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JP4265317B2 - Stepping motor coil bobbin winding manufacturing method - Google Patents

Stepping motor coil bobbin winding manufacturing method Download PDF

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Publication number
JP4265317B2
JP4265317B2 JP2003196396A JP2003196396A JP4265317B2 JP 4265317 B2 JP4265317 B2 JP 4265317B2 JP 2003196396 A JP2003196396 A JP 2003196396A JP 2003196396 A JP2003196396 A JP 2003196396A JP 4265317 B2 JP4265317 B2 JP 4265317B2
Authority
JP
Japan
Prior art keywords
terminal
winding
coil
groove
coil bobbin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2003196396A
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Japanese (ja)
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JP2005033919A (en
Inventor
浩幸 古崎
正朋 小槙
晴幸 中本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panasonic Corp, Matsushita Electric Industrial Co Ltd filed Critical Panasonic Corp
Priority to JP2003196396A priority Critical patent/JP4265317B2/en
Publication of JP2005033919A publication Critical patent/JP2005033919A/en
Application granted granted Critical
Publication of JP4265317B2 publication Critical patent/JP4265317B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Manufacture Of Motors, Generators (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、情報機器分野・映像機器製品などに使用されるステッピングモータのコイルボビン製造方法および巻線処理方法に関するものである。
【0002】
【従来の技術】
従来、モータコイル端子部でのコイル断線を防ぐためにコイルに巻回されるマグネットワイヤの巻き始め及び巻き終り部分に弛みを付与し、断線を防止する方法が実施されている(例えば、特許文献1参照)。図4は前記特許文献1に記載された従来の巻線方法を示すものである。
【0003】
図4によればステップモ−タのコイルボビン24に突設する端子ピン27の側部に櫛歯状の突起35を置き、端子ピン27にマグネットワイヤ26を絡み付かせる。この突起35は先端がボビン24の胴部側に突出しない程度としている。この状態でノズル32、33の位置を胴部の位置にした後に下降させ、ボビン24を取付けたスピンドル31を一回転させる。すると突起35にワイヤ26が掛かった状態で巻付けられる。その後ノズル32、33を上昇させ、スピンドル31を回転させてコイルを巻く。そして再びワイヤ26を突起35に掛けた状態で他の端子ピン28にその終端を絡み付かせる。そして各端子ピンを半田付けして突起35から取外す。これによりコイルに巻回されるマグネットワイヤの巻始め及び巻終り部分に弛みを付与し、断線を防止している。
【0004】
【特許文献1】
特開平4−239707号公報(第5頁、図1)
【0005】
【発明が解決しようとする課題】
しかしながら、モータの小型化要求に伴い端子間のピッチも狭まる為、ピッチ間に治具を挿入したり除去したりすることでの線たるませによる断線対策は、困難になってきている。
【0006】
本発明は、このような従来の課題を解決するものであり、端子間のピッチが狭いコイルボビンでも線をたるませて断線を防ぐ巻線方法を提供することを目的とする。
【0007】
【課題を解決するための手段】
上記課題を解決するために本発明は、コイルボビンの端子を端子用溝の底面より手前まで挿入した後、コイル巻き始め・巻き終わりを各々端子に巻回したのち上記端子をさらに端子用溝に押し込むことで、線のたるませを実現する。これにより端子間に治工具を挿入抜去することなく断線対策が可能となる。
【0008】
【発明の実施の形態】
上記の課題を解決するために請求項1に記載のステッピングモータコイルボビンの巻線製造方法は、複数の端子とステータコイル巻線のための樹脂成型による巻枠と、この巻枠の片面に設けられた端子保持部と、前記端子保持部に設けられ、前記複数の端子を挿入する端子用溝とを備えたステッピングモータコイルボビンの巻線製造方法であって前記端子用溝は、前記端子の長手方向に対して垂直かつ巻枠に向かって溝が空けられたものであり、前記端子を前記端子用溝に挿入して、コイル巻き始め・巻き終わりを各々端子に巻回した後、前記端子を前記端子用溝に沿うように前記端子の長手方向に対して垂直方向にかつ巻枠に向かってさらに押し込むものである。
【0009】
【実施例】
以下、本発明の一実施例について図面を参照して説明する。
【0010】
(実施例1)
実施例1は、ステッピングモータコイルボビン及びその巻線製造方法である。
【0011】
図1は、巻線前のコイルボビンを示すものである。巻枠1は樹脂成型品にて生産される。巻枠片面には、端子を保持する部位2を有する。端子保持部2には端子挿入用溝3が空けられている。この溝に、端子4を底面までではなく手前まで挿入する。必要に応じて端子の接着・溶着で保持強度を上げてもよい。
【0012】
また、図1では端子、溝形状はともに丸(円柱)であるが、楕円であっても直方体・立方体であってもかまわない。
【0013】
次に巻線工程を説明する。
【0014】
図2において、巻線機にコイルボビンを装着する。まずコイルボビン端子41に巻き始めのコイル線5をコイルボビン端子からげ処理部51に数回巻回してからげ保持する。続いて巻線機を回転させ、コイルボビン巻枠内にコイル線5を充填する。もうひとつのコイルボビン端子からげ処理部52に巻き終りのコイル線5を巻き始めと同様に端子に数回巻回しからげ保持する。その後上記巻き始め41・巻き終り42の端子をからげがなされている状態で端子用溝奥方向へ押し込む。
【0015】
これにより、図2で張りつめていた端子からげ部へのコイル渡り線61、62は、図3に示すようにたるみを設けたコイル渡り線63、64とすることが出来る。
【0016】
なお、図1、2、3では端子二本の場合であるが、端子が3本以上の場合でも同様の作業により、同様の効果が得られる。
【0017】
【発明の効果】
上記の実施例1から明らかなように、請求項1に記載の発明によれば、端子を端子用溝の底面より手前まで挿入し、コイル巻き始め・巻き終わりを各々端子に巻回した後、上記端子を端子用溝にさらに押し込むことにより、十分にたるみをもたせることができるので断線を低減させることができる。
【図面の簡単な説明】
【図1】本発明の実施例1におけるコイルボビンの斜視図
【図2】本発明の実施例1における端子再押し込み前コイルボビンおよび巻線の斜視図
【図3】本発明の実施例1における端子再押し込みを施してたるみを持たせたコイルボビンおよび巻線の斜視図
【図4】特開平4−239707号公報の従来例の図
【符号の説明】
1 コイルボビンの巻枠部
2 コイルボビン端面に形成された端子保持部
3 端子保持部に設けた端子挿入用溝
4 端子
5、26 コイル(マグネットワイヤー)
24 コイルボビン
27、28 コイルボビンに突設する端子ピン
31 スピンドル
32、33 ノズル
35 櫛歯状の突起
41 コイル巻き始め結線(からげ用)端子
42 コイル巻き終わり結線(からげ用)端子
51 コイル巻き始め端子結線(からげ)処理部
52 コイル巻き終わり端子結線(からげ)処理部
61 端子再押し込み前のコイル巻き始めの渡り線
62 端子再押し込み前のコイル巻き終わりの渡り線
63 端子再押し込み後のコイル巻き始めの渡り線
64 端子再押し込み後のコイル巻き終わりの渡り線
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a coil bobbin manufacturing method and a winding processing method for a stepping motor used in the field of information equipment and video equipment.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, in order to prevent coil breakage at a motor coil terminal portion, a method of preventing looseness by applying slack to the winding start and winding end portions of a magnet wire wound around a coil has been implemented (for example, Patent Document 1). reference). FIG. 4 shows a conventional winding method described in Patent Document 1.
[0003]
According to FIG. 4, a comb-like projection 35 is placed on the side of the terminal pin 27 protruding from the coil bobbin 24 of the step motor, and the magnet wire 26 is entangled with the terminal pin 27. The protrusion 35 has a tip that does not protrude toward the body portion of the bobbin 24. In this state, the nozzles 32 and 33 are moved down to the position of the body and then lowered, and the spindle 31 to which the bobbin 24 is attached is rotated once. Then, the wire 26 is wound around the protrusion 35. Thereafter, the nozzles 32 and 33 are raised, and the spindle 31 is rotated to wind a coil. Then, the terminal 26 is entangled with the other terminal pin 28 in a state where the wire 26 is hooked on the protrusion 35 again. Then, each terminal pin is soldered and removed from the protrusion 35. As a result, slack is imparted to the winding start and winding end portions of the magnet wire wound around the coil to prevent disconnection.
[0004]
[Patent Document 1]
JP-A-4-239707 (page 5, FIG. 1)
[0005]
[Problems to be solved by the invention]
However, since the pitch between the terminals is reduced along with the demand for miniaturization of the motor, it has become difficult to take measures against disconnection by sagging the wire by inserting or removing a jig between the pitches.
[0006]
The present invention solves such a conventional problem, and an object of the present invention is to provide a winding method in which a wire is slackened even in a coil bobbin having a narrow pitch between terminals to prevent disconnection.
[0007]
[Means for Solving the Problems]
In order to solve the above problem, the present invention inserts the terminal of the coil bobbin from the bottom of the terminal groove to the front, winds the coil winding start and winding ends around the terminal, and then pushes the terminal into the terminal groove. This realizes slack in the line. This makes it possible to take measures against disconnection without inserting or removing the jig between the terminals.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Winding manufacturing method of the stepping motor coil bobbin emissions of claim 1 to solve the aforementioned problem, a plurality of terminals, and the winding frame by resin molding for the stator coil windings, one side of the winding frame a terminal holding portion provided on, provided in the terminal holding portion, said a plurality of winding manufacturing method of the stepping motor carp Rubo bottle and a terminal groove inserting the terminal, a groove for the terminal the are those spaced grooves towards the vertical and the winding frame to the longitudinal direction of the terminal, winding the terminals and inserted into the terminal groove, each pin winding end-winding start coil after, in which further pushed towards the bobbin to and perpendicular to the longitudinal direction of said terminal along the terminal groove pin.
[0009]
【Example】
An embodiment of the present invention will be described below with reference to the drawings.
[0010]
Example 1
Example 1 is a stepping motor coil bobbin and a winding manufacturing method thereof.
[0011]
FIG. 1 shows a coil bobbin before winding. The reel 1 is produced by a resin molded product. One side of the reel has a part 2 for holding the terminal. A terminal insertion groove 3 is formed in the terminal holding portion 2. The terminal 4 is inserted into this groove not to the bottom but to the near side. If necessary, the holding strength may be increased by bonding or welding the terminals.
[0012]
Further, in FIG. 1, the terminal and the groove shape are both round (cylindrical), but they may be oval, rectangular parallelepiped or cube.
[0013]
Next, the winding process will be described.
[0014]
In FIG. 2, a coil bobbin is attached to the winding machine. First, the coil wire 5 that starts to be wound around the coil bobbin terminal 41 is wound around the coil bobbin terminal several times around the bald processing unit 51 and held. Subsequently, the winding machine is rotated to fill the coil bobbin winding frame with the coil wire 5. From the other coil bobbin terminal, the coil wire 5 at the end of winding is wound around the terminal and wound around the terminal several times in the same manner as at the beginning of winding. Thereafter, the terminals at the start of winding 41 and the end of winding 42 are pushed into the terminal groove depth direction in a state where the terminals are tangled.
[0015]
Thereby, the coil connecting wires 61 and 62 extending from the terminal to the bald portion shown in FIG. 2 can be changed to the coil connecting wires 63 and 64 having slack as shown in FIG.
[0016]
1, 2, and 3 show the case of two terminals, the same effect can be obtained by the same operation even when there are three or more terminals.
[0017]
【The invention's effect】
As apparent from Example 1 above, according to the first aspect of the present invention, the terminal is inserted from the bottom surface of the terminal groove to the front, and the coil winding start and winding end are wound around the terminal, respectively. By further pushing the terminal into the terminal groove, a sufficient slack can be provided, so that disconnection can be reduced.
[Brief description of the drawings]
FIG. 1 is a perspective view of a coil bobbin in Embodiment 1 of the present invention. FIG. 2 is a perspective view of a coil bobbin and a winding before re-pressing a terminal in Embodiment 1 of the present invention. FIG. 4 is a perspective view of a coil bobbin and windings that are pressed to give a slack. FIG. 4 is a diagram of a conventional example of Japanese Patent Laid-Open No. 4-239707.
DESCRIPTION OF SYMBOLS 1 Coil bobbin winding frame part 2 Terminal holding part formed in the coil bobbin end surface 3 Terminal insertion groove provided in the terminal holding part 4 Terminal 5, 26 Coil (magnet wire)
24 Coil bobbins 27, 28 Terminal pins 31 projecting from the coil bobbin 31 Spindle 32, 33 Nozzle 35 Comb-like projection 41 Coil winding start connection (for curling) terminal 42 Coil winding end connection (for curling) terminal 51 Coil winding start Terminal connection (bending) processing unit 52 End of coil winding terminal connection (bending) processing unit 61 Crossover wire at the beginning of coil winding before re-pressing the terminal 62 Crossover wire at the end of coil winding before re-pressing the terminal 63 After re-pressing the terminal Crossover 64 at the beginning of coil winding Crossover at the end of coil winding after re-pressing the terminal

Claims (1)

複数の端子とステータコイル巻線のための樹脂成型による巻枠と、この巻枠の片面に設けられた端子保持部と、前記端子保持部に設けられ、前記複数の端子を挿入する端子用溝とを備えたステッピングモータコイルボビンの巻線製造方法であって
前記端子用溝は、前記端子の長手方向に対して垂直かつ巻枠に向かって溝が空けられたものであり、
前記端子を前記端子用溝に挿入して、コイル巻き始め・巻き終わりを各々端子に巻回した後、
前記端子を前記端子用溝に沿うように前記端子の長手方向に対して垂直方向にかつ巻枠に向かってさらに押し込むことを特徴とするステッピングモータコイルボビンの巻線製造方法。
A plurality of terminals , a resin-molded winding frame for the stator coil winding, a terminal holding portion provided on one side of the winding frame, and a terminal for inserting the plurality of terminals provided in the terminal holding portion a winding method for manufacturing a stepping motor carp Rubo bottle and a groove,
The terminal groove is a groove perpendicular to the longitudinal direction of the terminal and toward the winding frame,
And insert the pin in the groove for the terminal, then wound to each terminal the winding end-winding start coil,
Winding manufacturing method of the stepping motor coil bobbin down, characterized in that pushed further toward the winding frame and in a direction perpendicular to the longitudinal direction of the terminal along the pin in the groove for the terminal.
JP2003196396A 2003-07-14 2003-07-14 Stepping motor coil bobbin winding manufacturing method Expired - Fee Related JP4265317B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003196396A JP4265317B2 (en) 2003-07-14 2003-07-14 Stepping motor coil bobbin winding manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003196396A JP4265317B2 (en) 2003-07-14 2003-07-14 Stepping motor coil bobbin winding manufacturing method

Publications (2)

Publication Number Publication Date
JP2005033919A JP2005033919A (en) 2005-02-03
JP4265317B2 true JP4265317B2 (en) 2009-05-20

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Country Status (1)

Country Link
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Cited By (1)

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JP4931449B2 (en) 2006-03-22 2012-05-16 日本電産サンキョー株式会社 motor
JP2009077596A (en) * 2007-09-22 2009-04-09 Nidec Sankyo Corp Motor and method for manufacturing motor
CN102255457B (en) * 2011-07-26 2013-01-16 常州乐士雷利电机有限公司 Synchronous motor bobbin and winding method
JP5744208B2 (en) * 2011-09-01 2015-07-08 三菱電機株式会社 Winding, winding method, and rotating electric machine for vehicle
JP6215559B2 (en) * 2013-04-08 2017-10-18 トネックス株式会社 Terminal processing method of magnet wire in stepping motor and terminal processing apparatus thereof
JP6009493B2 (en) * 2014-05-21 2016-10-19 ミネベア株式会社 Resolver
JP5846325B1 (en) * 2015-04-10 2016-01-20 日本電産サンキョーシーエムアイ株式会社 Motor bobbin assembly
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Publication number Priority date Publication date Assignee Title
CN103795178A (en) * 2012-10-29 2014-05-14 日本电产三协株式会社 Motor
CN103795178B (en) * 2012-10-29 2017-01-11 日本电产三协株式会社 Motor

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