JP4585405B2 - Small double head diaphragm pump - Google Patents

Description

  The present invention relates to a diaphragm pump that sends out gas or liquid, and more particularly, to a small double-head diaphragm pump that is small and thin.

  Conventionally, there has been a diaphragm pump that sucks and discharges gas and liquid by vibrating the diaphragm. Since this diaphragm pump is desired to be miniaturized, there has been a diaphragm pump having two diaphragms in which the shape of the diaphragm is elliptical so as to realize a reduction in thickness without lowering the pump capacity. This type of diaphragm pump is shown in Japanese Patent Laid-Open No. 9-317649.

This diaphragm pump has an inner core housing chamber and a main body case with a cross section having a major axis and a minor axis, an opening having a major axis and a minor axis on one side, and the major axis and minor axis are connected to the main body case. A compression chamber provided in the main body case corresponding to a major axis and a minor axis, a diaphragm having a major axis and a minor axis, the major axis and minor axis being disposed in the opening of the compression chamber, and a major axis and a minor axis A fixed plate attached to the center of the diaphragm with a major axis and a minor axis corresponding to the major axis and minor axis of the diaphragm, and a drive coil mounted to each other's magnetic poles. A pair of laminated cores stored in the core storage chamber with a predetermined distance from each other, and a permanent magnet provided between the magnetic poles by attaching a support shaft provided at an end to the fixed plate of the diaphragm. Prepared Is that a Doko.
JP-A-9-317649, first page

  However, the above-described conventional diaphragm pump is an electromagnetic diaphragm pump, and uses two laminated iron cores to drive a vibrator having a permanent magnet. Therefore, even if the diaphragm pump is thinned, the weight is reduced. There was a problem that became heavy. In addition, because of the electromagnetic diaphragm pump, electromagnetic noise is unavoidably generated from the electromagnetic coil using the laminated iron core, and other electronic devices installed in the vicinity may be erroneously operated.

  The present invention has been made in view of the above-described conventional problems. A small double-head diaphragm pump that uses a small motor and is small, light, and thin without using an electromagnetic coil that is a source of noise. It is to provide.

In order to solve the above-described problems, the present invention is characterized in that the electric motor is mounted on a bracket, and two arm rods are attached to an eccentric cam mounted on one rotating shaft of the electric motor. In a small double head diaphragm pump which is mounted so as to be able to reciprocate so as to oppose each other and oscillates the diaphragm by the reciprocating motion of the arm rod, the bracket has an elliptical space portion on both sides and has a longitudinal A diaphragm mounting wall having a height direction smaller than the direction, the diaphragm having an elliptical movable portion, and the diaphragm mounting wall includes the diaphragm and the elliptical movable portion of the diaphragm and the diaphragm It is mounted so as to match the space portion of the diaphragm mounting wall and a pump head is mounted. A fixed portion opening a fixed portion of substantially C shape is formed narrower than the diameter of the electric motor to secure the serial electric motor, horizontally from the fixing unit to fix the diaphragm pump in place A saddle formed with a mounting portion extending in the direction, and the mounting portion is formed with a mounting hole for fixing with a set screw, and on the lower surface of the fixing portion facing the surface for fixing the diaphragm pump. In addition , a protrusion is formed on the lower side of the electric motor, and the fixing force of the diaphragm pump is strengthened by urging the protrusion in a direction of tightening the electric motor by a load caused by tightening the set screw. A small double-head diaphragm pump characterized by the above is provided.

  Further, in the present invention, the bracket includes a diaphragm mounting wall having an elliptical space portion on both sides and having a height direction smaller than the longitudinal direction, and the diaphragm has an elliptical movable portion, The diaphragm mounting wall is mounted so as to coincide with a space portion of the diaphragm mounting wall and an elliptical movable portion of the diaphragm.

  In the present invention, the electric motor is mounted on a bracket, and the bracket includes a diaphragm mounting wall having an elliptical space on both sides and having a height direction smaller than the longitudinal direction, and the diaphragm mounting walls on both sides Each is equipped with a diaphragm and a pump head.

  According to the present invention, the electric motor is mounted on a bracket, and the bracket includes a diaphragm mounting wall having an elliptical space portion on both sides and having a height direction smaller than the longitudinal direction, and the diaphragm has an elliptical shape. It has a movable part, and the diaphragm mounting wall is mounted so as to coincide with the space part of the diaphragm mounting wall and the elliptical movable part of the diaphragm, and a pump head is mounted. It is said.

  Further, according to the present invention, in the diaphragm pump in which the electric motor is mounted on the bracket and the diaphragm vibrates due to the reciprocating motion of the arm rod, the bracket has an elliptical space portion on both sides and has a longitudinal direction. A diaphragm mounting wall having a small height direction is provided, and the diaphragm has an elliptical movable part, and the diaphragm mounting wall includes a space part of the diaphragm mounting wall and an elliptical movable part of the diaphragm. And a pump head. The electric motor is provided with a substantially C-shaped saddle, and a projection is formed on the lower surface of the saddle.

  As described above, according to the present invention, since the movable portion of the double-head diaphragm is formed in an elliptical shape, it is possible to reduce the vertical dimension of the diaphragm while ensuring the same area as the perfect circular diaphragm. Therefore, it is possible to reduce the thickness without degrading the ability.

  Further, according to the present invention, by providing two pump heads at horizontally opposed positions, it is possible to achieve a reduction in size and thickness as compared with a conventional single-use diaphragm pump having the same performance, or When pump heads of the same size are used, twice the pump performance can be exhibited with the same size.

  Furthermore, the present invention uses a saddle to fix the diaphragm pump, and a protrusion is formed on the lower surface of the saddle, so that when the saddle is tightened with a fixing screw, the load due to tightening causes the protrusion to Since the urging is performed in the fixing direction, the fixing force of the diaphragm pump can be increased.

  The best mode of a small double head diaphragm pump according to the present invention will be described with reference to the drawings. 1 is an exploded perspective view showing a small double-head diaphragm pump according to the present invention, FIG. 2 is a perspective view showing a diaphragm mounting state of the small double-head diaphragm pump of FIG. 1, and FIG. 3 is an enlarged perspective view of part A in FIG. 4 is a plan view showing the small double-head diaphragm pump of FIG. 1, FIG. 5 is a sectional plan view of FIG. 4, FIG. 6 is a sectional view taken along line AA of FIG. FIG. 8 is an enlarged view of a portion B in FIG.

  As shown in FIGS. 1 to 6, the small double-head diaphragm pump according to the present invention has two electric cams 1 mounted on a bracket 5 and two eccentric cams 10 fixed to a rotating shaft 1 a of the electric motor 1. The arm rods 11 and 11 'are attached so as to be reciprocally movable, and the diaphragms 6 and 6' are vibrated by the reciprocating motion of the arm rods 11 and 11 'so that the pumping action is performed by the two pump heads 20 and 20'. Has been. The diaphragms 6 and 6 ', the arm rods 11 and 11', the pump heads 20 and 20 ', etc., which are these components, are disposed at the horizontally opposed positions and formed in the same shape, so only one of them will be described.

  As the electric motor 1 used for this small double head diaphragm pump, a small and light motor is used. The electric motor 1 is fixed to a motor flange 2 with a set screw 3 and is mounted by screwing the motor flange 2 to a mounting portion of a bracket 5 with a set screw 4. As will be described later, a fixing saddle 30 is attached to the electric motor 1.

  The bracket 5 to which the electric motor 1 is attached has diaphragm mounting walls 5b and 5b 'in which an elliptical space portion 5a is formed. The space portion 5a has an eccentric cam 10 as will be described later. The arm rod 11 attached to is reciprocated. A diaphragm 6 is attached to the outside of the diaphragm mounting walls 5b and 5b '.

  As shown in FIG. 1 or FIG. 3, the diaphragm 6 is formed in a rectangular shape for mounting on the diaphragm mounting wall 5b, but the movable portion 6a has an elliptical shape that is short in the vertical direction like the space portion 5a. Is formed. In other words, the pump capacity depends on the area of the movable area when the stroke of the driving means is the same, so the area of the movable area is the same as that of the circular diaphragm. While securing, a diaphragm that is thin in the vertical direction is provided. The diaphragm 6 formed in this way has the same pumping ability as a general diaphragm formed in a circular shape, and can be made thinner by a short vertical direction.

  Further, the diaphragm 6 is formed with four mounting holes 6b to be attached to the diaphragm mounting wall 5b and fixed together with the pump head 20 by a set screw 25. An attachment hole 6 b for fixing the diaphragm 6 to the arm rod 11 is formed at the center of the diaphragm 6. Then, it is sandwiched between the elliptical DF lower plate 7 and the DF upper plate 8 from below and above the diaphragm 6 and fixed to the tip of the arm rod 11 with a set screw 9. The diaphragm 6 attached in this way can be reciprocated by the arm rod 11.

  Further, the attachment of the arm rod 11 enabling reciprocation to the eccentric cam 10 is performed via a bearing 12 as shown in FIG. That is, the eccentric cam 10 attached to the rotating shaft 1a of the electric motor 1 rotates eccentrically with the rotation of the rotating shaft 1a. Therefore, since the base end portion of the arm rod 11 that is rotatably attached to the eccentric cam 10 via the bearing 12 also rotates eccentrically, the distal end portion of the arm rod 11 to which the diaphragm 6 is attached is reciprocated. Are reciprocated.

Further, as shown in FIGS. 4 to 6, the diaphragm pump of the present invention has two arm rods for driving the pump heads 20 and 20 ', which are disposed at the horizontally opposed positions. Is done. Therefore, as shown in FIG. 1, the two arm rods 11 and 11 ′ are attached to the eccentric cam 10 with the crank spacer 13 interposed therebetween. A balance ring 14 is attached to the eccentric cam 10, a rear end portion is supported by a spherical bearing 15, and is fixed to a cover 17 by a bearing guide pin 16.

  Further, two diaphragms 6 and 6 'are attached to the tips of the two arm rods 11 and 11', respectively, and the two diaphragms 6 and 6 'together with the pump heads 20 and 20' are diaphragms of the bracket 5. It is fixed to the mounting walls 5b and 5b '. The sealed pump chambers 26 and 26 '(see FIGS. 5 and 6) are formed between the diaphragms 6 and 6' and the pump heads 20 and 20 ', respectively.

  Since these pump heads 20 and 20 have the same structure, only the pump head 20 will be described. The pump head 20 includes a lower pump head 21 and an upper pump head 22 each having a suction hole and a discharge hole, and a suction valve and a discharge valve are formed between the lower pump head 21 and the upper pump head 22. A valve seat 23 is incorporated. The upper pump head 22 is provided with a joint 24 for connecting to a suction pipe and a discharge pipe (not shown). The pump head 20 configured as described above is attached to the bracket 5 together with the diaphragm 6 by a set screw 25.

  In the small double-head diaphragm pump configured as described above, the arm rod 11 reciprocates as the electric motor 1 rotates, so that the diaphragm 6 also reciprocates. Then, the gas or liquid sucked from the suction side joint of the upper pump head 22 by the pump action of the diaphragm 6 once flows into the pump chamber 26 and then to the outside from the discharge side joint of the upper pump head 22. It is discharged.

  Furthermore, the small double-head diaphragm pump of the present invention uses a saddle 30 as shown in FIG. 7 to fix the diaphragm pump. The saddle 30 is formed with a substantially semicircular fixing portion 30a for fixing the electric motor 1 and a mounting portion 30b for fixing to a mounting base of a diaphragm pump (not shown), and a mounting hole formed with the mounting portion 30b. A set screw (not shown) is screwed. And as shown in FIG. 8, the protrusion 30c is formed in the lower surface of this saddle 30. As shown in FIG.

  When the saddle 30 is tightened with a fixing screw, the protrusion 30c urges the protrusion 30 in the direction in which the electric motor 1 is tightened, so that the fixing force of the diaphragm pump can be increased.

  The small double-head diaphragm pump configured as described above can reduce the vertical dimension of the diaphragm while securing the same area as the perfect circular diaphragm by forming the movable part of the diaphragm into an elliptical shape. It is possible to reduce the thickness of the diaphragm pump without reducing the capacity of the diaphragm pump.

  Further, according to the present invention, by providing two pump heads at horizontally opposed positions, it is possible to achieve a reduction in size and thickness as compared with a conventional single-use diaphragm pump having the same performance, or When pump heads of the same size are used, twice the pump performance can be exhibited with the same size.

  In addition, this invention is not limited to embodiment mentioned above, Of course, various aspects are possible within a claim. For example, the shape, material, etc. can of course be selected as appropriate.

FIG. 1 is an exploded perspective view showing a small double-head diaphragm pump according to the present invention. It is a perspective view which shows the diaphragm mounting condition of the small double head diaphragm pump of FIG. It is the A section expansion perspective view of FIG. It is a top view which shows the small double head diaphragm pump of FIG. FIG. 5 is a plan sectional view of FIG. 4. It is the sectional view on the AA line of FIG. It is a side view which shows the small double head diaphragm pump of FIG. It is the B section enlarged view of FIG.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Electric motor 1a Rotating shaft 2 Motor flange 3, 4 Set screw 5 Bracket 5a Space part 5b Diaphragm mounting wall 6 Diaphragm 6a Movable part 7 DF lower plate 8 DF upper plate 9 Set screw 10 Eccentric cam 11 Arm rod 12 Bearing 13 Crank spacer 14 Balance ring 15 Spherical bearing 16 Bearing guide pin 17 Cover 18 Set screw 20 Pump head 21 Lower pump head 22 Upper pump head 23 Valve seat 24 Joint 25 Set screw 30 Saddle 30c Projection

Claims (1)

An electric motor is attached to the bracket, and is attached to an eccentric cam attached to one rotating shaft of the electric motor so that the two arm rods are opposed to each other so as to be able to reciprocate. In a small double-head diaphragm pump that pumps by vibrating the diaphragm,
The bracket includes a diaphragm mounting wall having an elliptical space on both sides and formed in a height direction smaller than the longitudinal direction, the diaphragm has an elliptical movable part, and the diaphragm mounting wall includes The diaphragm is mounted so that the elliptical movable portion of the diaphragm and the space portion of the diaphragm mounting wall are aligned with each other, and the pump head is mounted.
A substantially C-shaped fixing part for fixing the electric motor, the fixing part having an opening formed narrower than the diameter of the electric motor, and a horizontal part from the fixing part for fixing the diaphragm pump in a predetermined place. It has a saddle formed with a mounting part extending in the direction ,
A mounting hole for fixing with a set screw is formed in the mounting portion , and a protrusion is formed on the lower surface of the fixing portion facing the surface for fixing the diaphragm pump and below the electric motor. And
A small double-head diaphragm pump characterized in that the fixing force of the diaphragm pump is strengthened by urging the projection in a direction to tighten the electric motor by a load caused by tightening the set screw.

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