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JP4260592B2 - Element exchange type filtration device - Google Patents

Element exchange type filtration device Download PDF

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Publication number
JP4260592B2
JP4260592B2 JP2003337068A JP2003337068A JP4260592B2 JP 4260592 B2 JP4260592 B2 JP 4260592B2 JP 2003337068 A JP2003337068 A JP 2003337068A JP 2003337068 A JP2003337068 A JP 2003337068A JP 4260592 B2 JP4260592 B2 JP 4260592B2
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JP
Japan
Prior art keywords
case
cap
fastening member
screw
exchange type
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2003337068A
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Japanese (ja)
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JP2005103358A (en
Inventor
一人 澤田
光則 柳
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Kyosan Denki Co Ltd
Denso Corp
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Kyosan Denki Co Ltd
Denso Corp
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Priority to JP2003337068A priority Critical patent/JP4260592B2/en
Priority to DE102004047013.8A priority patent/DE102004047013B4/en
Priority to CNB2004100833100A priority patent/CN100418606C/en
Publication of JP2005103358A publication Critical patent/JP2005103358A/en
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Publication of JP4260592B2 publication Critical patent/JP4260592B2/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/30Filter housing constructions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/96Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor in which the filtering elements are moved between filtering operations; Particular measures for removing or replacing the filtering elements; Transport systems for filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2201/00Details relating to filtering apparatus
    • B01D2201/30Filter housing constructions
    • B01D2201/301Details of removable closures, lids, caps, filter heads
    • B01D2201/302Details of removable closures, lids, caps, filter heads having inlet or outlet ports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2201/00Details relating to filtering apparatus
    • B01D2201/30Filter housing constructions
    • B01D2201/301Details of removable closures, lids, caps, filter heads
    • B01D2201/305Snap, latch or clip connecting means

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtration Of Liquid (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)

Description

本願発明は、特に自動車等のディーゼルエンジンの燃料フィルタ等に設けられるエレメント交換型濾過装置に関する。   The present invention relates to an element exchange type filtering device provided in a fuel filter of a diesel engine such as an automobile.

自動車等のエンジンとして古くからディーゼルエンジンがある。ディーゼルエンジンは、燃料として軽油を使用し、その軽油を噴射ポンプで高圧に圧縮し、インジェクタからエンジンの燃焼室に噴射させ、燃焼室で自己燃焼させるものである。   There is a diesel engine as an engine for automobiles for a long time. A diesel engine uses light oil as fuel, compresses the light oil to a high pressure with an injection pump, injects it from an injector into a combustion chamber of the engine, and self-combusts in the combustion chamber.

その燃料系統を図10に示す。燃料系統は、主として噴射ポンプ1、コモンレール2、インジェクタ3、燃料タンク4、濾過装置5等からなる。噴射ポンプ1は、高圧の燃料を供給するポンプであり、該噴射ポンプ1で作られる高圧燃料はコモンレール2を介して各気筒のインジェクタ3に分配される。黒塗りの矢印は、燃料タンク4からインジェクタ3への燃料の流れを示し、白抜きの矢印は、噴射ポンプ1及びインジェクタ3から燃料タンク4への戻り燃料の流れを示す。   The fuel system is shown in FIG. The fuel system mainly includes an injection pump 1, a common rail 2, an injector 3, a fuel tank 4, a filtration device 5, and the like. The injection pump 1 is a pump that supplies high-pressure fuel, and the high-pressure fuel produced by the injection pump 1 is distributed to the injectors 3 of each cylinder via the common rail 2. Black arrows indicate the flow of fuel from the fuel tank 4 to the injector 3, and white arrows indicate the flow of return fuel from the injection pump 1 and the injector 3 to the fuel tank 4.

燃料中には、塵芥、錆等の固形夾雑物、カーボン、ガム状物質のようなスラッジ及び水分等の異物が混入しておりこの異物を取り除くため前記濾過装置5が設けられている。この濾過装置5は所定期間後に内部の濾過部材が交換可能なエレメント交換型濾過装置が用いられている。   In the fuel, foreign matters such as solid impurities such as dust and rust, sludge such as carbon and gum-like substances and moisture are mixed, and the filtering device 5 is provided to remove the foreign matters. The filter device 5 uses an element exchange type filter device in which an internal filter member can be replaced after a predetermined period.

図11、図12に従来のエレメント交換型濾過装置5を示す。このエレメント交換型濾過装置5は、外郭を形成するストレート状のケース6、該ケース6内に収納される濾過部材8及び前記ケース6の上方開口を閉塞するキャップ7等からなる。   FIG. 11 and FIG. 12 show a conventional element exchange type filtration device 5. The element exchange type filtering device 5 includes a straight case 6 forming an outer shell, a filtering member 8 accommodated in the case 6, a cap 7 closing an upper opening of the case 6, and the like.

前記濾過部材8は、端板13の上下に接着剤15により一体に取り付けられる第1エレメント8a及び第2エレメント8bからなり、前記端板13を延伸させた延長部13aの先端の外周先端部13bを図12に示すようにケース6の上方先端部に折り曲げ且つかしめており、ケース6及び濾過部材8を一体化したカートリッジとして形成されている。そして濾過部材8を交換する際にはケース6及び濾過部材8が一体となったカートリッジを交換することになる。   The filter member 8 includes a first element 8 a and a second element 8 b that are integrally attached to the upper and lower sides of the end plate 13 by an adhesive 15, and an outer peripheral tip portion 13 b at the tip of an extension portion 13 a that extends the end plate 13. As shown in FIG. 12, the case 6 is bent and caulked at the upper end portion of the case 6 to form a cartridge in which the case 6 and the filter member 8 are integrated. When the filter member 8 is replaced, the cartridge in which the case 6 and the filter member 8 are integrated is replaced.

前記キャップ7には、図示しない流入通路及び流出通路が連結されるとともに、このエレメント交換型濾過装置5を車体等に取り付けるためのブラケット11が一体に取り付けられている。そして流入通路より導入される燃料は、黒塗り矢印で示すように内部中央に上下方向に設けられる燃料通路10を介して第1エレメント8aの内側に流れ、その後第1エレメント8a及び第2エレメント8b内を通過する際水等の異物が除去され、異物が除去された燃料は前記流出通路より排出される。分離された水等は、ケース6の底部に設けられるドレンコック12を開放することにより排出管12aより外部に排出される。   An inflow passage and an outflow passage (not shown) are connected to the cap 7, and a bracket 11 for attaching the element exchange type filtering device 5 to a vehicle body or the like is integrally attached. The fuel introduced from the inflow passage flows to the inside of the first element 8a through the fuel passage 10 provided in the center in the vertical direction as indicated by the black arrow, and then the first element 8a and the second element 8b. Foreign matter such as water is removed when passing through the inside, and the fuel from which the foreign matter has been removed is discharged from the outflow passage. The separated water or the like is discharged to the outside through the discharge pipe 12a by opening the drain cock 12 provided at the bottom of the case 6.

そして、前記ケース6と前記キャップ7との取り付けは次のように行われる。即ち、ケース6を、該ケース6の上方先端部に折り曲げ且つかしめられている端板13の外周先端部13bの上面にパッキン14を介在させつつキャップ7の下端に当接させ、次いでケース6の底部から内周面に雌ネジを形成した締結部材9を挿入し、この締結部材9をキャップ7の下端外周面に形成した雄ネジに螺合することによりケース6とキャップ7とを一体に連結している。   The case 6 and the cap 7 are attached as follows. That is, the case 6 is brought into contact with the lower end of the cap 7 with the packing 14 interposed on the upper surface of the outer peripheral tip portion 13b of the end plate 13 that is bent and crimped to the upper tip portion of the case 6, and then the case 6 The fastening member 9 having a female screw formed on the inner peripheral surface is inserted from the bottom, and the fastening member 9 is screwed to the male screw formed on the lower peripheral surface of the cap 7 so that the case 6 and the cap 7 are connected together. is doing.

ところで、エレメント交換型濾過装置5が車体等に取り付けられる際その取り付け位置が限られる場合が多く、そのような場合ケース6の底部に設けられるドレンコック12の開放レバー12bが操作しやすい位置になるようにケース6を取り付けることが望まれているところ、このエレメント交換型濾過装置5には、ケース6の取り付け角度を可変する手段が設けられている。   By the way, when the element exchange type filtering device 5 is attached to the vehicle body or the like, the attachment position is often limited. In such a case, the release lever 12b of the drain cock 12 provided at the bottom of the case 6 is easily operated. When it is desired to attach the case 6 as described above, the element exchange type filtering device 5 is provided with means for changing the attachment angle of the case 6.

この手段は、前記キャップ7の下端部に下方に垂下し複数個等間隔に設けられる同形の突起16と、前記端板13の延長部13aの最下端部に複数個等間隔に設けられる前記突起16が嵌入可能な穴13cとからなり、ケース6の底部に設けられるドレンコック12の開放レバー12bの位置が最も操作しやすい位置にした上で前記複数の穴13cに前記複数の突起16を嵌入しその後ケース6とキャップ7とを締結部材9により強固に連結することになる。   This means includes a plurality of equidistant protrusions 16 that hang downward from the lower end of the cap 7 and are provided at equal intervals, and a plurality of protrusions that are provided at the lowermost end of the extension 13a of the end plate 13 at equal intervals. 16 is formed with a hole 13c that can be inserted, and the position of the release lever 12b of the drain cock 12 provided at the bottom of the case 6 is set to the position where it can be most easily operated, and the plurality of protrusions 16 are inserted into the plurality of holes 13c. Then, the case 6 and the cap 7 are firmly connected by the fastening member 9.

しかしながら、従来のものには次のような欠点がある。まず、ケース6はストレート状であるため、濾過部材8を交換等する締結部材9の取り外し時、締結部材9の螺合を解除した後においては締結部材9を手に持ってケース6から取り外さなければならず手間を要した。また、その締結部材9を誤って手放した場合には締結部材9はそのまま落下し、例えば人に当たると怪我をしたり、或いは落下し硬いものに当たると破損したり、或いは狭い作業場で作業をしていた場合には落下し他の機械等の下に入り込みその後の作業に悪影響を与える恐れがあった。   However, the conventional one has the following drawbacks. First, since the case 6 has a straight shape, when the fastening member 9 for exchanging the filtering member 8 is removed, the fastening member 9 must be removed from the case 6 by holding the fastening member 9 in the hand after releasing the screwing. It took a lot of work. Also, if the fastening member 9 is accidentally released, the fastening member 9 is dropped as it is, for example, when it hits a person, it is injured, when it falls and hits a hard object, it is damaged, or it is working in a narrow work place. If it falls, it may fall under another machine or the like and adversely affect the subsequent work.

また、ケース6の取り付け角度を可変する手段である端板13の延長部13aに設けられる穴13cは、端板13の延長部13aの最下端部に設けられており、更に端板13には図12に示すように第1エレメント8a及び第2エレメント8bを接着剤15により取り付けている。そのため、接着剤15の塗布時に接着剤15が誤って前記穴13cに付着したり、或いは余分の接着剤15が流れ出て前記穴13cに付着し穴13cを閉塞する恐れがあった。   Further, a hole 13c provided in the extension portion 13a of the end plate 13 which is a means for changing the mounting angle of the case 6 is provided in the lowermost end portion of the extension portion 13a of the end plate 13, and the end plate 13 further includes As shown in FIG. 12, the first element 8 a and the second element 8 b are attached with an adhesive 15. Therefore, the adhesive 15 may accidentally adhere to the hole 13c when the adhesive 15 is applied, or the excess adhesive 15 may flow out and adhere to the hole 13c to close the hole 13c.

また、締結部材9は樹脂製であり、締結部材9の締結時、実際には締結終了直前にも関わらず強い力で締め付けを続行すると、締結部材9等のネジが破損する恐れがあった。
特開平7−54728号公報
In addition, the fastening member 9 is made of resin, and when the fastening member 9 is fastened, if the fastening is continued with a strong force in spite of the fact immediately before the fastening is finished, the screws of the fastening member 9 and the like may be damaged.
JP-A-7-54728

本願発明の目的は、上記の欠点をなくすことで、まずは、ケースの外周部に脱落防止部材を設けることにより、締結部材の落下を防止することのできるエレメント交換型濾過装置を提供することであり、また、ケースとキャップとに凹凸からなる角度位置決め手段を設けることにより、接着剤による穴詰まりの弊害を防止することのできるエレメント交換型濾過装置を提供することであり、更には、締結部材に締め付け終了を音で知らせる手段並びにその回動を停止するストッパ手段を設けることにより、締結部材の締め付けを安心して行うことのできるエレメント交換型濾過装置を提供することである。   An object of the present invention is to provide an element exchange type filtering device that can prevent the fastening member from dropping by first providing a drop-off preventing member on the outer peripheral portion of the case by eliminating the above-mentioned drawbacks. Also, it is to provide an element exchange type filtration device that can prevent the adverse effect of clogging due to an adhesive by providing an angle positioning means composed of irregularities on the case and the cap, and further to the fastening member It is an object of the present invention to provide an element exchange type filtration apparatus that can securely tighten a fastening member by providing means for notifying the end of tightening with a sound and stopper means for stopping the rotation.

上記目的を達成するため、本願発明は、以下のような構成を採用してなる。   In order to achieve the above object, the present invention employs the following configuration.

請求項1に係る発明においては、外殻を形成するケースと、該ケース内に収納される濾過部材と、前記ケースの開口部を閉塞し下端外周側面に雄ネジを有するキャップと、内周面に雌ネジを有し前記ケースと前記キャップとを固定する締結部材とを備えたエレメント交換型濾過装置において、前記ケースの外周部に前記締結部材の取り外し時に前記ケースから前記締結部材が落下することを防止する脱落防止部材を設け前記脱落防止部材は、前記ケースと前記キャップを固定する締結部材に対し、開口側とは反対側のケースの外周部に取り付けられ、かつ、その外周側の先端位置が締結部材の内径より外側となるように配置され、ケースに係合される他の部品の取付部を兼用する構成。
In the invention which concerns on Claim 1, the case which forms the outer shell, the filtration member accommodated in this case, the cap which obstruct | occludes the opening part of the said case, and has an external thread in a lower end outer peripheral surface, An inner peripheral surface In the element exchange type filtration apparatus having a female screw in the fastening member for fixing the case and the cap, the fastening member drops from the case when the fastening member is removed to the outer periphery of the case. A drop-off prevention member is provided , and the drop-off prevention member is attached to the outer peripheral portion of the case opposite to the opening side with respect to the fastening member that fixes the case and the cap, and the tip on the outer peripheral side thereof A configuration that is arranged so that the position is outside the inner diameter of the fastening member, and also serves as an attachment part for other parts engaged with the case .

そしてこのような構成により、締結部材の取り外し時にケースから締結部材が落下することが防止される。また、濾過装置に別途ブラケット等の他の部品の取付部を設ける必要がなくなる。
Such a configuration prevents the fastening member from falling from the case when the fastening member is removed. Moreover , it is not necessary to separately provide other parts such as brackets for the filtration device.

請求項に係る発明においては、前記ケースに複数個の凹部或いは凸部を設け、前記キャップに複数個の凸部或いは凹部を設け、前記ケースの凹部に前記キャップの凸部を嵌合し、或いは前記ケースの凸部に前記キャップの凹部を嵌合し、前記キャップに対し前記ケースを任意の角度で取り付ける構成。そしてこのような構成により、請求項に係る発明の作用に加え、凹凸からなる角度位置決め手段が接着剤により穴詰まりする弊害がなくなる。
In the invention according to claim 2 , the case is provided with a plurality of recesses or protrusions, the cap is provided with a plurality of protrusions or recesses, the protrusions of the cap are fitted into the recesses of the case, Or the recessed part of the said cap is fitted in the convex part of the said case, and the said case is attached to the said cap at arbitrary angles. With such a configuration, in addition to the effect of the invention according to claim 1 , there is no adverse effect that the angle positioning means made of unevenness is clogged with the adhesive.

請求項に係る発明においては、前記締結部材のネジ山開始部に所定長さのネジ山を残して切欠溝を設け、前記キャップのネジ溝終了部に小突起及び大突起を順に設け、前記締結部材の締結時、前記締結部材の所定長さのネジ山が前記キャップの小突起を乗り越え、その後前記大突起に当接することにより前記締結部材の回動が終了する構成。そしてこのような構成により、請求項1または2に係る発明の作用に加え、締結部材の締め付け終了を音で知ることができるとともに、ストッパ手段により締結部材の過締め付けが防止される。
In the invention according to claim 3 , a notch groove is provided in a thread start portion of the fastening member leaving a predetermined length of thread, and a small protrusion and a large protrusion are sequentially provided at a thread groove end portion of the cap, A configuration in which when the fastening member is fastened, the thread of the predetermined length of the fastening member gets over the small protrusion of the cap, and then comes into contact with the large protrusion to finish the rotation of the fastening member. With such a configuration, in addition to the operation of the invention according to claim 1 or 2 , it is possible to know the end of tightening of the fastening member by sound, and the fastening of the fastening member is prevented by the stopper means.

請求項1に係る発明においては、ケースの外周部に締結部材が落下することを防止する部材を設けることにより、締結部材の取り外し時にケースから締結部材が落下することを防止できるため、安心して作業を続行することができ、それだけ濾過装置の信頼性を高めることができる。また、濾過装置に別途ブラケット等の取付部を設ける必要がなくなり、それだけ生産コストを低減することができる。
In the invention according to claim 1, by providing a member for preventing the fastening member from dropping on the outer peripheral portion of the case, it is possible to prevent the fastening member from falling from the case when the fastening member is removed. Can be continued, and the reliability of the filtration device can be increased accordingly. Further , it is not necessary to separately provide a mounting portion such as a bracket in the filtration device, and the production cost can be reduced accordingly.

請求項に係る発明においては、ケース及びキャップに凸部或いは凹部からなる角度位置決め手段を設けることにより、請求項に係る発明の効果に加え、角度位置決め手段が接着剤により穴詰まりすることがなくなり、それだけ濾過装置の信頼性を高めることができる。
In the invention according to claim 2 , in addition to the effect of the invention according to claim 1 , the angle positioning means may be clogged with an adhesive in addition to the effect of the invention according to claim 1 by providing the case and the cap with an angle positioning means comprising a convex portion or a concave portion. The reliability of the filtration device can be increased accordingly.

請求項に係る発明においては、締結部材及びキャップのネジ部に音を発生する手段及びストッパ手段を設けることにより、請求項1または2に係る発明の効果に加え、締結部材の締め付け終了をより確実に知ることができるとともに、ストッパ手段により締結部材の過締め付けを防止することができ、それだけ濾過装置の信頼性をより高めることができる。
In the invention according to claim 3 , in addition to the effect of the invention according to claim 1 or 2 , in addition to the effect of the invention according to claim 1 or 2 , by providing the fastening member and the screw portion of the cap with a means for generating a sound, the fastening member is further tightened. While being able to know reliably, the stopper means can prevent over-tightening of the fastening member, and the reliability of the filtration device can be further improved accordingly.

図1に自動車等に搭載される本願発明のディーゼル用エレメント交換型濾過装置の断面図を示す。エレメント交換型濾過装置20は、外殻を形成するコップ状のケース21と、該ケース21の上方開口端に着脱自在に取り付けられるキャップ22と、ケース21内に収納配置される濾過部材23等よりなる。   FIG. 1 shows a cross-sectional view of a diesel element exchange filter device of the present invention mounted on an automobile or the like. The element exchange type filtering device 20 includes a cup-shaped case 21 that forms an outer shell, a cap 22 that is detachably attached to an upper opening end of the case 21, a filtering member 23 that is housed in the case 21, and the like. Become.

ケース21は、上方が開口された樹脂製の中空円筒部材であり、その上端部外周にはパッキン24が取り付けられる。濾過部材23は、その中央に位置し芯をも兼ねる燃料通路23aと、該燃料通路23aの外周上に同心状に巻かれた紙等から成形されるエレメント23bと、図示しない孔が設けられる上部端板23cと、同じく図示しない孔が設けられる下部端板23dとからユニット状に形成される。   The case 21 is a resin-made hollow cylindrical member having an upper opening, and a packing 24 is attached to the outer periphery of the upper end portion. The filtering member 23 is located at the center of the fuel passage 23a which also serves as a core, an element 23b formed from paper or the like wound concentrically on the outer periphery of the fuel passage 23a, and an upper portion provided with a hole (not shown). It is formed in a unit shape from the end plate 23c and a lower end plate 23d provided with a hole (not shown).

そして、濾過部材23をケース21内に収納配置した状態で、ケース21内の上下に上部空間25及び下部空間26が形成される。下部空間26は、燃料内に含まれる水等が分離、貯留されるための空間であり、水位センサ27やドレンコック28が取り付けられる。水位センサ27は内部にリードスイッチが配設される支柱27aと、支柱27aの外周上を上下動可能に配置され内部に磁石を有するフロート27bと、支柱27a内のリードスイッチに連結されるリード線27c等からなる公知のもので下部空間26内に所定量の水が溜まるとフロート27bが上動してリードスイッチをオンすることによりリード線27cを介して運転者にその状態を知らせる。   The upper space 25 and the lower space 26 are formed above and below the case 21 in a state where the filtering member 23 is accommodated in the case 21. The lower space 26 is a space for separating and storing water and the like contained in the fuel, and a water level sensor 27 and a drain cock 28 are attached to the lower space 26. The water level sensor 27 includes a column 27a in which a reed switch is disposed, a float 27b that is disposed on the outer periphery of the column 27a so as to be movable up and down and has a magnet therein, and a lead wire connected to the reed switch in the column 27a. When a predetermined amount of water accumulates in the lower space 26, the float 27b moves up and turns on the reed switch to notify the driver of the state via the lead wire 27c.

また、ドレンコック28は、下部空間26の底部に設けられ開閉用のレバー28a及び排出管28bを有し、運転者がレバー28aを開放することにより下部空間26内に所定量溜まった水は排出管28bより排出される。   Further, the drain cock 28 is provided at the bottom of the lower space 26 and has an opening / closing lever 28a and a discharge pipe 28b. When the driver opens the lever 28a, a predetermined amount of water accumulated in the lower space 26 is discharged. It is discharged from the tube 28b.

前記キャップ22は樹脂製で、上面には手動ポンプ装置29が一体的に形成され、その側面には、燃料流入管32及び燃料流出管33が取り付けられる。そして、燃料流入管32はキャップ22内に形成される後記のポンプ室31に連通されるとともに、燃料流出管33はケース21内の上部空間25に連通される。また、燃料流入管32とポンプ室31との間には第1の逆止弁34が配置され、燃料流入管32からポンプ室31方向への流れのみを許容している。更にポンプ室31と前記濾過部材23の燃料通路23aとの間には同じ機能を有する第2の逆止弁35が配置されており、ポンプ室31から燃料通路23a方向への流れのみを許容している。   The cap 22 is made of resin, and a manual pump device 29 is integrally formed on the upper surface, and a fuel inflow pipe 32 and a fuel outflow pipe 33 are attached to the side surfaces thereof. The fuel inflow pipe 32 communicates with a pump chamber 31 described later formed in the cap 22, and the fuel outflow pipe 33 communicates with the upper space 25 in the case 21. Further, a first check valve 34 is disposed between the fuel inflow pipe 32 and the pump chamber 31, and allows only a flow from the fuel inflow pipe 32 toward the pump chamber 31. Further, a second check valve 35 having the same function is disposed between the pump chamber 31 and the fuel passage 23a of the filter member 23, and only allows the flow from the pump chamber 31 toward the fuel passage 23a. ing.

前記手動ポンプ装置29は、キャップ22と一体に形成され上端が開放されるボデー29aと、該ボデー29aの上端開放部を閉塞するカバー部材29bと、ボデー29aとカバー部材29bとの間で狭持されるダイヤフラム29cと、ダイヤフラム29cを手動で上下動させる押圧部材29dと、カバー部材29bと押圧部材29dとの間に配設されるスプリング29e等からなる。   The manual pump device 29 is sandwiched between a body 29a formed integrally with the cap 22 and having its upper end opened, a cover member 29b for closing the upper end open portion of the body 29a, and the body 29a and the cover member 29b. A diaphragm 29c, a pressing member 29d for manually moving the diaphragm 29c up and down, a spring 29e disposed between the cover member 29b and the pressing member 29d, and the like.

前記ダイヤフラム29cは、ゴム製の円板形状の部材であり、ボデー29aの上端外周面に設けられる雄ネジにカバー部材29bの下端内周面に設けられる雌ネジを螺合することによりボデー29aとカバー部材29b間に狭持され、ダイヤフラム29cを挟んでボデー29a内にポンプ室31が形成されるとともに、カバー部材29b内に大気室30が形成される。   The diaphragm 29c is a rubber disk-shaped member, and by screwing a female screw provided on the inner peripheral surface of the lower end of the cover member 29b with a male screw provided on the upper peripheral surface of the body 29a, The pump chamber 31 is formed in the body 29a with the diaphragm 29c sandwiched between the cover members 29b, and the atmospheric chamber 30 is formed in the cover member 29b.

前記押圧部材29dは、カバー部材29bの上方に配置され、ダイヤフラム29cを弾性変形させる手動操作部としての樹脂製の部材であり、カバー部材29bを間にしてビス29fによりダイヤフラム29cと一体的に固定される。また、前記スプリング29eは、カバー部材29bと押圧部材29dとの間にポンプ室31を常時拡大方向へ付勢する形態で配設され、押圧部材29dを押動することによりポンプ室31の空気等を第2の逆止弁35を介して燃料通路23a側へ送り出す。なお、この手動ポンプ装置29は、濾過部材23を交換した後とか、エレメント交換型濾過装置20から水抜きを行う時等に使われる。   The pressing member 29d is a resin member as a manual operation unit that is disposed above the cover member 29b and elastically deforms the diaphragm 29c. The pressing member 29d is fixed integrally with the diaphragm 29c by screws 29f with the cover member 29b interposed therebetween. Is done. The spring 29e is arranged between the cover member 29b and the pressing member 29d so as to constantly urge the pump chamber 31 in the enlargement direction, and by pushing the pressing member 29d, the air in the pump chamber 31 and the like. Through the second check valve 35 to the fuel passage 23a side. The manual pump device 29 is used after exchanging the filter member 23 or when draining water from the element exchange type filter device 20.

ケース21とキャップ22の連結後の燃料の流れは、図に黒塗りの矢印(1)〜(5)で示す経路で流れることになる。即ち、燃料流入管32から矢印(1)のように流入する燃料は、第1の逆止弁34を経てポンプ室31に流れ、次いで矢印(2)、(3)で示すように第2の逆止弁35及び燃料通路23aを経て下部空間26に至る。下部空間26で含まれる水等が分離された後、燃料はエレメント23bを通過する際含まれる異物が除去され、異物が除去された燃料は矢印(4)、(5)で示すように流れ、燃料流出管33より排出される。   The fuel flow after connection of the case 21 and the cap 22 flows along a path indicated by black arrows (1) to (5) in the drawing. That is, the fuel flowing in from the fuel inflow pipe 32 as shown by the arrow (1) flows into the pump chamber 31 through the first check valve 34, and then as shown by the arrows (2) and (3). It reaches the lower space 26 through the check valve 35 and the fuel passage 23a. After the water and the like contained in the lower space 26 are separated, the foreign matter contained when the fuel passes through the element 23b is removed, and the fuel from which the foreign matter has been removed flows as indicated by arrows (4) and (5), It is discharged from the fuel outflow pipe 33.

次いで、ケース21とキャップ22の連結を図3及び図4の形態のものについて説明する。ケース21の上方部には、その上端部から下方へ長さhに亘り小径部40が形成され、更に小径部40の下方に長さH1に亘り大径部41が形成される。小径部40はその長さhの全てがキャップ22の下端開口部22b内に挿入される部分で、その外周面にはパッキン24が嵌合されるリング溝42が形成される。   Next, the connection between the case 21 and the cap 22 will be described in the form of FIGS. A small-diameter portion 40 is formed in the upper portion of the case 21 from the upper end portion to the lower side over the length h, and further, a large-diameter portion 41 is formed in the lower portion of the small-diameter portion 40 over the length H1. The small diameter portion 40 is a portion where the entire length h is inserted into the lower end opening 22b of the cap 22, and a ring groove 42 into which the packing 24 is fitted is formed on the outer peripheral surface thereof.

また、大径部41は上端面41a、下端面41b及び側端面41cを有し、上端面41aには、小径部40がキャップ22の下端開口部22b内に挿入された時キャップ22の下端部が当接され、下端面41bには、締付部材36の締結時締付部材36の下端内側に張り出して形成されるリング状の水平部36bの内面が当接される。そして側端面41cには、キャップ22の下端部に垂下して形成される平板状の凸部44が挿入可能な正面視矩形状で所定深さの凹部43が90度間隔で4つ形成され、キャップ22の下端部に形成される凸部44とで角度位置決め手段を構成する。   The large diameter portion 41 has an upper end surface 41a, a lower end surface 41b, and a side end surface 41c. When the small diameter portion 40 is inserted into the lower end opening 22b of the cap 22, the lower end portion of the cap 22 is inserted into the upper end surface 41a. The lower end surface 41b is in contact with the inner surface of a ring-shaped horizontal portion 36b that is formed to protrude to the inner side of the lower end of the fastening member 36 when the fastening member 36 is fastened. The side end face 41c is formed with four concave portions 43 having a predetermined depth and a rectangular shape in front view into which a flat plate-shaped convex portion 44 formed by suspending from the lower end portion of the cap 22 can be inserted. The convex portion 44 formed at the lower end of the cap 22 constitutes an angle positioning means.

キャップ22の下端外周面には、長さH2に亘り雄ネジ22aが形成されるとともに、その内側の下端開口部22bにはケース21上端の長さhの小径部40が嵌合される。また、キャップ22の下端部には、平板状の凸部44がその周上に90度離れて2個形成されている。この平板状の凸部44は、ケース21の側端面41cに形成される凹部43より若干小さくされ、ケース21の小径部40をキャップ22の下端開口部22bに嵌合する際、キャップ22の2つの凸部44に対しケース21の4つの凹部43のいずれか2つのものが選定される。   A male screw 22a is formed on the outer peripheral surface of the lower end of the cap 22 over a length H2, and a small diameter portion 40 having a length h at the upper end of the case 21 is fitted into the lower end opening 22b inside the cap. Further, at the lower end portion of the cap 22, two flat convex portions 44 are formed 90 degrees apart on the circumference. The flat convex portion 44 is slightly smaller than the concave portion 43 formed on the side end surface 41 c of the case 21. When the small-diameter portion 40 of the case 21 is fitted into the lower end opening 22 b of the cap 22, 2 of the cap 22 is formed. Any two of the four concave portions 43 of the case 21 are selected for the one convex portion 44.

例えば、ケース21の下端に取り付けられるドレンコック28のレバー28aが操作しやすい位置になるようにしてケース21とキャップ22との嵌合が行われることになり、凹部43と凸部44とは角度位置決め手段を形成する。即ち、この凹部43と凸部44とでケースの取り付け位置を適宜設定することができる。なお、凹部43と凸部44との数は2と4とで説明したが、一方が1つで他方が2つ以上でも良くその組み合わせはいろいろ考えられる。   For example, the fitting of the case 21 and the cap 22 is performed so that the lever 28a of the drain cock 28 attached to the lower end of the case 21 is easily operated, and the concave portion 43 and the convex portion 44 are angled. Form positioning means. In other words, the mounting position of the case can be appropriately set by the concave portion 43 and the convex portion 44. In addition, although the number of the recessed part 43 and the convex part 44 was demonstrated with 2 and 4, one side may be one and the other may be two or more, and the combination is considered variously.

図1、図3、図4のものは、ケース21の上端部に複数個の凹部43を設け、キャップ22の下端部に複数個の凸部44を設ける角度位置決め手段であるが、角度位置決め手段は図5乃至図7に示すようにケース21に凸部51をキャップ22に凹部52を設けるものでも良い。図5乃至図7に示すものについて説明する。図5は締め付け後の状態を示し、図6はケース21の状態を示し、図7はキャップ22の底面の状態を示す。   1, 3, and 4 are angle positioning means in which a plurality of concave portions 43 are provided in the upper end portion of the case 21 and a plurality of convex portions 44 are provided in the lower end portion of the cap 22. 5 to 7, the case 21 may be provided with a convex portion 51 and the cap 22 may be provided with a concave portion 52. What is shown in FIGS. 5 to 7 will be described. FIG. 5 shows the state after tightening, FIG. 6 shows the state of the case 21, and FIG. 7 shows the state of the bottom surface of the cap 22.

前記ケース21の上端部には肉厚部50が長さH3に亘り形成されている。この肉厚部50はキャップ22の下端開口部22b内に長さH3に亘り挿入される部分で、その外周面にはパッキン24が嵌合されるリング溝42が形成される。また、肉厚部50の上面には図6に示すように平板状の凸部51がその周上に90度離れて2個立設されている。   A thick portion 50 is formed at the upper end of the case 21 over the length H3. The thick portion 50 is a portion inserted into the lower end opening 22b of the cap 22 over a length H3, and a ring groove 42 into which the packing 24 is fitted is formed on the outer peripheral surface thereof. Moreover, as shown in FIG. 6, two flat plate-like convex portions 51 are provided on the upper surface of the thick portion 50 so as to be 90 degrees apart from each other on the circumference.

前記キャップ22の内部には、下端部から長さH3奥まった箇所に段部54が形成されるとともに、該段部54から更にその内底部まで凹部52が図7に示すように90度間隔で4つ形成され、ケース21の上端部に形成される凸部51とで角度位置決め手段を構成する。   A step portion 54 is formed in the cap 22 at a position that is deeper by a length H3 from the lower end portion, and recesses 52 are further spaced from the step portion 54 to the inner bottom portion at intervals of 90 degrees as shown in FIG. Four angled positioning means are formed by the four convex portions 51 formed at the upper end portion of the case 21.

ケース21の上端部に形成される凸部51は、キャップ22の内周面53に形成される凹部52より若干小さくされ、ケース21の肉厚部50をキャップ22の下端開口部22bに嵌合する際、ケース21の2つの凸部51に対しキャップ22の内周面53に形成される4つの凹部52のいずれか2つのものが選定される。   The convex portion 51 formed on the upper end portion of the case 21 is slightly smaller than the concave portion 52 formed on the inner peripheral surface 53 of the cap 22, and the thick portion 50 of the case 21 is fitted to the lower end opening portion 22 b of the cap 22. In doing so, any two of the four concave portions 52 formed on the inner peripheral surface 53 of the cap 22 are selected with respect to the two convex portions 51 of the case 21.

そしてケース21とキャップ22の嵌合時には、例えば、ケース21の下端に取り付けられるドレンコック28のレバー28aが操作しやすい位置になるようにしてケース21とキャップ22との嵌合が行われることになり、ケース21の肉厚部50をキャップ22の下端開口部22bに長さH3嵌合させる。この場合、ケース21の2つの凸部51に対しキャップ22の内周面53に形成される4つの凹部52の内最適な2つが選定される。両者21、22の嵌合後は、図5に示すように肉厚部50の上端面55はキャップ22内部の段部54と当接し、その下端面56はキャップ22の下端部とほぼ同じ位置になる。   When the case 21 and the cap 22 are fitted, for example, the case 21 and the cap 22 are fitted so that the lever 28a of the drain cock 28 attached to the lower end of the case 21 is in an easily operable position. Thus, the thick portion 50 of the case 21 is fitted to the lower end opening 22b of the cap 22 by a length H3. In this case, the optimum two of the four concave portions 52 formed on the inner peripheral surface 53 of the cap 22 with respect to the two convex portions 51 of the case 21 are selected. After the fitting between the two parts 21 and 22, as shown in FIG. 5, the upper end surface 55 of the thick portion 50 comes into contact with the stepped portion 54 inside the cap 22, and the lower end surface 56 is substantially the same position as the lower end portion of the cap 22. become.

締結部材36は、図1、図3、図4のものとほぼ同じもので、その締結は、まず、ケース21の角度位置を決めキャップ22の下端開口部22b内にケース21の肉厚部50を嵌合し、ケース21の下方から垂直部36aが上になる形態で締結部材36を挿入し、キャップ22の外周面に形成される雄ネジ22aに締結部材36の垂直部36aの内周面に形成される雌ネジ36dを係合させ締結部材36を回動することにより行う。締結終了時には、締結部材36の水平部36bの内面は肉厚部50の下端面56に当接される。濾過部材23を交換する場合は前述の手順を逆に行うことになる。   The fastening member 36 is substantially the same as that shown in FIGS. 1, 3, and 4, and the fastening is performed by first determining the angular position of the case 21 and placing the thick portion 50 of the case 21 in the lower end opening 22 b of the cap 22. And the fastening member 36 is inserted with the vertical portion 36a facing upward from below the case 21, and the inner peripheral surface of the vertical portion 36a of the fastening member 36 is inserted into the male screw 22a formed on the outer peripheral surface of the cap 22. This is carried out by engaging the female screw 36d formed on the first member and rotating the fastening member 36. At the end of fastening, the inner surface of the horizontal portion 36 b of the fastening member 36 is brought into contact with the lower end surface 56 of the thick portion 50. When the filter member 23 is replaced, the above-described procedure is reversed.

本願発明の締結部材36の脱落防止部材60について説明する。脱落防止部材60は樹脂製の部材で垂直平板部60a、鍔部60b及び支柱部60cからなる。垂直平板部60aは垂下される平板状部材で、その表面にはブラケット61が図示しないビス等の取付手段により取り付けられる。前記鍔部60bは垂直平板部60aの上側面に外側に水平に張り出して形成される部分で、その上面は締結部材36に対向し締結部材36が取り外された際締結部材36を受け該締結部材36が落下しないようにする。   The dropout prevention member 60 of the fastening member 36 according to the present invention will be described. The drop-off prevention member 60 is a resin member and includes a vertical flat plate portion 60a, a flange portion 60b, and a column portion 60c. The vertical flat plate portion 60a is a flat plate member that is suspended, and a bracket 61 is attached to the surface of the vertical flat plate portion 60a by attachment means such as a screw (not shown). The flange portion 60b is a portion formed by horizontally projecting outward on the upper side surface of the vertical flat plate portion 60a, and its upper surface faces the fastening member 36 and receives the fastening member 36 when the fastening member 36 is removed. Prevent 36 from falling.

前記支柱部60cはケース21の外周面と垂直平板部60aの裏面とを連結し脱落防止部材60を支持する部分であり、締結部材36の取り外し時に脱落防止部材60が邪魔にならない位置になるようにケース21の外周面に取り付けられる。この脱落防止部材60はケース21に加熱等の溶着により接合されている。なお、ケース21が例えば上下に上ケースと下ケースとに分割されるものにおいては、上ケースに加熱等の溶着により接合されるか、或いは下ケースと一体に形成され、締結部材36は予め上ケースに装着しておいて上ケースと下ケースとを加熱等の溶着により接合することになる。   The column portion 60c is a portion that connects the outer peripheral surface of the case 21 and the back surface of the vertical flat plate portion 60a to support the drop-off prevention member 60, and is in a position where the drop-off prevention member 60 does not get in the way when the fastening member 36 is removed. Attached to the outer peripheral surface of the case 21. The dropout prevention member 60 is joined to the case 21 by welding such as heating. In the case where the case 21 is divided into an upper case and a lower case, for example, the case 21 is joined to the upper case by welding such as heating, or formed integrally with the lower case, and the fastening member 36 is The upper case and the lower case are attached to the case by welding such as heating.

図1に示すように脱落防止部材60の垂直平板部60aの表面には図示しない取付手段によりブラケット61の一端が取り付けられるとともに、ブラケット61の他端はボルト63等の取付手段により車体62に取り付けられる。このように脱落防止部材60をエレメント交換型濾過装置以外の他の部品であるブラケット61の取付部材として兼用することにより、別途ブラケット61の取付部材を設ける必要がないため生産コストを低減することができる。   As shown in FIG. 1, one end of a bracket 61 is attached to the surface of the vertical flat plate portion 60a of the drop-off prevention member 60 by attachment means (not shown), and the other end of the bracket 61 is attached to the vehicle body 62 by attachment means such as a bolt 63. It is done. In this way, the drop-off prevention member 60 is also used as an attachment member for the bracket 61, which is a component other than the element exchange type filtering device, so that it is not necessary to separately provide an attachment member for the bracket 61, thereby reducing the production cost. it can.

図2に、更に他の部品であるコネクタ65を脱落防止部材60に取り付けた例を示す。図に示すように脱落防止部材60の垂直平板部60aの表面にはコネクタ65が取り付けられ、該コネクタ65は水位センサ27のリード線27cに連結される。このように脱落防止部材60にコネクタ65を取り付けることによりコネクタ65の取付部材を別途設ける必要がなくなる。   FIG. 2 shows an example in which a connector 65 which is still another component is attached to the drop-off prevention member 60. As shown in the figure, a connector 65 is attached to the surface of the vertical flat plate portion 60 a of the drop-off prevention member 60, and the connector 65 is connected to the lead wire 27 c of the water level sensor 27. By attaching the connector 65 to the drop-off preventing member 60 in this way, it is not necessary to separately provide an attachment member for the connector 65.

なお、図1及び図2のものはケース21に1つの脱落防止部材60を設けるものであるが、ケース21に複数の脱落防止部材60を設けるものであっても良い。その場合、脱落防止部材60はケース21の外周面に適当の間隔をあけて設けられ、且つ脱落防止部材60の各鍔部60bの高さ位置はほぼ同じとされる。   1 and 2 are provided with one drop-off preventing member 60 on the case 21, but a plurality of drop-off preventing members 60 may be provided on the case 21. In that case, the drop-off prevention member 60 is provided on the outer peripheral surface of the case 21 with an appropriate interval, and the height positions of the flange portions 60b of the drop-off prevention member 60 are substantially the same.

このように配置することにより、締結部材36が取り外された場合、各鍔部60bでほぼ水平に支持されることになり、濾過部材23を交換し再度締結部材36を螺合する際の操作を容易にする。また、複数の脱落防止部材60をケース21と一体に形成し、各脱落防止部材60を他の部品の取付部として兼用させることによりそれだけ各部品の取付部を不要にすることができより生産コストを低減することができる。   By arranging in this way, when the fastening member 36 is removed, it will be supported substantially horizontally by the flanges 60b, and the operation for replacing the filtering member 23 and screwing the fastening member 36 again will be performed. make it easier. In addition, by forming a plurality of drop-off prevention members 60 integrally with the case 21 and using the drop-off prevention members 60 as attachment parts for other parts, the attachment parts for each part can be made unnecessary and the production cost can be increased. Can be reduced.

ところで、キャップ22及び締結部材36とも樹脂で作られているため、締結部材36の締結時、実際には締結終了直前にも関わらず強い力で締め付けを続行すると締結部材36等のネジが破損する恐れがある。そのような弊害を防止する手段について説明する。   By the way, since both the cap 22 and the fastening member 36 are made of resin, when the fastening member 36 is fastened, the screws such as the fastening member 36 are damaged if the fastening is continued with a strong force even immediately before the fastening is finished. There is a fear. Means for preventing such harmful effects will be described.

図3及び図4にキャップ22の雄ネジ22aに設ける一部の手段を、図8及び図9にキャップ22の雄ネジ22aと締結部材36の雌ネジ36dに設ける手段の概略を拡大して示す。   3 and 4 show a part of the means provided on the male screw 22a of the cap 22, and FIGS. 8 and 9 show an enlarged schematic view of the means provided on the male screw 22a of the cap 22 and the female screw 36d of the fastening member 36. .

前記締結部材36の雌ネジ36dには、そのネジ山開始部から所定長さのネジ山を残して切欠溝73が設けられる。その結果、締結部材36の雌ネジ36dは、ネジ山開始部にネジ突起72が形成され、その直後に切欠溝73があり切欠溝73後に従来の雌ネジ36dが続く形態となる。   The female screw 36d of the fastening member 36 is provided with a notch groove 73 leaving a screw thread having a predetermined length from the screw thread starting portion. As a result, the female thread 36d of the fastening member 36 has a thread protrusion 72 formed at the thread start portion, a notch groove 73 immediately after that, and a conventional female screw 36d following the notch groove 73.

また、前記キャップ22の雄ネジ22aの終了部近傍のネジ溝22cには、小突起70及び該小突起70より大きい突起であるストッパ突起71が若干の隙間を設けて順に形成されている。そして、小突起70の大きさは締結部材36の締結時に締結部材36のネジ山開始部に形成されるネジ突起72が乗り越えることができる大きさとされる。この場合、ネジ突起72及び小突起70とも樹脂であり、ネジ突起72が小突起70を乗り越えるとき音を発することになる。   Further, a small protrusion 70 and a stopper protrusion 71 which is larger than the small protrusion 70 are formed in order in the screw groove 22c near the end of the male screw 22a of the cap 22 with a slight gap. The size of the small protrusion 70 is set such that the screw protrusion 72 formed on the screw thread starting portion of the fastening member 36 can get over when the fastening member 36 is fastened. In this case, both the screw protrusion 72 and the small protrusion 70 are made of resin, and a sound is emitted when the screw protrusion 72 gets over the small protrusion 70.

このような形態のものをキャップ22及び締結部材36に設けることにより、締結部材36の締結時、締結部材36の雌ネジ36dをキャップ22の雄ネジ22aに螺合させて行うことになるが、締結終了時になるとその直前に締結部材36のネジ山開始部のネジ突起72が図8に示すようにキャップ22の雄ネジ22aの終了部近傍のネジ溝22cに設けられる小突起70に当接する。当接する感触だけでも締結終了時を知ることができるが、その感触を感じなくても続いて締結部材36を回動すると、図9に示すようにキャップ22の小突起70は締結部材36のネジ突起72を乗り越え切欠溝73に落ち込むことになる。その連続した動作の際操作者は、より強い衝撃を感じるとともにカチッという音を聞くことができ、これら衝撃並びに音により締結の終了を知ることができる。このように締結部材36のネジ突起72とキャップ22の小突起70とで締結終了感知機構を形成している。   By providing the cap 22 and the fastening member 36 with such a configuration, when the fastening member 36 is fastened, the female screw 36d of the fastening member 36 is screwed into the male screw 22a of the cap 22, Immediately before the end of the fastening, the screw protrusion 72 at the thread starting portion of the fastening member 36 comes into contact with the small protrusion 70 provided in the screw groove 22c in the vicinity of the end portion of the male screw 22a of the cap 22 as shown in FIG. Although it is possible to know the end of fastening only by the touching feeling, if the fastening member 36 is continuously rotated without feeling that feeling, the small protrusion 70 of the cap 22 is screwed to the fastening member 36 as shown in FIG. The protrusion 72 is overcome and falls into the cutout groove 73. During the continuous operation, the operator can feel a stronger impact and hear a clicking sound, and can know the end of fastening by the impact and sound. In this way, the screw projection 72 of the fastening member 36 and the small projection 70 of the cap 22 form a fastening end detection mechanism.

締結部材36のネジ突起72がキャップ22の小突起70を乗り越える時、少し大きな力を加えることになり、その力はその乗り越えが終了した後まで持続し、その後にその回動を止める手段がなければやはり締結部材36等のネジが破損する恐れがあるところ、キャップ22には小突起70の直後に小突起70より大きいストッパ突起71が設けられているため、締結部材36のネジ突起72は該ストッパ突起71に当たりその回動が確実に停止される。その結果、締結部材36等のネジが破損する恐れはなくなる。このように締結部材36のネジ突起72とキャップ22のストッパ突起71とで過締付防止機構を形成している。   When the screw protrusion 72 of the fastening member 36 gets over the small protrusion 70 of the cap 22, a little large force is applied, and this force lasts until the end of the ride and there is no means for stopping the rotation thereafter. There is a possibility that the screw of the fastening member 36 or the like may be damaged. Since the cap projection 22 is provided with a stopper projection 71 larger than the small projection 70 immediately after the small projection 70, the screw projection 72 of the fastening member 36 is The rotation hits the stopper projection 71 and is reliably stopped. As a result, there is no possibility that the screws such as the fastening member 36 are damaged. In this way, the screw protrusion 72 of the fastening member 36 and the stopper protrusion 71 of the cap 22 form an over-tightening prevention mechanism.

本願発明は、上記各実施の態様の構成に限定されるものではなく、発明の要旨を逸脱しない範囲において適宜設計変更可能であり、ディーゼルエンジンの燃料フィルタに設けられるエレメント交換型濾過装置として説明したが、単なるエレメント交換型濾過装置にも適用可能である。   The invention of the present application is not limited to the configuration of each of the embodiments described above, and can be appropriately changed in design without departing from the gist of the invention, and has been described as an element exchange type filtration device provided in a fuel filter of a diesel engine. However, it can also be applied to a simple element exchange type filtration apparatus.

本願発明のエレメント交換型濾過装置を示す断面図Sectional drawing which shows the element exchange type | mold filtration apparatus of this invention 本願発明の脱落防止部材にコネクタを取り付けた拡大断面図The expanded sectional view which attached the connector to the drop-off prevention member of the present invention 本願発明のケースとキャップとを取り付ける前の概略図Schematic before attaching the case and cap of the present invention 本願発明のケースとキャップとを取り付けた概略図Schematic with the case and cap of the present invention attached 本願発明のケースとキャップとを取り付けた状態での角度位置決め手段を示す一部断面図Partial sectional view showing angle positioning means with the case and cap of the present invention attached 本願発明のケース上部の角度位置決め手段を示す概略図Schematic showing angle positioning means at the top of the case of the present invention 本願発明のキャップ内面の角度位置決め手段を示す概略図Schematic showing angle positioning means on the inner surface of the cap of the present invention 本願発明のケースとキャップとの締め付け直前の状態を示す概略図Schematic showing the state immediately before tightening the case and cap of the present invention 本願発明のケースとキャップとの締め付け直後の状態を示す概略図Schematic showing the state immediately after tightening the case and cap of the present invention ディーゼルエンジン用燃料供給系統の概略図Schematic diagram of fuel supply system for diesel engine 従来のエレメント交換型濾過装置の断面図Sectional view of a conventional element exchange filter 図11のA部拡大図Part A enlarged view of FIG.

符号の説明Explanation of symbols

20…エレメント交換型濾過装置 21…ケース
22…キャップ 22a…雄ネジ
22b…下端開口部 22c…ネジ溝
23…濾過部材 23a…燃料通路
23b…エレメント 23c…上部端板
23d…下部端板 24…パッキン
25…上部空間 26…下部空間
27…水位センサ 27a…支柱
27b…フロート 27c…リード線
28…ドレンコック 28a…レバー
28b…排出管 29…手動ポンプ装置
29a…ボデー 29b…カバー部材
29c…ダイヤフラム 29d…押圧部材
29e…スプリング 29f…ビス
30…大気室 31…ポンプ室
32…燃料流入管 33…燃料流出管
34…第1の逆止弁 35…第2の逆止弁
36…締付部材 36a…垂直部
36b…水平部 36c…中央開口
36d…雌ネジ 40…小径部
41…大径部 41a…上端面
41b…下端面 41c…側端面
42…リング溝 43…凹部
44…凸部 50…肉厚部
51…凸部 52…凹部
53…内周面 54…段部
55…上端面 56…下端面
60…脱落防止部材 60a…垂直平板部
60b…鍔部 60c…支柱部
61…ブラケット 62…車体
63…ボルト 65…コネクタ
70…小突起 71…ストッパ突起
72…ネジ突起 73…切欠溝
DESCRIPTION OF SYMBOLS 20 ... Element exchange type filtration apparatus 21 ... Case 22 ... Cap 22a ... Male screw 22b ... Lower end opening part 22c ... Screw groove 23 ... Filtration member 23a ... Fuel passage 23b ... Element 23c ... Upper end plate 23d ... Lower end plate 24 ... Packing 25 ... Upper space 26 ... Lower space 27 ... Water level sensor 27a ... Strut 27b ... Float 27c ... Lead wire 28 ... Drain cock 28a ... Lever 28b ... Discharge pipe 29 ... Manual pump device 29a ... Body 29b ... Cover member 29c ... Diaphragm 29d ... Press member 29e ... Spring 29f ... Screw 30 ... Air chamber 31 ... Pump chamber 32 ... Fuel inflow pipe 33 ... Fuel outflow pipe 34 ... First check valve 35 ... Second check valve 36 ... Tightening member 36a ... Vertical Part 36b ... Horizontal part 36c ... Center opening 36d ... Female screw 40 ... Small diameter part 41 ... Large diameter part DESCRIPTION OF SYMBOLS 1a ... Upper end surface 41b ... Lower end surface 41c ... Side end surface 42 ... Ring groove 43 ... Concave part 44 ... Convex part 50 ... Thick part 51 ... Convex part 52 ... Concave part 53 ... Inner peripheral surface 54 ... Step part 55 ... Upper end face 56 ... Lower end surface 60 ... Falling prevention member 60a ... Vertical flat plate portion 60b ... Hut portion 60c ... Staff portion 61 ... Bracket 62 ... Car body 63 ... Bolt 65 ... Connector 70 ... Small projection 71 ... Stopper projection 72 ... Screw projection 73 ... Notch groove

Claims (3)

外殻を形成するケースと、該ケース内に収納される濾過部材と、前記ケースの開口部を閉塞し下端外周側面に雄ネジを有するキャップと、内周面に雌ネジを有し前記ケースと前記キャップとを固定する締結部材とを備えたエレメント交換型濾過装置において、
前記ケースの外周部に前記締結部材の取り外し時に前記ケースから前記締結部材が落下することを防止する脱落防止部材を設け
前記脱落防止部材は、前記ケースと前記キャップを固定する締結部材に対し、開口側とは反対側のケースの外周部に取り付けられ、かつ、その外周側の先端位置が締結部材の内径より外側となるように配置され、ケースに係合される他の部品の取付部を兼用することを特徴とするエレメント交換型濾過装置。
A case forming an outer shell, a filtering member housed in the case, a cap closing the opening of the case and having a male screw on the outer peripheral surface of the lower end, and the case having a female screw on the inner peripheral surface; In the element exchange type filtration apparatus provided with a fastening member for fixing the cap,
A fall prevention member is provided on the outer periphery of the case to prevent the fastening member from falling from the case when the fastening member is removed .
The drop-off preventing member is attached to the outer peripheral portion of the case opposite to the opening side with respect to the fastening member that fixes the case and the cap, and the tip position on the outer peripheral side is outside the inner diameter of the fastening member. An element exchange type filtration apparatus , which is also arranged and serves as an attachment portion for other parts engaged with the case .
前記ケースに複数個の凹部或いは凸部を設け、前記キャップに複数個の凸部或いは凹部を設け、前記ケースの凹部に前記キャップの凸部を嵌合し、或いは前記ケースの凸部に前記キャップの凹部を嵌合し、前記キャップに対し前記ケースを任意の角度で取り付けることを特徴とする請求項1に記載のエレメント交換型濾過装置。 The case is provided with a plurality of concave portions or convex portions, the cap is provided with a plurality of convex portions or concave portions, the convex portions of the cap are fitted into the concave portions of the case, or the cap is provided on the convex portion of the case. The element replacement type filtering apparatus according to claim 1, wherein the case is attached to the cap at an arbitrary angle. 前記締結部材のネジ山開始部に所定長さのネジ山を残して切欠溝を設け、前記キャップのネジ溝終了部に小突起及び大突起を順に設け、前記締結部材の締結時、前記締結部材の所定長さのネジ山が前記キャップの小突起を乗り越え、その後前記大突起に当接することにより前記締結部材の回動が終了することを特徴とする請求項1または2に記載のエレメント交換型濾過装置。 A notch groove is provided leaving a predetermined length of screw thread at a thread start portion of the fastening member, and a small protrusion and a large protrusion are sequentially provided at a thread groove end portion of the cap, and when the fastening member is fastened, the fastening member 3. The element exchange type according to claim 1, wherein a screw thread of a predetermined length of the screw rides over the small protrusion of the cap and then comes into contact with the large protrusion to finish the rotation of the fastening member. Filtration device.
JP2003337068A 2003-09-29 2003-09-29 Element exchange type filtration device Expired - Fee Related JP4260592B2 (en)

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CN1613540A (en) 2005-05-11
JP2005103358A (en) 2005-04-21
CN100418606C (en) 2008-09-17

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