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JP3882951B2 - High pressure injection pipe connection head structure - Google Patents

High pressure injection pipe connection head structure Download PDF

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Publication number
JP3882951B2
JP3882951B2 JP27755396A JP27755396A JP3882951B2 JP 3882951 B2 JP3882951 B2 JP 3882951B2 JP 27755396 A JP27755396 A JP 27755396A JP 27755396 A JP27755396 A JP 27755396A JP 3882951 B2 JP3882951 B2 JP 3882951B2
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JP
Japan
Prior art keywords
pocket
head
washer
injection pipe
high pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP27755396A
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Japanese (ja)
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JPH10103189A (en
Inventor
菊雄 浅田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Usui Co Ltd
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Usui Co Ltd
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Publication date
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Priority to JP27755396A priority Critical patent/JP3882951B2/en
Publication of JPH10103189A publication Critical patent/JPH10103189A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M55/00Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
    • F02M55/004Joints; Sealings
    • F02M55/005Joints; Sealings for high pressure conduits, e.g. connected to pump outlet or to injector inlet
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M55/00Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
    • F02M55/02Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fuel-Injection Apparatus (AREA)
  • Joints With Pressure Members (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、一般にディゼル内燃機関或いは各種の機械、装置等にあって、高圧燃料の供給路等として配設される管径30m/m程度以下、肉厚2.5m/m乃至12.0m/m程度の厚肉細径からなる高圧噴射管の接続頭部構造の改良に関するものである。
【0002】
【従来の技術】
従来、この種の接続頭部構造としては、例えば図3に示すように、截頭円錐状の接続頭部(11)のなす首下部分を垂直に膨出した起立壁(11′)となして形成せしめ、更に該起立壁部に当接位置する同様の起立した鍔壁(12′)をもってなるワッシャー若しくはスリーブ(12)を係圧して圧嵌構成されていた。尚(11″)は接続頭部(11)の軸方向への挫屈成型に伴って出現する該頭部内部での環状ポケットである。
【0003】
【発明が解決しようとする課題】
しかしながら、このような従来の技術においては、接続頭部(11)の首下部分のなす垂直からなる前記起立壁(11′)に関連して、内部に生ずるポケット(11″)部の底部が小さな曲率半径を有するか、極端な場合にはエッジ状となり、従って近年のように排気ガス規制の要求に基ずく燃料噴射圧の高圧化に伴い該ポケット部に高圧の燃料による局部応力の集中が発生することとなり、当然底部より径方向の外方に向けてマイクロ亀裂(13)が発生し易い傾向があり、またポケット(11″)部の周辺に前記接続頭部(11)の挫屈成型時に発生する無数のヘアークラックの成長をも招く等の問題を有するものであった。
【0004】
本発明は従来技術の有する前記問題に鑑みてなされたものであり、特に接続頭部のなす首下部分を傾斜面となして該頭部全体を算盤珠状となすことにより、内部のポケットでの底部を大きな曲率半径の弯曲面となし、また、ワッシャーを厚肉からなる略平行四辺形の形状となして形成せしめることとにより、ポケット底部での高圧化に対する応力集中を緩和し、同時に接続状態にあってワッシャーのなす前方の傾斜面での法線領域をポケットの少なくとも底部に、また後方の傾斜面での法線領域を該ポケット周辺の後方附近にそれぞれ向けて構成せしめることにより、締付け力に伴う軸力によるその厚肉部での潰れ・変形に対する機械的強度の増大によりその分力によってワッシャーを介して内部のポケット周辺でのヘアークラックを圧接密合せしめ、燃料高圧化に伴うその成長をも阻止することのできる高圧噴射管の接続頭部構造を提供することを目的とするものである。
【0005】
【課題を解決するための手段】
本発明は上記目的を達成するため、厚肉細径からなる金属管の端部に截頭円錐状の接続頭部を形成して該頭部の背面に筒環状のワッシャーを圧嵌してなる構造において、前記接続頭部の首下部分を後方への傾斜面となして該頭部を算盤珠状となすことにより、内部のポケットの底部を大きな曲率半径の弯曲面となし、更に該傾斜面に対応位置して係圧してなるワッシャーを厚肉からなる断面略平行四辺形の形状となしてその圧嵌した接続状態にあって、該ワッシャーのなす前方のテーパー面の法線領域を接続頭部のポケットの少なくとも底部に、また後方のテーパー面の法線領域を該ポケット部周辺の後方附近にそれぞれ向けて構成した高圧噴射管の接続頭部構造を要旨とするものである。
【0006】
本発明は以上のように構成されているため、前記接続頭部のなす算盤珠状の形状による内部のポケット底部での大きな曲率半径の弯曲面により、該底部での高圧化に対する局部応力の集中を緩和して該底部での破断を効果的に防止することができ、同時に接続状態にあってワッシャーの厚肉からなる略平行四辺形によるその前方の傾斜面での法線領域をポケットの底部或いは全体に、また後方の傾斜面のなす法線領域を該ポケット周辺の後方附近にそれぞれ向けて及ぼすこととなるため、締付けに伴う軸力による厚肉部での潰れ・変形に対する機械的強度の増大によりその分力によって前記ポケット周辺の無数のヘアークラックをワッシャーを介して圧接、密合せしめる結果となり、従って前記ヘアークラックの成長をも阻止することができることとなる。
【0007】
【発明の実施の形態】
以下、本発明の実施例を図面に基づいて説明すれば、図1は本発明の高圧噴射管の接続頭部構造の一実施例に係る接続状態時の一部切欠き断面図、図2は他の実施例の部分拡大断面図であって、(1)は接続頭部であり、圧力配管用炭素鋼材或いはステンレス鋼材等からなる高圧燃料噴射管(P)として一般に管径30m/m程度以下、肉厚2.5m/m乃至12.0m/m程度の厚肉細径をもって構成するものである。
【0008】
そして従来技術による截頭円錐状の前記接続頭部(1)の首下部分を後方への傾斜面(1′)となして該接続頭部(1)全体を算盤珠状に形成するものである。
【0009】
一方(1″)は接続頭部(1)の軸方向への挫屈成型時に発生する該接続頭部内部での環状ポケットであり、その底部を大きな曲率半径の弯曲面となして形成するのである。
【0010】
また、(2)はワッシャーであり、金属材による厚肉をもって断面略平行四辺形の環状となして成形されたものであって、前記算盤珠状の接続頭部(1)の首下部分の傾斜面(1′)に対応位置して係圧して圧嵌せしめるものである。
なおこの明細書において「断面略平行四辺形」とは図1に示すように略正平行四辺形のみならず、図2のように前方のテーパー面(2′)とその後方のテーパー面(2″)の中心角が異なるものも含み、従ってワッシャー(2)の前方のテーパー面(2′)の中心角(α)が45〜90°、後方のテーパー面(2″)の中心角(β)が60〜120°の範囲にあるものを含むことを意味する。
【0011】
そしてワッシャー(2)を接続頭部(1)の首下部分の傾斜面(1′)に圧嵌した接続状態にあって、該ワッシャー(2)のなす前方のテーパー面(2′)での法線領域をポケット(1″)の底部、好ましくは該ポケット全体に、またその後方のテーパー面(2″)での法線領域を該ポケット周辺の後方附近にそれぞれ向けて構成し、これによって締付けに伴う厚肉部での、潰れ・変形に対する機械的強度の増大によりその分力によって前記ポケット(1″)周辺の無数のヘアークラックをワッシャー(2)を介して圧接、密合せしめ、前記ヘアークラックの成長をも阻止するするものである。
【0012】
尚(3)は締付けナットであり、(4)はノズルホルダー等の被接続部であって締付けナット(3)をもって螺着してなるものである。
【0013】
【発明の効果】
以上説明したように本発明による高圧噴射管の接続頭部構造は、特に接続頭部(1)の首下部分を傾斜面(1′)となして該頭部を算盤珠状となすのに関連して、厚肉からなる前記ワッシャー(2)の形状によるその前後両方の傾斜面(2′)および(2″)によるそれぞれの法線領域を前記方向に向けて構成するため、ポケット(1″)のなす底部の大きな曲率半径の弯曲面によって高圧化に対する局部応力の集中を緩和して該底部での破断を効果的に防止せしめることができ、また同時に接続状態にあって締付け力に伴う軸力によりその厚肉部での潰れ・変形に対する機械的強度の増大によりその分力によって、前記法線領域に位置するポケット(1″)周辺での無数のヘアークラックを圧接、密合せしめてその成長を阻止することができる等、極めて有用な高圧噴射管の接続頭部構造である。
【図面の簡単な説明】
【図1】本発明の実施例に係る高圧噴射管の接続頭部構造の一実施例の接続状態時の一部切欠き断面図である。
【図2】本発明の他の実施例の部分拡大断面図である。
【図3】従来例を示す高圧噴射管の接続頭部構造の一部切欠き断面図である。
【符号の説明】
1 接続頭部
1′ 傾斜面
1″ ポケット
2 ワッシャー
2′ テーパー面
2″ テーパー面
α、β 中心角
[0001]
BACKGROUND OF THE INVENTION
The present invention generally relates to a diesel internal combustion engine or various machines and devices, and has a pipe diameter of about 30 m / m or less and a wall thickness of 2.5 m / m to 12.0 m / The present invention relates to an improvement in the connection head structure of a high-pressure injection pipe having a thick and thin diameter of about m.
[0002]
[Prior art]
Conventionally, as this type of connecting head structure, as shown in FIG. 3, for example, there is an upright wall (11 ′) in which the lower part of the neck formed by the truncated conical connecting head (11) bulges vertically. Further, a washer or sleeve (12) having a similar raised wall (12 ') located in contact with the upright wall portion is pressed to form a press fit. Incidentally, (11 ″) is an annular pocket inside the head which appears as the connecting head (11) is bent in the axial direction.
[0003]
[Problems to be solved by the invention]
However, in such a conventional technique, the bottom of the pocket (11 ″) formed inside is related to the upright wall (11 ′) formed by the vertical part of the lower part of the neck of the connection head (11). It has a small radius of curvature or an edge in extreme cases, and as a result, the concentration of local stress due to high pressure fuel is increased in the pocket as the fuel injection pressure is increased based on the requirement of exhaust gas regulations as in recent years. Naturally, there is a tendency that micro cracks (13) tend to occur outward from the bottom in the radial direction, and the connecting head (11) is buckled around the pocket (11 "). There were problems such as incurring the growth of countless hair cracks that sometimes occurred.
[0004]
The present invention has been made in view of the above-described problems of the prior art, and in particular, by forming the lower part of the neck formed by the connecting head as an inclined surface and making the entire head into an abacus bead shape, By forming the bottom of the wall as a curved surface with a large radius of curvature and forming the washer into a substantially parallelogram shape made of thick wall, stress concentration against high pressure at the bottom of the pocket is alleviated and simultaneously connected Tightening by forming the normal region on the front inclined surface formed by the washer in the state toward at least the bottom of the pocket and the normal region on the rear inclined surface toward the rear vicinity around the pocket. The mechanical strength against crushing / deformation in the thick wall due to the axial force due to the force increases, and the hair cracks around the inner pocket are pressed and sealed by the component force through the washer. Allowed, it is an object to provide a connecting head structure for high-pressure injection pipe which can also inhibit the growth due to the fuel high pressure.
[0005]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, the present invention is formed by forming a truncated conical connecting head at the end of a metal tube having a thick and thin diameter and press fitting a cylindrical washer on the back of the head. In the structure, the bottom part of the neck of the connection head is inclined backward and the head is made into an abacus bead, so that the bottom of the inner pocket is a curved surface with a large radius of curvature, and further the inclination The washer that is engaged and pressed at a position corresponding to the surface has a substantially parallelogram shape with a thick cross section and is in the press-fitted connection state, and connects the normal region of the tapered surface in front of the washer. The gist of the present invention is a connecting head structure of a high-pressure spray pipe configured such that at least the bottom of the pocket of the head and the normal region of the rear tapered surface are directed toward the rear of the pocket.
[0006]
Since the present invention is configured as described above, the curved surface having a large radius of curvature at the bottom of the inner pocket due to the abacus bead shape formed by the connection head causes concentration of local stress against high pressure at the bottom. Can be effectively prevented from breaking at the bottom, and at the same time, the normal region on the inclined surface in front of the pocket by the substantially parallelogram made of the thick wall of the washer is connected to the bottom of the pocket. Alternatively, since the normal region formed by the rear inclined surface is directed toward the rear and the vicinity of the pocket, the mechanical strength against the crushing / deformation in the thick wall portion due to the axial force due to tightening is exerted. As a result of the increase, the result is that the innumerable hair cracks around the pockets are pressed and brought in close contact with each other by a washer, and therefore the growth of the hair cracks can be prevented. And thus.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a partially cutaway sectional view in a connected state according to an embodiment of a connection head structure of a high pressure injection pipe of the present invention, and FIG. It is a partial expanded sectional view of other examples, (1) is a connection head, and generally has a pipe diameter of about 30 m / m or less as a high pressure fuel injection pipe (P) made of carbon steel material for pressure piping or stainless steel material. The wall thickness is about 2.5 m / m to 12.0 m / m.
[0008]
And the neck part of the said connecting head (1) of the truncated cone shape by a prior art becomes an inclined surface (1 ') to back, and this connecting head (1) whole is formed in an abacus bead shape. is there.
[0009]
On the other hand, (1 ″) is an annular pocket inside the connecting head which is generated when the connecting head (1) is bent in the axial direction, and its bottom is formed as a curved surface with a large curvature radius. is there.
[0010]
Further, (2) is a washer, which has a thick wall made of a metal material and is formed into an annular shape having a substantially parallelogram in cross section, and is formed on the neck portion of the abacus-shaped connecting head (1). The position is corresponding to the inclined surface (1 ′) and is press-fitted.
In this specification, the “substantially parallelogram in cross section” means not only a substantially regular parallelogram as shown in FIG. 1, but also a front tapered surface (2 ′) and a rear tapered surface (2) as shown in FIG. The center angle (α) of the front tapered surface (2 ′) of the washer (2) is 45 to 90 °, and the central angle (β of the rear tapered surface (2 ″) is included. ) Includes those in the range of 60 to 120 °.
[0011]
The washer (2) is in a connected state in which the washer (2) is press-fitted to the inclined surface (1 ') of the lower part of the neck of the connection head (1), and the front tapered surface (2') formed by the washer (2). The normal region is formed at the bottom of the pocket (1 ″), preferably the whole pocket, and the normal region at the rear tapered surface (2 ″) is directed toward the back of the periphery of the pocket. Due to the increase in mechanical strength against crushing and deformation at the thick wall portion due to tightening, the countless hair cracks around the pocket (1 ″) are pressed and intimately joined through the washer (2) by the component force, This also prevents the growth of hair racks.
[0012]
Incidentally, (3) is a tightening nut, and (4) is a connected portion such as a nozzle holder, which is screwed with a tightening nut (3).
[0013]
【The invention's effect】
As described above, the connection head structure of the high-pressure injection pipe according to the present invention is particularly suitable for making the lower part of the neck of the connection head (1) an inclined surface (1 ') and making the head an abacus bead. In relation to the pockets (1), the normal regions of the inclined surfaces (2 ') and (2 ") on both sides of the washer (2) made of thick wall are oriented in the direction. ”) Can reduce the concentration of local stress against high pressure by the curved surface with a large radius of curvature at the bottom, effectively preventing breakage at the bottom, and at the same time in connection with the tightening force With the increase in mechanical strength against crushing / deformation in the thick wall portion due to axial force, countless hair cracks around the pocket (1 ″) located in the normal region are press-contacted and intimately bonded by the component force. To prevent growth Such that a connection head structure of a very useful high-pressure injection pipe.
[Brief description of the drawings]
FIG. 1 is a partially cutaway cross-sectional view of an embodiment of a connection head structure of a high pressure injection pipe according to an embodiment of the present invention in a connected state.
FIG. 2 is a partially enlarged sectional view of another embodiment of the present invention.
FIG. 3 is a partially cutaway sectional view of a connection head structure of a high-pressure injection pipe showing a conventional example.
[Explanation of symbols]
1 Connecting head 1 ′ Inclined surface 1 ″ Pocket 2 Washer 2 ′ Tapered surface 2 ″ Tapered surfaces α, β Center angle

Claims (1)

厚肉細径からなる金属管の端部に接続頭部を形成して該頭部の背面に筒環状のワッシャーを圧嵌してなる構造において、前記接続頭部(1)の首下部分を後方への傾斜面(1′)となして該頭部を算盤珠状となすことにより、内部のポケット(1″)の底部を大きな曲率半径の弯曲面となし、更に該傾斜面に対応位置して係圧してなるワッシャー(2)を厚肉からなる断面略平行四辺形の形状となしてその圧嵌した接続状態にあって、該ワッシャーのなす前方のテーパー面(2′)の法線領域を接続頭部(1)のポケット(1″)の少なくとも底部に、また後方のテーパー面(2″)の法線領域を該ポケット部周辺の後方附近にそれぞれ向けて構成したことを特徴とする高圧噴射管の接続頭部構造。In a structure in which a connection head is formed at the end of a metal tube having a thick and thin diameter and a cylindrical washer is press-fitted to the back of the head, the neck portion of the connection head (1) is By forming an inclined surface (1 ') to the rear and making the head into an abacus bead, the bottom of the internal pocket (1 ") has a curved surface with a large radius of curvature, and a position corresponding to the inclined surface. The washer (2), which has been subjected to pressure, has a substantially parallelogram-shaped cross section with a thick wall and is in the press-fitted connection state, and the normal line of the front tapered surface (2 ') formed by the washer The region is configured such that the region is at least at the bottom of the pocket (1 ″) of the connecting head (1) and the normal region of the rear tapered surface (2 ″) is directed toward the rear of the periphery of the pocket. Connecting head structure of high pressure injection pipe.
JP27755396A 1996-09-27 1996-09-27 High pressure injection pipe connection head structure Expired - Fee Related JP3882951B2 (en)

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Application Number Priority Date Filing Date Title
JP27755396A JP3882951B2 (en) 1996-09-27 1996-09-27 High pressure injection pipe connection head structure

Applications Claiming Priority (1)

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JP27755396A JP3882951B2 (en) 1996-09-27 1996-09-27 High pressure injection pipe connection head structure

Publications (2)

Publication Number Publication Date
JPH10103189A JPH10103189A (en) 1998-04-21
JP3882951B2 true JP3882951B2 (en) 2007-02-21

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JP2005002806A (en) * 2003-06-09 2005-01-06 Usui Kokusai Sangyo Kaisha Ltd Joint structure of high pressure fuel injection pipe
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