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JP4479333B2 - Rack mounting structure for mounting on roof, rack mounting bracket and rack mounting method - Google Patents

Rack mounting structure for mounting on roof, rack mounting bracket and rack mounting method Download PDF

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JP4479333B2
JP4479333B2 JP2004136160A JP2004136160A JP4479333B2 JP 4479333 B2 JP4479333 B2 JP 4479333B2 JP 2004136160 A JP2004136160 A JP 2004136160A JP 2004136160 A JP2004136160 A JP 2004136160A JP 4479333 B2 JP4479333 B2 JP 4479333B2
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roof
rack
rack mounting
tile
plate
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JP2005315018A (en
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尚豊 川目
禎夫 北村
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Sekisui House Ltd
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Sekisui House Ltd
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/61—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
    • F24S25/613—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of strips; Hook-like connectors; Connectors to be mounted between building-covering elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/61—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/10—Photovoltaic [PV]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/20—Solar thermal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/40—Solar thermal energy, e.g. solar towers
    • Y02E10/47—Mountings or tracking

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Description

本発明は、所定勾配の既築の瓦屋根に屋根上載置物用ラックを取り付けるための屋根上載置物用ラック取付構造、ラック取付金具及びラック取付方法に関する。   The present invention relates to a roof mounting structure for mounting on a roof, a rack mounting bracket, and a rack mounting method for mounting a roof mounting rack on an existing tile roof having a predetermined gradient.

屋根の上の空間を有効に利用して設備機器や看板等を載置することがあるが、地球環境に配慮するという社会的背景とともに、自然エネルギーである太陽光を有効に活用する太陽熱温水器や太陽光発電システムで利用する太陽電池モジュール等を屋根の上に載置する住宅が増えている。この太陽光発電システムとは、太陽電池モジュールを利用して発電し、余った電力は電力会社に売り、夜間や発電量が少ない雨の日などは電力会社から購入するシステムであり、省エネ効果に加えて経済的メリットもあり、広く普及してきている。   Equipment and signboards may be placed using the space above the roof effectively, but with a social background that considers the global environment, solar water heaters that make effective use of sunlight, a natural energy source There are an increasing number of homes where solar cell modules used in solar power generation systems are placed on the roof. This solar power generation system is a system that uses solar cell modules to generate power, sells excess power to power companies, and purchases from power companies at night and on rainy days when the amount of power generation is low. In addition, there is an economic advantage and it has become widespread.

たとえば、瓦屋根に太陽光発電システムで利用する太陽電池モジュールを設置する場合、新築時に初めから設置する場合と、リフォーム等により後付けで既築の瓦屋根に設置する場合とがある。太陽電池モジュールを設置するには太陽電池モジュール用ラック（以下「ラック」ともいう。）を予め屋根に取り付け、該ラックに太陽電池モジュールを設置するが、新築時に初めから設置する場合、瓦自体がラックの支持具を兼ねる太陽電池モジュール用ラック取付構造が用いられることがある。一方、リフォーム等により後付けで既築の瓦屋根に設置する場合においては、既設の瓦を取り外してラック取付金具を屋根下地材に固定し、瓦を元に戻して該ラック取付金具にラックを取り付けるラック取付構造が多く用いられる。   For example, when installing a solar cell module to be used in a solar power generation system on a tile roof, there are cases where it is installed from the beginning at the time of new construction, and cases where it is installed on an existing tile roof retrofitted by renovation or the like. In order to install the solar cell module, a solar cell module rack (hereinafter also referred to as “rack”) is attached to the roof in advance, and the solar cell module is installed in the rack. A solar cell module rack mounting structure that also serves as a rack support may be used. On the other hand, when installing on an existing tile roof retrofitted by renovation, etc., remove the existing tile, fix the rack mounting bracket to the roof base material, replace the tile and attach the rack to the rack mounting bracket A rack mounting structure is often used.

その一例として、図８に示すような、ラック取付構造が挙げられる。このラック取付構造は、瓦４１同士の重なり部分の軒先側から突出させたラック取付金具４２にラック４３を固定して、該ラック４３に太陽電池モジュールを設置するものである。このラック取付金具４２は、ベース合板４４を介して屋根下地材４５にくぎ４６で固定される。   As an example, there is a rack mounting structure as shown in FIG. In this rack mounting structure, a rack 43 is fixed to a rack mounting bracket 42 that protrudes from the eaves side of the overlapping portion of the roof tiles 41, and a solar cell module is installed in the rack 43. The rack mounting bracket 42 is fixed to the roof base material 45 with a nail 46 via a base plywood 44.

また、別の例として、図９に示すような、ラック取付構造がある（特許文献１参照）。このラック取付構造は、瓦７２の挿通孔７１から突出した支持ボルト７３の上端部にラック７４を固定して、該ラック７４に太陽電池モジュールを設置するものである。この支持ボルト７３は、瓦屋根の隣接する垂木７５間に架設されるベースプレート７６のスリット７６ａに挿通され、該スリット７６ａに沿って形成される凹部７６ｂに頭部７３ａが係合され支持されている。
特開平１１−２２０９６号公報 As another example, there is a rack mounting structure as shown in FIG. 9 (see Patent Document 1). In this rack mounting structure, the rack 74 is fixed to the upper end portion of the support bolt 73 protruding from the insertion hole 71 of the roof tile 72, and the solar cell module is installed in the rack 74. The support bolt 73 is inserted into a slit 76a of a base plate 76 installed between adjacent rafters 75 of the tile roof, and a head 73a is engaged and supported by a recess 76b formed along the slit 76a. .
Japanese Patent Application Laid-Open No. 11-2296

これらのようなラック取付構造では、ラックとラック取付金具や支持ボルトとの接合点に、風圧力によって太陽電池モジュールに対してかかる吹き上げ荷重Ｆｗや、太陽電池モジュールとラックの自重や積雪荷重等の鉛直荷重Ｆが作用する。瓦屋根と太陽電池モジュールとの間に風が吹き込み、吹き上げ荷重Ｆｗが作用する場合を前の例のラック取付構造において具体的に示すと、図１０に示すように、吹き上げ荷重Ｆｗが加わった際、該吹き上げ荷重Ｆｗが、ラック４３をラック取付金具４２に固定するボルト４７の軸線と、ラック取付金具４２とラック４３の接合面との交点Ａに作用し、ラック取付金具４２を固定するくぎ４６の軸線とラック取付金具４２との交点ＢにモーメントＭｗが作用する。強風時に前記太陽電池モジュールに対して大きな吹き上げ荷重Ｆｗが作用した場合、交点Ａに作用する吹き上げ荷重Ｆｗの作用線と交点Ｂとの距離Ｌｗが大きいため該交点Ｂに大きなモーメントＭｗが作用してラック取付け金具４２に変形が生じる。また、変形が生じた場合に、ラック取付金具４２を固定するくぎ４６や瓦４１を破損することが懸念される。   In such rack mounting structures, the blowing load Fw applied to the solar cell module by wind pressure, the weight of the solar cell module and the rack, the snow load, etc. A vertical load F acts. When the wind blows between the tile roof and the solar cell module and the blowing load Fw acts in the rack mounting structure of the previous example, as shown in FIG. 10, when the blowing load Fw is applied. The blow-up load Fw acts on the axis A of the bolt 47 that fixes the rack 43 to the rack mounting bracket 42 and the intersection A of the joint surface of the rack mounting bracket 42 and the rack 43, and the nail 46 that fixes the rack mounting bracket 42. The moment Mw acts on the intersection B between the axis of the rack and the rack mounting bracket 42. When a large blowing load Fw acts on the solar cell module in a strong wind, a large moment Mw acts on the intersection B because the distance Lw between the line of action of the blowing load Fw acting on the intersection A and the intersection B is large. Deformation occurs in the rack mounting bracket 42. In addition, when deformation occurs, there is a concern that the nail 46 and the roof tile 41 for fixing the rack mounting bracket 42 may be damaged.

一方、後の例のラック取付構造においては、図１１に示すように、吹き上げ荷重Ｆｗの作用線が支持ボルト７３の軸線と一致するため、支持ボルト７３の軸線とラック７４の底面との交点Ｃに作用する吹き上げ荷重Ｆｗによる、支持ボルト７３の軸線とベースプレート７６との交点ＤまわりのモーメントＭｗは発生せず、このモーメントにより変形が生じることはない。しかし、鉛直荷重Ｆの作用を示すと、前記交点Ｃに作用する鉛直荷重Ｆによる、前記交点ＤまわりのモーメントＭは、前記鉛直荷重Ｆの瓦屋根の勾配と垂直方向の分力Ｆａが支持ボルト７３の軸線上にあるため、分力Ｆａの前記交点ＤまわりのモーメントＭａは作用せず、前記鉛直荷重Ｆの瓦屋根の勾配と平行方向の分力Ｆｂの前記交点ＤまわりのモーメントＭｂが作用する（Ｍ＝Ｍｂ）。そのため、たとえば、多雪地方などで瓦屋根に大量に雪が積もり大きな鉛直荷重Ｆが作用した場合、前記交点Ｄに大きなモーメントＭｂが作用してベースプレート７６や支持ボルト７３に変形が生じる。また、変形が生じた場合に、前記ベースプレート７６を固定するくぎ７８や瓦７２を破損することが懸念される。さらに、くぎ７８が破損した場合、瓦下でのくぎ７８の破損は発見され難く、破損箇所から漏水することも懸念される。   On the other hand, in the rack mounting structure of the later example, as shown in FIG. 11, the action line of the blowing load Fw coincides with the axis of the support bolt 73, and therefore, the intersection C between the axis of the support bolt 73 and the bottom surface of the rack 74. The moment Mw around the intersection D of the axis of the support bolt 73 and the base plate 76 due to the blowing load Fw acting on the base plate 76 does not occur, and no deformation occurs due to this moment. However, when the action of the vertical load F is shown, the moment M around the intersection D due to the vertical load F acting on the intersection C is determined by the gradient of the tile roof of the vertical load F and the vertical component force Fa. 73, the moment Ma around the intersection D of the component force Fa does not act, and the moment Mb around the intersection D of the component force Fb in the direction parallel to the gradient of the tile roof of the vertical load F acts. (M = Mb). Therefore, for example, when a large amount of snow is piled up on the tile roof in a heavy snowy region and a large vertical load F acts, a large moment Mb acts on the intersection D, and the base plate 76 and the support bolt 73 are deformed. Moreover, when deformation occurs, there is a concern that the nail 78 and the roof tile 72 for fixing the base plate 76 may be damaged. Furthermore, when the nail 78 is damaged, it is difficult to detect the damage of the nail 78 under the roof tile, and there is a concern that water leaks from the damaged part.

また、このラック取付構造を取り付ける方法は、支持ボルト７３を挿通する瓦７２において挿通孔位置を決定し、該瓦７２とともに周辺の瓦７７を外し、支持ボルト７３をスリット７６ａに挿通した状態で垂木７５にベースプレート７６を固定し、前記挿通孔位置に合わせて前記支持ボルト７３を前記ベースプレート７６に固定し、前記瓦７２の挿通孔位置に挿通孔７１を形成し、前記瓦７２を該挿通孔７１に前記支持ボルト７３を挿通させながら元の位置に戻すとともに、外した前記周辺の瓦７７を元の位置に戻し、前記瓦７２から突出している前記支持ボルト７３の上端部にラック７４を固定するものである。この方法では、ベースプレート７６に固定された支持ボルト７３を挿通孔７１に挿通させながら瓦７２を元の位置に戻す手順をふむため、該瓦７２を元の位置の棟側にある既設の瓦７７と瓦桟７９の間に差し込むことが施工上困難である。したがって、前記瓦７２の周辺の瓦７７も外し、前記ベースプレート７６や前記支持ボルト７３を設置して、瓦７２を元の位置に戻してから周辺の瓦７７を元の位置に戻さなくてはならず、施工上の手間がかかる。   The rack mounting structure is attached by determining the insertion hole position in the roof tile 72 through which the support bolt 73 is inserted, removing the surrounding roof tile 77 together with the roof tile 72, and inserting the support bolt 73 through the slit 76a. A base plate 76 is fixed to 75, the support bolt 73 is fixed to the base plate 76 in accordance with the insertion hole position, an insertion hole 71 is formed at the insertion hole position of the roof tile 72, and the roof tile 72 is inserted into the insertion hole 71. The supporting bolt 73 is inserted into the original position while being returned to the original position, the removed peripheral tile 77 is returned to the original position, and the rack 74 is fixed to the upper end portion of the supporting bolt 73 protruding from the roof tile 72. Is. In this method, in order to include a procedure for returning the roof tile 72 to the original position while inserting the support bolt 73 fixed to the base plate 76 through the insertion hole 71, the roof tile 77 is provided on the ridge side of the original position. It is difficult in terms of construction to be inserted between the roof frame 79 and the roof tile 79. Therefore, the tile 77 around the tile 72 must also be removed, the base plate 76 and the support bolt 73 installed, the tile 72 returned to its original position, and the surrounding tile 77 returned to its original position. It takes a lot of work.

本発明は、かかる問題に鑑みてなされたものであり、所定勾配の既築の瓦屋根に屋根上載置物を設置する場合において、積雪時等大きな鉛直荷重が作用した場合に、ラック取付金具を屋根下地材に固定する締着具や瓦の破損を防止でき、且つ、ラックを取り付ける際に取り外す既設の瓦を少なくできる屋根上載置物用ラック取付構造、ラック取付金具及びラック取付方法を提供することを目的とする。   The present invention has been made in view of such a problem, and in the case where a mounted object on a roof is installed on an existing tile roof having a predetermined gradient, the rack mounting bracket is attached to the roof when a large vertical load is applied, such as during snowfall. To provide a rack mounting structure, a rack mounting bracket, and a rack mounting method for a roof-mounted object, which can prevent damage to fasteners and tiles fixed to a base material, and can reduce the number of existing tiles to be removed when a rack is mounted. Objective.

上記目的を達成するためになされた本発明の請求項１の屋根上載置物用ラック取付構造は、所定勾配の既築の瓦屋根に屋根上載置物用ラックを取付ける屋根上載置物用ラック取付構造において、前記瓦屋根の屋根下地材の所定位置に、板状のプレート部とネジ孔が形成された支持部とを有するベースプレートが固定され、該ベースプレート上に、挿通孔が形成された孔あき瓦が敷設され、支持ボルトが前記孔あき瓦の挿通孔に挿通されるとともに前記ベースプレートのネジ孔に螺着されて、該ベースプレートに対して垂直方向に延設され、該支持ボルトの上端部に、ラック取付プレートがそのラック取付部を瓦屋根の勾配上方へ延出するように固定され、前記支持ボルトの軸線と前記ベースプレートのプレート部上面との第１交点を通る鉛直線と前記ラック取付部上面又はその延長面との第２交点と、前記支持ボルトの軸線と前記ラック取付部上面又はその延長面との第３交点との距離より、前記ラック取付プレートのラック取付部に固定される前記屋根上載置物用ラックの固定位置と前記第２交点との距離が小さいことを特徴とするものである。   The rack mounting structure for a roof-mounted object according to claim 1 of the present invention, which has been made to achieve the above object, is a rack mounting structure for a roof-mounted object in which a roof-mounted object rack is attached to an existing tile roof having a predetermined gradient. A base plate having a plate-like plate portion and a support portion in which a screw hole is formed is fixed at a predetermined position of the roof base material of the tile roof, and a perforated tile in which an insertion hole is formed is laid on the base plate. The support bolt is inserted into the hole of the perforated roof tile and is screwed into the screw hole of the base plate so as to extend in a direction perpendicular to the base plate. The plate is fixed so that the rack mounting portion extends upward of the tile roof slope, and the vertical passing through the first intersection of the axis of the support bolt and the upper surface of the plate portion of the base plate And the rack mounting portion of the rack mounting plate based on the distance between the second intersection of the upper surface of the rack mounting portion or its extension surface and the third intersection of the axis of the support bolt and the upper surface of the rack mounting portion or its extension surface. The distance between the fixed position of the roof-mounted object rack fixed on the roof and the second intersection point is small.

請求項２の屋根上載置物用ラック取付構造は、請求項１記載の屋根上載置物用ラック取付構造において、前記ラック取付プレートのラック取付部に、前記屋根上載置物用ラックが前記第１交点の鉛直上方で固定されたことを特徴とするものである。   The rack mounting structure for a roof-mounted object according to claim 2 is the rack mounting structure for a roof-mounted object according to claim 1, wherein the rack for a roof-mounted object is perpendicular to the rack mounting portion of the rack mounting plate. It is characterized by being fixed above.

請求項３の屋根上載置物用ラック取付構造は、請求項１又は２記載の屋根上載置物用ラック取付構造において、前記屋根上載置物は、太陽電池モジュールであることを特徴とするものである。   The rack mounting structure for a roof-mounted object according to claim 3 is the rack mounting structure for a roof-mounted object according to claim 1 or 2, wherein the roof-mounted object is a solar cell module.

請求項４のラック取付金具は、所定勾配の既築の瓦屋根に屋根上載置物用ラックを取付けるためのラック取付金具において、板状のプレート部と該プレート部の上面に固定されネジ孔が形成された支持部とを有し、前記瓦屋根の屋根下地材の所定位置に固定されるベースプレートと、前記支持部のネジ孔に螺合されて、前記プレート部に対して垂直方向に延設される支持ボルトと、該支持ボルトの上端部に取り付けられる支持ボルト固定部と、該支持ボルト固定部の一端から上方へ折り曲げ加工されてなる堅板部と、該堅板部の上端から前記支持ボルトの軸線に対して直交方向である前記瓦屋根の勾配上方へ突設され、該突設される方向と直交する方向に長尺に固定ボルト挿通孔が形成されているラック取付部とからなるラック取付プレートと、を具備してなることを特徴とするものである。 The rack mounting bracket according to claim 4 is a rack mounting bracket for mounting a rack for mounting on a roof on an existing tile roof having a predetermined gradient, and is fixed to a plate-shaped plate portion and an upper surface of the plate portion to form a screw hole. A base plate that is fixed to a predetermined position of the roof base material of the tile roof, and is screwed into a screw hole of the support portion and extends in a direction perpendicular to the plate portion. A support bolt, a support bolt fixing portion attached to an upper end portion of the support bolt, a hard plate portion bent upward from one end of the support bolt fixing portion, and the support bolt from the upper end of the hard plate portion rack of the said projecting into gradient above the tiled roof is orthogonal direction to the axis, and a rack mounting portion direction fixing bolt insertion hole in an elongated perpendicular to the direction in which the projecting set is formed Mounting plate And it is characterized by comprising comprises a.

請求項５のラック取付金具は、請求項４記載のラック取付金具において、前記屋根上載置物は、太陽電池モジュールであることを特徴とするものである。   The rack mounting bracket according to a fifth aspect is the rack mounting bracket according to the fourth aspect, wherein the mounted object on the roof is a solar cell module.

請求項６のラック取付方法は、所定勾配の既築の瓦屋根に請求項４記載のラック取付金具を介して屋根上載置物用ラックを取り付ける方法であって、前記ラック取付金具を固定する屋根下地材の所定位置に対応する瓦のみを取り外し、該ラック取付金具のベースプレートを屋根下地材に固定するベースプレート固定工程と、該ベースプレート上であって、前記取り外した瓦の位置へ挿通孔が形成された孔あき瓦を敷設する瓦復旧工程と、前記ラック取付金具の支持ボルトを前記孔あき瓦の挿通孔に挿通して、前記ベースプレートのネジ孔に螺着する支持ボルト設置工程と、前記支持ボルトの上端部に、ラック取付部を瓦屋根の勾配上方へ延出するようにラック取付プレートを固定するラック取付プレート固定工程と、前記ラック取付部に、屋根上載置物用ラックを固定するラック固定工程と、を備えたことを特徴とするものである。   A rack mounting method according to claim 6 is a method of mounting a rack for mounting objects on a roof via a rack mounting bracket according to claim 4 on an existing tiled roof having a predetermined gradient, and the roof base for fixing the rack mounting bracket. Only a tile corresponding to a predetermined position of the material is removed, a base plate fixing step of fixing the base plate of the rack mounting bracket to the roof base material, and an insertion hole is formed on the base plate at the position of the removed tile A tile restoration step of laying a perforated roof tile, a support bolt installation step of inserting a support bolt of the rack mounting bracket into a hole of the perforated roof tile, and screwing into a screw hole of the base plate; A rack mounting plate fixing step of fixing the rack mounting plate to the upper end so as to extend the rack mounting portion above the tile roof slope; A rack fixing step of fixing the upper mounting object rack, is characterized in that it comprises a.

請求項７のラック取付方法は、請求項６記載のラック取付方法において、前記屋根上載置物は、太陽電池モジュールであることを特徴とするものである。   A rack mounting method according to a seventh aspect is the rack mounting method according to the sixth aspect, wherein the mounted object on the roof is a solar cell module.

本発明の請求項１の屋根上載置物用ラック取付構造によれば、ラック取付けプレートのラック取付部が支持ボルトの軸線に対して瓦屋根の勾配上方にあり、且つ、該支持ボルトの軸線とベースプレートのプレート部上面との第１交点を通る鉛直線と前記ラック取付部上面又はその延長面との第２交点と、前記支持ボルトの軸線と前記ラック取付部上面又はその延長面との第３交点との距離より、前記ラック取付プレートのラック取付部に固定される屋根上載置物用ラックの固定位置と前記第２交点との距離が小さいため、前記固定位置に作用する太陽電池モジュールとラックの自重や積雪荷重等の鉛直荷重Ｆの瓦屋根の勾配と垂直方向の分力Ｆａの前記第１交点まわりのモーメントＭａと、前記合力Ｆの瓦屋根の勾配と平行方向の分力Ｆｂの前記第１交点まわりのモーメントＭｂとが相殺することにより前記第１交点に作用するモーメントＭを軽減できる（Ｍ＝Ｍｂ−Ｍａ）。したがって、積雪時等大きな鉛直荷重Ｆが作用した場合に、前記モーメントＭの作用によりラック取付金具を固定するくぎやねじ等の締着具や瓦が破損することを防止でき、屋根上載置物が太陽電池モジュールである場合において特に有用である。   According to the rack mounting structure for a roof-mounted object of claim 1 of the present invention, the rack mounting portion of the rack mounting plate is located above the tile roof with respect to the axis of the support bolt, and the axis of the support bolt and the base plate A second intersection of a vertical line passing through a first intersection with the upper surface of the plate portion and the upper surface of the rack mounting portion or its extended surface, and a third intersection of the axis of the support bolt and the upper surface of the rack mounting portion or its extended surface The distance between the fixed position of the rack for mounting on the roof fixed to the rack mounting portion of the rack mounting plate and the second intersection is smaller than the distance between the solar cell module and the weight of the rack acting on the fixed position. The gradient Ma of the tile roof with a vertical load F such as a snow load and the moment Ma around the first intersection of the vertical component force Fa and the component force Fb in the direction parallel to the gradient of the tile roof with the resultant force F The moment M acting on the first intersection by a moment Mb about serial first intersection will offset can be reduced (M = Mb-Ma). Therefore, when a large vertical load F is applied, such as during snowfall, it is possible to prevent the fasteners and tiles such as nails and screws that fix the rack mounting bracket from being damaged by the action of the moment M, and the roof-mounted object can be This is particularly useful in the case of a battery module.

請求項２の屋根上載置物用ラック取付構造によれば、請求項１記載の太陽電池モジュール用ラック取付構造の効果に加えて、太陽電池モジュールやラックの自重と積雪荷重等の鉛直荷重Ｆの作用線が支持ボルトの軸線とベースプレートのプレート部上面との第１交点を通るため、前記鉛直荷重Ｆの前記第１交点まわりのモーメントＭが０となる。したがって、積雪時等大きな鉛直荷重Ｆが作用した場合に、前記モーメントＭの作用によりラック取付金具を固定する締着具や瓦が破損することを防止するための効果を最大限に高めることができ、屋根上載置物が太陽電池モジュールである場合において特に有用である。   According to the rack mounting structure for a roof-mounted object according to claim 2, in addition to the effect of the rack mounting structure for solar cell module according to claim 1, the action of the vertical load F such as the own weight of the solar cell module or the rack and the snow load. Since the line passes through the first intersection point between the axis of the support bolt and the upper surface of the plate portion of the base plate, the moment M around the first intersection point of the vertical load F becomes zero. Therefore, when a large vertical load F is applied, such as during snowfall, the effect for preventing the fasteners and roof tiles that fix the rack mounting bracket from being damaged by the action of the moment M can be maximized. This is particularly useful when the object placed on the roof is a solar cell module.

請求項４のラック取付金具によれば、支持ボルトの軸線に対して直交方向へラック取付部を延出するようにラック取付プレートが前記支持ボルトの上端部に取り付けられるので、前記ラック取付部を支持ボルトの軸線に対して瓦屋根の勾配上方に固定できる。したがって、このラック取付金具を用いることにより請求項１記載の屋根上載置物用ラック取付構造の効果を得ることができ、屋根上載置物が太陽電池モジュールである場合において特に有用である。   According to the rack mounting bracket of claim 4, the rack mounting plate is mounted on the upper end portion of the support bolt so as to extend the rack mounting portion in a direction perpendicular to the axis of the support bolt. It can be fixed above the slope of the tile roof with respect to the axis of the support bolt. Therefore, by using this rack mounting bracket, it is possible to obtain the effect of the rack mounting structure for a roof-mounted object according to claim 1, which is particularly useful when the roof-mounted object is a solar cell module.

請求項６のラック取付方法によれば、挿通孔が形成された孔あき瓦を敷設した後に支持ボルトを前記孔あき瓦の挿通孔に挿通するため、取り外した瓦の位置の棟側にある既設の瓦と瓦桟の間に前記孔あき瓦を容易に差し込むことができる。したがって、取り外す瓦はラック取付金具を固定する屋根下地材の所定位置に対応する瓦のみでよく、取り外す瓦を少なくできる。また、ラック取付部を瓦屋根の勾配上方へ延出するようにラック取付プレートを固定するため、請求項１記載の屋根上載置物用ラック取付構造の効果を得ることができ、屋根上載置物が太陽電池モジュールである場合において特に有用である。   According to the rack mounting method of claim 6, in order to insert the support bolt into the insertion hole of the perforated roof tile after laying the perforated roof tile formed with the insertion hole, the existing installation on the ridge side of the position of the removed roof tile is provided. The perforated roof tile can be easily inserted between the roof tile and the roof rail. Therefore, the tile to be removed may be only the tile corresponding to the predetermined position of the roof base material for fixing the rack mounting bracket, and the number of tiles to be removed can be reduced. Further, since the rack mounting plate is fixed so that the rack mounting portion extends above the gradient of the tile roof, the effect of the rack mounting structure for a roof mounting object according to claim 1 can be obtained. This is particularly useful in the case of a battery module.

以下、本発明の実施の形態について図１乃至図７に基づいて説明するが、具体例として屋根上載置物が太陽電池モジュールである場合について説明する。
図１は、本発明の実施の形態に係る太陽電池モジュール用ラック取付構造の概略構成を示すものであるが、図示するように、太陽電池モジュール用ラック取付構造は、屋根下地材１と、ベース合板２と、ラック取付金具３と、孔あき瓦４と、ラック５とを主体に構成されている。なお、瓦の施工方法には、大きく分けて土葺き工法（湿式）及び引掛桟瓦葺き工法（乾式）の二種類があるが、本発明の所定勾配の既築の瓦屋根とは、引掛桟瓦葺き工法（乾式）で施工された瓦屋根であり、瓦の種類は和瓦とし波型、平型を問わず、陶器製でもセメント製でもよい。葺き方は千鳥状であってもよい。瓦屋根の勾配は、４寸乃至５寸勾配程度が標準的であるが、極端に急勾配であったり、又は平らであったりせずに所定の勾配を有しておればよく、特に限定されるものではない。 Hereinafter, although embodiment of this invention is described based on FIG. 1 thru | or FIG. 7, the case where a roof mounted article is a solar cell module is demonstrated as a specific example.
FIG. 1 shows a schematic configuration of a solar cell module rack mounting structure according to an embodiment of the present invention. As shown in the figure, the solar cell module rack mounting structure includes a roof base material 1 and a base. The plywood 2, the rack mounting bracket 3, the perforated roof tile 4, and the rack 5 are mainly configured. The tile construction methods can be broadly divided into two types, the earthing method (wet type) and the hooking tile method (dry type). It is a tiled roof constructed by the construction method (dry method), and the type of tile is Japanese tile, regardless of wave type or flat type, and may be made of earthenware or cement. The method of whispering may be zigzag. The standard gradient of tiled roofs is about 4 to 5 inches, but it is not particularly limited as long as it has a predetermined gradient without being extremely steep or flat. It is not something.

屋根下地材１は、既築の瓦屋根と同じ所定勾配を有しており、垂木等の構造材の上に野地板やアスファルトルーフィング等により構成される。屋根下地材１には、既設の瓦６の位置を決定する瓦桟７が止着されており、瓦６がその端部にある係止部８で瓦桟７に係止され、ステンレス製のくぎやネジ等の締着具９で瓦桟７を介して屋根下地材１に固定されている。   The roof base material 1 has the same predetermined gradient as that of an existing tile roof, and is composed of a field board, asphalt roofing, or the like on a structural material such as a rafter. The roof base material 1 is fixedly attached with a tile rail 7 for determining the position of the existing tile 6, and the tile 6 is locked to the tile rail 7 by a locking portion 8 at an end thereof, and is made of stainless steel. It is fixed to the roof base material 1 via a tile cross 7 with fasteners 9 such as nails and screws.

ベース合板２は、ラック取付金具３の屋根下地材１への固着強度を十分に確保し、屋根下地材１を補強するために用いられる木製の合板であり、締着具９で屋根下地材１上の所定位置に固定される。このベース合板２の大きさは、ラック取付金具３が取り付くのに十分な大きさで、且つ、瓦６を取り外した部分に十分に納まる大きさとし、厚さは、所望の固着強度が得られ、屋根下地材１を補強できる厚さで、且つ、孔あき瓦４と屋根下地材１の間の隙間にラック取付金具３を取り付けることができる厚さの範囲で適宜決定される。なお、屋根下地材１に十分な厚みがあったり、屋根下地材１の下の垂木にラック取付金具３を固定できる場合など、固着強度を十分に確保でき、屋根下地材１を補強しなくてよい場合には、特に用いる必要はない。   The base plywood 2 is a wooden plywood that is used to secure sufficient adhesion strength of the rack mounting bracket 3 to the roof base material 1 and reinforce the roof base material 1. It is fixed at a predetermined position above. The size of the base plywood 2 is large enough for the rack mounting bracket 3 to be attached and large enough to fit in the portion from which the roof tile 6 is removed, and the thickness provides a desired fixing strength. The thickness is determined appropriately as long as the roof base material 1 can be reinforced and the rack mounting bracket 3 can be attached to the gap between the perforated tile 4 and the roof base material 1. In addition, when the roof base material 1 has a sufficient thickness, or when the rack mounting bracket 3 can be fixed to the rafters under the roof base material 1, the fixing strength can be sufficiently secured, and the roof base material 1 is not reinforced. If it is good, there is no need to use it.

ラック取付金具３は、図２に示すように、ベースプレート１０と、支持ボルト１１と、ラック取付プレート１２と、を具備している。ベースプレート１０は、耐候性を有する鋼製部材であり、板状のプレート部１３と該プレート部１３の上面にネジ孔１４を形成して固定された支持部１５とを有している。プレート部１３には、屋根下地材１にベースプレート１０を固定する締着具９が挿通される締着具挿通孔１６が、固定するのに十分な数だけ形成されている。このプレート部１３の大きさは、様々な瓦屋根に対応できるように適宜大きさを設定すればよいが、幅約７ｃｍ、長さ約１０ｃｍ、厚さ約３ｍｍ程度とするのが好適である。支持部１５は、プレート部１３の略中央に溶接、カシメ等で固着され、ネジ孔１４が略中央に形成されている。支持部１５の高さは、孔あき瓦４と屋根下地材１の間の隙間にベース合板２を介して設置されるので、約１ｃｍ程度が好適である。ネジ孔１４は、後述する支持ボルト１１のボルト径に合う径を有する。   As shown in FIG. 2, the rack mounting bracket 3 includes a base plate 10, support bolts 11, and a rack mounting plate 12. The base plate 10 is a steel member having weather resistance, and includes a plate-like plate portion 13 and a support portion 15 that is fixed by forming a screw hole 14 on the upper surface of the plate portion 13. The plate part 13 is formed with a sufficient number of fastener insertion holes 16 through which the fasteners 9 for fixing the base plate 10 to the roof base material 1 are inserted. The size of the plate portion 13 may be set appropriately so as to be compatible with various tile roofs, but is preferably about 7 cm wide, about 10 cm long, and about 3 mm thick. The support portion 15 is fixed to the approximate center of the plate portion 13 by welding, caulking, or the like, and a screw hole 14 is formed in the approximate center. The height of the support portion 15 is preferably about 1 cm because it is installed through the base plywood 2 in the gap between the perforated tile 4 and the roof base material 1. The screw hole 14 has a diameter that matches the bolt diameter of the support bolt 11 described later.

支持ボルト１１は、耐候性を有する鋼製ボルトであって、上端部１１ａ及び下端部１１ｂに雄ネジがそれぞれ形成されている。ボルトの長さは、瓦６の形状やラック５の取付高さ等を考慮して適宜決定される。ボルト径は、風圧力によって太陽電池モジュール１７に対してかかる吹き上げ荷重Ｆｗや太陽電池モジュール１７とラック５の自重や積雪荷重等の鉛直荷重Ｆを考慮して適宜決定されるが、Ｍ１２乃至Ｍ１６程度が好適である。   The support bolt 11 is a steel bolt having weather resistance, and male screws are respectively formed on the upper end portion 11a and the lower end portion 11b. The length of the bolt is appropriately determined in consideration of the shape of the roof tile 6 and the mounting height of the rack 5. The bolt diameter is appropriately determined in consideration of the blowing load Fw applied to the solar cell module 17 by the wind pressure, the vertical load F such as the weight of the solar cell module 17 and the rack 5 and the snow load, but about M12 to M16. Is preferred.

ラック取付プレート１２は、板金を折り曲げ加工して作製されたものであり、竪板部１２ａの上下両端から支持ボルト固定部１２ｂ、ラック取付部１２ｃが互いに反対方向へ垂直に突設されてなる略Ｚ型形状をしている。このラック取付プレート１２の厚さは、前記吹き上げ荷重Ｆｗや前記鉛直荷重Ｆが大きい場合に、ベースプレート１０や支持ボルト１１よりも先に変形が生じ、ベースプレート１０や支持ボルト１１が変形しない強度設定となるように決定される。このラック取付プレート１２の変形により、前記吹き上げ荷重Ｆｗや前記鉛直荷重Ｆのエネルギーが吸収され、ベースプレート１０や支持ボルト１１の変形を防止でき、ベースプレート１０や支持ボルト１１の変形によってラック取付金具３を固定する締着具９や孔あき瓦４が破損することを防止できる。また、ラック取付プレート１２の変形は、瓦下でのベースプレート１０の変形より外見上発見が容易であり、変形した場合即座に補修する等の対応が可能である。竪板部１２ａの高さは、支持ボルト１１がラック５に当接しないように、支持ボルト１１が支持ボルト固定部１２ｂから突出する長さより高くする。なお、ラック取付部１２ｃに取り付くラック５の形状がリップ溝型鋼等であり、支持ボルト１１がラック５に当接しない場合はこの限りではない。支持ボルト固定部１２ｂは、略中央部に支持ボルト１１のボルト径よりも所定寸法大きい支持ボルト挿通孔１８が形成されている。ラック取付部１２ｃは、ラック５を仮置きしたり、取り付けるのに十分な幅を有しており、略中央部に固定ボルト挿通孔１９が形成されている。この固定ボルト挿通孔１９は、ラック５をラック取付部１２ｃに固定する固定ボルト２０のボルト径よりも所定寸法大きく、且つ、ラック５の桁行方向の位置を調整可能にするため、支持ボルト固定部１２ｂが竪板部１２ａから突設される方向と直交する方向に長く形成されている。このラック取付プレート１２は、支持ボルト１１の軸線に対して直交方向である瓦屋根の勾配上方へそのラック取付部１２ｃを延出するように支持ボルト１１の上端部１１ａにナット２１、座金２２、皿バネ付きナット２３を用いて取り付けられる。また、ラック取付金具３は、図３に示すように、取りつける瓦屋根の勾配に応じて、支持ボルト１１の軸線とベースプレート１０のプレート部１３上面との第１交点Ｘを通る鉛直線と前記ラック取付部１２ｃ上面又はその延長面との第２交点Ｙと、前記支持ボルト１１の軸線と前記ラック取付部１２ｃ上面又はその延長面との第３交点Ｚとの距離Ｌ１より、前記ラック取付部１２ｃに固定されるラック５の固定位置Ｅと前記第２交点Ｙとの距離Ｌ２が小さくなる任意の位置に前記固定位置Ｅを設定するが、前記固定位置Ｅを前記第１交点Ｘの鉛直線上とすれば固定位置Ｅに作用する鉛直荷重Ｆの前記第１交点ＸまわりのモーメントＭが０になるので最も好ましい。   The rack mounting plate 12 is produced by bending a sheet metal, and is substantially formed by vertically projecting support bolt fixing portions 12b and rack mounting portions 12c in opposite directions from both upper and lower ends of the saddle plate portion 12a. It has a Z shape. The thickness of the rack mounting plate 12 is set so that the deformation occurs before the base plate 10 and the support bolt 11 when the blowing load Fw and the vertical load F are large, and the base plate 10 and the support bolt 11 are not deformed. To be determined. Due to the deformation of the rack mounting plate 12, the energy of the blowing load Fw and the vertical load F is absorbed, and the deformation of the base plate 10 and the support bolt 11 can be prevented. It is possible to prevent the fastening tool 9 to be fixed and the perforated roof tile 4 from being damaged. Further, the deformation of the rack mounting plate 12 is easier to find in appearance than the deformation of the base plate 10 under the roof tile, and can be dealt with such as immediately repairing when deformed. The height of the flange plate portion 12a is set higher than the length of the support bolt 11 protruding from the support bolt fixing portion 12b so that the support bolt 11 does not contact the rack 5. Note that this is not the case when the shape of the rack 5 attached to the rack mounting portion 12 c is lip groove steel or the like and the support bolt 11 does not contact the rack 5. The support bolt fixing portion 12b is formed with a support bolt insertion hole 18 having a predetermined dimension larger than the bolt diameter of the support bolt 11 at a substantially central portion. The rack attachment portion 12c has a sufficient width for temporarily placing or attaching the rack 5, and a fixing bolt insertion hole 19 is formed in a substantially central portion. The fixing bolt insertion hole 19 has a predetermined dimension larger than the bolt diameter of the fixing bolt 20 that fixes the rack 5 to the rack mounting portion 12c, and can adjust the position of the rack 5 in the direction of the row. 12b is formed long in the direction orthogonal to the direction projecting from the gutter plate 12a. The rack mounting plate 12 has a nut 21, a washer 22, and a washer 22 on the upper end portion 11 a of the support bolt 11 so as to extend the rack mounting portion 12 c above the gradient of the tile roof that is orthogonal to the axis of the support bolt 11. It is attached using a nut 23 with a disc spring. Further, as shown in FIG. 3, the rack mounting bracket 3 includes a vertical line passing through a first intersection X between the axis of the support bolt 11 and the upper surface of the plate portion 13 of the base plate 10 according to the gradient of the tile roof to be mounted. From the distance L1 between the second intersection point Y of the upper surface of the mounting portion 12c or its extension surface and the third intersection point Z of the axis of the support bolt 11 and the upper surface of the rack mounting portion 12c or its extension surface, the rack mounting portion 12c. The fixed position E is set at an arbitrary position where the distance L2 between the fixed position E of the rack 5 fixed to the rack 5 and the second intersection point Y becomes small. This is most preferable because the moment M around the first intersection point X of the vertical load F acting on the fixed position E becomes zero.

孔あき瓦４は、図４に示すような、ラック取付金具３を取り付ける部分にある既設の瓦６ａを割って取り外しその代わりの瓦として用いるものであり、市場に流通している瓦を用いる。この孔あき瓦４は、図５に示すように、支持ボルト１１を挿通するための挿通孔２４が屋根下地材１に固定されたベースプレート１０の支持部１５に形成されたネジ孔１４の位置に合わせて形成され、瓦桟７に係止される係止部８が切断される。挿通孔２４は、支持ボルト１１のボルト径よりも所定寸法大きく形成される。この孔あき瓦４は、既設の瓦６ａと同じ瓦であることが望ましいが、新築時からかなり時間が経過してリフォームを行う場合、既設の瓦６ａと同形・同色の瓦が市場に流通していない場合もある。そういった場合は、同形、あるいは同形に近い瓦を孔あき瓦４として用い、該孔あき瓦４に挿通孔２４を形成し、係止部８を切断した後、既設の瓦６ａと同色に塗装して用いる。   As shown in FIG. 4, the perforated roof tile 4 is used by splitting and removing the existing roof tile 6a in the portion to which the rack mounting bracket 3 is attached, and using it as a replacement roof tile. As shown in FIG. 5, the perforated roof tile 4 is formed at the position of the screw hole 14 formed in the support portion 15 of the base plate 10 in which the insertion hole 24 for inserting the support bolt 11 is fixed to the roof base material 1. The locking portion 8 that is formed and locked to the roof bar 7 is cut. The insertion hole 24 is formed larger than the bolt diameter of the support bolt 11 by a predetermined dimension. The perforated roof tile 4 is preferably the same roof tile as the existing roof tile 6a. However, when renovation is performed after a long time since the new construction, a roof tile of the same shape and color as the existing roof tile 6a is distributed in the market. It may not be. In such a case, a tile having the same shape or near the same shape is used as the perforated roof tile 4, the insertion hole 24 is formed in the perforated roof tile 4, the locking portion 8 is cut, and then painted in the same color as the existing roof tile 6 a. Use.

ラック５は、図６に示すように、リップ溝型鋼等による縦ラック５ａと横ラック５ｂとから構成される。縦ラック５ａには、固定ボルト２０を挿通するスリット２５が長手方向に沿って形成されている。縦ラック５ａは、ラック取付金具３に取り付けられ、横ラック５ｂは、縦ラック５ａに井桁状に組み合わせて取り付けられる。その井桁状に組まれたラック５に太陽電池モジュール１７が設置される。   As shown in FIG. 6, the rack 5 includes a vertical rack 5a and a horizontal rack 5b made of lip groove steel or the like. In the vertical rack 5a, a slit 25 through which the fixing bolt 20 is inserted is formed along the longitudinal direction. The vertical rack 5a is attached to the rack mounting bracket 3, and the horizontal rack 5b is attached to the vertical rack 5a in combination in a cross-beam shape. The solar cell module 17 is installed in the rack 5 assembled in the shape of a cross.

次に、既築の瓦屋根にラック取付金具３を介して太陽電池モジュール用ラック５を取り付ける方法について説明する。この方法は、ベースプレート固定工程と、瓦復旧工程と、支持ボルト設置工程と、ラック取付プレート固定工程と、ラック固定工程とからなる。以下、各工程ついて説明する。
〔ベースプレート固定工程〕
ラック取付金具３を固定する屋根下地材１の所定位置に対応する既設の瓦６ａのみをハンマー等で割って取り外し、該瓦６ａを屋根下地材１に固定していた締着具９をニッパー等で切る。締着具９以外にも瓦６ａを他の瓦６ｂと連結する連結具等がある場合、それらの連結具等も取り除く。次いで、屋根下地材１に固定するベース合板２の裏面の縁沿いに軒先側を残して三方シーリングをして防水処理を施し、図１に示したように、該ベース合板２を前記瓦６ａを取り外した部分の軒先側にある瓦６ｂにつきつけて屋根下地材１に締着具９で固定する。そして、ベースプレート１０の桁行方向の位置を決め前記軒先側にある瓦６ｂにつきつけて、プレート部１３の締着具挿通孔１６に挿通した締着具９でベースプレート１０をベース合板２を介して屋根下地材１に固定する。ベース合板２を用いない場合は、ベースプレート１０のプレート部１３の裏側を縁沿いに軒先側を残して三方シーリングをして防水処理を施し、屋根下地材１に直接固定する。既築の瓦屋根が瓦６を千鳥状に葺いている場合においては、図７に示すように、取り外す既設の瓦６ａが他の瓦６ｂと重なっている部分に挿通孔２４を形成することなく、どの列でもラック取付金具３を用いることができるように、ベースプレート１０の桁行方向の固定位置を既設の瓦６ａの幅の略四分の一の部分とする（ｄ０＝４ｄ１）。 Next, a method of attaching the solar cell module rack 5 to the existing tile roof via the rack mounting bracket 3 will be described. This method includes a base plate fixing step, a roof tile restoration step, a support bolt installation step, a rack mounting plate fixing step, and a rack fixing step. Hereinafter, each process will be described.
[Base plate fixing process]
Only the existing tile 6a corresponding to a predetermined position of the roof base material 1 for fixing the rack mounting bracket 3 is removed by splitting with a hammer or the like, and the fastener 9 that has fixed the tile 6a to the roof base material 1 is nippers or the like. Cut with In addition to the fasteners 9, if there are connecting tools for connecting the roof tile 6 a to the other roof tiles 6 b, these connecting tools are also removed. Next, the eaves side is left along the edge of the back surface of the base plywood 2 to be fixed to the roof base material 1, and waterproofing is performed. As shown in FIG. The tile 6b on the eaves side of the removed part is attached and fixed to the roof base material 1 with the fastener 9. Then, the position of the base plate 10 in the crossing direction is determined, attached to the roof tile 6b on the eaves side, and the base plate 10 is attached to the roof via the base plywood 2 with the fastener 9 inserted into the fastener insertion hole 16 of the plate portion 13. Fix to the base material 1. When the base plywood 2 is not used, the back side of the plate portion 13 of the base plate 10 is sealed along the edge with a three-side sealing to perform waterproofing, and is directly fixed to the roof base material 1. In the case where the existing tile roof crawls the tiles 6 in a zigzag pattern, as shown in FIG. 7, the insertion tile 24 is not formed in the portion where the existing tile 6a to be removed overlaps with the other tile 6b. The fixed position of the base plate 10 in the column direction is set to be approximately a quarter of the width of the existing roof tile 6a so that the rack mounting bracket 3 can be used in any row (d0 = 4d1).

〔瓦復旧工程〕
図５で示したように、ベースプレート１０の支持部１５に形成されたネジ孔１４の位置に合わせて孔あき瓦４にドリルで挿通孔２４を形成し、該孔あき瓦４の係止部８をサンダー等で切断する。その係止部８を切断した部分を前記瓦６ａを取り外した部分の棟側にある瓦６ｂと瓦桟７の間に差し込んで、元の瓦６ａがあった位置に孔あき瓦４を敷設する。このように、支持ボルト１１を設置する前に孔あき瓦４を敷設するため、取り外す瓦はラック取付金具３を固定する屋根下地材１の所定位置に対応する既設の瓦６ａのみでよく、取り外す瓦を少なくできる。 [Tile restoration process]
As shown in FIG. 5, an insertion hole 24 is formed in the perforated roof tile 4 by a drill in accordance with the position of the screw hole 14 formed in the support section 15 of the base plate 10, and the locking section 8 of the perforated roof tile 4 is formed. Is cut with a sander. The portion where the locking portion 8 is cut is inserted between the tile 6b on the ridge side of the portion where the roof tile 6a is removed and the roof rail 7, and the perforated roof tile 4 is laid at the position where the original roof tile 6a was. . Thus, since the perforated tile 4 is laid before the support bolts 11 are installed, the tile to be removed may be only the existing tile 6a corresponding to a predetermined position of the roof base material 1 to which the rack mounting bracket 3 is fixed. We can reduce tiles.

〔支持ボルト設置工程〕
支持ボルト１１を孔あき瓦４の挿通孔２４に挿通し、支持ボルト１１の下端部１１ｂをベースプレート１０の支持部１５に形成されたネジ孔１４にプレート部１３上面に当接するまで螺着する。螺着された支持ボルト１１は、図１に示したように、プレート部１３に対して垂直に延設された状態となる。 [Support bolt installation process]
The support bolt 11 is inserted into the insertion hole 24 of the perforated roof tile 4, and the lower end portion 11 b of the support bolt 11 is screwed into the screw hole 14 formed in the support portion 15 of the base plate 10 until it contacts the upper surface of the plate portion 13. As shown in FIG. 1, the screwed support bolt 11 is in a state of extending vertically with respect to the plate portion 13.

〔取付プレート固定工程〕
支持ボルト１１の上端部１１ａにナット２１を螺合し、締着する。ここで、孔あき瓦４の挿通孔２４と支持ボルト１１の隙間にシーリング２６を施して屋根下地材１上への雨水の侵入を防止する。次いで、座金２２を支持ボルト１１に嵌め合わせてナット２１の上に載置する。そして、ラック取付プレート１２の支持ボルト固定部１２ｂに形成された支持ボルト挿通孔１８を支持ボルト１１に嵌め合わせ、皿バネ付きナット２３を前記上端部１１ａに螺合してラック取付プレート１２を固定する。その際、図１に示すように、ラック取付部１２ｃを瓦屋根の勾配上方へ延出するように固定する。 [Mounting plate fixing process]
A nut 21 is screwed into the upper end portion 11a of the support bolt 11 and fastened. Here, sealing 26 is applied to the gap between the insertion hole 24 of the perforated tile 4 and the support bolt 11 to prevent rainwater from entering the roof base material 1. Next, the washer 22 is fitted onto the support bolt 11 and placed on the nut 21. Then, the support bolt insertion hole 18 formed in the support bolt fixing portion 12b of the rack mounting plate 12 is fitted to the support bolt 11, and the nut 23 with a disc spring is screwed to the upper end portion 11a to fix the rack mounting plate 12. To do. At that time, as shown in FIG. 1, the rack mounting portion 12 c is fixed so as to extend above the gradient of the tile roof.

〔ラック固定工程〕
固定ボルト２０をラック取付部１２ｃの固定ボルト挿通孔１９に下側から挿通し、前記固定ボルト２０に座金２２を介してナット２１を螺合して、ラック取付部１２ｃに固定ボルト２０を仮固定する。縦ラック５ａのスリット２５を前記仮固定した固定ボルト２０に嵌め合わせて縦ラック５ａをラック取付部１２ｃに仮置きし、所定の位置となるよう縦ラック５ａの位置を決める。そして、仮固定していた固定ボルト２０をラック取付部１２ｃに固定して、該固定ボルト２０の上端部に座金２２を介してナット２１を螺合し、縦ラック５ａを固定する。この際、図３に示すように、固定ボルト２０の軸線とラック取付部１２ｃ上面との交点、すなわち、ラック取付部１２ｃに固定される縦ラック５ａの固定位置Ｅが、支持ボルト１１の軸線とベースプレート１０のプレート部１３上面との第１交点Ｘの鉛直上方となることが好ましい。縦ラック５ａ固定後、横ラック５ｂが縦ラック５ａに井桁状に組み合わせて取り付けられ、その井桁状に組まれたラック５に太陽電池モジュール１７が設置される。 [Rack fixing process]
The fixing bolt 20 is inserted from below into the fixing bolt insertion hole 19 of the rack mounting portion 12c, and a nut 21 is screwed into the fixing bolt 20 via a washer 22, so that the fixing bolt 20 is temporarily fixed to the rack mounting portion 12c. To do. The vertical rack 5a is temporarily placed on the rack mounting portion 12c by fitting the slit 25 of the vertical rack 5a to the temporarily fixed fixing bolt 20, and the position of the vertical rack 5a is determined so as to be a predetermined position. Then, the fixing bolt 20 that has been temporarily fixed is fixed to the rack mounting portion 12c, and the nut 21 is screwed to the upper end portion of the fixing bolt 20 via the washer 22 to fix the vertical rack 5a. At this time, as shown in FIG. 3, the intersection of the axis of the fixing bolt 20 and the upper surface of the rack mounting portion 12c, that is, the fixing position E of the vertical rack 5a fixed to the rack mounting portion 12c is the axis of the support bolt 11 It is preferable to be vertically above the first intersection X with the upper surface of the plate portion 13 of the base plate 10. After fixing the vertical rack 5a, the horizontal rack 5b is attached to the vertical rack 5a in a cross-beam shape, and the solar cell module 17 is installed in the rack 5 assembled in the cross-beam shape.

以上の工程で既築の瓦屋根にラック取付金具３を介して太陽電池モジュール用ラック５を取り付けることによって、図３に示すように、ラック取付部１２ｃが支持ボルト１１の軸線に対して瓦屋根の勾配上方にあり、且つ、支持ボルト１１の軸線とベースプレート１０のプレート部１３上面との第１交点Ｘを通る鉛直線と前記ラック取付部１２ｃ上面又はその延長面との第２交点Ｙと、前記支持ボルト１１の軸線と前記ラック取付部１２ｃ上面又はその延長面との第３交点Ｚとの距離Ｌ１と、ラック取付部１２ｃに固定される縦ラック５ａの固定位置Ｅと前記第２交点Ｙとの距離Ｌ２とでは、本発明の実施の形態では、前記固定位置Ｅが前記第１交点Ｘの鉛直上方にあって前記第２交点Ｙと一致しているため前記距離Ｌ２が０であり、当然距離Ｌ２は距離Ｌ１より小さい。これにより、前記固定位置Ｅに作用する太陽電池モジュール１７とラック５の自重や積雪荷重等の鉛直荷重Ｆの瓦屋根の勾配と垂直方向の分力Ｆａの前記第１交点ＸまわりのモーメントＭａと、前記合力Ｆの瓦屋根の勾配と平行方向の分力Ｆｂの前記第１交点ＸまわりのモーメントＭｂとが相殺することにより前記第１交点Ｘに作用するモーメントＭを軽減できる（Ｍ＝Ｍｂ−Ｍａ）。したがって、積雪時等大きな鉛直荷重Ｆが作用した場合に、前記モーメントＭの作用によりラック取付金具３を屋根下地材１に固定する締着具９及び孔あき瓦４が破損することを防止でき、且つ、ラック５を取り付ける際に取り外す既設の瓦６ａを少なくできる。   By attaching the solar cell module rack 5 to the existing tile roof through the rack mounting bracket 3 by the above process, the rack attachment portion 12c is tiled roof with respect to the axis of the support bolt 11, as shown in FIG. A vertical line passing through a first intersection X of the axis of the support bolt 11 and the upper surface of the plate portion 13 of the base plate 10 and a second intersection Y of the upper surface of the rack mounting portion 12c or its extended surface; A distance L1 between the axis of the support bolt 11 and the third intersection Z of the upper surface of the rack mounting portion 12c or its extended surface, a fixed position E of the vertical rack 5a fixed to the rack mounting portion 12c, and the second intersection Y In the embodiment of the present invention, the distance L2 is 0 because the fixed position E is vertically above the first intersection X and coincides with the second intersection Y. Naturally distance L2 is smaller than the distance L1. Thereby, the gradient Ma of the solar cell module 17 acting on the fixed position E and the vertical load F such as the weight of the rack 5 and the snow load and the moment Ma around the first intersection X of the vertical component force Fa The moment M acting on the first intersection point X can be reduced by offsetting the gradient of the tile roof with the resultant force F and the moment Mb around the first intersection point X of the component force Fb in the parallel direction (M = Mb−). Ma). Therefore, when a large vertical load F is applied, such as during snowfall, it is possible to prevent the fastener 9 and the perforated tile 4 that fix the rack mounting bracket 3 to the roof base material 1 from being damaged by the action of the moment M, And the existing roof tile 6a removed when attaching the rack 5 can be decreased.

なお、ラック取付プレート１２は、本発明に係る実施の形態では、略Ｚ型形状をしているが、特にこれに限定するものではなく、支持ボルト１１の軸線に対して直交方向へラック取付部１２ｃを延出して、支持ボルト１１の上端部１１ａに取付けることができる形状をしていればよい。また、ラック取付プレート１２を支持ボルト１１の上端部１１ａに固定する際にナット２１、座金２２、皿バネ付きナット２３を用いたが、特にこれに限定するものではなく、ラック取付プレート１２を支持ボルト１１の上端部１１ａに固定可能な締着具であればよく、たとえば、支持ボルト１１の上端部１１ａに予めラック取付プレート１２を支持可能な支持板等を突設させてもよい。   In the embodiment according to the present invention, the rack mounting plate 12 has a substantially Z shape. However, the rack mounting plate 12 is not particularly limited to this, and the rack mounting portion is perpendicular to the axis of the support bolt 11. What is necessary is just to make it the shape which extends 12c and can be attached to the upper end part 11a of the support bolt 11. FIG. Further, when the rack mounting plate 12 is fixed to the upper end portion 11 a of the support bolt 11, the nut 21, the washer 22, and the nut 23 with a disc spring are used, but the invention is not limited to this, and the rack mounting plate 12 is supported. Any fastening tool that can be fixed to the upper end portion 11 a of the bolt 11 may be used. For example, a support plate or the like that can support the rack mounting plate 12 may be provided in advance on the upper end portion 11 a of the support bolt 11.

また、本発明の実施の形態では太陽電池モジュール用のラックを所定勾配の既築の屋根に取り付ける場合を説明したが、太陽熱温水装置、看板等を設置するためのラックを取り付ける場合においても同様に取り付けることができる。   Moreover, although the case where the rack for solar cell modules was attached to the existing roof of a predetermined gradient was described in the embodiment of the present invention, the same applies to the case where a rack for installing a solar water heater, a signboard, or the like is attached. Can be attached.

所定勾配の既築の瓦屋根に、太陽電池モジュール、太陽熱温水器、看板等を設置するラックを取り付ける場合に利用することができる。   It can be used when a rack for installing a solar cell module, a solar water heater, a signboard, etc. is attached to an existing tiled roof with a predetermined gradient.

本発明の実施の形態に係る太陽電池モジュール用ラック取付構造の概略構成を示す断面図である。It is sectional drawing which shows schematic structure of the rack mounting structure for solar cell modules which concerns on embodiment of this invention. ラック取付金具の構成を示す分解斜視図である。It is a disassembled perspective view which shows the structure of a rack mounting bracket. 本発明の実施の形態に係る太陽電池モジュール用ラック取付構造に作用する鉛直荷重Ｆ及びモーメントＭを示す模式図である。It is a schematic diagram which shows the vertical load F and moment M which act on the rack mounting structure for solar cell modules which concerns on embodiment of this invention. 引掛桟瓦葺き工法（乾式）で用いられる一般的な平瓦を示す斜視図である。It is a perspective view which shows the general flat roof tile used with the hanging-barrel roofing method (dry type). 孔あき瓦を示す斜視図である。It is a perspective view which shows a perforated roof tile. 既築の瓦屋根にラック取付金具を介して太陽電池モジュール用ラックを取り付け、太陽電池モジュールを取り付ける状態を示す斜視図である。It is a perspective view which shows the state which attaches the rack for solar cell modules to the existing tile roof via a rack mounting bracket, and attaches a solar cell module. 瓦屋根で平瓦を千鳥状に葺く場合のベースプレートの桁行方向の固定位置を示す平面図である。It is a top view which shows the fixed position of the base plate in the direction of a row | line | column when rolling a flat tile in a staggered pattern on a tile roof. 従来の太陽電池モジュール用ラック取付構造の概略構成の一例を示す断面図である。It is sectional drawing which shows an example of schematic structure of the conventional rack mounting structure for solar cell modules. 従来の太陽電池モジュール用ラック取付構造の概略構成の一例を示す断面図である。It is sectional drawing which shows an example of schematic structure of the conventional rack mounting structure for solar cell modules. 図８の太陽電池モジュール用ラック取付構造に作用する吹き上げ荷重Ｆｗ及びモーメントＭｗを示す模式図である。It is a schematic diagram which shows the blowing load Fw and moment Mw which act on the rack mounting structure for solar cell modules of FIG. 図９の太陽電池モジュール用ラック取付構造に作用する吹き上げ荷重Ｆｗ、鉛直荷重Ｆ及びモーメントＭを示す模式図である。It is a schematic diagram which shows the blowing load Fw, the vertical load F, and the moment M which act on the rack mounting structure for solar cell modules of FIG.

符号の説明Explanation of symbols

１ 屋根下地材
２ ベース合板
３ ラック取付金具
４ 孔あき瓦
５ａ 縦ラック
６ａ 既設の瓦（ラック取付金具を固定する屋根下地材の所定位置に対応する瓦）
６ｂ 既設の瓦
１０ ベースプレート
１１ 支持ボルト
１２ ラック取付プレート
１２ｃ ラック取付部
１３ プレート部
１４ ネジ孔
１５ 支持部
Ｅ 固定位置
Ｘ 第１交点
Ｙ 第２交点
Ｚ 第３交点 DESCRIPTION OF SYMBOLS 1 Roof base material 2 Base plywood 3 Rack mounting bracket 4 Perforated tile 5a Vertical rack 6a Existing tile (tile corresponding to the predetermined position of the roof base material which fixes a rack mounting bracket)
6b Existing roof tile 10 Base plate 11 Support bolt 12 Rack mounting plate 12c Rack mounting portion 13 Plate portion 14 Screw hole 15 Support portion E Fixing position X First intersection point Y Second intersection point Z Third intersection point

Claims (7)

所定勾配の既築の瓦屋根に屋根上載置物用ラックを取付ける屋根上載置物用ラック取付構造において、
前記瓦屋根の屋根下地材の所定位置に、板状のプレート部とネジ孔が形成された支持部とを有するベースプレートが固定され、
該ベースプレート上に、挿通孔が形成された孔あき瓦が敷設され、
支持ボルトが前記孔あき瓦の挿通孔に挿通されるとともに前記ベースプレートのネジ孔に螺着されて、該ベースプレートに対して垂直方向に延設され、
該支持ボルトの上端部に、ラック取付プレートがそのラック取付部を瓦屋根の勾配上方へ延出するように固定され、
前記支持ボルトの軸線と前記ベースプレートのプレート部上面との第１交点を通る鉛直線と前記ラック取付部上面又はその延長面との第２交点と、前記支持ボルトの軸線と前記ラック取付部上面又はその延長面との第３交点との距離より、前記ラック取付プレートのラック取付部に固定される前記屋根上載置物用ラックの固定位置と前記第２交点との距離が小さいことを特徴とする屋根上載置物用ラック取付構造。 In the roof mounting rack mounting structure for attaching the roof mounting rack to the existing tile roof of a predetermined gradient,
A base plate having a plate-like plate portion and a support portion in which screw holes are formed is fixed at a predetermined position of the roof base material of the tile roof,
On the base plate, a perforated roof tile having an insertion hole is laid,
A support bolt is inserted into the hole of the perforated roof tile and screwed into the screw hole of the base plate, and extends in a direction perpendicular to the base plate.
A rack mounting plate is fixed to the upper end portion of the support bolt so that the rack mounting portion extends above the gradient of the tile roof,
A second intersection of a vertical line passing through a first intersection of the axis of the support bolt and the upper surface of the plate portion of the base plate and the upper surface of the rack mounting portion or its extension surface; and an axis of the support bolt and the upper surface of the rack mounting portion; The roof characterized in that the distance between the fixed position of the rack for mounting objects on the roof fixed to the rack mounting portion of the rack mounting plate and the second intersection is smaller than the distance from the third intersection with the extended surface. Rack mounting structure for top mounted objects. 前記ラック取付プレートのラック取付部に、前記屋根上載置物用ラックが前記第１交点の鉛直上方で固定されたことを特徴とする請求項１記載の屋根上載置物用ラック取付構造。   The rack mounting structure for a roof-mounted object according to claim 1, wherein the roof-mounted object rack is fixed to a rack mounting portion of the rack mounting plate vertically above the first intersection. 前記屋根上載置物は、太陽電池モジュールである請求項１又は２記載の屋根上載置物用ラック取付構造。   The rack mounting structure for a roof-mounted object according to claim 1 or 2, wherein the roof-mounted object is a solar cell module. 所定勾配の既築の瓦屋根に屋根上載置物用ラックを取付けるためのラック取付金具において、
板状のプレート部と該プレート部の上面に固定されネジ孔が形成された支持部とを有し、前記瓦屋根の屋根下地材の所定位置に固定されるベースプレートと、
前記支持部のネジ孔に螺合されて、前記プレート部に対して垂直方向に延設される支持ボルトと、
該支持ボルトの上端部に取り付けられる支持ボルト固定部と、該支持ボルト固定部の一端から上方へ折り曲げ加工されてなる堅板部と、該堅板部の上端から前記支持ボルトの軸線に対して直交方向である前記瓦屋根の勾配上方へ突設され、該突設される方向と直交する方向に長尺に固定ボルト挿通孔が形成されているラック取付部とからなるラック取付プレートと、を具備してなることを特徴とするラック取付金具。 In the rack mounting bracket for mounting the rack for mounting on the roof on the existing tiled roof with a predetermined gradient,
A base plate having a plate-like plate portion and a support portion fixed to the upper surface of the plate portion and having a screw hole formed thereon, and fixed to a predetermined position of the roof base material of the tile roof;
A support bolt that is screwed into a screw hole of the support portion and extends in a direction perpendicular to the plate portion;
A support bolt fixing portion attached to an upper end portion of the support bolt; a hard plate portion bent upward from one end of the support bolt fixing portion; and an axis of the support bolt from the upper end of the hard plate portion A rack mounting plate comprising a rack mounting portion projecting above the gradient of the tile roof, which is an orthogonal direction , and having a fixing bolt insertion hole elongated in a direction orthogonal to the projecting direction. A rack mounting bracket characterized by comprising. 前記屋根上載置物は、太陽電池モジュールである請求項４記載の屋根上載置物用ラック取付金具。   The rack mounting bracket for a roof-mounted object according to claim 4, wherein the mounted object on the roof is a solar cell module. 所定勾配の既築の瓦屋根に請求項４記載のラック取付金具を介して屋根上載置物用ラックを取り付ける方法であって、
前記ラック取付金具を固定する屋根下地材の所定位置に対応する瓦のみを取り外し、該ラック取付金具のベースプレートを屋根下地材に固定するベースプレート固定工程と、
該ベースプレート上であって、前記取り外した瓦の位置へ挿通孔が形成された孔あき瓦を敷設する瓦復旧工程と、
前記ラック取付金具の支持ボルトを前記孔あき瓦の挿通孔に挿通して、前記ベースプレートのネジ孔に螺着する支持ボルト設置工程と、
前記支持ボルトの上端部に、ラック取付部を瓦屋根の勾配上方へ延出するようにラック取付プレートを固定するラック取付プレート固定工程と、
前記ラック取付部に、屋根上載置物用ラックを固定するラック固定工程と、を備えたことを特徴とするラック取付方法。 A method of attaching a rack for placing objects on a roof to an existing tiled roof having a predetermined gradient via the rack mounting bracket according to claim 4,
Removing only the tile corresponding to a predetermined position of the roof base material for fixing the rack mounting bracket, and a base plate fixing step for fixing the base plate of the rack mounting bracket to the roof base material;
A roof tile restoration step of laying a perforated roof tile on the base plate, in which an insertion hole is formed at the position of the removed roof tile,
Inserting a support bolt of the rack mounting bracket into an insertion hole of the perforated roof tile and screwing into a screw hole of the base plate;
A rack mounting plate fixing step of fixing a rack mounting plate to the upper end portion of the support bolt so as to extend the rack mounting portion above the gradient of the tile roof;
A rack mounting method, comprising: a rack fixing step of fixing a rack for placing a roof object on the rack mounting portion. 前記屋根上載置物は、太陽電池モジュールである請求項６記載の屋根上載置物用ラック取付方法。   The rack mounting method for a roof-mounted object according to claim 6, wherein the roof-mounted object is a solar cell module.
JP2004136160A 2004-04-30 2004-04-30 Rack mounting structure for mounting on roof, rack mounting bracket and rack mounting method Expired - Lifetime JP4479333B2 (en)

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