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JP3936604B2 - Polycarbonate resin cage fitting - Google Patents

Polycarbonate resin cage fitting Download PDF

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Publication number
JP3936604B2
JP3936604B2 JP2002053799A JP2002053799A JP3936604B2 JP 3936604 B2 JP3936604 B2 JP 3936604B2 JP 2002053799 A JP2002053799 A JP 2002053799A JP 2002053799 A JP2002053799 A JP 2002053799A JP 3936604 B2 JP3936604 B2 JP 3936604B2
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JP
Japan
Prior art keywords
fixing
eaves
fixture
polycarbonate resin
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2002053799A
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Japanese (ja)
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JP2003253829A (en
Inventor
兼昭 豊田
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP2002053799A priority Critical patent/JP3936604B2/en
Publication of JP2003253829A publication Critical patent/JP2003253829A/en
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Publication of JP3936604B2 publication Critical patent/JP3936604B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、建築物の軒先等にビスや釘等で固定され、軒樋等を取付ける樋取付具に係り、特に、固定部の固定孔の周囲にクラックが発生しにくく、長期間安定して固定できるポリカーボネート樹脂製樋取付具に関する。
【0002】
【従来の技術】
従来、この種の樋取付具としては、特開平10−196072号公報に記載の樋取付具がある。この樋取付具は、破風板に用いられた塩化ビニル被覆鋼板の可塑剤がポリカーボネート樹脂成形体の樋取付具と接触し、可塑剤に侵されてクラックを生じ、それが原因で破風板に対する樋取付具の取付強度が低下することを防止するものであり、取付部の取付面が、可塑剤などの添加物を含有する合成樹脂の添加物の通過を遮断する添加物遮断膜で覆われているものである。
【0003】
また、特開平10−183903号公報に記載の樋取付具は、基端部に略板状の固定板を備え、該固定板の平面に対して略直交方向に延出され樋を保持するための保持部材を有する樋支持部を備え、前記固定板のうち少なくとも接触面がポリカーボネート製である樋取付具において、前記接触面に限界応力値(50℃、24時間)を130〜2200kgf/cm2としたスペーサを設けたことを特徴とするものである。そして、スペーサと固定板のそれぞれに互いに嵌合し合う嵌合部を設けている。
【0004】
【発明が解決しようとする課題】
ところで、前記構造の樋取付具は、破風板等に固定する際に、固定孔にビス等を貫通させ、ビスを締め込んで固定するが、固定孔の周囲に高い応力が発生してクラックが発生する虞があった。また、前者の樋取付具は添加物遮断膜を粘着する必要があり、後者の樋取付具はスペーサを設けるため、部品単数が増えてコストが上昇すると共に、破風板等への固定作業が煩雑となる問題点がある。
【0005】
本発明は、このような問題に鑑みてなされたものであって、その目的とするところは、ポリカーボネート樹脂製樋取付具を建築物の破風板等に固定する際に、ビスや釘等により固定孔の周囲に高い応力が発生してもクラックが発生しにくい樋取付具を提供することにある。また、部品点数が少なく構成を簡単にでき、固定作業が容易でコストを低減できる樋取付具を提供することにある。
【0006】
【課題を解決するための手段】
前記目的を達成すべく、本発明に係る樋取付具は、ポリカーボネート樹脂から形成され、建築物に固定される固定部と、該固定部から片持ち梁状に延出する樋支持部とを備え、固定部はビス等の止め具が貫通する固定孔を有し、該固定孔は、建築物との対接面側の周囲にのみ面取り部が形成されていることを特徴とする。面取り部は、傾斜面で形成したコーナー面取り部や円弧面で形成したアール面取り部であり、半径が1〜2mm程度のアール面取り部が、応力が集中しにくく好ましい。
【0007】
このように構成された本発明のポリカーボネート樹脂製樋取付具は、固定孔にビス等を挿通して建築物の破風板等に固定するとき、固定孔の破風板と対向する面側の周囲に発生する応力を小さくできるためクラックが発生しにくく、長期間、固定強度が低下することなく安定した状態で固定することができる。このため、台風等で風圧や衝撃を受けても、脱落することを防止できる。また、スペーサ等の他の部品を必要としないため構成を簡単にでき、固定作業も容易に行え、部品点数が少なくコストを低減できる。なお、アール面取り部はコーナーが無いため、コーナー面取り部より応力集中を小さくできる。
【0008】
【発明の実施の形態】
以下、本発明に係る樋取付具の一実施形態を図面に基づき詳細に説明する。図1は、本実施形態に係る樋取付具による軒樋の取付状態を示す断面図、図2(a)は図1の樋取付具の正面図、図2(b)は(a)の一部を破断した底面図、図2(c)は(a)の右側面図である。
【0009】
先ず、図1を参照して、樋取付具により建築物の軒先等に取付けられる軒樋1について説明する。軒樋1は塩化ビニル樹脂、ポリカーボネート樹脂等で形成され、底壁2の前端から前壁3が上方に延出し、底壁2の後端から後壁4が上方に延出し、前壁3の上端には前耳5が形成され前壁3の上端を補強しており、後壁4の上端にも補強部を兼ねる後耳6が形成されている。軒樋1は底壁2に対して、前壁3及び後壁4が僅かに拡開して延出し、断面が略コ字状をしており、雨水は底壁2に沿って流れる。前耳5には後耳方向に開口する凹部5aが形成され、この凹部は入口の幅が狭く、奥が上方に湾曲して幅広に形成されている。なお、軒樋は前記の形状に限られるものでなく、断面が半円形のものや、コ字状のもの等、適宜の形状のものでもよいことは勿論である。
【0010】
前記の軒樋1を取付ける樋取付具10はポリカーボネート樹脂から形成され、図2に示すように、基端部に略平板状に形成された固定部を構成する固定板11と、固定板11の平面に対して略直交する方向に片持ち梁状に延出し、樋支持部として樋1の前耳5を支持するための前耳支持部12が先端側に形成され、基端側には後耳6を支持する後耳支持部13が形成されている。前耳支持部12は、前耳5の凹部5aに嵌合する上方突部12aと、その下方に樋1の突部が嵌合する凹部12bが形成されている。後耳支持部13は、後耳の幅広の段部に係合する支持爪部13a、突部13bが形成されている。このように、樋取付具10は前耳5と後耳6を支持して軒樋1を吊り下げ支持するものである。
【0011】
樋取付具10の固定板11には3つの固定孔15が穿設されている。この固定孔15に止め具であるビス20や釘等を挿通させ、例えばビス20を建築物の破風板21にねじ込んで締め付けることにより樋取付具10を建築物に固定する。固定孔15は直径が3〜4mm程度に形成され、孔の奥行は固定板の肉厚と同様で5〜10mm程度に設定されている。なお、固定孔は3個所に限らず、2個所でも、さらに多数個所でもよい。
【0012】
固定孔15の建築物との対接面側の周囲には、図3(a)に詳細に示すように面取り部として、固定孔15の破風板と対接する面側の周囲の角部に、曲率半径が1mm程度の丸みをつけたアール面取り部16が形成されている。すなわち、固定板11をビス20で締め付けるときに、ビス20の頭部と対接する面と反対側の面の角部に最大応力が発生するので、この角部にアール面取り部16を形成する。また、面取り部として、図3(b)に示すように、固定孔15の破風板側の面の角部に、傾斜面で形成した1mm程度のコーナー掛けによりコーナー面取り部17が形成されている。なお、コーナー面取り部は45度の傾斜に限らず、任意の角度でもよい。
【0013】
このように、ビス20の頭部が対接する面と反対側の面の周囲に、アール面取り部16、コーナー面取り部17が形成されているため、ビス20で固定板11を締め付けたときに固定板に発生する応力を小さくすることができる。この結果、固定孔15の破風板21側の周囲に応力が集中するのを避けることができ、固定孔15の周囲にクラックが発生しにくくなり、樋取付具10を長期間安定して、強度が低下することなく固定することができる。
【0014】
前記の如く構成された本実施形態の樋取付具の動作について以下に説明する。
樋取付具10の固定板11に穿設した固定孔15に、例えばビス20を挿入して樋取付具10を軒先の破風板21に固定する場合、ビス20を締め込んでいくと破風板21と対接する面側の角部に最大応力が発生するが、この角部にはアール面取り部16、コーナー面取り部17がされているため、応力が緩和されてクラックが発生しにくい。このため、樋取付具10の建築物への固定が長期間安定し、固定強度が低下することを防止できる。固定強度が低下すると、暴風雨等で軒樋に風圧が作用して樋取付具10が脱落する等の不具合が生ずるが、本実施形態の樋取付具10を使用すると、前記のような不具合を防ぐことができる。また、破風板21に樋取付具10を固定する際に、破風板と固定板11との間にスペーサ等の他の部品を挟む必要がないため、固定作業が容易となる。
【0015】
なお、本発明に係る樋取付具は、軒樋、竪樋、軒樋継手、竪樋継手、軒樋集水器等の雨樋全てを取付けることができる。例えば、竪樋を固定する樋取付具の場合は、固定板から支持軸を延出し、その先端にリング状の竪樋取付部を形成すればよい。また、上記樋支持部は、前耳支持部と後耳支持部からなる構成としたが、取付られる樋の形状に応じて適宜選択できるものである。
【0016】
【発明の効果】
以上の説明から理解できるように、本発明のポリカーボネート樹脂製樋取付具は、ビス等の止め具で締め付けて建築物に固定したとき、固定板に設けた固定孔の周囲にクラックが発生しにくく、長期間に亘って固定強度が低下することなく、安定して固定することができる。このため、風圧や衝撃を受けても樋取付具が脱落することを防止でき、軒樋等が脱落することはない。また、部品点数が少なく、構成を簡単にでき、固定作業が容易でコストを低減できる。
【図面の簡単な説明】
【図1】 本発明に係る樋取付具の一実施形態による軒樋の取付状態を示す断面図。
【図2】 (a)は図1の樋取付具の正面図、(b)は(a)の一部を破断した底面図、(c)は(a)の右側面図。
【図3】 (a)は固定孔の固定状態を示す要部拡大断面図、(b)は固定孔の他の固定状態を示す要部拡大断面図。
【符号の説明】
10 樋取付具
11 固定板(固定部)
12,13 樋支持部
15 固定孔
16 アール面取り部
17 コーナー面取り部
20 ビス
21 破風板
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an eaves fixture that is fixed to a building eaves or the like with screws or nails, and attaches eaves eaves etc., in particular, cracks are less likely to occur around the fixing hole of the fixing part, and is stable for a long period of time. The present invention relates to a cage made of polycarbonate resin that can be fixed.
[0002]
[Prior art]
Conventionally, as this kind of scissors fitting, there is a scissors fitting described in JP-A-10-196072. In this kite, the plasticizer of the vinyl chloride coated steel plate used for the windbreak plate comes into contact with the kite fixture of the polycarbonate resin molded body, and it is attacked by the plasticizer to cause cracks. The mounting strength of the fixture is prevented from lowering, and the mounting surface of the mounting portion is covered with an additive blocking film that blocks the passage of synthetic resin additives containing additives such as plasticizers. It is what.
[0003]
In addition, the scissor fixture described in JP-A-10-183903 has a substantially plate-like fixing plate at the base end, and extends in a direction substantially orthogonal to the plane of the fixing plate to hold the scissors. In the scissor fixture having a scissor support portion having a holding member, and at least the contact surface of the fixing plate made of polycarbonate, the contact surface has a limit stress value (50 ° C., 24 hours) of 130 to 2200 kgf / cm 2. This is characterized in that a spacer is provided. And the fitting part which mutually fits in each of a spacer and a fixed board is provided.
[0004]
[Problems to be solved by the invention]
By the way, when fixing the scissors fitting with the above structure to a windbreak plate or the like, a screw or the like is passed through the fixing hole and fixed by tightening the screw. However, high stress is generated around the fixing hole and cracks are generated. There was a risk of occurrence. In addition, the former scissor fixture needs to adhere the additive barrier film, and the latter scissor fixture is provided with a spacer, so that the number of parts increases and the cost increases, and the fixing work to the windbreak plate or the like is complicated. There is a problem that becomes.
[0005]
The present invention has been made in view of such problems, and the object of the present invention is to fix it with screws, nails or the like when fixing a polycarbonate resin fence fitting to a windbreak plate or the like of a building. An object of the present invention is to provide a saddle fitting that is unlikely to crack even if high stress is generated around the hole. It is another object of the present invention to provide a scissor mounting tool that can be configured easily with a reduced number of parts, can be fixed easily, and can reduce costs.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, a scissor fixture according to the present invention comprises a fixing part formed of polycarbonate resin and fixed to a building, and a scissor support part extending in a cantilever form from the fixing part. The fixing portion has a fixing hole through which a stopper such as a screw passes, and the fixing hole is characterized in that a chamfered portion is formed only around the side facing the building. The chamfered portion is a corner chamfered portion formed by an inclined surface or a rounded chamfered portion formed by an arc surface, and a rounded chamfered portion having a radius of about 1 to 2 mm is preferable because stress is not easily concentrated.
[0007]
The cage made of polycarbonate resin according to the present invention configured as described above is fixed around the surface of the fixing hole facing the windbreak plate when the screw is inserted into the fixing hole and fixed to the windbreak plate of the building. Since the generated stress can be reduced, cracks are unlikely to occur and can be fixed in a stable state for a long period of time without lowering the fixing strength. For this reason, even if it receives wind pressure or an impact due to a typhoon or the like, it can be prevented from falling off. Further, since no other parts such as a spacer are required, the configuration can be simplified, the fixing work can be easily performed, the number of parts is small, and the cost can be reduced. Since the round chamfered portion has no corner, the stress concentration can be made smaller than that of the corner chamfered portion.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of a scissors fixture according to the present invention will be described in detail with reference to the drawings. FIG. 1 is a cross-sectional view showing a state in which the eaves ridge is attached by the heel fixture according to the present embodiment, FIG. 2A is a front view of the heel fixture of FIG. 1, and FIG. The bottom view which fractured | ruptured the part and FIG.2 (c) are the right view of (a).
[0009]
First, with reference to FIG. 1, the eaves fence 1 attached to the eaves etc. of a building with a eaves fixture is demonstrated. The eaves 1 is made of vinyl chloride resin, polycarbonate resin or the like, the front wall 3 extends upward from the front end of the bottom wall 2, the rear wall 4 extends upward from the rear end of the bottom wall 2, and the front wall 3 A front ear 5 is formed at the upper end to reinforce the upper end of the front wall 3, and a rear ear 6 also serving as a reinforcing portion is formed at the upper end of the rear wall 4. The eaves 1 extends with the front wall 3 and the rear wall 4 slightly expanded with respect to the bottom wall 2, has a substantially U-shaped cross section, and rainwater flows along the bottom wall 2. The front ear 5 is formed with a concave portion 5a that opens in the rear ear direction. The concave portion has a narrow width at the entrance and is curved with the back curved upward. It should be noted that the eaves bowl is not limited to the above-mentioned shape, and of course may have an appropriate shape such as a semicircular section or a U-shaped section.
[0010]
The eaves fixture 10 for attaching the eaves eaves 1 is made of polycarbonate resin , and as shown in FIG. 2, a fixing plate 11 constituting a fixing portion formed in a substantially flat plate shape at the base end portion, and a fixing plate 11 A front ear support portion 12 that extends in a cantilever shape in a direction substantially orthogonal to the plane and supports the front ear 5 of the heel 1 as a heel support portion is formed on the distal end side, and the rear end is formed on the proximal end side. A rear ear support portion 13 that supports the ear 6 is formed. The front ear support portion 12 is formed with an upper protrusion 12a that fits into the recess 5a of the front ear 5, and a recess 12b that fits the protrusion of the heel 1 below. The rear ear support portion 13 is formed with a support claw portion 13a and a projection 13b that engage with a wide step portion of the rear ear. In this way, the heel fitting 10 supports the front ear 5 and the rear ear 6 and supports the eaves jar 1 in a suspended manner.
[0011]
Three fixing holes 15 are formed in the fixing plate 11 of the saddle fixture 10. The anchor 20 is fixed to the building by inserting a screw 20 or a nail, which is a stopper, into the fixing hole 15 and screwing the screw 20 into the windbreak plate 21 of the building, for example. The fixing hole 15 is formed to have a diameter of about 3 to 4 mm, and the depth of the hole is set to about 5 to 10 mm, similar to the thickness of the fixing plate. Note that the number of fixing holes is not limited to three, but may be two or even more.
[0012]
As shown in detail in FIG. 3 (a), in the periphery of the surface of the fixed hole 15 facing the building, as a chamfered portion, at the corner on the surface side of the fixed hole 15 facing the windbreak plate, A rounded chamfered portion 16 having a radius of curvature of about 1 mm is formed. That is, when the fixing plate 11 is tightened with the screw 20, the maximum stress is generated at the corner of the surface opposite to the surface facing the head of the screw 20, and the rounded chamfered portion 16 is formed at the corner. As a chamfered portion, as shown in FIG. 3B, a corner chamfered portion 17 is formed at a corner portion of the surface of the fixing hole 15 on the side of the windbreak plate by a corner hook of about 1 mm formed by an inclined surface. . Note that the corner chamfered portion is not limited to an inclination of 45 degrees, and may be an arbitrary angle.
[0013]
Thus, since the rounded chamfered portion 16 and the corner chamfered portion 17 are formed around the surface on the opposite side to the surface with which the head of the screw 20 contacts, the fixed plate 11 is fixed when the screw 20 is tightened. The stress generated in the plate can be reduced. As a result, stress can be prevented from concentrating around the windbreak plate 21 side of the fixing hole 15, cracks are less likely to occur around the fixing hole 15, and the saddle fixture 10 can be stably maintained for a long time. Can be fixed without lowering.
[0014]
The operation of the scissor fixture of the present embodiment configured as described above will be described below.
When, for example, a screw 20 is inserted into the fixing hole 15 formed in the fixing plate 11 of the saddle fixture 10 to fix the saddle fixture 10 to the windbreak plate 21 at the eaves, the windbreak plate 21 is tightened as the screw 20 is tightened. The maximum stress is generated in the corner portion on the surface side in contact with the surface. However, since the rounded chamfered portion 16 and the corner chamfered portion 17 are formed in the corner portion, the stress is relieved and cracks are hardly generated. For this reason, fixation to the building of the eaves fixture 10 is stabilized for a long period of time, and it can prevent that fixing strength falls. When the fixing strength is reduced, there is a problem such as wind pressure acting on the eaves wall due to a storm or the like, so that the fence attachment 10 is dropped. However, the use of the fence attachment 10 of the present embodiment prevents the above-described problems. be able to. Further, when fixing the saddle fitting 10 to the windbreak plate 21, it is not necessary to sandwich other parts such as a spacer between the windbreak plate and the fixing plate 11, so that the fixing work is facilitated.
[0015]
In addition , the gutter attachment according to the present invention can attach all rain gutters such as eaves eaves, eaves, eaves eaves joints, eaves joints, eaves eaves collectors and the like. For example, in the case of a scissor fixture for fixing a scissors, a support shaft may be extended from the fixing plate and a ring-shaped scissor mounting part may be formed at the tip thereof. Moreover, although the said heel support part was taken as the structure which consists of a front ear support part and a back ear support part, it can select suitably according to the shape of the heel to which it is attached.
[0016]
【The invention's effect】
As can be understood from the above description, when the polycarbonate resin scissor fixture of the present invention is fastened to a building by fastening with a fastener such as a screw, cracks hardly occur around the fixing hole provided in the fixing plate. It can be stably fixed over a long period of time without lowering the fixing strength. For this reason, even if it receives a wind pressure or an impact, it can prevent that a saddle fixture falls off, and an eaves basket etc. do not fall off. Further, the number of parts is small, the configuration can be simplified, the fixing work is easy, and the cost can be reduced.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing a state in which an eaves basket is attached according to an embodiment of a hook fixture according to the present invention.
2A is a front view of the saddle fitting of FIG. 1, FIG. 2B is a bottom view of a portion of FIG. 1A, and FIG. 2C is a right side view of FIG.
3A is an enlarged cross-sectional view of a main part showing a fixing state of a fixing hole, and FIG. 3B is an enlarged cross-sectional view of a main part showing another fixing state of the fixing hole.
[Explanation of symbols]
10 樋 Fixture 11 Fixing plate (fixing part)
12, 13 樋 Supporting portion 15 Fixing hole 16 Round chamfered portion 17 Corner chamfered portion 20 Screw 21 Windbreak plate

Claims (1)

建築物に固定される固定部と、該固定部から片持ち梁状に延出する樋支持部とを備えるポリカーボネート樹脂製樋取付具であって、
前記固定部はビス等の止め具が貫通する固定孔を有し、該固定孔は、建築物との対接面側の周囲にのみ面取り部が形成されていることを特徴とするポリカーボネート樹脂製樋取付具。
A polycarbonate resin scissor fixture comprising a fixing part fixed to a building and a scissor support part extending in a cantilever shape from the fixing part,
The fixing portion has a fixing hole through which a stopper such as a screw passes, and the fixing hole is formed of a polycarbonate resin characterized in that a chamfered portion is formed only around the surface facing the building .樋 Fixture.
JP2002053799A 2002-02-28 2002-02-28 Polycarbonate resin cage fitting Expired - Lifetime JP3936604B2 (en)

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JP2002053799A JP3936604B2 (en) 2002-02-28 2002-02-28 Polycarbonate resin cage fitting

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Application Number Priority Date Filing Date Title
JP2002053799A JP3936604B2 (en) 2002-02-28 2002-02-28 Polycarbonate resin cage fitting

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JP2003253829A JP2003253829A (en) 2003-09-10
JP3936604B2 true JP3936604B2 (en) 2007-06-27

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