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JP4411765B2 - Electromagnetic cooker - Google Patents

Electromagnetic cooker Download PDF

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Publication number
JP4411765B2
JP4411765B2 JP2000283804A JP2000283804A JP4411765B2 JP 4411765 B2 JP4411765 B2 JP 4411765B2 JP 2000283804 A JP2000283804 A JP 2000283804A JP 2000283804 A JP2000283804 A JP 2000283804A JP 4411765 B2 JP4411765 B2 JP 4411765B2
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JP
Japan
Prior art keywords
coil
top plate
heating coil
holder
base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000283804A
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Japanese (ja)
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JP2002093558A (en
Inventor
善紀 儀賀
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Fuji Electric Co Ltd
Original Assignee
Fuji Electric Systems Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP2000283804A priority Critical patent/JP4411765B2/en
Publication of JP2002093558A publication Critical patent/JP2002093558A/en
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Publication of JP4411765B2 publication Critical patent/JP4411765B2/en
Anticipated expiration legal-status Critical
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Description

【0001】
【発明の属する技術分野】
この発明は、鍋底に渦電流を生じさせて鍋の中の食材を加熱調理する電磁調理器に関する。
【0002】
【従来の技術】
上記電磁調理器は一般に、コイルベースに支持された加熱コイルの上方に、トッププレートと呼ばれる台が適宜のギャップを介して配置され、このトッププレートの上に鉄系の鍋が載置される。加熱コイルに高周波電流が通流されると、その磁力線がトッププレートを透過して鍋の底部を通り、この底部に渦電流を生じさせる。鍋はこの渦電流のジュール熱で発熱し、中の食材を加熱する。加熱コイルはリッツ線が渦巻形に巻かれた後、線間が融着固化されて円盤状に形成されている。トッププレートには磁力線を透過しやすい、例えば耐熱性のセラミック板が用いられる。
【0003】
【発明が解決しようとする課題】
このような電磁調理器において、従来は加熱コイルをコイルベースに固定するのに、接着剤を用いていた。すなわち、図4は加熱コイルを支持したコイルベースの従来構成を示す裏面図で、放射状のスポーク1aを有するコイルベース1の裏側から、加熱コイル2とスポーク1aとの間の隅部に耐熱性の接着剤3を塗布し、加熱コイル2をコイルベース1に固定している。ところが、この方法は接着剤の塗布や乾燥に多くの工数を要する上に、耐熱性の接着剤は材料コストが高いという問題があった。
【0004】
一方、従来は加熱コイルを支持したコイルベースと、その上方のトッププレートとは、電磁調理器箱体内で別々に高さ位置が決められている。そのため、電磁調理器箱体の板金精度の誤差により、加熱コイルとトッププレートとの間のギャップにバラツキが生じやすく、結果として加熱電力が一定しないという問題があった。また、従来はトッププレート上に鍋の載せたとき、上記ギャップの範囲でトッププレートに沈み込みによる撓みが生じ、これによってもギャップの大きさが影響を受けたり、場合によってはトッププレートに割れが生じるという問題があった。
【0005】
この発明の課題は、これらの問題に対処し、コイルベース上の加熱コイルの固定を簡単にするとともに、加熱コイルとトッププレートとの間のギャップの精度を向上し、かつトッププレートの撓みを防止することにある。
【0006】
【課題を解決するための手段】
この発明は、円盤状の加熱コイルがコイルベースに支持されるとともに、前記加熱コイルの上方に鍋を載置するトッププレートが配置される電磁調理器において、前記加熱コイルの上面に被さるように前記コイルベースに装着されるコイルホルダを設け、このコイルホルダの中心部に円筒部を形成するとともに前記コイルベースの中心部に前記円筒部と嵌り合う円筒枠を形成し、かつ前記円筒部の一部にフックを設けるとともに前記円筒枠の内周に内側に向かって突出し前記フックに係合する突起を設け、前記コイルホルダを前記加熱コイルの上面に被せる際に前記円筒部を前記コイルベースの円筒枠に嵌合して前記フックを前記突起に係合することにより、前記コイルホルダにより前記加熱コイルを前記コイルベースに押圧保持するものである(請求項1)。この請求項1は、コイルベースに機械的に装着されるコイルホルダにより加熱コイルを押え付けて保持するもので、これによりワンタッチで迅速に加熱コイルを固定することができる。
【0007】
前記コイルホルダには上方に突出するプレート支えを形成し、このプレート支えを前記トッププレートの下面に当接させるようにするのがよい(請求項2)。これにより、加熱コイルとトッププレートとの間のギャップを前記プレート支えの高さ寸法に応じて正確に定めることができる。また、同時に前記プレート支えをによりトッププレートを下支えし、沈み込みによるトッププレートの撓みを防止することができる。その場合、前記コイルホルダのプレート支えと前記トッププレートとの間にクッション材を挿入すれば、トッププレートに加わる衝撃が緩和され、トッププレートの破損防止が一層確実になる(請求項3)。
【0008】
【発明の実施の形態】
図1〜図3はこの発明の実施の形態を示し、図1は加熱コイルを支持したコイルベースと、これに装着されるコイルホルダの斜視図、図2はコイルホルダを装着したコイルベースの平面図、図3は図2の右側面図である。図1において、耐熱樹脂からなるコイルベース1は、加熱コイル2より一回り大きい環状枠1aと、中心の円筒枠1bと、図1では見えないが円筒枠1bから放射状に延びて環状枠1aに至る数本のスポークとからなり、環状枠1aには直径上の1箇所及びその反対側で直径を挟む2箇所に互いに平行な取付脚1c及び1dがそれぞれ外側に突出するするように一体形成されている。取付脚1c,1dには図示しない取付ねじを通す取付穴1eがそれぞれあけられている。円筒枠1bの中心には十字状のスポークを介してセンサ支えが一体形成され、このセンサ支えに鍋の温度を検出する温度センサ4(図2)が取り付けられるが、図1ではこのセンサ支えは省略されている。
【0009】
コイルベース1上に支持された加熱コイル2は、リッツ線が渦巻形に巻かれた後、巻線が加熱融着されて中空円盤状に形成され、中心の中空部を介してコイルベース1の円筒枠1bに嵌合し、巻き始め及び巻き終わりの引出し線2a及び2bは、コイルベース1に嵌め込まれた引出し線ホルダ5に巻き付けられている。加熱コイル1の上面と円筒枠1bの上端面とは同一面上にある。
【0010】
コイルホルダ6は耐熱樹脂(例えばPPS)からなり、コイルベース1の取付脚1c及び1dとそれぞれ重なる1本の保持脚6a及び2本の保持脚6bを持つY字状で、中心にコイルベース1の円筒枠1bの内側に嵌合する円筒部6cを有している。保持脚6a,6bは左右両側に補強リブが立ち上げられた溝形断面で、先端にコイルベース1の取付穴1eと重なる取付穴6dがそれぞれあけられている。ここで、円筒部6cには直径上の対向2箇所に切欠7が設けられるとともに、この切欠7に面して、周方向に延びるフック6eが下方に突出するように一体形成されている。
【0011】
そして、それに対応して、コイルベース1の円筒枠1bには、直径上の対向2箇所に内側に突出するように、円柱状の突起1fが一体形成されている。また、コイルホルダ6の各保持脚6a,6bの先端には、片方の側面から垂れ下がるように舌片6fが一体形成され、更にこの舌片6fに直交するように、上から見て時計方向に向う係合片6gが一体形成されている。更にまた、コイルホルダ保持脚6a,6bの一方側の補強リブには、中心から等距離の位置に、プレート支え6hが上方に突出するように一体形成されている。
【0012】
上記したコイルホルダ6をコイルベース1に装着するには、図1の鎖線矢印方向に被せるが、その際、図1に2点鎖線で示したように、保持脚6bを上から見て反時計方向に振った状態で円筒部6cをコイルベース1の円筒枠1bに挿入し、突起1fを切欠7に進入させつつ、円筒部6cを円筒体1bに嵌合させる。そして、コイルホルダ6の下面が加熱コイル1の上端面に当たったら、図1に曲線矢印で示すようにコイルホルダ6を時計方向に捻る。これにより、各舌片6fが各取付脚1c,1dの側面に当接し、各係合片6gが各取付脚1c,1dの下面に係合するとともに、同時にフック6eが突起1fの下面に係合する。この係合はいずれもコイルホルダ6の各部の若干の弾性変形により圧入気味に行われ、コイルホルダ6は加熱コイル1を押圧する。この状態で、図2に示すように、取付穴1e,6d同士は一致し、コイルベース1とコイルホルダ6とは取付穴1e,6dを通る図示しない取付ねじにより共締めされて電磁調理器箱体に固定される。上記したコイルホルダ6による加熱コイル1の保持は、コイルホルダ6を上から被せて横に捻るという簡単な動作できわめて迅速に行われ、高価な接着剤が不要である。
【0013】
一方、トッププレート9は、図3に示すように、その下面がプレート支え6hに当接するように上下方向に位置決めされた上で、電磁調理器本体に固定される。これにより、加熱コイル1とトッププレート9とのギャップGが正確に定められるとともに、トッププレート9はプレート支え6hにより下支えされるため、上面から鍋の重量を受けても沈み込んで撓むことがなく、ギャップGが常に一定に保たれ、かつトッププレート9の変形による破損が防止される。その場合、図3に示したように、プレート支え6hとトッププレート9との間に、例えば石綿系耐火材からなるクッション材10を挿入することにより、緩衝作用が増してトッププレート9の破損防止作用が一層良好になる。
【0014】
【発明の効果】
以上の通り、この発明によれば、コイルホルダを加熱コイルに被せるようにコイルベースに装着することにより、迅速安価な加熱コイルの保持が可能になるとともに、コイルホルダに設けたプレート支えをトッププレートに当接させることにより、加熱コイルとトッププレートとの間のギャップを正確に保ち、かつトッププレートの変形を抑えてその破損を防止することができる。
【図面の簡単な説明】
【図1】 この発明の実施の形態を示すコイルホルダ及びコイルベースの斜視図である。
【図2】 図1のコイルホルダを装着したコイルベースの平面図である。
【図3】 図2の右側面図である。
【図4】 従来例を示すコイルベースの裏面図である。
【符号の説明】
1 コイルベース
2 加熱コイル
6 コイルホルダ
6h プレート支え
9 トッププレート
10 クッション材
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an electromagnetic cooker that heats and cooks ingredients in a pan by generating an eddy current at the bottom of the pan.
[0002]
[Prior art]
In general, the above-mentioned electromagnetic cooker has a table called a top plate disposed above a heating coil supported by a coil base with an appropriate gap, and an iron pan is placed on the top plate. When a high-frequency current is passed through the heating coil, the lines of magnetic force pass through the top plate and pass through the bottom of the pan, creating an eddy current at the bottom. The pan generates heat due to the Joule heat of this eddy current and heats the ingredients inside. The heating coil is formed in a disk shape after litz wires are wound in a spiral shape and the wires are fused and solidified. For the top plate, for example, a heat-resistant ceramic plate that easily transmits magnetic lines of force is used.
[0003]
[Problems to be solved by the invention]
In such an electromagnetic cooker, conventionally, an adhesive is used to fix the heating coil to the coil base. That is, FIG. 4 is a back view showing a conventional configuration of a coil base that supports a heating coil. From the back side of the coil base 1 having radial spokes 1a, a heat-resistant corner is formed between the heating coil 2 and the spoke 1a. An adhesive 3 is applied, and the heating coil 2 is fixed to the coil base 1. However, this method has a problem that a lot of man-hours are required for applying and drying the adhesive, and the heat-resistant adhesive has a high material cost.
[0004]
On the other hand, conventionally, the height position of the coil base supporting the heating coil and the top plate above the coil base are determined separately in the electromagnetic cooker box. For this reason, there is a problem that the gap between the heating coil and the top plate is likely to vary due to an error in sheet metal accuracy of the electromagnetic cooker box, and as a result, the heating power is not constant. Conventionally, when a pan is placed on the top plate, the top plate is bent due to sinking in the above gap range, which also affects the size of the gap, and in some cases, the top plate is cracked. There was a problem that occurred.
[0005]
The object of the present invention is to address these problems, simplify the fixing of the heating coil on the coil base, improve the accuracy of the gap between the heating coil and the top plate, and prevent the deflection of the top plate There is to do.
[0006]
[Means for Solving the Problems]
In the electromagnetic cooker in which a disc-shaped heating coil is supported by a coil base and a top plate on which a pan is placed is disposed above the heating coil, the heating coil is covered with the upper surface of the heating coil. A coil holder to be mounted on the coil base is provided, a cylindrical portion is formed at the central portion of the coil holder, a cylindrical frame that fits the cylindrical portion is formed at the central portion of the coil base, and a part of the cylindrical portion A hook is provided on the inner periphery of the cylindrical frame, and a protrusion that protrudes inwardly and engages with the hook is provided. When the coil holder is placed on the upper surface of the heating coil, the cylindrical portion is placed on the cylindrical frame of the coil base. by engaging the protrusion of the hook fitted to, one that pressing and holding the heating coil to the coil base by the coil holder That (claim 1). According to the first aspect of the present invention, the heating coil is pressed and held by the coil holder that is mechanically mounted on the coil base, whereby the heating coil can be quickly fixed with one touch.
[0007]
It is preferable that a plate support projecting upward is formed on the coil holder, and the plate support is brought into contact with the lower surface of the top plate. Thereby, the gap between the heating coil and the top plate can be accurately determined according to the height dimension of the plate support. At the same time, the top plate can be supported by the plate support to prevent the top plate from being bent by sinking. In that case, if a cushion material is inserted between the plate support of the coil holder and the top plate, the impact applied to the top plate is mitigated, and the damage to the top plate is further reliably prevented.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
1 to 3 show an embodiment of the present invention, FIG. 1 is a perspective view of a coil base that supports a heating coil and a coil holder that is mounted on the coil base, and FIG. 2 is a plan view of the coil base that is mounted with the coil holder. FIG. 3 and FIG. 3 are right side views of FIG. In FIG. 1, a coil base 1 made of a heat-resistant resin has an annular frame 1a that is slightly larger than the heating coil 2, a central cylindrical frame 1b, and extends radially from the cylindrical frame 1b, although not visible in FIG. It consists of several spokes, and the annular frame 1a is integrally formed so that mounting legs 1c and 1d that are parallel to each other protrude at the one place on the diameter and two places that sandwich the diameter on the opposite side. ing. The mounting legs 1c and 1d are respectively provided with mounting holes 1e through which mounting screws (not shown) are passed. A sensor support is integrally formed at the center of the cylindrical frame 1b via a cross-shaped spoke, and a temperature sensor 4 (FIG. 2) for detecting the temperature of the pan is attached to the sensor support. In FIG. It is omitted.
[0009]
The heating coil 2 supported on the coil base 1 is formed into a hollow disk shape after the litz wire is wound in a spiral shape, and the winding is heated and fused, and the coil base 1 is formed through the central hollow portion. The lead wires 2 a and 2 b at the start and end of winding are fitted around the cylindrical frame 1 b and are wound around a lead wire holder 5 fitted into the coil base 1. The upper surface of the heating coil 1 and the upper end surface of the cylindrical frame 1b are on the same plane.
[0010]
The coil holder 6 is made of a heat-resistant resin (for example, PPS) and has a Y shape having one holding leg 6a and two holding legs 6b that overlap the mounting legs 1c and 1d of the coil base 1, respectively. A cylindrical portion 6c that fits inside the cylindrical frame 1b. The holding legs 6a and 6b have groove-shaped cross sections with reinforcing ribs raised on both the left and right sides, and mounting holes 6d that overlap the mounting holes 1e of the coil base 1 are formed at the tips. Here, the cylindrical portion 6c is provided with notches 7 at two opposite positions on the diameter, and the hook 6e extending in the circumferential direction is integrally formed so as to protrude downward facing the notch 7.
[0011]
Correspondingly, columnar protrusions 1 f are integrally formed on the cylindrical frame 1 b of the coil base 1 so as to protrude inward at two opposing positions on the diameter. Further, a tongue piece 6f is integrally formed at the tip of each holding leg 6a, 6b of the coil holder 6 so as to hang down from one side surface, and is further clockwise in a clockwise direction so as to be orthogonal to the tongue piece 6f. The facing engagement piece 6g is integrally formed. Furthermore, a plate support 6h is integrally formed on the reinforcing rib on one side of the coil holder holding legs 6a and 6b so as to protrude upward at a position equidistant from the center.
[0012]
In order to mount the coil holder 6 on the coil base 1, the coil holder 6 is put in the direction of the chain line arrow in FIG. 1. At this time, as shown by a two-dot chain line in FIG. The cylindrical portion 6c is inserted into the cylindrical frame 1b of the coil base 1 while being swung in the direction, and the cylindrical portion 6c is fitted into the cylindrical body 1b while the protrusion 1f is inserted into the notch 7. When the lower surface of the coil holder 6 hits the upper end surface of the heating coil 1, the coil holder 6 is twisted clockwise as indicated by a curved arrow in FIG. Thereby, each tongue piece 6f contacts the side surface of each mounting leg 1c, 1d, each engaging piece 6g engages with the lower surface of each mounting leg 1c, 1d, and simultaneously the hook 6e engages with the lower surface of the projection 1f. Match. All of these engagements are made by press-fitting by a slight elastic deformation of each part of the coil holder 6, and the coil holder 6 presses the heating coil 1. In this state, as shown in FIG. 2, the mounting holes 1e and 6d coincide with each other, and the coil base 1 and the coil holder 6 are fastened together by mounting screws (not shown) passing through the mounting holes 1e and 6d. Fixed to the body. The holding of the heating coil 1 by the coil holder 6 described above is performed very quickly by a simple operation of covering the coil holder 6 from above and twisting it sideways, and no expensive adhesive is required.
[0013]
On the other hand, as shown in FIG. 3, the top plate 9 is positioned in the vertical direction so that the lower surface thereof is in contact with the plate support 6 h, and then fixed to the electromagnetic cooker body. As a result, the gap G between the heating coil 1 and the top plate 9 is accurately determined, and the top plate 9 is supported by the plate support 6h. Therefore, even if it receives the weight of the pan from the upper surface, it can sink and bend. In other words, the gap G is always kept constant, and breakage due to deformation of the top plate 9 is prevented. In that case, as shown in FIG. 3, by inserting a cushion material 10 made of, for example, an asbestos-based refractory material between the plate support 6h and the top plate 9, the buffering action is increased and the top plate 9 is prevented from being damaged. The action becomes even better.
[0014]
【The invention's effect】
As described above, according to the present invention, by attaching the coil holder to the coil base so as to cover the heating coil, it is possible to quickly and inexpensively hold the heating coil, and the plate support provided in the coil holder can be used as the top plate. By making it abut, the gap between the heating coil and the top plate can be accurately maintained, and deformation of the top plate can be suppressed to prevent breakage thereof.
[Brief description of the drawings]
FIG. 1 is a perspective view of a coil holder and a coil base according to an embodiment of the present invention.
2 is a plan view of a coil base equipped with the coil holder of FIG. 1. FIG.
FIG. 3 is a right side view of FIG. 2;
FIG. 4 is a rear view of a coil base showing a conventional example.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Coil base 2 Heating coil 6 Coil holder 6h Plate support 9 Top plate 10 Cushion material

Claims (3)

円盤状の加熱コイルがコイルベースに支持されるとともに、前記加熱コイルの上方に鍋を載置するトッププレートが配置される電磁調理器において、
前記加熱コイルの上面に被さるように前記コイルベースに装着されるコイルホルダを設けこのコイルホルダの中心部に円筒部を形成するとともに前記コイルベースの中心部に前記円筒部と嵌り合う円筒枠を形成し、かつ前記円筒部の一部にフックを設けるとともに前記円筒枠の内周に内側に向かって突出し前記フックに係合する突起を設け、前記コイルホルダを前記加熱コイルの上面に被せる際に前記円筒部を前記コイルベースの円筒枠に嵌合して前記フックを前記突起に係合することにより、前記コイルホルダにより前記加熱コイルを前記コイルベースに押圧保持するようにしたことを特徴とする電磁調理器。
In an electromagnetic cooker in which a disc-shaped heating coil is supported by a coil base and a top plate on which a pan is placed is disposed above the heating coil.
A coil holder to be mounted on the coil base is provided so as to cover the upper surface of the heating coil, and a cylindrical portion is formed at the central portion of the coil holder, and a cylindrical frame that fits the cylindrical portion is formed at the central portion of the coil base. And a hook is provided on a part of the cylindrical portion, and a protrusion that protrudes inwardly on the inner periphery of the cylindrical frame and engages with the hook is provided, and the coil holder is covered with the upper surface of the heating coil. The electromagnetic coil, wherein the heating coil is pressed against the coil base by the coil holder by fitting a cylindrical portion into a cylindrical frame of the coil base and engaging the hook with the protrusion. Cooking device.
前記コイルホルダに上方に突出するプレート支えを形成し、このプレート支えを前記トッププレートの下面に当接させるようにしたことを特徴とする請求項1記載の電磁調理器。The electromagnetic cooker according to claim 1, wherein a plate support protruding upward is formed on the coil holder, and the plate support is brought into contact with the lower surface of the top plate. 前記コイルホルダのプレート支えと前記トッププレートとの間にクッション材を挿入したことを特徴とする請求項2記載の電磁調理器。The electromagnetic cooker according to claim 2, wherein a cushion material is inserted between the plate support of the coil holder and the top plate.
JP2000283804A 2000-09-19 2000-09-19 Electromagnetic cooker Expired - Fee Related JP4411765B2 (en)

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JP6478738B2 (en) * 2015-03-19 2019-03-06 三菱電機株式会社 Induction cooker
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