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JP4097783B2 - Wire connection device - Google Patents

Wire connection device Download PDF

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Publication number
JP4097783B2
JP4097783B2 JP13575598A JP13575598A JP4097783B2 JP 4097783 B2 JP4097783 B2 JP 4097783B2 JP 13575598 A JP13575598 A JP 13575598A JP 13575598 A JP13575598 A JP 13575598A JP 4097783 B2 JP4097783 B2 JP 4097783B2
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JP
Japan
Prior art keywords
wires
connectors
pressure contact
vertical
press
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP13575598A
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Japanese (ja)
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JPH11329657A (en
Inventor
隆雄 山本
弘志 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
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Honda Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Priority to JP13575598A priority Critical patent/JP4097783B2/en
Priority to TW88106963A priority patent/TW428348B/en
Priority to IT1999TO000384 priority patent/IT1308480B1/en
Priority to CNB991063961A priority patent/CN1178333C/en
Priority to ES9901021A priority patent/ES2167153B1/en
Publication of JPH11329657A publication Critical patent/JPH11329657A/en
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Publication of JP4097783B2 publication Critical patent/JP4097783B2/en
Anticipated expiration legal-status Critical
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  • Multi-Conductor Connections (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は電線接続装置の改良に関する。
【0002】
【従来の技術】
交差した複数の電線を簡単に電気的に接続する技術としては、例えば、実開昭55−21553号公報「電線接続装置」が知られており、同公報の第2図〜第4図に示される金属爪要素20を、第1図の接続用孔9…(…は複数個を示す。以下同様。)に差込むものである。第1図によれば、4個一組の接続用孔9…に1個の金属爪要素20を差込む構造になっており、差込んだ金属爪要素20…は碁盤目配置となる。
碁盤目配置を図8、金属爪要素20を図6及び図7で再度説明する。
【0003】
図6は交差する電線を示す斜視図であり、例えば、電線101と電線102とを交差部103で導通させ、電線104と電線105とを交差部106で導通させるには、電線101,102,104,,105のそれぞれの絶縁被覆107,108,111,112を剥ぎ取り、中にある導体113と導体114、導体115と導体116を接触させる必要がある。
【0004】
図7(a),(b)は圧接形コネクタによる接続技術を説明する図であり、(a)は図6に示した交差部103の斜視図、(b)は電線の接続状態を示す平面図である。
(a)において、絶縁被覆107,108を剥ぎ取るとともに、導体113,114同士を接触させるには、圧接形のコネクタ117を用いる。
【0005】
コネクタ117は、4つのフォーク形状部121,122,123,124を備え、これらのフォーク形状部121,122,123,124にそれぞれテーパ部125(奥側は省略)と、エッジ部126(奥側は省略)と、刃部127とを備える。
【0006】
コネクタ117で電線101,102を接続するには、電線101,102にコネクタ117を押し付けることで、コネクタ117のテーパ部125で電線101,102をコネクタ117内に導き、エッジ部126で絶縁被覆107,108を剥ぎ取り、刃部127で導体113,114を挟み込む。
【0007】
(b)において、導体113とコネクタ117とが圧接部131,132で導通し、導体114と圧接形コネクタ117とが圧接部133,134で導通するため、導体113と導体114とはコネクタ117を介して導通する。
【0008】
図8は圧接形コネクタの従来の配置を示す平面図であり、電線135,101,104,137を等しいピッチpで並べ、これらの電線135,101,104,137に直交させて電線138,102,105を同じく等しいピッチpで並べ、コネクタ117…により、電線101と電線102とを交差部103で導通させ、電線104と電線105とを交差部106で導通させ、電線135と電線105とを交差部141で導通させ、電線137と電線138とを交差部142で導通させたことを示す。
【0009】
そして、想像線で示したコネクタ117B…を含め、交差部の全てを対象にコネクタ117を配置することが可能であり、本例では碁盤目状に並んだ交差部の内の交差部103,106,141,142に配置する。
従って、例えば、4個のコネクタ117を配置するために必要なスペースは、コネクタ117の幅wとコネクタ117,117間の距離cとによって決まり、横の長さがa、縦の長さがbである。このスペースは電線135,101,104,137,138,102,105及び4つのコネクタ117を収納する電線接続装置の大きさに相当する。
上記スペースは、図4で説明するスペースsp1と比較するためのものである。
【0010】
【発明が解決しようとする課題】
しかしながら、近年、自動二輪車等で使用者のニーズにより車載電気部品が増加する傾向にあり、電線を接続するための電線接続装置が大型になり、大きなスペースを占有するため、この電線接続装置の小型化が望まれている。
そこで、本発明の目的は、小型の電線接続装置を提供することにある。
【0011】
【課題を解決するための手段】
上記目的を達成するために本発明の請求項1は、平行に並べた複数の横向き電線に、平行に並べた複数の縦向き電線を交差させ、これらの横向き電線と縦向き電線の交差部の各々に圧接形コネクタに横向き電線及び縦向き電線のそれぞれに導通させるために同一方向に向けて一体に形成された横向き圧接部・縦向き圧接部の各2枚の刃部を圧接コネクタ毎に押付け、この2枚の刃部で横向き電線及び縦向き電線の絶縁被覆をカットするとともに2枚の刃部を横向き電線及び縦向き電線の導体に接触させる形式の電線接続装置において、平面視で少なくとも1本の横向き電線上に複数の圧接形コネクタを所定の間隔で配置し、他の横向き電線上の他の圧接形コネクタを、所定の間隔の中間位置に、且つ複数の圧接形コネクタの横幅に一部をオーバーラップさせて配置することで、複数個の圧接形コネクタを千鳥配置可能にするとともに、平面視で少なくとも1本の縦向き電線上に複数の圧接形コネクタを所定の間隔で配置し、他の縦向き電線上の他の圧接形コネクタを、所定の間隔の中間位置に、且つ複数の圧接形コネクタの縦幅に一部をオーバーラップさせて配置することで、複数個の圧接形コネクタを千鳥配置可能にした。
複数個の圧接形コネクタを千鳥配置したので、従来の碁盤目配置に比較して圧接形コネクタの占めるスペースが小さくなり、電線接続装置をコンパクトにすることができる。
【0012】
【発明の実施の形態】
本発明の実施の形態を添付図に基づいて以下に説明する。なお、図面は符号の向きに見るものとする。
図1は本発明に係る電線接続装置の平面図であり、電線接続装置1は、ベース部2と、このベース部2に縦に並べた複数の電線で構成する縦向き電線群3と、この電線群3に直角に重ねて並べた複数の電線で構成する横向き電線群4と、これら縦向き電線群3及び横向き電線群4の電線の各交差部を結線するための圧接形コネクタ5…と、これらベース部2、縦向き電線群3、横向き電線群4及び圧接形コネクタ5…を覆うカバー部6とからなる。
【0013】
ここで、7…はカバー部6に形成した結合部であり、カバー部6をベース部2に止めるためのものである。
縦向き電線群3は、縦向き電線3a,3b,3c,3d,3e,3f,3g,3h,3j,3kとからなる。
横向き電線群4は、横向き電線4a,4b,4c,4d,4e,4fとからなる。
【0014】
図2は図1の2−2線断面図であり、ベース部2は、縦向き電線群3を支えるための第1電線支持部11と、この第1電線支持部11の側方に設けたコネクタ挿入溝12,12(奥側は省略)と、横向き電線群4を支えるための図示せぬ第2電線支持部とを備える。
【0015】
第1電線支持部11は、縦向き電線3a,3b,3c,3d,3e,3f,3g,3h,3j,3kのそれぞれを挿入して位置決めするための半円断面溝11a…を備える。
また、第2電線支持部は、横向き電線4a,4b,4c,4d,4e,4fのそれぞれを挿入して位置決めするための複数の半円断面溝(図示せず)を備える。
【0016】
図3は本発明に係る圧接形コネクタ及び電線の斜視図であり、圧接形コネクタ5は、板材で一体的に形成したのもであり、例えば、縦向き電線3dに導通させるためにフォーク状に形成した第1・第2圧接部21,22と、例えば、横向き電線4aに導通させるためにフォーク状に形成した第3・第4圧接部23,24と、これら第1圧接部21、第2圧接部22、第3圧接部23及び第4圧接部24を繋ぐ基部25とからなる。なお、縦向き電線3dは、複数の素線(図示せず)を撚り合せた導体3mと、この導体3mを包む絶縁被覆3nとからなり、また、横向き電線4aは、複数の素線(図示せず)を撚り合せた導体4mと、この導体4mを包む絶縁被覆4nとからなる。
【0017】
第1・第2圧接部21,22と第3・第4圧接部23,24とは、直交して重なる縦向き電線3dと横向き電線4aとの結線を行うために、高さが異なるものである。
第1圧接部21、第2圧接部22はそれぞれに、縦向き電線3dを押し込むためのスロット部26,27を備える。
第3圧接部23及び第4圧接部24はそれぞれに、横向き電線4aを押し込むためのスロット部28,29を備える。
【0018】
第1圧接部21と第2圧接部22とは、平行であり、これらの第1・第2圧接部21,22のそれぞれの外面31,32間の距離、即ち、幅をwとする。
また、第3圧接部23第4圧接部24とは、同じく平行であり、これらの第3・第4圧接部23,24のそれぞれの外面33,34間の距離即ち、幅をw(図示せず)とする。
【0019】
スロット部26は、それぞれ開口側から順に、縦向き電線3dをガイドするための第1傾斜部35,35(片側は省略)と、絶縁被覆3nを剥がすためのエッジ部36,36(片側は省略)と、導体3mの素線を圧縮及び再配列させる第2傾斜部37,37(片側は省略)と、エッジ部36,36の被覆剥離の効果を高めるために第1傾斜部35,35及び第2傾斜部37,37の外側面に形成した面取り部38,38と、導体3mに押し付けて圧接保持するための刃部41,41(片側は省略)と、スロット部26に縦向き電線3dを押し込んだときに応力の集中を防ぐアール部42とからなる。
スロット部27,28,29は、スロット部26と同一形状であり、説明を省略する。
【0020】
図2に示したコネクタ挿入溝12は、各交差部に圧接形コネクタ5…を押付けるときに、溝底で図3に示した圧接形コネクタ5の第1・第2圧接部21,22のストッパの役目をし、スロット部26,27,28,29の各刃部41,41のほぼ中央に導体3m,4mを位置させるためのものである。
【0021】
図4は図1の圧接形コネクタ部を拡大した平面図であり、圧接形コネクタ5の幅w及び隣の圧接形コネクタ5との距離cを従来と同一に保ったうえで、縦向き電線3dと横向き電線4aとの交差部51、縦向き電線3fと横向き電線4aとの交差部52、縦向き電線3eと横向き電線4cとの交差部53、縦向き電線3gと横向き電線4dとの交差部54にそれぞれ圧接形コネクタ5a,5b,5c,5d(圧接形コネクタ5a,5b,5c,5dは圧接形コネクタ5と同一のものであるが、説明の都合上、区別した。)を押付けて、圧接形コネクタ5a,5b,5c,5dを千鳥配置したことを示す。(千鳥配置については、図5で詳細に述べる。)
【0022】
即ち、圧接形コネクタ5cの横方向位置を、圧接形コネクタ5aと圧接形コネクタ5bとの中央に配置した。換言すると、圧接形コネクタ5a,5b間の横方向ピッチ(電線3d,3f間のピッチに等しい)pに対して、圧接形コネクタ5a,5c間の横方向ピッチを0.5pにした。
また、圧接形コネクタ5c,5d間の横方向ピッチをpにするとともに、圧接形コネクタ5c,5dの縦方向ピッチを0.5pにした。
【0023】
ここで、例えば、4個の圧接形コネクタ5a,5b,5c,5dを配置するために必要なスペースは一点鎖線で示したsp1であり、横の長さがA、縦の長さがBである。
従って、このスペースsp1は、従来のコネクタを4個配置するためのスペースsp2(横の長さがa、縦の長さがb)に比較して格段に小さい。
【0024】
このように、圧接形コネクタ5a,5b,5c,5dの大きさ及び圧接形コネクタ5a,5b,5c,5d同士の距離cを従来と同一に保ったうえで、複数の圧接形コネクタ5a,5b,5c,5dを千鳥配置したことにより、圧接形コネクタ5a,5b,5c,5dが占めるスペースを小さくすることができ、これによって、電線接続装置1(図1参照)を小型化できる。
【0025】
以上に述べた圧接形コネクタ5の配置について次に詳細に説明する。
図5(a)〜(c)は本発明に係る圧接形コネクタの配置を説明する模式図である。なお、ここでは横向き・縦向き電線に符号d,e及び符号f,gを付ける。
(a)は、平行に並べた複数の横向き電線d…に、平行に並べた複数の縦向き電線e…を交差させ、これら電線d…,e…の交差部の各々に圧接形コネクタ5を配置したものである。即ち、圧接形コネクタ5を碁盤目配置にしたことを示す。
【0026】
(b)は、平行に並べた複数の横向き電線f…に、平行に並べた複数の縦向き電線e…を交差させ、これら電線e…,f…の交差部の各々に圧接形コネクタ5を配置したものであり、(a)の碁盤目配置に対して、碁盤目のピッチの半分だけ圧接形コネクタ5…を縦にずらして配置したものである。即ち、圧接形コネクタ5を縦ずらし配置にしたことを示す。
【0027】
(c)は、平行に並べた複数の横向き電線d…に、平行に並べた複数の縦向き電線g…を交差させ、これら電線d…,g…の交差部の各々に圧接形コネクタ5を配置したものであり、(a)の碁盤目配置に対して、碁盤目のピッチの半分だけ圧接形コネクタ5…を横にずらして配置したものである。即ち、圧接形コネクタ5を横ずらし配置にしたことを示す。
【0028】
本発明における千鳥配置とは、▲1▼(a)の碁盤目配置と(b)の縦ずらし配置とを組合わせたもの、▲2▼(a)の碁盤目配置と(c)の横ずらし配置とを組合わせたもの、▲3▼(a)の碁盤目配置と(b)の縦ずらし配置と(c)の横ずらし配置とを組合わせたものをいう。なお、(a)〜(c)における圧接形コネクタ5は、それぞれ少なくとも1個配置すればよい。また、上記▲1▼〜▲3▼では、(a)〜(c)におけるそれぞれの圧接形コネクタ5の少なくとも1個は、異なる横向き電線d,f又は縦向き電線e,gに配置するものである。
ここに示した圧接形コネクタ5の個数、横向き電線d,f、縦向き電線e,gの本数はこれに限るものではない。
【0029】
尚、本発明の電線接続装置では、圧接形コネクタ5を4個用いた例を示したが、圧接形コネクタ5の個数がこれ以外の電線接続装置でもよい。
【0030】
【発明の効果】
本発明は上記構成により次の効果を発揮する。
請求項1の電線接続装置は、平面視で少なくとも1本の横向き電線上に複数の圧接形コネクタを所定の間隔で配置し、他の横向き電線上の他の圧接形コネクタを、所定の間隔の中間位置に、且つ複数の圧接形コネクタの横幅に一部をオーバーラップさせて配置することで、複数個の圧接形コネクタを千鳥配置可能にするとともに、平面視で少なくとも1本の縦向き電線上に複数の圧接形コネクタを所定の間隔で配置し、他の縦向き電線上の他の圧接形コネクタを、所定の間隔の中間位置に、且つ複数の圧接形コネクタの縦幅に一部をオーバーラップさせて配置することで、複数個の圧接形コネクタを千鳥配置可能にしたので、従来の碁盤目配置に比較して圧接形コネクタの占めるスペースを小さくすることができ、電線接続装置をコンパクトにすることができる。
【図面の簡単な説明】
【図1】本発明に係る電線接続装置の平面図
【図2】図1の2−2線断面図
【図3】本発明に係る圧接形コネクタ及び電線の斜視図
【図4】図1の圧接形コネクタ部を拡大した平面図
【図5】本発明に係る圧接形コネクタの配置を説明する模式図
【図6】交差する電線を示す斜視図
【図7】圧接形コネクタによる接続技術を説明する図
【図8】圧接形コネクタの従来の配置を示す平面図
【符号の説明】
1…電線接続装置、3a,3b,3c,3d,3e,3f,3g,3h,3j,3k,e,g…縦向き電線、3m,4m…導体、3n,4n…絶縁被覆、4a,4b,4c,4d,4e,4f,d,f…横向き電線、5,5a,5b,5c,5d…圧接形コネクタ、21,22…縦向き圧接部(第1圧接部、第2圧接部)、23,24…横向き圧接部(第3圧接部、第4圧接部)、41…刃部、51,52,53,54…交差部、A,B…長さ、c…圧接形コネクタ間の距離、p…圧接形コネクタのピッチ、w…圧接形コネクタの幅。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an improvement of a wire connecting device.
[0002]
[Prior art]
As a technique for easily electrically connecting a plurality of crossed electric wires, for example, Japanese Utility Model Laid-Open No. 55-21553 “Electric wire connecting device” is known, and is shown in FIGS. The metal claw element 20 to be inserted is inserted into the connection holes 9 in FIG. 1 (... indicates a plurality, the same applies hereinafter). According to FIG. 1, one metal claw element 20 is inserted into a set of four connection holes 9. The inserted metal claw elements 20 are arranged in a grid pattern.
The grid arrangement will be described again with reference to FIG. 8 and the metal claw element 20 with reference to FIGS.
[0003]
FIG. 6 is a perspective view showing crossed electric wires. For example, in order to connect the electric wire 101 and the electric wire 102 at the crossing portion 103 and to connect the electric wire 104 and the electric wire 105 at the crossing portion 106, the electric wires 101, 102, The insulating coatings 107, 108, 111, and 112 of 104 and 105 need to be stripped, and the conductor 113 and the conductor 114, and the conductor 115 and the conductor 116 inside must be brought into contact with each other.
[0004]
FIGS. 7A and 7B are diagrams for explaining a connection technique using a pressure contact type connector. FIG. 7A is a perspective view of the intersection 103 shown in FIG. 6, and FIG. 7B is a plan view showing a connection state of electric wires. FIG.
In (a), the insulation coatings 107 and 108 are peeled off and the conductors 113 and 114 are brought into contact with each other using a pressure contact type connector 117.
[0005]
The connector 117 includes four fork-shaped portions 121, 122, 123, and 124. The fork-shaped portions 121, 122, 123, and 124 are respectively provided with a taper portion 125 (omitted on the back side) and an edge portion 126 (back side). Is omitted) and a blade portion 127.
[0006]
In order to connect the wires 101 and 102 with the connector 117, the connector 117 is pressed against the wires 101 and 102, whereby the wires 101 and 102 are guided into the connector 117 by the tapered portion 125 of the connector 117, and the insulating coating 107 is formed with the edge portion 126. 108 are peeled off, and the conductors 113 and 114 are sandwiched between the blade portions 127.
[0007]
In (b), since the conductor 113 and the connector 117 are electrically connected at the press contact portions 131 and 132, and the conductor 114 and the press contact connector 117 are electrically connected at the press contact portions 133 and 134, the conductor 113 and the conductor 114 are connected to the connector 117. Through.
[0008]
FIG. 8 is a plan view showing a conventional arrangement of the pressure contact type connectors, in which the electric wires 135, 101, 104, 137 are arranged at an equal pitch p and are orthogonal to the electric wires 135, 101, 104, 137. , 105 are arranged at the same pitch p, and the electric wires 101 and 102 are electrically connected at the intersection 103 by the connectors 117..., And the electric wires 104 and 105 are electrically connected at the intersection 106. It shows that the crossing part 141 is made conductive and the electric wire 137 and the electric wire 138 are made conductive at the crossing part 142.
[0009]
It is possible to arrange the connectors 117 for all the intersections including the connectors 117B shown by imaginary lines. In this example, the intersections 103, 106 among the intersections arranged in a grid pattern. , 141, 142.
Therefore, for example, the space required for arranging the four connectors 117 is determined by the width w of the connector 117 and the distance c between the connectors 117 and 117, and the horizontal length is a and the vertical length is b. It is. This space corresponds to the size of the electric wire connecting device that accommodates the electric wires 135, 101, 104, 137, 138, 102, 105 and the four connectors 117.
The space is for comparison with the space sp1 described in FIG.
[0010]
[Problems to be solved by the invention]
However, in recent years, the number of in-vehicle electrical components tends to increase depending on the needs of users in motorcycles and the like, and the wire connecting device for connecting wires becomes large and occupies a large space. Is desired.
Therefore, an object of the present invention is to provide a small wire connecting device.
[0011]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, claim 1 of the present invention crosses a plurality of vertically oriented wires arranged in parallel with a plurality of horizontally oriented wires arranged in parallel, and an intersection of these horizontally oriented wires and the vertically oriented wires. each of each insulation displacement connector each two blades of the transverse pressure contact portion, vertical pressure portion formed integrally in the same direction in order to conduct the respective horizontal wires and vertical wires to the pressure contact type connector In the wire connection device of the type in which the insulation coating of the horizontal and vertical wires is cut with the two blades and the two blades are in contact with the conductors of the horizontal and vertical wires in plan view. A plurality of press contact type connectors are arranged at a predetermined interval on at least one laterally oriented electric wire, and the other press contact type connectors on other laterally oriented wires are placed at intermediate positions of the predetermined interval and the lateral width of the multiple press contact type connectors Part of -Arranged in a wrapping manner, a plurality of pressure contact type connectors can be arranged in a staggered manner, and a plurality of pressure contact type connectors are arranged at a predetermined interval on at least one vertically oriented electric wire in plan view. Multiple pressure contact connectors are arranged in a staggered manner by arranging other pressure contact connectors on the facing wire at an intermediate position at a predetermined interval and partially overlapping the vertical width of multiple pressure contact connectors. Made possible.
Since a plurality of pressure contact type connectors are arranged in a staggered manner, the space occupied by the pressure contact type connectors is reduced as compared with the conventional grid layout, and the wire connection device can be made compact.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the accompanying drawings. The drawings are viewed in the direction of the reference numerals.
FIG. 1 is a plan view of an electric wire connecting device according to the present invention. An electric wire connecting device 1 includes a base portion 2, a vertically oriented electric wire group 3 composed of a plurality of electric wires arranged vertically on the base portion 2, and A laterally oriented electrical wire group 4 composed of a plurality of electrical wires arranged at right angles to the electrical wire group 3, and a pressure contact type connector 5 for connecting the intersecting portions of the longitudinally oriented electrical wire group 3 and the laterally oriented electrical wire group 4. The cover portion 6 covers the base portion 2, the vertically oriented wire group 3, the horizontally oriented wire group 4, and the pressure contact type connectors 5.
[0013]
Here, 7... Are connecting portions formed on the cover portion 6 for stopping the cover portion 6 on the base portion 2.
The vertical electric wire group 3 includes vertical electric wires 3a, 3b, 3c, 3d, 3e, 3f, 3g, 3h, 3j, and 3k.
The horizontal electric wire group 4 includes horizontal electric wires 4a, 4b, 4c, 4d, 4e, and 4f.
[0014]
2 is a cross-sectional view taken along line 2-2 of FIG. 1, and the base portion 2 is provided on the side of the first wire support portion 11 and the first wire support portion 11 for supporting the vertically oriented wire group 3. Connector insertion grooves 12 and 12 (the back side is omitted) and a second electric wire support (not shown) for supporting the horizontal electric wire group 4 are provided.
[0015]
The 1st electric wire support part 11 is equipped with the semicircle cross-sectional groove | channel 11a ... for inserting and positioning each of the vertical electric wire 3a, 3b, 3c, 3d, 3e, 3f, 3g, 3h, 3j, 3k.
The second electric wire support part includes a plurality of semicircular cross-sectional grooves (not shown) for inserting and positioning each of the lateral electric wires 4a, 4b, 4c, 4d, 4e, and 4f.
[0016]
FIG. 3 is a perspective view of the pressure contact type connector and the electric wire according to the present invention. The pressure contact type connector 5 is integrally formed of a plate material. For example, it is formed in a fork shape so as to be electrically connected to the vertical electric wire 3d. The formed first and second press contact portions 21 and 22, for example, third and fourth press contact portions 23 and 24 formed in a fork shape to conduct to the laterally oriented electric wire 4 a, the first press contact portion 21, the second The pressure contact portion 22, the third pressure contact portion 23, and a base portion 25 that connects the fourth pressure contact portion 24. The vertically oriented electric wire 3d includes a conductor 3m obtained by twisting a plurality of strands (not shown) and an insulating coating 3n that wraps the conductor 3m. The laterally oriented wire 4a includes a plurality of strands (see FIG. A conductor 4m twisted and an insulating coating 4n surrounding the conductor 4m.
[0017]
The first and second press contact portions 21 and 22 and the third and fourth press contact portions 23 and 24 are different in height in order to connect the vertically oriented electric wires 3d and the horizontally oriented wires 4a that overlap each other at right angles. is there.
Each of the first pressure contact portion 21 and the second pressure contact portion 22 includes slot portions 26 and 27 for pushing in the vertically oriented electric wire 3d.
Each of the third press-contact portion 23 and the fourth press-contact portion 24 includes slot portions 28 and 29 for pushing in the lateral electric wire 4a.
[0018]
The first pressure contact portion 21 and the second pressure contact portion 22 are parallel, and the distance between the outer surfaces 31 and 32 of these first and second pressure contact portions 21 and 22 , that is, the width is w.
Further, the third press-contact portion 23 and the fourth press-contact portion 24 are also parallel, and the distance between the outer surfaces 33 and 34 of these third and fourth press-contact portions 23 and 24 , that is, the width is w ( (Not shown).
[0019]
The slot portion 26 includes, in order from the opening side, first inclined portions 35 and 35 (one side is omitted) for guiding the vertically oriented electric wire 3d and edge portions 36 and 36 (one side is omitted) for peeling the insulating coating 3n. ), Second inclined portions 37, 37 (one side is omitted) for compressing and rearranging the wires of the conductor 3m, and the first inclined portions 35, 35 to enhance the effect of covering peeling of the edge portions 36, 36, and Chamfered portions 38, 38 formed on the outer side surfaces of the second inclined portions 37, 37, blade portions 41, 41 (pressing one side is omitted) and pressed against the conductor 3m, and a longitudinally oriented electric wire 3d in the slot portion 26 And a rounded portion 42 for preventing stress concentration when the is pushed.
The slot portions 27, 28, and 29 have the same shape as the slot portion 26, and a description thereof is omitted.
[0020]
The connector insertion groove 12 shown in FIG. 2 is formed at the bottom of the first and second press contact portions 21 and 22 of the press contact type connector 5 shown in FIG. 3 when pressing the press contact type connectors 5. It serves as a stopper and is used to position the conductors 3m and 4m substantially at the center of the blade portions 41 and 41 of the slot portions 26, 27, 28, and 29.
[0021]
FIG. 4 is an enlarged plan view of the pressure contact type connector portion of FIG. 1, while maintaining the width w of the pressure contact type connector 5 and the distance c between the adjacent pressure contact type connectors 5 to be the same as in the prior art, Crossing portion 51 between the horizontal electric wire 4a, crossing portion 52 between the vertical electric wire 3f and the horizontal electric wire 4a, crossing portion 53 between the vertical electric wire 3e and the horizontal electric wire 4c, and crossing portion between the vertical electric wire 3g and the horizontal electric wire 4d. 54, press-contact connectors 5a, 5b, 5c, 5d (the press-connect connectors 5a, 5b, 5c, 5d are the same as the press-connect connectors 5, but are distinguished for convenience of explanation). It shows that the pressure contact type connectors 5a, 5b, 5c and 5d are arranged in a staggered manner. (The staggered arrangement will be described in detail in FIG. 5).
[0022]
That is, the lateral position of the press contact type connector 5c is arranged at the center between the press contact type connector 5a and the press contact type connector 5b. In other words, the lateral pitch between the press contact connectors 5a and 5c is set to 0.5p with respect to the lateral pitch between the press contact connectors 5a and 5b (equal to the pitch between the electric wires 3d and 3f) p.
Further, the lateral pitch between the press contact connectors 5c and 5d is set to p, and the vertical pitch of the press contact connectors 5c and 5d is set to 0.5p.
[0023]
Here, for example, the space necessary for arranging the four pressure contact connectors 5a, 5b, 5c, 5d is sp1 indicated by a one-dot chain line, the horizontal length is A, and the vertical length is B. is there.
Therefore, the space sp1 is much smaller than the space sp2 (the horizontal length is a and the vertical length is b) for arranging four conventional connectors.
[0024]
In this way, the size of the pressure contact connectors 5a, 5b, 5c, 5d and the distance c between the pressure contact connectors 5a, 5b, 5c, 5d are kept the same as before, and a plurality of pressure contact connectors 5a, 5b. , 5c and 5d can be arranged in a staggered manner to reduce the space occupied by the pressure contact type connectors 5a, 5b, 5c and 5d, thereby reducing the size of the wire connecting device 1 (see FIG. 1).
[0025]
Next, the arrangement of the pressure contact type connector 5 described above will be described in detail.
FIGS. 5A to 5C are schematic views for explaining the arrangement of the pressure contact connectors according to the present invention. In addition, the code | symbols d and e and the code | symbols f and g are attached to a horizontal / vertical electric wire here.
(A) crosses a plurality of horizontal electric wires d arranged in parallel with a plurality of vertical electric wires e arranged in parallel, and a pressure contact type connector 5 is connected to each of the intersecting portions of the electric wires d. It is arranged. That is, it shows that the press contact type connector 5 is arranged in a grid pattern.
[0026]
(B) crosses a plurality of horizontally oriented electric wires f ... arranged in parallel with a plurality of vertically oriented wires e ... arranged in parallel, and press-contact type connectors 5 at each of the intersections of these wires e ..., f ... The press-connecting connectors 5 are vertically displaced by half the pitch of the grids with respect to the grid layout of (a). That is, it shows that the press contact type connector 5 is arranged vertically shifted.
[0027]
(C) crosses a plurality of horizontal electric wires d arranged in parallel with a plurality of vertical electric wires g arranged in parallel, and a pressure contact type connector 5 is provided at each of the intersecting portions of the electric wires d. In contrast to the grid layout shown in FIG. 5A, the press contact type connectors 5 are shifted laterally by half the grid pitch. That is, it shows that the press contact type connector 5 is arranged laterally shifted.
[0028]
The zigzag arrangement in the present invention is a combination of (1) (a) grid layout and (b) vertical grid layout, (2) (a) grid layout and (c) horizontal grid layout. (3) A combination of the grid arrangement of (a), the vertically displaced arrangement of (b), and the laterally displaced arrangement of (c). In addition, what is necessary is just to arrange | position at least 1 each the press-contact type connector 5 in (a)-(c). Further, in the above (1) to (3), at least one of the press contact type connectors 5 in (a) to (c) is arranged on different horizontal electric wires d and f or vertical electric wires e and g. is there.
The number of the pressure contact type connectors 5 shown here, the number of the horizontal electric wires d and f, and the number of the vertical electric wires e and g are not limited thereto.
[0029]
In the wire connecting device of the present invention, an example in which four pressure contact type connectors 5 are used is shown, but the number of pressure contact type connectors 5 may be other wire connection devices.
[0030]
【The invention's effect】
The present invention exhibits the following effects by the above configuration.
In the electric wire connecting device according to claim 1, a plurality of press-contact connectors are arranged at predetermined intervals on at least one horizontal electric wire in a plan view, and other press-contact connectors on other horizontal electric wires are arranged at predetermined intervals. A plurality of pressure contact type connectors can be arranged in a staggered manner by arranging them at an intermediate position and partially overlapping the width of the plurality of pressure contact type connectors, and at least one longitudinally oriented electric wire in a plan view A plurality of pressure contact type connectors are arranged at predetermined intervals, and other pressure contact type connectors on other vertically oriented wires are partially over the intermediate positions of the predetermined intervals and the vertical widths of the plurality of pressure contact type connectors. by arranging the wrapped compact since a plurality of pressure-type connector and enabling staggered, as compared with the conventional cross-cut arrangement it is possible to reduce the space occupied by the pressure-type connector, a wire connecting device It can be.
[Brief description of the drawings]
FIG. 1 is a plan view of a wire connecting device according to the present invention. FIG. 2 is a sectional view taken along line 2-2 of FIG. 1. FIG. 3 is a perspective view of a pressure contact connector and a wire according to the present invention. FIG. 5 is a schematic diagram for explaining the arrangement of the pressure contact type connector according to the present invention. FIG. 6 is a perspective view showing crossed electric wires. FIG. 7 is a diagram for explaining the connection technique using the pressure contact type connector. [Fig. 8] Plan view showing the conventional arrangement of the pressure contact type connector [Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Electric wire connection apparatus, 3a, 3b, 3c, 3d, 3e, 3f, 3g, 3h, 3j, 3k, e, g ... Longitudinal electric wire, 3m, 4m ... Conductor, 3n, 4n ... Insulation coating, 4a, 4b , 4c, 4d, 4e, 4f, d, f ... transverse electric wires, 5, 5a, 5b, 5c, 5d ... pressure contact type connectors, 21 , 22 ... vertical pressure contact parts (first pressure contact parts, second pressure contact parts), 23, 24 ... Lateral pressure contact portion (third pressure contact portion, fourth pressure contact portion), 41 ... Blade portion, 51, 52, 53, 54 ... Intersection, A, B ... Length, c ... Distance between pressure contact type connectors , P: Pitch of pressure contact type connector, w: Width of pressure contact type connector.

Claims (1)

平行に並べた複数の横向き電線に、平行に並べた複数の縦向き電線を交差させ、これらの横向き電線と縦向き電線の交差部の各々に、圧接形コネクタに横向き電線及び縦向き電線のそれぞれに導通させるために同一方向に向けて一体に形成された横向き圧接部・縦向き圧接部の各2枚の刃部を圧接コネクタ毎に押付け、この2枚の刃部で横向き電線及び縦向き電線の絶縁被覆をカットするとともに2枚の刃部を横向き電線及び縦向き電線の導体に接触させる形式の電線接続装置において、
平面視で少なくとも1本の前記横向き電線上に複数の圧接形コネクタを所定の間隔で配置し、他の前記横向き電線上の他の圧接形コネクタは、前記所定の間隔の中間位置に、且つ前記複数の圧接形コネクタの横幅に一部をオーバーラップさせて配置することで、前記複数個の圧接形コネクタを千鳥配置可能にするとともに、
平面視で少なくとも1本の前記縦向き電線上に複数の圧接形コネクタを所定の間隔で配置し、他の前記縦向き電線上の他の圧接形コネクタは、前記所定の間隔の中間位置に、且つ前記複数の圧接形コネクタの縦幅に一部をオーバーラップさせて配置することで、前記複数個の圧接形コネクタを千鳥配置可能にしたことを特徴とする電線接続装置。
A plurality of transverse wires arranged in parallel, crossed plurality of vertical wires arranged in parallel to each of the intersections between the horizontal wires and vertical wires, horizontal wire into pressure contact type connector and vertical wires pressing the two blades of the transverse pressure contact portion, vertical pressure portion formed integrally in the same direction in order to conduct each of per insulation displacement connector, transverse wires and longitudinal in this two blade portions In the wire connecting device of the type in which the insulation coating of the facing electric wire is cut and the two blade portions are brought into contact with the conductor of the horizontal electric wire and the vertical electric wire,
A plurality of press-contact connectors are arranged at a predetermined interval on at least one of the laterally-oriented electric wires in a plan view, and the other press-contact connectors on the other laterally-oriented electric wires are located at intermediate positions of the predetermined intervals, and By arranging a part of the lateral width of the multiple pressure contact connectors to overlap, the multiple pressure contact connectors can be arranged in a staggered manner,
A plurality of press contact type connectors are arranged at a predetermined interval on at least one of the vertical electric wires in plan view, and the other press contact type connectors on the other vertical electric wires are located at intermediate positions of the predetermined intervals, In addition, the electric wire connecting apparatus is characterized in that the plurality of pressure contact connectors can be arranged in a staggered manner by arranging the plurality of pressure contact connectors so as to partially overlap each other in the vertical width.
JP13575598A 1998-05-18 1998-05-18 Wire connection device Expired - Fee Related JP4097783B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP13575598A JP4097783B2 (en) 1998-05-18 1998-05-18 Wire connection device
TW88106963A TW428348B (en) 1998-05-18 1999-04-29 Pressure-connection type terminal and wire connector using the same
IT1999TO000384 IT1308480B1 (en) 1998-05-18 1999-05-10 Contact type connector used in wire joining - is positioned mutually parallel to fork board so that predefined space is maintained in between them
CNB991063961A CN1178333C (en) 1998-05-18 1999-05-13 Pressure connection type terminal and wire connector using the same
ES9901021A ES2167153B1 (en) 1998-05-18 1999-05-14 CABLE CONNECTOR DEVICE

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13575598A JP4097783B2 (en) 1998-05-18 1998-05-18 Wire connection device

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JPH11329657A JPH11329657A (en) 1999-11-30
JP4097783B2 true JP4097783B2 (en) 2008-06-11

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JP4001788B2 (en) * 2002-07-03 2007-10-31 矢崎総業株式会社 Circuit assembly and electrical junction box

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