JP4412119B2 - Intake device for internal combustion engine - Google Patents

Description

  The present invention relates to an intake device for an internal combustion engine.

Conventionally, as described in Patent Document 1, the intake port passage is partitioned into a first passage and a second passage by a partition, and an intake control valve (shutter valve) that opens and closes the second passage is provided to control intake control. It is known that when the valve is in the closed state, the leading edge of the intake control valve is brought into contact with the partition wall to reliably generate the tumble.
Japanese Utility Model Publication No. 7-25264

However, since the apparatus described in Patent Document 1 has one partition wall, the open / close state of the intake control valve is in two states: a state in which the second passage is fully opened and a state in which the second passage is fully closed. There was only. For this reason, it has been difficult to obtain gas flows having various strengths depending on the operating state of the engine.
The present invention has been made in view of the above problems, and by changing the opening / closing state of the intake control valve, it is possible to obtain gas flows of various strengths and changing the opening / closing state of the intake control valve. Even in the case, the object is to ensure a stable gas flow.

Therefore, the present invention has a valve shaft disposed in the vicinity of the passage wall of the intake passage, and a valve body having one end fixed to the valve shaft and rotating around the valve shaft. An intake control valve that controls gas flow according to the moving position, and a plurality of plate-like shapes that extend in the intake air flow direction from each position on the other end side of the valve body at a plurality of rotational positions of the intake control valve And an intake air rectifier composed of members.
The intake control valve has a swirl generation notch formed in one of the width directions on the other end side of the valve body, and a front edge on the other end side where the swirl generation notch is not formed. While a swirl control valve having a first front edge and a second front edge that is a front edge on the other end side where the swirl generation notch is formed,
The intake rectifier includes a first plate-like member continuous to the first front edge of the intake control valve and a second plate continuous to the second front edge at least at a predetermined rotation position of the intake control valve. And a member.

  According to the present invention, the intake rectifying body composed of a plurality of plate-like members is disposed at positions corresponding to the plurality of opening / closing positions of the intake control valve, so that the rotation position of the intake control valve changes into a plurality of positions. Even in this case, the gas flow can be stably generated at each position, and there is an effect that emission can be greatly reduced and fuel consumption can be improved.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
Figure 1 is a diagram der showing an overall configuration of an intake device for an internal combustion engine according to the present onset Ming is, FIG. 2, FIG. 3 shows a reference example of the present invention. First, the basic configuration of the present invention will be described based on these drawings.
A piston 2 is movably disposed in each cylinder 1 (only one is shown) provided in a plurality (for example, four). A combustion chamber 4 is defined by the crown surface 2 a of the piston 2 and the cylinder head 3 disposed on the upper side of the cylinder 1. A spark plug 5 is disposed in the cylinder head 3 at the top of the combustion chamber 4.

In each combustion chamber 4, two intake valves 6 and two exhaust valves 7 are arranged. The intake valve 6 and the exhaust valve 7 are driven to open and close by valve mechanisms 8 and 9 provided respectively.
Further, each combustion chamber 4 is provided with a bifurcated intake port 10 and an exhaust port 11 facing each other (only one is shown). An intake manifold 12 is connected to the intake port 10 to form an intake passage 13. An exhaust manifold (not shown) is connected to the exhaust port 11 to form an exhaust passage 15.

A throttle valve 16 is disposed on the upstream side of the intake passage 13, and fresh air is sucked through an air cleaner 17 disposed on the upstream side of the throttle valve 16 by opening / closing control of the throttle valve 16.
A collector 18 is disposed on the downstream side of the throttle valve 16, and intake air is distributed to each cylinder 1 via an intake manifold 12 connected to the collector 18.

In the vicinity of the passage wall of the intake passage 13 (for example, the intake manifold 12), a storage portion 21 for storing the intake control valve 20 (valve shaft 22) is formed by cutting out a part of the bottom surface of the passage wall.
The intake control valve 20 (the tumble control valve in this reference example ) is configured as a flap valve in which one end portion 23a of a plate-like valve body 23 is fixed to a valve shaft 22 that can be rotated at a predetermined position of a storage portion 21. Has been.

  The valve shaft 22 of the intake control valve 20 can be rotated by an actuator 24 (servo motor). Therefore, the front edge 23b on the other end side of the valve body 23 moves in an arc shape around the valve shaft 22 in accordance with the control of the actuator 24, that is, according to the rotational position of the valve shaft 22, thereby Opening and closing is controlled. For example, when the intake control valve 20 is fully open, that is, when the valve body 23 is in a position parallel to the upper wall of the intake passage 13, the entire intake control valve 20 is stored in the storage unit 21. The flow resistance of the intake air is reduced.

  In the intake passage 13 (for example, the intake port 10), a plurality of (two in FIGS. 1 and 2) thin plate-like members, ie, a first plate-like member 25 and a second plate-like member 26, are arranged as intake rectifiers. It is installed. The first plate-like member 25 and the second plate-like member 26 take in the intake air from each position of the front edge 23b on the other end side of the valve body 23 at a plurality of rotational positions of the intake control valve 20 (valve shaft 22). It extends in the flow direction. The first plate member 25 is disposed in parallel to the upper wall side of the intake passage 13 from the second plate member 26.

In FIGS. 1 and 2, a plurality of rotation positions of the intake control valve 20 will be described as two, a first predetermined rotation position and a second predetermined rotation position.
The first plate member 25 continues to the front edge 23 b on the other end side of the valve body 23 at the first predetermined rotation position of the valve shaft 22. The second plate member 26 continues to the front edge 23 b on the other end side of the valve body 23 at the second predetermined rotation position of the valve shaft 22.

A fuel injection valve 27 is provided downstream of the intake passage 13 at a position upstream of the bifurcated branch point in the intake port 10.
Various sensors are provided to detect the operating state of the internal combustion engine. For example, as shown in the drawing, an air flow meter 28 (intake air detection sensor) provided in the intake passage 13 upstream of the throttle valve 16, a crank angle sensor 29 for outputting a signal corresponding to the engine speed, and the like are disposed. ing.

Output signals from these sensors 28 and 29 are input to the ECU 30 to perform various calculations and controls. The ECU 30 performs ignition timing control of the spark plug 5, opening control of the throttle valve 16, control of the actuator 24 (rotation position control of the valve shaft 22), fuel injection control from the fuel injection valve 27, and the like.
FIG. 2 is a view showing the relationship between the intake control valve 20 and the intake rectifier (first plate-like member 25, second plate-like member 26), (A) is a sectional view of the intake passage 13, (B) (A) It is the figure seen from the arrow direction.

  As shown in (a), when the front edge 23b on the other end side of the valve body 23 of the intake control valve 20 is continuous with the upstream end of the first plate member 25, the intake air is in the first plate shape. It will flow through the opening between the member 25 and the upper wall surface of the intake passage 13. In this state, as shown in (b), the intake passage 13 below the first plate-like member 25 is closed by the intake control valve 20, and the upper wall surface of the first plate-like member 25 and the intake passage 13 is covered. A tumble flow (longitudinal vortex flow) is formed in the cylinder 1 by the intake air flowing through the opening therebetween. In particular, when the load of the internal combustion engine is low, the tumble flow can be further enhanced as compared with the conventional intake air device even if the intake air amount is small.

  Whether the front edge 23b on the other end side of the valve body 23 of the intake control valve 20 is continued to the upstream end of the first plate member 25 or the second plate member 26 depends on the operating state of the internal combustion engine. To decide. For example, the intake control valve 20 (valve) is set so that the front edge 23b on the other end side of the valve body 23 is continuous with the upstream end portion of the first plate member 25 at the time of low rotation and low load or cold. The rotation of the shaft 22) is controlled. Thereby, the tumble flow is further strengthened and the stability of operation is improved.

During the middle rotation load, the rotation of the intake control valve 20 is controlled so that the front edge 23b on the other end side of the valve body 23 is continuous with the upstream end of the second plate member 26. As a result, an appropriate amount of intake air is ensured and an appropriate gas flow is ensured.
On the other hand, at the time of high rotation and high load, the valve shaft 22 is rotationally controlled so that the intake control valve 20 is fully opened, and the valve body 23 is stored in the storage portion 21, thereby eliminating the flow resistance of the intake air.

The downstream side of the first plate member 25 and the second plate member 26 extends to the vicinity of the fuel injection valve 27. Notches 25a and 26a are formed on the downstream sides of these members 25 and 26, respectively. Cutouts 25 a and 26 a on the downstream side of the first plate-like member 25 and the second plate-like member 26 are formed corresponding to the fuel spray shape from the fuel injection valve 27.
Due to the notches 25a and 26a of the first plate member 25 and the second plate member 26, the intake air passage is not reduced in diameter at the portion where the fuel injection valve 27 protrudes into the intake passage 13, and can be smoothly performed. While introducing the intake air, the fuel spray is prevented from adhering to the first plate member 25 and the second plate member 26 (wall flow).

  1 and 2, it has been described that the plurality of intake air rectifying members are composed of two members, the first plate member 25 and the second plate member 26, but the present invention is not limited to this. As shown in FIG. 3, you may comprise from many plate-shaped members (for example, four plate-shaped members). In this case, the front edge 23b on the other end side of the valve body 23 of the intake control valve 20 may be adjusted to an appropriate position according to the driving situation.

According to the above configuration , the valve shaft 22 disposed in the vicinity of the passage wall of the intake passage 13 (within the storage portion 21), and the one end portion 23a is fixed to the valve shaft 22 and rotates around the valve shaft 22. An intake control valve 20 that has a valve body 23 and controls gas flow in accordance with the rotational position of the valve shaft 22, and the other end side of the valve body 23 at a plurality of rotational positions of the intake control valve 20 ( An intake air rectifier (first plate member 25, second plate member 26) composed of a plurality of plate members extending in the direction of intake air flow from each position of the other end 23b). . For this reason, the rotation position of the intake control valve 20 is changed to a plurality of positions by disposing the intake rectifier composed of a plurality of plate-like members at positions corresponding to the plurality of opening / closing positions of the intake control valve 20. Even in this case, the gas flow can be stably generated at each position, and the emission can be greatly reduced and the fuel consumption can be improved.

Further, according to the above configuration , the downstream side of the intake rectifier (the first plate member 25 and the second plate member 26) extends to the vicinity of the fuel injection valve 27 disposed in the intake passage 13, and is cut there. Notches 25a and 26a are formed. Therefore, the intake air passage can be smoothly introduced without reducing the diameter of the intake air passage at the portion where the fuel injection valve 27 protrudes into the intake passage 13.

Further, according to the above configuration , the cutouts 25 a and 26 a on the downstream side of the intake rectifier (first plate member 25, second plate member 26) are formed corresponding to the fuel spray shape from the fuel injection valve 27. Has been. For this reason, it is possible to prevent the fuel spray from adhering to the intake air rectifying members 25 and 26.
Further, according to the above configuration , the storage portion 21 for storing the intake control valve 20 is formed by cutting out a part of the intake passage wall 13. Therefore, when the intake control valve 20 is fully opened, the flow resistance of the intake air can be reduced by controlling the rotation of the valve shaft 22 and storing the valve body 23 in the storage portion 21.

Next, the implementation form of the present invention will be described with reference to FIGS.
In the present embodiment, as shown in FIGS. 4 (a) and 5 (a), as the intake control valve 20, a swirl control valve in which a swirl cutout 23c is formed on the right side of the other end side of the valve body 23. Is used. The intake control valve 20 includes a first front edge 23d which is a front edge on the other end side where the swirl generation cutout 23c is not formed, and a front edge on the other end side where the swirl generation cutout 23c is formed. A second front edge 23e.

4A is a view of the intake control valve 20 as viewed from the upstream side of the intake passage 13 when the intake control valve 20 is in the fully closed position, and FIG. 4B is an end view taken along line AA in FIG. (C) is an end view in the BB line of (b).
FIG. 5 (a) is a view showing a state in which the intake control valve 20 is in a predetermined closing amount at a predetermined rotation position of the valve shaft 22, and (b) is an end view taken along the line A-A in FIG. (C) is an end view taken along line BB of (A).

When the intake control valve 20 is fully closed, as shown in FIG. 4, the first front edge 23 d abuts on the upper wall surface of the intake passage 13, while the second front edge 23 e is continuous with the first plate member 25.
When the intake control valve 20 is in the predetermined rotation position, the first front edge 23d is continuous with the first plate member 25 while the second front edge 23e is continuous with the second plate member 26, as shown in FIG. To do.
In addition, although this embodiment demonstrated having consisting of the 1st plate-shaped member 25 and the 2nd plate-shaped member 26 as an intake rectifier, it is not limited to this. That is, not only the first plate-like member 25 and the second plate-like member 26 but also a large number of plate-like members are arranged, and the first front edge 23d and the second front edge 23e of the intake control valve 20 are the same as in FIG. When they are at different positions, the first plate-like member and the second plate-like member need only be continuous to these positions. In this way, the gas flow can be appropriately stabilized even at the intermediate opening of the intake control valve 20.

  According to the present embodiment, the intake control valve 20 has a swirl generation notch 23c formed in one of the width directions on the other end side of the valve body 23 (the right side in FIGS. 4 and 5). A first front edge 23d which is a front edge on the other end side where the notch 23c is not formed, and a second front edge 23e which is a front edge on the other end side where the notch 23c for swirl generation is formed. While the swirl control valve, the intake rectifier includes a first plate-like member 25 continuous with the first front edge 23d of the intake control valve 20 and a second front edge at least at a predetermined rotation position of the intake control valve 20. And a second plate-like member 26 continuing to 23e. For this reason, a strong swirl flow (gas flow) can be generated according to the open / close position of the intake control valve 20.

Further, according to the present embodiment, the first plate-like member 25 continues to the second front edge 23e of the intake control valve 20 when the intake control valve 20 is fully closed. For this reason, a strong swirl flow can be generated when the intake control valve 20 is fully closed.
Next, a different embodiment of the present invention will be described with reference to FIG.
In this embodiment, the air intake rectifier is formed as a honeycomb member 31 having a honeycomb structure. That is, the honeycomb member 31 has a honeycomb structure with a plurality of horizontal plate-like members and vertical plate-like members, thereby sufficiently ensuring the rectifying action of the intake air.

In this case, the intake control valve 20 has the same configuration as the flap valve described in the above reference example, and the front edge 23b on the other end side of the flap valve is configured to be continuous with the honeycomb member 31. .
That is, when the intake control valve 20 closes the intake passage 13, the upstream side of the honeycomb member 31 is continuous with the front edge 23 b on the other end side of the valve body 23 of the intake control valve 20.

  According to this embodiment, the intake rectifier has a honeycomb structure (honeycomb member 31). For this reason, sufficient rectification | straightening of intake air is attained. Then, by appropriately changing the position of the front edge 23b of the valve body 23 according to the operating conditions, it is possible to stably generate a gas flow, and to significantly reduce emission and improve fuel efficiency.

Diagram showing the overall configuration of the air intake device Cross section of intake passage Cross section of intake passage It shows a state in fully closed intake control valve in the implementation form It shows a state in a given opening degree of the intake control valve in the implementation form Sectional drawing of the intake passage which concerns on different embodiment

DESCRIPTION OF SYMBOLS 10 Intake port 12 Intake manifold 13 Intake passage 16 Throttle valve 20 Intake control valve 21 Storage part 22 Valve shaft 23 Valve body 23a One end part of valve body (intake control valve) 23b The other end side front end of valve body 23c Swirl generation cut Notch 23d First front edge 23e Second front edge 24 Actuator 25 First plate member 26 Second plate member 27 Fuel injection valve 31 Honeycomb member

Claims (5)

A valve shaft disposed in the vicinity of the passage wall of the intake passage, and a valve body having one end fixed to the valve shaft and rotating around the valve shaft, and depending on a rotation position of the valve shaft An intake control valve for controlling gas flow;
An intake air rectifier comprising a plurality of plate-like members extending in the flow direction of intake air from each position on the other end side of the valve body at a plurality of rotational positions of the intake control valve;
I have a,
The intake control valve is a front edge on the other end side where a notch for swirl generation is formed in one of the width directions on the other end side of the valve body, and the notch for swirl generation is not formed. A swirl control valve having one front edge and a second front edge that is a front edge on the other end side where the notch for generating the swirl is formed,
The intake rectifier includes a first plate-like member continuous to the first front edge of the intake control valve and a second plate continuous to the second front edge at least at a predetermined rotation position of the intake control valve. A member,
An intake device for an internal combustion engine, comprising: Said first plate member, in fully closed the intake air control valve, an intake system for an internal combustion engine according to claim 1, wherein the continuous to the second front edge of the intake control valve. The intake of the internal combustion engine according to claim 1 or 2 , wherein a downstream side of the intake rectifier extends to a vicinity of a fuel injection valve disposed in the intake passage, and a notch is formed therein. apparatus. 4. An intake device for an internal combustion engine according to claim 3 , wherein a notch on the downstream side of the intake rectifier is formed corresponding to a shape of fuel spray from the fuel injection valve. The intake device for an internal combustion engine according to any one of claims 1 to 4 , wherein a storage portion for storing the intake control valve is formed by cutting out a part of the intake passage wall.

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