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JP3924315B2 - Multilayer joint connector - Google Patents

Multilayer joint connector Download PDF

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Publication number
JP3924315B2
JP3924315B2 JP2002187013A JP2002187013A JP3924315B2 JP 3924315 B2 JP3924315 B2 JP 3924315B2 JP 2002187013 A JP2002187013 A JP 2002187013A JP 2002187013 A JP2002187013 A JP 2002187013A JP 3924315 B2 JP3924315 B2 JP 3924315B2
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JP
Japan
Prior art keywords
joint connector
connection member
male
layer
male tab
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2002187013A
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Japanese (ja)
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JP2004031178A (en
Inventor
環 高林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
THE FURUKAW ELECTRIC CO., LTD.
Original Assignee
THE FURUKAW ELECTRIC CO., LTD.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to JP2002187013A priority Critical patent/JP3924315B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、自動車の車内配線などの接続に用いられる積層型ジョイントコネクタに関するものである。
【0002】
【従来の技術】
自動車の車内配線は、車種、グレード、オプション装備の有無等により種々の接続パターンがある。このような種々の接続パターンに柔軟に対応するために積層型ジョイントコネクタが用いられる。
【0003】
従来の積層型ジョイントコネクタは、単層ハウジング内に複数本の雌端子が平面的に配列された単層ユニットを複数層積層して積層体を構成し、この積層体に複数本の雄端子を積層方向に貫通させて前記雌端子を選択的に接続するようになっている。積層体内の各雌端子は電気接続箱側の雄タブに接続されるものである。上記のような構成にすると、雄端子を挿入する位置、挿入した雄端子と各層の雌端子との導通の要否などを選択することにより、種々の接続パターンを構成することができる。
【0004】
【発明が解決しようとする課題】
従来の積層型ジョイントコネクタは、各層の雌端子に雄端子を貫通させて層間接続を行なうため、雌端子の構造が複雑になり、これがコストアップ、大型化の原因となっていた。また接続パターンの変更や不具合回路発生時の修復が面倒であり、回路変更時や修復時に雌端子が破損しやすい等の問題もあった。
【0005】
本発明の目的は、上記のような課題を解決した積層型ジョイントコネクタを提供することにある。
【0006】
【課題を解決するための手段】
この目的を達成するため本発明は、複数層に配列された雄タブに接続される積層型ジョイントコネクタにおいて、単層ハウジング内に前記雄タブに接続される雌端子を平面的に配列した単層ユニットを複数層積層して構成される積層体と、前記雄タブを貫通させて異なる層の雄タブを接続する層間接続部材とを備え、前記層間接続部材が雄タブを貫通させて雄タブの基部側に装着され、前記積層体内の雌端子が雄タブの先端側に接続されるようになっている、ことを特徴とするものである。
【0007】
すなわち本発明は、電気接続箱側の雄タブに、層間接続部材と積層体を別々に組み付けるようにすることで、特殊構造の雌端子を不要とし、通常の雌端子を使用できるようにしたものである。
【0008】
本発明の積層型ジョイントコネクタは、層間接続部材を複数に分割すると、複雑な接続パターンに容易に対応できる。
【0009】
また本発明の積層型ジョイントコネクタは、同一層内の雄タブを接続する層内接続部材をさらに備え、この層内接続部材も雄タブを貫通させて雄タブの基部側に装着されるようになっていることが好ましい。このような層内接続部材を使用すると、より複雑な接続パターンに対応できる。
【0010】
また上記の層内接続部材も複数に分割すれば、さらに複雑な接続パターンに対応できる。
【0011】
【発明の実施の形態】
以下、本発明の実施の形態を、図面を参照して詳細に説明する。
【0012】
図1及び図2は本発明の一実施形態を示す。図において、10は積層型ジョイントコネクタ、12はこの積層型ジョイントコネクタ10が接続される電気接続箱の雄タブ配列部である。雄タブ配列部12は、電気接続箱のケースの一部であるコネクタガイド枠14内に多数の雄タブ16を複数層に配列したものである。
【0013】
積層型ジョイントコネクタ10は、単層ユニット18を複数層積層した積層体20と、層間接続部材22とから構成される。単層ユニット18はプラスチック製の単層ハウジング24内に複数の雌端子26を平面的に配列したものである。各雌端子26には電線28が接続されている。ここで用いる雌端子26は、層間接続導体貫通部などが設けられていない普通の構造の雌端子である。単層ハウジング24の先端には前記電気接続箱側の雄タブ16が挿入される開口30が形成されている。隣り合う単層ハウジング24は図示しない結合手段により結合され、積層体20は一体のものとなっている。
【0014】
一方、層間接続部材22は、図3に示すように、積層体20の積層方向に長い層間接続導体32と、この層間接続導体32を積層体20の幅方向に配列した状態に保持するプラスチック製のホルダー34とから構成される。層間接続導体32は、図4に示すように、金属板を断面凹形に折り曲げた細長い部材に、電気接続箱側の雄タブ16の層間隔と同じ間隔で、雄タブ貫通孔36と雄タブ接触片38の組を複数組形成したものである。ホルダー34には、層間接続導体32が挿入保持される孔40と、雄タブ16が貫通する孔42とが、互いに直交するように形成されている。層間接続導体32は、その雄タブ貫通孔36がホルダー34の雄タブ貫通孔42と一致するようにホルダー34に保持されている。
【0015】
図1(A)は積層型ジョイントコネクタ10を電気接続箱の雄タブ16に接続する前の状態である。この積層型ジョイントコネクタ10を電気接続箱の雄タブ16に接続するときは、まず同図(B)のように層間接続部材22を、雄タブ16を貫通させるようにして、雄タブ16の基部側に装着し、その後、積層体20をコネクタガイド枠14内に押し込んで、雌端子26を雄タブ16の先端側に接続する。従来の積層型ジョイントコネクタは雌端子を層間接続していたため雌端子の構造が複雑になったが、本発明の積層型ジョイントコネクタ10は、積層体20と層間接続部材22とを分離し、雄タブ16側で層間接続を行なうようにしたので、雌端子26として構造の簡単な通常の雌端子を使用できる。
【0016】
なお図面では、層間接続導体32が全層の雄タブ16を接続するように示されているが、雄タブ16の層間接続は要求される接続パターンに応じて選択的に行なうものである。層間接続する必要のない雄タブがある場合は、予めその雄タブに対応する雄タブ接触片38(図4参照)を切除して(又は層間接続導体32の一部を切除して)、その雄タブと層間接続導体32とが接触しないようにすればよい。また層間接続導体32は層間接続すべき雄タブがない所には当然のことながら設ける必要がない。また図1及び図2では、層間接続部材22が2枚設けられている場合を示したが、これは複雑な接続パターンに対応できるようにするためである。接続パターンが簡単な場合は層間接続部材22は1枚でもよい。
【0017】
また層間接続部材22は、図5(A)〜(C)に示すように積層体の幅方向に分割されていてもよく、また同図(D)に示すように積層方向に分割されていてもよい。
【0018】
図6は上記のように分割された層間接続部材22を使用した積層型ジョイントコネクタ10を示す。このように分割された層間接続部材22を使用すると、複雑な接続パターンに容易に対応することができる。
【0019】
以上の実施形態では、層間接続部材を用いた積層型ジョイントコネクタを説明したが、層間接続部材だけでなく、層内接続部材を併用すると、さらに複雑な接続パターンに対応することができる。図7に層内接続部材の一例を示す。層内接続部材44は、同一層内の雄タブ16(図1、図2参照)を接続する層内接続導体46と、この層内接続導体46を保持するプラスチック製のホルダー48とから構成される。層内接続導体46は、金属板を断面凹形に折り曲げた細長い部材に、電気接続箱の雄タブ16の同一層内の配列間隔と同じ間隔で、雄タブ貫通孔50と雄タブ接触片52の組を複数組形成したものである。ホルダー48には、層内接続導体46が挿入保持される孔54と、雄タブ16が貫通する孔56とが、互いに直交するように形成されている。層内接続導体46は、その雄タブ貫通孔50がホルダー48の雄タブ貫通孔56と一致するようにホルダー48に組み込まれている。
【0020】
上記のような層内接続部材44を、図3のような全面型の層間接続部材22あるいは図5のような分割型の層間接続部材22と併用すれば、積層配置された雄タブ16の層間接続と層内接続の両方を行なうことができ、より複雑な接続パターンを構成することができる。なお層内接続部材44も、図3のような全面型にすることもできるし、図5のような分割型にすることもできる。
【0021】
【発明の効果】
以上説明したように本発明によれば、単層ユニットの積層体と層間接続部材とを分離して、電気接続箱の雄タブ側で層間接続を行なうようにしたので、各単層ユニット内の雌端子としては構造の簡単な通常の雌端子を使用することができ、積層型ジョイントコネクタのコストダウン、小型化を図ることができる。また接続パターンの変更や接続回路の不具合が発生した場合には、層間接続部材を交換することで容易に対処することができる。さらに層間接続部材と層内接続部材を併用すれば、より複雑な接続パターンを構成することができる。
【図面の簡単な説明】
【図1】 本発明に係る積層型ジョイントコネクタの一実施形態を示す、(A)は接続前の断面図、(B)は接続途中の断面図。
【図2】 図1の積層型ジョイントコネクタの分解斜視図。
【図3】 図1の積層型ジョイントコネクタに用いる層間接続部材の分解斜視図。
【図4】 図3の層間接続部材に用いる層間接続導体の要部を拡大して示す斜視図。
【図5】 (A)〜(D)はそれぞれ本発明に用いる分割型の層間接続部材の、各種の例を示す斜視図。
【図6】 分割型の層間接続部材を使用した本発明の他の実施形態を示す断面図。
【図7】 本発明に用いる層内接続部材の一例を示す分解斜視図。
【符号の説明】
10:積層型ジョイントコネクタ
12:電気接続箱の雄タブ配列部
16:雄タブ
18:単層ユニット
20:積層体
24:単層ハウジング
26:雌端子
28:電線
32:層間接続導体
34:ホルダー
36:雄タブ貫通孔
44:層内接続部材
46:層内接続導体
48:ホルダー
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a laminated joint connector used for connection of in-vehicle wiring of an automobile.
[0002]
[Prior art]
Car interior wiring has various connection patterns depending on the vehicle type, grade, and the presence or absence of optional equipment. In order to flexibly cope with such various connection patterns, a laminated joint connector is used.
[0003]
In a conventional laminated joint connector, a single layer unit in which a plurality of female terminals are arranged in a single layer housing is laminated in a plurality of layers to form a laminate, and the plurality of male terminals are arranged in the laminate. The female terminals are selectively connected by penetrating in the stacking direction. Each female terminal in the laminate is connected to a male tab on the electrical junction box side. With the above configuration, various connection patterns can be configured by selecting the position where the male terminal is inserted, the necessity of conduction between the inserted male terminal and the female terminal of each layer, and the like.
[0004]
[Problems to be solved by the invention]
In the conventional laminated joint connector, the male terminals are passed through the female terminals of each layer to make the interlayer connection, so that the structure of the female terminals becomes complicated, which causes an increase in cost and size. In addition, it is troublesome to change the connection pattern or repair a defective circuit, and there is a problem that the female terminal is easily damaged when the circuit is changed or repaired.
[0005]
An object of the present invention is to provide a laminated joint connector that solves the above-described problems.
[0006]
[Means for Solving the Problems]
In order to achieve this object, the present invention provides a multilayer joint connector connected to male tabs arranged in a plurality of layers, and a single layer in which female terminals connected to the male tabs are arranged in a plane in a single layer housing. A laminated body configured by laminating a plurality of units; and an interlayer connection member that connects the male tabs of different layers by penetrating the male tab, and the interlayer connection member penetrates the male tab to form a male tab. It is mounted on the base side, and the female terminal in the laminate is connected to the tip side of the male tab.
[0007]
That is, according to the present invention, by connecting the interlayer connection member and the laminated body separately to the male tab on the electrical connection box side, a special female terminal can be used without using a special female terminal. It is.
[0008]
The multilayer joint connector of the present invention can easily cope with a complicated connection pattern when the interlayer connection member is divided into a plurality of parts.
[0009]
The laminated joint connector of the present invention further includes an intra-layer connection member that connects male tabs in the same layer, and the intra-layer connection member is also attached to the base side of the male tab through the male tab. It is preferable that When such an in-layer connection member is used, a more complicated connection pattern can be handled.
[0010]
Further, if the intra-layer connection member is also divided into a plurality of parts, it is possible to cope with more complicated connection patterns.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
[0012]
1 and 2 show an embodiment of the present invention. In the figure, 10 is a laminated joint connector, and 12 is a male tab array portion of an electrical junction box to which the laminated joint connector 10 is connected. The male tab arrangement portion 12 is obtained by arranging a large number of male tabs 16 in a plurality of layers in a connector guide frame 14 which is a part of the case of the electrical junction box.
[0013]
The laminated joint connector 10 includes a laminated body 20 in which a plurality of single-layer units 18 are laminated, and an interlayer connection member 22. The single layer unit 18 has a plurality of female terminals 26 arranged in a plane in a single layer housing 24 made of plastic. An electric wire 28 is connected to each female terminal 26. The female terminal 26 used here is a female terminal having a normal structure in which an interlayer connection conductor through portion or the like is not provided. An opening 30 into which the male tab 16 on the electric connection box side is inserted is formed at the tip of the single layer housing 24. Adjacent single layer housings 24 are coupled by a coupling means (not shown), and the laminate 20 is integrated.
[0014]
On the other hand, as shown in FIG. 3, the interlayer connection member 22 is made of plastic that holds the interlayer connection conductor 32 that is long in the stacking direction of the multilayer body 20 and the interlayer connection conductor 32 arranged in the width direction of the multilayer body 20. And 34 holders. As shown in FIG. 4, the interlayer connection conductor 32 is formed in an elongated member obtained by bending a metal plate into a concave cross section at the same interval as the male tab 16 on the electrical connection box side. A plurality of sets of contact pieces 38 are formed. In the holder 34, a hole 40 into which the interlayer connection conductor 32 is inserted and held and a hole 42 through which the male tab 16 passes are formed so as to be orthogonal to each other. The interlayer connection conductor 32 is held by the holder 34 such that the male tab through hole 36 coincides with the male tab through hole 42 of the holder 34.
[0015]
FIG. 1A shows a state before the laminated joint connector 10 is connected to the male tab 16 of the electrical junction box. When connecting the multi-layer joint connector 10 to the male tab 16 of the electrical junction box, first, the interlayer connection member 22 is passed through the male tab 16 as shown in FIG. After that, the laminated body 20 is pushed into the connector guide frame 14, and the female terminal 26 is connected to the distal end side of the male tab 16. The conventional laminated joint connector has a female terminal having a complicated structure because the female terminals are connected in layers. However, the laminated joint connector 10 of the present invention separates the laminated body 20 and the interlayer connecting member 22 from each other. Since the interlayer connection is made on the tab 16 side, a normal female terminal having a simple structure can be used as the female terminal 26.
[0016]
In the drawing, the interlayer connection conductor 32 is shown to connect the male tabs 16 of all layers, but the interlayer connection of the male tabs 16 is selectively performed according to a required connection pattern. If there is a male tab that does not require an interlayer connection, the male tab contact piece 38 (see FIG. 4) corresponding to the male tab is cut in advance (or a part of the interlayer connection conductor 32 is cut off) The male tab and the interlayer connection conductor 32 may be prevented from contacting each other. The interlayer connection conductor 32 need not be provided where there is no male tab to be connected between the layers. 1 and 2 show the case where two interlayer connection members 22 are provided, this is to cope with a complicated connection pattern. If the connection pattern is simple, one interlayer connection member 22 may be used.
[0017]
Further, the interlayer connection member 22 may be divided in the width direction of the laminate as shown in FIGS. 5A to 5C, and is divided in the lamination direction as shown in FIG. Also good.
[0018]
FIG. 6 shows the laminated joint connector 10 using the interlayer connection member 22 divided as described above. When the interlayer connection member 22 divided in this way is used, it is possible to easily cope with a complicated connection pattern.
[0019]
In the above embodiment, the laminated joint connector using the interlayer connection member has been described. However, when not only the interlayer connection member but also the in-layer connection member are used in combination, a more complicated connection pattern can be dealt with. FIG. 7 shows an example of the in-layer connection member. The intra-layer connection member 44 includes an intra-layer connection conductor 46 that connects the male tabs 16 (see FIGS. 1 and 2) in the same layer, and a plastic holder 48 that holds the intra-layer connection conductor 46. The The in-layer connection conductor 46 is formed in an elongated member obtained by bending a metal plate into a concave cross section, and has a male tab through hole 50 and a male tab contact piece 52 at the same interval as the arrangement interval in the same layer of the male tab 16 of the electrical connection box. A plurality of sets are formed. In the holder 48, a hole 54 into which the in-layer connection conductor 46 is inserted and held and a hole 56 through which the male tab 16 passes are formed so as to be orthogonal to each other. The in-layer connection conductor 46 is incorporated in the holder 48 so that the male tab through hole 50 coincides with the male tab through hole 56 of the holder 48.
[0020]
If the intra-layer connection member 44 as described above is used in combination with the full surface type interlayer connection member 22 as shown in FIG. 3 or the split type interlayer connection member 22 as shown in FIG. Both connection and intra-layer connection can be performed, and a more complicated connection pattern can be configured. The intra-layer connection member 44 can also be a full surface type as shown in FIG. 3 or a divided type as shown in FIG.
[0021]
【The invention's effect】
As described above, according to the present invention, the laminate of the single layer unit and the interlayer connection member are separated, and the interlayer connection is performed on the male tab side of the electrical connection box. A normal female terminal having a simple structure can be used as the female terminal, and the cost and size of the laminated joint connector can be reduced. Further, when a connection pattern change or a connection circuit failure occurs, it can be easily dealt with by replacing the interlayer connection member. Furthermore, if an interlayer connection member and an in-layer connection member are used in combination, a more complicated connection pattern can be configured.
[Brief description of the drawings]
1A and 1B show an embodiment of a laminated joint connector according to the present invention, in which FIG. 1A is a cross-sectional view before connection, and FIG. 1B is a cross-sectional view during connection.
2 is an exploded perspective view of the multilayer joint connector of FIG. 1. FIG.
3 is an exploded perspective view of an interlayer connection member used in the multilayer joint connector of FIG.
4 is an enlarged perspective view showing a main part of an interlayer connection conductor used in the interlayer connection member of FIG. 3;
FIGS. 5A to 5D are perspective views showing various examples of the split-type interlayer connection member used in the present invention. FIG.
FIG. 6 is a cross-sectional view showing another embodiment of the present invention using a split type interlayer connection member.
FIG. 7 is an exploded perspective view showing an example of an in-layer connection member used in the present invention.
[Explanation of symbols]
10: Multilayer joint connector
12: Male tab arrangement part of electrical junction box
16: Male tab
18: Single layer unit
20: Laminate
24: Single layer housing
26: Female terminal
28: Electric wire
32: Interlayer connection conductor
34: Holder
36: Male tab through hole
44: In-layer connection member
46: In-layer connection conductor
48: Holder

Claims (4)

複数層に配列された雄タブに接続される積層型ジョイントコネクタであって、
単層ハウジング内に前記雄タブに接続される雌端子を平面的に配列した単層ユニットを複数層積層して構成される積層体と、前記雄タブを貫通させて異なる層の雄タブを接続する層間接続部材とを備え、
前記層間接続部材が雄タブを貫通させて雄タブの基部側に装着され、前記積層体内の雌端子が雄タブの先端側に接続されるようになっている、
ことを特徴とする積層型ジョイントコネクタ。
A laminated joint connector connected to male tabs arranged in a plurality of layers,
A laminated body constituted by laminating a plurality of single-layer units in which female terminals connected to the male tabs are arranged in a plane in a single-layer housing, and connecting male tabs of different layers through the male tabs. An interlayer connection member
The interlayer connection member is inserted into the base side of the male tab through the male tab, and the female terminal in the laminate is connected to the distal end side of the male tab.
A laminated joint connector characterized by that.
請求項1記載の積層型ジョイントコネクタであって、層間接続部材が複数に分割されていることを特徴とする積層型ジョイントコネクタ。2. The laminated joint connector according to claim 1, wherein the interlayer connection member is divided into a plurality of parts. 請求項1又は2記載の積層型ジョイントコネクタであって、同一層内の雄タブを接続する層内接続部材をさらに備え、この層内接続部材も雄タブを貫通させて雄タブの基部側に装着されるようになっていることを特徴とする積層型ジョイントコネクタ。The laminated joint connector according to claim 1 or 2, further comprising an intra-layer connection member for connecting a male tab in the same layer, the intra-layer connection member also penetrating the male tab on the base side of the male tab. A laminated joint connector characterized by being mounted. 請求項3記載の積層型ジョイントコネクタであって、層内接続部材が複数に分割されていることを特徴とする積層型ジョイントコネクタ。4. The multilayer joint connector according to claim 3, wherein the in-layer connecting member is divided into a plurality of parts.
JP2002187013A 2002-06-27 2002-06-27 Multilayer joint connector Expired - Fee Related JP3924315B2 (en)

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JP4391310B2 (en) * 2004-05-07 2009-12-24 古河電気工業株式会社 Multi-pole connector and assembly method thereof
JP2006165252A (en) 2004-12-07 2006-06-22 Shinko Electric Ind Co Ltd Method of manufacturing substrate with built-in chip
JP4885704B2 (en) * 2006-12-28 2012-02-29 三菱電線工業株式会社 Harness connector
JP2014002846A (en) 2012-06-15 2014-01-09 Yazaki Corp Joint connector extension structure and joint connector
JP7417201B2 (en) * 2020-08-31 2024-01-18 株式会社オートネットワーク技術研究所 joint connector

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