JP4068786B2 - Method for forming cured coating film - Google Patents
Method for forming cured coating film Download PDFInfo
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- JP4068786B2 JP4068786B2 JP2000104837A JP2000104837A JP4068786B2 JP 4068786 B2 JP4068786 B2 JP 4068786B2 JP 2000104837 A JP2000104837 A JP 2000104837A JP 2000104837 A JP2000104837 A JP 2000104837A JP 4068786 B2 JP4068786 B2 JP 4068786B2
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Description
【0001】
【発明の属する技術】
本発明は、防汚性、撥水撥油性に優れ、フッ素樹脂の特徴である耐薬品性、耐候性等の優れた特徴を有し、且つ1液で光あるいは熱で硬化可能な二重結合を含有する含フッ素共重合体とその製造方法およびそれを主成分とするフッ素樹脂塗料、ワニスに関するものである。
【0002】
【従来の技術】
溶剤可溶型のフッ素樹脂塗料は、一般的にヒドロキシアルキルビニルエーテルとフルオロオレフィン、また必要に応じてアルキルビニルエーテル、アルキルビニルエステル等を共重合し得られる。かかる含フッ素共重合体をベースとする塗料は、一般的な有機溶剤への溶解性を得るために、炭化水素モノマ−を50%程度含んでいる。そのためフッ素樹脂中のフッ素含有量が低下し、含フッ素樹脂に求められる撥水撥油性、耐汚染性等の塗膜特性が充分に得られない。一方、該含フッ素共重合体に少量のシリコーンオイル等の有機珪素化合物を混合することにより、撥水撥油性が向上する。しかし、長期における撥水撥油特性を維持することは難しい。またさらに、用途によってはシリコーンオイルが塗膜表面よりブリードアウトしてしまうためシリコーンオイルが使用できないものもある。また、特開平5−17535号には、含フッ素単量体とシリル基を含有する単量体との共重合体が検討されているが、シリル基側鎖が短いため、防汚性、撥水撥油性等の塗膜特性が充分に得られない。
【0003】
水酸基含有含フッ素共重合体は、常温硬化が可能であるが、使用する直前に主剤と硬化剤の2液を混合しなければならない。これは、作業上簡便ではなく、可使時間にも注意を払う必要がある。
【0004】
【発明が解決しようとする課題】
本発明の目的は上記のような問題点を解決する含フッ素共重合体を提供すること、つまりフッ素樹脂塗膜の優れた特徴(耐薬品性、耐候性等)を有し、長期における撥水撥油性、防汚性、繰り返しの汚染除去性に優れ、1液で光あるいは熱で硬化可能な新規二重結合を含有する含フッ素共重合体とその製造方法を提供し、さらにそれらを主成分とするフッ素系塗料、ワニス等を提供することである。
【0005】
【課題を解決するための手段】
本発明者等は、上記のような問題点を解決すべく鋭意検討を行った結果、フルオロオレフィンと一般式(1)あるいは(2)で示される反応性シリコーンオイルと一般式(3)で示される水酸基含有不飽和エーテルとを必須の構成成分とした水酸基含有含フッ素共重合体[A]と、不飽和イソシアネート[B]との反応によって、含フッ素共重合体中に二重結合を導入することにより製造される新規二重結合を含有する含フッ素共重合体が、長期における撥水撥油性、防汚性、繰り返しの汚染除去性に優れることを見出した。
【0006】
R1−[Si(CH3)2−O]n−Si(CH3)2−R2 (1)
(ここでR1は、炭素数1〜6のアルキル基あるいは−(CH2)r−OOC(CH3)C=CH2あるいは−CH=CH2を示す。R2は、−(CH2)r−OOC(CH3)C=CH2あるいは−CH=CH2を示す。nは1〜420の整数を示す。rは1〜6の整数を示す。)
【0007】
R2−Si[OSi(CH3)3]3 (2)
【0008】
CH2=CH(CH2)m−O−R3−OH (3)
(ここでR3は、炭素数1〜6のアルキレン基あるいはシクロヘキシル基を示す。mは0〜10の整数を示す。)
すなわち、本発明は、重合単位として、フルオロオレフィンを15〜85モル%と、一般式(1)あるいは(2)で示される反応性シリコーンオイルを0.001〜30モル%と、一般式(3)で示される水酸基含有不飽和エーテルを1〜50モル%とを必須の構成成分とし、必要に応じて任意の他の共重合性単量体との共重合により得られる水酸基含有含フッ素共重合体[A]と、不飽和イソシアネート[B]との反応により生成され、長期における撥水撥油性、防汚性、繰り返しの汚染除去性、耐薬品性、耐候性に優れた二重結合を含有する含フッ素共重合体を提供するものである。
【0009】
上記重合単位に加えて水酸基含有含フッ素共重合体[A]がアルキルビニルエーテル、アルキルアリルエーテル、メタクリル酸エステル及びアクリル酸エステルの内から選択された1種以上の重合単位を含み構成される含フッ素共重合体と、不飽和イソシアネート[B]との反応により生成されることを特徴とする二重結合を含有する含フッ素共重合体に関するものである。
【0010】
本発明の水酸基含有含フッ素共重合体[A]において、フルオロオレフィンとしては、分子中に1つ以上のフッ素原子を有するオレフィンであって、例えばフッ化ビニリデン、テトラフルオロエチレン、クロロトリフルオロエチレン、ヘキサフルオロプロピレン等が好適である。これらのフルオロオレフィンは、それぞれ単独で用いてもよいし、2種以上を組み合せてもよいが、特にフッ化ビニリデンとテトラフルオロエチレンとの組み合わせが好ましい。フッ化ビニリデンとテトラフルオロエチレンとの組み合わせ比率(VDF/TFE)は、0.05/1〜2.0/1が好ましい。本発明の目的を達成するためのさらに好ましい範囲は、0.1/1〜1.5/1である。
【0011】
一般式(1)あるいは(2)で示される反応性シリコーンオイルは、片末端がメタクリル変性されたポリジメチルシロキサン、片末端がアクリル変性されたポリジメチルシロキサン、両末端がメタクリル変性されたポリジメチルシロキサン等が好適である。これらの反応性シリコーンオイルは、それぞれ単独で用いてもよいし、2種以上を組み合せてもよい。これらの反応性シリコーンオイルの数平均分子量は、200〜30,000が好ましい。
【0012】
反応性シリコーンオイルとしては、特に次式(4)、(5)、(6)、(7)のシリコーンオイルが好ましい。
【0013】
CH2=C(CH3)−COO−C3H6−Si(CH3)2−[O−Si(CH3)2]p−R4 (4)
(ここでR4は、炭素数1〜6のアルキル基を示す。pは1〜250の整数を示す。)
【0014】
CH2=CH−COO−C3H6−Si(CH3)2−[O−Si(CH3)2]r−R5 (5)
(ここでR5は、炭素数1〜6のアルキル基を示す。rは1〜250の整数を示す。)
【0015】
R6−C3H6−Si(CH3)2−[O−Si(CH3)2]q−C3H6−R6 (6)
(ここでR6は、−OOC(CH3)C=CH2を示す。qは1〜250の整数を示す。)
【0016】
CH2=C(CH3)COO−C3H6Si[OSi(CH3)3]3 (7)
一般式(3)で示される水酸基含有不飽和エーテルの具体例としては、ヒドロキシメチルビニルエーテル、ヒドロキシエチルビニルエーテル、ヒドロキシプロピルビニルエーテル、ヒドロキシブチルビニルエーテル、エチレングリコールモノアリルエーテル、シクロヘキシルビニルエーテル、4−ヒドロキシシクロヘキシルビニルエーテル、3−アリルオキシ−1,2プロパンジオール、グリセロール α−モノアリルエーテル等が好適である。これらのヒドロキシル基含有不飽和エーテルは、それぞれ単独で用いてもよいし、1種以上を組み合せてもよい。
【0017】
アルキルビニルエーテルの具体例としては、エチルビニルエーテル、イソプロピルビニルエーテル、n−プロピルビニルエーテル、n−ブチルビニルエーテル、イソブチルビニルエーテル、シクロヘキシルビニルエーテル、オクタデシルビニルエーテル等が挙げられる。
【0018】
アルキルアリルエーテルの具体例としては、エチルアリルエーテル、ブチルアリルエーテル、シクロヘキシルアリルエーテル、イソブチルアリルエーテル、n−プロピルアリルエーテル等が挙げられる。
【0019】
アクリル酸エステルの具体例としては、アクリル酸メチル、アクリル酸エチル、アクリル酸n−ブチル、アクリル酸t−ブチル、アクリル酸2−ヒドロキシエチル、アクリル酸2−ヒドロキシブチル等が挙げられる。
【0020】
メタクリル酸エステルの具体例としては、メタクリル酸メチル、メタクリル酸エチル、メタクリル酸n−ブチル、メタクリル酸t−ブチル、メタクリル酸グリシジル、メタクリル酸シクロヘキシル、メタクリル酸2−ヒドロキシエチル、メタクリル酸2−ヒドロキプロピル等が挙げられる。
【0021】
本発明の水酸基含有含フッ素共重合体[A]は、長期における撥水撥油性、防汚性、繰り返しの汚染除去性、耐薬品性、耐候性に優れた塗腹を形成することが出来るが、さらにこれらの単位に加えて、使用目的などに応じて20モル%を超えない範囲で他の共重合可能な単量体単位を含むこともできる。
【0022】
該共重合可能な単量体として、例えばエチレン、プロピレン等のオレフィン類、塩化ビニル、塩化ビニリデン等のハロオレフィン類、酢酸ビニル、n−酪酸ビニル、イソ酪酸ビニル、プロピオン酸ビニル等のアルカンカルボン酸とビニルアルコールとのエステル類が挙げられる。
【0023】
当該水酸基含有含フッ素共重合体[A]において重合単位フルオロオレフィンが15モル%より少ない場合には、塗料ベースとして使用した場合に、充分な耐汚染性が得られず好ましくない。また85モル%より多い場合には各種溶剤に対する溶解性が低下し好ましくない。より好ましくは30〜80モル%である。
【0024】
一般式(1)あるいは(2)で示される反応性シリコーンオイルの割合が0.001モル%より少ない場合には、長期における充分な撥水撥油性、防汚性が得られず好ましくない。また30モル%より多い場合には充分な耐薬品性、耐候性が得られず好ましくない。また、分子量が大きい(n=200〜420)ものを重合する場合は、製造上その割合を多く出来ない。これらの理由によりその割合はさらに好ましくは0.005〜25モル%である。
【0025】
一般式(3)で示される水酸基含有不飽和エーテルが1モル%より少ない場合には、二重結合量が低下し充分な硬化が起こらず、硬化塗膜の耐薬品性、耐溶剤性が低下し好ましくない。また50モル%より多い場合には、含フッ素共重合体中のフッ素含有量が減少し、充分な耐薬品性、耐候性が得られず好ましくない。
【0026】
当該水酸基含有含フッ素共重合体[A]は、所定割合の単量体混合物を重合開始剤を用いて共重合させることにより製造することができる。
【0027】
水酸基含有含フッ素共重合体[A]の合成における重合開始剤としては、重合形式や所望に応じて用いられる溶媒の種類に応じて、油溶性のものあるいは水溶性のものが適宜用いられる。
【0028】
油溶性開始剤としては、例えばt−ブチルパーオキシイソブチレート、t−ブチルパーオキシアセテート等のパーオキシエステル型過酸化物、ジイソプロピルパーオキシジカーボネート、ジノルマルプロピルパーオキシジカーボネート等のジアルキルパーオキシジカーボネート、ベンゾイルパーオキサイド、アゾビスイソブチロニトリル等が用いられる。
【0029】
水溶性開始剤としては、例えば過硫酸カリウム等の過硫酸塩、過酸化水素、あるいはこれらと亜硫酸水素ナトリウム、チオ硫酸ナトリウム等の還元剤との組み合わせからなるレドックス開始剤、さらには、これらに少量の鉄、第一鉄塩、硝酸銀等を共存させた無機系開始剤やコハク酸パーオキサイド、ジグルタル酸パーオキサイド、モノコハク酸パーオキサイド等の二塩基酸塩の有機系開始剤等が用いられる。
【0030】
これらの重合開始剤の使用量は、その種類、共重合反応条件等に応じて適宜選ばれるが、通常使用する単量体全量に対して、0.005〜5重量%、好ましくは0.1〜2重量%の範囲で選ばれる。
【0031】
水酸基含有含フッ素共重合体[A]の合成における重合方法については特に制限はなく、例えば塊状重合法、懸濁重合法、乳化重合法、溶液重合法等を用いることが出来るが、メチルエチルケトン等のケトン類、酢酸ブチル等の酢酸エステル類、キシレン等の芳香族炭化水素類、t−ブタノール等のアルコール類、フッ素原子を1個以上有するハロゲン化飽和炭化水素類等を溶媒とする溶液重合法や水性溶媒中での乳化重合法が好ましい。
【0032】
本発明の水酸基含有含フッ素共重合体[A]を溶液重合法により得るための特に好ましい溶媒としては酢酸エチル、酢酸ブチル、キシレン、トルエン、メチルエチルケトンが挙げられる。
【0033】
水性溶媒中で共重合させる場合(乳化重合法、懸濁重合法)には、通常分散安定剤として懸濁剤や乳化剤を用い、かつ塩基性緩衝剤を添加して、重合中の反応液のpH値を4以上、好ましくは6以上にすることが望ましい。
【0034】
該それぞれの共重合反応における反応温度は、通常−30℃〜150℃での範囲内で重合開始剤や重合媒体の種類に応じて適宜選ばれる。例えば溶媒中で共重合を行う場合には通常0℃〜100℃、好ましくは10℃〜90℃の範囲で選ばれる。また、反応圧力については特に制限はないが、通常1〜100kg/cm2、好ましくは1〜50kg/cm2の範囲で選ばれる。さらに、該共重合反応は、適当な連鎖移動剤を添加して行うことができる。
【0035】
水酸基含有含フッ素共重合体[A]と不飽和イソシアネート[B]との反応は、特に限定されるものではないが、水酸基含有含フッ素共重合体を溶媒に溶解した溶液に、不飽和イソシアネートを滴下しながら加え、撹拌下で行うことが好ましい。
【0036】
水素基含有含フッ素共重合体[A]と不飽和イソシアネート[B]との反応割合は、イソシアネート基/水酸基の比で、0.1〜1の範囲で選ばれる。
【0037】
イソシアネート基/水酸基の比が0.1より少ない場合には、二重結合量が低下し充分な硬化が起こらず、硬化塗膜の耐薬品性、耐溶剤性が低下し好ましくない。また1より多い場合には、未反応の不飽和イソシアネートが残存し、塗膜特性を低下させるおそれが生じる。
【0038】
不飽和イソシアネートの具体例としては、2−イソシアネートエチルメタクリレート、2−イソシアネートエチルアクリレート、4−イソシアネートブチルメタクリレート、4−イソシアネートブチルアクリレート、不飽和モノアルコール1モルとジイソシアネート化合物1モルとの反応生成物、不飽和モノアルコール2モルとトリイソシアネート化合物1モルとの反応生成物等が挙げられる。不飽和モノアルコールの具体例としては、ヒドロキシエチルアクリレート、ヒドロキシプロピルアクリレート、ヒドロキシブチルアクリレート、ヒドロキシエチルメタクリレート、ヒドロキシブチルメタクリレート、ヒドロキシブチルアクリレート、アリルアルコール等が挙げられる。
【0039】
ジイソシアネート化合物の具体例としは、トリレンジイソシアネート、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、キシリレンジイソシアネート、ジシクロヘキシルメタンジイソシアネート等が挙げられる。トリイソシアネート化合物の具体例としは、イソシアヌレート結合HDI、イソシアヌレート結合IPDI、TMP変性HDI、TMP変性IPDI等が挙げられる。
【0040】
この時の反応温度としては、10〜130℃、好ましくは25〜85℃の範囲で選ばれる。10℃より低い場合には反応が充分に進行せず、130℃より高い場合には反応時にゲル化が生じ易くなるので好ましくない。
【0041】
反応に使用する溶媒は、メチルエチルケトン等のケトン類、酢酸ブチル等の酢酸エステル類、キシレン等の芳香族炭化水素類等が好ましい。不飽和イソシアネートを使用しているために、水やアルコール類のような水酸基を有する溶媒を使用すると、水酸基含有含フッ素共重合体[A]と不飽和イソシアネート[B]との反応が進行しないため、これらの水酸基を有する溶媒は好ましくない。
【0042】
反応触媒としてジブチル錫ジラウレート等の有機錫化合物を使用することが好ましい。
【0043】
本発明の二重結合を含有する含フッ素共重合体は、光照射により硬化可能であるため短時間で硬化を完了させることが出来る。従って、あまり熱をかけられないプラスチック等の基材へのコーティングには非常に有用である。また、水酸基含有含フッ素共重合体を常温硬化させようとする場合には、使用時に硬化剤を混合しなければならず、作業上簡便ではない。それに比べ、本発明の二重結合を含有する含フッ素共重合体は1液であり、硬化剤を混合することなく使用できるため作業上非常に有用である。
【0044】
かかる方法により得られた二重結合を含有する含フッ素共重合体は、光照射あるいは熱によって硬化可能である。
【0045】
光硬化開始剤としては、ベンゾインエーテル、ベンゾフェノン、1−ヒドロキシ−シクロヘキシルフェニルケトン、2−メチル−1−[4−(メチルチオ)フェニル]−2−モンフォリノプロパノン−1、2−ベンジル−2ジメチルアミノ−1−(4−モルフェリノフェニル)−ブタノン−1,2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン等が用いられる。
【0046】
熱硬化開始剤としては、ベンゾイルパーオキサイド、アゾビスイソブチロニトリル、t−ブチルパーオキシ−2−エチルヘキサネート、t−ブチルパーオキシイソプロピルモノカーボネート等が用いられる。
【0047】
なお、本発明の二重結合を含有する含フッ素共重合体を主成分とする硬化性フッ素樹脂塗料を製造する場合には種々の溶媒が使用可能であり、例えばキシレン、トルエン等の芳香族炭化水素類、酢酸エチル、酢酸ブチル等の酢酸エステル類、メチルエチルケトン、メチルイソブチルケトン等のケトン類、エチルセロソルブ等のグリコールエーテル類、市販の各種シンナー類等が挙げられるが、酢酸エチル、酢酸ブチル、キシレン、トルエンが特に好ましい。また、必要に応じて市販の光硬化性樹脂等を添加することが可能で、これら他樹脂に対して本発明の二重結合を含有する含フッ素共重合体を塗料中に5〜80重量%、特に20〜60重量%含むように調節して使用するのが好ましい。
【0048】
本発明の二重結合を含有する含フッ素共重合体と溶媒との混合は、ボールミル、ペイントシェーカー、サンドミル、三本ロールミル、ニーダー等の通常の塗料化に用いられる種々の機器を用いて行うことが出来る。この際、必要に応じて顔料、分散安定剤、粘度調節剤、レベリング剤等を添加することもできる。
【0049】
【実施例】
次に実施例により本発明を更に詳細に説明するが、本発明はこれらの例によってなんら限定されるものではない。
【0050】
【実施例1】
内容積1Lのステンレス製撹拌機付きオートクレーブ(耐圧100kg/cm2)に、脱気したのち、フッ化ビニリデン(以下VDFと略す)96g、テトラフルオロエチレン(以下TFEと略す)84g、エチルビニルエーテル(以下EVEと略す)14.9g、ヒドロキシブチルビニルエーテル(以下HBVEと略す)52.2g、下記構造式で示されるメタクリル変性シリコーンオイルA(数平均分子量約3500)10.5g、酢酸ブチル400g、およびt−ブチルパーオキシピバレート1.3gを入れ、撹拌しながら内温を60℃に昇温した。
【0051】
CH2=C(CH3)−COO−C3H6−Si(CH3)2−[O−Si(CH2)2]44−OSi(CH3)3
その後、撹拌しながら反応を続け、20時間後撹拌を停止し、反応を終了した。得られた共重合体を減圧乾燥により単離した。共重合体収量は242g、共重合体収率は94%であった。得られた水酸基含有含フッ素共重合体(以下[A−1]とする)の無水酢酸によるアセチル化法によって測定した水酸基価は104mgKOH/g樹脂、燃焼法によるフッ素含有量は47wt%であった。
【0052】
次に暗所中で撹拌機、還流コンデンサー、滴下漏斗、塩化カルシウム塔をつけた1L丸底三つ口フラスコに、得られた[A−1]の30%酢酸ブチル溶液600gおよびハイドロキノンモノメチルエーテル0.05gを入れた。温度を40℃に保ち撹拌しながら、滴下漏斗にて2−イソシアネートエチルメタクリレート(以下[B−1]とする)51.8g、酢酸ブチル17.3gを入れた混合溶液を少しずつ滴下した。滴下終了後、2時間撹拌を続け、二重結合を含有する含フッ素共重合体を得た。
【0053】
上記反応溶液の赤外吸収スペクトルを測定した。その結果、2,260cm-1のイソシアネート基の吸収が完全に消失したことを確認した。これにより、[A−1]の水酸基と[B−1]のイソシアネート基の反応が進行したことが確認された。得られた二重結合を含有する含フッ素共重合体のGPCで測定した数平均分子量は1.9×104であった。この共重合体の硬化塗膜の塗膜特性を次の方法で調べた。結果を[表1]に示す。
[基材との密着性] 上記30%酢酸ブチル溶液67gとEbecry1810(ダイセル・ユーシービー(株)製)80gと2−メチル−1−[4−(メチルチオ)フェニル]−2−モンフォリノプロパノン−1(チバガイギー(株)製)0.3gを加え、JISG−3141鋼板上にアプリケーターにより塗布し、80℃で3分間乾燥した後、空気中で270mJ/cm2の紫外線を照射した。得られた厚さ25μmの試験片を、JIS−K5400 6.15(ゴバン目セロテープ(登録商標)試験)により測定した。
[鉛筆硬度] JIS−K5400 6.14(鉛筆引っかき試験)による。
[耐酸性] 10%HCl溶液による24時間スポットテスト後の塗膜外観を目視観察する。
【0054】
◎:異常なし
○:ほとんど変化なし
△:やや侵される
×:侵される
[耐アルカリ性] 10%NaOH溶液による24時間スポットテスト後の塗膜外観を目視観察する。
【0055】
◎:異常なし
○:ほとんど変化なし
△:やや侵される
×:侵される
[油性マジックはじき性] 油性マジック(登録商標)(黒・赤・マジックインキ 商品名)により塗膜表面を塗りつぶし、はじき性を評価する。さらにこの塗膜を室温で1時間放置後、乾拭きにより除去する。これを20回繰り返した後の、塗膜表面のはじき性を評価する。
【0056】
◎:良くはじく
○:はじく
△:ややはじく
×:全くはじかない
[油性マジック繰り返し除去性] 油性マジック(黒・赤・マジックインキ 商品名)により塗膜表面を塗りつぶし、室温で1時間放置後乾拭きにより除去する。さらにこれを20回繰り返した後の、塗膜表面の除去性を評価する。
【0057】
◎:全く跡が付かない
○:ごくわずか跡が付く
△:かなり跡が付く
×:完全に跡が残る
[撥水性] 水の接触角(単位:度)で評価した。
【0058】
【実施例2〜3】
[表1]に示す単量体を用いて前記実施例の操作に準拠して共重合体を製造し、これらの特性を同様に調べた。結果を[表1]に示す。
【0059】
【実施例4】
内容積1Lのステンレス製撹拌機付きオートクレーブ(耐圧100kg/cm2)に、脱気したのち、VDF50g、TFE78g、ブチルビニルエーテル(以下BVEと略す)52.0g、HBVE45.2g、下記構造式で示されるメタクリル変性シリコーンオイルC(分子量約420)54.6g、トルエン400g、およびt−ブチルパーオキシピバレート1.4gを入れ、撹拌しながら内温を60℃に昇温した。
【0060】
【化16】
CH2=C(CH3)−COO−C3H6−Si−[OSi(CH3)3]3
その後、撹拌しながら反応を続け、20時間後撹拌を停止し、反応を終了した。得られた共重合体を減圧乾燥により単離した。共重合体収量は260g、共重合体収率は93%であった。得られた水酸基含有含フッ素共重合体(以下[A−4]とする)の水酸基価は86mgKOH/g樹脂、フッ素含有量は32wt%であった。
【0061】
次に暗所中で撹拌機、還流コンデンサー、滴下漏斗、塩化カルシウム塔をつけた1L丸底三つ口フラスコに、[A−4]の30%酢酸ブチル溶液600gおよびハイドロキノンモノメチルエーテル0.05gを入れた。温度を40℃に保ち撹拌しながら、滴下漏斗にて[B−1]30.0g、トルエン10.0gを入れた混合溶液を少しずつ滴下した。滴下終了後、2時間撹拌を続け、二重結合を含有する含フッ素共重合体を得た。
【0062】
上記反応溶液の赤外吸収スペクトルを測定し、[A−4]の水酸基と[B−1]のイソシアネート基の反応が進行したことを確認した。得られた二重結合を含有する含フッ素共重合体のGPCで測定した数平均分子量は1.9×104であった。この共重合体の硬化塗膜特性を実施例1と同様に調べた。結果を[表1]に示す。
【0063】
【実施例5】
[表1]に示す単量体を用いて前記実施例の操作に準拠して共重合体を製造し、これら特性を同様に調べた。結果を[表1]に示す。
【0064】
【比較例1】
内容積1Lのステンレス製撹拌機付きオートクレーブ(耐圧100kg/cm2)に脱気したのち、VDF96g、TFE84g、EVE15.1g、HBVE52.2g、酢酸ブチル400g、およびt−ブチルパーオキシピバレート1.2gを入れ、撹拌しながら内温を60℃に昇温した。その後、撹拌しながら反応を続け、20時間後撹拌を停止し、反応を終了した。得られた共重合体を減圧乾燥により単離した。共重合体収量は230g、共重合体収率は93%であった。得られた水酸基含有含フッ素重合体(以下[A−6]とする)の水酸基価は110mgKOH/g樹脂、フッ素含有量は49wt%であった。
【0065】
次に暗所中で撹拌機、還流コンデンサー、滴下漏斗、塩化カルシウム塔をつけた1L丸底三つ口フラスコに、[A−6]の30%酢酸ブチル溶液600gおよびハイドロキノンモノメチルエーテル0.05gを入れた。温度を40℃に保ち撹拌しながら、滴下漏斗に[B−1]54.7g、酢酸ブチル23.4gを入れた混合溶液を少しずつ滴下した。滴下終了後、2時間撹拌を続け、二重結合を含有する含フッ素共重合体を得た。
【0066】
上記反応溶液の赤外吸収スペクトルを測定した。その結果、2,260cm-1のイソシアネート基の吸収が完全に消失したことを確認した。これにより、[A−6]の水酸基と[B−1]のイソシアネート基の反応が進行したことが確認された。得られた二重結合を含有する含フッ素共重合体のGPCで測定した数平均分子量は1.9×104であった。この共重合体の硬化塗膜の塗膜特性を実施例1と同様に調べた。結果を[表1]に示す。
【0067】
【比較例2】
比較例1で調合した塗料用組成物に、該組成物の固形分に対し5%のTSF410[東芝シリコーン(株)製]を加え、前記比較例と同様に試験片を作成し、これらの特性を調べた。結果を[表1]に示す。
【0068】
【表1】
[0001]
[Technology to which the invention belongs]
The present invention is excellent in antifouling properties, water and oil repellency, has excellent characteristics such as chemical resistance and weather resistance, which are the characteristics of fluororesin, and can be cured by light or heat in one liquid. The present invention relates to a fluorine-containing copolymer containing, a process for producing the same, a fluororesin paint containing the same as a main component, and a varnish.
[0002]
[Prior art]
Solvent-soluble fluororesin coatings are generally obtained by copolymerizing hydroxyalkyl vinyl ether and fluoroolefin, and optionally alkyl vinyl ether, alkyl vinyl ester and the like. The coating material based on such a fluorine-containing copolymer contains about 50% of a hydrocarbon monomer in order to obtain solubility in a general organic solvent. Therefore, the fluorine content in the fluororesin is lowered, and the coating film properties such as water / oil repellency and stain resistance required for the fluororesin cannot be sufficiently obtained. On the other hand, water and oil repellency is improved by mixing a small amount of an organic silicon compound such as silicone oil with the fluorine-containing copolymer. However, it is difficult to maintain water and oil repellency characteristics over a long period of time. Furthermore, depending on the application, silicone oil may bleed out from the surface of the coating film, and silicone oil cannot be used. JP-A-5-17535 discusses a copolymer of a fluorine-containing monomer and a monomer containing a silyl group. The film properties such as water / oil repellency cannot be sufficiently obtained.
[0003]
The hydroxyl group-containing fluorine-containing copolymer can be cured at room temperature, but two liquids of a main agent and a curing agent must be mixed immediately before use. This is not convenient for work, and attention must be paid to the pot life.
[0004]
[Problems to be solved by the invention]
The object of the present invention is to provide a fluorine-containing copolymer that solves the above-mentioned problems, that is, it has excellent characteristics (chemical resistance, weather resistance, etc.) of a fluororesin coating film, Provides a fluorine-containing copolymer containing a novel double bond that is excellent in oil repellency, antifouling properties, and repeated decontamination, and can be cured by light or heat in one liquid, and a method for producing the same, and further comprising them And providing fluorine-based paints, varnishes and the like.
[0005]
[Means for Solving the Problems]
As a result of intensive studies to solve the above problems, the present inventors have shown a fluoroolefin, a reactive silicone oil represented by the general formula (1) or (2), and a general formula (3). A double bond is introduced into the fluorine-containing copolymer by a reaction between the hydroxyl group-containing fluorine-containing copolymer [A] and the unsaturated isocyanate [B], which is an essential component. It has been found that a fluorine-containing copolymer containing a new double bond produced by this method is excellent in long-term water and oil repellency, antifouling properties and repeated decontamination.
[0006]
R 1 - [Si (CH 3 ) 2 -O] n -Si (CH 3) 2 -R 2 (1)
(Here, R 1 represents an alkyl group having 1 to 6 carbon atoms, or — (CH 2 ) r —OOC (CH 3 ) C═CH 2 or —CH═CH 2. R 2 represents — (CH 2 ) r —OOC (CH 3 ) C═CH 2 or —CH═CH 2 , n represents an integer of 1 to 420, and r represents an integer of 1 to 6)
[0007]
R 2 —Si [OSi (CH 3 ) 3 ] 3 (2)
[0008]
CH 2 = CH (CH 2) m -O-R 3 -OH (3)
(Here, R 3 represents an alkylene group having 1 to 6 carbon atoms or a cyclohexyl group. M represents an integer of 0 to 10.)
That is, in the present invention, 15 to 85 mol% of a fluoroolefin, 0.001 to 30 mol% of a reactive silicone oil represented by the general formula (1) or (2) as a polymerization unit, and a general formula (3 Hydroxyl-containing fluorine-containing copolymer obtained by copolymerization with any other copolymerizable monomer as required, with 1-50 mol% of the hydroxyl-containing unsaturated ether represented by It is produced by the reaction of coalescence [A] and unsaturated isocyanate [B], and contains double bonds with excellent water and oil repellency, antifouling properties, repeated decontamination, chemical resistance, and weather resistance over a long period of time. The fluorine-containing copolymer is provided.
[0009]
In addition to the above polymerized units, the hydroxyl group-containing fluorine-containing copolymer [A] contains one or more polymerized units selected from alkyl vinyl ethers, alkyl allyl ethers, methacrylic acid esters and acrylic acid esters. The present invention relates to a fluorine-containing copolymer containing a double bond, which is produced by a reaction between a copolymer and an unsaturated isocyanate [B].
[0010]
In the hydroxyl group-containing fluorine-containing copolymer [A] of the present invention, the fluoroolefin is an olefin having one or more fluorine atoms in the molecule, such as vinylidene fluoride, tetrafluoroethylene, chlorotrifluoroethylene, Hexafluoropropylene and the like are preferred. These fluoroolefins may be used alone or in combination of two or more, but a combination of vinylidene fluoride and tetrafluoroethylene is particularly preferable. The combination ratio (VDF / TFE) of vinylidene fluoride and tetrafluoroethylene is preferably 0.05 / 1 to 2.0 / 1. A more preferable range for achieving the object of the present invention is 0.1 / 1 to 1.5 / 1.
[0011]
The reactive silicone oil represented by the general formula (1) or (2) is composed of polydimethylsiloxane having a methacrylic modification at one end, polydimethylsiloxane having an acrylic modification at one end, and a polydimethylsiloxane having a methacrylic modification at both ends. Etc. are suitable. These reactive silicone oils may be used alone or in combination of two or more. The number average molecular weight of these reactive silicone oils is preferably 200 to 30,000.
[0012]
As the reactive silicone oil, silicone oils of the following formulas (4), (5), (6) and (7) are particularly preferable.
[0013]
CH 2 = C (CH 3) -COO-C 3 H 6 -Si (CH 3) 2 - [O-Si (CH 3) 2] p -R 4 (4)
(Here, R 4 represents an alkyl group having 1 to 6 carbon atoms. P represents an integer of 1 to 250.)
[0014]
CH 2 = CH-COO-C 3 H 6 -Si (CH 3) 2 - [O-Si (CH 3) 2] r -R 5 (5)
(Here, R 5 represents an alkyl group having 1 to 6 carbon atoms. R represents an integer of 1 to 250.)
[0015]
R 6 —C 3 H 6 —Si (CH 3 ) 2 — [O—Si (CH 3 ) 2 ] q —C 3 H 6 —R 6 (6)
(Here, R 6 represents —OOC (CH 3 ) C═CH 2. Q represents an integer of 1 to 250.)
[0016]
CH 2 = C (CH 3) COO-C 3 H 6 Si [OSi (CH 3) 3] 3 (7)
Specific examples of the hydroxyl group-containing unsaturated ether represented by the general formula (3) include hydroxymethyl vinyl ether, hydroxyethyl vinyl ether, hydroxypropyl vinyl ether, hydroxybutyl vinyl ether, ethylene glycol monoallyl ether, cyclohexyl vinyl ether, 4-hydroxycyclohexyl vinyl ether, 3-allyloxy-1,2-propanediol, glycerol α-monoallyl ether and the like are preferable. These hydroxyl group-containing unsaturated ethers may be used alone or in combination of one or more.
[0017]
Specific examples of the alkyl vinyl ether include ethyl vinyl ether, isopropyl vinyl ether, n-propyl vinyl ether, n-butyl vinyl ether, isobutyl vinyl ether, cyclohexyl vinyl ether, octadecyl vinyl ether and the like.
[0018]
Specific examples of the alkyl allyl ether include ethyl allyl ether, butyl allyl ether, cyclohexyl allyl ether, isobutyl allyl ether, n-propyl allyl ether and the like.
[0019]
Specific examples of the acrylate ester include methyl acrylate, ethyl acrylate, n-butyl acrylate, t-butyl acrylate, 2-hydroxyethyl acrylate, 2-hydroxybutyl acrylate, and the like.
[0020]
Specific examples of the methacrylate ester include methyl methacrylate, ethyl methacrylate, n-butyl methacrylate, t-butyl methacrylate, glycidyl methacrylate, cyclohexyl methacrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate. Etc.
[0021]
The hydroxyl group-containing fluorine-containing copolymer [A] of the present invention can form a coating with excellent water and oil repellency, antifouling properties, repeated decontamination, chemical resistance, and weather resistance over a long period of time. Furthermore, in addition to these units, other copolymerizable monomer units may be included within a range not exceeding 20 mol% depending on the purpose of use.
[0022]
Examples of the copolymerizable monomer include olefins such as ethylene and propylene, haloolefins such as vinyl chloride and vinylidene chloride, and alkanecarboxylic acids such as vinyl acetate, vinyl n-butyrate, vinyl isobutyrate, and vinyl propionate. And esters of vinyl alcohol.
[0023]
When the hydroxyl group-containing fluorine-containing copolymer [A] contains less than 15 mol% of the polymerized unit fluoroolefin, it is not preferable because sufficient stain resistance cannot be obtained when used as a paint base. Moreover, when more than 85 mol%, the solubility with respect to various solvents falls and it is unpreferable. More preferably, it is 30-80 mol%.
[0024]
When the ratio of the reactive silicone oil represented by the general formula (1) or (2) is less than 0.001 mol%, it is not preferable because sufficient water / oil repellency and antifouling properties cannot be obtained for a long time. On the other hand, when it is more than 30 mol%, sufficient chemical resistance and weather resistance cannot be obtained, which is not preferable. Further, when a polymer having a large molecular weight (n = 200 to 420) is polymerized, the ratio cannot be increased in production. For these reasons, the ratio is more preferably 0.005 to 25 mol%.
[0025]
When the hydroxyl group-containing unsaturated ether represented by the general formula (3) is less than 1 mol%, the double bond amount is lowered and sufficient curing does not occur, and the chemical resistance and solvent resistance of the cured coating film are lowered. It is not preferable. On the other hand, when it is more than 50 mol%, the fluorine content in the fluorine-containing copolymer is decreased, and sufficient chemical resistance and weather resistance cannot be obtained, which is not preferable.
[0026]
The hydroxyl group-containing fluorine-containing copolymer [A] can be produced by copolymerizing a predetermined proportion of a monomer mixture using a polymerization initiator.
[0027]
As the polymerization initiator in the synthesis of the hydroxyl group-containing fluorine-containing copolymer [A], an oil-soluble or water-soluble one is appropriately used depending on the polymerization type and the type of solvent used as desired.
[0028]
Examples of the oil-soluble initiator include peroxyester type peroxides such as t-butyl peroxyisobutyrate and t-butyl peroxyacetate, and dialkyl peroxydicarbonates such as diisopropyl peroxydicarbonate and dinormalpropyl peroxydicarbonate. Oxydicarbonate, benzoyl peroxide, azobisisobutyronitrile and the like are used.
[0029]
Examples of the water-soluble initiator include a persulfate such as potassium persulfate, hydrogen peroxide, or a redox initiator comprising a combination of these with a reducing agent such as sodium bisulfite and sodium thiosulfate, and a small amount thereof. Inorganic initiators in which iron, ferrous salt, silver nitrate, and the like coexist, and dibasic acid organic initiators such as succinic acid peroxide, diglutaric acid peroxide, and monosuccinic acid peroxide are used.
[0030]
The amount of these polymerization initiators to be used is appropriately selected according to the type, copolymerization reaction conditions, and the like, but is 0.005 to 5% by weight, preferably 0.1%, based on the total amount of monomers normally used. It is selected in the range of ˜2% by weight.
[0031]
There is no particular limitation on the polymerization method in the synthesis of the hydroxyl group-containing fluorine-containing copolymer [A]. For example, bulk polymerization method, suspension polymerization method, emulsion polymerization method, solution polymerization method and the like can be used. Solution polymerization methods using ketones, acetate esters such as butyl acetate, aromatic hydrocarbons such as xylene, alcohols such as t-butanol, halogenated saturated hydrocarbons having one or more fluorine atoms, etc. as solvents An emulsion polymerization method in an aqueous solvent is preferred.
[0032]
Particularly preferable solvents for obtaining the hydroxyl group-containing fluorine-containing copolymer [A] of the present invention by a solution polymerization method include ethyl acetate, butyl acetate, xylene, toluene, and methyl ethyl ketone.
[0033]
In the case of copolymerization in an aqueous solvent (emulsion polymerization method, suspension polymerization method), a suspension or emulsifier is usually used as a dispersion stabilizer, and a basic buffer is added to the reaction solution during polymerization. It is desirable that the pH value is 4 or more, preferably 6 or more.
[0034]
The reaction temperature in each of the copolymerization reactions is appropriately selected depending on the type of the polymerization initiator and the polymerization medium, usually within a range of −30 ° C. to 150 ° C. For example, when copolymerization is performed in a solvent, it is usually selected in the range of 0 ° C to 100 ° C, preferably 10 ° C to 90 ° C. The reaction pressure is not particularly limited, but is usually selected in the range of 1 to 100 kg / cm 2 , preferably 1 to 50 kg / cm 2 . Further, the copolymerization reaction can be carried out by adding an appropriate chain transfer agent.
[0035]
The reaction of the hydroxyl group-containing fluorine-containing copolymer [A] and the unsaturated isocyanate [B] is not particularly limited, but the unsaturated isocyanate is added to a solution in which the hydroxyl group-containing fluorine-containing copolymer is dissolved in a solvent. It is preferable to add it while dropping and to carry out under stirring.
[0036]
The reaction ratio of the hydrogen group-containing fluorine-containing copolymer [A] and the unsaturated isocyanate [B] is selected in the range of 0.1 to 1 in terms of the ratio of isocyanate group / hydroxyl group.
[0037]
When the ratio of isocyanate group / hydroxyl group is less than 0.1, the amount of double bonds is lowered and sufficient curing does not occur, which is not preferable because the chemical resistance and solvent resistance of the cured coating film are lowered. Moreover, when more than 1, unreacted unsaturated isocyanate remains and there exists a possibility that a coating-film characteristic may be reduced.
[0038]
Specific examples of the unsaturated isocyanate include 2-isocyanate ethyl methacrylate, 2-isocyanate ethyl acrylate, 4-isocyanate butyl methacrylate, 4-isocyanate butyl acrylate, a reaction product of 1 mol of an unsaturated monoalcohol and 1 mol of a diisocyanate compound, Examples include a reaction product of 2 mol of an unsaturated monoalcohol and 1 mol of a triisocyanate compound. Specific examples of the unsaturated monoalcohol include hydroxyethyl acrylate, hydroxypropyl acrylate, hydroxybutyl acrylate, hydroxyethyl methacrylate, hydroxybutyl methacrylate, hydroxybutyl acrylate, and allyl alcohol.
[0039]
Specific examples of the diisocyanate compound include tolylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, dicyclohexylmethane diisocyanate and the like. Specific examples of the triisocyanate compound include isocyanurate-bound HDI, isocyanurate-bound IPDI, TMP-modified HDI, and TMP-modified IPDI.
[0040]
The reaction temperature at this time is selected in the range of 10 to 130 ° C, preferably 25 to 85 ° C. When the temperature is lower than 10 ° C., the reaction does not proceed sufficiently. When the temperature is higher than 130 ° C., gelation tends to occur during the reaction, which is not preferable.
[0041]
The solvent used for the reaction is preferably a ketone such as methyl ethyl ketone, an acetate such as butyl acetate, an aromatic hydrocarbon such as xylene. Since unsaturated isocyanate is used, if a solvent having a hydroxyl group such as water or alcohol is used, the reaction between the hydroxyl group-containing fluorine-containing copolymer [A] and unsaturated isocyanate [B] does not proceed. These solvents having a hydroxyl group are not preferred.
[0042]
It is preferable to use an organic tin compound such as dibutyltin dilaurate as a reaction catalyst.
[0043]
Since the fluorine-containing copolymer containing a double bond of the present invention can be cured by light irradiation, curing can be completed in a short time. Therefore, it is very useful for coating on a substrate such as plastic which cannot be heated very much. Moreover, when trying to harden a hydroxyl-containing fluorine-containing copolymer at normal temperature, a hardening | curing agent must be mixed at the time of use, and it is not easy on operation. On the other hand, the fluorine-containing copolymer containing a double bond of the present invention is one liquid and can be used without mixing a curing agent, which is very useful in operation.
[0044]
The fluorine-containing copolymer containing a double bond obtained by such a method can be cured by light irradiation or heat.
[0045]
Examples of the photocuring initiator include benzoin ether, benzophenone, 1 -hydroxy -cyclohexyl phenyl ketone, 2-methyl-1- [4- (methylthio) phenyl] -2-monforinopropanone-1, 2-benzyl-2. Dimethylamino-1- (4-morpholinophenyl) -butanone-1,2,2-dimethoxy-1,2-diphenylethane-1-one and the like are used.
[0046]
As the thermosetting initiator, benzoyl peroxide, azobisisobutyronitrile, t-butylperoxy-2-ethylhexanate, t-butylperoxyisopropyl monocarbonate, or the like is used.
[0047]
Various solvents can be used for producing a curable fluororesin coating material mainly composed of the fluorine-containing copolymer containing a double bond of the present invention, for example, aromatic carbonization such as xylene and toluene. Examples include hydrogen esters, acetate esters such as ethyl acetate and butyl acetate, ketones such as methyl ethyl ketone and methyl isobutyl ketone, glycol ethers such as ethyl cellosolve, and various commercially available thinners. Ethyl acetate, butyl acetate, xylene Toluene is particularly preferred. Moreover, it is possible to add a commercially available photocurable resin etc. as needed, The fluorine-containing copolymer containing the double bond of this invention with respect to these other resins is 5 to 80 weight% in a coating material. In particular, it is preferably used by adjusting so as to contain 20 to 60% by weight.
[0048]
Mixing of the fluorine-containing copolymer containing a double bond of the present invention and a solvent should be carried out using various equipment used for normal coating, such as a ball mill, paint shaker, sand mill, triple roll mill, kneader. I can do it. At this time, a pigment, a dispersion stabilizer, a viscosity modifier, a leveling agent and the like can be added as necessary.
[0049]
【Example】
EXAMPLES Next, although an Example demonstrates this invention further in detail, this invention is not limited at all by these examples.
[0050]
[Example 1]
After degassing in an autoclave (withstand pressure of 100 kg / cm 2 ) with a stainless steel stirrer with an internal volume of 1 L, 96 g of vinylidene fluoride (hereinafter abbreviated as VDF), 84 g of tetrafluoroethylene (hereinafter abbreviated as TFE), ethyl vinyl ether (hereinafter referred to as “VDF”) 14.9 g of EVE), 52.2 g of hydroxybutyl vinyl ether (hereinafter abbreviated as HBVE), 10.5 g of methacryl-modified silicone oil A (number average molecular weight of about 3500) represented by the following structural formula, 400 g of butyl acetate, and t- 1.3 g of butyl peroxypivalate was added, and the internal temperature was raised to 60 ° C. while stirring.
[0051]
CH 2 = C (CH 3) -COO-C 3 H 6 -Si (CH 3) 2 - [O-Si (CH 2) 2] 44 -OSi (CH 3) 3
Thereafter, the reaction was continued with stirring, and stirring was stopped after 20 hours to complete the reaction. The obtained copolymer was isolated by drying under reduced pressure. The copolymer yield was 242 g, and the copolymer yield was 94%. The hydroxyl value of the obtained hydroxyl group-containing fluorine-containing copolymer (hereinafter referred to as [A-1]) measured by an acetylation method with acetic anhydride was 104 mg KOH / g resin, and the fluorine content by a combustion method was 47 wt%. .
[0052]
Next, in a 1 L round bottom three-necked flask equipped with a stirrer, a reflux condenser, a dropping funnel, and a calcium chloride tower in a dark place, 600 g of the obtained 30% butyl acetate solution of [A-1] and hydroquinone monomethyl ether 0 .05 g was added. While maintaining the temperature at 40 ° C. and stirring, a mixed solution containing 51.8 g of 2-isocyanatoethyl methacrylate (hereinafter referred to as [B-1]) and 17.3 g of butyl acetate was dropped little by little with a dropping funnel. After completion of the dropping, stirring was continued for 2 hours to obtain a fluorinated copolymer containing a double bond.
[0053]
The infrared absorption spectrum of the reaction solution was measured. As a result, it was confirmed that the absorption of isocyanate groups at 2,260 cm −1 disappeared completely. Thereby, it was confirmed that reaction of the hydroxyl group of [A-1] and the isocyanate group of [B-1] advanced. The number average molecular weight measured by GPC of the obtained fluorine-containing copolymer containing a double bond was 1.9 × 10 4 . The coating properties of the cured coating film of this copolymer were examined by the following method. The results are shown in [Table 1].
[Adhesion to Base Material] 67 g of the 30% butyl acetate solution, 80 g of Ebecry 1810 (manufactured by Daicel UC), and 2-methyl-1- [4- (methylthio) phenyl] -2-monforinoprop Non-1 (Ciba Geigy Co., Ltd.) 0.3g was added, it apply | coated with the applicator on the JISG-3141 steel plate, and after drying for 3 minutes at 80 degreeC, the ultraviolet-ray of 270mJ / cm < 2 > was irradiated in the air. The obtained 25-micrometer-thick test piece was measured by JIS-K5400 6.15 (Gobain cello tape (trademark) test).
[Pencil hardness] According to JIS-K5400 6.14 (pencil scratch test).
[Acid Resistance] Visually observe the appearance of the coating film after a 24-hour spot test using a 10% HCl solution.
[0054]
:: No abnormality ○: Almost no change Δ: Slightly attacked X: Slightly affected [Alkali resistance] The appearance of the coating film after a 24-hour spot test with a 10% NaOH solution is visually observed.
[0055]
◎: No abnormality ○: Almost no change △: Slightly attacked ×: Soiled [oil-based magic repellency] Oil-based Magic (registered trademark) (Black / Red / Magic Ink product name) paints the surface of the coating to repel it. evaluate. Further, this coating film is left at room temperature for 1 hour and then removed by dry wiping. The repellency of the coating film surface after repeating this 20 times is evaluated.
[0056]
◎: Repels well ○: Repels △: Slightly repels ×: Does not repel at all [Repeatability of oil-based magic] Paint the paint film surface with oil-based magic (black, red, magic ink product name), leave it at room temperature for 1 hour, and then wipe dry Remove. Furthermore, the removability of the coating film surface after repeating this 20 times is evaluated.
[0057]
A: No trace at all O: Very slight trace Δ: Quite trace X: Trace remains completely [Water repellency] The contact angle (unit: degree) of water was evaluated.
[0058]
[Examples 2-3]
Using the monomers shown in [Table 1], a copolymer was produced in accordance with the operation of the above Example, and these characteristics were similarly examined. The results are shown in [Table 1].
[0059]
[Example 4]
After deaeration into an autoclave (withstand pressure of 100 kg / cm 2 ) with a stainless steel stirrer with an internal volume of 1 L, VDF 50 g, TFE 78 g, butyl vinyl ether (hereinafter abbreviated as BVE) 52.0 g, HBVE 45.2 g, represented by the following structural formula 54.6 g of methacryl-modified silicone oil C (molecular weight about 420), 400 g of toluene, and 1.4 g of t-butyl peroxypivalate were added, and the internal temperature was raised to 60 ° C. while stirring.
[0060]
Embedded image
CH 2 = C (CH 3) -COO-C 3 H 6 -Si- [OSi (CH 3) 3] 3
Thereafter, the reaction was continued with stirring, and stirring was stopped after 20 hours to complete the reaction. The obtained copolymer was isolated by drying under reduced pressure. The copolymer yield was 260 g, and the copolymer yield was 93%. The obtained hydroxyl group-containing fluorine-containing copolymer (hereinafter referred to as [A-4]) had a hydroxyl value of 86 mgKOH / g resin and a fluorine content of 32 wt%.
[0061]
Next, in a 1 L round bottom three-necked flask equipped with a stirrer, reflux condenser, dropping funnel and calcium chloride tower in a dark place, 600 g of 30% butyl acetate solution of [A-4] and 0.05 g of hydroquinone monomethyl ether were added. I put it in. While stirring at a temperature of 40 ° C., a mixed solution containing 30.0 g of [B-1] and 10.0 g of toluene was dropped little by little with a dropping funnel. After completion of the dropping, stirring was continued for 2 hours to obtain a fluorinated copolymer containing a double bond.
[0062]
The infrared absorption spectrum of the reaction solution was measured, and it was confirmed that the reaction between the hydroxyl group of [A-4] and the isocyanate group of [B-1] proceeded. The number average molecular weight measured by GPC of the obtained fluorine-containing copolymer containing a double bond was 1.9 × 10 4 . The cured coating film characteristics of this copolymer were examined in the same manner as in Example 1. The results are shown in [Table 1].
[0063]
[Example 5]
Using the monomers shown in [Table 1], a copolymer was produced in accordance with the operation of the above example, and these characteristics were similarly examined. The results are shown in [Table 1].
[0064]
[Comparative Example 1]
After deaeration in an autoclave with a stainless steel stirrer with an internal volume of 1 L (pressure resistance 100 kg / cm 2 ), VDF 96 g, TFE 84 g, EVE 15.1 g, HBVE 52.2 g, butyl acetate 400 g, and t-butyl peroxypivalate 1.2 g The internal temperature was raised to 60 ° C. while stirring. Thereafter, the reaction was continued with stirring, and stirring was stopped after 20 hours to complete the reaction. The obtained copolymer was isolated by drying under reduced pressure. The copolymer yield was 230 g, and the copolymer yield was 93%. The obtained hydroxyl group-containing fluoropolymer (hereinafter referred to as [A-6]) had a hydroxyl value of 110 mg KOH / g resin and a fluorine content of 49 wt%.
[0065]
Next, in a 1 L round bottom three-necked flask equipped with a stirrer, reflux condenser, dropping funnel and calcium chloride tower in a dark place, 600 g of 30% butyl acetate solution of [A-6] and 0.05 g of hydroquinone monomethyl ether were added. I put it in. While maintaining the temperature at 40 ° C. and stirring, a mixed solution containing 54.7 g of [B-1] and 23.4 g of butyl acetate was added dropwise little by little. After completion of the dropping, stirring was continued for 2 hours to obtain a fluorinated copolymer containing a double bond.
[0066]
The infrared absorption spectrum of the reaction solution was measured. As a result, it was confirmed that the absorption of isocyanate groups at 2,260 cm −1 disappeared completely. Thereby, it was confirmed that reaction of the hydroxyl group of [A-6] and the isocyanate group of [B-1] advanced. The number average molecular weight measured by GPC of the obtained fluorine-containing copolymer containing a double bond was 1.9 × 10 4 . The coating film characteristics of the cured coating film of this copolymer were examined in the same manner as in Example 1. The results are shown in [Table 1].
[0067]
[Comparative Example 2]
To the coating composition prepared in Comparative Example 1, 5% TSF410 [manufactured by Toshiba Silicone Co., Ltd.] was added to the solid content of the composition, and test pieces were prepared in the same manner as in the above Comparative Example. I investigated. The results are shown in [Table 1].
[0068]
[Table 1]
Claims (1)
R1−[Si(CH3)2−O]n−Si(CH3)2−R2 (1)
(ここでR1は、炭素数1〜6のアルキル基あるいは−(CH2)r−OOC(CH3)C=CH2あるいは−CH=CH2を示す。R2は、−(CH2)r−OOC(CH3)C=CH2あるいは−CH=CH2を示す。nは1〜420の整数を示す。rは1〜6の整数を示す。)
R2−Si[OSi(CH3)3]3 (2)
CH2=CH(CH2)m−O−R3−OH (3)
(ここでR3は、炭素数1〜6のアルキレン基あるいはシクロヘキシル基を示す。mは0〜10の整数を示す。)As polymerized units, 15 to 85 mol% of fluoroolefin, 0.001 to 30 mol% of reactive silicone oil represented by general formula (1) or (2), and hydroxyl group-containing unsaturation represented by general formula (3) A fluorine-containing copolymer produced by a reaction between a hydroxyl group-containing fluorine-containing copolymer [A] comprising 1 to 50 mol% of ether and an unsaturated isocyanate [B] and containing a double bond A method of forming a coating film, which comprises coating a polymer on a substrate and curing it by light irradiation or heat.
R 1 - [Si (CH 3 ) 2 -O] n -Si (CH 3) 2 -R 2 (1)
(Here, R 1 represents an alkyl group having 1 to 6 carbon atoms, or — (CH 2 ) r —OOC (CH 3 ) C═CH 2 or —CH═CH 2. R 2 represents — (CH 2 ) r —OOC (CH 3 ) C═CH 2 or —CH═CH 2 , n represents an integer of 1 to 420, and r represents an integer of 1 to 6)
R 2 —Si [OSi (CH 3 ) 3 ] 3 (2)
CH 2 = CH (CH 2) m -O-R 3 -OH (3)
(Here, R 3 represents an alkylene group having 1 to 6 carbon atoms or a cyclohexyl group. M represents an integer of 0 to 10.)
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JPWO2009133770A1 (en) * | 2008-04-30 | 2011-09-01 | Dic株式会社 | Active energy ray-curable coating composition, cured product thereof, and novel curable resin |
US8030412B2 (en) | 2008-04-30 | 2011-10-04 | Dic Corporation | Active-energy-ray-curable coating composition, cured product thereof, and novel curable resin |
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