JP4469203B2 - Hydrocyclone equipment - Google Patents

Description

  The present invention relates to a hydrocyclone device, and more particularly to a hydrocyclone device that separates sludge by the centrifugal force of the hydrocyclone.

  Conventionally, there have been the following two methods for preventing the pump from being worn by sludge by devising the suction side of the pump. In the present specification, sludge includes not only sludge but also slurry that is a flock-like fluid suspension containing the sludge.

(1) A strainer (or filter) is provided on the suction side of the pump to remove sludge. That is, a strainer is provided on the suction side of the pump, and solid particles are removed by the strainer when the solid-liquid mixture is pumped.
(2) Devise the structure and material of the pump body to make the pump strong against sludge liquid. That is, the pump body is made of a wear-resistant material and has a pump structure in which foreign matter easily passes.

  On the other hand, a cyclone separator that continuously separates sludge in a liquid is conventionally known. Conventionally, a cyclone separator is used by being connected to a discharge port of a pump. The solid-liquid mixture is pumped by a pump through a cyclone separator, the solid particles are separated by the cyclone separator and discharged to the lower side, and the liquid from which the solid particles have been removed is separated and pumped from above the cyclone separator. It has become. That is, the cyclone separator was intended for solid-liquid separation itself, and was not considered for pump wear.

  The method (1) described above has a problem that the strainer is clogged with sludge, and the maintenance of the strainer is troublesome. In addition, when the sludge itself is to be pumped, there is a problem that the strainer becomes an obstacle and this method cannot be adopted.

  Further, the method of providing a replacement filter such as a cartridge type has a problem that the filter is immediately clogged with sludge and must be frequently replaced. Moreover, since the filter into which the sludge is sucked becomes industrial waste, not only is the environmental suitability low, but there is also a problem that the cost for disposal is several times the price of the filter itself and the cost is high.

  On the other hand, in the method (2) described above, since the pump body is made of an abrasion resistant material, there is a problem that the cost is increased due to the use of the abrasion resistant material. In addition, there is a problem that the pump structure is greatly restricted because foreign substances are allowed to pass through.

  In addition, as described above, the method of installing the cyclone separator that continuously separates the sludge in the liquid at the discharge port of the pump allows the solid-liquid separation of the sludge liquid, but the problem that the wear of the pump cannot be avoided. There was a point.

  Therefore, for example, techniques as shown in Patent Documents 1 to 5 have been proposed.

Japanese Patent No. 3035775 JP-A-6-221293 Japanese Patent No. 3247472 JP-A-57-183595 Japanese Patent Laid-Open No. 61-9519

  The technique of Patent Document 1 is a technique in which a narrow-piercing member is provided in a saddle type mixed flow pump to accelerate the swirling flow to separate the sludge in a cyclone.

  The technique of Patent Document 2 is a technique in which a cyclone separator is integrally formed by providing an upstream rising pipe in an all-around flow type pump.

  The technique of Patent Document 3 is a technique in which concentrated sludge separated by a sludge separator provided in front of the main pump suction port is sucked through a bypass pipe by an ejector using a discharge flow of the main pump.

  The technique of patent document 4 is a technique which attaches a cyclone apparatus to the suction system of a submersible pump, and isolate | separates a sand grain.

  The technique of Patent Document 5 allows suction water to flow in a tangential direction with respect to the inner wall surface of a cylinder provided in the suction system of the pump, causes a swirling flow in the cylinder, and separates and separates sand by centrifugal force. Sand is a technology for discharging out of the system by a jet pump using the discharge flow of the pump.

  In any of these techniques described in Patent Documents 1 to 5, since the flow rate is regulated by the flow rate of the pump in order to perform cyclone separation using the suction flow and discharge flow of the pump, the flow rate is low when the flow rate is small. The cyclone separation of sludge was inadequate due to the low level. In particular, when the pump was started, the cyclone separation ability was extremely low due to the low flow rate. Therefore, these conventional techniques are insufficient for preventing wear of the impeller portion and the drive portion of the pump due to the sludge.

  According to the inventor's research, it was found that the cyclone separation of sludge cannot be applied to various types of sludge unless it can be accelerated regardless of the flow rate. It has also been found that it is necessary to ensure the flow rate of the liquid regardless of the flow rate of the liquid according to the viscosity (liquid quality, sludge type, concentration) of the liquid containing the sludge.

  Therefore, an object of the present invention is to provide a liquid cyclone apparatus capable of accelerating a liquid and performing a cyclone separation of sludge regardless of the flow rate of the liquid. That is, the main object of the present invention is to connect to a suction system of a liquid pump. However, the present invention is not limited to this, and an object of the present invention is to provide a liquid cyclone apparatus that can be connected to a discharge system. .

  The object of the present invention is achieved by the following constitution.

1. In a liquid cyclone apparatus that is connected directly or indirectly to a suction system or a discharge system of a liquid pump and causes a swirl flow to occur in the liquid introduced into the cyclone cylinder, thereby separating the sludge contained in the liquid by a cyclone, A rotating acceleration blade, the acceleration blade being capable of accelerating the liquid regardless of the flow rate by the liquid pump, on the rear path of the acceleration blade and the cyclone cylinder and coaxially with the acceleration blade. 2 accelerating blades are provided, wherein the liquid accelerated by the accelerating blades and re-accelerated in the cyclone cylinder is re-accelerated, and the drive unit is a mechanical seal type motor direct drive unit, and the second On the back surface of the acceleration blade, a liquid seal blade whose tip is close to the bottom surface of the casing of the drive unit is provided, and the back surface of the second acceleration blade and the bottom surface of the apparatus casing are provided. The liquid entering the direction of the drive shaft section from extruded into second acceleration vanes circumferentially hydrocyclone apparatus characterized that it is configured to liquid-tight.

2 . 2. The hydrocyclone device according to 1 above, wherein the driving portions of the acceleration blade and the second acceleration blade are the same and rotate synchronously on the same drive shaft.

3 . An upper valve is provided between the cyclone cylinder and the sludge recovery part provided below the cyclone cylinder, a lower valve is provided below the sludge recovery part, and the upper valve is opened during cyclone separation, and the lower valve The liquid cyclone device according to 1 or 2 above, wherein when the sludge separated is discarded, the upper valve is closed and the lower valve is opened.

4. Any of the above 1 to 3 , wherein a cyclone cylinder for performing cyclone separation by acceleration by a suction force or discharge force of a liquid pump is disposed between the liquid cyclone device and the liquid pump. The hydrocyclone device described.

According to the first aspect of the present invention, the liquid that is introduced into the cyclone cylinder and generates a swirling flow is accelerated by the acceleration blades rotated by the driving unit, and therefore the liquid is affected by the flow rate. The flow rate required for cyclone separation can be ensured regardless. In addition, it is possible to ensure a flow rate necessary for cyclone separation immediately after starting. Therefore, it is possible to efficiently and reliably perform the cyclone separation of sludge regardless of the liquid flow rate.
In particular, since it has a liquid-tight configuration using a mechanical seal system, the entire apparatus can be easily designed.
According to the second aspect of the present invention, it is possible to increase the efficiency of cyclone separation while suppressing the cost of the apparatus.
According to the third aspect of the present invention, sludge can be collected while the apparatus is continuously operated.
According to the fourth aspect of the present invention, it is possible to make cyclone separation more efficient.

FIG. 1 is a cross-sectional view showing a first reference example of a hydrocyclone device according to the present invention, FIG. 2 is a configuration diagram showing an example of a specific use example of the liquid cyclone device of the reference example of the present invention, and FIG. FIG. 4 is a cross-sectional view showing a second reference example of the hydrocyclone apparatus, and FIG. 4 is a liquid cyclone according to the present invention using a mechanical seal type motor direct drive unit instead of the magnet coupling type drive unit in the first or second reference example. sectional view showing an embodiment of an apparatus, Figure 5 is a sectional view showing another embodiment of the sludge recovery unit, FIG. 6 is a cross-sectional view showing an example of the cyclone tube as shown in claim 4, in Figure 7 the present invention It is a block diagram which shows the other example of the specific usage example of the liquid cyclone apparatus which concerns.

First, a first reference example of the hydrocyclone device according to the present invention will be described with reference to FIGS. 1 and 2. However, although the case where the drive unit is a magnet coupling type drive unit will be described, in the present invention, the drive unit is a mechanical seal type motor direct drive unit.

The liquid cyclone apparatus of the first reference example shown in FIG. 1 is directly (or indirectly) connected to the suction system of the liquid pump (refer to FIG. 2, the liquid cyclone apparatus is indicated by C and the liquid pump is indicated by P). The sludge contained in the liquid is cyclone separated by generating a swirling flow in the liquid introduced into the cyclone cylinder 1, and is rotated above the cyclone cylinder 1 by a magnet coupling drive unit 2 described later. The acceleration blade 3 has a configuration for accelerating the liquid regardless of the flow rate by the liquid pump.

  As shown by an arrow X, the liquid containing sludge first enters from the inlet 5, is accelerated by the acceleration blade 3, is rectified by the rectifying plate 11, is introduced into the cyclone cylinder 1, and the cyclone cylinder 1 As shown by the arrow Y, the sludge having a high specific gravity adheres to the inner wall of the cyclone cylinder 1 and descends and sinks, and the sludge collecting portion 8 provided below the cyclone cylinder 1 via the valve 7. To be recovered.

  The liquid that is swirled and separated from the sludge passes through the suction port 9 above the cyclone cylinder 1 and is sucked into the liquid pump from the outlet 6.

  The magnet coupling drive unit 2 is connected to a casing 20, a housing 21, an outer ring magnet 22 that is a permanent magnet housed in a liquid-tight state in the housing 21, an inner ring magnet 23 that is a permanent magnet, and the inner ring magnet 23. And a drive shaft portion (shaft) 24. Reference numerals 25 and 26 denote bearings of the drive shaft portion (shaft) 24.

  The inner ring magnet 22 is rotated by attracting the magnetic field (S pole / N pole) of the outer ring magnet 22 rotated by the driving of the motor M, and the drive shaft (shaft) 23 is driven to rotate by the rotation. The acceleration blade 3 connected to the drive shaft portion (shaft) 23 rotates. The rotational drive by the magnet coupling type drive unit 2 can control the rotational drive of the motor M by inverter control to achieve an optimum flow rate according to the viscosity (liquid quality, sludge type, concentration) of the liquid containing sludge. .

  By the rotation of the accelerating blade 3, the liquid containing the sludge introduced from the inlet 5 is accelerated regardless of its flow rate, and a swirling flow having a sufficient speed for cyclone separation can be obtained in the cyclone cylinder 1. In addition, it is possible to ensure a flow rate necessary for cyclone separation immediately after starting. Therefore, it is possible to efficiently and reliably perform the cyclone separation of the sludge regardless of the liquid flow rate.

  By increasing the cyclone separation efficiency of the sludge, there is an effect in preventing wear of the impeller portion and the drive portion of the pump due to the sludge. In addition, even when a strainer or filter is used in combination, the strainer or filter is unlikely to be clogged, so not only can the number of maintenance and replacement be significantly reduced, but also the strainer and filter can be narrowed. Therefore, it becomes possible to apply to microfiltration and ultrafine filtration.

Next, a second reference example of the hydrocyclone device according to the present invention will be described with reference to FIG.

The hydrocyclone device of the second reference example is obtained by adding another set of acceleration blades, that is, the second acceleration blades 4 to the acceleration blades 3 of the first reference example. That is, the second acceleration blade 4 is disposed on the rear path of the acceleration blade 3 and the cyclone cylinder 1 and coaxially with the acceleration blade 3, and is accelerated by the acceleration blade 3 to be accelerated by the cyclone cylinder 1. The liquid swirled inside is re-accelerated. The arrangement position of the liquid cyclone device of the second reference example is a position that is directly (or indirectly) connected to the suction system of the liquid pump, as in the first reference example described above. For example, reference numeral C in FIG. It is a position of the hydrocyclone apparatus of the 1st reference example shown as.

  As shown by an arrow X, the liquid containing sludge first enters from the inlet 5, is accelerated by the acceleration blade 3, is rectified by the rectifying plate 11, is introduced into the cyclone cylinder 1, and the cyclone cylinder 1 A swirling flow is generated, and sludge having a high specific gravity descends and sinks as indicated by an arrow Y, and is collected by a sludge collecting unit 8 provided via a valve 7 below the cyclone cylinder 1.

  The liquid in which the swirl is separated and the sludge is separated passes through the suction port 9 above the cyclone cylinder 1, is re-accelerated by the second acceleration blade 4, and is sucked into the liquid pump from the outlet 6. By reacceleration of the second acceleration blade, the flow of the liquid becomes smoother, so that the cyclone separation efficiency of the sludge in the cyclone cylinder 1 which is the front path of the second acceleration blade is further improved.

  It is preferable that the second acceleration blade 4 is synchronously rotated on the same drive shaft using the same drive unit as the acceleration blade 3, that is, the magnet coupling type drive unit 2 as a drive unit. The cost can be suppressed by using one drive unit.

FIG. 4 shows an embodiment of the present invention using a mechanical seal type motor direct drive unit instead of the magnet coupling type drive unit 2 in the first or second reference example. 2 On the back surface of the acceleration blade 4, a liquid seal blade 41 whose tip is close to the bottom surface of the casing 20 of the magnet coupling type drive unit 2 is provided, and between the back surface of the second acceleration blade 4 and the bottom surface of the device casing 20. The liquid entering the direction of the drive shaft portion (shaft) 24 is pushed out in the outer peripheral direction of the second acceleration blade 4 to be liquid-tight. As a result, water leakage to the drive shaft portion (shaft) 24 is eliminated, so that failure and damage such as corrosion and rust caused by water leakage can be prevented. In addition, the design of the entire apparatus becomes easy.

  Of course, a drive unit having a liquid seal structure such as a well-known packing seal type motor direct drive unit may be used instead of the mechanical seal type motor direct drive unit.

Next, another embodiment of the sludge collecting part shown in claim 3 will be described with reference to FIG.

FIG. 5 shows another embodiment of the sludge collection unit 8 of the first reference example or the second reference example described above. The valve 7 disposed only above the sludge collection unit 8 is replaced with the sludge collection unit 8. In addition to the upper side, the lower side is also provided. That is, the valve 7 of the first reference example or the second reference example is the upper valve 7A in this embodiment, and the lower one added in this embodiment is the lower valve 7B.

  The operation of the upper valve 7A and the lower valve 7B will be described. During the sludge separation in the liquid by the cyclone cylinder 1, the upper valve 7A is opened and the lower valve 7B is closed. Sludge having a high specific gravity adheres to the inner wall of the cyclone cylinder 1, descends and sinks as indicated by an arrow Y, and is collected by the sludge collection unit 8 below the cyclone cylinder 1. When the cyclone separation of the sludge from the liquid is completed or the sludge recovery unit 8 is likely to overflow, the upper valve 7A is first closed and the lower valve 7B is then opened in order to discard the separated sludge. As a result, the amount of air that enters the sludge collection unit 8 when the sludge is discarded in the sludge collection unit 8 can be suppressed to the amount of substitution with the waste sludge, so that the swirl flow in the cyclone cylinder 1 can be suppressed. Will not slow down or disturb you.

In this embodiment, the other configurations may be the same as those of the first reference example or the second reference example described above, or the embodiment shown in FIG. 4. For example, the acceleration blade is the acceleration blade 3 of the first reference example. Or the configuration of the acceleration blade 3 and the second acceleration blade 4 of the second reference example, or a mechanical seal configuration, or any other known configuration.

In addition, the arrangement position of the liquid cyclone device of the present embodiment is a position that is directly (or indirectly) connected to the suction system of the liquid pump, as in the first reference example and the second reference example described above. For example, it is the position of the liquid cyclone device of the first reference example shown as reference C in FIG.

Next, based on FIG.6 and FIG.7, the Example of the cyclone cylinder shown in Claim 4 is demonstrated.

The liquid cyclone apparatus 1 according to the present embodiment performs cyclone separation between the liquid cyclone apparatus shown in claims 1 to 3 described above and a liquid pump (not shown) by acceleration due to the suction force of the liquid pump. The cyclone cylinder 1 ′ to be used is disposed (see FIG. 7). The liquid cyclone apparatus is indicated by a symbol C and the liquid pump is indicated by a symbol P. That is, unlike the preceding claims (adding a second acceleration blade 4 in the second reference example) acceleration vanes 3 shown in 3 configuration of the hydrocyclone apparatus and the acceleration of the liquid by the cyclone tube 1 'itself Does not have an accelerating means and adds a configuration in which cyclone separation is performed by accelerating the liquid only by the suction force of the liquid pump.

  By adding the cyclone cylinder 1 'between the liquid pump and the liquid cyclone apparatus, in addition to the acceleration by the suction by the liquid pump, the acceleration by the liquid cyclone apparatus which is the previous stroke is added. The fine sludge that was not present can be separated and removed.

In this embodiment, the other configurations are the same as those of the above-described embodiments and reference examples . For example, the acceleration blade has the same configuration as the acceleration blade 3 of the first reference example or the second reference example. It has the structure of the acceleration blade 3 and the 2nd acceleration blade 4, and the valve | bulb of the sludge collection | recovery part 8 has the structure of the valve | bulb 7 of a 1st reference example, or the upper valve 7A shown in Claim 3 and the lower valve 7B Various design changes such as having a configuration are possible.

In addition, although the description of the above-described embodiments and reference examples was performed for an example in which the liquid cyclone device of the present invention was provided in the pump suction system, it can also be provided in the pump discharge system. The effect of accelerating the liquid and performing the cyclone separation of the sludge can be obtained similarly regardless of the flow rate of the liquid.

Sectional drawing which shows the 1st reference example of the hydrocyclone apparatus which concerns on this invention The block diagram which shows an example of the specific usage example of the liquid cyclone apparatus of the reference example of this invention Sectional drawing which shows the 2nd reference example of the hydrocyclone apparatus which concerns on this invention Sectional drawing which shows the Example of the hydrocyclone apparatus of this invention using the mechanical seal type motor direct connection drive part instead of the magnet coupling type drive part in the said 1st or 2nd reference example. Sectional drawing which shows the other Example of a sludge collection | recovery part. Sectional drawing which shows the Example of the cyclone cylinder shown by Claim 4 The block diagram which shows the other example of the specific usage example of the hydrocyclone apparatus which concerns on this invention

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Cyclone cylinder 1 'Cyclone cylinder 11 Current plate 2 Magnet coupling type drive part 20 Casing 21 Housing 22 Outer ring magnet 23 Inner ring magnet 24 Drive shaft part (shaft)
25 Bearing 26 Bearing 3 Acceleration blade 4 Second acceleration blade 41 Liquid seal blade 5 Inlet 6 Outlet 7 Valve 7A Upper valve 7B Lower valve 8 Sludge recovery part 9 Suction port C Liquid cyclone device M Motor P Liquid pump

Claims (4)

In a liquid cyclone apparatus that is connected directly or indirectly to a suction system or a discharge system of a liquid pump and causes a swirl flow to occur in the liquid introduced into the cyclone cylinder, thereby separating the sludge contained in the liquid by a cyclone, A rotating acceleration blade, the acceleration blade being capable of accelerating the liquid regardless of the flow rate by the liquid pump, on the rear path of the acceleration blade and the cyclone cylinder and coaxially with the acceleration blade. 2 accelerating blades are provided, wherein the liquid accelerated by the accelerating blades and re-accelerated in the cyclone cylinder is re-accelerated, and the drive unit is a mechanical seal type motor direct drive unit, and the second On the back surface of the acceleration blade, a liquid seal blade whose tip is close to the bottom surface of the casing of the drive unit is provided, and the back surface of the second acceleration blade and the bottom surface of the apparatus casing are provided. The liquid entering the direction of the drive shaft section from extruded into second acceleration vanes circumferentially hydrocyclone apparatus characterized that it is configured to liquid-tight. The hydrocyclone device according to claim 1 , wherein the driving portions of the acceleration blade and the second acceleration blade are the same and rotate synchronously on the same drive shaft. An upper valve is provided between the cyclone cylinder and the sludge recovery part provided below the cyclone cylinder, a lower valve is provided below the sludge recovery part, and the upper valve is opened during cyclone separation, and the lower valve The liquid cyclone device according to claim 1 or 2 , wherein the upper valve is closed and the lower valve is opened when the separated sludge is discarded. It said hydrocyclone apparatus, between the liquid pump, any one of the preceding claims, characterized in that a structure to dispose the cyclone tube to perform cyclonic separation by accelerating by the suction force or discharging force of the liquid pump A hydrocyclone device according to claim 1.

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