JP3734318B2 - Rubber kneading method - Google Patents
Rubber kneading method Download PDFInfo
- Publication number
- JP3734318B2 JP3734318B2 JP27372596A JP27372596A JP3734318B2 JP 3734318 B2 JP3734318 B2 JP 3734318B2 JP 27372596 A JP27372596 A JP 27372596A JP 27372596 A JP27372596 A JP 27372596A JP 3734318 B2 JP3734318 B2 JP 3734318B2
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- JP
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- Prior art keywords
- kneading
- rubber
- kneaded
- unit
- pro
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/26—Component parts, details or accessories; Auxiliary operations for discharging, e.g. doors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7461—Combinations of dissimilar mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/52—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、原料ゴムと加硫剤を除くゴム配合剤とを混練する混合練り(ノンプロ練り)と、このノンプロ練りのゴムを冷却した後に、加硫剤を含むゴム配合剤を添加して混練する混合練り(プロ練り)とを一台のゴム混練装置内で行うゴムの混練方法に関する。
【0002】
【従来の技術】
従来、素練りを終了した原料ゴムにカーボンブラック、加硫剤、オイル等を添加してバンバリーミキサー等で混練する混合練りには、各種の混練方法が知られている。
一般的な混合練り手順は、第1ステップとして、原料ゴムと加硫剤を除くゴム配合剤とをバンバリーミキサーで混練するノンプロ練りを行い、次いで、第2ステップとして、このノンプロ練りのゴムを上記バンバリーミキサーから排出して十分に冷却した後に、この冷却したゴムをバンバリーミキサーに移し替え、加硫剤を含むゴム配合剤を添加して更に混練するプロ練りを行っていた。
【0003】
ノンプロ練りは、カーボンブラック等の分散を十分に行うことを目的とするものであり、また、プロ練りは主に加硫剤等の分散を十分に行うことを目的とするものであるが、ノンプロ練りでの練り温度はカーボンブラック等を十分に分散させるために140〜160℃で行なっている。
そのため、プロ練り段階で加硫剤等の分散を十分に行うためには、ゴムの加硫が生じない温度、すなわち、ゴムの加硫温度は140℃以上で起こるため、それ以下で行わなければならず、また、作業性を考慮して更にノンプロ練り後のゴム温度を100℃以下に冷却していた。
【0004】
しかしながら、上記ノンプロ練り及びプロ練りの手順では、ノンプロ練り後のゴムの冷却に時間がかかると共に、この冷却したゴムを更にバンバリーミキサーに移し替える作業も必要になることから、作業時間も長くなり作業効率が低い点に課題がある。
【0005】
【発明が解決しようとする課題】
本発明の目的は、上記従来のノンプロ練り及びプロ練りの手順からなる混合練りにおける課題を解消しようとするものであり、作業性の効率化を達成できるゴムの混練方法を提供することである。
【0006】
【課題を解決するための手段】
本発明者は、前記課題を解決するために鋭意研究を行った結果、特定構造のゴム混練装置内でノンプロ練り及びプロ練りを行うことにより上記目的のゴムの混練方法を得ることに成功し、本発明を完成するに至ったのである。
【0007】
すなわち、本発明のゴムの混練方法は、(1)及び(2)に存する。
(1) ゴム混練装置内に第1混練部と第2混練部とを備えると共に、薬品投入口部が配置され、上記第1混練部内で原料ゴムと加硫剤を除くゴム配合剤とを混練し、次いで、該第1混練部で混練したゴムを押出機からなる第2混練部内に排出して該第2混練部で冷却しながら上記薬品投入口部から加硫剤を含むゴム配合剤をゴム温度が100℃以下になった段階で添加して混練した後、この第2混練部で混練したゴムは、ゴム混練装置内に設けた排出ロール部により排出することを特徴とするゴムの混練方法。
(2) 前記第2混練部は、第1混練部の下部に配置されると共に、第2混練部の上部に前記薬品投入口部が配置され、第1混練部で混練したゴムは、第1混練部の底部から第2混練部に排出される上記(1)記載のゴムの混練方法。
【0008】
【発明の実施の形態】
以下、本発明の実施の形態を図面を参照して説明する。
図1は、本発明の第1実施形態に使用するゴム混練装置の一例を示すものであり、図中10はゴム混練装置である。
ゴム混練装置10は、一対のロータ11a,11aを有するバンバリミキサーからなる第1混練部11と、該第1混練部11の下部に一体に配置される押出機からなる第2混練部12とを備えると共に、第1混練部11と第2混練部12間に薬品投入口部13が配置されている。
また、ゴム混練装置10には、上記第2混練部12で混練したゴムを装置外に排出するための一対の平行なロール14a,14aを有する排出ロール部14が該第2混練部12の終端に配置されている。
【0009】
本第1実施形態のゴムの混練方法は、上記ゴム混練装置10を使用するものであり、第1混練部11内で一対のロータ11a,11aにより原料ゴムと加硫剤を除くゴム配合剤とをノンプロ練りする。
ノンプロ練り終了後、該第1混練部11で混練したゴムを第1混練部11の底部に設けた蓋部11b,11bを開蓋することにより第2混練部12に排出する。
この第2混練部12内に排出されたゴムは、温度が140〜160℃程度であるので、第2混練部12で低速混練しながら冷却する。ゴム温度が100℃以下になった段階で上記薬品投入口部13から加硫剤を含むゴム配合剤(プロ薬品)を添加して第2混練部12で混練する。
加硫剤を含むゴム配合剤がゴムに十分分散した後に、排出ロール部14により排出することにより混合練りが終了する。
【0010】
本実施形態では、第1混練部11で原料ゴムと加硫剤を除くゴム配合剤をノンプロ練りし、ノンプロ練り終了後のゴムは、蓋部11b,11bを開蓋することにより、直ぐに第1混練部11の下部に備えた第2混練部12に簡単に排出されると共に、第2混練部12で低速等の混練により冷却されながら薬品投入口部13から添加された加硫剤を含むゴム配合剤が十分分散されることとなる。従って、一台のゴム混練装置内で、ノンプロ練りとプロ練りとが行えることとなるので、作業時間も短くなり作業効率が向上することとなる。
【0011】
図2は、本発明の第2実施形態に使用するゴム混練装置の一例を示すものであり、図中10はゴム混練装置である。
本実施形態に使用するゴム混練装置10は、押出機からなる第2混練部12でのプロ練りを十分行うために押出機の長さを大きくした点、薬品投入口部13を第2混練部12の上部に配置した点でのみ前記第1実施形態のゴム混練装置と相違するものである。なお、薬品投入口部13には、図2に示すように、スクリューが取り付けられて混練中のゴムが該薬品投入口部13から装置外に排出されないように構成されている。
本実施形態では、上記第1実施形態と同様に一台のゴム混練装置内で、ノンプロ練りとプロ練りとが順次、効率的に行えることとなる。
【0012】
本発明のゴムの混練方法は、上述の如く構成されるものであるが、上記実施形態に限定されるものではない。
例えば、前記押出機からなる第2混練部12に混練中に発生するガスを装置外へ排出するガス排出口を設けてもよいものである。
また、上記第2実施形態の薬品投入口部13のスクリューの代わりに、開閉扉部を設けてピストンで押し込む構造のものでもよい。
【0013】
【発明の効果】
本発明によれば、一台のゴム混練装置内でゴムと加硫剤を除くゴム配合剤とを混練するノンプロ練りと、加硫剤を添加して混練するプロ練りとが簡単に行うことができ、作業性が大幅に向上したゴムの混練方法が提供される。
【図面の簡単な説明】
【図1】本第1実施形態のゴムの混練方法に使用するゴム混練装置を示す断面図である。
【図2】本第2実施形態のゴムの混練方法に使用するゴム混練装置を示す断面図である。
【符号の説明】
10 ゴム混練装置
11 第1混練部
12 第2混練部
13 薬品投入口部
14 排出ロール部[0001]
BACKGROUND OF THE INVENTION
In the present invention, a mixed kneading (non-pro kneading) kneading raw material rubber and a rubber compounding agent excluding a vulcanizing agent, and after cooling the non-pro kneaded rubber, a rubber compounding agent containing a vulcanizing agent is added and kneaded. The present invention relates to a rubber kneading method in which mixing kneading (professional kneading) is performed in a single rubber kneading apparatus.
[0002]
[Prior art]
Conventionally, various kneading methods are known for mixing and kneading by adding carbon black, a vulcanizing agent, oil or the like to a raw rubber that has been masticated and kneading with a Banbury mixer or the like.
In general mixing and kneading procedures, as a first step, non-pro kneading is performed in which a raw rubber and a rubber compounding agent excluding a vulcanizing agent are kneaded with a Banbury mixer. After being discharged from the Banbury mixer and sufficiently cooled, the cooled rubber was transferred to the Banbury mixer, and a rubber compounding agent containing a vulcanizing agent was added and further kneading was performed.
[0003]
Non-pro kneading aims to sufficiently disperse carbon black and the like, and pro kneading mainly aims to sufficiently disperse vulcanizing agent and the like. The kneading temperature in the kneading is 140 to 160 ° C. in order to sufficiently disperse carbon black and the like.
Therefore, in order to sufficiently disperse the vulcanizing agent in the professional kneading stage, the temperature at which rubber vulcanization does not occur, that is, the vulcanization temperature of rubber occurs at 140 ° C. or higher. In addition, the rubber temperature after non-pro kneading was further cooled to 100 ° C. or less in consideration of workability.
[0004]
However, in the above non-pro kneading and professional kneading procedures, it takes time to cool the rubber after non-pro kneading, and it is also necessary to transfer the cooled rubber to a Banbury mixer. There is a problem in that efficiency is low.
[0005]
[Problems to be solved by the invention]
SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems associated with mixing and kneading comprising the conventional non-pro kneading and pro kneading procedures, and to provide a rubber kneading method capable of achieving an improvement in workability.
[0006]
[Means for Solving the Problems]
As a result of earnest research to solve the above problems, the present inventor succeeded in obtaining a rubber kneading method for the above purpose by performing non-pro kneading and pro kneading in a rubber kneading apparatus having a specific structure, The present invention has been completed.
[0007]
That is, the rubber kneading method of the present invention resides in (1) and (2).
(1) A rubber kneading apparatus is provided with a first kneading part and a second kneading part, and a chemical charging port part is disposed, and the rubber compounding agent excluding the raw rubber and the vulcanizing agent is kneaded in the first kneading part. Next, a rubber compounding agent containing a vulcanizing agent is discharged from the chemical inlet port while discharging the rubber kneaded in the first kneading part into a second kneading part made of an extruder and cooling in the second kneading part. The rubber kneading is characterized in that the rubber kneaded in the second kneading section after being added and kneaded when the rubber temperature becomes 100 ° C. or less is discharged by a discharge roll section provided in the rubber kneading apparatus. Method.
(2) The second kneading part is disposed at a lower part of the first kneading part, and the chemical charging port part is disposed at an upper part of the second kneading part. The method for kneading rubber as described in (1) above, wherein the rubber is discharged from the bottom of the kneading section to the second kneading section.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 shows an example of a rubber kneading apparatus used in the first embodiment of the present invention. In FIG. 1, 10 is a rubber kneading apparatus.
The
Further, the
[0009]
The rubber kneading method of the first embodiment uses the
After the non-pro kneading is completed, the rubber kneaded in the first kneading unit 11 is discharged to the
Since the temperature of the rubber discharged into the
After the rubber compounding agent including the vulcanizing agent is sufficiently dispersed in the rubber, the mixing and kneading is finished by discharging the rubber compounding agent by the
[0010]
In this embodiment, the rubber compounding agent excluding the raw rubber and the vulcanizing agent is non-pro-kneaded in the first kneading part 11, and the rubber after the non-pro kneading is immediately opened by opening the lid parts 11b and 11b. A rubber containing a vulcanizing agent that is easily discharged to the
[0011]
FIG. 2 shows an example of a rubber kneading apparatus used in the second embodiment of the present invention, in which 10 is a rubber kneading apparatus.
The
In this embodiment, similarly to the first embodiment, non-pro kneading and pro kneading can be performed sequentially and efficiently in one rubber kneading apparatus.
[0012]
The rubber kneading method of the present invention is configured as described above, but is not limited to the above embodiment.
For example, a gas discharge port for discharging the gas generated during kneading to the outside of the apparatus may be provided in the
Moreover, instead of the screw of the
[0013]
【The invention's effect】
According to the present invention, non-pro kneading in which a rubber and a rubber compounding agent excluding a vulcanizing agent are kneaded in a single rubber kneading apparatus and a pro kneading in which a vulcanizing agent is added and kneaded can be easily performed. Thus, a rubber kneading method with improved workability is provided.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing a rubber kneading apparatus used in the rubber kneading method of the first embodiment.
FIG. 2 is a cross-sectional view showing a rubber kneading apparatus used in the rubber kneading method of the second embodiment.
[Explanation of symbols]
DESCRIPTION OF
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27372596A JP3734318B2 (en) | 1996-10-16 | 1996-10-16 | Rubber kneading method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27372596A JP3734318B2 (en) | 1996-10-16 | 1996-10-16 | Rubber kneading method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH10119036A JPH10119036A (en) | 1998-05-12 |
JP3734318B2 true JP3734318B2 (en) | 2006-01-11 |
Family
ID=17531699
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP27372596A Expired - Fee Related JP3734318B2 (en) | 1996-10-16 | 1996-10-16 | Rubber kneading method |
Country Status (1)
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JP (1) | JP3734318B2 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4670126B2 (en) * | 2000-05-18 | 2011-04-13 | 横浜ゴム株式会社 | Kneading material kneading method and apparatus |
JP2008007674A (en) * | 2006-06-30 | 2008-01-17 | Bridgestone Corp | Method for making production command in refinement-feed process |
JP4928315B2 (en) * | 2007-03-16 | 2012-05-09 | 住友ゴム工業株式会社 | Continuous mixing equipment |
CN102069534A (en) * | 2010-12-13 | 2011-05-25 | 青岛开世密封工业有限公司 | Open mill charging method |
JP6379848B2 (en) * | 2014-08-19 | 2018-08-29 | 横浜ゴム株式会社 | Control method of rubber kneader |
KR101675523B1 (en) * | 2015-09-11 | 2016-11-11 | 금호타이어 주식회사 | Refining process apparatus for tire building |
DE102015224798A1 (en) | 2015-12-10 | 2017-06-14 | Continental Reifen Deutschland Gmbh | Apparatus and process for the preparation of a finished rubber at least one reactive additive mixture |
-
1996
- 1996-10-16 JP JP27372596A patent/JP3734318B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH10119036A (en) | 1998-05-12 |
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