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JP4180720B2 - Showcase - Google Patents

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Publication number
JP4180720B2
JP4180720B2 JP03006499A JP3006499A JP4180720B2 JP 4180720 B2 JP4180720 B2 JP 4180720B2 JP 03006499 A JP03006499 A JP 03006499A JP 3006499 A JP3006499 A JP 3006499A JP 4180720 B2 JP4180720 B2 JP 4180720B2
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JP
Japan
Prior art keywords
cooler
heat
heat storage
showcase
cold air
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JP03006499A
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Japanese (ja)
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JP2000230765A (en
Inventor
善次郎 石井
正美 今西
浩司 山下
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Description

【0001】
【発明の属する技術分野】
本発明は冷却装置を配設したショーケースに関するものである。
【0002】
【従来の技術】
冷凍冷蔵ショーケースで例えばオープンタイプのものは、図15に示すように断熱壁3で形成され、前面に開口2を有するショーケース本体1の内部をダクト板4と底板15で区画して商品収納庫5と冷気通風路7とに区画し、該冷気通風路7内の断熱壁3側をさらに仕切板6で区画して断熱壁3の側に通風路8を形成し、前記冷気通風路7内に送風機12と冷却器13とを配設して、前記冷却通風路7の上端を冷気吹出口9に、通風路8の上端を前記冷気吹出口9の外側位置で吹出口10にそれぞれ形成し、開口2の下端には前記冷却通風路7と通風路8に連通する吸込口11を形成している。図中14は前記商品収納庫5内に複数段に配設した商品陳列棚を示す。
【0003】
かかるショーケースに配設される冷却装置は、従来周知の冷凍サイクルで構成されるものであり、圧縮機の出口側に凝縮器、冷却器である蒸発器を冷媒配管で順次接続し、さらに蒸発器の出口側を圧縮機に冷媒配管で接続している。
【0004】
そして、商品収納庫5内を冷却するには、送風機12により吸込口11から吸い込まれた空気は冷気通風路7内の冷却器13で冷却され、冷気通風路7を通って上方の冷気吹出口9から前面の開口2に向けて吹き出される。これにより、開口2に冷気のエアカーテンを形成して外気の商品収納庫5内への侵入を防ぐと同時に、商品収納庫5の内部を所定温度に冷却する。この冷気エアカーテンは下方の吸込口11から吸い込まれ、冷気通風路7内の冷却器13で再び冷却され、この循環を繰り返す。
【0005】
一方、送風機12により吸込口11に吸い込まれた空気の一部は冷気通風路7に入らずに通風路8に入って、吹出口10から吹き出され冷気吹出口9から吹き出される形成される冷気エアカーテンの外側を流れて、この冷気エアカーテンをガードする。
【0006】
このように冷却運転されるショーケースは通常は食品店舗に設置されるものであり、商品収納庫5内に収納されている要冷凍冷蔵食品を保冷するために、昼夜を問わず冷却運転しており、商品収納庫5内などの適宜箇所に配設したサーミスタセンサなどの温度センサで庫内温度を検出し、図16の運転制御図に示すように庫内温度が一定値まで低下したならば冷却器13の運転をオフし、その後庫内温度が一定値まで上昇したならば、冷却器13の運転を再開する。この細かなオンオフ運転の繰り返しで連続的に冷却器13を運転する。なお、冷却器13用の送風機は冷却器13がオフしているときでも運転する。
【0007】
【発明が解決しようとする課題】
このように冷却運転は冷却器の細かなオンオフはあるものの、全体としては24時間連続して運転が継続している。このため、消費電力が多く、熱コストが高いものになっている。また、特に夏季において、昼間の電力消費ピーク時には空調機による電力消費と相まって電力不足の原因となっている。
【0008】
本発明の目的は前記従来例の不都合を解消し、夜間など外気温度が低下して、その結果、庫内温度の上昇も抑えられる時間帯や、例えば商品が弁当などのように夜間は庫内に収納されることのない商品が収納されているショーケースでは夜間の時間帯など、冷却装置に余剰能力が生じ、冷却能力を低下させても商品の保冷に支障のない時間を有効活用して、消費電力を削減するとともに熱コストを低減し、特に夏季の昼間の電力のピークカット運転を図ることのできる冷却装置および冷却装置が設置されるショーケースを提供することにある。
【0009】
【課題を解決するための手段】
本発明は前記目的を達成するため、第1に、断熱壁体で構成する本体内をダクト板で区画し、冷却器及び送風機を配設する冷気通風路と商品を収納する商品収納庫とを形成し前記冷気通風路内を仕切板で区画し、蓄熱放熱を行う第1の冷却器と通常冷却を行う第2の冷却器とをそれぞれ別個の冷気通風路に配設するショーケースにおいて、本体内の温度の高低状態または設定された時間到来により、第1の冷却器と第2の冷却器のそれぞれの運転時期を設定し、第1の冷却器による放熱運転中は第2の冷却器の冷却運転を停止するとともに、通常の冷却運転中に第2の冷却器に供給する量よりも少量の冷媒を第1の冷却器に供給する。
【0010】
【0011】
【0012】
【0013】
【0014】
【0015】
【0016】
【0017】
【0018】
【0019】
そして、この放熱運転時には少量の冷媒を第1の冷却器に供給することで、前記放熱運転と同時に熱交換による冷却作用もなすから、その分だけ蓄熱量を低減でき、高価な蓄熱部材の量を削減でき、全体として安価に構成できる。なお、放熱運転時に第1の冷却器に供給する冷媒は前記のように少量であるから、冷却回路を作動しても通常に作動させる場合に比較して運転コストを低減できる。
【0020】
【発明の実施の形態】
以下、図面について本発明の実施の形態を詳細に説明する。図1は本発明の第1実施形態であるショーケースの縦断側面図で、基本構成は図15について既に説明した従来例と同様であり、断熱壁3で形成され、前面に開口2を有するショーケース本体1の内部をダクト板4と底板15で区画して商品収納庫5と冷気通風路7とに区画し、該冷気通風路7内の断熱壁3側をさらに仕切板6で区画して断熱壁3の側に通風路8を形成し、前記冷気通風路7内に送風機12と冷却器16とを配設する。
【0021】
本発明ではこの冷却器16を蓄熱部材を有する蓄熱用熱交換器で構成する。該蓄熱用熱交換器は、例えば図2、図3に示すように複数の略平板状の蓄熱部材20を設定間隔で互いに平行に並設し、これらの蓄熱部材20に対して直交に貫通させて冷却管22を蛇行状態に配管し、端部に位置する蓄熱部材20の外側にエンドプレート21a,21bを配設したものである。
【0022】
そして、蓄熱部材20は例えば、ポリエチレン、ポリプロピレン、ポリブデン等の合成樹脂による中空の成形品で構成し、中空内部には蓄熱剤23を充填した。この蓄熱剤23は、主として物理的、化学的な変化によって蓄熱するもので、単位重量または容積当たりの熱容量が大きく、かつ、溶解、凝固時の潜熱の大きいものが望ましく、通常、冷熱の蓄熱剤としては蓄熱温度により炭酸ソーダや炭酸水素カリウム等が用いられる。温熱の蓄熱剤としては酢酸ソーダ混合物等が用いられる。また、蓄熱量が多少少なくても構わない場合などには、蓄熱剤として水等を利用し、その温度変化によって蓄熱するように構成することも可能であり、この場合には安価な熱交換器が得られる。
【0023】
かかる蓄熱用熱交換器で構成する冷却器16を配設した前記冷却通風路7の上端を冷気吹出口9に、通風路8の上端を前記冷気吹出口9の外側位置で吹出口10にそれぞれ形成し、開口2の下端には前記冷却通風路7と通風路8に連通する吸込口11を形成している。図中14は前記商品収納庫5内に複数段に配設した商品陳列棚を示す。また、図示は省略するが商品収納庫5内などの適宜箇所にショーケース本体1内の温度を検出するサーミスタなどを用いる温度センサを配設する。
【0024】
この冷却器16に対して、冷却回路を接続する。該冷却回路は、図4に示すように従来周知と同様、圧縮機25の出口側を、凝縮器26、液溜27、電磁弁28、冷却器16を冷媒配管29で順次接続し、冷却器16の出口側をさらに前記圧縮機25の入口側に冷媒配管29で接続して、冷凍サイクルを形成するものであり、冷却器16には冷却器16用の送風機12が配設されている。
【0025】
前記冷却器16のオンオフ制御は、ショーケース本体1内の温度を検出する温度センサからの出力により一定温度以下に低下したと判断された場合や、タイマーなどによって予め設定した時間到来、例えば22時になった場合などにオンするように制御を構成する。
【0026】
次に作用を図5のタイムチャートについて説明する。ショーケース本体1内の温度が一定以下に低下して低温状態となった場合や、設定時間として外気温度が低くなった夜間の例えば22時になった場合、冷却回路が作動し、電磁弁28が開いて、圧縮機25から送りだされる冷媒が、凝縮器26を経て蓄熱用熱交換器で構成する冷却器16に供給され、これにより蓄熱運転が開始する。
【0027】
冷却器16では冷却管22に冷媒が流通することによって、冷媒の冷熱エネルギーが蓄熱部材20及び蓄熱剤23に熱伝導し、蓄熱剤23を冷却するとともに、冷却管22の外側および蓄熱部材20間を流れる流体、例えば空気を冷却する。かかる熱交換作用によって蓄熱部材20の蓄熱剤23に冷熱エネルギーを蓄える。
【0028】
冷熱エネルギーの満蓄を検知するには幾つかの方法があり、その一つは、蓄熱部材20の表面温度または蓄熱剤23の温度をサーミスタセンサなどの温度センサで検出し、所定温度以下であれば満蓄と判断する。また、他の方法としては、冷却器16の冷媒制御を電子膨張弁で行い、冷却管22の出口部の過熱度が一定値以下になったと判断されたならば満蓄と判定する。例えば、蓄熱運転の開始時における過熱度が5degのとき、蓄冷が進行するにともないこの過熱度は低下するから、これが0degになった時点をもって満蓄と判定する。
【0029】
以上のようにして冷熱エネルギーが満蓄と判断されたときは、蓄熱運転を終了する。この蓄熱運転はショーケース本体1内の温度が低くなり、また、ショーケースが弁当ケースなどのように収納する商品が空の状態になる夜間などに、安価な夜間電力を利用して行う。
【0030】
そして、蓄熱運転を一度終了した後も、夜間などの一定時間帯の間や、ショーケース本体1内の温度の低い状態のときは、冷熱エネルギーの満蓄検知を継続し、間欠的に蓄熱運転を行うなどして満蓄状態を保持する。満蓄運転中は、冷却運転はされないが、冷却器16用の送風機12は送風量を減少させた状態でオンしているから、ショーケース本体1内の温度が大きく上昇することはない。また、夜間などの一定時間帯の間や、ショーケース本体1内の温度の低い状態のときで、蓄熱運転を行っていない時間は、冷却回路の出力を停止し、または低下させることで消費電力を節減する。
【0031】
昼間の時間帯やショーケース本体1内の温度が所定値以上で高い場合は、放熱運転を行う。この放熱運転は、冷却回路の出力を停止して蓄熱用熱交換器で構成する冷却器16の送風機12のみをオンし、蓄熱部材20に蓄えた冷熱エネルギーを冷気吹出口9から放出し、庫内を所定温度に冷却する。庫内温度の調整は送風機12の送風量を調整することで行う。
【0032】
かかる蓄熱用熱交換器で構成する冷却器16を設置するショーケースは、特に弁当など、夜間にはショーケース内には収納されることのない商品を陳列するショーケースに適用すれば、夜間は蓄熱運転だけを行っても支障がないから有効であり、簡単な構造で運転電力コストを低くできる。
【0033】
図6は第2実施形態を示し、基本構成は第1実施形態と同様であるが、第1実施形態において冷気通風路7に該当する部分を、仕切板17で通風方向にさらに2つに区画して、それぞれ独立した別個の第1の冷気通風路7aと第2の冷気通風路7bに形成した。商品収納庫5の側に位置する第1の冷気通風路7aは下方部を幅広に形成し、ここに第1実施形態で配設したものと同様の蓄熱用熱交換器で構成する冷却器16を配設し、通風路8の側に位置する第2の冷気通風路7bは上方部を幅広に形成し、ここに通常冷却を行う第2の冷却器13aを配設する。
【0034】
そして、図7に示すように各冷気通風路7a,7bの吸込口11の下流側に複数の送風機12a,12bを並列させて取り付けたファンガイド18を配設し、該ファンガイド18内を区画板19で独立した2つの風路に区画して、各風路を冷気通風路7a,7bにそれぞれ連通し、送風機12aを冷気通風路7aに対応させ、送風機12bを冷気通風路7bに対応させる。この場合、図示の例では幅方向に並列して4個配設した送風機12a,12bのうち、内側の2個の送風機12aを冷気通風路7aに対応させ、外側の2個の送風機12bを冷気通風路7bに対応させたが、その反対でもよい。
【0035】
また、1個のファンガイド18を区画板19で区画して冷気通風路7a,7bにそれぞれ対応する風路を形成したが、これに限定されるものではなく、冷気通風路7a,7bにそれぞれ対応するファンガイドを別個に独立させて形成してもよい。
【0036】
さらに、冷却器13aと冷却器16の配設位置の上下関係は、図6に示した例と反対でもよく、冷気通風路7a,7bの前後位置関係も図6に示した例とは反対に、商品収納庫5の側に第2の冷気通風路7bを形成し、その背後に第1の冷気通風路7aを形成してもよい。
【0037】
図8はかかる冷却器13aと冷却器16に接続する冷却回路図を示し、圧縮機25の出口側を冷媒配管29で凝縮器26、液溜27に順次接続し、液溜27の出口側を電磁弁31、減圧用の絞り装置32を介して冷媒配管29で冷却器13aの入口側に接続し、該冷却器13aの出口側を絞り装置34が並列接続されている電磁弁33を介して冷媒配管29で圧縮機25の入口側に接続した。
【0038】
さらに、前記通常の冷却器13aの冷却回路に並列するように、蓄熱用熱交換器で構成する冷却器16の冷却回路を形成する。この冷却器16の冷却回路は、電磁弁31の入口側で冷媒配管29を分岐し、分岐した冷媒配管29を電磁弁28、絞り装置35を介して冷却器16の入口側に接続し、冷却器16の出口側を電磁弁33からの冷媒配管29と合流させて冷媒配管29で圧縮機25の入口側に接続する。
【0039】
次に動作を図9のタイムチャートについて説明する。通常の冷却運転は送風機12bにより吸込口11から吸い込まれた空気は冷気通風路7bを通り、通常の冷却器13aに送られてここで熱交換され冷却されて冷気となって冷気吹出口9から吹き出され、開口2に冷気エアカーテンを形成するとともに、商品収納庫5の内部を所定温度に冷却する。
【0040】
この間、図10に示すように冷却回路では電磁弁31,33が開き、冷却器13aにのみ冷媒が供給され、通常の冷凍サイクルによる冷却運転のみが行われ、電磁弁28は閉じているから蓄熱用熱交換器で構成する冷却器16には冷媒は供給されず、冷却器16は停止している。
【0041】
タイマーなどにより設定されている夜間の所定時間の到来や、温度センサで検出されるショーケース本体1内の温度が所定値よりも低くなった場合などは、温度低下によって冷却回路に発生している余剰の冷却能力を利用し、図11に示すように電磁弁28を開いて蓄熱用熱交換器で構成する冷却器16にも冷媒を流し、冷却器16で蓄熱運転を行う。蓄熱作用は第1実施形態と同様であるからここでの詳細な説明は省略する。
【0042】
この蓄熱用熱交換器で構成する冷却器16は、放熱時に冷却器13aと同一の性能が発揮できるような蓄熱剤23を選定しているものであるが、冷却器16で蓄熱するには蒸発温度を冷却器13aの側よりも低く設定する必要がある。これに対処すべく、本発明では蓄熱運転時には、冷却器13a側の出口側の電磁弁33を閉じ、絞り装置34の側に冷媒を流して減圧させることで、冷却器16側から送りだされてくる冷媒の蒸発温度と同一のものにして圧縮機25に戻すようにした。
【0043】
ちなみに、冷却器13aのみの運転による通常の冷却運転では圧縮機25に戻す冷媒温度は−6℃程度であるが、蓄熱運転時では冷却器16での蒸発温度が−13℃程度であることから、圧縮機25に戻す冷媒温度も−13℃程度に設定する必要がある。
【0044】
このようにして夜間などに割安な夜間電力を使用して蓄熱運転を行い、冷熱エネルギーを蓄熱する。満蓄の検知は第1実施形態と同様である。なお、蓄熱運転中は、冷却器16の送風機12aは停止させる。しかしながら、一方の送風機12bは作動していることから、圧力差によって停止中の送風機12aが逆転して冷却器16の側に流れ込み、該冷却器16に着霜するおそれがある。これに対処するため、本発明では送風機12aに微電圧をかけロック状態として逆転を防止し、あるいは送風機12aに微電圧をかけ低回転で正転させ圧力をかけて流れ込みを防止し、または、設置スペースのある場合は、送風機12aに電気的制御で開閉可能なダンパーを取り付ける。
【0045】
そして、昼間の電力消費ピーク時には、図12に示すように通常冷却するための冷却器13aをはじめとして、圧縮機25その他の通常の冷却回路の作動と送風機12bの全てを停止し、蓄熱用の送風機12aのみを運転して冷却器16から放熱する放熱運転を行い、庫内を冷却する。冷却器16の放冷による庫内温度制御用送風機12aの風量調整により行う。これにより、電力消費ピーク時に使用する電力は送風機12a運転のためだけとなり、ピークカットを図れる。
【0046】
この放熱運転時、前記のように圧縮機25その他の通常の冷却回路の作動と送風機12bの全てを完全に停止せずに、通常の冷却運転で冷却器13aに流す冷媒の供給量よりも少量の冷媒を冷却器16に供給して、蓄熱を放熱すると同時に、冷却運転を行うこともできる。この場合は、冷却器15の運転動力を要することにはなるが、冷却回路の容量が制御され供給される冷媒は少量であるから、通常運転よりは運転コストを低くできる。また、冷却器16も小さくできるから、高価な蓄熱剤の使用量を削減できる。
【0047】
前記第2実施形態では送風機12a,12bは冷気通風路7a,7bに対応するものとして、別個に設けたが、第3実施形態としては図13、図14に示すように送風機12を冷却器13aと冷却器16に共用するものとし、送風を停止する側の冷気通風路7a,7bを閉鎖するための手段として、送風機12の下流側位置で吸込口11にダンパー36を配設する。
【0048】
このダンパー36は図13に示す例では、側面L字形に形成し、L字形の角部を回転軸としたもので、図示の状態は通常冷却運転時や蓄熱運転時におけるものとして、冷気通風路7aが遮断され、冷気通風路7bが吸込口11に連通している。放熱運転時にはこの状態から右方向にダンパー36を90度回動すれば、冷気通風路7aが吸込口11に連通し、冷気通風路7bが遮断された状態となる。
【0049】
図14に示すダンパー37の例は、平板状のもので、端部を冷気通風路7a,7bを区画する区画板17の端部に冷気通風路7a,7bの方向に回動自在に取り付けた。
【0050】
前記実施形態では、ショーケースは前面を開口2に形成したオープンショーケースとしたが、これに限定されるものではなく、上面に開口を形成したタイプににも適用できる。
【0051】
【発明の効果】
以上述べたように本発明のショーケースは、第1に、断熱壁体で構成する本体内をダクト板で区画し、冷却器及び送風機を配設する冷気通風路と商品を収納する商品収納庫とを形成し前記冷気通風路内を仕切板で区画し、蓄熱放熱を行う第1の冷却器と通常冷却を行う第2の冷却器とをそれぞれ別個の冷気通風路に配設するショーケースにおいて、本体内の温度の高低状態または設定された時間到来により、第1の冷却器と第2の冷却器のそれぞれの運転時期を設定し、第1の冷却器による放熱運転中は第2の冷却器の冷却運転を停止するとともに、通常の冷却運転中に第2の冷却器に供給する量よりも少量の冷媒を第1の冷却器に供給することを特徴とする。
【0052】
【0053】
【0054】
【0055】
【0056】
【0057】
【0058】
【0059】
【0060】
【0061】
そして、この放熱運転時には少量の冷媒を第1の冷却器に供給することで、前記放熱運転と同時に熱交換による冷却作用もなすから、その分だけ蓄熱量を低減でき、高価な蓄熱部材の量を削減でき、全体として安価に構成できる。なお、放熱運転時に第1の冷却器に供給する冷媒は前記のように少量であるから、冷却回路を作動しても通常に作動させる場合に比較して運転コストを低減できる。
【図面の簡単な説明】
【図1】本発明の第1実施形態であるショーケースの縦断側面図である。
【図2】本発明の第1実施形態であるショーケースに配設される冷却装置の冷却器の正面図である。
【図3】本発明の第1実施形態であるショーケースに配設される冷却装置の冷却器の要部である蓄熱部材の縦断正面図である。
【図4】本発明の第1実施形態であるショーケースに配設される冷却装置の冷却回路図である。
【図5】本発明の第1実施形態であるショーケースに配設される冷却装置の運転制御のタイムチャートである。
【図6】本発明の第2実施形態であるショーケースの縦断側面図である。
【図7】本発明の第2実施形態であるショーケースの要部の斜視図である。
【図8】本発明の第2実施形態であるショーケースに配設される冷却装置の冷却回路図である。
【図9】本発明の第2実施形態であるショーケースに配設される冷却装置の運転制御のタイムチャートである。
【図10】本発明の第2実施形態であるショーケースの冷却装置の通常冷却運転の冷却回路図である。
【図11】本発明の第2実施形態であるショーケースの蓄熱運転の冷却回路図である。
【図12】本発明の第2実施形態であるショーケースの放熱運転の冷却回路図である。
【図13】本発明の第3実施形態であるショーケースの縦断側面図である。
【図14】本発明の第3実施形態であるショーケースの要部の縦断側面図である。
【図15】従来のショーケースの縦断側面図である。
【図16】従来のショーケースに配設される冷却装置の運転制御のタイムチャートである。
【符号の説明】
1…ショーケース本体, 2…開口, 3…断熱壁,4…ダクト板, 5…商品収納庫, 6…仕切板,7,7a,7b…冷気通風路,8…通風路, 9…冷気吹出口,10…吹出口, 11…吸込口,12,12a,12b…送風機, 13,13a…冷却器,14…陳列棚, 15…底板, 16…冷却器,17…区画板, 18…ファンガイド,19…区画板,20…蓄熱部材, 21a,21b…エンドプレート,22…冷却管, 23…蓄熱剤, 25…圧縮機,26…凝縮器, 27…液溜, 28…電磁弁,29…冷媒配管, 31…電磁弁, 32…絞り装置,33…電磁弁, 34…絞り装置, 35…絞り装置,36…ダンパー, 37…ダンパー
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a showcase provided with a cooling device .
[0002]
[Prior art]
As shown in FIG. 15, for example, an open type freezer / refrigerated showcase is formed by a heat insulating wall 3, and the interior of the showcase body 1 having an opening 2 on the front surface is partitioned by a duct plate 4 and a bottom plate 15 to store products. The cold air ventilation path 7 is partitioned into a storage chamber 5 and a cold air ventilation path 7, and the heat insulating wall 3 side in the cold air ventilation path 7 is further partitioned by a partition plate 6 to form a ventilation path 8 on the heat insulating wall 3 side. An air blower 12 and a cooler 13 are arranged inside, and the upper end of the cooling air passage 7 is formed at the cold air outlet 9 and the upper end of the air passage 8 is formed at the air outlet 10 at a position outside the cold air outlet 9. A suction port 11 communicating with the cooling air passage 7 and the air passage 8 is formed at the lower end of the opening 2. In the figure, reference numeral 14 denotes product display shelves arranged in a plurality of stages in the product storage 5.
[0003]
The cooling device disposed in such a showcase is constituted by a conventionally known refrigeration cycle. A condenser and an evaporator as a cooler are sequentially connected to the outlet side of the compressor through a refrigerant pipe, and further evaporated. The outlet side of the vessel is connected to the compressor by refrigerant piping.
[0004]
In order to cool the inside of the product storage 5, the air sucked from the suction port 11 by the blower 12 is cooled by the cooler 13 in the cold air ventilation path 7, and passes through the cold air ventilation path 7 to be the upper cold air outlet. 9 is blown out toward the front opening 2. Thus, a cold air curtain is formed in the opening 2 to prevent the outside air from entering the product storage 5 and at the same time, the interior of the product storage 5 is cooled to a predetermined temperature. The cold air curtain is sucked in from the lower suction port 11 and is cooled again by the cooler 13 in the cool air ventilation path 7, and this circulation is repeated.
[0005]
On the other hand, a part of the air sucked into the suction port 11 by the blower 12 enters the ventilation path 8 without entering the cool air ventilation path 7, and is blown out from the outlet 10 and blown out from the cold outlet 9. The cold air curtain is guarded by flowing outside the air curtain.
[0006]
The showcase that is cooled in this way is usually installed in a food store. In order to keep the refrigerated food that is stored in the product storage 5 cold, the cooling operation is performed day and night. If the internal temperature is detected by a temperature sensor such as a thermistor sensor disposed at an appropriate location in the product storage 5 or the like, and the internal temperature decreases to a certain value as shown in the operation control diagram of FIG. When the operation of the cooler 13 is turned off and then the internal temperature rises to a certain value, the operation of the cooler 13 is resumed. The cooler 13 is continuously operated by repeating this fine on / off operation. The blower for the cooler 13 operates even when the cooler 13 is off.
[0007]
[Problems to be solved by the invention]
As described above, the cooling operation is continued for 24 hours as a whole, although the cooler is finely turned on and off. For this reason, power consumption is large and the heat cost is high. In addition, especially in summer, at the peak of power consumption during the daytime, power consumption by the air conditioner is a cause of power shortage.
[0008]
The object of the present invention is to eliminate the inconvenience of the conventional example, and the outside air temperature such as at night falls, and as a result, the rise in the inside temperature can be suppressed, for example, the product is inside the warehouse at night such as a lunch box. In showcases that store products that are not stored in the storage room, extra capacity is generated in the cooling device, such as during night hours, so that time that does not hinder product cooling even if the cooling capacity is reduced can be used effectively. Another object of the present invention is to provide a cooling device and a showcase in which the cooling device can be installed, which can reduce power consumption and heat cost, and can particularly achieve peak cut operation of electric power during the daytime in summer.
[0009]
[Means for Solving the Problems]
In order to achieve the above object, according to the present invention, firstly, a main body constituted by a heat insulating wall body is partitioned by a duct plate, a cool air ventilation path in which a cooler and a blower are arranged, and a product storage for storing products. In a showcase in which the cold air passage is formed by partitioning with a partition plate, and a first cooler that performs heat storage and heat dissipation and a second cooler that performs normal cooling are arranged in separate cold air passages, The operating time of each of the first cooler and the second cooler is set according to the temperature level of the inside or the arrival of a set time, and during the heat radiation operation by the first cooler, the second cooler is operated. The cooling operation is stopped, and a smaller amount of refrigerant is supplied to the first cooler than the amount supplied to the second cooler during the normal cooling operation.
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
In addition, since a small amount of refrigerant is supplied to the first cooler during this heat radiation operation, the heat radiation operation and the cooling action by heat exchange are performed simultaneously, so that the amount of heat storage can be reduced by that amount, and the amount of expensive heat storage member As a whole, the cost can be reduced. Since the amount of refrigerant supplied to the first cooler during the heat radiation operation is small as described above, the operating cost can be reduced even when the cooling circuit is operated as compared with the case where it is normally operated.
[0020]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a longitudinal side view of a showcase according to a first embodiment of the present invention. The basic configuration is the same as that of the conventional example already described with reference to FIG. 15 and is formed of a heat insulating wall 3 and has an opening 2 on the front surface. The inside of the case body 1 is divided into a duct plate 4 and a bottom plate 15 to be divided into a product storage 5 and a cold air passage 7, and the heat insulating wall 3 side in the cold air passage 7 is further divided by a partition plate 6. A ventilation path 8 is formed on the heat insulating wall 3 side, and a blower 12 and a cooler 16 are disposed in the cold air ventilation path 7.
[0021]
In the present invention, the cooler 16 is constituted by a heat storage heat exchanger having a heat storage member. For example, as shown in FIGS. 2 and 3, the heat storage heat exchanger includes a plurality of substantially flat plate-like heat storage members 20 arranged in parallel with each other at a set interval and penetrated perpendicularly to the heat storage members 20. The cooling pipe 22 is provided in a meandering state, and end plates 21a and 21b are disposed outside the heat storage member 20 located at the end.
[0022]
And the heat storage member 20 was comprised with the hollow molded article by synthetic resins, such as polyethylene, a polypropylene, polybuden, for example, and the heat storage agent 23 was filled in the hollow inside. The heat storage agent 23 stores heat mainly by physical and chemical changes, and preferably has a large heat capacity per unit weight or volume and has a large latent heat during melting and solidification, and is usually a cold heat storage agent. For example, sodium carbonate or potassium hydrogen carbonate is used depending on the heat storage temperature. A sodium acetate mixture or the like is used as a warm heat storage agent. In addition, when the amount of heat storage may be somewhat small, it is possible to use water or the like as a heat storage agent and store the heat by changing its temperature. In this case, an inexpensive heat exchanger Is obtained.
[0023]
The upper end of the cooling air passage 7 provided with the cooler 16 constituted by the heat storage heat exchanger is disposed at the cold air outlet 9, and the upper end of the air passage 8 is disposed at the outer side of the cold air outlet 9 at the air outlet 10. The suction port 11 is formed at the lower end of the opening 2 and communicates with the cooling air passage 7 and the air passage 8. In the figure, reference numeral 14 denotes product display shelves arranged in a plurality of stages in the product storage 5. Although not shown, a temperature sensor using a thermistor or the like for detecting the temperature in the showcase body 1 is disposed at an appropriate location such as in the product storage 5.
[0024]
A cooling circuit is connected to the cooler 16. As shown in FIG. 4, in the cooling circuit, the outlet side of the compressor 25 is connected to the condenser 26, the liquid reservoir 27, the electromagnetic valve 28, and the cooler 16 in this order by the refrigerant pipe 29 in the same manner as conventionally known. 16 is further connected to the inlet side of the compressor 25 by a refrigerant pipe 29 to form a refrigeration cycle. The cooler 16 is provided with a blower 12 for the cooler 16.
[0025]
The on / off control of the cooler 16 is performed when it is determined that the temperature has dropped below a certain temperature due to the output from the temperature sensor that detects the temperature inside the showcase body 1, or when a preset time is reached by a timer, for example, 22:00 The control is configured so that it is turned on, for example.
[0026]
Next, the operation will be described with reference to the time chart of FIG. When the temperature inside the showcase body 1 drops below a certain level and becomes a low temperature state, or when the outside air temperature becomes low as a set time, for example, at 22:00, the cooling circuit is activated and the solenoid valve 28 is turned on. The refrigerant that is opened and sent out from the compressor 25 is supplied to the cooler 16 that is constituted by the heat storage heat exchanger via the condenser 26, thereby starting the heat storage operation.
[0027]
In the cooler 16, the refrigerant flows through the cooling pipe 22, so that the cold energy of the refrigerant is thermally conducted to the heat storage member 20 and the heat storage agent 23 to cool the heat storage agent 23, and between the outside of the cooling pipe 22 and the heat storage member 20. Cool the fluid flowing through, for example air. Cold energy is stored in the heat storage agent 23 of the heat storage member 20 by this heat exchange action.
[0028]
There are several methods for detecting the full storage of the cold energy, and one of them is that the surface temperature of the heat storage member 20 or the temperature of the heat storage agent 23 is detected by a temperature sensor such as a thermistor sensor and is below a predetermined temperature. Judged as full. As another method, the refrigerant of the cooler 16 is controlled by an electronic expansion valve, and when it is determined that the degree of superheat at the outlet of the cooling pipe 22 has become a certain value or less, it is determined that the battery is fully charged. For example, when the degree of superheat at the start of the heat storage operation is 5 deg, the degree of superheat decreases as the cold storage progresses. Therefore, when the degree of superheat decreases to 0 deg, full storage is determined.
[0029]
When the cold energy is determined to be fully stored as described above, the heat storage operation is terminated. This heat storage operation is performed by using inexpensive nighttime electricity at night when the temperature in the showcase body 1 is low and the product stored in the showcase is empty such as a lunch box.
[0030]
Even after the heat storage operation is finished once, during a certain period of time such as at night or when the temperature in the showcase body 1 is low, the cold energy full charge detection is continued and the heat storage operation is intermittently performed. To keep the full state. During the full storage operation, the cooling operation is not performed, but the air blower 12 for the cooler 16 is turned on in a state in which the amount of air flow is reduced, so that the temperature in the showcase body 1 does not increase significantly. In addition, during a certain period of time, such as at night, or when the temperature inside the showcase body 1 is low, the power consumption can be reduced by stopping or reducing the output of the cooling circuit when the heat storage operation is not performed. To save money.
[0031]
When the daytime time zone or the temperature in the showcase body 1 is higher than a predetermined value, a heat radiation operation is performed. In this heat radiation operation, the output of the cooling circuit is stopped and only the blower 12 of the cooler 16 configured by the heat storage heat exchanger is turned on, the cold energy stored in the heat storage member 20 is discharged from the cold air outlet 9, The inside is cooled to a predetermined temperature. The inside temperature is adjusted by adjusting the air flow rate of the blower 12.
[0032]
The showcase in which the cooler 16 composed of such a heat storage heat exchanger is installed, especially when applied to a showcase displaying products that are not stored in the showcase at night, such as lunch boxes. Even if only the heat storage operation is performed, it is effective because there is no problem, and the operation power cost can be reduced with a simple structure.
[0033]
FIG. 6 shows the second embodiment, and the basic configuration is the same as that of the first embodiment, but in the first embodiment, the portion corresponding to the cold air ventilation path 7 is further divided into two in the ventilation direction by the partition plate 17. Thus, the first cold air ventilation path 7a and the second cold air ventilation path 7b, which are independent from each other, are formed. The first cold air passage 7a located on the side of the product storage 5 is formed with a wide lower part, and a cooler 16 constituted by a heat storage heat exchanger similar to that disposed in the first embodiment. The second cool air passage 7b located on the side of the air passage 8 is formed with a wide upper portion, and a second cooler 13a for normal cooling is provided here.
[0034]
Then, as shown in FIG. 7, a fan guide 18 in which a plurality of blowers 12a and 12b are mounted in parallel is arranged on the downstream side of the suction port 11 of each cold air passage 7a and 7b, and the inside of the fan guide 18 is partitioned. The board 19 is divided into two independent air passages, each air passage communicates with the cold air passages 7a and 7b, the blower 12a corresponds to the cold air passage 7a, and the blower 12b corresponds to the cold air passage 7b. . In this case, in the illustrated example, of the four fans 12a and 12b arranged in parallel in the width direction, the two inner fans 12a are made to correspond to the cold air passage 7a, and the two outer fans 12b are cooled. Although it corresponded to the ventilation path 7b, the opposite may be sufficient.
[0035]
In addition, one fan guide 18 is divided by the partition plate 19 to form the air passages corresponding to the cold air passages 7a and 7b, respectively, but the present invention is not limited to this, and the air passages 7a and 7b are respectively provided. Corresponding fan guides may be formed separately and independently.
[0036]
Furthermore, the vertical relationship between the positions where the cooler 13a and the cooler 16 are disposed may be opposite to the example shown in FIG. 6, and the front-rear positional relationship between the cool air ventilation paths 7a and 7b is also opposite to the example shown in FIG. The second cold air ventilation path 7b may be formed on the commodity storage 5 side, and the first cold air ventilation path 7a may be formed behind the second cold air ventilation path 7b.
[0037]
FIG. 8 shows a cooling circuit diagram connected to the cooler 13a and the cooler 16. The outlet side of the compressor 25 is connected to the condenser 26 and the liquid reservoir 27 in this order by the refrigerant pipe 29, and the outlet side of the liquid reservoir 27 is connected to the outlet side. The solenoid valve 31 is connected to the inlet side of the cooler 13a through the refrigerant pipe 29 via the decompression throttling device 32, and the outlet side of the cooler 13a is connected to the throttling device 34 via the solenoid valve 33 connected in parallel. The refrigerant pipe 29 was connected to the inlet side of the compressor 25.
[0038]
Further, a cooling circuit of the cooler 16 constituted by the heat storage heat exchanger is formed so as to be parallel to the cooling circuit of the normal cooler 13a. The cooling circuit of the cooler 16 branches the refrigerant pipe 29 on the inlet side of the electromagnetic valve 31, and connects the branched refrigerant pipe 29 to the inlet side of the cooler 16 via the electromagnetic valve 28 and the expansion device 35. The outlet side of the vessel 16 is merged with the refrigerant pipe 29 from the electromagnetic valve 33 and connected to the inlet side of the compressor 25 by the refrigerant pipe 29.
[0039]
Next, the operation will be described with reference to the time chart of FIG. In the normal cooling operation, the air sucked from the suction port 11 by the blower 12b passes through the cold air ventilation path 7b and is sent to the normal cooler 13a where it is heat-exchanged and cooled to become cold air from the cold air outlet 9 While blowing out, a cold air curtain is formed in the opening 2 and the inside of the product storage 5 is cooled to a predetermined temperature.
[0040]
In the meantime, as shown in FIG. 10, in the cooling circuit, the electromagnetic valves 31 and 33 are opened, the refrigerant is supplied only to the cooler 13a, only the cooling operation by the normal refrigeration cycle is performed, and the electromagnetic valve 28 is closed. The refrigerant is not supplied to the cooler 16 constituted by the heat exchanger for cooling, and the cooler 16 is stopped.
[0041]
When a predetermined time at night set by a timer or the like arrives, or when the temperature in the showcase body 1 detected by the temperature sensor becomes lower than a predetermined value, the temperature is lowered in the cooling circuit. The surplus cooling capacity is utilized, and as shown in FIG. 11, the solenoid valve 28 is opened and the refrigerant is also passed through the cooler 16 constituted by the heat storage heat exchanger, and the cooler 16 performs the heat storage operation. Since the heat storage action is the same as in the first embodiment, a detailed description thereof is omitted here.
[0042]
For the cooler 16 constituted by this heat storage heat exchanger, a heat storage agent 23 is selected so that the same performance as the cooler 13a can be exhibited during heat radiation. It is necessary to set the temperature lower than that of the cooler 13a. In order to cope with this, in the present invention, at the time of the heat storage operation, the solenoid valve 33 on the outlet side on the cooler 13a side is closed, and the refrigerant is flowed to the expansion device 34 side to reduce the pressure, thereby being sent out from the cooler 16 side. It was made the same as the evaporating temperature of the incoming refrigerant and returned to the compressor 25.
[0043]
Incidentally, the refrigerant temperature returned to the compressor 25 is about −6 ° C. in the normal cooling operation with only the cooler 13a, but the evaporation temperature in the cooler 16 is about −13 ° C. during the heat storage operation. The refrigerant temperature returned to the compressor 25 also needs to be set to about −13 ° C.
[0044]
In this way, heat storage operation is performed using cheap nighttime electric power at night and the cold energy is stored. Detection of full storage is the same as in the first embodiment. During the heat storage operation, the blower 12a of the cooler 16 is stopped. However, since one blower 12b is operating, the blower 12a that has been stopped due to a pressure difference is reversed and flows into the cooler 16, and the cooler 16 may be frosted. In order to deal with this, in the present invention, a slight voltage is applied to the blower 12a to prevent the reverse rotation in the locked state, or a small voltage is applied to the blower 12a to rotate it forward at a low speed to prevent inflow or installation. When there is a space, a damper that can be opened and closed by electrical control is attached to the blower 12a.
[0045]
At the peak of power consumption during the daytime, as shown in FIG. 12, the compressor 13a for normal cooling, the compressor 25 and other normal cooling circuits, and the blower 12b are all stopped, and heat storage is performed. Only the blower 12a is operated to perform a heat radiation operation to dissipate heat from the cooler 16, thereby cooling the interior. This is done by adjusting the air volume of the internal temperature control blower 12a by allowing the cooler 16 to cool. Thereby, the electric power used at the time of an electric power consumption peak becomes only for the fan 12a driving | operation, and a peak cut can be aimed at.
[0046]
During this heat radiation operation, the operation of the compressor 25 and other normal cooling circuits and the blower 12b are not completely stopped as described above, and the amount is smaller than the supply amount of the refrigerant that flows to the cooler 13a in the normal cooling operation. The refrigerant can be supplied to the cooler 16 to dissipate the stored heat, and at the same time, the cooling operation can be performed. In this case, the driving power of the cooler 15 is required, but since the amount of refrigerant supplied by controlling the capacity of the cooling circuit is small, the operating cost can be reduced as compared with the normal operation. Moreover, since the cooler 16 can be made small, the usage-amount of an expensive heat storage agent can be reduced.
[0047]
In the second embodiment, the blowers 12a and 12b are provided separately as corresponding to the cold air passages 7a and 7b. However, in the third embodiment, as shown in FIGS. 13 and 14, the blower 12 is replaced with a cooler 13a. As a means for closing the cool air ventilation passages 7a and 7b on the side where the air blowing is stopped, a damper 36 is disposed in the suction port 11 at a downstream position of the blower 12.
[0048]
In the example shown in FIG. 13, the damper 36 is formed in an L-shaped side surface and has an L-shaped corner as a rotating shaft. The state shown in the figure is a normal cooling operation or a heat storage operation. 7 a is blocked, and the cold air passage 7 b communicates with the suction port 11. If the damper 36 is rotated 90 degrees to the right from this state during the heat dissipation operation, the cold air ventilation path 7a communicates with the suction port 11 and the cold air ventilation path 7b is blocked.
[0049]
The example of the damper 37 shown in FIG. 14 has a flat plate shape, and its end portion is attached to the end portion of the partition plate 17 that partitions the cold air passages 7a and 7b so as to be rotatable in the direction of the cold air passages 7a and 7b. .
[0050]
In the embodiment, the showcase is an open showcase in which the front surface is formed in the opening 2, but the present invention is not limited to this, and can be applied to a type in which an opening is formed in the upper surface.
[0051]
【The invention's effect】
As described above, the showcase of the present invention firstly has a main body constituted by a heat insulating wall body partitioned by a duct plate, and a merchandise storage box for storing a cool air ventilation path in which a cooler and a blower are disposed, and merchandise. In the showcase in which the cold air ventilation path is partitioned by a partition plate, and the first cooler for heat storage and heat dissipation and the second cooler for normal cooling are arranged in separate cold air ventilation paths, respectively. The operation timing of each of the first cooler and the second cooler is set according to the temperature level in the main body or when the set time arrives, and the second cooling is performed during the heat radiation operation by the first cooler. The cooling operation of the cooler is stopped, and a smaller amount of refrigerant is supplied to the first cooler than the amount supplied to the second cooler during the normal cooling operation.
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
In addition, since a small amount of refrigerant is supplied to the first cooler during this heat radiation operation, the heat radiation operation and the cooling action by heat exchange are performed simultaneously, so that the amount of heat storage can be reduced by that amount, and the amount of expensive heat storage member As a whole, the cost can be reduced. Since the amount of refrigerant supplied to the first cooler during the heat radiation operation is small as described above, the operating cost can be reduced even when the cooling circuit is operated as compared with the case where it is normally operated.
[Brief description of the drawings]
FIG. 1 is a longitudinal side view of a showcase according to a first embodiment of the present invention.
FIG. 2 is a front view of a cooler of the cooling device disposed in the showcase according to the first embodiment of the present invention.
FIG. 3 is a longitudinal front view of a heat storage member that is a main part of a cooler of a cooling device disposed in a showcase according to a first embodiment of the present invention.
FIG. 4 is a cooling circuit diagram of a cooling device provided in the showcase according to the first embodiment of the present invention.
FIG. 5 is a time chart of operation control of the cooling device disposed in the showcase according to the first embodiment of the present invention.
FIG. 6 is a vertical side view of a showcase according to a second embodiment of the present invention.
FIG. 7 is a perspective view of a main part of a showcase according to a second embodiment of the present invention.
FIG. 8 is a cooling circuit diagram of a cooling device disposed in a showcase according to a second embodiment of the present invention.
FIG. 9 is a time chart of operation control of the cooling device provided in the showcase according to the second embodiment of the present invention.
FIG. 10 is a cooling circuit diagram of a normal cooling operation of a cooling device for a showcase according to a second embodiment of the present invention.
FIG. 11 is a cooling circuit diagram of a heat storage operation of a showcase that is the second embodiment of the present invention.
FIG. 12 is a cooling circuit diagram of the heat dissipation operation of the showcase that is the second embodiment of the present invention.
FIG. 13 is a vertical side view of a showcase according to a third embodiment of the present invention.
FIG. 14 is a longitudinal side view of a main part of a showcase according to a third embodiment of the present invention.
FIG. 15 is a vertical side view of a conventional showcase .
FIG. 16 is a time chart of operation control of a cooling device disposed in a conventional showcase .
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Showcase body, 2 ... Opening, 3 ... Heat insulation wall, 4 ... Duct plate, 5 ... Merchandise storage, 6 ... Partition plate, 7, 7a, 7b ... Cold air ventilation path, 8 ... Ventilation path, 9 ... Cold air blowing Outlet, 10 ... Air outlet, 11 ... Suction port, 12, 12a, 12b ... Blower, 13, 13a ... Cooler, 14 ... Display shelf, 15 ... Bottom plate, 16 ... Cooler, 17 ... Partition plate, 18 ... Fan guide , 19 ... Partition plate, 20 ... Heat storage member, 21a, 21b ... End plate, 22 ... Cooling pipe, 23 ... Heat storage agent, 25 ... Compressor, 26 ... Condenser, 27 ... Liquid reservoir, 28 ... Solenoid valve, 29 ... Refrigerant piping, 31 ... solenoid valve, 32 ... throttling device, 33 ... solenoid valve, 34 ... throttling device, 35 ... throttling device, 36 ... damper, 37 ... damper

Claims (1)

断熱壁体で構成する本体内をダクト板で区画し、冷却器及び送風機を配設する冷気通風路と商品を収納する商品収納庫とを形成し前記冷気通風路内を仕切板で区画し、蓄熱放熱を行う第1の冷却器と通常冷却を行う第2の冷却器とをそれぞれ別個の冷気通風路に配設するショーケースにおいて、本体内の温度の高低状態または設定された時間到来により、第1の冷却器と第2の冷却器のそれぞれの運転時期を設定し、第1の冷却器による放熱運転中は第2の冷却器の冷却運転を停止するとともに、通常の冷却運転中に第2の冷却器に供給する量よりも少量の冷媒を第1の冷却器に供給することを特徴とするショーケース。 The inside of the main body constituted by the heat insulating wall is partitioned by a duct plate, a cold air passage for arranging a cooler and a blower and a product storage for storing products are formed, and the inside of the cold air passage is partitioned by a partition plate, In the showcase in which the first cooler that performs heat storage and heat dissipation and the second cooler that performs normal cooling are arranged in separate cool air passages, depending on whether the temperature in the main body is high or low, or when a set time arrives, The operation time of each of the first cooler and the second cooler is set, and during the heat radiation operation by the first cooler, the cooling operation of the second cooler is stopped and during the normal cooling operation, A showcase in which a smaller amount of refrigerant than that supplied to the second cooler is supplied to the first cooler.
JP03006499A 1999-02-08 1999-02-08 Showcase Expired - Lifetime JP4180720B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP03006499A JP4180720B2 (en) 1999-02-08 1999-02-08 Showcase

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Application Number Priority Date Filing Date Title
JP03006499A JP4180720B2 (en) 1999-02-08 1999-02-08 Showcase

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JP4180720B2 true JP4180720B2 (en) 2008-11-12

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JP2003139456A (en) * 2001-11-05 2003-05-14 Nippon Kentetsu Co Ltd Chamber temperature control method for freezing and refrigerating showcase
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JP5627647B2 (en) * 2012-06-28 2014-11-19 三菱電機株式会社 Open showcase
JP6037214B2 (en) * 2012-09-24 2016-12-07 パナソニックIpマネジメント株式会社 Low temperature showcase
GB2514622A (en) * 2013-05-31 2014-12-03 New Wave Innovation Ltd Improvements to a refrigerator that uses a phase change material as a thermal store
JP2016020752A (en) * 2014-07-14 2016-02-04 三菱電機株式会社 Show case
JP2017172850A (en) * 2016-03-23 2017-09-28 パナソニックIpマネジメント株式会社 refrigerator
JP2017211099A (en) * 2016-05-23 2017-11-30 株式会社鷺宮製作所 Refrigerator
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