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JP3927823B2 - Refrigerant flow divider for refrigeration cycle - Google Patents

Refrigerant flow divider for refrigeration cycle Download PDF

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Publication number
JP3927823B2
JP3927823B2 JP2002018989A JP2002018989A JP3927823B2 JP 3927823 B2 JP3927823 B2 JP 3927823B2 JP 2002018989 A JP2002018989 A JP 2002018989A JP 2002018989 A JP2002018989 A JP 2002018989A JP 3927823 B2 JP3927823 B2 JP 3927823B2
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JP
Japan
Prior art keywords
refrigerant
pipe
flow divider
refrigeration cycle
end connected
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2002018989A
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Japanese (ja)
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JP2003222439A (en
Inventor
一仁 若月
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Carrier Corp
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Toshiba Carrier Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Priority to JP2002018989A priority Critical patent/JP3927823B2/en
Publication of JP2003222439A publication Critical patent/JP2003222439A/en
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Publication of JP3927823B2 publication Critical patent/JP3927823B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は冷凍サイクルの冷媒分流器に係わり、特に冷媒を分流する分流器本体に冷媒封入管を設けた冷凍サイクルの冷媒分流器に関する。
【0002】
【従来の技術】
一般に空気調和機に用いられる冷凍サイクル10は、図4に示すように、圧縮機11、四方弁12、室内熱交換器13、膨張弁14、室外熱交換器15、気液分離器16を冷媒配管でループ状に接続して形成され、このループ内に冷媒を循環させることで、室内を冷暖房するようになっている。
【0003】
また、室外熱交換器15は複数の並列回路に流路が分岐されており、この冷媒入口部には、その分岐した冷媒管15a、15bに冷媒を流すように、各々、図4中A部及びB部に示すような位置に冷媒分流器が設けられており、冷媒を並列に分岐して流すことにより室外熱交換器15の熱交換率の向上を図っている。なお、図4中実線矢印は冷房運転時、点線矢印は暖房運転時の冷媒の流れを示す。
【0004】
図5に示すように、従来の冷媒分流器21は、冷媒を分流する分流器本体22と、この本体22の一方側に一端が接続され圧縮機側に接続される冷媒配管23に接続された1個の冷媒流入管24と、この流入管24に対向するように一端が分流器本体22の他方側に接続され他端が室外側熱交換器25の並列回路に分岐された2本の冷媒管26、26に各々接続された2本の冷媒流出管27a、27bとで形成されている。また、冷媒流出管27aにはT字状管継手28が接続され、その1箇所の接続口には冷媒封入用の冷媒封入管29が接続されている。この冷媒封入管29はT字状管継手28を用いて冷媒流出管27aに接続されているため、部品点数が増加し、また、ろう付、配管加工等の工数が増加し空気調和機の製造コストが高くなる原因になっていた。
【0005】
【発明が解決しようとする課題】
そこで、部品点数の低減、ろう付、配管加工等の工数の低減が図れ安価に空気調和機を製造できる冷凍サイクルの冷媒分流器が要望されていた。
【0006】
本発明は上述した事情を考慮してなされたもので、部品点数の低減、ろう付、配管加工等の工数の低減が図れ、信頼性が向上するとともに、安価に空気調和機を製造できる冷凍サイクルの冷媒分流器を提供することを目的とする。
【0007】
【課題を解決するための手段】
上記目的を達成するため、本発明の1つの態様によれば、冷媒を分流する中空密閉構造の分流器本体と、この分流器本体の一方側に一端が接続され他端が圧縮機側に接続される冷媒配管に接続された1個の冷媒流入管と、この冷媒流入管に対向するように一端が前記分流器本体の他方側に接続され他端が前記冷凍サイクルの室外側熱交換器の並列回路に分岐された複数の冷媒管に各々接続された複数の冷媒流出管と、前記分流器本体の冷媒流出管接続側に一端が接続された冷媒封入用の冷媒封入管とを有することを特徴とする冷凍サイクルの冷媒分流器が提供される。これにより、部品点数の低減、ろう付、配管加工等の工数の低減が図れ、信頼性が向上するとともに、安価な空気調和機が実現できる。
【0008】
好適な一例では、上記冷媒封入管は、冷媒流入管の水平方向の中心線を含む垂直面内に位置して設けられ、上記冷媒流出管は、垂直面に対して対称になるように位置して設けられる。これにより、複数の冷媒流出管を経て複数の冷媒管に均等に冷媒を流すことができて、室外熱交換器の熱交換率の向上が図れる。
【0009】
【発明の実施の形態】
以下、本発明に係わる実施形態について添付図面を参照して説明する。
【0010】
図1は本発明に係わる冷凍サイクルの冷媒分流器を室外側熱交換器に取付けた状態を示す斜視図である。
【0011】
図1に示すように、本発明に係わる冷凍サイクルの冷媒分流器1は、図4に示す一般的な空気調和機の冷凍サイクルにおいて、図4中A部に示すような位置に取付けて用いられる。
【0012】
この冷凍サイクルの冷媒分流器1は、冷媒を分流する金属製、例えば銅製で円筒密閉構造の分流器本体2と、この分流器本体2の下端面2aに一端が接続され他端が圧縮機側に接続される冷媒配管3に接続された例えば銅製の1個の冷媒流入管4と、この冷媒流入管4に対向するように一端が分流器本体2の上面部2bに接続され他端が室外側熱交換器5の並列回路に分岐された複数、例えば2本の冷媒管6、6に各々接続された例えば銅製の2本の冷媒流出管7、7と、分流器本体2の上面部2b、すなわち、冷媒流出管接続側に一端が接続された冷媒封入用の冷媒封入管8とを有している。
【0013】
図2に示すように、この冷媒封入管8は、冷媒流入管4の水平方向の中心線cを含む垂直面s内に位置するように冷媒封入管取付口8aを介して取付けられ、また、冷媒流出管7、7は垂直面sに対して対称になるように位置して分流器本体2の上面部2bに冷媒流出管取付口7a、7aを介して取付けられている。これにより、冷媒を2本の冷媒流出管7、7に均等に流すことができ、さらに、この2本の冷媒流出管7、7を経て2本の冷媒管6、6に均等に冷媒を流すことができて、室外熱交換器5の熱交換率の向上を図ることができる。
【0014】
なお、図2に示す本実施形態では、冷媒封入管8を分流器本体2の上面部2bの冷媒流入管4側に取付けたが、図3に示すように、冷媒分流器1Aは、冷媒封入管8Aを分流器本体2Aの上面部2Abの反冷媒流入管4A側に取付けても、同様の効果が期待できる。また、図4中B部に示すような位置には、冷媒封入管が一体に設けられていない冷媒分流器が用いられる。
【0015】
次に本発明に係わる冷凍サイクルの冷媒分流器の製造方法について説明する。
【0016】
図1に示すように、予め冷媒流入管4が接続された分流器本体2を用意し、冷媒流入管4を四方弁に連通する冷媒配管3にろう付した後、分流器本体2の上面部2bに設けられた冷媒流出管取付口7a、7aに他端が室外側熱交換器5の並列回路に分岐された冷媒管6、6に接続された冷媒流出管7、7の一端を挿入し、さらに、冷媒封入管8の一端を冷媒封入管取付口8aに挿入する。
【0017】
しかる後、1ろう付工程で、同時に冷媒流出管7、7及び冷媒封入管8の3箇所のろう付を行う。
【0018】
上記のように冷媒封入管8を冷媒流出管7、7と共に、分流器本体2に一体に取付けるので、3本の管を同時にろう付することができ、ろう付工数及び配管工数を低減できる。また、T字継手が不要となって部品点数の低減が図れ安価に空気調和機を製造できる。
【0019】
【発明の効果】
本発明に係わる冷凍サイクルの冷媒分流器によれば、部品点数の低減、ろう付、配管加工等の工数の低減が図れ、信頼性が向上するとともに、安価に空気調和機を製造できる冷凍サイクルの冷媒分流器を提供することができる。
【図面の簡単な説明】
【図1】本発明に係わる冷凍サイクルの冷媒分流器を室外側熱交換器に取付けた状態を示す斜視図。
【図2】本発明に係わる冷凍サイクルの冷媒分流器の平面図。
【図3】本発明に係わる冷凍サイクルの冷媒分流器の変形例の平面図。
【図4】一般的な冷凍サイクルの概念図。
【図5】従来の冷凍サイクルの冷媒分流器を熱交換器に取付けた状態を示す斜視図。
【符号の説明】
1 冷凍サイクルの冷媒分流器
2 分流器本体
2a 下端面
2b 上面部
3 冷媒配管
4 冷媒流入管
5 室外側熱交換器
6 冷媒管
7 冷媒流出管
7a 冷媒流出管取付口
8 冷媒封入管
8a 冷媒封入管取付口
c 中心線
s 垂直面
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a refrigerant flow divider for a refrigeration cycle, and more particularly, to a refrigerant flow divider for a refrigeration cycle in which a refrigerant enclosure tube is provided in a flow divider body that divides the refrigerant.
[0002]
[Prior art]
As shown in FIG. 4, the refrigeration cycle 10 generally used in an air conditioner includes a compressor 11, a four-way valve 12, an indoor heat exchanger 13, an expansion valve 14, an outdoor heat exchanger 15, and a gas-liquid separator 16 as refrigerant. It is formed by connecting in a loop with piping, and the refrigerant is circulated in the loop to cool and heat the room.
[0003]
In addition, the outdoor heat exchanger 15 has a plurality of parallel circuits, and the flow paths are branched into a plurality of parallel circuits. In the refrigerant inlet portion, in order to allow the refrigerant to flow through the branched refrigerant tubes 15a and 15b, respectively, the portion A in FIG. And the refrigerant | coolant divider | distributor is provided in the position as shown to B part, The improvement of the heat exchange rate of the outdoor heat exchanger 15 is aimed at by branching and flowing a refrigerant | coolant in parallel. In FIG. 4, solid line arrows indicate the flow of the refrigerant during the cooling operation, and dotted line arrows indicate the flow of the refrigerant during the heating operation.
[0004]
As shown in FIG. 5, the conventional refrigerant flow divider 21 is connected to a flow divider main body 22 that diverts the refrigerant, and a refrigerant pipe 23 that has one end connected to one side of the main body 22 and connected to the compressor side. One refrigerant inflow pipe 24 and two refrigerants whose one end is connected to the other side of the flow divider body 22 so as to face the inflow pipe 24 and the other end is branched into a parallel circuit of the outdoor heat exchanger 25 The two refrigerant outlet pipes 27a and 27b are connected to the pipes 26 and 26, respectively. Further, a T-shaped pipe joint 28 is connected to the refrigerant outflow pipe 27a, and a refrigerant sealing pipe 29 for sealing the refrigerant is connected to one connection port thereof. Since this refrigerant sealed pipe 29 is connected to the refrigerant outflow pipe 27a using a T-shaped pipe joint 28, the number of parts increases, and the man-hours for brazing, piping processing, etc. increase, producing an air conditioner. The cost was high.
[0005]
[Problems to be solved by the invention]
Therefore, there has been a demand for a refrigerant flow divider for a refrigeration cycle that can reduce the number of parts, reduce the number of steps such as brazing and piping, and manufacture an air conditioner at low cost.
[0006]
The present invention has been made in consideration of the above-described circumstances, and can reduce the number of parts, reduce the number of steps such as brazing and piping processing, improve reliability, and can manufacture an air conditioner at low cost. An object of the present invention is to provide a refrigerant flow divider.
[0007]
[Means for Solving the Problems]
To achieve the above object, according to one aspect of the present invention, a shunt body with a hollow sealed structure for shunting a refrigerant, one end of the shunt body being connected to one side, and the other end connected to the compressor side. One refrigerant inflow pipe connected to the refrigerant pipe to be connected, one end connected to the other side of the flow divider body so as to face the refrigerant inflow pipe, and the other end of the outdoor heat exchanger of the refrigeration cycle A plurality of refrigerant outlet pipes respectively connected to the plurality of refrigerant pipes branched into the parallel circuit, and a refrigerant sealing pipe for refrigerant sealing whose one end is connected to the refrigerant outlet pipe connecting side of the flow divider body. A refrigeration cycle refrigerant flow divider is provided. Thereby, the number of parts can be reduced, the number of steps such as brazing and piping processing can be reduced, the reliability is improved, and an inexpensive air conditioner can be realized.
[0008]
In a preferred example, the refrigerant sealing tube is provided in a vertical plane including a horizontal center line of the refrigerant inflow tube, and the refrigerant outflow tube is positioned so as to be symmetric with respect to the vertical plane. Provided. Thereby, a refrigerant can be made to flow evenly to a plurality of refrigerant pipes via a plurality of refrigerant outflow pipes, and the heat exchange rate of the outdoor heat exchanger can be improved.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments according to the present invention will be described below with reference to the accompanying drawings.
[0010]
FIG. 1 is a perspective view showing a state in which a refrigerant flow divider of a refrigeration cycle according to the present invention is attached to an outdoor heat exchanger.
[0011]
As shown in FIG. 1, the refrigerant flow divider 1 of the refrigeration cycle according to the present invention is used by being attached to a position as shown in part A in FIG. 4 in the refrigeration cycle of the general air conditioner shown in FIG. .
[0012]
The refrigerant flow divider 1 of this refrigeration cycle is made of a metal, for example, copper, which has a cylindrical closed structure, and one end connected to the lower end surface 2a of the flow divider main body 2 and the other end on the compressor side. One refrigerant inflow pipe 4 made of, for example, copper connected to the refrigerant pipe 3 connected to the pipe, and one end connected to the upper surface portion 2b of the flow divider body 2 so as to face the refrigerant inflow pipe 4 A plurality of, for example, two refrigerant pipes 6, 6 connected to a plurality of, for example, two refrigerant pipes 6, 6 branched into a parallel circuit of the outer heat exchanger 5, and an upper surface portion 2 b of the flow divider main body 2. That is, it has the refrigerant | coolant enclosure pipe | tube 8 for refrigerant | coolant enclosure which one end was connected to the refrigerant | coolant outflow pipe | tube connection side.
[0013]
As shown in FIG. 2, the refrigerant enclosure tube 8 is attached via a refrigerant enclosure tube attachment port 8a so as to be located in a vertical plane s including the horizontal center line c of the refrigerant inflow tube 4. The refrigerant outflow pipes 7 and 7 are positioned so as to be symmetric with respect to the vertical plane s, and are attached to the upper surface portion 2b of the flow distributor main body 2 through the refrigerant outflow pipe attachment ports 7a and 7a. As a result, the refrigerant can flow evenly through the two refrigerant outflow pipes 7, 7, and further, the refrigerant can flow through the two refrigerant outflow pipes 7, 7 evenly into the two refrigerant outflow pipes 6, 6. Therefore, the heat exchange rate of the outdoor heat exchanger 5 can be improved.
[0014]
In the present embodiment shown in FIG. 2, the refrigerant enclosure tube 8 is attached to the refrigerant inflow tube 4 side of the upper surface portion 2 b of the flow distributor body 2, but as shown in FIG. The same effect can be expected even when the pipe 8A is attached to the anti-refrigerant inflow pipe 4A side of the upper surface portion 2Ab of the flow divider main body 2A. In addition, a refrigerant shunt that is not integrally provided with a refrigerant sealing tube is used at a position as shown by a portion B in FIG.
[0015]
Next, the manufacturing method of the refrigerant | coolant flow splitter of the refrigerating cycle concerning this invention is demonstrated.
[0016]
As shown in FIG. 1, a flow divider main body 2 to which a refrigerant inflow pipe 4 is connected in advance is prepared, and the refrigerant inflow pipe 4 is brazed to a refrigerant pipe 3 communicating with a four-way valve. Insert one end of the refrigerant outflow pipes 7 and 7 connected to the refrigerant pipes 6 and 6 whose other ends are branched into the parallel circuit of the outdoor heat exchanger 5 into the refrigerant outflow pipe attachment ports 7a and 7a provided in 2b. Furthermore, one end of the refrigerant enclosure tube 8 is inserted into the refrigerant enclosure tube attachment port 8a.
[0017]
Thereafter, brazing of the refrigerant outflow pipes 7 and 7 and the refrigerant sealing pipe 8 is simultaneously performed in one brazing step.
[0018]
Since the refrigerant sealing tube 8 is integrally attached to the flow distributor body 2 together with the refrigerant outflow tubes 7 and 7 as described above, the three tubes can be brazed at the same time, and the number of brazing steps and the number of piping steps can be reduced. In addition, a T-shaped joint is not required and the number of parts can be reduced, and an air conditioner can be manufactured at a low cost.
[0019]
【The invention's effect】
According to the refrigerant flow distributor of the refrigeration cycle according to the present invention, the number of parts, the number of processes such as brazing and piping processing can be reduced, the reliability is improved, and the air conditioner can be manufactured at a low cost. A refrigerant shunt can be provided.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a state in which a refrigerant flow divider of a refrigeration cycle according to the present invention is attached to an outdoor heat exchanger.
FIG. 2 is a plan view of the refrigerant flow divider of the refrigeration cycle according to the present invention.
FIG. 3 is a plan view of a modification of the refrigerant flow divider of the refrigeration cycle according to the present invention.
FIG. 4 is a conceptual diagram of a general refrigeration cycle.
FIG. 5 is a perspective view showing a state in which a refrigerant flow divider of a conventional refrigeration cycle is attached to a heat exchanger.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Refrigeration cycle refrigerant | coolant flow divider 2 Flow divider main body 2a Lower end surface 2b Upper surface part 3 Refrigerant piping 4 Refrigerant inflow pipe 5 Outdoor heat exchanger 6 Refrigerant pipe 7 Refrigerant outflow pipe 7a Refrigerant outflow pipe attachment port 8 Refrigerant enclosure pipe 8a Refrigerant enclosure Pipe fitting port c Center line s Vertical plane

Claims (2)

冷媒を分流する中空密閉構造の分流器本体と、この分流器本体の一方側に一端が接続され他端が圧縮側に接続される冷媒配管に接続された1個の冷媒流入管と、この冷媒流入管に対向するように一端が前記分流器本体の他方側に接続され他端が前記冷凍サイクルの室外側熱交換器の並列回路に分岐された複数の冷媒管に各々接続された複数の冷媒流出管と、前記分流器本体の冷媒流出管接続側に一端が接続された冷媒封入用の冷媒封入管とを有することを特徴とする冷凍サイクルの冷媒分流器。A shunt main body having a hollow sealed structure for shunting a refrigerant, one refrigerant inflow pipe connected to a refrigerant pipe having one end connected to one side of the flow divider main body and the other end connected to the compression side, and the refrigerant A plurality of refrigerants having one end connected to the other side of the flow divider main body and the other end connected to a plurality of refrigerant tubes branched to a parallel circuit of the outdoor heat exchanger of the refrigeration cycle so as to face the inflow pipe A refrigerant flow divider for a refrigeration cycle, comprising: an outflow pipe; and a refrigerant enclosure pipe for refrigerant enclosure having one end connected to the refrigerant outflow pipe connection side of the flow distributor body. 上記冷媒封入管は、冷媒流入管の水平方向の中心線を含む垂直面内に位置して設けられ、上記冷媒流出管は、垂直面に対して対称になるように位置して設けられたことを特徴とする請求項1に記載の冷凍サイクルの冷媒分流器。The refrigerant sealing pipe is provided in a vertical plane including a horizontal center line of the refrigerant inflow pipe, and the refrigerant outflow pipe is provided to be symmetrical with respect to the vertical plane. The refrigerant shunt for the refrigeration cycle according to claim 1.
JP2002018989A 2002-01-28 2002-01-28 Refrigerant flow divider for refrigeration cycle Expired - Fee Related JP3927823B2 (en)

Priority Applications (1)

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JP3927823B2 true JP3927823B2 (en) 2007-06-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105805992A (en) * 2016-05-19 2016-07-27 珠海格力电器股份有限公司 Refrigerant filling structure and air conditioner with same

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007017103A (en) * 2005-07-08 2007-01-25 Toshiba Kyaria Kk Outdoor unit of air conditioner
JP5738781B2 (en) * 2012-02-10 2015-06-24 ダイキン工業株式会社 Air conditioner
JP7437298B2 (en) 2020-12-21 2024-02-22 株式会社コロナ air conditioner

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105805992A (en) * 2016-05-19 2016-07-27 珠海格力电器股份有限公司 Refrigerant filling structure and air conditioner with same

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