JP4148917B2 - mixer - Google Patents
mixer Download PDFInfo
- Publication number
- JP4148917B2 JP4148917B2 JP2004133338A JP2004133338A JP4148917B2 JP 4148917 B2 JP4148917 B2 JP 4148917B2 JP 2004133338 A JP2004133338 A JP 2004133338A JP 2004133338 A JP2004133338 A JP 2004133338A JP 4148917 B2 JP4148917 B2 JP 4148917B2
- Authority
- JP
- Japan
- Prior art keywords
- mixing tank
- mixer
- rotating plate
- stirring blade
- baffle plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000003756 stirring Methods 0.000 claims description 33
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 239000004576 sand Substances 0.000 claims description 6
- 239000004568 cement Substances 0.000 claims description 5
- 239000011259 mixed solution Substances 0.000 description 10
- 239000007788 liquid Substances 0.000 description 8
- 239000011083 cement mortar Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000011440 grout Substances 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008021 deposition Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Images
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Description
本発明は主として注入グラウト、セメントモルタル、ケミカルグラウト用薬液などを攪拌、混合するためのミキサーに関するものである。 The present invention mainly relates to a mixer for stirring and mixing injection grout, cement mortar, chemical grout chemicals, and the like.
従来から、セメントモルタル等を混合するためのミキサーとしては種々のものが提案され、実用に供されている。例えば、特許文献1のモルタルミキサーがその一つである。
本発明は上記の注入グラウト、セメントモルタル、ケミカルフラウト用薬液などのミキサーにおいて、粘性および密度の異なる材料を、効率よく作業性も良好に混合,攪拌することができ、然も価格も低廉なミキサーを提供することを課題とする。 The present invention is a mixer that can mix and stir materials having different viscosities and densities efficiently and with good workability in a mixer such as the above-mentioned injection grout, cement mortar, and chemical fruct chemical solution, and is inexpensive. It is an issue to provide.
上記課題を解決することを目的としてなされた本発明ミキサーの構成は、中央部に穴を有し下面に回転軸に取付けるための攪拌翼を設けた回転板を混合槽の底部に配設すると共に、前記攪拌翼の外周側であって混合槽の底部に等間隔で固定邪魔板を設ける一方、前記回転板の上面側に、断面丸形又は断面三角形などの多角形のかき棒を混合槽の固定邪魔板に支持させて設け、該槽の上部から投入されるセメント・砂等が前記回転板の上に堆積するのを阻止するようにしたことを特徴とするものである。 The configuration of the mixer of the present invention made for the purpose of solving the above problems is that a rotating plate having a hole at the center and a stirring blade for attaching to the rotating shaft on the lower surface is disposed at the bottom of the mixing tank. In addition, a fixed baffle plate is provided on the outer peripheral side of the stirring blade and at the bottom of the mixing tank at equal intervals, while a polygonal poker such as a round cross section or a triangular cross section is provided on the upper surface side of the rotating plate . provided is supported on the fixed baffle plate, it is characterized in that the cement-sand to be introduced from the top of the vessel was made to prevent the deposition on the rotating plate.
本発明ミキサーでは、上記構成において、邪魔板を穴あき形態とした構成、或は、混合槽の円周壁面に等間隔で第二固定邪魔板を設けた構成を採用することができる。 In the mixer of the present invention, in the above configuration, a configuration in which the baffle plate is perforated, or a configuration in which the second fixed baffle plate is provided at equal intervals on the circumferential wall surface of the mixing tank can be adopted.
本発明ミキサーは上記構成であるから、投入されたセメントモルタルなどの混合液が回転板の中心側に設けた穴から吸い込まれ、攪拌翼によって回転板の外に激しく放出され、それが固定邪魔板に衝突することにより、混合液が混合槽の円周方向に激しく上下循環流させられるので、良好な攪拌混合を行うことができる。また、本発明ミキサーでは、乳剤,セメント,砂等粘性及び密度の異なるものを効率よく良好に混合攪拌する目的で、混合槽の外周側から回転板の上面に向けて丸棒又は三角形のかき棒を設けたので、混合槽の上部からの投入されるセメント・砂等が回転板上面に堆積することを阻止して均一な混合液を作ることが出来る。 Since the mixer of the present invention has the above configuration, the mixed liquid such as cement mortar is sucked from the hole provided on the center side of the rotating plate, and is vigorously discharged to the outside of the rotating plate by the stirring blade, which is a fixed baffle plate Since the mixed liquid is vigorously circulated up and down in the circumferential direction of the mixing tank, the mixture can be stirred and mixed well. In the mixer of the present invention, for the purpose of efficiently mixing and stirring emulsions, cement, sand and the like having different viscosities and densities, a round bar or a triangular scraper from the outer peripheral side of the mixing tank toward the upper surface of the rotating plate. Therefore, it is possible to prevent the cement, sand, and the like charged from the upper part of the mixing tank from accumulating on the upper surface of the rotating plate and to make a uniform mixed solution.
次に本発明の実施の一例を図に拠り説明する。図1は本発明ミキサーの一例の縦断正面図、図2は図1のミキサーの平面図である。 Next, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a longitudinal front view of an example of the mixer of the present invention, and FIG. 2 is a plan view of the mixer of FIG.
1は底部に開閉自在の排出弁2を設けて開口した混合槽、3は攪拌翼4を放射状に定着した回転軸で、槽1の上部に配設したギアドモータなどの駆動源5に連結され、前記攪拌翼4がこの槽1の底板6に対面するように配設されている。5aは減速機である。
1 is a mixing tank opened by providing a discharge valve 2 that can be opened and closed at the bottom, 3 is a rotary shaft in which stirring
7は中央部に前記攪拌翼4の長さの大略1/2程度の内径を有する穴8を設けた回転板で、前記攪拌翼4の上面に取付けて攪拌翼4と一体に回転するようにした回転板である。
A
9は前記回転板7の外側において底板6の上に放射状に立設した第一邪魔板で、ここでは孔9aを形成したものを使用しているが、孔9aのない邪魔板でもよい。10はこの混合槽1の周壁内面にこの槽1の中心に向けて設けた第二の邪魔板、11は邪魔板9又は10に取付けて前記回転板7の上面に沿わせて設けた断面が丸形又は三角形などの断面多角形のかき棒で、回転板7の上に混合液が堆積するのを防止するための部材である。このかき棒11はI形やL形の板材で形成することもできる。12は混合槽1の底部に設けた排出管、13は液面計、14は槽1の周壁に設けた内部点検などに用いるマンホールである。
上記において固定邪魔板9と攪拌翼4は同数で設けているが、攪拌翼4の6枚に対し固定邪魔板9を多く又は少なく設けてよく、本発明におけるそれら4と9の数は任意である。一方、邪魔板9,10はそれぞれ6枚設けてあるが、これについても同様である。また、前記攪拌翼4、邪魔板9及び邪魔板10は、すべてそれぞれ対称に設けられる。
In the above description, the
上記のように構成される本発明ミキサーは、混合槽1内に攪拌すべき混合溶液を投入し、駆動源5を駆動して回転軸3を回転させ、回転板7と一体の攪拌翼4の回転により混合液を混合するのであるが、攪拌翼4が回転すると、混合溶液はそれにより遠心力を付されて攪拌翼4の外周から切線方向に噴射され、回転板7の外側にある邪魔板9に衝突し外方へはじき出されると共にその運動方向を変換されて、大部分は混合槽1の内周にそって上昇する一方、回転板7中央の穴8から混合液が吸込まれるので、混合液は上下に激しく循環対流して攪拌混合される。
In the mixer of the present invention configured as described above, the mixed solution to be stirred is put into the
この攪拌混合時、混合槽1の円周方向の内周に沿って混合液の若干の循環流による遠心力により混合槽1の中心部に空間の発生する傾向を生ずるが、邪魔板9,10がその発生を阻止するので、上記と併せ、混合液を極めて良好に攪拌混合できるのである。なお、作業が終了したら、排出管12から混合溶液を取出せばよい。
At the time of this stirring and mixing, there is a tendency that a space is generated in the central portion of the
一般にミキサーの攪拌混合状態を判定する場合、攪拌混合状態を示すレイノイズ数をRe、混合溶液の密度(Kg/m3)をp、攪拌翼の回転数(r・p・s)をn、攪拌翼の外径(m)をd、混合溶液の粘性係数(Kg/m・s)をμとすれば、
Re=p・n・d2・μ-1
の式で表わされ、Reは103〜104程度が良いとされている。
Generally, when determining the stirring and mixing state of a mixer, Re is the Ray noise number indicating the stirring and mixing state, p is the density of the mixed solution (Kg / m 3 ), n is the rotation speed (r · p · s) of the stirring blade, If the outer diameter (m) of the blade is d and the viscosity coefficient (Kg / m · s) of the mixed solution is μ,
Re = p ・ n ・ d 2・ μ -1
Re is preferably about 10 3 to 10 4 .
従って、前記の式における混合溶液の密度p及び粘性係数μが変化しても、良好な攪拌混合効果を得るには、攪拌翼4の回転数nを変化させてReを最適の数値に保てば良く、そのためには駆動源5の回転を変化させればよい。
Therefore, even if the density p and the viscosity coefficient μ of the mixed solution in the above formula change, in order to obtain a good stirring and mixing effect, the rotational speed n of the stirring
本発明は以上の通りであって、中央部に穴を有する回転板と一体の攪拌翼を回転軸に固定してミキサー底部に装着する一方、混合槽の槽底には前記攪拌翼の外周の外側に適宜、等間隔の固定邪魔板を設けているので、混合液を回転板の穴から吸い込み、混合槽の円周方向に激しく上下循環流させ、良好な攪拌混合を行わせることができる。 The present invention is as described above, and a stirring blade integrated with a rotating plate having a hole in the center is fixed to a rotating shaft and attached to the bottom of the mixer, while the bottom of the mixing vessel is attached to the outer periphery of the stirring blade. Since a fixed baffle plate with equal intervals is provided on the outer side as appropriate, the mixed liquid can be sucked from the hole of the rotating plate and circulated vigorously in the circumferential direction of the mixing tank to achieve good stirring and mixing.
また、乳剤,セメント,砂等粘性及び密度の異なるものを、効率よく良好に混合攪拌する目的で、混合槽の外周側から中心に向けて攪拌翼を備えた回転板上面に丸棒又は三角形のかき棒を設けたので、混合槽上部からの投入するセメント・砂等が攪拌翼を備えた回転板の上面に堆積することを阻止して均一な混合液が出来る。 In addition, in order to mix and stir emulsions, cement, sand, etc. with different viscosities and densities efficiently and satisfactorily, a round bar or a triangular shape is formed on the upper surface of the rotating plate equipped with stirring blades from the outer peripheral side to the center. Since the scraper is provided, it is possible to prevent the cement, sand, and the like introduced from the upper part of the mixing tank from accumulating on the upper surface of the rotating plate provided with the stirring blade, thereby forming a uniform mixed liquid.
1 混合槽
2 排出弁
3 回転軸
4 攪拌翼
5 駆動源
6 底板
7 回転板
8 穴
9 第一邪魔板
10 第二邪魔板
11 かき棒
12 排出管
13 液面計
14 マンホール
1 Mixing tank 2
10 Second baffle
11 Poker
12 discharge pipe
13 Level gauge
14 Manhole
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004133338A JP4148917B2 (en) | 2004-04-28 | 2004-04-28 | mixer |
Applications Claiming Priority (1)
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JP2004133338A JP4148917B2 (en) | 2004-04-28 | 2004-04-28 | mixer |
Publications (2)
Publication Number | Publication Date |
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JP2005313068A JP2005313068A (en) | 2005-11-10 |
JP4148917B2 true JP4148917B2 (en) | 2008-09-10 |
Family
ID=35441063
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JP2004133338A Expired - Lifetime JP4148917B2 (en) | 2004-04-28 | 2004-04-28 | mixer |
Country Status (1)
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JP (1) | JP4148917B2 (en) |
Cited By (3)
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CN105382179A (en) * | 2015-12-03 | 2016-03-09 | 重庆柳开机械铸造有限公司 | Sand mixer with premixing function and cooling function |
CN106040081A (en) * | 2016-07-22 | 2016-10-26 | 成都羿博智能设备有限公司 | Water supply type stirrer |
CN106110986A (en) * | 2016-07-22 | 2016-11-16 | 成都羿博智能设备有限公司 | Double-deck free paddle stirrer |
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Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5812048B2 (en) * | 1979-10-03 | 1983-03-05 | 日本碍子株式会社 | Stirring blades in stirrer |
JPH01146910U (en) * | 1988-03-31 | 1989-10-11 | ||
JPH07108799B2 (en) * | 1989-08-07 | 1995-11-22 | 東海コンクリート工業株式会社 | Kneading method for materials for fiber reinforced cement products |
JPH0741614B2 (en) * | 1990-11-21 | 1995-05-10 | 鹿島建設株式会社 | Kneading device and kneading method |
JPH04251710A (en) * | 1991-01-29 | 1992-09-08 | Sagami Serbo Kk | Mixer |
JPH0725930U (en) * | 1993-10-18 | 1995-05-16 | 株式会社今西 | mixer |
JP2814350B2 (en) * | 1994-07-13 | 1998-10-22 | 土筆工業株式会社 | Mixing device for cement-based injection material |
JPH09271650A (en) * | 1996-04-09 | 1997-10-21 | Satake Kagaku Kikai Kogyo Kk | Stirring device |
-
2004
- 2004-04-28 JP JP2004133338A patent/JP4148917B2/en not_active Expired - Lifetime
Cited By (4)
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CN105382179A (en) * | 2015-12-03 | 2016-03-09 | 重庆柳开机械铸造有限公司 | Sand mixer with premixing function and cooling function |
CN106040081A (en) * | 2016-07-22 | 2016-10-26 | 成都羿博智能设备有限公司 | Water supply type stirrer |
CN106110986A (en) * | 2016-07-22 | 2016-11-16 | 成都羿博智能设备有限公司 | Double-deck free paddle stirrer |
CN106110986B (en) * | 2016-07-22 | 2018-10-09 | 安徽明光市瑞升机械有限公司 | The double-deck free paddle stirrer |
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