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JP4053048B2 - Fuel injection valve - Google Patents

Fuel injection valve Download PDF

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Publication number
JP4053048B2
JP4053048B2 JP2005065800A JP2005065800A JP4053048B2 JP 4053048 B2 JP4053048 B2 JP 4053048B2 JP 2005065800 A JP2005065800 A JP 2005065800A JP 2005065800 A JP2005065800 A JP 2005065800A JP 4053048 B2 JP4053048 B2 JP 4053048B2
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Prior art keywords
valve
fuel
fuel injection
hole
valve seat
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JP2005065800A
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JP2006249989A (en
Inventor
竜二 青木
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Keihin Corp
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Keihin Corp
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Priority to JP2005065800A priority Critical patent/JP4053048B2/en
Priority to PCT/JP2006/304314 priority patent/WO2006095706A1/en
Priority to EP06728683.1A priority patent/EP1857665B1/en
Priority to CNB2006800070277A priority patent/CN100540882C/en
Priority to US11/885,987 priority patent/US7637442B2/en
Publication of JP2006249989A publication Critical patent/JP2006249989A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/16Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
    • F02M61/18Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
    • F02M61/1806Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for characterised by the arrangement of discharge orifices, e.g. orientation or size
    • F02M61/1813Discharge orifices having different orientations with respect to valve member direction of movement, e.g. orientations being such that fuel jets emerging from discharge orifices collide with each other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10209Fluid connections to the air intake system; their arrangement of pipes, valves or the like
    • F02M35/10216Fuel injectors; Fuel pipes or rails; Fuel pumps or pressure regulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/104Intake manifolds
    • F02M35/108Intake manifolds with primary and secondary intake passages
    • F02M35/1085Intake manifolds with primary and secondary intake passages the combustion chamber having multiple intake valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/16Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
    • F02M61/18Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
    • F02M61/1853Orifice plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M69/00Low-pressure fuel-injection apparatus ; Apparatus with both continuous and intermittent injection; Apparatus injecting different types of fuel
    • F02M69/04Injectors peculiar thereto
    • F02M69/042Positioning of injectors with respect to engine, e.g. in the air intake conduit
    • F02M69/044Positioning of injectors with respect to engine, e.g. in the air intake conduit for injecting into the intake conduit downstream of an air throttle valve

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fuel-Injection Apparatus (AREA)

Description

本発明は,内燃エンジンの燃料供給系に使用される燃料噴射弁に関し,特に,円錐状の弁座及びこの弁座の中心部を貫通する弁孔を有する弁座部材と,弁座と協働して弁孔を開閉する弁体と,弁孔から半径方向外方にずれて配置される複数の燃料噴孔を有して弁座部材に接合されるインジェクタプレートとを備えてなり,前記弁座部材及びインジェクタプレート間には前記弁孔及び燃料噴孔間を連通する拡散室を設けた燃料噴射弁の改良に関する。 The present invention relates to a fuel injection valve used in a fuel supply system of an internal combustion engine , and in particular, a valve seat member having a conical valve seat and a valve hole penetrating through the central portion of the valve seat, and cooperating with the valve seat. A valve body that opens and closes the valve hole, and an injector plate that has a plurality of fuel injection holes that are arranged radially offset from the valve hole and is joined to the valve seat member. The present invention relates to an improvement in a fuel injection valve in which a diffusion chamber communicating between the valve hole and the fuel injection hole is provided between a seat member and an injector plate.

かゝる燃料噴射弁は,下記特許文献1に開示されるように既に知られている。
特開2002−130074号公報
Such a fuel injection valve is already known as disclosed in Patent Document 1 below.
JP 2002-130074 A

近年の内燃エンジンでは,低燃費及び低公害化に対する要求が益々増してきている。そこでエンジンの低燃費及び排ガス浄化のために,燃料噴射弁では,噴射燃料の微粒化と,その燃料の吸気路内壁への付着を抑制するペネトレーション性(貫通力性)が重要となる。   In recent internal combustion engines, demands for low fuel consumption and low pollution are increasing. Therefore, in order to reduce the fuel consumption of the engine and purify the exhaust gas, in the fuel injection valve, the atomization of the injected fuel and the penetrability (penetrating power) for suppressing the adhesion of the fuel to the inner wall of the intake passage are important.

本発明は,かゝる事情に鑑みてなされたもので,弁座から燃料噴孔に至る燃料流路のデッドボリュームを極力削減すると共に,その燃料流路での燃料の圧力損失を極力抑制して,噴射燃料の微粒化とペネトレーション性の向上をもたらし得る前記燃料噴射弁を提供することを目的とする。   The present invention has been made in view of such circumstances, and reduces the dead volume of the fuel flow path from the valve seat to the fuel injection hole as much as possible, and suppresses the pressure loss of the fuel in the fuel flow path as much as possible. Thus, an object of the present invention is to provide the fuel injection valve that can bring about the atomization of the injected fuel and improve the penetration.

上記目的を達成するために,本発明は,円錐状の弁座及びこの弁座の中心部を貫通する弁孔を有する弁座部材と,前記弁座と協働して前記弁孔を開閉する弁体と,一対の燃料噴霧フォームを形成し,その燃料噴霧フォームをエンジンの吸気ポートの二股の下流端に向けて供給する,二組で構成される各組複数の燃料噴孔を有していて,前記弁座部材に接合されるインジェクタプレートとを備えてなり,前記二組の燃料噴孔は前記インジェクタプレートの一直径線に関して対称的に配置され,前記弁座部材及び前記インジェクタプレート間には前記弁孔及び前記燃料噴孔間を連通する拡散室を設けた燃料噴射弁において,前記弁座部材及び前記インジェクタプレート間に,前記弁孔より大径で,すべての前記燃料噴孔の内端が開口する単一で環状の前記拡散室を形成し,前記インジェクタプレートの中央部に,前記弁孔に嵌入されるとともに,前記弁座を通過した燃料を前記弁孔内で反転させて前記拡散室に誘導する,切欠き面積の大きい一対の第1切欠き部及びこの第1切欠き部よりも切欠き面積の小さい一対の第2切欠き部が外周に設けられた燃料誘導部材を連設し,前記第1切欠き部を,前記一対の燃料噴霧フォームに合致するように前記インジェクタプレートの前記直径線に関して対称的に配置したことを第1の特徴とする。 To achieve the above object, the present invention is opened and closed with a valve seat member having a valve hole penetrating a central portion of the conical valve seat and the valve seat, the valve hole in cooperation with the valve seat A pair of fuel spray holes are formed in two sets, each of which forms a valve body and a pair of fuel spray foams, and supplies the fuel spray foams toward the downstream end of the fork of the intake port of the engine. There are, it comprises an injector plate which is joined to the valve seat member, said two sets of fuel injection holes are symmetrically arranged with respect to one diametrical line of the injector plate, between the valve seat member and the injector plate in the fuel injection valve provided with a diffusion chamber which communicates between the valve hole and the fuel injection hole, between the valve seat member and the injector plate, with larger diameter than the valve hole, among all of the fuel injection hole single, ring end is opened Wherein forming a diffusion chamber, the central portion of the injector plate, while being fitted into the valve hole, induces fuel passing through the valve seat into the diffusion chamber is inverted with the valve bore, notch A fuel guide member having a pair of first cutout portions having a large area and a pair of second cutout portions having a cutout area smaller than that of the first cutout portion is provided continuously, and the first cutout portion is provided. The first feature is that the portions are arranged symmetrically with respect to the diameter line of the injector plate so as to match the pair of fuel spray foams .

また本発明は,第1の特徴に加えて,前記第2切欠き部は,前記直径線上に位置して互いに反対方向に開口していることを第2の特徴とする。 In addition to the first feature, the second feature of the present invention is that the second notch is located on the diameter line and opens in opposite directions .

さらに本発明は,第1又は第2の特徴に加えて,前記第1切欠き部と前記第2切欠き部との間には,前記弁孔の内周面に嵌合してその弁孔を部分的に閉鎖し,その部分を通しては燃料が流通しないようにする閉鎖部が形成されていることを第3の特徴とする。 Furthermore, in addition to the first or second feature, the present invention is configured such that the valve hole is fitted between the first notch part and the second notch part to the inner peripheral surface of the valve hole. A third feature is that a closed portion is formed so that fuel is not allowed to flow through the portion .

さらにまた本発明は,第1〜第3の特徴に加えて,前記円錐状の弁座の母線の延長線が前記切欠き部の内面に交差するように,該弁座及び該切欠き部を配置したことを第4の特徴とする。 Furthermore, in addition to the first to third features, the present invention provides the valve seat and the notch so that an extension of the bus bar of the conical valve seat intersects the inner surface of the notch. The arrangement is a fourth feature.

さらにまた本発明は,第1〜第4の特徴に加えて,前記弁座の有効直径をD1,前記弁孔の直径をD2としたとき,1<D1/D2≦1.5となるように,前記D1及びD2を設定したことを第5の特徴とする。   In addition to the first to fourth features, the present invention is such that 1 <D1 / D2 ≦ 1.5, where D1 is the effective diameter of the valve seat and D2 is the diameter of the valve hole. The fifth feature is that D1 and D2 are set.

さらにまた本発明は,第〜第の特徴に加えて,前記拡散室の高さをH1,前記燃料誘導部材の厚みをH2としたとき,H2/H1≧1.5となるように,前記H1及びH2を設定したことを第の特徴とする。 Furthermore, in addition to the first to fifth features, the present invention is such that H2 / H1 ≧ 1.5 when the height of the diffusion chamber is H1 and the thickness of the fuel guiding member is H2. The sixth feature is that the H1 and H2 are set.

さらにまた本発明は,第1〜の特徴に加えて,前記弁孔に臨む前記燃料誘導部材の端面を,前記弁孔に臨む前記弁体の端面に沿うように形成したことを第の特徴とする。 The present invention, in addition to the first to the sixth aspect, the that the end face of the fuel guide member facing the valve hole was formed along the end face of the valve body facing the valve hole 7 It is characterized by.

さらにまた本発明は,第〜第の特徴に加えて,前記燃料誘導部材をプレス製とし,これを前記インジェクタプレートに,該インジェクタプレートの外面側からのレーザによるスポット溶接により接合したことを第の特徴とする。 Furthermore, in addition to the first to seventh features, the present invention is characterized in that the fuel guide member is made of a press and is joined to the injector plate by spot welding with a laser from the outer surface side of the injector plate. The eighth feature.

本発明の第1〜第3の特徴によれば,弁座から燃料噴孔に至る燃料路を,短く且つデッドボリュームの小さいものとすることができ,これにより燃料の圧力損失を効果的に抑制して,弁座を通過した燃料を各燃料噴孔から素早く噴射することができ,その結果,噴射燃料の微粒化とペネトレーション性の向上をもたらし,エンジンの低燃費化と排ガスの低公害化に大いに貢献することができる。また前記燃料路をデッドボリュームの小さいものとすることは,温度変化に対する燃料噴射特性安定化させる上でも有効である。さらに,燃料誘導部材の外周に設けた切欠き部で燃料通路を構成するようにしたので,燃料通路を簡単に形成することができ,製作が容易である。しかも,弁孔における複数の切欠き部の配置により,拡散室における燃料の流れを制御して,各燃料噴孔からの噴射燃料の方向を自由に制御することができる。 According to the first to third aspect of the present invention, a fuel passage path to the fuel injection hole from the valve seat, short and can be made small dead volume, thereby the pressure loss of the fuel effectively The fuel that has passed through the valve seat can be quickly injected from each fuel injection hole, resulting in atomization of the injected fuel and improved penetration, resulting in lower fuel consumption of the engine and lower pollution of the exhaust gas. Can contribute greatly. Also it is assumed the fuel passage path small dead volume is also effective to stabilize the fuel injection characteristics to changes in temperature. Further, since the fuel passage is formed by the notch provided on the outer periphery of the fuel guide member, the fuel passage can be formed easily and is easy to manufacture. In addition, the flow of fuel in the diffusion chamber can be controlled by the arrangement of the plurality of notches in the valve hole, and the direction of the injected fuel from each fuel nozzle can be freely controlled.

また本発明の第の特徴によれば,円錐状の弁座の母線の延長線が前記切欠き部の内面に交差するように,弁座及び切欠き部を配置した簡単な構造により,弁座を通過した燃料を燃料誘導部材の切欠き部の内面に直接衝突させて,その燃料の流れを拡散室側に素早く強制的に反転させ,圧力損失を抑制しながら燃料噴孔からの素早い燃料噴射を可能にし,噴射燃料の微粒化とペネトレーション性の向上に寄与し得る。 According to the fourth aspect of the present invention, the valve seat and the notch are arranged in a simple structure so that the extension of the bus bar of the conical valve seat intersects the inner surface of the notch. The fuel that has passed through the seat is directly collided with the inner surface of the notch of the fuel guide member, and the fuel flow is quickly and forcibly reversed to the diffusion chamber side, and the rapid fuel from the fuel injection hole is suppressed while suppressing pressure loss. This enables injection, which can contribute to atomization of injected fuel and improved penetration.

さらに本発明の第5の特徴によれば,1<D1/D2≦1.5とすることにより,弁座及び燃料噴孔間の距離を極力短縮させて,その間での燃料の圧力損失を効果的に抑制し,噴射燃料の微粒化とペネトレーション性の向上に寄与し得る。 Further , according to the fifth feature of the present invention, by setting 1 <D1 / D2 ≦ 1.5, the distance between the valve seat and the fuel injection hole is shortened as much as possible, and the pressure loss of the fuel between them is effective. This can contribute to the improvement of atomization and penetration of the injected fuel.

さらにまた本発明の第の特徴によれば,H2/H1≧1.5とすることにより,弁座を通過した燃料の主流を燃料誘導部材の切欠き部の内面に,より確実に衝突させることができて,その燃料の流れの拡散室側への素早強制的反転を可能にし,燃料噴孔から素早く燃料噴射させ,噴射燃料の微粒化とペネトレーション性の向上に寄与し得る。 Further, according to the sixth aspect of the present invention, by setting H2 / H1 ≧ 1.5, the main flow of the fuel that has passed through the valve seat is more reliably collided with the inner surface of the notch portion of the fuel guide member. things can, and allow quick not forcibly inverted into the diffusion chamber side of the flow of the fuel, is quickly fuel injected from the fuel injection hole, can contribute to the improvement of the atomization and penetration of the injected fuel.

さらにまた本発明の第の特徴によれば,弁孔に臨む前記燃料誘導部材の端面を,弁孔に臨む前記弁体の端面に沿うように形成したので,燃料誘導部材により弁孔のデッドボリュームを効果的に削減し,通過燃料の圧力損失を,より少なくすると共に,温度変化に対する燃料噴射特性の安定化を更に図ることができる。 Furthermore, according to the seventh feature of the present invention, since the end face of the fuel guide member facing the valve hole is formed along the end face of the valve body facing the valve hole, the dead end of the valve hole is formed by the fuel guide member. It is possible to effectively reduce the volume, to reduce the pressure loss of the passing fuel, and to further stabilize the fuel injection characteristics against temperature changes.

さらにまた本発明の第の特徴によれば,燃料誘導部材を簡単に製作し得ると共に,燃料誘導部材の熱変形を回避しつゝこれをインジェクタプレートに容易に溶接することができ,燃料誘導部材の燃料誘導性を安定させると共に,コストの低減を図ることができる。 Furthermore, according to the eighth aspect of the present invention, the fuel guide member can be easily manufactured and can be easily welded to the injector plate while avoiding thermal deformation of the fuel guide member. The fuel inductivity of the member can be stabilized and the cost can be reduced.

本発明の実施の形態を,添付図面に示す本発明の好適な実施例に基づいて以下に説明する。   Embodiments of the present invention will be described below on the basis of preferred embodiments of the present invention shown in the accompanying drawings.

図1は本発明の第1実施例に係る電磁式燃料噴射弁のエンジンにおける使用状態を示す平面図,図2は同燃料噴射弁の縦断面図,図3は図2の3部拡大図,図4は図3の4−4線断面図,図5は同燃料噴射弁におけるインジェクタプレートへの燃料誘導部材の接合状態を示す斜視図,図6は同燃料噴射弁の噴射燃料による燃料噴霧フォームの形成説明図,図7は本発明の第2実施例を示す,図4との対応図,図8は本発明の参考例を示す,図4との対応図,図9は本発明の第実施例を示す,図3との対応図,図10は本発明の第実施例を示す,図3との対応図,図11は本発明の第実施例を示す,図3との対応図である。 FIG. 1 is a plan view showing a use state of an electromagnetic fuel injection valve according to a first embodiment of the present invention in an engine, FIG. 2 is a longitudinal sectional view of the fuel injection valve, and FIG. 3 is an enlarged view of a part 3 in FIG. 4 is a cross-sectional view taken along line 4-4 of FIG. 3, FIG. 5 is a perspective view showing a joining state of the fuel guiding member to the injector plate in the fuel injection valve, and FIG. 6 is a fuel spray form by the injected fuel of the fuel injection valve. FIG. 7 shows a second embodiment of the present invention, a corresponding diagram with FIG. 4, FIG. 8 shows a reference example of the present invention, a corresponding diagram with FIG. 4, and FIG. 3 shows an embodiment, corresponding view of FIG. 3, FIG. 10 shows a fourth embodiment of the present invention, the corresponding view of the FIG. 3, FIG. 11 shows a fifth embodiment of the present invention, with FIG. 3 FIG.

先ず,図1〜図6に示す本発明の第1実施例の説明から始める。   First, a description will be given of the first embodiment of the present invention shown in FIGS.

図1において,エンジンEのシリンダヘッド50には,燃焼室53と,この燃焼室53に下流端を開口させる吸気ポート50aとが形成される。この吸気ポート50aは,下流側が二股に分岐して燃焼室53に開口しており,その一対の開口部は一対の吸気弁52a,52bにより開閉される。シリンダヘッド50の一側面には,上記吸気ポート50aの上流端に内部を連ねる吸気マニホールド51が接合され,この吸気マニホールド51には,吸気弁52a,52bの開弁時,吸気ポート50aの二股の下流端に向けて一対の燃料噴霧フォームF1,F2を供給する本発明の電磁式燃料噴射弁Iが取り付けられる。   In FIG. 1, a combustion chamber 53 and an intake port 50 a that opens a downstream end of the combustion chamber 53 are formed in the cylinder head 50 of the engine E. The intake port 50a is bifurcated on the downstream side and opens into the combustion chamber 53. The pair of openings is opened and closed by a pair of intake valves 52a and 52b. One side surface of the cylinder head 50 is joined to an intake manifold 51 that is connected to the upstream end of the intake port 50a. The intake manifold 51 has a bifurcated intake port 50a when the intake valves 52a and 52b are opened. The electromagnetic fuel injection valve I of the present invention for supplying a pair of fuel spray foams F1, F2 toward the downstream end is attached.

図2及び図3において,上記燃料噴射弁Iの弁ハウジング2は,前端に弁座8を有する円筒状の弁座部材3と,この弁座部材3の後端部に同軸状に液密に結合される磁性円筒体4と,この磁性円筒体4の後端に同軸状に液密に結合される非磁性円筒体6と,この非磁性円筒体6の後端に同軸状に液密に結合される固定コア5と,この固定コア5の後端に同軸状に連設される燃料入口筒26とで構成される。   2 and 3, the valve housing 2 of the fuel injection valve I includes a cylindrical valve seat member 3 having a valve seat 8 at the front end, and a coaxially liquid-tight manner at the rear end portion of the valve seat member 3. A magnetic cylinder 4 to be coupled, a nonmagnetic cylinder 6 coaxially and liquid-tightly coupled to the rear end of the magnetic cylinder 4, and a liquid crystal coaxially and liquid-tightly to the rear end of the nonmagnetic cylinder 6. The fixed core 5 is coupled to the rear end of the fixed core 5 and a fuel inlet cylinder 26 is provided coaxially.

弁座部材3は,円筒状のガイド孔9と,このガイド孔9の前端に連なる円錐状の弁座8と,この弁座8の中心部を貫通する弁孔7とを有する。   The valve seat member 3 includes a cylindrical guide hole 9, a conical valve seat 8 connected to the front end of the guide hole 9, and a valve hole 7 penetrating through the central portion of the valve seat 8.

非磁性円筒体6の内周面には,その後端側から中空円筒状の固定コア5が液密に圧入され,これによって非磁性円筒体6及び固定コア5は互いに同軸状に結合される。その際,非磁性円筒体6の前端部には,固定コア5と嵌合しない部分が残され,その部分から弁座部材3に至る弁ハウジング2内に弁組立体Vが収容される。   A hollow cylindrical fixed core 5 is press-fitted into the inner peripheral surface of the nonmagnetic cylindrical body 6 from the rear end side thereof, whereby the nonmagnetic cylindrical body 6 and the fixed core 5 are coaxially coupled to each other. At this time, a portion that does not fit with the fixed core 5 remains at the front end portion of the nonmagnetic cylindrical body 6, and the valve assembly V is accommodated in the valve housing 2 extending from the portion to the valve seat member 3.

弁組立体Vは,前記弁座8に対して開閉動作する弁部16及びそれを支持する弁杆部17からなる弁体18と,弁杆部17に連結され,磁性円筒体4から非磁性円筒体6に跨がって,それらに挿入されて固定コア5に同軸上で対置される可動コア12とからなっている。弁杆部17は,前記ガイド孔9より小径に形成されており,その外周には,半径方向外方に突出して,前記ガイド孔9の内周面に摺動可能に支承されるジャーナル部17aが一体に形成されている。また可動コア12外周には,磁性円筒体4の内周面に摺動可能に支承されるジャーナル部17bが形成されている。 The valve assembly V is connected to the valve rod portion 17 including a valve portion 16 that opens and closes with respect to the valve seat 8 and a valve rod portion 17 that supports the valve portion 16, and is connected to the valve rod portion 17. It consists of a movable core 12 that straddles the cylindrical body 6 and is inserted into them and placed on the fixed core 5 on the same axis. The valve rod portion 17 is formed to have a smaller diameter than the guide hole 9, and the journal portion 17 a that protrudes radially outward at the outer periphery thereof and is slidably supported on the inner peripheral surface of the guide hole 9. Are integrally formed. In addition, a journal portion 17 b is formed on the outer periphery of the movable core 12 so as to be slidably supported on the inner peripheral surface of the magnetic cylindrical body 4.

弁組立体Vには,可動コア12の後端面から弁部16の手前で終わる縦孔19と,この縦孔19を,可動コア12外周面に連通する複数の第1横孔20aと,同縦孔19をジャーナル部17aと弁部16との間の弁杆部17外周面に連通する複数の第2横孔20bとが設けられる。その際,縦孔19の途中には,固定コア5側を向いた環状のばね座24が形成される。   The valve assembly V includes a vertical hole 19 that ends from the rear end surface of the movable core 12 before the valve portion 16, and a plurality of first horizontal holes 20 a that communicate with the outer peripheral surface of the movable core 12. A plurality of second lateral holes 20b are provided to communicate the vertical hole 19 with the outer peripheral surface of the valve rod part 17 between the journal part 17a and the valve part 16. At that time, an annular spring seat 24 facing the fixed core 5 is formed in the middle of the vertical hole 19.

固定コア5はフェライト系の高硬度磁性材製とされる。一方,可動コア12には,固定コア5の吸引面と対向する吸引面に,後述する弁ばね22を囲繞するカラー状の高硬度のストッパ要素14が埋設される。このストッパ要素14は,その外端を可動コア12の吸引面から僅かに突出させていて,通常,弁体18の開弁ストロークに相当する間隙を存して固定コア5の吸引面と対置される。 The fixed core 5 is made of a ferrite-based high hardness magnetic material. On the other hand, in the movable core 12, a collar-like high-hardness stopper element 14 that embeds a later-described valve spring 22 is embedded in a suction surface opposite to the suction surface of the fixed core 5. The stopper element 14 has its outer end slightly protruded from the suction surface of the movable core 12 and is normally opposed to the suction surface of the fixed core 5 with a gap corresponding to the valve opening stroke of the valve body 18. The

固定コア5は,弁組立体Vの縦孔19と連通する縦孔21を有し,この縦孔21に内部が連通する燃料入口筒26が固定コア5の後端に一体に連設される。燃料入口筒26は,固定コア5の後端に連なる縮径部26aと,それに続く拡径部26bとからなっており,その縮径部26aから縦孔21に圧入されるすり割り付きパイプ状のリテーナ23と前記ばね座24との間に可動コア12を弁体18の閉弁側に付勢する弁ばね22が縮設される。その際,リテーナ23の縦孔21への嵌合深さにより弁ばね22のセット荷重が調整される。拡径部26b内には燃料フィルタ27が装着される。   The fixed core 5 has a vertical hole 21 that communicates with the vertical hole 19 of the valve assembly V, and a fuel inlet cylinder 26 that communicates internally with the vertical hole 21 is integrally connected to the rear end of the fixed core 5. . The fuel inlet cylinder 26 includes a reduced diameter portion 26a connected to the rear end of the fixed core 5 and a subsequent enlarged diameter portion 26b, and is a pipe with a slot that is press-fitted into the vertical hole 21 from the reduced diameter portion 26a. A valve spring 22 for biasing the movable core 12 toward the valve closing side of the valve body 18 is provided between the retainer 23 and the spring seat 24. At that time, the set load of the valve spring 22 is adjusted by the depth of fitting of the retainer 23 into the vertical hole 21. A fuel filter 27 is mounted in the enlarged diameter portion 26b.

弁ハウジング2の外周には,固定コア5及び可動コア12に対応してコイル組立体28が嵌装される。このコイル組立体28は,磁性円筒体4の後端部から固定コア5にかけてそれらの外周面に嵌合するボビン29と,これに巻装されるコイル30とからなっており,このコイル組立体28を囲繞するコイルハウジング31の前端が磁性円筒体4の外周面に溶接され,その後端,固定コア5の後端部外周からフランジ状に突出するヨーク5aの外周面に溶接される。コイルハウジング31は円筒状をなし,且つ一側に軸方向に延びるスリット31aが形成されている。 A coil assembly 28 is fitted to the outer periphery of the valve housing 2 so as to correspond to the fixed core 5 and the movable core 12. The coil assembly 28 includes a bobbin 29 fitted to the outer peripheral surface from the rear end portion of the magnetic cylindrical body 4 to the fixed core 5 and a coil 30 wound around the bobbin 29. The front end of the coil housing 31 that surrounds 28 is welded to the outer peripheral surface of the magnetic cylindrical body 4, and the rear end is welded to the outer peripheral surface of the yoke 5 a that protrudes in a flange shape from the outer periphery of the rear end portion of the fixed core 5. The coil housing 31 has a cylindrical shape, and a slit 31a extending in the axial direction is formed on one side.

前記磁性円筒体4の一部,コイルハウジング31,コイル組立体28,固定コア5及び燃料入口筒26の前半部は,射出成形による合成樹脂製の円筒状モールド部32に埋封される。その際,コイルハウジング31内へのモールド部32の充填はスリット31aを通して行われる。またモールド部32の中間部には,一側方に突出するカプラ34が一体に形成され,このカプラ34は,前記コイル30に連なる通電用端子33を保持する。   A part of the magnetic cylinder 4, the coil housing 31, the coil assembly 28, the fixed core 5, and the front half of the fuel inlet cylinder 26 are embedded in a synthetic resin cylindrical mold part 32 by injection molding. At that time, the mold portion 32 is filled into the coil housing 31 through the slit 31a. A coupler 34 protruding in one side is integrally formed in the middle portion of the mold portion 32, and the coupler 34 holds a current-carrying terminal 33 connected to the coil 30.

弁座部材3の前端面には円板状のインジェクタプレート10が,その外周部を液密にレーザ溶接され,このインジェクタプレート10及び弁座部材3の対向面間に,弁孔7より大径の,単一で環状の拡散室39が形成される。この環状の拡散室39の外周壁は弁座部材3で構成され,またその内周壁は,インジェクタプレート10の内面に接合されて弁孔7に嵌入される燃料誘導部材40で構成される。 A disc-like injector plate 10 is liquid-tightly laser welded to the front end surface of the valve seat member 3, and the diameter of the injector plate 10 and the valve seat member 3 is larger than that of the valve hole 7. A single annular diffusion chamber 39 is formed. The outer peripheral wall of the annular diffusion chamber 39 is constituted by the valve seat member 3, and the inner peripheral wall thereof is constituted by a fuel guiding member 40 that is joined to the inner surface of the injector plate 10 and fitted into the valve hole 7.

インジェクタプレート10には,すべての内端が上記拡散室39に開口する複数の燃料噴孔11,11…が穿設されている。これら燃料噴孔11,11…は,図3及び図4に明示するように,弁座部材3の軸線Yと平行になるように形成されると共に,上記軸線Yを中心とする仮想円C1上に配列される。その際,これら燃料噴孔11,11…は,仮想円C1,したがってインジェクタプレート10の一直径線Rに関して対称的に配置される二組G1,G2に分けられる。その各組G1,G2において,中央部には複数(図示例では三個)の燃料噴孔11(A)が等間隔を置いて配置され,これら燃料噴孔11(A)の両外側に,上記間隔より大きい距離を置いて一対の燃料噴孔11(B)が配置される。 The injector plate 10 is provided with a plurality of fuel injection holes 11, 11... Whose inner ends open into the diffusion chamber 39. These fuel injection holes 11, 11... Are formed so as to be parallel to the axis Y of the valve seat member 3, as clearly shown in FIGS. 3 and 4, and on a virtual circle C 1 centering on the axis Y. Arranged. In this case, these fuel injection holes 11, 11... Are divided into two sets G 1, G 2 that are arranged symmetrically with respect to the virtual circle C 1 , and hence the one diameter line R of the injector plate 10 . In each set G1, G2, in the central portion more fuel injection holes 11 (in the illustrated example three) (A) are arranged have location equidistant, on both outer sides of the fuel injection holes 11 (A), A pair of fuel injection holes 11 (B) are arranged at a distance greater than the above interval.

図3〜図5に示すように,前記燃料誘導部材40は,基本形が円板であって,弁孔7の内周面に嵌合して弁孔7を部分的に閉鎖し,その部分を通しては燃料が流通しないようにする複数の閉鎖部41,41…と,これら閉鎖部41,41…間にあって弁孔7及び拡散室39間を連通する複数の切欠き部42a,42bとを外周に備えている。 As shown in FIGS. 3 to 5, the fuel guide member 40 has a basic disk shape, and is fitted to the inner peripheral surface of the valve hole 7 to partially close the valve hole 7, and pass through that part. Has a plurality of closed portions 41, 41... For preventing the fuel from flowing and a plurality of notches 42a, 42b between the closed portions 41, 41... And communicating between the valve hole 7 and the diffusion chamber 39 on the outer periphery. I have.

切欠き部42a,42bの位置が決まれば,それらの間の閉鎖部41,41…の位置は自ずから決まるので,切欠き部42a,42bの配置について説明する。   If the positions of the notches 42a and 42b are determined, the positions of the closing portions 41, 41... Between them are naturally determined, so the arrangement of the notches 42a and 42b will be described.

前記各組G1,G2の中央部の三個の燃料噴孔11(A)が並ぶ領域に対応して,切欠き面積S1が大きい一個の第1切欠き部42aが配置される。すなわち第1切欠き部42aは,前記一対の燃料噴射フォームF1,F2に合致するように,インジェクタプレート10の前記直径線Rに関して対称的に配置される。また前記直径線Rに沿って互いに反対方向に開口する切欠き面積S2が小さい一対の第2切欠き部42bが配置される。各第2切欠き部42bに隣接する閉鎖部41に対向して,各組G1,G2の外側部の燃料噴孔11(B)が配置される。 Wherein in response to each set G1, G2 three fuel injection holes 11 (A) are aligned region of the central portion of the first notch 42a cutout area S1 is one of the large Ru is located. That is, the first notch portion 42a is disposed symmetrically with respect to the diameter line R of the injector plate 10 so as to match the pair of fuel injection foams F1, F2. A pair of second notches 42b having a small notch area S2 opening in opposite directions along the diameter line R is disposed. The fuel injection holes 11 (B) on the outer side of each set G1, G2 are arranged so as to face the closing part 41 adjacent to each second notch part 42b.

各切欠き部42a,42bは,弁座部材3の軸線を中心とする仮想円C2に外接するように配置され,そして円錐状の弁座8の母線の延長線Lが各切欠き部42a,42bの内面と交差するようになっている。   Each notch 42a, 42b is arranged so as to circumscribe a virtual circle C2 centered on the axis of the valve seat member 3, and an extension line L of the bus bar of the conical valve seat 8 is connected to each notch 42a, It intersects with the inner surface of 42b.

また第1切欠き部42aの弁孔7内周面に沿う切欠き幅W1は,第2切欠き部42bの弁孔7内周面に沿う切欠き幅W2より広く設定され,これによって第1切欠き部42aの開口面積S1は,第2切欠き部42bの開口面積S2より大きく設定される。   Further, the notch width W1 along the inner peripheral surface of the valve hole 7 of the first notch portion 42a is set wider than the notch width W2 along the inner peripheral surface of the valve hole 7 of the second notch portion 42b. The opening area S1 of the notch 42a is set larger than the opening area S2 of the second notch 42b.

燃料誘導部材40は,弁孔7内のデッドボリュームを極力少なくすべく,前記弁体18の前端面と干渉しないよう弁孔7に可及的深く嵌合され,また弁体18及び燃料誘導部材40の対向面16a,40aは,互いに平行なフラット面に形成される。 Fuel guide member 40, in order to minimize the dead volume in the valve hole 7, as much as possible deeply fitted into the valve hole 7 so as not to interfere with the front end surface of the valve body 18, also the valve body 18 and the fuel guide member The 40 opposing surfaces 16a and 40a are formed in flat surfaces parallel to each other.

上記燃料誘導部材40は,薄肉鋼板をプレス加工することにより製作されるもので,インジェクタプレート10には,その外面側からのレーザによるスポット溶接により接合される。   The fuel guide member 40 is manufactured by pressing a thin steel plate, and is joined to the injector plate 10 by laser spot welding from the outer surface side.

こゝで,第1切欠き部42aの弁孔7内周面に沿う切欠き幅をW1,第2切欠き部42bの弁孔7内周面に沿う切欠き幅をW2としたとき,これらは次式が成立するように設定される。 Here, when the notch width along the inner peripheral surface of the valve hole 7 of the first notch portion 42a is W1, and the notch width along the inner peripheral surface of the valve hole 7 of the second notch portion 42b is W2, Is set so that:

W1:W2≒3:2・・・・・・・・・・(1)
また第1切欠き部42aの開口面積をS1,第2切欠き部42bの開口面積をS2,弁座8及び弁体18間の開弁面積をS3,第1及び第2組全部の燃料噴孔11,11…の総開口面積をS4,弁座8の有効直径をD1,弁体18の開弁ストロークをtとしたとき,これらは次式が成立するように設定される。
W1: W2≈3: 2 (1)
The opening area of the first notch 42a is S1, the opening area of the second notch 42b is S2, the opening area between the valve seat 8 and the valve body 18 is S3, and all the first and second sets of fuel injections. When the total opening area of the holes 11, 11... Is S4, the effective diameter of the valve seat 8 is D1, and the valve opening stroke of the valve body 18 is t, these are set so that the following equation is established.

(S1+S2)>S3>S4・・・・・・(2)
S3=D1×t・・・・・・・・・・・・(3)
また弁座8の有効直径をD1,弁孔7の直径をD2としたとき,これらは次式が成立するように設定される。
(S1 + S2)>S3> S4 (2)
S3 = D1 × t (3)
Further, when the effective diameter of the valve seat 8 is D1 and the diameter of the valve hole 7 is D2, these are set so that the following equation is established.

1<D1/D2≦1.5・・・・・・・・(4)
また拡散室39の高さをH1,燃料誘導部材40の厚みをH2としたとき,これらは次式が成立するように設定される。
1 <D1 / D2 ≦ 1.5 (4)
Further, when the height of the diffusion chamber 39 is H1 and the thickness of the fuel guiding member 40 is H2, these are set so that the following equation is established.

H2/H1≧1.5・・・・・・・・・・(5)
次に,この第1実施例の作用について説明する。
H2 / H1 ≧ 1.5 (5)
Next, the operation of the first embodiment will be described.

コイル30を消磁した状態では,弁ばね22の付勢力で弁組立体Vは前方に押圧され,弁体18を弁座8に着座させている。この状態では,図示しない燃料ポンプから燃料入口筒26に圧送された燃料は,パイプ状のリテーナ23内部,弁組立体Vの縦孔19及び第1及び第2横孔20a,20bを通して弁座部材3内に待機させられ,弁組立体Vのジャーナル部17a,17b周りの潤滑に供される。   When the coil 30 is demagnetized, the valve assembly V is pressed forward by the biasing force of the valve spring 22, and the valve body 18 is seated on the valve seat 8. In this state, the fuel pumped from the fuel pump (not shown) to the fuel inlet cylinder 26 passes through the pipe-like retainer 23, the vertical hole 19 of the valve assembly V, and the first and second horizontal holes 20a and 20b. 3 is put on standby and used for lubrication around the journal portions 17a and 17b of the valve assembly V.

コイル30を通電により励磁すると,それにより生ずる磁束が固定コア5,コイルハウジング31,磁性円筒体4及び可動コア12を順次走り,その磁力により弁組立体Vの可動コア12が弁ばね22のセット荷重に抗して固定コア5に吸引され,弁体18の弁部16が図3に示すように弁座部材3の弁座8から離座するので,弁座部材3内の高圧燃料の主流Sは,弁座8の円錐面に沿って弁孔7側に進む。   When the coil 30 is energized by energization, the magnetic flux generated by the coil 30 sequentially travels through the fixed core 5, the coil housing 31, the magnetic cylindrical body 4, and the movable core 12, and the movable core 12 of the valve assembly V is set to the valve spring 22 by the magnetic force. Since the valve portion 16 of the valve body 18 is separated from the valve seat 8 of the valve seat member 3 as shown in FIG. 3, the mainstream of the high-pressure fuel in the valve seat member 3 is sucked by the fixed core 5 against the load. S advances to the valve hole 7 side along the conical surface of the valve seat 8.

ところで,その弁孔7には,それより大径の拡散室39を画成する燃料誘導部材40が嵌入しており,この燃料誘導部材40に設けられて弁孔7及び拡散室39間を連通する複数の切欠き部42a,42bの各内面に,円錐状の弁座8の母線の延長線Lが交差するようになっているので,弁座8に沿って弁孔7に向かった燃料の主流Sは,燃料誘導部材40の切欠き部42a,42bの内面に直接衝突して,拡散室39側に素早く強制的に反転させられ,燃料噴孔11,11…から素早く噴射することになる。   By the way, a fuel guide member 40 that defines a diffusion chamber 39 having a larger diameter is fitted into the valve hole 7. The fuel guide member 40 is provided in the fuel guide member 40 and communicates between the valve hole 7 and the diffusion chamber 39. Since the extension line L of the bus bar of the conical valve seat 8 intersects the inner surfaces of the plurality of notches 42a and 42b, the fuel flowing toward the valve hole 7 along the valve seat 8 The main stream S directly collides with the inner surfaces of the notches 42a and 42b of the fuel guiding member 40, and is quickly and forcibly reversed toward the diffusion chamber 39, and is quickly injected from the fuel injection holes 11, 11. .

燃料誘導部材40は,上記のように弁孔7及び拡散室39を含む,弁座8から各燃料噴孔11に至る燃料路を,短く且つデッドボリュームの小さいものとすることに関与し,これにより燃料の圧力損失が効果的に抑制され,弁座8を通過した燃料を燃料噴孔11,11…から素早く噴射することができる。したがって,これら燃料噴孔11,11…からの噴射燃料は効果的に微粒化され,ペネトレーション性が高い良好な燃料噴霧フォームF1,F2を形成することができる。 Fuel guide member 40, as described above, including the valve hole 7 and the diffusion chamber 39, a fuel passage path from the valve seat 8 to each fuel injection hole 11, short and be involved in a small dead volume, Thereby, the pressure loss of the fuel is effectively suppressed, and the fuel that has passed through the valve seat 8 can be quickly injected from the fuel injection holes 11, 11. Therefore, the fuel injected from the fuel injection holes 11, 11... Can be effectively atomized and good fuel spray foams F1, F2 having high penetration can be formed.

また上記のように弁座8から各燃料噴孔11に至る燃料路をデッドボリュームの小さいものとすることは,温度変化に対する燃料噴射特性の安定化にも寄与する。 Also it is assumed fuel passage path to the respective fuel injection holes 11 from the valve seat 8 as above small dead volume also contributes to the stabilization of the fuel injection characteristics to changes in temperature.

ところで,各切欠き部42a,42bは,弁座部材3の軸線を中心とする仮想円C2に外接するように配置されているから,各切欠き部42a,42b内面への燃料の衝突条件を一定にすることができる。   By the way, the notches 42a and 42b are arranged so as to circumscribe the virtual circle C2 centered on the axis of the valve seat member 3, and therefore, the conditions for collision of fuel with the inner surfaces of the notches 42a and 42b are determined. Can be constant.

而して,図6に示すように,第1切欠き部42aの内面に衝突した燃料は拡散室39側に反射し,インジェクタプレート10における各組G1,G2の中央部の燃料噴孔11(A)から噴射し,それぞれの噴出方向は,第1切欠き部42aでの燃料の反射の影響により放射状方向へやゝ傾くことになる。一方,第2切欠き部42bの内面に衝突した燃料は拡散室39側に反射した後,拡散室39の内周面により二手に分流し,各組G1,G2の外側部の燃料噴孔11(B)から噴射し,その噴方向は,拡散室39の内周面による誘導の影響により,二組G1,G2の燃料噴孔11,11…;11,11…間を通る前記直径線Rに対して略直交する方向に傾くことになる。その結果,各組G1,G2の燃料噴孔11,11…からの噴射燃料は,略円錐状の一対の燃料噴霧フォームF1,F2を形成し,これら燃料噴霧フォームF1,F2は前記吸気ポート50aの二股の下流端に向けてそれぞれ供給される。これら噴霧フォームF1,F2はペネトレーション性が高いから,エンジンEの吸気ポート50a内壁に付着する燃料のロスが極めて少なく,エンジンEの低燃費化と排ガスの低公害化に大いに貢献することができる。 Thus, as shown in FIG. 6, the fuel that has collided with the inner surface of the first notch 42a is reflected to the diffusion chamber 39 side, and the fuel injection hole 11 (in the central portion of each set G1, G2 in the injector plate 10) Injected from A), the respective ejection directions are slightly inclined in the radial direction due to the influence of fuel reflection at the first notch 42a. On the other hand, the fuel that has collided with the inner surface of the second notch 42b is reflected to the diffusion chamber 39 side, and then is split into two by the inner peripheral surface of the diffusion chamber 39, and the fuel injection holes 11 at the outer portions of the respective groups G1 and G2 injected from (B), the direction out its injection is due to the influence of induction by the inner peripheral surface of the diffusion chamber 39, two sets G1, the fuel injection holes of the G2 11, 11 ...; the diameter line passing through the 11, 11 ... between It tilts in a direction substantially orthogonal to R. As a result, the fuel injected from the fuel injection holes 11, 11,... Of each set G1, G2 forms a pair of substantially conical fuel spray foams F1, F2, and these fuel spray foams F1, F2 are connected to the intake port 50a. Supplied toward the downstream end of the fork. Since these spray foams F1 and F2 have high penetrability, there is very little loss of fuel adhering to the inner wall of the intake port 50a of the engine E, which can greatly contribute to fuel efficiency reduction of the engine E and low pollution of exhaust gas.

特に,前述のように,(S1+S2)>S3>S4とすることにより,弁座8及び弁体18間の開弁間隙と各燃料噴孔11との間の拡散室39は絞りとはならず,したがって拡散室39での燃料の圧力損失を効果的に抑えることができる。また各燃料噴孔11では,オリフィス効果により噴射燃料の流速を効果的に高め,噴射燃料の微粒化を効果的に促進することができる。   In particular, as described above, by setting (S1 + S2)> S3> S4, the diffusion chamber 39 between the valve seat 8 and the valve body 18 and each fuel injection hole 11 does not become a throttle. Therefore, the pressure loss of fuel in the diffusion chamber 39 can be effectively suppressed. Moreover, in each fuel injection hole 11, the flow velocity of the injected fuel can be effectively increased by the orifice effect, and atomization of the injected fuel can be effectively promoted.

またW1:W2≒3:2とすることにより,第1切欠き部42a及び第2切欠き部42bにおける燃料流量を,各組G1,G2の中央部の燃料噴孔11(A)及び外側部の燃料噴孔11(B)の個数に対応したものとすることができ,したがって各組G1,G2の燃料噴孔11(A),11(B)から噴射燃料の均等化を図り,良好な燃料噴霧フォームF1,F2の形成が可能となる。 Further, by setting W1: W2≈3: 2, the fuel flow rate in the first notch portion 42a and the second notch portion 42b is changed to the fuel injection hole 11 (A) and the outer portion at the center of each set G1, G2. The number of the fuel injection holes 11 (B) can correspond to the number of the fuel injection holes 11 (B), so that the fuel injected from the fuel injection holes 11 (A) and 11 (B) of each set G1 and G2 is equalized. The fuel spray foams F1 and F2 can be formed.

さらに前述のように,1<D1/D2≦1.5とすることにより,弁座8及び燃料噴孔11間の距離を極力短縮させて,その間での燃料の圧力損失を効果的に抑制し,噴射燃料の微粒化とペネトレーション性の向上に寄与し得る。   Further, as described above, by setting 1 <D1 / D2 ≦ 1.5, the distance between the valve seat 8 and the fuel injection hole 11 is shortened as much as possible, and the pressure loss of the fuel between them is effectively suppressed. , It can contribute to atomization of injected fuel and improvement of penetration.

また前述のようにH2/H1≧1.5とすることにより,弁座8を通過した燃料の主流Sを燃料誘導部材40の切欠き部42a,42bの内面に,より確実に衝突させることができて,その燃料の流れの拡散室39側への素早強制的反転を可能にし,燃料噴孔11,11…から素早く燃料噴射させ,噴射燃料の微粒化とペネトレーション性の向上に寄与し得る。 Further, by setting H2 / H1 ≧ 1.5 as described above, the main flow S of the fuel that has passed through the valve seat 8 can be more reliably collided with the inner surfaces of the notches 42a and 42b of the fuel guide member 40. can be, to allow quick not forcibly inverted into the diffusion chamber 39 side of the flow of the fuel, the fuel injection holes 11 is quickly fuel injection from, it can contribute to the improvement of the atomization and penetration of injected fuel .

また弁孔7に嵌入した燃料誘導部材40の端面40aと,弁孔7に臨む弁体18の前端面16aとを互いに平行なフラット面にしたので,燃料誘導部材40により弁孔のデッドボリュームを効果的に削減し,通過する燃料の圧力損失を,より少なくすると共に,温度変化に対する燃料噴射特性の安定化を更に図ることができる。 Further, since the end surface 40a of the fuel guide member 40 fitted into the valve hole 7 and the front end surface 16a of the valve body 18 facing the valve hole 7 are flat surfaces parallel to each other, the dead volume of the valve hole 7 is set by the fuel guide member 40. Can be effectively reduced, the pressure loss of the fuel passing therethrough can be reduced, and the fuel injection characteristics against temperature change can be further stabilized.

また燃料誘導部材40はプレス製とし,これをインジェクタプレート10に,その外面側からのレーザによるスポット溶接により接合したので,燃料誘導部材40を簡単に製作し得ると共に,燃料誘導部材40の熱変形を回避しつゝこれをインジェクタプレート10に容易に溶接することができ,燃料誘導部材40の燃料誘導性を安定させると共に,コストの低減を図ることができる。   Further, since the fuel guide member 40 is made of a press and joined to the injector plate 10 by laser spot welding from the outer surface side, the fuel guide member 40 can be easily manufactured and the fuel guide member 40 is thermally deformed. This can be easily welded to the injector plate 10 to stabilize the fuel inductivity of the fuel guide member 40 and to reduce the cost.

次に,図7に示す本発明の第2実施例について説明する。   Next, a second embodiment of the present invention shown in FIG. 7 will be described.

この第2実施例では,インジェクタプレート10の各組G1,G2の燃料噴孔11,11…において,それぞれの中央部の燃料噴孔11(A)の個数を第1実施例より多くすると共に,その配列に変化を与え,それに対応して,燃料誘導部材40の第1切欠き部42aの切欠き幅を第1実施例より広げた点を除けば,第1実施例と略同様の構成であるので,図7中,第1実施例と対応する部分には同一の参照符号を付して,重複する説明を省略する。   In the second embodiment, the number of fuel injection holes 11 (A) in the central portion of the fuel injection holes 11, 11,... Of each set G1, G2 of the injector plate 10 is larger than that in the first embodiment. The arrangement is substantially the same as that of the first embodiment except that the width of the cutout of the first cutout portion 42a of the fuel guiding member 40 is wider than that of the first embodiment. Therefore, in FIG. 7, parts corresponding to those of the first embodiment are denoted by the same reference numerals, and redundant description is omitted.

この第2実施例によれば,各組G1,G2の燃料噴孔11,11…において,それぞれの中央部の燃料噴孔11(A)の個数を多くすると共に,燃料誘導部材40の第1切欠き部42aの切欠き幅を広くしたので,中央部の全燃料噴孔11(A)の総合燃料噴射量を増量させることができる。したがって,上記とは反対に,各組G1,G2の燃料噴孔11,11…において,それぞれの中央部の燃料噴孔11(A)の個数を少なくすると共に,燃料誘導部材40の第1切欠き部42aの切欠き幅を狭くすれば,中央部の全燃料噴孔11(A)の総合燃料噴射量を減量させることができる。その際,各燃料噴孔11の直径を小さく設定すれば,噴射燃料の微粒化の促進を図ることができ,また同直径を大きく設定すれば,燃料の噴射量の増量を図ることができる。   According to the second embodiment, the number of the fuel injection holes 11 (A) at the center of each of the fuel injection holes 11, 11. Since the cutout width of the cutout portion 42a is increased, the total fuel injection amount of all the fuel injection holes 11 (A) in the central portion can be increased. Therefore, contrary to the above, in the fuel injection holes 11, 11... Of each set G 1, G 2, the number of the central fuel injection holes 11 (A) is reduced and the first cutting of the fuel guiding member 40 is performed. If the notch width of the notch portion 42a is narrowed, the total fuel injection amount of all the fuel injection holes 11 (A) in the center portion can be reduced. At this time, if the diameter of each fuel injection hole 11 is set small, atomization of the injected fuel can be promoted, and if the diameter is set large, the fuel injection amount can be increased.

次に,図8に示す本発明の参考例について説明する。 Next, a reference example of the present invention shown in FIG. 8 will be described.

この参考例では,インジェクタプレート10の各組の燃料噴孔11,11…において,中央部の複数の燃料噴孔11(A)に対応して,それぞれ独立した複数の切欠き部42a′を燃料誘導部材40に設け,また外側部の燃料噴孔11(B)に周方向から燃料を供給する切欠き部42b′も各組G1,G2毎に独立して設けた点を除けば,第1実施例と同様の構成であるので,図8中,第1実施例と対応する部分には同一の参照符号を付して,重複する説明を省略する。 In this reference example , in each set of fuel injection holes 11, 11... Of the injector plate 10, a plurality of independent notches 42 a ′ are provided to the fuel corresponding to the plurality of fuel injection holes 11 (A) at the center. Except for the point provided in the guide member 40 and the cutout portion 42b 'for supplying fuel from the circumferential direction to the fuel injection hole 11 (B) on the outer side independently for each of the groups G1 and G2, the first Since the configuration is the same as that of the embodiment, the same reference numerals are given to the portions corresponding to those of the first embodiment in FIG.

次に,図9に示す本発明の第実施例について説明する。 Next, a third embodiment of the present invention shown in FIG. 9 will be described.

この第実施例は,弁孔7に嵌入した燃料誘導部材40の端面40aと,弁孔7に臨む弁体18の前端面16aとを略同心の球面に形成した点を除けば,第1実施例と同様の構成であるので,図9中,第1実施例と対応する部分には同一の参照符号を付して,重複する説明を省略する。 The third embodiment is the same as the first embodiment except that the end surface 40a of the fuel guide member 40 fitted into the valve hole 7 and the front end surface 16a of the valve body 18 facing the valve hole 7 are formed in a substantially concentric spherical surface. Since the configuration is the same as that of the embodiment, the same reference numerals are given to the portions corresponding to those of the first embodiment in FIG.

図10に示す本発明の第実施例は,弁孔7に嵌入した燃料誘導部材40の端面40aと,弁孔7に臨む弁体18の前端面16aとを,インジェクタプレート10側に向かって小径となり且つ円錐角を略同じにする円錐面に形成したもので,その他の構成は第1実施例と同様であるので,図10中,第1実施例と対応する部分には同一の参照符号を付して,重複する説明を省略する。 In the fourth embodiment of the present invention shown in FIG. 10, the end surface 40a of the fuel guide member 40 fitted into the valve hole 7 and the front end surface 16a of the valve body 18 facing the valve hole 7 are directed toward the injector plate 10 side. A conical surface having a small diameter and a substantially same conical angle is formed, and the other configuration is the same as that of the first embodiment. Therefore, in FIG. 10, parts corresponding to those of the first embodiment have the same reference numerals. A duplicate description is omitted.

図11に示す本発明の第実施例は,弁孔7に嵌入した燃料誘導部材40の端面40aと,弁孔7に臨む弁体18の前端面16aとを,小径側を第実施例とは反対方向に向けた円錐面に形成したものである。 In the fifth embodiment of the present invention shown in FIG. 11, the end surface 40a of the fuel guiding member 40 fitted in the valve hole 7, the front end surface 16a of the valve body 18 facing the valve hole 7, and the small diameter side in the fourth embodiment. Is formed in a conical surface facing in the opposite direction.

本発明は上記実施例に限定されるものではなく,その要旨を逸脱しない範囲で種々の設計変更が可能である。例えば,各組G1,G2の燃料噴孔11を,形成すべき燃料噴霧フォームF1,F2の,弁座部材3の軸線Yに対する傾き要求に対応して,それぞれ直径線Rと直交する方向へ上記軸線Yに対して5〜15°の範囲で傾斜させることもある。   The present invention is not limited to the above embodiment, and various design changes can be made without departing from the scope of the invention. For example, the fuel injection holes 11 of the groups G1 and G2 are arranged in the direction perpendicular to the diameter line R in response to the inclination request of the fuel spray foams F1 and F2 to be formed with respect to the axis Y of the valve seat member 3. It may be inclined with respect to the axis Y in the range of 5 to 15 °.

本発明の第1実施例に係る電磁式燃料噴射弁のエンジンにおける使用状態を示す平面図。The top view which shows the use condition in the engine of the electromagnetic fuel injection valve which concerns on 1st Example of this invention. 同燃料噴射弁の縦断面図。The longitudinal cross-sectional view of the fuel injection valve. 図2の3部拡大図。FIG. 3 is an enlarged view of part 3 of FIG. 2. 図3の4−4線断面図。FIG. 4 is a sectional view taken along line 4-4 of FIG. 同燃料噴射弁におけるインジェクタプレートへの燃料誘導部材の接合状態を示す斜視図。The perspective view which shows the joining state of the fuel induction member to the injector plate in the fuel injection valve. 同燃料噴射弁の噴射燃料による燃料噴霧フォームの形成説明図。Explanatory drawing of formation of the fuel spray foam with the fuel injected from the fuel injection valve. 本発明の第2実施例を示す,図4との対応図。FIG. 5 is a view corresponding to FIG. 4 showing a second embodiment of the present invention. 本発明の参考例を示す,図4との対応図。FIG. 5 is a diagram corresponding to FIG. 4 showing a reference example of the present invention. 本発明の第実施例を示す,図3との対応図。FIG. 4 is a view corresponding to FIG. 3 showing a third embodiment of the present invention. 本発明の第実施例を示す,図3との対応図。FIG. 6 is a view corresponding to FIG. 3 showing a fourth embodiment of the present invention. 本発明の第実施例を示す,図3との対応図。FIG. 6 is a view corresponding to FIG. 3 showing a fifth embodiment of the present invention.

符号の説明Explanation of symbols

E・・・・・エンジン
F1,F2・・・燃料噴霧フォーム
G1,G2・・・組
I・・・・・燃料噴射弁
L・・・・・弁座の母線の延長線
R・・・・・直径線
3・・・・・弁座部材
7・・・・・弁孔
8・・・・・弁座
10・・・・インジェクタプレート
11・・・・燃料噴孔
16a・・・弁体の端面
18・・・・弁体
39・・・・拡散室
40・・・・燃料誘導部材
40a・・・燃料誘導部材の端面
41・・・・燃料誘導部材の閉鎖部
42a・・・第1切欠き部
42・・・第2切欠き部
50a・・・吸気ポート
E ... Engine
F1, F2 ... Fuel spray foam
G1, G2 ... set I ... fuel injection valve L ... extension of valve seat bus
R ... Diameter line 3 ... Valve seat member 7 ... Valve hole 8 ... Valve seat 10 ... Injector plate 11 ... Fuel injection hole 16a ... closure 42a · of · valve body end face 18 ... valve body 39 ... diffusion chamber 40 .... fuel guide member 40a · · · fuel guide member end surface 41 ... fuel guide member ..First notch 42 b ... Second notch
50a ... intake port

Claims (8)

円錐状の弁座(8)及びこの弁座(8)の中心部を貫通する弁孔(7)を有する弁座部材(3)と,前記弁座(8)と協働して前記弁孔(7)を開閉する弁体(18)と,一対の燃料噴霧フォーム(F1,F2)を形成し,その燃料噴霧フォーム(F1,F2)をエンジン(E)の吸気ポート(50a)の二股の下流端に向けて供給する,二組(G1,G2)で構成される各組複数の燃料噴孔(11)を有していて,前記弁座部材(3)に接合されるインジェクタプレート(10)とを備えてなり,前記二組の燃料噴孔(11)は前記インジェクタプレート(10)の一直径線(R)に関して対称的に配置され,前記弁座部材(3)及び前記インジェクタプレート(10)間には前記弁孔(7)及び前記燃料噴孔(11)間を連通する拡散室(39)を設けた燃料噴射弁において,
前記弁座部材(3)及び前記インジェクタプレート(10)間に,前記弁孔(7)より大径で,すべての前記燃料噴孔(11)の内端が開口する単一で環状の前記拡散室(39)を形成し,
前記インジェクタプレート(10)の中央部に,前記弁孔(7)に嵌入されるとともに,前記弁座(8)を通過した燃料を前記弁孔(7)内で反転させて前記拡散室(39)に誘導する,切欠き面積の大きい一対の第1切欠き部(42a)及びこの第1切欠き部(42a)よりも切欠き面積の小さい一対の第2切欠き部(42b)が外周に設けられた燃料誘導部材(40)を連設し,
前記第1切欠き部(42a)を,前記一対の燃料噴霧フォーム(F1,F2)に合致するように前記インジェクタプレート(10)の前記直径線(R)に関して対称的に配置したことを特徴とする燃料噴射弁。
Conical valve seat (8) and the center a valve seat member (3) having a valve hole (7) passing through the said valve hole in cooperation with the valve seat (8) of the valve seat (8) A valve body (18) for opening and closing (7) and a pair of fuel spray foams (F1, F2) are formed, and the fuel spray foams (F1, F2) are connected to the fork of the intake port (50a) of the engine (E). supplied towards the downstream end, have each set plurality of fuel injection holes formed in the two pairs (G1, G2) (11), the injector plate (10 which is joined to the valve seat member (3) ) it becomes and a, the two sets of fuel injection holes (11) are symmetrically arranged with respect to one diametrical line (R) of the injector plate (10), the valve seat member (3) and the injector plate ( 10) the valve hole (7) and the fuel injection hole (11) while diffusion chamber which communicates between In the fuel injection valve having a 39),
During the valve seat member (3) and the injector plate (10), with a larger diameter than the valve hole (7), the diffusion of all single, annular inner end opening of said fuel injection holes (11) Forming a chamber (39),
In the central portion of the injector plate (10), the fuel inserted into the valve hole (7 ) and passed through the valve seat (8) is reversed in the valve hole (7) to cause the diffusion chamber (39 The pair of first notches (42a) having a large notch area and a pair of second notches (42b) having a smaller notch area than the first notches (42a) are provided on the outer periphery. The provided fuel guide member (40) is connected,
The first notch (42a) is arranged symmetrically with respect to the diameter line (R) of the injector plate (10) so as to match the pair of fuel spray foams (F1, F2). Fuel injection valve.
請求項1記載の燃料噴射弁において,
前記第2切欠き部(42b)は,前記直径線(R)上に位置して互いに反対方向に開口していることを特徴とする燃料噴射弁。
The fuel injection valve according to claim 1, wherein
The fuel injection valve, wherein the second notch (42b) is located on the diameter line (R) and opens in opposite directions .
請求項1又は2記載の燃料噴射弁において,
前記第1切欠き部(42a)と前記第2切欠き部(42b)との間には,前記弁孔(7)の内周面に嵌合してその弁孔(7)を部分的に閉鎖し,その部分を通しては燃料が流通しないようにする閉鎖部(41)が形成されていることを特徴とする燃料噴射弁。
The fuel injection valve according to claim 1 or 2 ,
Between the first notch portion (42a) and the second notch portion (42b), the valve hole (7) is partially fitted into the inner peripheral surface of the valve hole (7). A fuel injection valve characterized in that a closed portion (41) is formed to close and prevent fuel from flowing through the portion .
請求項1〜3の何れかに記載の燃料噴射弁において,
前記円錐状の弁座(8)の母線の延長線(L)が前記切欠き部(42a,42b)の内面に交差するように,該弁座(8)及び該切欠き部(42a,42b)を配置したことを特徴とする燃料噴射弁。
The fuel injection valve according to any one of claims 1 to 3 ,
The valve seat (8) and the notches (42a, 42b) so that the extension (L) of the bus bar of the conical valve seat (8) intersects the inner surface of the notches (42a, 42b). ) Is disposed, a fuel injection valve.
請求項1〜4の何れかに記載の燃料噴射弁において,
前記弁座(8)の有効直径をD1,前記弁孔(7)の直径をD2としたとき,
1<D1/D2≦1.5
となるように,前記D1及びD2を設定したことを特徴とする燃料噴射弁。
The fuel injection valve according to any one of claims 1 to 4,
When the effective diameter of the valve seat (8) is D1, and the diameter of the valve hole (7) is D2,
1 <D1 / D2 ≦ 1.5
The fuel injection valve is characterized in that D1 and D2 are set so that
請求項の何れかに記載の燃料噴射弁において,
前記拡散室(39)の高さをH1,前記燃料誘導部材(40)の厚みをH2としたとき,
H2/H1≧1.5
となるように,前記H1及びH2を設定したことを特徴とする燃料噴射弁。
The fuel injection valve according to any one of claims 1 to 5,
When the height of the diffusion chamber (39) is H1, and the thickness of the fuel guide member (40) is H2,
H2 / H1 ≧ 1.5
The fuel injection valve is characterized in that H1 and H2 are set so that
請求項1〜6の何れかに記載の燃料噴射弁において,
前記弁孔(7)に臨む前記燃料誘導部材(40)の端面(40a)を,前記弁孔(7)に臨む前記弁体(18)の端面(16a)に沿うように形成したことを特徴とする燃料噴射弁。
In the fuel injection valve in any one of Claims 1-6 ,
An end face (40a) of the fuel guide member (40) facing the valve hole (7) is formed along the end face (16a) of the valve body (18) facing the valve hole (7). Fuel injection valve.
請求項の何れかに記載の燃料噴射弁において,
前記燃料誘導部材(40)をプレス製とし,これを前記インジェクタプレート(10)に,該インジェクタプレートの外面側からのレーザによるスポット溶接により接合したことを特徴とする燃料噴射弁。
The fuel injection valve according to any one of claims 1 to 7,
The fuel injection valve characterized in that the fuel guide member (40) is made of a press and is joined to the injector plate (10) by spot welding with a laser from the outer surface side of the injector plate.
JP2005065800A 2005-03-09 2005-03-09 Fuel injection valve Active JP4053048B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2005065800A JP4053048B2 (en) 2005-03-09 2005-03-09 Fuel injection valve
PCT/JP2006/304314 WO2006095706A1 (en) 2005-03-09 2006-03-07 Fuel injection valve
EP06728683.1A EP1857665B1 (en) 2005-03-09 2006-03-07 Fuel injection valve
CNB2006800070277A CN100540882C (en) 2005-03-09 2006-03-07 Fuelinjection nozzle
US11/885,987 US7637442B2 (en) 2005-03-09 2006-03-07 Fuel injection valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005065800A JP4053048B2 (en) 2005-03-09 2005-03-09 Fuel injection valve

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JP4053048B2 true JP4053048B2 (en) 2008-02-27

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JP6401085B2 (en) * 2015-03-13 2018-10-03 日立オートモティブシステムズ株式会社 Fuel injection valve
CN107178449B (en) * 2016-03-10 2019-11-08 株式会社京浜 Cylinder injection electro-magneto fuel injector
JP6867239B2 (en) * 2017-06-16 2021-04-28 日立Astemo株式会社 Fuel injection valve
CN110892143B (en) * 2017-07-27 2022-05-03 沃尔布罗有限责任公司 Charge forming system for combustion engine

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