ink Manufacturing Co., Ltd.): 500 parts, sodium chloride: 500 parts, and diethylene glycol: 250 parts were charged into a stainless 1 gallon kneader (Inoue Seisakusho), 120 The mixture was kneaded at 2 ° C. for 2 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of green-treated pigment 1 were obtained.
[実施例1]
表11に示す組成の混合物を均一に撹拌混合した後、直径1mmのジルコニアビーズを用いて、アイガーミルで3時間分散した後、5μmのフィルタで濾過し、顔料分散体を作製した。
[Example 1]
After the mixture having the composition shown in Table 11 was uniformly stirred and mixed, it was dispersed with an Eiger mill for 3 hours using zirconia beads having a diameter of 1 mm, and then filtered with a 5 μm filter to prepare a pigment dispersion.
ついで、表12に示す組成の混合物を均一になるように攪拌混合した後、1μmのフィルタで濾過して、アルカリ現像型黄色レジスト材を得た。 Next, the mixture having the composition shown in Table 12 was stirred and mixed so as to be uniform, and then filtered through a 1 μm filter to obtain an alkali developing yellow resist material.
[比較例1]
C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩をC.I. Pigment Yellow138のスルホン化誘導体のアンモニウム塩に変えた以外は、実施例1と同様にしてアルカリ現像型黄色レジスト材を作製した。
[比較例2]
C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩をC.I. Pigment Yellow138のスルホン化誘導体に変えた以外は、実施例1と同様にしてアルカリ現像型黄色レジスト材を作製した。
[実施例2]
アクリル樹脂溶液1をアクリル樹脂溶液2に変えた以外は、実施例1と同様にしてアルカリ現像型黄色レジスト材を作製した。
[Comparative Example 1]
An alkali developable yellow resist material was produced in the same manner as in Example 1 except that the aluminum salt of the sulfonated derivative of CI Pigment Yellow 138 was changed to the ammonium salt of the sulfonated derivative of CI Pigment Yellow 138.
[Comparative Example 2]
An alkali development type yellow resist material was prepared in the same manner as in Example 1 except that the aluminum salt of the sulfonated derivative of CI Pigment Yellow 138 was changed to the sulfonated derivative of CI Pigment Yellow 138.
[Example 2]
An alkali developing type yellow resist material was produced in the same manner as in Example 1 except that the acrylic resin solution 1 was changed to the acrylic resin solution 2.
[比較例3]
C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩をC.I. Pigment Yellow138のスルホン化誘導体のアンモニウム塩に変え、アクリル樹脂溶液1をアクリル樹脂溶液2に変えた以外は、実施例1と同様にしてアルカリ現像型黄色レジスト材を作製した。
[比較例4]
C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩をC.I. Pigment Yellow138のスルホン化誘導体に変え、アクリル樹脂溶液1をアクリル樹脂溶液2に変えた以外は、実施例1と同様にしてアルカリ現像型黄色レジスト材を作製した。
[実施例3]
黄色処理顔料1をキノフタロン系黄色顔料C.I. Pigment Yellow138(BASF社製「パリオトールイエロー K0960−HD」)に変えた以外は、実施例1と同様にしてアルカリ現像型黄色レジスト材を作製した。
[Comparative Example 3]
Alkaline development type yellow as in Example 1, except that the aluminum salt of the sulfonated derivative of CI Pigment Yellow 138 was changed to the ammonium salt of the sulfonated derivative of CI Pigment Yellow 138 and the acrylic resin solution 1 was changed to the acrylic resin solution 2. A resist material was prepared.
[Comparative Example 4]
An alkali developing yellow resist material was prepared in the same manner as in Example 1 except that the aluminum salt of the sulfonated derivative of CI Pigment Yellow 138 was changed to the sulfonated derivative of CI Pigment Yellow 138 and the acrylic resin solution 1 was changed to the acrylic resin solution 2. Produced.
[Example 3]
An alkali-developable yellow resist material was prepared in the same manner as in Example 1 except that the yellow-treated pigment 1 was changed to the quinophthalone-based yellow pigment CI Pigment Yellow 138 ("Pariotole Yellow K0960-HD" manufactured by BASF).
[比較例5]
黄色処理顔料1をキノフタロン系黄色顔料C.I. Pigment Yellow138(BASF社製「パリオトールイエロー K0960−HD」)に変え、C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩をC.I. Pigment Yellow138のスルホン化誘導体のアンモニウム塩に変えた以外は、実施例1と同様にしてアルカリ現像型黄色レジスト材を作製した。
[比較例6]
黄色処理顔料1をキノフタロン系黄色顔料C.I. Pigment Yellow138(BASF社製「パリオトールイエロー K0960−HD」)に変え、C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩をC.I. Pigment Yellow138のスルホン化誘導体に変えた以外は、実施例1と同様にしてアルカリ現像型黄色レジスト材を作製した。
[Comparative Example 5]
The yellow treated pigment 1 is changed to a quinophthalone-based yellow pigment CI Pigment Yellow 138 (“Pariotol Yellow K0960-HD” manufactured by BASF), and an aluminum salt of a sulfonated derivative of CI Pigment Yellow 138 is converted to an ammonium salt of a sulfonated derivative of CI Pigment Yellow 138 An alkali development type yellow resist material was produced in the same manner as in Example 1 except that the change was made.
[Comparative Example 6]
The yellow treated pigment 1 was changed to a quinophthalone-based yellow pigment CI Pigment Yellow 138 ("Pariotol Yellow K0960-HD" manufactured by BASF), and the aluminum salt of a sulfonated derivative of CI Pigment Yellow 138 was changed to a sulfonated derivative of CI Pigment Yellow 138 Produced an alkali development type yellow resist material in the same manner as in Example 1.
[実施例4]
黄色処理顔料1をキノフタロン系黄色顔料C.I. Pigment Yellow138(BASF社製「パリオトールイエロー K0960−HD」)に変え、アクリル樹脂溶液1をアクリル樹脂溶液2に変えた以外は、実施例1と同様にしてアルカリ現像型黄色レジスト材を作製した。
[比較例7]
黄色処理顔料1をキノフタロン系黄色顔料C.I. Pigment Yellow138(BASF社製「パリオトールイエロー K0960−HD」)に変え、C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩をC.I. Pigment Yellow138のスルホン化誘導体のアンモニウム塩に変え、アクリル樹脂溶液1をアクリル樹脂溶液2に変えた以外は、実施例1と同様にしてアルカリ現像型黄色レジスト材を作製した。
[Example 4]
Except for changing the yellow treated pigment 1 to the quinophthalone yellow pigment CI Pigment Yellow 138 ("Pariotol Yellow K0960-HD" manufactured by BASF) and changing the acrylic resin solution 1 to the acrylic resin solution 2, the same procedure as in Example 1 was performed. An alkali development type yellow resist material was prepared.
[Comparative Example 7]
The yellow treated pigment 1 is changed to a quinophthalone-based yellow pigment CI Pigment Yellow 138 (“Pariotol Yellow K0960-HD” manufactured by BASF), and an aluminum salt of a sulfonated derivative of CI Pigment Yellow 138 is converted to an ammonium salt of a sulfonated derivative of CI Pigment Yellow 138 In the same manner as in Example 1 except that the acrylic resin solution 1 was changed to the acrylic resin solution 2, an alkali development type yellow resist material was produced.
[比較例8]
黄色処理顔料1をキノフタロン系黄色顔料C.I. Pigment Yellow138(BASF社製「パリオトールイエロー K0960−HD」)に変え、C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩をC.I. Pigment Yellow138のスルホン化誘導体に変え、アクリル樹脂溶液1をアクリル樹脂溶液2に変えた以外は、実施例1と同様にしてアルカリ現像型黄色レジスト材を作製した。
[実施例5]
黄色処理顔料1を緑色処理顔料1に変えた以外は、実施例1と同様にしてアルカリ現像型緑色レジスト材を作製した。
[Comparative Example 8]
The yellow treated pigment 1 was changed to the quinophthalone yellow pigment CI Pigment Yellow 138 ("Pariotol Yellow K0960-HD" manufactured by BASF), the aluminum salt of the sulfonated derivative of CI Pigment Yellow 138 was changed to the sulfonated derivative of CI Pigment Yellow 138, and acrylic An alkali development type yellow resist material was produced in the same manner as in Example 1 except that the resin solution 1 was changed to the acrylic resin solution 2.
[Example 5]
An alkali-developable green resist material was prepared in the same manner as in Example 1 except that the yellow-treated pigment 1 was changed to the green-treated pigment 1.
[比較例9]
黄色処理顔料1を緑色処理顔料1に変え、C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩をC.I. Pigment Yellow138のスルホン化誘導体のアンモニウム塩に変えた以外は、実施例1と同様にしてアルカリ現像型緑色レジスト材を作製した。
[比較例10]
黄色処理顔料1を緑色処理顔料1に変え、C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩をC.I. Pigment Yellow138のスルホン化誘導体に変えた以外は、実施例1と同様にしてアルカリ現像型緑色レジスト材を作製した。
[Comparative Example 9]
Alkaline-developable green as in Example 1 except that the yellow treated pigment 1 was changed to the green treated pigment 1 and the aluminum salt of the sulfonated derivative of CI Pigment Yellow 138 was changed to the ammonium salt of the sulfonated derivative of CI Pigment Yellow 138. A resist material was prepared.
[Comparative Example 10]
An alkali developing type green resist material was prepared in the same manner as in Example 1 except that the yellow treated pigment 1 was changed to the green treated pigment 1 and the aluminum salt of the sulfonated derivative of CI Pigment Yellow 138 was changed to the sulfonated derivative of CI Pigment Yellow 138. Produced.
[実施例6]
黄色処理顔料1をフタロシアニン系緑色顔料C.I. Pigment Green36(東洋インキ製造社製「リオノールグリーン 6YK」)に変えた以外は、実施例1と同様にしてアルカリ現像型緑色レジスト材を作製した。
[比較例11]
黄色処理顔料1をフタロシアニン系緑色顔料C.I. Pigment Green36(東洋インキ製造社製「リオノールグリーン 6YK」)に変え、C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩をC.I. Pigment Yellow138のスルホン化誘導体のアンモニウム塩に変えた以外は、実施例1と同様にしてアルカリ現像型緑色レジスト材を作製した。
[Example 6]
An alkali-developable green resist material was prepared in the same manner as in Example 1 except that the yellow-treated pigment 1 was changed to the phthalocyanine green pigment CI Pigment Green 36 (“Lionol Green 6YK” manufactured by Toyo Ink Manufacturing Co., Ltd.).
[Comparative Example 11]
The yellow treated pigment 1 is changed to the phthalocyanine green pigment CI Pigment Green 36 (“Lionol Green 6YK” manufactured by Toyo Ink Co., Ltd.), and the aluminum salt of the sulfonated derivative of CI Pigment Yellow 138 is changed to the ammonium salt of the sulfonated derivative of CI Pigment Yellow 138. An alkali development type green resist material was produced in the same manner as in Example 1 except for the change.
[比較例12]
黄色処理顔料1をフタロシアニン系緑色顔料C.I. Pigment Green36(東洋インキ製造社製「リオノールグリーン 6YK」)に変え、C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩をC.I. Pigment Yellow138のスルホン化誘導体に変えた以外は、実施例1と同様にしてアルカリ現像型緑色レジスト材を作製した。
[実施例7]
黄色処理顔料1をジケトピロロピロール系赤色顔料C.I. Pigment Red254(Ciba社製「イルガフォアレッド B−CF」)に変えた以外は、実施例1と同様にしてアルカリ現像型赤色レジスト材を作製した。
[Comparative Example 12]
Except for changing yellow treated pigment 1 to phthalocyanine green pigment CI Pigment Green 36 (“Lionol Green 6YK” manufactured by Toyo Ink Co., Ltd.) and changing the aluminum salt of the sulfonated derivative of CI Pigment Yellow 138 to the sulfonated derivative of CI Pigment Yellow 138 Produced an alkali developing type green resist material in the same manner as in Example 1.
[Example 7]
An alkali-developable red resist material was prepared in the same manner as in Example 1 except that the yellow treated pigment 1 was changed to the diketopyrrolopyrrole red pigment CI Pigment Red 254 (“Irgafore Red B-CF” manufactured by Ciba). .
[比較例13]
黄色処理顔料1をジケトピロロピロール系赤色顔料C.I. Pigment Red254(Ciba社製「イルガフォアレッド B−CF」)に変え、C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩をC.I. Pigment Yellow138のスルホン化誘導体のアンモニウム塩に変えた以外は、実施例1と同様にしてアルカリ現像型赤色レジスト材を作製した。
[比較例14]
黄色処理顔料1をジケトピロロピロール系赤色顔料C.I. Pigment Red254(Ciba社製「イルガフォアレッド B−CF」)に変え、C.I. Pigment Yellow138のスルホン化誘導体のアルミニウム塩をC.I. Pigment Yellow138のスルホン化誘導体に変えた以外は、実施例1と同様にしてアルカリ現像型赤色レジスト材を作製した。
[Comparative Example 13]
The yellow treated pigment 1 is changed to a diketopyrrolopyrrole red pigment CI Pigment Red 254 (“Irgafore Red B-CF” manufactured by Ciba), and the aluminum salt of a sulfonated derivative of CI Pigment Yellow 138 is changed to a sulfonated derivative of CI Pigment Yellow 138. An alkali-developable red resist material was prepared in the same manner as in Example 1 except that the ammonium salt was changed.
[Comparative Example 14]
The yellow treated pigment 1 is changed to a diketopyrrolopyrrole red pigment CI Pigment Red 254 (“Irgafore Red B-CF” manufactured by Ciba), and an aluminum salt of a sulfonated derivative of CI Pigment Yellow 138 is converted to a sulfonated derivative of CI Pigment Yellow 138 Alkaline development type red resist material was produced like Example 1 except having changed.
実施例1〜7および比較例1〜14で得られたレジスト材の降伏値およびチキソインデックスを、E型粘度計(東機産業社製「R110」)を用いて測定した。
また、実施例1〜7および比較例1〜14で得られたレジスト材を板厚0.7mmの360mm×465mmサイズの基板に平均膜厚が1.8μmになるようにスピンコートし、70℃で30分乾燥した後、中心部の膜厚(Aとする)と対角線上で中心から200mm部分の膜厚4点の平均値(Bとする)を測定し、下式により膜厚の均一性を評価した。
(A−B)×100/{(A+B)/2} [%]
評価結果を表13に示す。
The yield value and thixo index of the resist materials obtained in Examples 1 to 7 and Comparative Examples 1 to 14 were measured using an E-type viscometer (“R110” manufactured by Toki Sangyo Co., Ltd.).
The resist materials obtained in Examples 1 to 7 and Comparative Examples 1 to 14 were spin-coated on a 360 mm × 465 mm size substrate having a plate thickness of 0.7 mm so that the average film thickness was 1.8 μm, and 70 ° C. After drying for 30 minutes, measure the film thickness at the center (referred to as A) and the average value (referred to as B) at 4 points of the film thickness of 200 mm from the center on the diagonal line. Evaluated.
(A−B) × 100 / {(A + B) / 2} [%]
The evaluation results are shown in Table 13.
表13から明らかなように、本実施例の着色組成物であれば、 分散安定性、保存安定性等に優れていることがわかる。 As can be seen from Table 13, the colored composition of this example is excellent in dispersion stability, storage stability, and the like.
[実施例8]
赤色フィルタセグメント、青色フィルタセグメント、および緑色フィルタセグメントを具備するカラーフィルタを作製するために、青色レジスト材を以下の方法で作製した。
(青色レジスト材)
表14に示す組成の混合物を均一に撹拌混合した後、直径1mmのジルコニアビーズを用いて、アイガーミルで3時間分散した後、5μmのフィルタで濾過し銅フタロシアニン分散体を作製した。
[Example 8]
In order to produce a color filter comprising a red filter segment, a blue filter segment, and a green filter segment, a blue resist material was produced by the following method.
(Blue resist material)
After the mixture having the composition shown in Table 14 was uniformly stirred and mixed, it was dispersed with an Eiger mill for 3 hours using zirconia beads having a diameter of 1 mm, and then filtered with a 5 μm filter to prepare a copper phthalocyanine dispersion.
ついで、表15に示す組成の混合物を均一になるように攪拌混合した後、1μmのフィルタで濾過して、青色レジスト材を得た。 Next, the mixture having the composition shown in Table 15 was stirred and mixed so as to be uniform, and then filtered through a 1 μm filter to obtain a blue resist material.
ガラス基板に、スピンコートにより、実施例7で得られた赤色レジスと材を表16に示す色度(x,y)の膜厚となるように塗布した。乾燥後、露光機にてストライプ状のパターン露光をし、アルカリ現像液にて90秒間現像して、ストライプ形状の赤色フィルタセグメントを形成した。なお、アルカリ現像液は、炭酸ナトリウム1.5質量% 炭酸水素ナトリウム0.5質量% 陰イオン系界面活性剤(花王社製「ペリレックスNBL」)8.0質量%および水90質量%からなる。 The red resist and material obtained in Example 7 were applied to a glass substrate by spin coating so as to have a film thickness of chromaticity (x, y) shown in Table 16. After drying, striped pattern exposure was performed with an exposure machine and development was performed with an alkaline developer for 90 seconds to form a striped red filter segment. The alkali developer is composed of 1.5% by weight of sodium carbonate, 0.5% by weight of sodium hydrogen carbonate, 8.0% by weight of an anionic surfactant (“PERILEX NBL” manufactured by Kao) and 90% by weight of water. .
次に、実施例1で得られた黄色レジスト材と実施例5で得られた緑色レジスト材とを質量比1:1で混合して緑色レジスト調製し、表16に示す色度(x,y)の膜厚となるように塗布した。乾燥後、露光機にて赤色フィルタセグメントと隣接したストライプ状のパターン露光をし、ストライプ形状の緑色フィルタセグメントを形成した。
さらに、青色レジスト材を表16に示す色度(x,y)の膜厚となるように塗布し、赤色、緑色のフィルタセグメントと隣接したストライプ形状の青色フィルタセグメントを形成した。
Next, the yellow resist material obtained in Example 1 and the green resist material obtained in Example 5 were mixed at a mass ratio of 1: 1 to prepare a green resist, and the chromaticity (x, y shown in Table 16) It was applied so as to have a film thickness of After drying, a striped pattern adjacent to the red filter segment was exposed with an exposure machine to form a striped green filter segment.
Further, a blue resist material was applied so as to have a film thickness of chromaticity (x, y) shown in Table 16 to form striped blue filter segments adjacent to the red and green filter segments.
各色のフィルタセグメントの形状は良好であり、解像度も良好であった。最後に、得られたカラーフィルタをオーブン中で230℃にて30分加熱して残存する重合可能な官能基を完全に反応させ、透明基板上に赤色、緑色、青色の3色のストライプ形状のフィルタセグメントを具備するカラーフィルタが得られた。
実施例8で得られたカラーフィルタの各色のYを顕微分光光度計(オリンパス光学社製「OSP−SP100」)を用いて測定した。また、3色すべてに光を透過させた場合白色光が得られるが、その白色光のx,y,Yを各色のx,y,Yから計算した。結果を表16に示す。
The shape of each color filter segment was good, and the resolution was also good. Finally, the obtained color filter is heated in an oven at 230 ° C. for 30 minutes to completely react with the remaining polymerizable functional groups, and a red, green, and blue stripe-shaped stripe shape is formed on the transparent substrate. A color filter comprising filter segments was obtained.
Y of each color of the color filter obtained in Example 8 was measured using a microspectrophotometer (“OSP-SP100” manufactured by Olympus Optical Co., Ltd.). Moreover, when light is transmitted through all three colors, white light is obtained. The x, y, and Y of the white light were calculated from the x, y, and Y of each color. The results are shown in Table 16.
[実施例9]
シアン色フィルタセグメント、マゼンタ色フィルタセグメント、およびイエロー色フィルタセグメントを具備するカラーフィルタを作製するために、シアン色、マゼンタ色レジスト材を以下の方法で作製した。
(シアン色レジスト材)
ε型銅フタロシアニン顔料をβ型銅フタロシアニン顔料C.I. Pigment Blue16(BASF製「ヘリオゲンブルーD−7565」)に変えた以外は、実施例8の青色レジスト材と同様にしてシアン色レジスト材を作製した。
[Example 9]
In order to produce a color filter having a cyan filter segment, a magenta filter segment, and a yellow filter segment, cyan and magenta color resist materials were produced by the following method.
(Cyan resist material)
A cyan resist material was produced in the same manner as the blue resist material of Example 8 except that the ε-type copper phthalocyanine pigment was changed to the β-type copper phthalocyanine pigment CI Pigment Blue 16 (“Heliogen Blue D-7565” manufactured by BASF). .
(マゼンタ色レジスト材)
ε型銅フタロシアニン顔料をキナクリドン系赤色顔料C.I. Pigment Red 122(チバガイギー社製「ホスタパームピンク E」)に変えた以外は、実施例8の青色レジスト材と同様にしてマゼンタ色レジスト材を作製した。
得られたシアン色レジスト材、マゼンダ色レジスト材、および実施例1で得られたイエロー色レジスト材を、実施例8と同様にして、表17に示す色度(x,y)の膜厚となるように塗布し、透明基板上にシアン色、マゼンタ色、イエロー色の3色のストライプ形状のフィルタセグメントを具備するカラーフィルタを得た。
(Magenta color resist material)
A magenta resist material was prepared in the same manner as the blue resist material of Example 8 except that the ε-type copper phthalocyanine pigment was changed to the quinacridone-based red pigment CI Pigment Red 122 (“Hosta Palm Pink E” manufactured by Ciba Geigy).
The obtained cyan color resist material, magenta color resist material, and yellow color resist material obtained in Example 1 were treated in the same manner as in Example 8 with the film thicknesses of chromaticity (x, y) shown in Table 17. In this way, a color filter having a stripe-shaped filter segment of three colors of cyan, magenta, and yellow on a transparent substrate was obtained.
実施例9で得られたカラーフィルタの各色のYを顕微分光光度計(オリンパス光学社製「OSP−SP100」)を用いて測定した。3色すべてに光を透過させた場合白色光が得られるが、その白色光のx,y,Yを各色のx,y,Yから計算した。結果を表17に示す。 Y of each color of the color filter obtained in Example 9 was measured using a microspectrophotometer (“OSP-SP100” manufactured by Olympus Optical Co., Ltd.). When light is transmitted through all three colors, white light is obtained. The x, y, Y of the white light was calculated from x, y, Y of each color. The results are shown in Table 17.
(スルホン化銅フタロシアニンの合成)
発煙硫酸と98%硫酸から104%硫酸300部を調整し、粗製銅フタロシアニン顔料(C.I.Pigment Blue15)30部を30℃以下で溶解し、その後、50℃にて5時間攪拌しスルホン化反応を行った。反応の終点は、硫酸溶液の分光スペクトルを測定し、最大吸収波長が所定の波長になる時間を予測して決定した。この反応溶液を氷水3000部中に注入し、析出物を濾別、水洗して、スルホン化色素誘導体の水ペーストを得た。
得られたスルホン化色素誘導体について、WATERS社製LC−MASS装置を用いて、ESIマイナスモードでMASSスペクトルを測定した。MW=575、654〜655、735が検出され、銅フタロシアニンのスルホン化物の分子量と一致した。
(Synthesis of sulfonated copper phthalocyanine)
Prepare 300 parts of 104% sulfuric acid from fuming sulfuric acid and 98% sulfuric acid, dissolve 30 parts of crude copper phthalocyanine pigment (CI Pigment Blue 15) at 30 ° C. or lower, and then stir at 50 ° C. for 5 hours for sulfonation. Reaction was performed. The end point of the reaction was determined by measuring the spectral spectrum of the sulfuric acid solution and predicting the time for the maximum absorption wavelength to reach a predetermined wavelength. This reaction solution was poured into 3000 parts of ice water, and the precipitate was separated by filtration and washed with water to obtain a water paste of a sulfonated dye derivative.
About the obtained sulfonated pigment derivative, the MASS spectrum was measured in ESI minus mode using a LC-MASS apparatus manufactured by WATERS. MW = 575, 654 to 655, 735 were detected and agreed with the molecular weight of the sulfonated product of copper phthalocyanine.
(誘導体B−1の合成)
得られたスルホン化色素誘導体(スルホン化銅フタロシアニン)のペーストを、水10000部にリスラリーし、水酸化ナトリウム水溶液でpH11に調整した後、硫酸アルミニウム水溶液(液体硫酸バンド)66部を徐々に添加した。90℃で2時間攪拌した後、得られた析出物を濾別、水洗、乾燥して、銅フタロシアニンのスルホン化誘導体のアルミニウム塩である下記構造の誘導体B−1を得た。乾燥後の収量は35部であった。
(Synthesis of Derivative B-1)
The obtained sulfonated dye derivative (sulfonated copper phthalocyanine) paste was reslurried in 10,000 parts of water, adjusted to pH 11 with an aqueous sodium hydroxide solution, and then 66 parts of an aqueous aluminum sulfate solution (liquid sulfuric acid band) was gradually added. . After stirring at 90 ° C. for 2 hours, the resulting precipitate was filtered, washed with water, and dried to obtain a derivative B-1 having the following structure, which is an aluminum salt of a sulfonated derivative of copper phthalocyanine. The yield after drying was 35 parts.
(誘導体B−2の調製)
得られたスルホン化色素誘導体(スルホン化銅フタロシアニン)のペーストを、濾過、水洗、乾燥して誘導体B−2を得た。
(Preparation of derivative B-2)
The obtained sulfonated pigment derivative (sulfonated copper phthalocyanine) paste was filtered, washed with water, and dried to obtain derivative B-2.
(誘導体B−3の合成)
得られたスルホン化色素誘導体(スルホン化銅フタロシアニン)のペーストを、水10000部にリスラリーし、アンモニア水溶液で中和(pHが7になるまでアンモニア水溶液を添加)した。80℃で30分間攪拌し、析出した沈殿物を60℃で濾過した。得られたウェット結晶を水で洗浄した後、80℃で乾燥し、銅フタロシアニンのスルホン化誘導体のアンモニウム塩である誘導体B−3を得た。
(Synthesis of Derivative B-3)
The obtained paste of sulfonated dye derivative (sulfonated copper phthalocyanine) was reslurried in 10,000 parts of water and neutralized with an aqueous ammonia solution (added aqueous ammonia solution until pH was 7). The mixture was stirred at 80 ° C. for 30 minutes, and the deposited precipitate was filtered at 60 ° C. The obtained wet crystal was washed with water and then dried at 80 ° C. to obtain a derivative B-3 which is an ammonium salt of a sulfonated derivative of copper phthalocyanine.
(イソインドリン系色素の合成)
1−(シアノ−p−クロルフェニルカルバモイル−メチレン)−3−イミノイソインドリン3.3部とメタニール酸1.7部とを50mlの氷酢酸中で2時間還流加熱した。得られた黄色反応生成物を80℃で濾過分離し、メタノール及び水で洗浄、乾燥し、イソインドリン系色素3.1部を得た。
(Synthesis of isoindoline dyes)
1- (Cyano-p-chlorophenylcarbamoyl-methylene) -3-iminoisoindoline (3.3 parts) and methanolic acid (1.7 parts) were heated to reflux in 50 ml of glacial acetic acid for 2 hours. The obtained yellow reaction product was separated by filtration at 80 ° C., washed with methanol and water, and dried to obtain 3.1 parts of isoindoline dye.
(誘導体C−1の合成)
得られたイソインドリン系色素3.1部を水300部にリスラリーし、水酸化ナトリウム水溶液を用いてpH10にした後、硫酸アルミニウム水溶液(液体硫酸バンド)20gを徐々に加え、析出する沈殿を濾過、水洗、乾燥して、イソインドリンのスルホン化誘導体のアルミニウム塩である下記構造の誘導体C−1を得た。
(Synthesis of Derivative C-1)
The obtained isoindoline pigment 3.1 parts is reslurried in 300 parts of water, adjusted to pH 10 using an aqueous sodium hydroxide solution, 20 g of an aqueous aluminum sulfate solution (liquid sulfuric acid band) is gradually added, and the deposited precipitate is filtered. After washing with water and drying, a derivative C-1 having the following structure, which is an aluminum salt of a sulfonated derivative of isoindoline, was obtained.
(誘導体C−2の合成)
得られたイソインドリン系色素3.1部を水300部にリスラリーし、水酸化ナトリウム水溶液でpH11に調整した。水酸化ナトリウム水溶液を適宜加えpHを保持しながら、1時間攪拌を続けた。更に、pH11にて60℃に加熱し、3時間攪拌を行った。塩酸でpH1以下に調整した後、90℃で2時間攪拌し、濾過、水洗、乾燥してイソインドリンのスルホン酸誘導体である誘導体C−2を得た。
(Synthesis of Derivative C-2)
The obtained isoindoline pigment 3.1 parts was reslurried in 300 parts of water and adjusted to pH 11 with an aqueous sodium hydroxide solution. Stirring was continued for 1 hour while appropriately adding an aqueous sodium hydroxide solution and maintaining the pH. Furthermore, it heated at 60 degreeC at pH11, and stirred for 3 hours. After adjusting the pH to 1 or less with hydrochloric acid, the mixture was stirred at 90 ° C. for 2 hours, filtered, washed with water and dried to obtain a derivative C-2 which is a sulfonic acid derivative of isoindoline.
(誘導体C−3の合成)
得られたイソインドリン系色素3.1部を水300部にリスラリーし、アンモニア水溶液で中和(pHが7になるまでアンモニア水溶液を添加)した。80℃で30分間攪拌し、析出した沈殿物を60℃で濾過した。得られたウェット結晶を水で洗浄した後、80℃で乾燥し、イソインドリンのスルホン化誘導体のアンモニウム塩である誘導体C−3を得た。
(Synthesis of Derivative C-3)
3.1 parts of the obtained isoindoline dye was reslurried in 300 parts of water and neutralized with an aqueous ammonia solution (added aqueous ammonia solution until pH was 7). The mixture was stirred at 80 ° C. for 30 minutes, and the deposited precipitate was filtered at 60 ° C. The obtained wet crystal was washed with water and then dried at 80 ° C. to obtain a derivative C-3 which is an ammonium salt of a sulfonated derivative of isoindoline.
(ジケトピロロピロール系色素のクロルスルホン化物の合成)
クロルスルホン酸300部に、1,4−ジケト−3,6−ジフェニルピロロ−[3,4−c]−ピロール(C.I.Pigment Red 255)30部を20分かけて20℃以下で溶解し、50℃で2時間撹拌して、クロルスルホン化を行った。反応溶液を氷水5000部に加え、生じた沈殿を濾過、水洗し、ジケトピロロピロール系色素のクロルスルホン化物の水ペーストを得た。
(Synthesis of chlorosulfonated diketopyrrolopyrrole dyes)
In 300 parts of chlorosulfonic acid, 30 parts of 1,4-diketo-3,6-diphenylpyrrolo- [3,4-c] -pyrrole (CI Pigment Red 255) is dissolved at 20 ° C. or lower over 20 minutes. The mixture was stirred at 50 ° C. for 2 hours to effect chlorsulfonation. The reaction solution was added to 5000 parts of ice water, and the resulting precipitate was filtered and washed with water to obtain an aqueous paste of chlorsulfonated diketopyrrolopyrrole pigment.
(誘導体D−1の合成)
得られたジケトピロロピロール系色素のクロルスルホン化物の水ペーストを水3000部にリスラリーし、水酸化ナトリウム水溶液を用いてpH11に調整、80℃に加熱したところ、赤い溶液が得られた。硫酸アルミニウム水溶液(液体硫酸バンド)120部を徐々に添加し、90℃で2時間攪拌した後、濾過、水洗、乾燥して、ジケトピロロピロール系色素のスルホン化誘導体のアルミニウム塩である下記構造の誘導体D−1を25部得た。
(Synthesis of Derivative D-1)
The obtained diketopyrrolopyrrole pigment chlorosulfonated aqueous paste was reslurried in 3000 parts of water, adjusted to pH 11 using an aqueous sodium hydroxide solution and heated to 80 ° C. to obtain a red solution. 120 parts of an aqueous aluminum sulfate solution (liquid sulfuric acid band) is gradually added, stirred at 90 ° C. for 2 hours, filtered, washed with water, and dried to form an aluminum salt of a sulfonated derivative of a diketopyrrolopyrrole dye. 25 parts of the derivative D-1 was obtained.
(誘導体D−2の合成)
得られたジケトピロロピロール系色素のクロルスルホン化物の水ペーストを水3000部にリスラリーし、水酸化ナトリウム水溶液でpH11に調整した。水酸化ナトリウム水溶液を適宜加えpHを保持しながら、1時間攪拌を続けた。更に、pH11にて60℃に加熱し、3時間攪拌を行った。塩酸でpH1以下に調整した後、90℃で2時間攪拌し、濾過、水洗、乾燥してジケトピロロピロール系色素のスルホン酸誘導体である誘導体D−2を得た。
(Synthesis of Derivative D-2)
The obtained aqueous paste of chlorosulfonated diketopyrrolopyrrole pigment was reslurried in 3000 parts of water and adjusted to pH 11 with an aqueous sodium hydroxide solution. Stirring was continued for 1 hour while appropriately adding an aqueous sodium hydroxide solution and maintaining the pH. Furthermore, it heated at 60 degreeC at pH11, and stirred for 3 hours. After adjusting the pH to 1 or less with hydrochloric acid, the mixture was stirred at 90 ° C. for 2 hours, filtered, washed with water and dried to obtain a derivative D-2 which is a sulfonic acid derivative of a diketopyrrolopyrrole pigment.
(誘導体D−3の合成)
得られたジケトピロロピロール系色素のクロルスルホン化物の水ペーストを水3000部にリスラリーし、アンモニア水溶液で中和(pHが7になるまでアンモニア水溶液を添加)した。80℃で30分間攪拌し、析出した沈殿物を60℃で濾過した。得られたウェット結晶を水で洗浄した後、80℃で乾燥し、ジケトピロロピロール系色素のスルホン化誘導体のアンモニウム塩である誘導体D−3を得た。
(Synthesis of Derivative D-3)
The obtained water paste of chlorosulfonated diketopyrrolopyrrole pigment was reslurried in 3000 parts of water and neutralized with an aqueous ammonia solution (added aqueous ammonia solution until pH was 7). The mixture was stirred at 80 ° C. for 30 minutes, and the deposited precipitate was filtered at 60 ° C. The obtained wet crystals were washed with water and then dried at 80 ° C. to obtain a derivative D-3 which is an ammonium salt of a sulfonated derivative of a diketopyrrolopyrrole dye.
(誘導体E−1)
C.I.Pigment Yellow115(日本化薬製、kayaset2G)。本顔料は、キノフタロン系色素のスルホン化誘導体のアルミニウム塩である。
(Derivative E-1)
C. I. Pigment Yellow 115 (manufactured by Nippon Kayaku, kayaset2G). This pigment is an aluminum salt of a sulfonated derivative of a quinophthalone dye.
(スレン系色素のクロルスルホン化物の合成)
クロルスルホン酸240部に、スレン系顔料(C.I.PigmentBlue60)30部を加え、90℃で3時間加熱し、2000部の氷水中に注いだ。得られた懸濁液を濾過、水洗し、スレン系色素のクロルスルホン化物の水ペースト180部を得た。
(Synthesis of sulphonated chlorosulfonates)
30 parts of selenium pigment (CI Pigment Blue 60) was added to 240 parts of chlorosulfonic acid, heated at 90 ° C. for 3 hours, and poured into 2000 parts of ice water. The obtained suspension was filtered and washed with water to obtain 180 parts of a water paste of sulphonated chlorosulfonated product.
(誘導体F−1の合成)
得られたスレン系色素のクロルスルホン化物の水ペーストを水10000部にリスラリーし、水酸化ナトリウム水溶液でpH11に調整し、pH11を保つように適宜添加しながら、90℃で6時間攪拌した。塩酸を用いてpH10に合わせ、硫酸アルミニウム水溶液(液体硫酸バンド)50gを添加し、90℃2時間攪拌した後、析出する沈殿を濾過、水洗、乾燥して、スレン系色素のスルホン化誘導体のアルミニウム塩である下記構造の誘導体F−1を25部得た。
(Synthesis of Derivative F-1)
The obtained sulphonated chlorosulfonated water paste was reslurried in 10,000 parts of water, adjusted to pH 11 with an aqueous sodium hydroxide solution, and stirred at 90 ° C. for 6 hours while appropriately adding to maintain pH 11. The pH is adjusted to 10 using hydrochloric acid, 50 g of an aqueous aluminum sulfate solution (liquid sulfuric acid band) is added, and the mixture is stirred at 90 ° C. for 2 hours, and then the deposited precipitate is filtered, washed with water, and dried. 25 parts of a derivative F-1 having the following structure as a salt was obtained.
(誘導体F−2の合成)
得られたスレン系色素のクロルスルホン化物の水ペーストを水10000部にリスラリーし、水酸化ナトリウム水溶液でpH11に調整した。水酸化ナトリウム水溶液を適宜加えpHを保持しながら、1時間攪拌を続けた。更に、pH11にて60℃に加熱し、3時間攪拌を行った。塩酸でpH1以下に調整した後、90℃で2時間攪拌し、濾過、水洗、乾燥してスレン系色素のスルホン酸誘導体である誘導体F−2を得た。
(Synthesis of Derivative F-2)
The obtained sulphonated chlorosulfonated water paste was reslurried in 10,000 parts of water and adjusted to pH 11 with an aqueous sodium hydroxide solution. Stirring was continued for 1 hour while appropriately adding an aqueous sodium hydroxide solution and maintaining the pH. Furthermore, it heated at 60 degreeC at pH11, and stirred for 3 hours. After adjusting the pH to 1 or less with hydrochloric acid, the mixture was stirred at 90 ° C. for 2 hours, filtered, washed with water and dried to obtain a derivative F-2 which is a sulfonic acid derivative of a selenium dye.
(誘導体F−3の合成)
得られたスレン系色素のクロルスルホン化物の水ペーストを水10000部にリスラリーし、アンモニア水溶液で中和(pHが7になるまでアンモニア水溶液を添加)した。80℃で30分間攪拌し、析出した沈殿物を60℃で濾過した。得られたウェット結晶を水で洗浄した後、80℃で乾燥し、スレン系色素のスルホン化誘導体のアンモニウム塩である誘導体F−3を得た。
(Synthesis of Derivative F-3)
The resulting water paste of sulphonated chlorosulfonated product was reslurried in 10,000 parts of water and neutralized with an aqueous ammonia solution (added aqueous ammonia solution until pH reached 7). The mixture was stirred at 80 ° C. for 30 minutes, and the deposited precipitate was filtered at 60 ° C. The obtained wet crystals were washed with water and then dried at 80 ° C. to obtain derivative F-3 which is an ammonium salt of a sulfonated derivative of a selenium dye.
(ジアントラキノン系色素のクロルスルホン化物の合成)
クロルスルホン酸240部に、ジアントラキノン系顔料(C.I.Pigment Red177)30部を加え、90℃で3時間加熱し、2000部の氷水中に注いだ。得られた懸濁液を濾過、水洗し、ジアントラキノン系色素のクロルスルホン化物の水ペースト180部を得た。
(Synthesis of chlorsulfonated dianthraquinone dyes)
30 parts of dianthraquinone pigment (CI Pigment Red177) was added to 240 parts of chlorosulfonic acid, heated at 90 ° C. for 3 hours, and poured into 2000 parts of ice water. The resulting suspension was filtered and washed with water to obtain 180 parts of a water paste of a chlorsulfonated dianthraquinone dye.
(誘導体G−1の合成)
得られたジアントラキノン系色素のクロルスルホン化物の水ペーストを水10000部にリスラリーし、水酸化ナトリウム水溶液でpH11に調整し、pH11を保つように適宜添加しながら、90℃で6時間攪拌した。塩酸を用いてpH10に合わせ、硫酸アルミニウム水溶液(液体硫酸バンド)50gを添加し、90℃2時間攪拌した後、析出する沈殿を濾過、水洗、乾燥して、ジアントラキノン系色素のスルホン化誘導体のアルミニウム塩である下記構造の誘導体G−1を25部得た。
(Synthesis of Derivative G-1)
The obtained water paste of chlorsulfonated dianthraquinone dye was reslurried in 10,000 parts of water, adjusted to pH 11 with an aqueous sodium hydroxide solution, and stirred at 90 ° C. for 6 hours while adding appropriately to maintain pH 11. Adjust to pH 10 using hydrochloric acid, add 50 g of an aqueous aluminum sulfate solution (liquid sulfuric acid band), and stir at 90 ° C. for 2 hours. Then, precipitate deposited is filtered, washed with water, dried, 25 parts of derivative G-1 having the following structure, which is an aluminum salt, was obtained.
(誘導体G−2の合成)
得られたジアントラキノン系色素のクロルスルホン化物の水ペーストを水10000部にリスラリーし、水酸化ナトリウム水溶液でpH11に調整した。水酸化ナトリウム水溶液を適宜加えpHを保持しながら、1時間攪拌を続けた。更に、pH11にて60℃に加熱し、3時間攪拌を行った。塩酸でpH1以下に調整した後、90℃で2時間攪拌し、濾過、水洗、乾燥してジアントラキノン系色素のスルホン酸誘導体である誘導体G−2を得た。
(Synthesis of derivative G-2)
The obtained aqueous paste of chlorsulfonated dianthraquinone dye was reslurried in 10,000 parts of water and adjusted to pH 11 with an aqueous sodium hydroxide solution. Stirring was continued for 1 hour while appropriately adding an aqueous sodium hydroxide solution and maintaining the pH. Furthermore, it heated at 60 degreeC at pH11, and stirred for 3 hours. After adjusting the pH to 1 or less with hydrochloric acid, the mixture was stirred at 90 ° C. for 2 hours, filtered, washed with water and dried to obtain a derivative G-2 which is a sulfonic acid derivative of a dianthraquinone dye.
(誘導体G−3の合成)
得られたジアントラキノン系色素のクロルスルホン化物の水ペーストを水10000部にリスラリーし、アンモニア水溶液で中和(pHが7になるまでアンモニア水溶液を添加)した。80℃で30分間攪拌し、析出した沈殿物を60℃で濾過した。得られたウェット結晶を水で洗浄した後、80℃で乾燥し、ジアントラキノン系色素のスルホン化誘導体のアンモニウム塩である誘導体G−3を得た。
(Synthesis of derivative G-3)
The obtained water paste of chlorsulfonated dianthraquinone dye was reslurried in 10,000 parts of water and neutralized with an aqueous ammonia solution (added aqueous ammonia solution until pH was 7). The mixture was stirred at 80 ° C. for 30 minutes, and the deposited precipitate was filtered at 60 ° C. The obtained wet crystals were washed with water and then dried at 80 ° C. to obtain a derivative G-3 which is an ammonium salt of a sulfonated derivative of a dianthraquinone dye.
(ジオキサジン系色素のモノクロルスルホン化物の合成)
100部のクロルスルホン酸にジオキサジン系顔料(C.I.Pigment Violet23)15部を、15〜20℃で加え、60〜70℃で3時間攪拌して、1000部の氷水に注入し、濾過、水洗してジオキサジン系色素のモノクロルスルホン化物の水ケーキを定量的に得た。
(Synthesis of dioxazine dye monochlorosulfonate)
To 100 parts of chlorosulfonic acid, 15 parts of dioxazine pigment (CI Pigment Violet 23) is added at 15 to 20 ° C., stirred at 60 to 70 ° C. for 3 hours, poured into 1000 parts of ice water, filtered, By washing with water, a water cake of a monoxol sulfonated dioxazine dye was quantitatively obtained.
(誘導体H−1の合成)
得られたジオキサジン系色素のモノクロルスルホン化物の水ケーキを水3000部に加えてリスラリーし、水酸化ナトリウム水溶液でpH12に調整し、90℃に加熱した。pH12を保つように水酸化ナトリウム水溶液で調整しながら、90℃で6時間攪拌した。濾紙を用いてブリードを調べたところ、非常に濃い紫色のブリードが観察された。次に、塩酸を用いて、pH10に調整した後、硫酸アルミニウム水溶液(液体硫酸バンド)30gを徐々に添加した。添加に伴って、濾紙で観察するブリードは薄くなり、最後にはブリードが見られなくなった。反応スラリーを90℃で2時間加熱処理した後、濾過、水洗、乾燥して、ジオキサジン系色素のスルホン化誘導体のアルミニウム塩である下記構造の誘導体H−1を得た。
(Synthesis of Derivative H-1)
The obtained water cake of monochlorosulfonated dioxazine dye was added to 3000 parts of water and reslurried, adjusted to pH 12 with an aqueous sodium hydroxide solution, and heated to 90 ° C. The mixture was stirred at 90 ° C. for 6 hours while adjusting with an aqueous sodium hydroxide solution to maintain pH 12. When the bleed was examined using filter paper, a very dark purple bleed was observed. Next, after adjusting the pH to 10 using hydrochloric acid, 30 g of an aqueous aluminum sulfate solution (liquid sulfuric acid band) was gradually added. With the addition, the bleed observed on the filter paper became thinner and finally no bleed was seen. The reaction slurry was heat-treated at 90 ° C. for 2 hours, then filtered, washed with water, and dried to obtain a derivative H-1 having the following structure, which is an aluminum salt of a sulfonated derivative of a dioxazine dye.
(誘導体H−2の合成)
得られたジオキサジン系色素のモノクロルスルホン化物の水ケーキを水3000部にリスラリーし、水酸化ナトリウム水溶液でpH11に調整した。水酸化ナトリウム水溶液を適宜加えpHを保持しながら、1時間攪拌を続けた。更に、pH11にて60℃に加熱し、3時間攪拌を行った。塩酸でpH1以下に調整した後、90℃で2時間攪拌し、濾過、水洗、乾燥してジオキサジン系色素のスルホン酸誘導体である誘導体H−2を得た。
(Synthesis of derivative H-2)
The obtained water cake of monochlorosulfonated dioxazine dye was reslurried in 3000 parts of water and adjusted to pH 11 with an aqueous sodium hydroxide solution. Stirring was continued for 1 hour while appropriately adding an aqueous sodium hydroxide solution and maintaining the pH. Furthermore, it heated at 60 degreeC at pH11, and stirred for 3 hours. After adjusting the pH to 1 or less with hydrochloric acid, the mixture was stirred at 90 ° C. for 2 hours, filtered, washed with water and dried to obtain a derivative H-2 which is a sulfonic acid derivative of a dioxazine dye.
(誘導体H−3の合成)
得られたジオキサジン系色素のモノクロルスルホン化物の水ケーキを水3000部にリスラリーし、アンモニア水溶液で中和(pHが7になるまでアンモニア水溶液を添加)した。80℃で30分間攪拌し、析出した沈殿物を60℃で濾過した。得られたウェット結晶を水で洗浄した後、80℃で乾燥し、ジオキサジン系色素のスルホン化誘導体のアンモニウム塩である誘導体H−3を得た。
(Synthesis of Derivative H-3)
The obtained water cake of monochlorosulfonated dioxazine dye was reslurried in 3000 parts of water and neutralized with an aqueous ammonia solution (added aqueous ammonia solution until pH was 7). The mixture was stirred at 80 ° C. for 30 minutes, and the deposited precipitate was filtered at 60 ° C. The obtained wet crystal was washed with water and then dried at 80 ° C. to obtain a derivative H-3 which is an ammonium salt of a sulfonated derivative of a dioxazine dye.
(キナクリドン系色素のスルホン化物の合成)
100部の98%硫酸に、無置換キナクリドン系顔料(C.I.Pigment Violet19)10部を、30℃以下で加え、80℃で1時間攪拌してスルホン化反応を行った。1000部の氷水に注入し、濾過、水洗してキナクリドン系色素のスルホン化物の水ケーキを定量的に得た。WATERS社製LC−MASSを用いて、ESIマイナスモードでMW=311,391,471の分子量が観察され、スルホン酸基数0,1,2個を有するキナクリドン系色素の混合物であった。
(Synthesis of sulfonated quinacridone dyes)
To 100 parts of 98% sulfuric acid, 10 parts of an unsubstituted quinacridone pigment (CI Pigment Violet 19) was added at 30 ° C. or lower, and the mixture was stirred at 80 ° C. for 1 hour to carry out a sulfonation reaction. The solution was poured into 1000 parts of ice water, filtered and washed with water to quantitatively obtain a water cake of a sulfonated quinacridone pigment. Using a LC-MASS manufactured by WATERS, a molecular weight of MW = 311,391,471 was observed in ESI minus mode, and the mixture was a quinacridone dye having 0,1,2 sulfonic acid groups.
(誘導体I−1の合成)
得られたキナクリドン系色素のスルホン化物の水ケーキを3000部の水に加えてリスラリーし、水酸化ナトリウム水溶液でpH10.5に調整し、60℃に加熱した。濾紙を用いてブリードを調べたところ、濃い赤紫色のブリードが観察された。続いて、硫酸アルミニウム水溶液(液体硫酸バンド)50gを徐々に添加した。添加に伴って、濾紙で観察するブリードは薄くなり、最後にはブリードが見られなくなった。反応スラリーを90℃で2時間加熱処理した後、濾過、水洗、乾燥して、キナクリドン系色素のスルホン化誘導体のアルミニウム塩である下記構造の誘導体I−1を得た。
(Synthesis of Derivative I-1)
The obtained quinacridone dye sulfonated water cake was added to 3000 parts of water and reslurried, adjusted to pH 10.5 with an aqueous sodium hydroxide solution, and heated to 60 ° C. When the bleed was examined using filter paper, a deep red-purple bleed was observed. Subsequently, 50 g of an aluminum sulfate aqueous solution (liquid sulfuric acid band) was gradually added. With the addition, the bleed observed on the filter paper became thinner and finally no bleed was seen. The reaction slurry was heat treated at 90 ° C. for 2 hours, filtered, washed with water, and dried to obtain a derivative I-1 having the following structure, which is an aluminum salt of a sulfonated derivative of a quinacridone dye.
(誘導体I−2の調製)
得られたキナクリドン系色素のスルホン化物の水ケーキを濾過、水洗、乾燥してキナクリドン系色素のスルホン酸誘導体である誘導体I−2を得た。
(Preparation of derivative I-2)
The obtained quinacridone dye sulfonated water cake was filtered, washed with water and dried to obtain a derivative I-2 which is a sulfonic acid derivative of a quinacridone dye.
(誘導体I−3の合成)
得られたキナクリドン系色素のスルホン化物の水ケーキを水3000部にリスラリーし、アンモニア水溶液で中和(pHが7になるまでアンモニア水溶液を添加)した。80℃で30分間攪拌し、析出した沈殿物を60℃で濾過した。得られたウェット結晶を水で洗浄した後、80℃で乾燥し、キナクリドン系色素のスルホン化誘導体のアンモニウム塩である誘導体I−3を得た。
(Synthesis of Derivative I-3)
The resulting quinacridone dye sulfonated water cake was reslurried in 3000 parts of water and neutralized with an aqueous ammonia solution (added aqueous ammonia solution until pH reached 7). The mixture was stirred at 80 ° C. for 30 minutes, and the deposited precipitate was filtered at 60 ° C. The obtained wet crystal was washed with water and then dried at 80 ° C. to obtain a derivative I-3 which is an ammonium salt of a sulfonated derivative of a quinacridone dye.
(縮合アゾ系色素のスルホン化物の合成)
95%硫酸300部に、縮合アゾ系顔料(C.I.Pigment Red214)20部を20℃以下で加え、25℃で3時間攪拌して、スルホン化を行った。反応溶液を氷水2000に注入し、濾過、希塩酸で洗浄し、縮合アゾ系色素のスルホン化物の水ペーストを得た。
(Synthesis of sulfonated products of condensed azo dyes)
To 300 parts of 95% sulfuric acid, 20 parts of a condensed azo pigment (CI Pigment Red 214) was added at 20 ° C. or lower, and the mixture was stirred at 25 ° C. for 3 hours for sulfonation. The reaction solution was poured into ice water 2000, filtered and washed with dilute hydrochloric acid to obtain a water paste of a sulfonated product of a condensed azo dye.
(誘導体J−1の合成)
得られた縮合アゾ系色素のスルホン化物の水ペーストを水2000部にリスラリーし、60℃に加熱、pH9に調整した後、硫酸アルミニウム水溶液(液体硫酸バンド)50gを徐々に添加した。90℃で2時間攪拌した後、濾過、水洗、乾燥して、縮合アゾ系色素のスルホン化誘導体のアルミニウム塩である下記構造の誘導体J−1を得た。
(Synthesis of Derivative J-1)
The resulting sulfonated water paste of condensed azo dye was reslurried in 2000 parts of water, heated to 60 ° C. and adjusted to pH 9, and then 50 g of an aqueous aluminum sulfate solution (liquid sulfuric acid band) was gradually added. After stirring at 90 ° C. for 2 hours, filtration, washing with water and drying were performed to obtain a derivative J-1 having the following structure, which is an aluminum salt of a sulfonated derivative of a condensed azo dye.
(誘導体J−2の調製)
得られた縮合アゾ系色素のスルホン化物の水ペーストを、濾過、水洗、乾燥して縮合アゾ系色素のスルホン酸誘導体である誘導体J−2を得た。
(Preparation of derivative J-2)
The obtained water paste of the sulfonated product of the condensed azo dye was filtered, washed with water and dried to obtain a derivative J-2 which is a sulfonic acid derivative of the condensed azo dye.
(誘導体J−3の合成)
得られた縮合アゾ系色素のスルホン化物の水ペーストを水2000部にリスラリーし、アンモニア水溶液で中和(pHが7になるまでアンモニア水溶液を添加)した。80℃で30分間攪拌し、析出した沈殿物を60℃で濾過した。得られたウェット結晶を水で洗浄した後、80℃で乾燥し、縮合アゾ系色素のスルホン化誘導体のアンモニウム塩である誘導体J−3を得た。
(Synthesis of Derivative J-3)
The obtained water paste of the sulfonated condensed azo dye was reslurried in 2000 parts of water and neutralized with an aqueous ammonia solution (added aqueous ammonia solution until pH was 7). The mixture was stirred at 80 ° C. for 30 minutes, and the deposited precipitate was filtered at 60 ° C. The obtained wet crystal was washed with water and then dried at 80 ° C. to obtain a derivative J-3 which is an ammonium salt of a sulfonated derivative of a condensed azo dye.
(イソインドリノン系色素の中間体の合成)
ジメチルスルホキシド150部に、フェノール−4−スルホン酸ナトリウム12部と3,4,5,6−テトラクロル−2−シアノ安息香酸メチルエステル18部を溶解し、1時間かけて30%水酸化ナトリウム水溶液8部を滴下した。この反応混合物を60℃で1時間攪拌し、その後、水500部に注入した。不溶物を濾過して取り除き、濾液に塩化ナトリウム200部を添加し、塩析した沈殿を濾過、10%塩化ナトリウム水溶液で洗浄し、イソインドリノン系色素の中間体の水ペースト15部を得た。
(Synthesis of intermediates of isoindolinone dyes)
In 150 parts of dimethyl sulfoxide, 12 parts of sodium phenol-4-sulfonate and 18 parts of 3,4,5,6-tetrachloro-2-cyanobenzoic acid methyl ester are dissolved, and 30% aqueous sodium hydroxide solution 8 is added over 1 hour. The part was dripped. The reaction mixture was stirred at 60 ° C. for 1 hour and then poured into 500 parts of water. Insoluble matter was removed by filtration, 200 parts of sodium chloride was added to the filtrate, and the salted out precipitate was filtered and washed with a 10% aqueous sodium chloride solution to obtain 15 parts of an aqueous paste of isoindolinone dye. .
(誘導体K−1の合成)
得られたイソインドリノン系色素の中間体の水ペーストを、メタノール80部とナトリウムメチラート1.5部との溶液に加え、30分攪拌した。ついで、p−フェニレンジアミン1.5部を添加し、黄褐色物が析出した後、この懸濁液を15時間攪拌し、還流温度で2時間攪拌した。水300部を加え、塩酸でpH10に調整した後、5%塩化アルミニウム水溶液20部を少しずつ添加、90℃で2時間攪拌した後、濾過、水洗、乾燥して、イソインドリノン系色素のスルホン化誘導体のアルミニウム塩である下記構造の誘導体K−1を得た。
(Synthesis of Derivative K-1)
The obtained aqueous paste of isoindolinone dye intermediate was added to a solution of 80 parts of methanol and 1.5 parts of sodium methylate and stirred for 30 minutes. Subsequently, 1.5 parts of p-phenylenediamine was added and a yellowish brown product was precipitated, and then the suspension was stirred for 15 hours and stirred at reflux temperature for 2 hours. After adding 300 parts of water and adjusting to pH 10 with hydrochloric acid, 20 parts of 5% aluminum chloride aqueous solution was added little by little, stirred at 90 ° C. for 2 hours, filtered, washed with water, dried, and sulfone of isoindolinone dye. A derivative K-1 having the following structure, which is an aluminum salt of a fluorinated derivative, was obtained.
(誘導体K−2の合成)
得られたイソインドリノン系色素の中間体の水ペーストを、メタノール80部とナトリウムメチラート1.5部との溶液に加え、30分攪拌した。ついで、p−フェニレンジアミン1.5部を添加し、黄褐色物が析出した後、この懸濁液を15時間攪拌し、還流温度で2時間攪拌した。水300部にリスラリーし、塩酸でpH10に調整した。pHを保持しながら、1時間攪拌を続けた。更に、pH10にて60℃に加熱し、3時間攪拌を行った。塩酸でpH1以下に調整した後、90℃で2時間攪拌し、濾過、水洗、乾燥してイソインドリノン系色素のスルホン酸誘導体である誘導体K−2を得た。
(Synthesis of Derivative K-2)
The obtained aqueous paste of isoindolinone dye intermediate was added to a solution of 80 parts of methanol and 1.5 parts of sodium methylate and stirred for 30 minutes. Subsequently, 1.5 parts of p-phenylenediamine was added and a yellowish brown product was precipitated, and then the suspension was stirred for 15 hours and stirred at reflux temperature for 2 hours. Reslurried in 300 parts of water and adjusted to pH 10 with hydrochloric acid. Stirring was continued for 1 hour while maintaining the pH. Furthermore, it heated at 60 degreeC at pH10, and stirred for 3 hours. After adjusting the pH to 1 or less with hydrochloric acid, the mixture was stirred at 90 ° C. for 2 hours, filtered, washed with water and dried to obtain a derivative K-2 which is a sulfonic acid derivative of an isoindolinone dye.
(誘導体K−3の合成)
得られたイソインドリノン系色素の中間体の水ペーストを、メタノール80部とナトリウムメチラート1.5部との溶液に加え、30分攪拌した。ついで、p−フェニレンジアミン1.5部を添加し、黄褐色物が析出した後、この懸濁液を15時間攪拌し、還流温度で2時間攪拌した。水300部を加え、塩酸でpH10に調整した後、アンモニア水溶液を少しずつ添加、90℃で2時間攪拌した後、濾過、水洗、乾燥して、イソインドリノン系色素のスルホン化誘導体のアンモニウム塩である誘導体K−3を得た。
(Synthesis of Derivative K-3)
The obtained aqueous paste of isoindolinone dye intermediate was added to a solution of 80 parts of methanol and 1.5 parts of sodium methylate and stirred for 30 minutes. Subsequently, 1.5 parts of p-phenylenediamine was added and a yellowish brown product was precipitated, and then the suspension was stirred for 15 hours and stirred at reflux temperature for 2 hours. After adding 300 parts of water and adjusting the pH to 10 with hydrochloric acid, an aqueous ammonia solution was added little by little, and the mixture was stirred at 90 ° C. for 2 hours, filtered, washed with water, dried, and ammonium salt of a sulfonated derivative of isoindolinone dye Derivative K-3 was obtained.
(アントラキノンのクロルスルホン化物の合成)
100部のクロルスルホン酸に、アントラキノン15部を、15〜20℃で加え、40〜50℃で3時間攪拌した後、1000部の氷水に注入し、濾過、水洗してアントラキノンのクロルスルホン化物の水ケーキを定量的に得た。
(誘導体L−1の合成)
得られたアントラキノンのクロルスルホン化物の水ケーキを水3000部に加えてリスラリーし、水酸化ナトリウム水溶液でpH11に調整し、90℃に加熱した。pH11を保つように水酸化ナトリウム水溶液で調整しながら、90℃で6時間攪拌した。次に、塩酸を用いて、pH10に調整した後、硫酸アルミニウム水溶液(液体硫酸バンド)30gを徐々に添加した。反応スラリーを90℃で2時間加熱処理した後、濾過、水洗、乾燥して、アントラキノン系色素のスルホン化誘導体のアルミニウム塩である下記構造の誘導体L−1を得た。
(Synthesis of chlorosulfonated anthraquinone)
To 100 parts of chlorosulfonic acid, 15 parts of anthraquinone was added at 15 to 20 ° C. and stirred at 40 to 50 ° C. for 3 hours, and then poured into 1000 parts of ice water, filtered and washed with water. A water cake was obtained quantitatively.
(Synthesis of Derivative L-1)
The obtained water cake of anthraquinone chlorosulfonated product was added to 3000 parts of water and reslurried, adjusted to pH 11 with an aqueous sodium hydroxide solution, and heated to 90 ° C. It stirred at 90 degreeC for 6 hours, adjusting with sodium hydroxide aqueous solution so that pH11 might be maintained. Next, after adjusting the pH to 10 using hydrochloric acid, 30 g of an aqueous aluminum sulfate solution (liquid sulfuric acid band) was gradually added. The reaction slurry was heat-treated at 90 ° C. for 2 hours, then filtered, washed with water, and dried to obtain a derivative L-1 having the following structure, which is an aluminum salt of a sulfonated derivative of an anthraquinone dye.
(誘導体L−2の合成)
得られたアントラキノンのクロルスルホン化物の水ケーキを水3000部にリスラリーし、水酸化ナトリウム水溶液でpH11に調整した。水酸化ナトリウム水溶液を適宜加えpHを保持しながら、1時間攪拌を続けた。更に、pH11にて60℃に加熱し、3時間攪拌を行った。塩酸でpH1以下に調整した後、90℃で2時間攪拌し、濾過、水洗、乾燥してアントラキノンのスルホン酸誘導体である誘導体L−2を得た。
(Synthesis of Derivative L-2)
The obtained water cake of chlorosulfonated anthraquinone was reslurried in 3000 parts of water and adjusted to pH 11 with an aqueous sodium hydroxide solution. Stirring was continued for 1 hour while appropriately adding an aqueous sodium hydroxide solution and maintaining the pH. Furthermore, it heated at 60 degreeC at pH11, and stirred for 3 hours. After adjusting the pH to 1 or less with hydrochloric acid, the mixture was stirred at 90 ° C. for 2 hours, filtered, washed with water and dried to obtain derivative L-2 which is a sulfonic acid derivative of anthraquinone.
(誘導体L−3の合成)
得られたアントラキノンのクロルスルホン化物の水ケーキを水3000部にリスラリーし、アンモニア水溶液で中和(pHが7になるまでアンモニア水溶液を添加)した。80℃で30分間攪拌し、析出した沈殿物を60℃で濾過した。得られたウェット結晶を水で洗浄した後、80℃で乾燥し、アントラキノンのスルホン化誘導体のアンモニウム塩である誘導体L−3を得た。
(Synthesis of Derivative L-3)
The obtained water cake of chlorosulfonated anthraquinone was reslurried in 3000 parts of water and neutralized with an aqueous ammonia solution (added aqueous ammonia solution until pH was 7). The mixture was stirred at 80 ° C. for 30 minutes, and the deposited precipitate was filtered at 60 ° C. The obtained wet crystals were washed with water and then dried at 80 ° C. to obtain a derivative L-3 which is an ammonium salt of a sulfonated derivative of anthraquinone.
(アクリドンスルホン酸誘導体の合成)
O−クロル安息香酸160部とアニリン100部とのUlmann縮合によって得られるジフェニル−アミン−2−カルボン酸を濃硫酸中で脱水閉環する際100℃にて3時間加熱し、アクリドンスルホン酸100部を得た。
(誘導体M−1の合成)
得られたアクリドンスルホン酸を水または希薄なアルカリ溶液に溶解または均一に分散し、硫酸アルミニウム水溶液(液体硫酸バンド)200gを徐々に添加した。反応スラリーを90℃で2時間加熱処理した後、濾過、水洗、乾燥して、アクリドンのスルホン化誘導体のアルミニウム塩である下記構造の誘導体M−2を得た。
(Synthesis of acridone sulfonic acid derivatives)
When diphenyl-amine-2-carboxylic acid obtained by Ulmann condensation of 160 parts of O-chlorobenzoic acid and 100 parts of aniline is subjected to dehydration and ring closure in concentrated sulfuric acid, it is heated at 100 ° C. for 3 hours to give 100 parts of acridonesulfonic acid. Got.
(Synthesis of Derivative M-1)
The obtained acridone sulfonic acid was dissolved or uniformly dispersed in water or a dilute alkaline solution, and 200 g of an aluminum sulfate aqueous solution (liquid sulfuric acid band) was gradually added. The reaction slurry was heat-treated at 90 ° C. for 2 hours, filtered, washed with water, and dried to obtain a derivative M-2 having the following structure, which is an aluminum salt of a sulfonated derivative of acridone.
(誘導体M−2の調製)
得られたアクリドンスルホン酸を、濾過、水洗、乾燥してアクリドンのスルホン酸誘導体である誘導体M−2を得た。
(誘導体M−3)
得られたアクリドンスルホン酸を水または希薄なアルカリ溶液に溶解または均一に分散し、アンモニア水溶液で中和(pHが7になるまでアンモニア水溶液を添加)した。80℃で30分間攪拌し、析出した沈殿物を60℃で濾過した。得られたウェット結晶を水で洗浄した後、80℃で乾燥し、アクリドンのスルホン化誘導体のアンモニウム塩である誘導体M−3を得た。
(Preparation of derivative M-2)
The obtained acridone sulfonic acid was filtered, washed with water and dried to obtain derivative M-2 which is a sulfonic acid derivative of acridone.
(Derivative M-3)
The obtained acridone sulfonic acid was dissolved or uniformly dispersed in water or a dilute alkaline solution, and neutralized with an aqueous ammonia solution (added aqueous ammonia solution until the pH reached 7). The mixture was stirred at 80 ° C. for 30 minutes, and the deposited precipitate was filtered at 60 ° C. The obtained wet crystal was washed with water and then dried at 80 ° C. to obtain a derivative M-3 which is an ammonium salt of a sulfonated derivative of acridone.
(ベンズイミダゾロン系色素のスルホン化物の合成)
96%硫酸300部に、ベンズイミダゾロン系顔料(C.I.Pigment Yellow 180)30部を10℃以下で溶解し、15℃で2時間攪拌した。氷水3000部に注入し、濾過、1%塩化ナトリウム水溶液で洗浄し、次いで、水でブリードが見られる程度まで洗浄し、ベンズイミダゾロン系色素のスルホン化物の水ペーストを得た。
(誘導体N−1の合成)
得られたベンズイミダゾロン系色素のスルホン化物の水ペーストを水10000部にリスラリーし、水酸化ナトリウム水溶液でpH10に調整した後、硫酸アルミニウム水溶液(液体硫酸バンド)20部を徐々に添加した。反応スラリーを90℃で2時間加熱処理した後、濾過、水洗、乾燥して、ベンズイミダゾロン系色素のスルホン化誘導体のアルミニウム塩である下記構造の誘導体N−1を得た。
(Synthesis of sulfonated benzimidazolone dyes)
In 300 parts of 96% sulfuric acid, 30 parts of a benzimidazolone pigment (CI Pigment Yellow 180) was dissolved at 10 ° C. or lower and stirred at 15 ° C. for 2 hours. The mixture was poured into 3000 parts of ice water, filtered, washed with a 1% aqueous sodium chloride solution, and then washed with water to such an extent that bleeding was observed, to obtain an aqueous paste of a sulfonated benzimidazolone dye.
(Synthesis of derivative N-1)
The resulting benzimidazolone dye sulfonated water paste was reslurried in 10,000 parts of water and adjusted to pH 10 with an aqueous sodium hydroxide solution, and then 20 parts of an aqueous aluminum sulfate solution (liquid sulfuric acid band) was gradually added. The reaction slurry was heat-treated at 90 ° C. for 2 hours, filtered, washed with water, and dried to obtain a derivative N-1 having the following structure, which is an aluminum salt of a sulfonated derivative of a benzimidazolone dye.
(誘導体N−2の調製)
得られたベンズイミダゾロン系色素のスルホン化物の水ペースト、濾過、水洗、乾燥してベンズイミダゾロン系色素のスルホン酸誘導体である誘導体N−2を得た。
(Preparation of derivative N-2)
The resulting benzimidazolone dye sulfonated water paste, filtered, washed with water, and dried to obtain a derivative N-2, which is a sulfonic acid derivative of a benzimidazolone dye.
(誘導体N−3の合成)
得られたベンズイミダゾロン系色素のスルホン化物の水ペーストを水10000部にリスラリーし、アンモニア水溶液で中和(pHが7になるまでアンモニア水溶液を添加)した。80℃で30分間攪拌し、析出した沈殿物を60℃で濾過した。得られたウェット結晶を水で洗浄した後、80℃で乾燥し、ベンズイミダゾロン系色素のスルホン化誘導体のアンモニウム塩である誘導体N−3を得た。
(Synthesis of derivative N-3)
The obtained benzimidazolone dye sulfonated water paste was reslurried in 10,000 parts of water and neutralized with an aqueous ammonia solution (added aqueous ammonia solution until pH was 7). The mixture was stirred at 80 ° C. for 30 minutes, and the deposited precipitate was filtered at 60 ° C. The obtained wet crystals were washed with water and then dried at 80 ° C. to obtain a derivative N-3 which is an ammonium salt of a sulfonated derivative of a benzimidazolone dye.
(黄色処理顔料2の調製)
イソインドリン系黄色顔料C.I. Pigment Yellow185(BASF社製「パリオトールイエロー D1155」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で8時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の黄色処理顔料2を得た。
(Preparation of yellow treated pigment 2)
Isoindoline-based yellow pigment CI Pigment Yellow 185 (BASF “Pariol Yellow D1155”): 500 parts, sodium chloride: 500 parts, and diethylene glycol: 250 parts were charged in a stainless steel 1 gallon kneader (Inoue Seisakusho) at 120 ° C. For 8 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of yellow-treated pigment 2 were obtained.
(黄色処理顔料3の調製)
イソインドリン系黄色顔料C.I. Pigment Yellow139(BASF社製「パリオトールイエロー D1819」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で8時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の黄色処理顔料3を得た。
(Preparation of yellow-treated pigment 3)
500 parts of isoindoline-based yellow pigment CI Pigment Yellow 139 (manufactured by BASF “Pariol Yellow D1819”), 500 parts of sodium chloride, and 250 parts of diethylene glycol were charged into a stainless 1 gallon kneader (manufactured by Inoue Seisakusho) at 120 ° C. For 8 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of yellow-treated pigment 3 were obtained.
(黄色処理顔料4の調製)
ベンズイミダゾロン系黄色顔料C.I. Pigment Yellow194(Clariant社製「ノバパームエロー F2G」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で8時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の黄色処理顔料4を得た。
(Preparation of yellow-treated pigment 4)
Benzimidazolone yellow pigment CI Pigment Yellow 194 ("Nova Palm Yellow F2G" manufactured by Clariant): 500 parts, sodium chloride: 500 parts, and diethylene glycol: 250 parts were charged into a stainless steel 1 gallon kneader (Inoue Seisakusho), 120 The mixture was kneaded for 8 hours at 0 ° C. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of yellow-treated pigment 4 were obtained.
(黄色処理顔料5の調製)
ベンズイミダゾロン系黄色顔料C.I. Pigment Yellow180(Clariant社製「ノバパームエロー P−HG」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で8時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の黄色処理顔料5を得た。
(Preparation of yellow-treated pigment 5)
Benzimidazolone yellow pigment CI Pigment Yellow 180 (“Nova Palm Yellow P-HG” manufactured by Clariant): 500 parts, sodium chloride: 500 parts, and diethylene glycol: 250 parts were charged into a stainless steel 1 gallon kneader (Inoue Seisakusho). And kneading at 120 ° C. for 8 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of yellow-treated pigment 5 were obtained.
(黄色処理顔料6の調製)
イソインドリノン系黄色顔料C.I. Pigment Yellow109(Ciba社製「イルガジンエロー 2GLTE」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で8時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の黄色処理顔料6を得た。
(Preparation of yellow-treated pigment 6)
Isoindolinone-based yellow pigment CI Pigment Yellow 109 (“Irgazine Yellow 2GLTE” manufactured by Ciba): 500 parts, sodium chloride: 500 parts, and diethylene glycol: 250 parts were charged in a stainless 1 gallon kneader (Inoue Seisakusho), 120 The mixture was kneaded at 0 ° C. for 8 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of yellow-treated pigment 6 were obtained.
(緑色処理顔料2の調製)
フタロシアニン系緑色顔料C.I. Pigment Green7(東洋インキ製造社製「リオノールグリーン YS−07」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で2時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の緑色処理顔料2を得た。
(Preparation of green treated pigment 2)
Preparation of 500 parts of phthalocyanine green pigment CI Pigment Green 7 (“Lionol Green YS-07” manufactured by Toyo Ink Co., Ltd.), 500 parts of sodium chloride, and 250 parts of diethylene glycol into a 1 gallon kneader (manufactured by Inoue Seisakusho) made of stainless steel And kneading at 120 ° C. for 2 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of green-treated pigment 2 were obtained.
(青色処理顔料1の調製)
フタロシアニン系青色顔料C.I. Pigment Blue15:6(東洋インキ製造社製「リオノールブルー ES」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で8時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の青色処理顔料1を得た。
(Preparation of blue-treated pigment 1)
Preparation of 500 parts of phthalocyanine-based blue pigment CI Pigment Blue 15: 6 (“Lionol Blue ES” manufactured by Toyo Ink Co., Ltd.), 500 parts of sodium chloride, and 250 parts of diethylene glycol into a 1 gallon kneader (manufactured by Inoue Seisakusho) And kneading at 120 ° C. for 8 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of blue-treated pigment 1 were obtained.
(青色処理顔料2の調製)
スレン系青色顔料C.I. Pigment Blue60(Clariant社製「ホスタパームブルー RL01」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で8時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の青色処理顔料2を得た。
(Preparation of blue-treated pigment 2)
Selenium blue pigment CI Pigment Blue 60 (Clarant “Hosta Palm Blue RL01”): 500 parts, sodium chloride: 500 parts, and diethylene glycol: 250 parts were charged in a stainless steel 1 gallon kneader (Inoue Seisakusho) at 120 ° C. Kneaded for 8 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of blue-treated pigment 2 were obtained.
(紫色処理顔料1の調製)
ジオキサジン系紫色顔料C.I. Pigment Violet23(Clariant社製「ホスタパームバイオレット BL」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で8時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の紫色処理顔料1を得た。
(Preparation of purple treated pigment 1)
Dioxazine-based purple pigment CI Pigment Violet 23 (“Hosta Palm Violet BL” manufactured by Clariant): 500 parts, sodium chloride: 500 parts, and diethylene glycol: 250 parts were charged in a stainless gallon kneader (manufactured by Inoue Seisakusho) at 120 ° C. Kneaded for 8 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of purple-treated pigment 1 were obtained.
(紫色処理顔料2の調製)
キナクリドン系紫色顔料C.I. Pigment Violet19(Clariant社製「ホスタパームレッド E3B」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で8時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の紫色処理顔料2を得た。
(Preparation of purple treated pigment 2)
Quinacridone-based purple pigment CI Pigment Violet 19 (“Hosta Palm Red E3B” manufactured by Clariant): 500 parts, sodium chloride: 500 parts, and diethylene glycol: 250 parts were charged in a stainless steel 1 gallon kneader (Inoue Seisakusho) at 120 ° C. Kneaded for 8 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of purple-treated pigment 2 were obtained.
(赤色処理顔料1の調製)
ジケトピロロピロール系赤色顔料C.I. Pigment Red254(Ciba社製「イルガフォアレッド B−CF」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で8時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の赤色処理顔料1を得た。
(Preparation of red treated pigment 1)
Diketopyrrolopyrrole red pigment CI Pigment Red 254 ("Irgaphore Red B-CF" manufactured by Ciba): 500 parts, sodium chloride: 500 parts, and diethylene glycol: 250 parts on a stainless steel 1 gallon kneader (manufactured by Inoue Seisakusho) Charged and kneaded at 120 ° C. for 8 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of red-treated pigment 1 were obtained.
(赤色処理顔料2の調製)
アントラキノン系赤色顔料C.I. Pigment Red177(Ciba社製「クロムフタールレッド A2B」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で8時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の赤色処理顔料2を得た。
(Preparation of red treated pigment 2)
Anthraquinone red pigment CI Pigment Red 177 ("Chromium phthalal red A2B" manufactured by Ciba): 500 parts, sodium chloride: 500 parts, and diethylene glycol: 250 parts were charged in a stainless gallon kneader (manufactured by Inoue Seisakusho) at 120 ° C. Kneaded for 8 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of red-treated pigment 2 were obtained.
(赤色処理顔料3の調製)
縮合アゾ系赤色顔料C.I. Pigment Red214(Ciba社製「クロムフタールレッド BN」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で8時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部の赤色処理顔料3を得た。
(Preparation of red treated pigment 3)
Condensed azo-based red pigment CI Pigment Red 214 (“Chromium Phtal Red BN” manufactured by Ciba): 500 parts, sodium chloride: 500 parts, and diethylene glycol: 250 parts were charged into a stainless steel 1 gallon kneader (Inoue Seisakusho) at 120 ° C. For 8 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of red-treated pigment 3 were obtained.
(マゼンタ色処理顔料1の調製)
キナクリドン系マゼンタ色顔料C.I. Pigment Red122(Clariant社製「ホスタパームピンク E」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で8時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部のマゼンタ色処理顔料1を得た。
(Preparation of magenta color treatment pigment 1)
Quinacridone-based magenta color pigment CI Pigment Red122 (“Hosta Palm Pink E” manufactured by Clariant): 500 parts, sodium chloride: 500 parts, and diethylene glycol: 250 parts were charged in a 1 gallon kneader (manufactured by Inoue Seisakusho) at 120 ° C. For 8 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of magenta color-treated pigment 1 were obtained.
(シアン色処理顔料1の調製)
フタロシアニン系シアン色顔料C.I. Pigment Blue15:3(東洋インキ製造社製「リオノールブルー FG7351」):500部、塩化ナトリウム:500部、およびジエチレングリコール:250部をステンレス製1ガロンニーダー(井上製作所製)に仕込み、120℃で8時間混練した。次に、この混練物を5リットルの温水に投入し、70℃に加熱しながら1時間攪拌してスラリー状とし、濾過、水洗を繰り返して塩化ナトリウム及びジエチレングリコールを除いた後、80℃で一昼夜乾燥し、490部のシアン色処理顔料1を得た。
(Preparation of cyan pigment 1)
Phthalocyanine-based cyan pigment CI Pigment Blue 15: 3 (“Lionol Blue FG7351” manufactured by Toyo Ink Manufacturing Co., Ltd.): 500 parts, sodium chloride: 500 parts, and diethylene glycol: 250 parts in a stainless steel 1 gallon kneader (Inoue Seisakusho) Charged and kneaded at 120 ° C. for 8 hours. Next, the kneaded product is poured into 5 liters of warm water, stirred for 1 hour while heating to 70 ° C. to form a slurry, filtered and washed repeatedly to remove sodium chloride and diethylene glycol, and then dried at 80 ° C. overnight. 490 parts of cyan-treated pigment 1 were obtained.
[実施例10〜37、比較例16〜49]
表18に示す組成の混合物を均一に撹拌混合した後、直径1mmのジルコニアビーズを用いて、アイガーミルで3時間分散した後、5μmのフィルタで濾過し、顔料分散体を作製した。
[Examples 10 to 37, Comparative Examples 16 to 49]
A mixture having the composition shown in Table 18 was stirred and mixed uniformly, then dispersed with an Eiger mill for 3 hours using zirconia beads having a diameter of 1 mm, and then filtered with a 5 μm filter to prepare a pigment dispersion.
*2:色素誘導体としては、表19に示す色素誘導体を用いた。
* 2: The dye derivatives shown in Table 19 were used as the dye derivatives.
(アルカリ現像型レジスト材)
ついで、下記の組成の混合物を均一になるように攪拌混合した後、1μmのフィルタで濾過して、アルカリ現像型レジスト材を得た。
表18に示す顔料分散体 60.0部
光重合開始剤(Ciba社製「イルガキュア907」) 1.2部
トリメチロールプロパントリアクリレート 4.2部
(新中村化学株式会社製「NKエステルATMPT」)
増感剤(保土ヶ谷化学株式会社製「EAB−F」) 1.4部
アクリル樹脂溶液2 11.0部
シクロヘキサノン 23.2部
(Alkali developable resist material)
Next, the mixture having the following composition was stirred and mixed so as to be uniform, and then filtered through a 1 μm filter to obtain an alkali developing resist material.
Pigment dispersion shown in Table 18 60.0 parts Photopolymerization initiator ("Irgacure 907" manufactured by Ciba) 1.2 parts Trimethylolpropane triacrylate 4.2 parts ("NK ester ATMPT" manufactured by Shin-Nakamura Chemical Co., Ltd.)
Sensitizer ("EAB-F" manufactured by Hodogaya Chemical Co., Ltd.) 1.4 parts Acrylic resin solution 2 11.0 parts Cyclohexanone 23.2 parts
実施例10〜37および比較例16〜49で得られたレジスト材の降伏値およびチキソインデックスを、E型粘度計(東機産業社製「R110」)を用いて測定した。分散安定性を表すチキソインデックス値は、1.5以下が好ましい。
また、実施例10〜37および比較例16〜49で得られたレジスト材について、下記の方法で膜厚均一性および保存安定性を評価した。評価結果を表19に示す。
膜厚の均一性は、板厚0.7mmの360mm×465mmサイズの基板に平均膜厚が1.8μmになるようにレジスト材をスピンコートし、70℃で30分乾燥した後、中心部の膜厚(Aとする)と対角線上で中心から200mm部分の膜厚4点の平均値(Bとする)を測定し、下式により評価した。膜厚塗布均一性は2%未満が好ましい。
(A−B)×100/{(A+B)/2} [%]
保存安定性は、アルカリ現像型レジスト材を暗所40℃で7日間静置した前後の粘度結果から、4段階(◎:変化量1%未満、○:変化量1%以上3%未満、△:3%以上10%未満、×:10%以上)で評価した。◎および○は実用範囲であるが、◎が好ましい。
The yield value and thixo index of the resist materials obtained in Examples 10 to 37 and Comparative Examples 16 to 49 were measured using an E-type viscometer (“R110” manufactured by Toki Sangyo Co., Ltd.). The thixo index value representing the dispersion stability is preferably 1.5 or less.
Moreover, about the resist material obtained in Examples 10-37 and Comparative Examples 16-49, the film thickness uniformity and storage stability were evaluated by the following method. The evaluation results are shown in Table 19.
The uniformity of the film thickness is determined by spin-coating a resist material so that the average film thickness is 1.8 μm on a 360 mm × 465 mm size substrate having a plate thickness of 0.7 mm, drying at 70 ° C. for 30 minutes, A film thickness (assumed as A) and an average value (assumed as B) of four thicknesses at 200 mm from the center on a diagonal line were measured and evaluated by the following formula. The coating thickness uniformity is preferably less than 2%.
(A−B) × 100 / {(A + B) / 2} [%]
The storage stability was measured in four stages (◎: less than 1% change, ○: less than 1% change to less than 3%, Δ from the viscosity results before and after standing for 7 days at 40 ° C. in the dark. : 3% or more and less than 10%, x: 10% or more). ◎ and ○ are practical ranges, but 、 is preferable.
表19から明らかになるように、本実施例の着色組成物であれば、分散安定性を表すチキソインデックス値はいずれも1.5以下であり、膜厚均一性はいずれも2%未満であり、さらに保存安定性が◎もしくは○であり、とても優れていることがわかる。 As is clear from Table 19, in the case of the colored composition of this example, the thixo index values indicating dispersion stability are all 1.5 or less, and the film thickness uniformity is less than 2%. Furthermore, it can be seen that the storage stability is ◎ or ○, which is very good.
[実施例38]
赤色フィルタセグメント、青色フィルタセグメント、および緑色フィルタセグメントを具備するカラーフィルタを、以下の方法で作製した。
ガラス基板に、スピンコートにより、実施例30で得られた赤色レジスと材を表20に示す色度(x、y)の膜厚となるように塗布した。乾燥後、露光機にてストライプ状のパターン露光をし、アルカリ現像液にて90秒間現像して、ストライプ形状の赤色フィルタセグメントを形成した。なお、アルカリ現像液は、炭酸ナトリウム1.5% 炭酸水素ナトリウム0.5% 陰イオン系界面活性剤(花王社製「ペリレックスNBL」)8.0%および水90%からなる。
[Example 38]
A color filter including a red filter segment, a blue filter segment, and a green filter segment was produced by the following method.
The red resist and material obtained in Example 30 were applied to a glass substrate by spin coating so as to have a film thickness of chromaticity (x, y) shown in Table 20. After drying, striped pattern exposure was performed with an exposure machine and development was performed with an alkaline developer for 90 seconds to form a striped red filter segment. The alkali developer is composed of 8.0% sodium carbonate 1.5% sodium hydrogen carbonate 0.5% anionic surfactant ("Perrex NBL" manufactured by Kao Corporation) and 90% water.
次に、実施例11で得られた黄色レジスト材と実施例18で得られた緑色レジスト材とを混合して緑色レジスト調製し、表20に示す色度(x、y)の膜厚となるように塗布した。乾燥後、露光機にて赤色フィルタセグメントと隣接したストライプ状のパターン露光をし、ストライプ形状の緑色フィルタセグメントを形成した。
さらに、実施例24で得られた青色レジスト材を表20に示す色度(x、y)の膜厚となるように塗布し、赤色、緑色のフィルタセグメントと隣接したストライプ形状の青色フィルタセグメントを形成した。
Next, the yellow resist material obtained in Example 11 and the green resist material obtained in Example 18 were mixed to prepare a green resist, and the film thicknesses of chromaticities (x, y) shown in Table 20 were obtained. It was applied as follows. After drying, a striped pattern adjacent to the red filter segment was exposed with an exposure machine to form a striped green filter segment.
Furthermore, the blue resist material obtained in Example 24 was applied so as to have a film thickness of chromaticity (x, y) shown in Table 20, and striped blue filter segments adjacent to the red and green filter segments were formed. Formed.
各色のフィルタセグメントの形状は良好であり、解像度も良好であった。最後に、得られたカラーフィルタをオーブン中で230℃にて30分加熱して残存する重合可能な官能基を完全に反応させ、透明基板上に赤色、緑色、青色の3色のストライプ形状のフィルタセグメントを具備するカラーフィルタが得られた。
実施例38で得られたカラーフィルタの各色のYを顕微分光光度計(オリンパス光学社製「OSP−SP100」)を用いて測定した。また、3色すべてに光を透過させた場合白色光が得られるが、その白色光のx、y、Y、色温度K、duvを各色のx、y、Yから計算した。結果を表20に示す。
The shape of each color filter segment was good, and the resolution was also good. Finally, the obtained color filter is heated in an oven at 230 ° C. for 30 minutes to completely react with the remaining polymerizable functional groups, and a red, green, and blue stripe-shaped stripe shape is formed on the transparent substrate. A color filter comprising filter segments was obtained.
Y of each color of the color filter obtained in Example 38 was measured using a microspectrophotometer (“OSP-SP100” manufactured by Olympus Optical Co., Ltd.). In addition, when light is transmitted through all three colors, white light is obtained. The x, y, Y, color temperature K, duv of the white light was calculated from x, y, Y of each color. The results are shown in Table 20.
[実施例39]
シアン色フィルタセグメント、マゼンタ色フィルタセグメント、およびイエロー色フィルタセグメントを具備するカラーフィルタを、以下の方法で作製した。
実施例37で得られたシアン色レジスト材、実施例36で得られたマゼンタ色レジスト材、および実施例11で得られたイエロー色レジスト材を、実施例39と同様にして、表21に示す色度(x、y)の膜厚となるように塗布し、透明基板上にシアン色、マゼンタ色、イエロー色の3色のストライプ形状のフィルタセグメントを具備するカラーフィルタを得た。
実施例39で得られたカラーフィルタの各色のYを顕微分光光度計(オリンパス光学社製「OSP−SP100」)を用いて測定した。3色すべてに光を透過させた場合白色光が得られるが、その白色光のx、y、Y、色温度K、duvを各色のx、y、Y、から計算した。結果を表21に示す。
[Example 39]
A color filter including a cyan color filter segment, a magenta color filter segment, and a yellow color filter segment was produced by the following method.
Table 21 shows the cyan resist material obtained in Example 37, the magenta resist material obtained in Example 36, and the yellow resist material obtained in Example 11, as in Example 39. The film was applied so as to have a film thickness of chromaticity (x, y), and a color filter having a stripe-shaped filter segment of three colors of cyan, magenta, and yellow on a transparent substrate was obtained.
Y of each color of the color filter obtained in Example 39 was measured using a microspectrophotometer (“OSP-SP100” manufactured by Olympus Optical Co., Ltd.). When light is transmitted through all three colors, white light is obtained. The x, y, Y and color temperature K, duv of the white light were calculated from x, y, Y of each color. The results are shown in Table 21.
Claims (7)
一般式(1)
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A color filter comprising a filter segment formed from the colored composition for a color filter according to any one of claims 1 to 6 .
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