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JP4146261B2 - Packaging equipment - Google Patents

Packaging equipment Download PDF

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Publication number
JP4146261B2
JP4146261B2 JP2003093427A JP2003093427A JP4146261B2 JP 4146261 B2 JP4146261 B2 JP 4146261B2 JP 2003093427 A JP2003093427 A JP 2003093427A JP 2003093427 A JP2003093427 A JP 2003093427A JP 4146261 B2 JP4146261 B2 JP 4146261B2
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JP
Japan
Prior art keywords
conveyor
article
case
packaging
guide
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JP2003093427A
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Japanese (ja)
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JP2004299709A (en
Inventor
ラメイカー デニス
グリュンヴァルド マイク
ミーヴズ マイク
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Nigrelli Systems Inc
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Nigrelli Systems Inc
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Priority to JP2003093427A priority Critical patent/JP4146261B2/en
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Description

【0001】
【発明の属する技術分野】
この発明は、ビールやジュースの飲料水が充填された缶やビン等のバラ物商品の複数をラップラウンドケースやセットアップケース等のケースによって包装する包装装置に関するものである。
【0002】
【従来の技術】
ビールや清涼飲料水等が充填された缶やビン等のバラ物商品の複数を縦横に整列させた集積状態で包装するラップラウンドケース用のブランクシート(以下、シートという)として、図10に示したものが知られている。このシートS0 は、側面パネルP1 、底面パネルP2 、側面パネルP3 および天面パネルP4 を折れ目線を介して一方向に連設し、底面パネルP2 および天面パネルP4 の両端縁に折れ目線を介して外フラップF1 を連設し、一対の側面パネルP1 、P3 の両端縁に折れ目線を介して内フラップF2 を連設している。また、一側の側面パネルP1 の側縁に折れ目線を介してジョイントフラップJを連設している。
【0003】
上記のようなシートS0 を用いて包装対象品を自動的に包装するようにしたラップラウンドケーサ(以下、包装装置という)を本件出願人は既に提案している(特開2002−308220号公報)。
【0004】
上記公報に記載された包装装置においては、図11に示すように、ホッパ70から一枚ずつ連続して取出されたシートS0 を底面パネルP2 の両側から一対の側面パネルP1 、P3 が起立するようJ形に折曲げ、そのJ形のケースK1 を一対の側面パネルP1 、P3 が前後に位置するようにして矢印方向に搬送し、その搬送途中において底面パネルP2 上にバラ物商品aの整列体から成る包装対象品Aを押し込むと共に、その押し込み方向前側の一対の内フラップF2 をそれぞれ内方向に90°折曲げるようにしている。
【0005】
また、底面パネルP2 上に包装対象品Aが載置されると、他方の残りの一対の内フラップF2 をそれぞれ内方向に90°折曲げ、かつ、ジョイントフラップJを内方向に折曲げると共に天面パネルP4 を包装対象品Aの上面に重なる位置まで折曲げて、ジョイントフラップJに予め塗布された接着剤を介してジョイントフラップJに天面パネルP4 を接着している。
【0006】
さらに、その接着後、各一対の外フラップF1 を各一対の内フラップF2 に重なる位置まで折曲げ、各内フラップF2 に予め塗布された接着剤を介して各内フラップF2 に各外フラップF1 を接着してケースK0 に組立てるようにしている。
【0007】
ここで、包装対象品Aは、ケース搬送コンベヤの一側方に設けられた物品搬送コンベヤのガイドバー間に供給され、その物品搬送コンベヤによってケースK1 と同方向に同一速度で搬送される。また、包装対象品Aは次のようにして物品搬送コンベヤへ供給される。すなわち、物品搬送コンベヤの一側方にバラ物商品を複列状態で搬送する供給コンベヤを設け、その供給コンベヤと物品搬送コンベヤに跨がるようにして整列ガイドを設け、前記供給コンベヤによって搬送される複列のバラ物商品を整列ガイドで案内して物品搬送コンベヤのガイドバー間に送り込み、そのガイドバー間において集積整列させた包装対象品として物品搬送コンベヤへ供給している。
【0008】
【発明が解決しようとする課題】
ところで、従来の包装装置においては、缶やビン等から成るバラ物商品aを例えば12個あるいは24個集積整列させたバラ物商品から成る包装対象品を包装するバラ物商品包装の専用機であるため、複数のバラ物商品を小分けした状態で一旦包装した小分け包装体の複数を整列した小分け包装対象品を包装しようとすると、整列ガイドが障害物となって物品搬送コンベヤでその小分け包装体を搬送することができず、小分け包装対象品を包装することができない。
【0009】
この発明の課題は、複数のバラ物商品を集積整列させた整列体から成る包装対象品と、複数のバラ物商品が小分けされた状態で一旦包装された小分け包装体の整列体から成る小分け包装対象品とを切り換えて包装できるようにした包装装置を提供することである。
【0010】
【課題を解決するための手段】
上記の課題を解決するために、この発明においては、底面パネルの両側から起立する一対の側面パネルを前後とした包装用ケースを一方向に搬送するケース搬送コンベヤと、搬送部にガイド部材が等間隔に取付けられ、そのガイド部材間に供給されたバラ物商品の整列体から成る包装対象品を前記ケース搬送コンベヤの一側方においてケースと同方向に同一速度で搬送する物品搬送コンベヤと、その物品搬送コンベヤによって搬送される包装対象品をケース搬送コンベヤによって搬送されるケースの底面パネル上に押し込む押込み装置と、前記物品搬送コンベヤの供給端部側の一側に排出端部が臨み、その排出端部に向けて多数のバラ物商品を複列状態で搬送する供給コンベヤと、その供給コンベヤによって搬送されるバラ物商品を物品搬送コンベヤのガイド部材間に誘導して、そのガイド部材間に集積整列させる整列ガイドとから成る包装装置において、前記物品搬送コンベヤの上流側に、前後で接触した状態の小分け包装体を複数毎に区分けする区分けコンベヤを有し、その区分けコンベヤで区分けされた小分け包装体の整列体から成る小分け包装対象品を物品搬送コンベヤのガイド部材間に供給する小分け包装対象品供給装置を接続し、前記整列ガイドを供給コンベヤ上に固定配置される固定整列ガイドと、物品搬送コンベヤ上に配置される昇降動可能な可動整列ガイドとに分割し、その可動整列ガイドを小分け包装体が通過可能な位置まで上昇させる昇降装置を設けた構成を採用したのである。
【0011】
上記のように構成すれば、可動整列ガイドを下降させて固定整列ガイドに接続することにより、供給コンベヤから物品搬送コンベヤのガイド部材間に複数のバラ物商品を供給して集積整列させた包装対象品を下流側の押込み装置の位置に搬送することができる。また、可動整列ガイドを上昇させると、小分け包装対象品供給装置から物品搬送コンベヤのガイド部材間に複数の小分け包装体の整列体から成る小分け包装対象品を供給して押込み装置の位置に搬送することができ、バラ物商品の整列体から成る包装対象品と複数の小分け包装体の整列体から成る小分け包装対象品の包装を切り換えて行なうことができる。
【0012】
【発明の実施の形態】
以下、この発明の実施の形態を図1乃至図9に基づいて説明する。図1は、この発明に係る包装装置の概略を示す平面図である。包装装置は、ケース搬送コンベヤ1と、そのケース搬送コンベヤ1の一側方に設けられた物品搬送コンベヤ10と、その物品搬送コンベヤ10によって搬送される包装対象品をケース搬送コンベヤ1上に押し込む押込み装置20と、前記物品搬送コンベヤ10の供給端部の一側部にこれに並列状に排出端部が臨む供給コンベヤ30と、その供給コンベヤ30と物品搬送コンベヤ10に跨がるようにして配置された整列ガイド40および物品搬送コンベヤ10の上流側に設けられた小分け包装対象品供給装置60を有している。
【0013】
図2に示すように、ケース搬送コンベヤ1は、包装対象品の包装用のケースK1 を一方向に搬送する。このケース搬送コンベヤ1は、複列の第1コンベヤ2aと、複列の第2コンベヤ2bとから成る。第1コンベヤ2aおよび第2コンベヤ2bはチェーン3に保持爪4を等間隔に取付けており、前記第1コンベヤ2aの保持爪4と第2コンベヤ2bの保持爪4とでケースK1 を前後から挟持してケースK1 を図2の矢印方向に搬送するようになっている。
【0014】
ここで、ケースK1 は、図11に示されるケースK1 と同一であって、包装対象品Aを支持する底面パネルP2 の両側から一対の側面パネルP1 、P3 が起立し、一方の側面パネルP1 に連設されたジョイントフラップJおよび他方の側面パネルP3 に連設された天面パネルP4 のそれぞれも起立状態とされたJ形の折曲げ状態とされている。このケースK1 は、天面パネルP4 が連設された側面パネルP3 を前側として搬送される。
【0015】
図2および図3に示すように、物品搬送コンベヤ10は、搬送部であるエンドレスの搬送帯11にその搬送帯11に直交してこれをほぼ横切る長さのバー状のガイド部材12を等間隔に取付けたコンベヤから成る。この物品搬送コンベヤ10は、ガイド部材12間に供給された包装対象品Aをケース搬送コンベヤ1によって搬送されるケースK1 と同方向に同一速度で搬送するようになっている。
【0016】
物品搬送コンベヤ10とケース搬送コンベヤ1との間には、ケース搬送コンベヤ1によって搬送されるケースK1 の底面パネルP2 に連設された包装対象品受け入れ側の外フラップF1 を下向きに折曲げるフラップ折曲げガイド13と、そのフラップ折曲げガイド13の下流側に物品搬送コンベヤ10とケースK1 の底面パネルP2 との間で包装対象品Aの受け渡しをケースK1 と同方向に同一速度で走行しながら行う受け渡しコンベヤ14が設けられている。
【0017】
図2に示すように、押込み装置20は、タイミングベルト等のベルト21にプッシャ22を等間隔に備え、そのベルト21のキャリア側ベルト21aを物品搬送コンベヤ10の搬送路上で斜め方向に横切る状態で移動させ、そのキャリア側ベルト21aに取付けられたプッシャ22で物品搬送コンベヤ10のガイド部材12間に位置する包装対象品Aをケース搬送コンベヤ1によって搬送されるケースK1 の底面パネルP2 上に押し込むような構成になっている。
【0018】
図3乃至図5に示すように、供給コンベヤ30は、幅広のベルトから成る搬送帯31を有し、その上側のキャリア側搬送帯31aの両側上部にはバラ物商品aの移動を案内する一対のサイドガイド32が設けられている。一対のサイドガイド32の間隔は、缶やビン等のバラ物商品aが複列(実施の形態では6列)状態で移動し得る大きさとされている。
【0019】
上記供給コンベヤ30は、一対のサイドガイド32間で6列の複列状態で並ぶバラ物商品aを下流側に搬送する。
【0020】
図3に示すように、整列ガイド40は、供給コンベヤ30の搬送路上に配置された直線路41aの先端に傾斜路41bを連続させた6列の案内路41を有する構成とされている。6列の案内路41における商品出口41cは物品搬送コンベヤ10の搬送路上に位置すると共に、その商品出口41cは物品搬送コンベヤ10の搬送路の幅方向に、供給コンベヤ30に対して遠方側から近接側へ順次位置がずれ、そのずれ量はバラ物商品aの直径にほぼ等しくなっている。
【0021】
また、各案内路41の商品出口41cの下流側には、その商品出口41cから排出されたバラ物商品aが物品搬送コンベヤ10によって搬送される際に、その移動を案内する案内板42が設けられている。
【0022】
上記整列ガイド40は供給コンベヤ30によって下流側に搬送されるバラ物商品aを物品搬送コンベヤ10のガイド部材12間に誘導して、そのガイド部材12間で集合整列させるようになっている。
【0023】
実施の形態では1列当り4個の6列の整列状態で集合整列させるようにしており、その整列体が包装対象品Aとされている。
【0024】
ここで図1に示すように、物品搬送コンベヤ10の搬送路のケース搬送コンベヤ1側には、包装対象品としての整列体Aの移動を案内するガイドバー15が設けられ、そのガイドバー15の下流側端は、押込み装置20が包装対象品Aの押し込みを開始する位置と対応する位置に臨んでいる。
【0025】
図3および図9に示すように、整列ガイド40は、供給コンベヤ30上に近接して固定配置される固定整列ガイド40aと、物品搬送コンベヤ10上に配置される可動整列ガイド40bとに分割されている。
【0026】
図8および図9に示すように、可動整列ガイド40bは昇降枠43によって支持され、その昇降枠43を昇降させる昇降装置50によって昇降動される。
【0027】
昇降装置50は、昇降枠43の上面両端部に取付けた一対のブラケット51のそれぞれにナット部材52を固定し、各ナット部材52にねじ係合されたねじ軸53のそれぞれを固定フレーム54によって回転自在に支持し、一方のねじ軸53を図示省略したハンドルの操作により回転し、その回転をベルト伝動装置55によって他方のねじ軸53に伝達し、各ねじ軸53の回転によって昇降枠43を昇降させるような構成になっている。
【0028】
図6および図7に示すように、小分け包装対象品供給装置60は、いくつかのバラ物商品aを小分け包装した小分け包装体bを2列の複列状態で物品搬送コンベヤ10に向けて搬送する下部供給コンベヤ61と、その下部供給コンベヤ61によって互いに前後で接触した状態で搬送される小分け包装体bを複数個毎(実施の形態では2列2行の合計4個)に区分けする区分けコンベヤ62と、区分けされた例えば4個の小分け包装体bから成る小分け包装対象品Bとしての整列体を物品搬送コンベヤ10のガイド部材12間に供給する上部供給コンベヤ63とから成る。
【0029】
下部供給コンベヤ61は複列のベルトコンベヤ61aから成る。下部供給コンベヤ61は、物品搬送コンベヤ10の搬送速度と等速度で小分け包装対象品Bを搬送するようになっている。
【0030】
区分けコンベヤ62は下部供給コンベヤ61の複列のベルトコンベヤ61a間に配置された複列のベルトコンベヤ62aから成り、各ベルトコンベヤ62aのベルト62bには回転可能な複数のローラ62cが等間隔に取付けられている。
【0031】
ローラ62cの間隔は、小分け包装対象品Bの前後面間の幅寸法より少し小さくなっている。
【0032】
上記区分けコンベヤ62のベルト搬送速度は下部供給コンベヤ61のベルト搬送速度より遅く、その速度差によって上方であるキャリア側のローラ62cで小分け包装体bを受け止めると共に、それに続くローラ62cで前記受け止められた小分け包装体bに続く小分け包装体bを持ち上げ、前側のローラ62cが下方であるリターン側に移動し始めたとき、下部供給コンベヤ61の送り速度で小分け包装対象品Bを移動させて後続の小分け包装体bとの間に間隔をあけるようにしている。
【0033】
上部供給コンベヤ63は並列されたタイミングベルトから成るベルト64間にバー状の押圧部材65を等間隔に取付け、前記ベルト64を図7の矢印方向に下部供給コンベヤ61の搬送速度とほぼ等速度で移動させ、区分けされた小分け包装対象品B内に押圧部材65を侵入させて、その押圧部材65で小分け包装対象品Bを物品搬送コンベヤ10のガイド部材12間に送り込むようにしている。
【0034】
実施の形態で示す包装装置は上記の構造から成り、バラ物商品aの整列体から成る包装対象品Aの包装に際しては、図8に示す可動整列ガイド40bをねじ軸53の回転により下降させ、その可動整列ガイド40bを固定整列ガイド40aに接続した状態で供給コンベヤ30によってバラ物商品aを搬送する。
【0035】
一方、小分け包装体bの整列体から成る小分け包装対象品Bの包装に際しては、図8に示す可動整列ガイド40bを小分け包装体bがその下方を通過し得る位置まで上昇させ、小分け包装対象品供給装置60によって物品搬送コンベヤ10に小分け包装対象品Bを供給する。
【0036】
いま、可動整列ガイド40bを下降させた状態で供給コンベヤ30によってバラ物商品aを複列状態で搬送すると、そのバラ物商品aは整列ガイド40により案内されて物品搬送コンベヤ10のガイド部材12間に供給され、そのガイド部材12間において集積整列される。その整列体から成る包装対象品Aは物品搬送コンベヤ10により下流側に搬送され、押込み装置20の位置まで送られると、図2に示すように、斜め方向に移動するプッシャ22によってケース搬送コンベヤ1により搬送されるケースK1 の底面パネルP2 に押し込まれる。包装対象品Aを支持するケースK1 は、下流側への搬送時に、図11に示すように、折り込まれてケースK0 とされる。
【0037】
一方、可動整列ガイド40bを上昇させた状態において、図7に示すように、下部供給コンベヤ61により小分け包装体bを複列状態で搬送すると、その小分け包装体bは区分けコンベヤ62によって搬送方向に4個ずつ区分けされて小分け包装対象品Bが形成され、その小分け包装対象品Bは上部供給コンベヤ63の押圧部材65により押圧されて物品搬送コンベヤ10のガイド部材12間に送り込まれ、その物品搬送コンベヤ10によって下流側に搬送される。
【0038】
このとき、可動整列ガイド40bは図8に示すように上昇位置に保持されているため、小分け包装対象品Bはその可動整列ガイド40bで搬送を阻害されることなく下流側に搬送され、押込み装置20の位置まで搬送されると、図2に示すプッシャ22によりケース搬送コンベヤ1により搬送されるケースK1 の底面パネルP2 上に押し込まれる。
【0039】
小分け包装対象品Bを支持するケースK1 は下流側への搬送時に前述と同様に折り込まれてケースK0 とされる。
【0040】
【発明の効果】
以上のように、この発明においては、可動整列ガイドを下降させて固定整列ガイドに接続することにより供給コンベヤから物品搬送コンベヤのガイド部材間にバラ物商品を供給して集積整列させることができると共に、可動整列ガイドを上昇させることにより、小分け包装対象品供給装置から物品搬送コンベヤのガイド部材間に小分け包装体を供給することができるため、1台の包装装置によって複数のバラ物商品の整列体から成る包装対象品と複数の小分け包装体の整列体から成る小分け包装対象品を切換えて包装することができる。
【図面の簡単な説明】
【図1】この発明に係る包装装置を概略的に示す平面図
【図2】包装対象品の押込み装置部を示す平面図
【図3】整列ガイド部を示す平面図
【図4】供給コンベヤと小分け包装対象品供給装置部を示す平面図
【図5】小分け包装体の搬送状態を示す平面図
【図6】図4の正面図
【図7】図6の小分け包装対象品供給装置部を拡大して示す正面図
【図8】図6の可動整列ガイドの昇降装置を示す正面図
【図9】図8のIX−IX線に沿った断面図
【図10】ラップラウンドケース用のブランクシートを示す平面図
【図11】ラップラウンドケーサによってケースが形成される状態を段階的に示す斜視図
【符号の説明】
1 ケース
1 、P3 側面パネル
1 ケース搬送コンベヤ
10 物品搬送コンベヤ
11 搬送帯
12 ガイド部材
20 押込み装置
30 供給コンベヤ
40 整列ガイド
40a 固定整列ガイド
40b 可動整列ガイド
50 昇降装置
60 小分け包装対象品供給装置
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a packaging device for packaging a plurality of rose goods such as cans and bottles filled with drinking water such as beer or juice by a case such as a wrap round case or a setup case.
[0002]
[Prior art]
FIG. 10 shows a blank sheet (hereinafter referred to as a sheet) for a wrap round case that wraps a plurality of rose goods such as cans and bottles filled with beer, soft drinks, and the like in a stacked state arranged vertically and horizontally. Is known. The sheet S 0 includes a side panel P 1 , a bottom panel P 2 , a side panel P 3, and a top panel P 4 that are connected in one direction through a fold line so that the bottom panel P 2 and the top panel P 4 An outer flap F 1 is connected to both end edges via a fold line, and an inner flap F 2 is connected to both end edges of the pair of side panels P 1 and P 3 via a fold line. Further, a joint flap J is continuously provided on the side edge of the side panel P 1 on one side via a fold line.
[0003]
The present applicant has already proposed a wrap round caser (hereinafter referred to as a packaging device) that automatically packages a product to be packaged using the sheet S 0 as described above (Japanese Patent Laid-Open No. 2002-308220). Publication).
[0004]
In the packaging apparatus described in the above publication, as shown in FIG. 11, the sheet S 0 continuously taken out one by one from the hopper 70 is removed from both sides of the bottom panel P 2 from a pair of side panels P 1 , P 3. folding, its J-shaped casing K 1 a pair of side panels P 1, P 3 thereof is positioned in the longitudinal conveying direction of the arrow, the upper bottom panel P 2 in the course of its conveyance but the J-shaped so as to stand In addition, the product A to be packaged composed of an array of loose goods a is pushed in, and the pair of inner flaps F 2 on the front side in the pushing direction are bent 90 ° inward.
[0005]
When the product A to be packaged is placed on the bottom panel P 2 , the other pair of inner flaps F 2 is folded inward by 90 °, and the joint flap J is folded inward. At the same time, the top panel P 4 is bent to a position where it overlaps the upper surface of the packaged product A, and the top panel P 4 is bonded to the joint flap J via an adhesive previously applied to the joint flap J.
[0006]
Further, after the bonding, each pair of outer flaps F 1 is folded to a position where it overlaps with each pair of inner flaps F 2 , and each inner flap F 2 is attached to each inner flap F 2 via an adhesive previously applied to each inner flap F 2 . The outer flap F 1 is bonded and assembled to the case K 0 .
[0007]
Here, packaging goods for A is supplied between the guide bars of the article transport conveyor provided on one side of the case conveyor, it is conveyed at the same speed in the same direction as the case K 1 by the article conveyor. Further, the packaging target product A is supplied to the article conveying conveyor as follows. That is, a supply conveyor is provided on one side of the article transport conveyor for transporting bulk goods in a double row, and an alignment guide is provided so as to straddle the supply conveyor and the article transport conveyor. The double-row individual goods are guided by an alignment guide and fed between the guide bars of the article conveying conveyor, and are supplied to the article conveying conveyor as packaged articles that are stacked and arranged between the guide bars.
[0008]
[Problems to be solved by the invention]
By the way, in the conventional packaging apparatus, it is a dedicated machine for packaging rose goods, which wraps a product to be packaged consisting of, for example, 12 or 24 pieces of rose goods a consisting of cans, bottles, and the like. For this reason, when trying to wrap a sub-package target product in which a plurality of sub-packages that have been once packaged in a state where a plurality of individual goods are sub-divided, the alignment guide becomes an obstacle, and the sub-package is then removed by the article transport conveyor. It cannot be transported, and it is not possible to wrap subdivided products.
[0009]
SUMMARY OF THE INVENTION An object of the present invention is to divide and package a product to be packaged comprising an aligned body in which a plurality of rose goods are stacked and arranged, and an array of wrapping packages once packaged in a state where the plurality of rose goods are subdivided. It is to provide a packaging device that can be packaged by switching the target product.
[0010]
[Means for Solving the Problems]
In order to solve the above-described problems, in the present invention, a case transporting conveyor for transporting a packaging case with a pair of side panels rising from both sides of the bottom panel in front and back in one direction, a guide member in the transport unit, etc. An article transport conveyor for transporting an article to be wrapped, which is an array of loose goods supplied between the guide members attached at intervals, at the same speed in the same direction as the case on one side of the case transport conveyor; A pushing device that pushes a product to be packaged conveyed by the article conveying conveyor onto the bottom panel of the case conveyed by the case conveying conveyor, and a discharge end facing one side of the supply end side of the article conveying conveyor, and the discharging A supply conveyor that transports a large number of loose goods in a double row toward the end, and a bulk goods conveyed by the supply conveyor And induced between Nbeya of the guide member, divided in the packaging apparatus comprising a alignment guide to accumulate aligned between the guide member, on the upstream side of the article conveyor, a plurality each of subdivided package in the state of contact with the front and rear A sub-packaging object supply device for supplying a sub-packaging target product composed of an array of sub-packaging bodies divided by the sub-conveyor between guide members of the article conveying conveyor, and the alignment guide Is divided into a fixed alignment guide fixedly arranged on the supply conveyor and a movable alignment guide which can be moved up and down arranged on the article conveying conveyor, and the movable alignment guide is raised to a position where the divided package can pass through. A configuration provided with a lifting device was adopted.
[0011]
If comprised as mentioned above, the movable alignment guide will be lowered and connected to the fixed alignment guide, so that a plurality of loose goods will be supplied and gathered and aligned between the supply conveyor and the guide members of the article conveyor. The product can be transported to the position of the pushing device on the downstream side. Further, when the movable alignment guide is raised, a small package target product consisting of an array of a plurality of small package bodies is supplied from the small package target product supply device to the guide member of the article transport conveyor and conveyed to the position of the pushing device. In addition, it is possible to switch between packaging of an object to be packaged consisting of an array of rose goods and a package of subdivided objects consisting of an array of a plurality of subpackages.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a plan view showing an outline of a packaging apparatus according to the present invention. The packaging apparatus includes a case conveying conveyor 1, an article conveying conveyor 10 provided on one side of the case conveying conveyor 1, and a push for pushing a product to be packaged conveyed by the article conveying conveyor 10 onto the case conveying conveyor 1. The apparatus 20, the supply conveyor 30 with the discharge end facing in parallel to the supply end of the supply conveyor 10 and the supply conveyor 30 and the supply conveyor 30 are arranged so as to straddle the supply conveyor 30 And the subdivided packaging object supply device 60 provided on the upstream side of the article conveying conveyor 10.
[0013]
As shown in FIG. 2, the case transport conveyor 1 transports a case K 1 for packaging a product to be packaged in one direction. The case conveying conveyor 1 includes a double-row first conveyor 2a and a double-row second conveyor 2b. The first conveyor 2a and the second conveyor 2b is attached at equal intervals holding claw 4 to the chain 3, the case K 1 from the front and back by the holding claws 4 of the first conveyor 2a and the holding claws 4 of the second conveyor 2b It formed so as to convey the casing K 1 in the direction of the arrow in FIG. 2 by sandwiching.
[0014]
Here, the case K 1 is the same as the case K 1 shown in FIG. 11, and a pair of side panels P 1 , P 3 stand up from both sides of the bottom panel P 2 that supports the packaging target product A. Each of the joint flap J connected to the side panel P 1 and the top panel P 4 connected to the other side panel P 3 is also in a J-shaped bent state. The case K 1 is transported with the side panel P 3 having the top panel P 4 connected thereto as the front side.
[0015]
As shown in FIG. 2 and FIG. 3, the article transporting conveyor 10 is configured to equidistantly arrange bar-shaped guide members 12 having a length perpendicular to the transporting band 11 and substantially transverse to the endless transporting band 11 serving as a transport unit. Consists of a conveyor attached to. The article conveying conveyor 10 is configured to convey the packaging target product A supplied between the guide members 12 in the same direction as the case K 1 conveyed by the case conveying conveyor 1 at the same speed.
[0016]
Between the article transport conveyor 10 and the case transport conveyor 1, the outer flap F 1 on the packaging object receiving side connected to the bottom panel P 2 of the case K 1 transported by the case transport conveyor 1 is folded downward. The folding folding guide 13 to be bent and the delivery of the packaging object A between the article conveying conveyor 10 and the bottom panel P 2 of the case K 1 on the downstream side of the flap folding guide 13 are the same in the same direction as the case K 1. A delivery conveyor 14 is provided that travels at a speed.
[0017]
As shown in FIG. 2, the pushing device 20 includes pushers 22 provided at equal intervals on a belt 21 such as a timing belt, and the carrier side belt 21 a of the belt 21 crosses in an oblique direction on the conveyance path of the article conveyance conveyor 10. The packaging object A positioned between the guide members 12 of the article conveying conveyor 10 is moved onto the bottom panel P 2 of the case K 1 conveyed by the case conveying conveyor 1 by the pusher 22 attached to the carrier side belt 21a. It is configured to push in.
[0018]
As shown in FIGS. 3 to 5, the supply conveyor 30 has a transport belt 31 composed of a wide belt, and a pair of guides for the movement of the bulk goods a on both upper sides of the carrier-side transport belt 31 a on the upper side. Side guide 32 is provided. The distance between the pair of side guides 32 is such that the bulk goods a such as cans and bottles can move in a double row (six rows in the embodiment) state.
[0019]
The supply conveyor 30 conveys the bulk goods a arranged in six rows between the pair of side guides 32 to the downstream side.
[0020]
As shown in FIG. 3, the alignment guide 40 is configured to have six rows of guide paths 41 in which an inclined path 41 b is continuous with a tip of a straight path 41 a arranged on the transport path of the supply conveyor 30. The product outlets 41 c in the six rows of guide paths 41 are located on the transport path of the article transport conveyor 10, and the product outlet 41 c is close to the supply conveyor 30 from the far side in the width direction of the transport path of the article transport conveyor 10. The position is sequentially shifted to the side, and the amount of the shift is substantially equal to the diameter of the bulk product a.
[0021]
Further, on the downstream side of the product outlet 41c of each guide path 41, a guide plate 42 is provided for guiding the movement of the bulk product a discharged from the product outlet 41c by the article transport conveyor 10. It has been.
[0022]
The alignment guide 40 guides the bulk goods a conveyed downstream by the supply conveyor 30 between the guide members 12 of the article conveyance conveyor 10 and collects and aligns them between the guide members 12.
[0023]
In the embodiment, four rows and six rows are aligned and aligned in a row, and the aligned body is a packaging object A.
[0024]
Here, as shown in FIG. 1, a guide bar 15 for guiding the movement of the alignment body A as a packaging target product is provided on the case transport conveyor 1 side of the transport path of the article transport conveyor 10. The downstream end faces a position corresponding to the position at which the pushing device 20 starts pushing the packaging target product A.
[0025]
As shown in FIGS. 3 and 9, the alignment guide 40 is divided into a fixed alignment guide 40 a that is fixedly disposed close to the supply conveyor 30 and a movable alignment guide 40 b that is disposed on the article transport conveyor 10. ing.
[0026]
As shown in FIGS. 8 and 9, the movable alignment guide 40 b is supported by an elevating frame 43 and is moved up and down by an elevating device 50 that elevates and lowers the elevating frame 43.
[0027]
The elevating device 50 fixes a nut member 52 to each of a pair of brackets 51 attached to both end portions of the upper surface of the elevating frame 43, and rotates each screw shaft 53 screwed to each nut member 52 by the fixed frame 54. The screw shaft 53 is rotated freely by operating a handle (not shown), the rotation is transmitted to the other screw shaft 53 by the belt transmission device 55, and the lifting frame 43 is moved up and down by the rotation of each screw shaft 53. It is the composition which makes it.
[0028]
As shown in FIGS. 6 and 7, the subdivided package target product supply device 60 conveys a subdivided package body b in which several bulk goods a are subdivided and packaged toward the article conveyor 10 in two rows. The lower supply conveyor 61 and the divided conveyor b that divides a plurality of divided packaging bodies b conveyed in contact with each other by the lower supply conveyor 61 (a total of four in two rows and two rows in the embodiment). 62, and an upper supply conveyor 63 for supplying an alignment body as a divided packaging target product B composed of, for example, four divided packaging bodies b, between the guide members 12 of the article conveying conveyor 10.
[0029]
The lower supply conveyor 61 is composed of a double-row belt conveyor 61a. The lower supply conveyor 61 is configured to convey the divided packaging target product B at the same speed as the conveying speed of the article conveying conveyor 10.
[0030]
The sorting conveyor 62 is composed of a double-row belt conveyor 62a disposed between the double-row belt conveyors 61a of the lower supply conveyor 61. A plurality of rotatable rollers 62c are attached to the belt 62b of each belt conveyor 62a at equal intervals. It has been.
[0031]
The interval between the rollers 62c is slightly smaller than the width dimension between the front and rear surfaces of the subdivided packaging target product B.
[0032]
The belt conveying speed of the sorting conveyor 62 is lower than the belt conveying speed of the lower supply conveyor 61. Due to the difference in speed, the divided packaging body b is received by the carrier-side roller 62c, and the subsequent roller 62c receives the divided packaging body b. When the divided packaging body b following the divided packaging body b is lifted and the front roller 62c starts to move to the return side, which is the lower side, the divided packaging target product B is moved at the feed speed of the lower supply conveyor 61, and the subsequent division is performed. A space is provided between the package body b and the package body b.
[0033]
In the upper supply conveyor 63, bar-shaped pressing members 65 are mounted at equal intervals between belts 64 made of parallel timing belts, and the belt 64 is moved at an approximately equal speed to the conveying speed of the lower supply conveyor 61 in the direction of the arrow in FIG. The pressing member 65 is intruded into the divided small packaging target product B, and the small packaging target product B is fed between the guide members 12 of the article transporting conveyor 10 by the pressing member 65.
[0034]
The packaging device shown in the embodiment has the above-described structure, and when packaging the packaging target product A composed of the aligned product of loose goods a, the movable alignment guide 40b shown in FIG. With the movable alignment guide 40b connected to the fixed alignment guide 40a, the bulk goods a are conveyed by the supply conveyor 30.
[0035]
On the other hand, when packaging the subdivided package target product B composed of the subdivided package body b, the movable alignment guide 40b shown in FIG. 8 is raised to a position where the subdivided package body b can pass therebelow. The subdivided packaging target product B is supplied to the article transport conveyor 10 by the supply device 60.
[0036]
Now, when the loose goods a are conveyed in a double row state by the supply conveyor 30 with the movable alignment guide 40b lowered, the loose goods a are guided by the alignment guide 40 and between the guide members 12 of the article conveyance conveyor 10. And are aligned and aligned between the guide members 12. As shown in FIG. 2, when the articles to be packaged A composed of the aligned bodies are conveyed downstream by the article conveying conveyor 10 and sent to the position of the pushing device 20, the case conveying conveyor 1 is moved by a pusher 22 that moves in an oblique direction. Is pushed into the bottom panel P 2 of the case K 1 transported by. The case K 1 that supports the packaging target product A is folded into a case K 0 as shown in FIG. 11 when transported downstream.
[0037]
On the other hand, in the state where the movable alignment guide 40b is raised, as shown in FIG. 7, when the divided packaging body b is conveyed in a double row state by the lower supply conveyor 61, the divided packaging body b is moved in the conveying direction by the sorting conveyor 62. By dividing into four pieces, a subdivided packaging target product B is formed, and the subdivided packaging target product B is pressed by the pressing member 65 of the upper supply conveyor 63 and sent between the guide members 12 of the article transporting conveyor 10 to transport the article. It is conveyed downstream by the conveyor 10.
[0038]
At this time, since the movable alignment guide 40b is held in the raised position as shown in FIG. 8, the subdivided packaging target product B is conveyed downstream without being disturbed by the movable alignment guide 40b, and is pushed in. is transported to the position of 20, it is pushed onto the bottom panel P 2 case K 1 which is transported by the case conveyor 1 by the pusher 22 shown in FIG.
[0039]
The case K 1 that supports the divided packaging target product B is folded into the case K 0 in the same manner as described above when transported downstream.
[0040]
【The invention's effect】
As described above, according to the present invention, by moving the movable alignment guide downward and connecting it to the fixed alignment guide, it is possible to supply the bulk goods from the supply conveyor to the guide members of the article transport conveyor and to align and align them. By moving up the movable alignment guide, the divided packaging body can be supplied from the divided packaging target product supply device to the guide members of the article conveying conveyor. The product to be packaged and the subdivided product to be packaged comprising an array of a plurality of subpackages can be switched and packaged.
[Brief description of the drawings]
FIG. 1 is a plan view schematically showing a packaging device according to the present invention. FIG. 2 is a plan view showing a push-in device portion of a product to be packaged. FIG. 3 is a plan view showing an alignment guide portion. FIG. 5 is a plan view showing the transport state of the subdivided package body. FIG. 6 is a front view of FIG. 4. FIG. 7 is an enlarged view of the subpackage object supply device section shown in FIG. FIG. 8 is a front view showing the lifting device of the movable alignment guide of FIG. 6. FIG. 9 is a cross-sectional view taken along the line IX-IX of FIG. FIG. 11 is a perspective view showing a state in which a case is formed by a wrap round caser step by step.
K 1 case P 1 , P 3 side panel 1 case transport conveyor 10 article transport conveyor 11 transport belt 12 guide member 20 pushing device 30 feed conveyor 40 alignment guide 40a fixed alignment guide 40b movable alignment guide 50 lifting device 60 apparatus

Claims (1)

底面パネルの両側から起立する一対の側面パネルを前後とした包装用ケースを一方向に搬送するケース搬送コンベヤと、搬送部にガイド部材が等間隔に取付けられ、そのガイド部材間に供給されたバラ物商品の整列体から成る包装対象品を前記ケース搬送コンベヤの一側方においてケースと同方向に同一速度で搬送する物品搬送コンベヤと、その物品搬送コンベヤによって搬送される包装対象品をケース搬送コンベヤによって搬送されるケースの底面パネル上に押し込む押込み装置と、前記物品搬送コンベヤの供給端部側の一側に排出端部が臨み、その排出端部に向けて多数のバラ物商品を複列状態で搬送する供給コンベヤと、その供給コンベヤによって搬送されるバラ物商品を物品搬送コンベヤのガイド部材間に誘導して、そのガイド部材間に集積整列させる整列ガイドとから成る包装装置において、前記物品搬送コンベヤの上流側に、前後で接触した状態の小分け包装体を複数毎に区分けする区分けコンベヤを有し、その区分けコンベヤで区分けされた小分け包装体の整列体から成る小分け包装対象品を物品搬送コンベヤのガイド部材間に供給する小分け包装対象品供給装置を接続し、前記整列ガイドを供給コンベヤ上に固定配置される固定整列ガイドと、物品搬送コンベヤ上に配置される昇降動可能な可動整列ガイドとに分割し、その可動整列ガイドを小分け包装体が通過可能な位置まで上昇させる昇降装置を設けたことを特徴とする包装装置。A case transport conveyor that transports a packaging case with a pair of side panels standing up and down from both sides of the bottom panel in one direction, and guide members that are attached to the transport section at equal intervals. An article conveying conveyor for conveying an article to be packaged consisting of an array of goods and goods at the same speed in the same direction as the case on one side of the case conveying conveyor, and a case conveying conveyor for the article to be packaged conveyed by the article conveying conveyor A push-in device that pushes onto the bottom panel of the case conveyed by the case, and a discharge end faced on one side of the supply end side of the article transport conveyor, and a number of loose goods are in a double row state toward the discharge end The guide conveyor member that guides the goods conveyed by the supply conveyor and the bulk goods conveyed by the supply conveyor between the guide members of the article conveyor. A packaging apparatus comprising a alignment guide to accumulate aligned, on the upstream side of the article conveyor has a sorting conveyor for dividing the dispensing package of the state of contact before and after a plurality each, were divided by the division conveyor A fixed alignment guide which is connected to a subdivided package object supply device for supplying a subpackage object to be divided between the guide members of the article conveying conveyor, and the alignment guide is fixedly arranged on the supply conveyor; A packaging apparatus, comprising: an elevator device that is divided into movable movable guides that can be moved up and down arranged on an article conveying conveyor, and that raises the movable aligned guides to a position through which a small package can pass.
JP2003093427A 2003-03-31 2003-03-31 Packaging equipment Expired - Fee Related JP4146261B2 (en)

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