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JP3710620B2 - Water heater - Google Patents

Water heater Download PDF

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Publication number
JP3710620B2
JP3710620B2 JP12243998A JP12243998A JP3710620B2 JP 3710620 B2 JP3710620 B2 JP 3710620B2 JP 12243998 A JP12243998 A JP 12243998A JP 12243998 A JP12243998 A JP 12243998A JP 3710620 B2 JP3710620 B2 JP 3710620B2
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JP
Japan
Prior art keywords
temperature
water
hot water
amount
water supply
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JP12243998A
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Japanese (ja)
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JPH11316029A (en
Inventor
秀彦 高木
秀介 石本
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Rinnai Corp
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Rinnai Corp
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Description

【0001】
【発明の属する技術の分野】
本発明は、台所等に給湯を行う給湯装置に関する。
【0002】
【従来の技術】
従来の給湯装置としては、ガスバーナにより加熱され、給水管から供給される水を昇温させる熱交換器と、熱交換器へ給水される水の温度を検出する給水温検出手段と、熱交換器から出湯される湯の温度を検出する出湯温検出手段と、給水管を通過する水の流量を検出する水量センサとを備えたものが知られている。
【0003】
これによれば、出湯管に設けられているカランが開かれたときには、熱交換器への給水が開始され、前記水量センサで検出される流量が所定の点火基準水量を越えた時、ガスバーナが点火されてその燃焼が開始され、ガスバーナによって熱交換器が加熱される。ガスバーナの燃焼量の調節は給湯制御手段で行われ、出湯温検出手段で検出される温水の温度が使用者が設定した給湯目標温度に一致するように、給水温検出手段により検出される給水温度と、水量センサにより検出される水量と、出湯温検出手段により検出される出湯温度とに基づいて、ガスの供給量を調節することにより行われる。
【0004】
また、前記点火基準水量を給水温度と給湯目標温度とに応じて設定するものも知られている。具体的には、給湯目標温度と給水温度との差、即ち上昇させなければならない温度差に最小水量である点火基準水量を乗じたものが、ガスバーナの最小燃焼量より大きくなるように、点火基準水量を決定するものである。この様に、ガスバーナの点火を開始する点火基準水量を給水温度と給湯目標温度との差及び最小燃焼量に応じて定めることにより、可能な限り少ない流量での給湯を可能としている。
【0005】
ところで、給水温検出手段や出湯温検出手段を備えた水温や湯温の検出回路は、例えばサーミスタ等の温度検出手段がマイコンのA/Dポートに接続され、A/Dポートに入力される電圧に応じて検出温度を認識するものが多く知られている。これらの前記検出回路において、温度検出手段を接続するハーネスが断線したり短絡した場合には、A/Dポートに入力させる電圧が通常の使用範囲から外れるため、これを検出することにより検出回路の異常を判定することができる。
【0006】
しかしながら、従来の給湯装置では、ハーネス等が完全に断線したり短絡した場合には異常を検出することはできるが、部分的に短絡したり断線した場合には、検出できないおそれがある。つまり、部分的な短絡や断線により、温度検出手段の抵抗値が増加したり減少したりした場合、A/Dポートに入力される電圧が通常の使用範囲から外れないときは、温度検出手段が異常であるか正常であるかを判定することができない。
【0007】
一方、加熱手段の加熱量は、出湯温検出手段の検出温度が使用者が設定した給湯目標温度と一致するように制御される。このため、出湯温検出手段が上記の様な異常になった場合には、給湯される出湯温が、設定された給湯目標温度と異なることから、使用者が出湯温検出手段の異常と判定することができる。あるいは、点検者が出湯温をサーミスタ等で直接測定することにより、出湯温検出手段を含む検知回路が異常であると判定することができる。
【0008】
しかしながら、給水温検出手段が故障したときは、前述のように、給水温度と給湯目標温度とに応じて点火基準水量を決定するものにおいては、給水温検出手段の異常により実際には低い温度の水が高い温度であると判断された場合には、点火基準水量が大きな値に設定されるため、カランを通常の開度に聞いてもガスバーナに点火されない事態が生じ、使用者に違和感を与えるという不都合がある。そして、この場合、加熱が開始されない原因として、給水温検出手段の異常の他、水量センサの故障、ガス電磁弁の故障、制御回路の故障等、様々な故障が考えられ、給水温検出手段の異常であると特定することが困難である。
【0009】
【発明が解決しようとする課題】
本発明は、給湯装置の改良を目的とし、さらに詳しくは前記不都合を解消するために、出湯温検出手段又は給水温検出手段の故障検知が容易な給湯装置を提供することを目的とする。
【0010】
【課題を解決するための手段】
前記目的を達成するために、本発明の給湯装置の第1の態様は、給水管により供給された水を加熱手段により加熱する熱交換器と、該熱交換器で加熱された湯が出湯される出湯管と、前記給水管を通過する水の温度を検出する給水温検出手段と、前記出湯管から出湯される湯の温度を検出する出湯温検出手段と、該出湯温検出手段による検出温度が給湯目標温度と一致するように前記加熱手段の加熱量を調節する給湯制御手段とを備えた給湯装置において、前記給水温検出手段による検出温度と前記給湯目標温度とに応じて点火基準水量を設定する基準水量設定手段と、前記給水管を通過する水の単位時間当たりの水量を検出する水量センサと、該水量センサで検出される水量が前記点火基準水量を越えたときに前記加熱手段を作動させる点火制御手段とを備え、前記加熱手段の停止状態が所定時間継続しているときであって前記水量センサで検出される流量が所定水量以上で前記点火基準水量未満のときに、前記給水温検出手段により給水温を検出した時点から第2の所定時間経過後に前記出湯温検出手段により出湯温を検出し、前記出湯温検出手段による検出温度と前記給水温検出手段による検出温度との温度差を算出し、該温度差が所定値以上のときは、前記出湯温検出手段又は前記給水温検出手段の異常と判定する異常検出手段を備えたことを特徴とする。
【0011】
給湯装置が作動状態のときは、前記出湯管からは前記加熱手段により加熱された湯が出湯するが、前記加熱手段の停止状態が所定時間継続しているときは、この所定時間を加熱された前記出湯管の湯水が常温の状態になるような時間とすることにより、出湯温検出手段の近傍の水と給水温検出手段の近傍の水とはほぼ同じ温度となる。従って、この同じ温度の水を給水温検出手段と出湯温検出手段とで温度の検出を行ったときは、これらの温度検出手段が正常であればその検出値もほぼ同一のものとなる。一方、これらの温度検出手段の検出値に所定値以上の差が生じていれば、どちらかの温度検出手段が故障していると判定することができる。
【0012】
尚、このようにどちらかの温度検出手段が故障していると判定されれば、点検者が出湯温を直接検出して給湯目標温度と比較することにより出湯温検出手段の点検を行えばよい。ここで、出湯温検出手段が不良であると判定されれば、出湯温検出手段の修理を行えばよい。また、出湯温検出手段が正常であると判定されれば、給水温検出手段が不良であると判定することができる。
【0013】
また、本発明の給湯装置の第1の態様では、前記給水温検出手段による検出温度と前記給湯目標温度とに応じて点火基準水量を設定する基準水量設定手段と、前記給水管を通過する水の単位時間当たりの水量を検出する水量センサと、該水量センサで検出される水量が前記点火基準水量を越えたときに前記加熱手段を作動させる点火制御手段とを備え、前記異常検出手段は、前記水量センサで検出される流量が所定水量以上で前記点火基準水量未満のときに、前記出湯温検出手段又は前記給水温検出手段の異常の有無を判定する
【0014】
これによれば、前記給水管に水が流れている状態で、前記加熱手段が停止しているときに前記温度検出手段の点検を行う。このとき、前記出湯温検出手段では前記加熱手段により加熱されていない水の温度が検出される。従って、前記出湯温検出手段と前記給水温検出手段とが正常であればその検出温度はほぼ同一となるので、両者の温度差が所定値以上であれば、どちらかが故障していることを判定することができる。
【0015】
特に、前記給水温検出手段や水量センサ等のその他の装置が故障しているときは、カランを通常の開度に聞いても水は出ているにもかかわらず、前記加熱手段が点火しない場合がある。このような場合に、前記異常検出手段により異常と判定されたときは、前記出湯温検出手段又は前記給水温検出手段の故障と判定することができる。
また、前記第2の所定時間を設けることにより、前記給水温検出手段で温度を検出した水が、前記給水管を及び前記出湯管を介して前記出湯温検出手段を通過するときに前記出湯温検出手段で温度を検出するようにすることができる。即ち、両温度検出手段において同じ水の温度を検出することができるので、ほぼ同一条件の水の温度を検出でき、両温度検出手段の故障の判定を正確に行うことができる。
【0016】
本発明の給湯装置の第2の態様は、給水管により供給された水を加熱手段により加熱する熱交換器と、該熱交換器で加熱された湯が出湯される出湯管と、前記給水管を通過する水の温度を検出する給水温検出手段と、前記出湯管から出湯される湯の温度を検出する出湯温検出手段と、該出湯温検出手段による検出温度が給湯目標温度と一致するように前記加熱手段の加熱量を調節する給湯制御手段とを備えた給湯装置において、前記給水温検出手段による検出温度と前記給湯目標温度とに応じて点火基準水量を設定する基準水量設定手段と、前記給水管を通過する水の単位時間当たりの水量を検出する水量センサと、該水量センサで検出される水量が前記点火基準水量を越えたときに前記加熱手段を作動させる点火制御手段とを備え、前記異常検出手段は、前記水量センサで検出される流量が所定水量以上で前記点火基準水量未満のときであって水量検出時からの累積水量が所定量以上となったときに、前記出湯温検出手段による検出温度と前記給水温検出手段による検出温度との温度差を算出し、該温度差が所定値以上のときは、前記出湯温検出手段又は前記給水温検出手段の異常と判定する異常検出手段を備えたことを特徴とする。
【0017】
これによれば、前記給水管を流れる水の水量が前記点火基準水量未満のときは、前記加熱手段は作動しない。そして、この状態で水量検出時からの累積水量が所定量以上となったときに前記出湯温検出手段又は前記給水温検出手段の異常の検出を行う。この累積水量を、加熱手段により加熱された前記出湯管がその内部を流れる水により常温の状態に冷却されるような水量とすることにより、出湯温検出手段の近傍の水と給水温検出手段の近傍の水の温度をほぼ同じ温度にすることができる。従って、この同じ温度の水について給水温検出手段と出湯温検出手段とで温度の検出を行ったときは、これらの温度検出手段が正常であればその検出値もほぼ同一のものとなる。一方、これらの温度検出手段の検出値に所定値以上の差が生じていれば、どちらかの温度検出手段が故障していると判定することができる。
【0018】
また、前記異常検出手段は、前記給水温検出手段により給水温を検出した時点から第2の所定時間経過後に前記出湯温検出手段により出湯温を検出し、該給水温と該出湯温とを比較して、前記出湯温検出手段又は前記給水温検出手段の異常の有無を判定することが好ましい。これによれば、前記第2の所定時間を設けることにより、前記給水温検出手段で温度を検出した水が、前記給水管を及び前記出湯管を介して前記出湯温検出手段を通過するときに前記出湯温検出手段で温度を検出するようにすることができる。即ち、両温度検出手段において同じ水の温度を検出することができるので、ほぼ同一条件の水の温度を検出でき、両温度検出手段の故障の判定を正確に行うことができる。
【0019】
また、前記異常検出手段により、前記出湯温検出手段又は前記給水温検出手段が異常であると判定されたときに、その旨を報知する報知手段を備えることが好ましい。これによれば、使用者や点検者は、前記出湯温検出手段又は前記給水温検出手段の異常を前記報知手段により容易に認識することができる。
【0020】
【発明の実施の形態】
次に、本発明の給湯装置の実施形態の一例について、図1乃至図8を参照して説明する。図1は本発明の給湯装置の実施形態の一例を示す全体構成図、図2は図1の給湯装置に備えられたリモコンの外観図、図3は第1の実施形態の給湯装置の故障検知回路の構成を示すブロック図、図4は図3の給湯装置の作動を示すフローチャート、図5は第1の実施形態における他の実施形態の給湯装置の故障検知回路の構成を示すブロック図、図6は図5の給湯装置の作動を示すフローチャート、図7は第2の実施形態の給湯装置の故障検知回路の構成を示すブロック図、図8は図7の給湯装置の作動を示すフローチャートである。
【0021】
まず、図1乃至図4を参照して、本発明の給湯装置の第1の実施形態について説明する。第1の実施形態の給湯装置1は、図1に示すように、給湯部2と、追焚き部3とからなり、コントローラ4により給湯部2と追焚き部3とを制御する構成となっている。
【0022】
給湯部2は、コントローラ4からの制御信号により作動する給湯バーナ5(加熱手段)によって加熱される給湯熱交換器6(熱交換器)、図示しない水道管と接続されて給湯熱交換器6に給水する給水管7、コントローラ4からの制御信号により給水管7の開度を調節する水量サーボ8、給水される水の温度を検出してコントローラ4に出力する給水温サーミスタ9(給水温検出手段)、給湯熱交換器6を通過する水の単位時間当たりの水量を検出する水量センサ10、給湯熱交換器6で加熱された湯が出湯される出湯管11、給水管7に給水される水の一部を出湯管11に混合させるバイパス管12、コントローラ4からの制御信号によりバイパス管12の開度を調節するバイパスサーボ13、出湯管11とバイパス管12との合流点の下流の湯の温度を検出してコントローラ4に出力する出湯温サーミスタ14(出湯温検出手段)、及び出湯管11の先端部に設けられたカラン15が備えられている。
【0023】
また、給湯バーナ5に燃料ガスを供給するガス供給管16には、コントローラ4からの制御信号により開閉される元ガス電磁弁17、及び給湯ガス電磁弁18,19と、コントローラ4からの制御信号によりその開度が調節される給湯ガス比例弁20とが備えられている。
【0024】
21は給湯バーナ5に燃焼用空気を供給する給湯燃焼ファンであり、コントローラ4からの制御信号によりその回転速度が制御される。22はコントローラ4からの制御信号によりイグナイタ23を介して高電圧が印加され、給湯バーナ5に点火する給湯点火プラグであり、24は給湯バーナ5の燃焼状態を検出してコントローラ4に出力する給湯フレームロッドである。
【0025】
コントローラ4は、図3に示すように、給湯制御手段25と追焚き制御手段26とを含んで、CPU、ROM、RAM等により構成され、リモコン27によって指示される各種運転モードに応じて給湯部2と追焚き部3の制御を行う。また、このコントローラ4には、給水温サーミスタ9及び出湯温サーミスタ14の故障検知を行うための異常検知手段28と異常検知タイマ29とが設けられている。この異常検知タイマ29は、給湯バーナ5の燃焼が停止した時点からタイマをスタートさせ、所定時間経過したかどうかをカウントしている。本実施形態においては、この所定時間は2時間に設定されている。
【0026】
また、図2に示すように、リモコン27は、給湯装置1全体の運転開始と運転停止とを指示する運転スイッチ30と、出湯管11への給湯目標温度を設定する給湯温度スイッチ31と、給湯温度や時刻等を表示する表示部32とを有する。
尚、追焚き部3を含む風呂追焚装置、及びリモコン27のその他のスイッチは、従来のものと同様の構成であるので、詳細な説明は省略する。
【0027】
次に、図1乃至図4を参照して本発明の第1の実施形態における作動について説明する。使用者が、リモコン27の運転スイッチ30を操作すると、給湯装置1全体が運転待機状態となり、運転スイッチ30に内蔵された運転ランプが点灯する(STEP1)。この状態で、カラン15が閉じられているとき(STEP2においてYES)、即ち燃焼バーナ5が停止しているときは、異常検出手段28は、異常検知タイマ29がタイムアップしているかどうかのチェックを行う(STEP3)。ここで、異常検知タイマ29がタイムアップしているとき(STEP3においてYES)、即ち、使用者が運転スイッチ30をオンにした時点が前回給湯バーナ5が停止した時点から2時間経過しているときは、以下の故障検知の作動を行う。
【0028】
まず、異常検出手段28は、給水温サーミスタ9により給水温Tiを検出すると共に、出湯温サーミスタ14により出湯温Toを検出する(STEP4)。そして、異常検出手段28は、この給水温Tiと出湯温Toの差であるTLを算出する(STEP5)。前回給湯バーナ5が停止してから2時間以上経過しているときは、前回の給湯バーナ5の燃焼により昇温された出湯温サーミスタ14近傍の湯の温度も常温に低下しており、給水温サーミスタ9の近傍の水の温度とほぼ同一となっている。従って、給水温サーミスタ9及び出湯温サーミスタ14が共に正常であれば、その検出温度もほぼ同一となる。ここで、両者の検出温度の差TLの絶対値が所定温度(本実施形態においては5℃)以上であるときは(STEP6においてYES)、給水温サーミスタ9又は出湯温サーミスタ14のいずれかが故障していることになる。
【0029】
このようなときは、表示部32にエラー表示である「ER」の表示と、給水温サーミスタ9又は出湯温サーミスタ14のいずれかが故障していることを示すエラーコードを数字で交互に点滅させる(STEP7)。これにより、使用者は給湯装置1が故障であると認識することができる。尚、使用者から連絡を受けた点検者は、表示部32のエラー表示を見ることにより給水温サーミスタ9又は出湯温サーミスタ14のいずれかが故障していることを速やかに認識することができる。このとき、点検者はカラン15を開いて出湯温度を点検用のサーミスタ等により検出し、その温度を給湯目標温度と比較することにより、出湯温サーミスタ14が故障しているかどうかを検査する。出湯温サーミスタ14が故障していない場合は、給水温サーミスタ9の故障であることが判明する。このように、本実施形態の給湯装置1においては、給水温サーミスタ9又は出湯温サーミスタ14の故障を速やかに検知することができる。
【0030】
一方、カラン15が閉じられた状態で(STEP2においてYES)異常検知タイマ29がタイムアップしていないときは(STEP3においてNO)、前回給湯バーナ5の燃焼が停止してから2時間未満であるので、出湯温サーミスタ14の近傍の水の温度は、給水温サーミスタ9の近傍の水の温度よりも高いことが予想される。従って、この場合は異常検出手段28は給水温サーミスタ9及び出湯温サーミスタ14の故障検知の作動は行わない。
【0031】
また、運転スイッチ30がオンになっている状態でカラン15が開かれたときは(STEP2においてNO)、次の点火制御を行う(STEP8)。給湯制御手段25は、給湯燃焼ファン21を作動させ、元ガス電磁弁17,給湯ガス比例弁20,給湯ガス電磁弁18,19を開弁し、イグナイタ23に高電圧を印加して給湯点火プラグ22に火花放電を生じさせて給湯バーナ5の点火処理を行う。
次に、給湯制御手段25は、次の給湯制御を行う(STEP9)。給湯制御手段25が給湯フレームロッド24の出力により、給湯バーナ5の点火がなされたことを認識したときは、水量センサ10により検出される水量と、給水温サーミスタ9により検出される水の温度と、給湯目標温度とを基にして、出湯温サーミスタ14の検出温度と給湯目標温度とが一致するように、給湯ガス比例弁20の開度、給湯燃焼ファン21の回転速度、給湯ガス電磁弁18,19の開閉、水量サーボ8の開度、及びバイパスサーボ13の開度を調節する給湯制御を実行する。
これにより、カラン15から使用者の設定した温度の湯が給湯される。
【0032】
そして、カラン15が閉じられたときは(STEP10においてYES)、給湯バーナ5の燃焼が終了するので、異常検知タイマ29がスタートされる(STEP11)。このため、異常検知タイマ29がタイムアップする前にさらに給湯バーナ5の燃焼が開始された後、カラン15が閉じられて給湯バーナ5の燃焼が終了したときは、その燃焼が終了した時点から所定時間のカウントが行われる(STEP11)。そして、運転スイッチ30がオフにされるまで、上記作動を行う(STEP12においてNO)。
【0033】
次に、図1、図2、図5及び図6を参照して、本発明の第1の実施形態における他の実施形態について説明する。本実施形態では、図5に示すように、コントローラ4に、給水温サーミスタ9の検出温度と、使用者が設定した給湯目標温度から点火基準水量を設定する基準水量設定手段33と、水量センサ10で検出される水量が点火基準水量を越えたときに給湯バーナ5を作動させる点火制御手段34とが設けられている。この点火制御手段34は、使用者がカラン15を開いたにもかかわらず、給水量が点火基準水量以下のときは給湯バーナ5を作動させないようにしている。本実施形態では、このような状況の際に異常検出手段28が給水温サーミスタ9又は出湯温サーミスタ14の故障の検知を行うものである。尚、本実施形態においては、点火制御手段34以外の給湯装置1の構成は前記第1の実施形態と同一であるので、詳細な説明は省略する。
【0034】
使用者が、リモコン27の運転スイッチ30を操作すると、給湯装置1全体が運転待機状態となり、運転スイッチ30に内蔵された運転ランプが点灯する(STEP21)。この状態で、使用者が出湯管11の先端に接続されたカラン15を開けると(STEP22においてYES)給水管7への給水が開始され、この給水管7への給水の開始が流量センサ10により検出されたときは、給水温サーミスタ9により給水温が検出される(STEP23)。そして、コントローラ4は、基準水量設定手段33により給水温サーミスタ9の検出温度と給湯目標温度とから点火基準水量を算出すると共に(STEP24)、水量センサ10により水量を検出する(STEP25)。次に、点火制御手段34は、水量センサ10により検出された水量が点火基準水量以上かどうかを判定する(STEP26)。ここで、給水管7を流れる水の水量が点火基準水量以上のときは(STEP26においてNO)、前記点火制御を行い(STEP34)、前記給湯制御を行う(STEP35)。
【0035】
一方、給水管7を流れる水の水量が点火基準水量未満のときは(STEP26においてYES)、給湯制御手段25は給湯バーナ5の点火を行わない。このとき、異常検出手段28は、異常検知タイマ29がタイムアップしているかどうかのチェックを行う(STEP27)。使用者がカラン15を開けることにより給水管7への給水が開始された時点が、前回給湯バーナ5が停止した時点から所定時間、本実施形態では2時間経過しているときは(STEP27においてYES)、以下の故障検知の作動を行う。
【0036】
まず、異常検出手段28は、給水温サーミスタ9により給水温Tiを検出して記憶する(STEP28)。そして、第2の所定時間である2秒間は待機状態となり(STEP29においてNO)、第2の所定時間経過後に出湯温サーミスタ14により出湯温Toを検出する(STEP30)。このように、本実施形態では、両サーミスタの温度検出に時間差を設けることにより、給水温サーミスタ9で温度を検出した水の温度を、給水管7及び出湯管11を介して出湯温サーミスタ14に到達したときに出湯温サーミスタ14で検出するようにしている。
【0037】
ここで、異常検知タイマ29がタイムアップしているときは、前回給湯バーナ5が停止してから2時間以上経過しているので、出湯管11や給湯熱交換器6も常温となっているため、給水管7から供給された水は、給湯熱交換器6及び出湯管11を経由してもほぼ温度は変化しない。従って、給水温サーミスタ9及び出湯温サーミスタ14が共に正常であれば、その検出温度もほぼ同一となる。
【0038】
ここで、両者の検出温度の差TLを算出し(STEP31)、この温度差TLの絶対値が所定温度(本実施形態においては5℃)以上であるときは(STEP32においてYES)、給水温サーミスタ9又は出湯温サーミスタ14のいずれかが故障していることになる。このとき、コントローラ4は、表示部32にエラー表示である「ER」の表示と、給水温サーミスタ9又は出湯温サーミスタ14のいずれかが故障していることを示すエラーコードを数字で交互に点滅させる(STEP33)。これにより、使用者は給湯装置1が故障であると認識することができる。
【0039】
一方、異常検知タイマ29がタイムアップしていないときは(STEP27においてNO)、異常検出手段28は給水温サーミスタ9及び出湯温サーミスタ14の故障検知の作動は行わない。
【0040】
次に、図1、図2、図7及び図8を参照して、本発明の給湯装置の第2の実施形態について説明する。本実施形態では、使用者がカラン15を開いたにもかかわらず、給湯バーナ5が点火しない場合に、異常検知手段28により給水温サーミスタ9又は出湯温サーミスタ14の故障の検知を行うものである。本実施形態においては、図7に示すように、コントローラ4には水量センサ10からの信号によりある時点からの累積水量を演算する水量演算手段35が設けられている。
その他の構成は、第1の実施形態の他の実施形態における異常検知タイマ29が設けられていない点を除いて当該実施形態と同一であるので詳細な説明は省略する。
【0041】
使用者が、リモコン27の運転スイッチ30を操作すると、給湯装置1全体が運転待機状態となり、運転スイッチ30に内蔵された運転ランプが点灯する(STEP41)。この状態で、使用者が出湯管11の先端に接続されたカラン15を開けると(STEP42においてYES)、給水管7への給水が開始され、この給水管7への給水の開始が流量センサ10により検出されたときは、給水温サーミスタ9により給水温が検出される(STEP43)。そして、コントローラ4は、基準水量設定手段33により給水温サーミスタ9の検出温度と給湯目標温度とから点火基準水量を算出すると共に(STEP44)、水量センサ10により水量を検出する(STEP45)。次に、点火制御手段34は、水量センサ10により検出された水量が点火基準水量以上かどうかを判定する(STEP46)。ここで、給水管7を流れる水の水量が点火基準水量以上のときは(STEP46においてNO)、前記点火制御を行い(STEP56)、前記給湯制御を行う(STEP57)。
【0042】
一方、給水管7を流れる水の水量が点火基準水量未満のときは(STEP46においてYES)、給湯制御手段25は給湯バーナ5の点火を行わない。このとき、水量演算手段35は、水量センサ10により給水管7への給水の開始を認識した時点からの累積水量を算出する(STEP47)。具体的には、水量センサ10では単位時間当たりの水量が検出されるので、その検出値に経過時間を乗じてその結果を順次加算することにより累積水量を算出する。そして、累積水量が所定量である1リットルを越えたときは(STEP48においてYES)、給水温サーミスタ9の近傍の水の温度と出湯温サーミスタ14の近傍の水の温度は、ほぼ同じ温度になる。例えば、前回の給湯バーナ5の燃焼の終了時点から間もない場合であっても、給水管7を流れる水の水量が点火基準水量未満のときは給湯バーナ5は燃焼していないので、給水管7及び出湯管11から所定量の水が流れれば、給湯熱交換器6及び出湯管11もその内部を通過する水により冷却される。この第2の実施形態においては、このような条件において以下の故障検知の作動を行う。
【0043】
まず、異常検出手段28は、給水温サーミスタ9により給水温Tiを検出し、記憶する(STEP49)。そして、水量演算手段35により給水温サーミスタ9により温度を検出した水が出湯温サーミスタ14の近傍に到達するまでの第2の所定時間を、水量センサ10により検出された水量から算出する(STEP50)。そして、異常検出手段28は、給水温サーミスタ9により給水温Tiを検出した時点から、水量演算手段35により算出された第2の所定時間が経過したときに(STEP51においてYES)、出湯温サーミスタ14により出湯温Toを検出する(STEP52)。
【0044】
ここで、両者の検出温度の差TLを算出し(STEP53)、この温度差TLの絶対値が所定温度(本実施形態においては5℃)以上であるときは(STEP54においてYES)、給水温サーミスタ9又は出湯温サーミスタ14のいずれかが故障していることになる。このとき、コントローラ4は、表示部32にエラー表示である「ER」の表示と、給水温サーミスタ9又は出湯温サーミスタ14のいずれかが故障していることを示すエラーコードを数字で交互に点滅させる(STEP55)。これにより、使用者は給湯装置1が故障であると認識することができる。
【0045】
一方、水量センサ10により給水管7への給水の開始を認識した時点からの累積水量が所定量である1リットル未満のときは(STEP48においてNO)、異常検出手段28は給水温サーミスタ9及び出湯温サーミスタ14の故障検知の作動は行わない。
【0046】
尚、この第2の実施形態においては、給水温サーミスタ9及び出湯温サーミスタ14の故障検知を行う際に、給水温サーミスタ9により温度を検知してから第2の所定時間経過後に出湯温サーミスタ14の温度を検知しているが、時間差を設けることなく両サーミスタ9,14の温度を同時に検出して故障検知を行っても良い。本実施形態では、給水管7に給水が開始されてから、累積水量が所定量になるまで給水が継続しているので、出湯温サーミスタ14の近傍の水の温度と給水温サーミスタ9の近傍の水の温度は、共に図示しない水道管から供給される水の温度とほぼ同一となるためである。
【図面の簡単な説明】
【図1】本発明の給湯装置の実施形態の一例を示す全体構成図。
【図2】図1の給湯装置に備えられたリモコンの外観図。
【図3】第1の実施形態の給湯装置の故障検知回路の構成を示すブロック図。
【図4】図3の給湯装置の作動を示すフローチャート。
【図5】第1の実施形態における他の実施形態の給湯装置の故障検知回路の構成を示すブロック図。
【図6】図5の給湯装置の作動を示すフローチャート。
【図7】第2の実施形態の給湯装置の故障検知回路の構成を示すブロック図。
【図8】図7の給湯装置の作動を示すフローチャート。
【符号の説明】
1…給湯装置、5…給湯バーナ(加熱手段)、6…給湯熱交換器(熱交換器)、7…給水管、9…給水温サーミスタ(給水温検出手段)、11…出湯管、14…出湯温サーミスタ(出湯温検出手段)、25…給湯制御手段、28…異常検出手段。
[0001]
[Field of the Invention]
The present invention relates to a hot water supply apparatus that supplies hot water to a kitchen or the like.
[0002]
[Prior art]
As a conventional hot water supply device, there are a heat exchanger that raises the temperature of water supplied by a gas burner and supplied from a water supply pipe, a supply water temperature detecting means that detects the temperature of water supplied to the heat exchanger, and a heat exchanger There has been known one provided with a hot water temperature detecting means for detecting the temperature of hot water discharged from the water and a water amount sensor for detecting a flow rate of water passing through a water supply pipe.
[0003]
According to this, when the curan provided in the tapping pipe is opened, water supply to the heat exchanger is started, and when the flow rate detected by the water amount sensor exceeds a predetermined ignition reference water amount, the gas burner is It is ignited to start its combustion, and the heat exchanger is heated by the gas burner. The combustion amount of the gas burner is adjusted by the hot water supply control means, and the hot water temperature detected by the hot water temperature detection means so that the temperature of the hot water detected by the hot water temperature detection means matches the hot water supply target temperature set by the user. And adjusting the gas supply amount based on the amount of water detected by the water amount sensor and the tapping temperature detected by the tapping temperature detecting means.
[0004]
In addition, there is also known one that sets the ignition reference water amount according to a water supply temperature and a hot water supply target temperature. Specifically, the ignition standard is set such that the difference between the hot water supply target temperature and the water supply temperature, that is, the temperature difference that must be increased, multiplied by the ignition reference water amount that is the minimum water amount is larger than the minimum combustion amount of the gas burner. It determines the amount of water. In this way, hot water supply at a flow rate as low as possible is made possible by determining the ignition reference water amount for starting ignition of the gas burner according to the difference between the water supply temperature and the hot water supply target temperature and the minimum combustion amount.
[0005]
By the way, the water temperature and hot water temperature detection circuit provided with the feed water temperature detection means and the hot water temperature detection means is connected to the A / D port of the microcomputer and the voltage input to the A / D port. There are many known devices that recognize the detected temperature according to the above. In these detection circuits, when the harness connecting the temperature detection means is disconnected or short-circuited, the voltage input to the A / D port is out of the normal use range. Abnormality can be determined.
[0006]
However, in a conventional hot water supply apparatus, an abnormality can be detected when a harness or the like is completely disconnected or short-circuited, but there is a possibility that it cannot be detected when a short-circuit or partial disconnection occurs. In other words, if the resistance value of the temperature detection means increases or decreases due to partial short-circuiting or disconnection, and the voltage input to the A / D port does not deviate from the normal operating range, the temperature detection means Cannot determine whether it is abnormal or normal.
[0007]
On the other hand, the heating amount of the heating means is controlled so that the temperature detected by the tapping temperature detecting means coincides with the hot water supply target temperature set by the user. For this reason, when the hot water temperature detecting means becomes abnormal as described above, since the hot water temperature to be supplied is different from the set hot water supply target temperature, the user determines that the hot water temperature detecting means is abnormal. be able to. Alternatively, the inspector can directly determine the hot water temperature with a thermistor or the like, thereby determining that the detection circuit including the hot water temperature detecting means is abnormal.
[0008]
However, when the feed water temperature detecting means fails, as described above, the ignition reference water amount is determined according to the feed water temperature and the hot water supply target temperature. When it is determined that the water is at a high temperature, the ignition reference water amount is set to a large value, so that even when listening to Karan at a normal opening, the gas burner will not be ignited, giving the user a sense of incongruity There is an inconvenience. In this case, various reasons such as failure of the water supply temperature detection means, water volume sensor failure, gas solenoid valve failure, control circuit failure, etc. are considered as the reasons why heating is not started. It is difficult to identify as abnormal.
[0009]
[Problems to be solved by the invention]
An object of the present invention is to improve a hot water supply apparatus, and more specifically, to solve the above-described inconvenience, an object of the present invention is to provide a hot water supply apparatus in which failure detection of the hot water temperature detection means or the supply water temperature detection means is easy.
[0010]
[Means for Solving the Problems]
  In order to achieve the above object, a first aspect of the hot water supply apparatus of the present invention includes a heat exchanger for heating water supplied by a water supply pipe by a heating means, and hot water heated by the heat exchanger is discharged. Tapping pipe, feed water temperature detecting means for detecting the temperature of water passing through the feed water pipe, tapping temperature detecting means for detecting the temperature of hot water discharged from the tapping pipe, and temperature detected by the tapping temperature detecting means In a hot water supply apparatus provided with hot water supply control means for adjusting the heating amount of the heating means so that the temperature matches the hot water supply target temperature,A reference water amount setting means for setting an ignition reference water amount according to a temperature detected by the feed water temperature detecting means and the hot water supply target temperature; a water amount sensor for detecting a water amount per unit time of water passing through the water supply pipe; Ignition control means for operating the heating means when the amount of water detected by a water amount sensor exceeds the ignition reference water amount,When the heating unit is stopped for a predetermined timeBecause,When the flow rate detected by the water amount sensor is greater than or equal to a predetermined water amount and less than the ignition reference water amount, the tapping temperature is detected by the tapping temperature detecting means after a second predetermined time has elapsed since the feed water temperature was detected by the feed water temperature detecting means. DetectThe temperature difference between the temperature detected by the tapping temperature detection means and the temperature detected by the feed water temperature detection means is calculated, and when the temperature difference is equal to or greater than a predetermined value, an abnormality in the tapping temperature detection means or the feed water temperature detection means is detected. An abnormality detecting means for determining is provided.
[0011]
When the hot water supply device is in an operating state, the hot water heated by the heating means is discharged from the hot water discharge pipe, but when the heating means is stopped for a predetermined time, the hot water is heated for the predetermined time. By setting the time so that the hot water in the hot water discharge pipe is at room temperature, the water in the vicinity of the hot water temperature detecting means and the water in the vicinity of the feed water temperature detecting means have substantially the same temperature. Accordingly, when the temperature of the water having the same temperature is detected by the feed water temperature detecting means and the tapping temperature detecting means, if these temperature detecting means are normal, the detected values are substantially the same. On the other hand, if there is a difference between the detection values of these temperature detection means that is greater than or equal to a predetermined value, it can be determined that one of the temperature detection means has failed.
[0012]
If it is determined that one of the temperature detecting means has failed as described above, the inspector may check the hot water temperature detecting means by directly detecting the hot water temperature and comparing it with the target hot water temperature. . Here, if it is determined that the tapping temperature detecting means is defective, the tapping temperature detecting means may be repaired. If it is determined that the hot water temperature detection means is normal, it can be determined that the feed water temperature detection means is defective.
[0013]
  Moreover, in the 1st aspect of the hot water supply apparatus of this invention, the reference | standard water amount setting means which sets an ignition reference water amount according to the temperature detected by the said feed water temperature detection means and the said hot water supply target temperature, and the water which passes the said water supply pipe | tube A water amount sensor for detecting the amount of water per unit time, and an ignition control means for operating the heating means when the amount of water detected by the water amount sensor exceeds the ignition reference water amount, the abnormality detecting means, When the flow rate detected by the water amount sensor is not less than a predetermined water amount and less than the ignition reference water amount, it is determined whether or not there is an abnormality in the tapping temperature detecting means or the feed water temperature detecting means.Do.
[0014]
According to this, the temperature detection means is inspected when the heating means is stopped while water is flowing through the water supply pipe. At this time, the temperature of the water not heated by the heating means is detected by the tapping temperature detecting means. Therefore, if the tapping temperature detecting means and the feed water temperature detecting means are normal, the detected temperatures are almost the same. If the temperature difference between the two is equal to or greater than a predetermined value, one of them is out of order. Can be determined.
[0015]
  In particular, when other devices such as the feed water temperature detecting means and the water amount sensor are out of order, the heating means does not ignite even though the water is discharged even when the curan is heard at the normal opening degree. There is. In such a case, when it is determined that the abnormality is detected by the abnormality detection means, it can be determined that the hot water temperature detection means or the feed water temperature detection means is out of order.
  Further, by providing the second predetermined time, when the water whose temperature is detected by the feed water temperature detecting means passes through the feed water temperature detecting means via the feed water pipe and the tapping pipe, The temperature can be detected by the detection means. That is, since the temperature of the same water can be detected in both temperature detecting means, the temperature of water under substantially the same condition can be detected, and the failure of both temperature detecting means can be accurately determined.
[0016]
A second aspect of the hot water supply apparatus of the present invention includes a heat exchanger for heating water supplied by a water supply pipe by a heating means, a tapping pipe from which hot water heated by the heat exchanger is discharged, and the water supply pipe Water temperature detecting means for detecting the temperature of water passing through the hot water, hot water temperature detecting means for detecting the temperature of hot water discharged from the hot water pipe, and the temperature detected by the hot water temperature detecting means so as to coincide with the target hot water temperature. In a hot water supply apparatus comprising a hot water supply control means for adjusting the heating amount of the heating means, a reference water amount setting means for setting an ignition reference water amount according to a temperature detected by the feed water temperature detection means and the hot water supply target temperature, A water amount sensor for detecting a water amount per unit time of water passing through the water supply pipe; and an ignition control means for operating the heating means when the water amount detected by the water amount sensor exceeds the ignition reference water amount. The different When the flow rate detected by the water amount sensor is equal to or greater than a predetermined water amount and less than the ignition reference water amount, and the accumulated water amount from the time of detecting the water amount is equal to or greater than a predetermined amount, An abnormality detection means for calculating a temperature difference between a detected temperature and a temperature detected by the feed water temperature detection means, and determining that the tapping water temperature detection means or the feed water temperature detection means is abnormal when the temperature difference is a predetermined value or more. It is characterized by having.
[0017]
According to this, the heating means does not operate when the amount of water flowing through the water supply pipe is less than the ignition reference water amount. In this state, when the accumulated amount of water since the detection of the amount of water becomes a predetermined amount or more, an abnormality of the tapping water temperature detecting means or the feed water temperature detecting means is detected. By making this cumulative water amount such that the tapping pipe heated by the heating means is cooled to a normal temperature by the water flowing through the inside, the water in the vicinity of the tapping temperature detecting means and the feed water temperature detecting means The temperature of water in the vicinity can be made substantially the same. Therefore, when the temperature of the water having the same temperature is detected by the feed water temperature detecting means and the tapping temperature detecting means, if these temperature detecting means are normal, the detected values are substantially the same. On the other hand, if there is a difference between the detection values of these temperature detection means that is greater than or equal to a predetermined value, it can be determined that one of the temperature detection means has failed.
[0018]
Further, the abnormality detection means detects the hot water temperature by the hot water temperature detection means after a second predetermined time from the time when the water temperature is detected by the water temperature detection means, and compares the hot water temperature with the hot water temperature. Then, it is preferable to determine whether or not there is an abnormality in the hot water temperature detection means or the feed water temperature detection means. According to this, by providing the second predetermined time, when the water whose temperature is detected by the feed water temperature detecting means passes through the feed water pipe and the tapping water temperature detecting means via the tapping pipe. The temperature can be detected by the tapping temperature detecting means. That is, since the temperature of the same water can be detected in both temperature detecting means, the temperature of water under substantially the same condition can be detected, and the failure of both temperature detecting means can be accurately determined.
[0019]
Moreover, it is preferable to provide a notifying means for notifying that when the abnormality detecting means determines that the hot water temperature detecting means or the feed water temperature detecting means is abnormal. According to this, the user or the inspector can easily recognize the abnormality of the hot water temperature detection means or the feed water temperature detection means by the notification means.
[0020]
DETAILED DESCRIPTION OF THE INVENTION
Next, an example of the embodiment of the hot water supply apparatus of the present invention will be described with reference to FIGS. 1 is an overall configuration diagram showing an example of an embodiment of a hot water supply apparatus of the present invention, FIG. 2 is an external view of a remote control provided in the hot water supply apparatus of FIG. 1, and FIG. 3 is a failure detection of the hot water supply apparatus of the first embodiment. 4 is a block diagram showing the configuration of the circuit, FIG. 4 is a flowchart showing the operation of the hot water supply apparatus of FIG. 3, and FIG. 5 is a block diagram showing the configuration of the failure detection circuit of the hot water supply apparatus of another embodiment in the first embodiment. 6 is a flowchart showing the operation of the hot water supply apparatus of FIG. 5, FIG. 7 is a block diagram showing the configuration of the failure detection circuit of the hot water supply apparatus of the second embodiment, and FIG. 8 is a flowchart showing the operation of the hot water supply apparatus of FIG. .
[0021]
First, with reference to FIG. 1 thru | or FIG. 4, 1st Embodiment of the hot-water supply apparatus of this invention is described. As shown in FIG. 1, the hot water supply device 1 according to the first embodiment includes a hot water supply unit 2 and a reheating unit 3, and the controller 4 controls the hot water supply unit 2 and the reheating unit 3. Yes.
[0022]
The hot water supply unit 2 is connected to a hot water supply heat exchanger 6 (heat exchanger) heated by a hot water supply burner 5 (heating means) that operates according to a control signal from the controller 4 and a water pipe (not shown). A water supply pipe 7 for supplying water, a water amount servo 8 for adjusting the opening of the water supply pipe 7 by a control signal from the controller 4, a water supply temperature thermistor 9 for detecting the temperature of the supplied water and outputting it to the controller 4 (water supply temperature detecting means) ), A water amount sensor 10 for detecting the amount of water per unit time passing through the hot water supply heat exchanger 6, a hot water outlet pipe 11 from which hot water heated by the hot water supply heat exchanger 6 is discharged, and water supplied to the water supply pipe 7 A bypass pipe 12 for mixing a part of the outlet pipe 11 with the outlet pipe 11, a bypass servo 13 for adjusting the opening degree of the bypass pipe 12 by a control signal from the controller 4, and a junction point between the outlet pipe 11 and the bypass pipe 12. Leaving water temperature thermistor 14 for detecting the temperature of the hot water output to the controller 4 (hot water temperature detecting means), and Curran 15 provided at the distal end of the tapping pipe 11 is provided.
[0023]
A gas supply pipe 16 that supplies fuel gas to the hot water supply burner 5 has a source gas electromagnetic valve 17 that is opened and closed by a control signal from the controller 4, a hot water supply electromagnetic valve 18 and 19, and a control signal from the controller 4. Is provided with a hot water supply gas proportional valve 20 whose opening degree is adjusted by the above.
[0024]
A hot water supply combustion fan 21 supplies combustion air to the hot water supply burner 5, and its rotational speed is controlled by a control signal from the controller 4. Reference numeral 22 denotes a hot water spark plug which is applied with a high voltage via the igniter 23 in response to a control signal from the controller 4 and ignites the hot water burner 5, and 24 is a hot water heater which detects the combustion state of the hot water burner 5 and outputs it to the controller 4. It is a frame rod.
[0025]
As shown in FIG. 3, the controller 4 includes a hot water supply control means 25 and a chasing control means 26, and is constituted by a CPU, a ROM, a RAM, and the like, and a hot water supply section according to various operation modes instructed by the remote controller 27. 2 and the tracking unit 3 are controlled. Further, the controller 4 is provided with an abnormality detection means 28 and an abnormality detection timer 29 for detecting a failure of the feed water temperature thermistor 9 and the hot water temperature thermistor 14. The abnormality detection timer 29 starts the timer from the time when combustion of the hot water supply burner 5 stops, and counts whether a predetermined time has elapsed. In this embodiment, this predetermined time is set to 2 hours.
[0026]
As shown in FIG. 2, the remote controller 27 includes an operation switch 30 for instructing start and stop of the operation of the entire hot water supply device 1, a hot water supply temperature switch 31 for setting a hot water supply target temperature to the hot water discharge pipe 11, and hot water supply. And a display unit 32 for displaying temperature, time, and the like.
Since the bath chasing device including the chasing unit 3 and the other switches of the remote controller 27 have the same configuration as that of the conventional one, detailed description thereof is omitted.
[0027]
Next, the operation in the first embodiment of the present invention will be described with reference to FIGS. When the user operates the operation switch 30 of the remote controller 27, the entire hot water supply device 1 enters the operation standby state, and the operation lamp built in the operation switch 30 is turned on (STEP 1). In this state, when the currant 15 is closed (YES in STEP 2), that is, when the combustion burner 5 is stopped, the abnormality detection means 28 checks whether or not the abnormality detection timer 29 has timed up. Perform (STEP 3). Here, when the abnormality detection timer 29 is timed up (YES in STEP 3), that is, when the time when the user turns on the operation switch 30 has passed 2 hours from the time when the hot water supply burner 5 stopped last time. Performs the following fault detection operations.
[0028]
First, the abnormality detecting means 28 detects the feed water temperature Ti by the feed water temperature thermistor 9 and detects the tapping temperature To by the tapping temperature thermistor 14 (STEP 4). And the abnormality detection means 28 calculates TL which is the difference of this feed water temperature Ti and tapping temperature To (STEP5). When two hours or more have passed since the last hot water supply burner 5 stopped, the temperature of the hot water in the vicinity of the tapping temperature thermistor 14 raised by the combustion of the previous hot water supply burner 5 has also decreased to room temperature. The temperature of water in the vicinity of the thermistor 9 is almost the same. Therefore, if both the feed water temperature thermistor 9 and the tapping temperature thermistor 14 are normal, the detected temperatures are substantially the same. Here, when the absolute value of the difference TL between the detected temperatures of the two is equal to or higher than a predetermined temperature (5 ° C. in the present embodiment) (YES in STEP 6), either the feed water temperature thermistor 9 or the tapping temperature thermistor 14 has failed. Will be.
[0029]
In such a case, “ER” which is an error display on the display unit 32 and an error code indicating that either the feed water temperature thermistor 9 or the hot water temperature thermistor 14 is malfunctioning are blinked alternately in numbers. (STEP7). Thereby, the user can recognize that the hot water supply apparatus 1 is out of order. The inspector who has received a notification from the user can quickly recognize that either the feed water temperature thermistor 9 or the hot water temperature thermistor 14 is out of order by looking at the error display on the display unit 32. At this time, the inspector opens the currant 15 to detect the hot water temperature with an inspection thermistor or the like, and compares the temperature with the hot water supply target temperature to inspect whether the hot water temperature thermistor 14 is malfunctioning. If the hot water temperature thermistor 14 has not failed, it is determined that the feed water temperature thermistor 9 has failed. Thus, in the hot water supply apparatus 1 of this embodiment, the failure of the feed water temperature thermistor 9 or the hot water temperature thermistor 14 can be detected quickly.
[0030]
On the other hand, when abnormality detection timer 29 has not timed up (NO in STEP 3) with curan 15 being closed (NO in STEP 2), it is less than 2 hours since the previous combustion of hot water supply burner 5 stopped. The temperature of water near the hot water temperature thermistor 14 is expected to be higher than the temperature of water near the feed water temperature thermistor 9. Accordingly, in this case, the abnormality detection means 28 does not perform the failure detection operation of the feed water temperature thermistor 9 and the tapping temperature thermistor 14.
[0031]
If the currant 15 is opened with the operation switch 30 turned on (NO in STEP 2), the next ignition control is performed (STEP 8). The hot water supply control means 25 operates the hot water combustion fan 21 to open the original gas solenoid valve 17, the hot water supply gas proportional valve 20, the hot water supply gas electromagnetic valves 18 and 19, and applies a high voltage to the igniter 23 to apply a hot water supply spark plug. A spark discharge is generated in 22 and the hot water supply burner 5 is ignited.
Next, the hot water supply control means 25 performs the next hot water supply control (STEP 9). When the hot water supply control means 25 recognizes that the hot water supply burner 5 has been ignited by the output of the hot water supply frame rod 24, the amount of water detected by the water amount sensor 10 and the temperature of the water detected by the water supply temperature thermistor 9 Based on the hot water supply target temperature, the opening of the hot water supply gas proportional valve 20, the rotation speed of the hot water supply combustion fan 21, and the hot water supply gas solenoid valve 18 so that the detected temperature of the tapping hot water temperature thermistor 14 matches the target hot water supply temperature. , 19, opening of the water quantity servo 8, and hot water supply control for adjusting the opening of the bypass servo 13 are executed.
As a result, hot water having a temperature set by the user is supplied from the currant 15.
[0032]
Then, when the currant 15 is closed (YES in STEP 10), the combustion of the hot water supply burner 5 is completed, so that the abnormality detection timer 29 is started (STEP 11). For this reason, after the combustion of the hot water supply burner 5 is further started before the abnormality detection timer 29 expires, when the currant 15 is closed and the combustion of the hot water supply burner 5 is completed, the predetermined time from the time when the combustion is completed. Time is counted (STEP 11). Then, the above operation is performed until the operation switch 30 is turned off (NO in STEP 12).
[0033]
Next, another embodiment of the first embodiment of the present invention will be described with reference to FIG. 1, FIG. 2, FIG. 5 and FIG. In this embodiment, as shown in FIG. 5, the controller 4 includes a reference water amount setting means 33 for setting an ignition reference water amount from the detected temperature of the water supply temperature thermistor 9 and a hot water supply target temperature set by the user, and the water amount sensor 10. And an ignition control means 34 for operating the hot water supply burner 5 when the detected water amount exceeds the ignition reference water amount. The ignition control means 34 prevents the hot water supply burner 5 from operating when the water supply amount is equal to or less than the ignition reference water amount even though the user opens the currant 15. In the present embodiment, the abnormality detection means 28 detects a failure of the feed water temperature thermistor 9 or the tapping temperature thermistor 14 in such a situation. In addition, in this embodiment, since the structure of the hot water supply apparatus 1 other than the ignition control means 34 is the same as the said 1st Embodiment, detailed description is abbreviate | omitted.
[0034]
When the user operates the operation switch 30 of the remote controller 27, the entire hot water supply device 1 enters the operation standby state, and the operation lamp built in the operation switch 30 is lit (STEP 21). In this state, when the user opens the currant 15 connected to the tip of the hot water discharge pipe 11 (YES in STEP 22), water supply to the water supply pipe 7 is started, and the start of water supply to the water supply pipe 7 is started by the flow rate sensor 10. When detected, the feed water temperature is detected by the feed water temperature thermistor 9 (STEP 23). The controller 4 calculates the ignition reference water amount from the detected temperature of the feed water temperature thermistor 9 and the hot water supply target temperature by the reference water amount setting means 33 (STEP 24), and detects the water amount by the water amount sensor 10 (STEP 25). Next, the ignition control means 34 determines whether or not the water amount detected by the water amount sensor 10 is equal to or greater than the ignition reference water amount (STEP 26). Here, when the amount of water flowing through the water supply pipe 7 is equal to or greater than the ignition reference water amount (NO in STEP 26), the ignition control is performed (STEP 34), and the hot water supply control is performed (STEP 35).
[0035]
On the other hand, when the amount of water flowing through water supply pipe 7 is less than the ignition reference water amount (YES in STEP 26), hot water supply control means 25 does not ignite hot water supply burner 5. At this time, the abnormality detection means 28 checks whether or not the abnormality detection timer 29 has expired (STEP 27). When the time when water supply to the water supply pipe 7 is started by the user opening the currant 15 is two hours in the present embodiment from the time when the hot water supply burner 5 is stopped last time (YES in STEP 27) ) The following failure detection is performed.
[0036]
First, the abnormality detection means 28 detects and stores the feed water temperature Ti by the feed water temperature thermistor 9 (STEP 28). Then, the second predetermined time, 2 seconds, is in a standby state (NO in STEP 29), and the hot water temperature thermistor 14 detects the hot water temperature To after the second predetermined time has elapsed (STEP 30). Thus, in this embodiment, by providing a time difference in the temperature detection of both thermistors, the temperature of the water whose temperature is detected by the feed water temperature thermistor 9 is supplied to the tapping temperature thermistor 14 via the feed water pipe 7 and the tapping pipe 11. When it reaches, it is detected by the hot water temperature thermistor 14.
[0037]
Here, when the abnormality detection timer 29 has expired, since two hours or more have passed since the last hot water supply burner 5 stopped, the hot water discharge pipe 11 and the hot water supply heat exchanger 6 are also at room temperature. Even if the water supplied from the water supply pipe 7 passes through the hot water supply heat exchanger 6 and the hot water discharge pipe 11, the temperature does not change substantially. Therefore, if both the feed water temperature thermistor 9 and the tapping temperature thermistor 14 are normal, the detected temperatures are substantially the same.
[0038]
Here, a difference TL between the detected temperatures of the two is calculated (STEP 31), and when the absolute value of the temperature difference TL is equal to or higher than a predetermined temperature (5 ° C. in the present embodiment) (YES in STEP 32), the feed water temperature thermistor 9 or the hot water temperature thermistor 14 has failed. At this time, the controller 4 alternately flashes numerically an error code “ER” displayed on the display unit 32 and an error code indicating that either the feed water temperature thermistor 9 or the hot water temperature thermistor 14 is malfunctioning. (STEP 33). Thereby, the user can recognize that the hot water supply apparatus 1 is out of order.
[0039]
On the other hand, when the abnormality detection timer 29 has not expired (NO in STEP 27), the abnormality detection means 28 does not perform the failure detection operation of the feed water temperature thermistor 9 and the hot water temperature thermistor 14.
[0040]
Next, with reference to FIG.1, FIG.2, FIG.7 and FIG. 8, 2nd Embodiment of the hot water supply apparatus of this invention is described. In the present embodiment, when the hot water burner 5 does not ignite even though the user opens the currant 15, the abnormality detection means 28 detects a failure of the hot water temperature thermistor 9 or the hot water temperature thermistor 14. . In the present embodiment, as shown in FIG. 7, the controller 4 is provided with water amount calculation means 35 for calculating the accumulated water amount from a certain point of time based on a signal from the water amount sensor 10.
Other configurations are the same as those of the present embodiment except that the abnormality detection timer 29 in the other embodiments of the first embodiment is not provided, and thus detailed description thereof is omitted.
[0041]
When the user operates the operation switch 30 of the remote controller 27, the entire hot water supply device 1 enters the operation standby state, and the operation lamp built in the operation switch 30 is lit (STEP 41). In this state, when the user opens the currant 15 connected to the tip of the hot water discharge pipe 11 (YES in STEP 42), water supply to the water supply pipe 7 is started, and the start of water supply to the water supply pipe 7 is started. Is detected by the feed water temperature thermistor 9 (STEP 43). The controller 4 calculates the ignition reference water amount from the detected temperature of the feed water temperature thermistor 9 and the hot water supply target temperature by the reference water amount setting means 33 (STEP 44), and detects the water amount by the water amount sensor 10 (STEP 45). Next, the ignition control means 34 determines whether or not the water amount detected by the water amount sensor 10 is equal to or greater than the ignition reference water amount (STEP 46). Here, when the amount of water flowing through the water supply pipe 7 is equal to or greater than the ignition reference water amount (NO in STEP 46), the ignition control is performed (STEP 56), and the hot water supply control is performed (STEP 57).
[0042]
On the other hand, when the amount of water flowing through water supply pipe 7 is less than the ignition reference water amount (YES in STEP 46), hot water supply control means 25 does not ignite hot water supply burner 5. At this time, the water amount calculation means 35 calculates the accumulated water amount from the time when the water amount sensor 10 recognizes the start of water supply to the water supply pipe 7 (STEP 47). Specifically, since the amount of water per unit time is detected by the water amount sensor 10, the accumulated water amount is calculated by multiplying the detected value by the elapsed time and sequentially adding the result. When the accumulated amount of water exceeds a predetermined amount of 1 liter (YES in STEP 48), the temperature of water near the feed water temperature thermistor 9 and the temperature of water near the tapping temperature thermistor 14 become substantially the same temperature. . For example, even if it is not long after the end of the combustion of the previous hot water supply burner 5, the hot water supply burner 5 is not combusted when the amount of water flowing through the water supply tube 7 is less than the ignition reference water amount. If a predetermined amount of water flows from 7 and the tapping pipe 11, the hot water supply heat exchanger 6 and the tapping pipe 11 are also cooled by the water passing through the inside. In the second embodiment, the following failure detection operation is performed under such conditions.
[0043]
First, the abnormality detection means 28 detects and stores the feed water temperature Ti by the feed water temperature thermistor 9 (STEP 49). Then, a second predetermined time until the water whose temperature is detected by the feed water temperature thermistor 9 by the water amount calculation means 35 reaches the vicinity of the tapping temperature thermistor 14 is calculated from the water amount detected by the water amount sensor 10 (STEP 50). . When the second predetermined time calculated by the water amount calculating means 35 has elapsed from the time when the feed water temperature thermistor 9 detects the feed water temperature Ti (YES in STEP 51), the abnormality detecting means 28 is the tapping temperature thermistor 14. The hot water temperature To is detected by (STEP 52).
[0044]
Here, a difference TL between the detected temperatures of the two is calculated (STEP 53), and when the absolute value of the temperature difference TL is equal to or higher than a predetermined temperature (5 ° C. in the present embodiment) (YES in STEP 54), a feed water temperature thermistor. 9 or the hot water temperature thermistor 14 has failed. At this time, the controller 4 alternately flashes numerically an error code “ER” displayed on the display unit 32 and an error code indicating that either the feed water temperature thermistor 9 or the hot water temperature thermistor 14 is malfunctioning. (STEP 55). Thereby, the user can recognize that the hot water supply apparatus 1 is out of order.
[0045]
On the other hand, when the accumulated water amount from the time when the water amount sensor 10 recognizes the start of water supply to the water supply pipe 7 is less than the predetermined amount of 1 liter (NO in STEP 48), the abnormality detecting means 28 is connected to the water supply temperature thermistor 9 and the hot water supply. The malfunction detection operation of the temperature thermistor 14 is not performed.
[0046]
In the second embodiment, when the failure is detected in the feed water temperature thermistor 9 and the hot water temperature thermistor 14, the hot water temperature thermistor 14 is detected after a second predetermined time has elapsed since the temperature was detected by the feed water temperature thermistor 9. However, it is also possible to detect the failure by simultaneously detecting the temperatures of both thermistors 9 and 14 without providing a time difference. In this embodiment, since the water supply is continued until the accumulated water amount reaches a predetermined amount after the supply of water to the water supply pipe 7 is started, the temperature of the water in the vicinity of the tapping temperature thermistor 14 and the vicinity of the water supply temperature thermistor 9 This is because the temperature of water is substantially the same as the temperature of water supplied from a water pipe (not shown).
[Brief description of the drawings]
FIG. 1 is an overall configuration diagram showing an example of an embodiment of a hot water supply apparatus of the present invention.
2 is an external view of a remote controller provided in the hot water supply apparatus of FIG. 1;
FIG. 3 is a block diagram showing a configuration of a failure detection circuit of the hot water supply apparatus according to the first embodiment.
4 is a flowchart showing the operation of the hot water supply apparatus of FIG. 3;
FIG. 5 is a block diagram showing a configuration of a failure detection circuit of a hot water supply apparatus according to another embodiment in the first embodiment.
6 is a flowchart showing the operation of the hot water supply apparatus of FIG. 5;
FIG. 7 is a block diagram showing a configuration of a failure detection circuit of the hot water supply apparatus according to the second embodiment.
8 is a flowchart showing the operation of the hot water supply apparatus of FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Hot water supply apparatus, 5 ... Hot water supply burner (heating means), 6 ... Hot water supply heat exchanger (heat exchanger), 7 ... Water supply pipe, 9 ... Water supply temperature thermistor (water supply temperature detection means), 11 ... Hot water pipe, 14 ... Hot water temperature thermistor (hot water temperature detection means), 25 ... Hot water supply control means, 28 ... Abnormality detection means.

Claims (4)

給水管により供給された水を加熱手段により加熱する熱交換器と、該熱交換器で加熱された湯が出湯される出湯管と、前記給水管を通過する水の温度を検出する給水温検出手段と、前記出湯管から出湯される湯の温度を検出する出湯温検出手段と、該出湯温検出手段による検出温度が給湯目標温度と一致するように前記加熱手段の加熱量を調節する給湯制御手段とを備えた給湯装置において、
前記給水温検出手段による検出温度と前記給湯目標温度とに応じて点火基準水量を設定する基準水量設定手段と、前記給水管を通過する水の単位時間当たりの水量を検出する水量センサと、該水量センサで検出される水量が前記点火基準水量を越えたときに前記加熱手段を作動させる点火制御手段とを備え、
前記加熱手段の停止状態が所定時間継続しているときであって前記水量センサで検出される流量が所定水量以上で前記点火基準水量未満のときに、前記給水温検出手段により給水温を検出した時点から第2の所定時間経過後に前記出湯温検出手段により出湯温を検出し、前記出湯温検出手段による検出温度と前記給水温検出手段による検出温度との温度差を算出し、該温度差が所定値以上のときは、前記出湯温検出手段又は前記給水温検出手段の異常と判定する異常検出手段を備えたことを特徴とする給湯装置。
A heat exchanger for heating the water supplied by the water supply pipe by a heating means, a tapping pipe from which the hot water heated by the heat exchanger is discharged, and a feed water temperature detection for detecting the temperature of the water passing through the water supply pipe Hot water temperature detecting means for detecting the temperature of hot water discharged from the hot water pipe, and hot water control for adjusting the heating amount of the heating means so that the temperature detected by the hot water temperature detecting means matches the target hot water temperature. A hot water supply device comprising:
A reference water amount setting means for setting an ignition reference water amount according to a temperature detected by the feed water temperature detecting means and the hot water supply target temperature; a water amount sensor for detecting a water amount per unit time of water passing through the water supply pipe; Ignition control means for operating the heating means when the amount of water detected by a water amount sensor exceeds the ignition reference water amount,
A when the stop state of the heating means continues for a predetermined time period, when the flow rate detected by the water sensor is lower than the ignition reference water amount above a prescribed amount of water, detecting the feed water temperature by the supply water temperature detecting means After the elapse of a second predetermined time from the point of time, the hot water temperature detecting means detects the hot water temperature, calculates the temperature difference between the temperature detected by the hot water temperature detecting means and the temperature detected by the feed water temperature detecting means, and the temperature difference A hot water supply apparatus comprising: an abnormality detection means for determining that the hot water temperature detection means or the feed water temperature detection means is abnormal when the temperature is equal to or greater than a predetermined value.
給水管により供給された水を加熱手段により加熱する熱交換器と、該熱交換器で加熱された湯が出湯される出湯管と、前記給水管を通過する水の温度を検出する給水温検出手段と、前記出湯管から出湯される湯の温度を検出する出湯温検出手段と、該出湯温検出手段による検出温度が給湯目標温度と一致するように前記加熱手段の加熱量を調節する給湯制御手段とを備えた給湯装置において、
前記給水温検出手段による検出温度と前記給湯目標温度とに応じて点火基準水量を設定する基準水量設定手段と、前記給水管を通過する水の単位時間当たりの水量を検出する水量センサと、該水量センサで検出される水量が前記点火基準水量を越えたときに前記加熱手段を作動させる点火制御手段とを備え、
記水量センサで検出される流量が所定水量以上で前記点火基準水量未満のときであって水量検出時からの累積水量が所定量以上となったときに、前記出湯温検出手段による検出温度と前記給水温検出手段による検出温度との温度差を算出し、該温度差が所定値以上のときは、前記出湯温検出手段又は前記給水温検出手段の異常と判定する異常検出手段を備えたことを特徴とする給湯装置。
A heat exchanger for heating the water supplied by the water supply pipe by a heating means, a tapping pipe from which the hot water heated by the heat exchanger is discharged, and a feed water temperature detection for detecting the temperature of the water passing through the water supply pipe Hot water temperature detecting means for detecting the temperature of hot water discharged from the hot water pipe, and hot water control for adjusting the heating amount of the heating means so that the temperature detected by the hot water temperature detecting means matches the target hot water temperature. A hot water supply device comprising:
A reference water amount setting means for setting an ignition reference water amount according to a temperature detected by the feed water temperature detecting means and the hot water supply target temperature; a water amount sensor for detecting a water amount per unit time of water passing through the water supply pipe; Ignition control means for operating the heating means when the amount of water detected by a water amount sensor exceeds the ignition reference water amount,
When the flow rate detected by the previous SL water sensor cumulative amount of water from the time of the A and water detection time of less than the ignition reference water amount above a prescribed amount of water is equal to or greater than a predetermined amount, and temperature detected by the hot water temperature detecting means An abnormality detection unit is provided that calculates a temperature difference from the temperature detected by the feed water temperature detection unit and determines that the tapping water temperature detection unit or the feed water temperature detection unit is abnormal when the temperature difference is equal to or greater than a predetermined value. Hot water supply device characterized by
前記異常検出手段は、前記給水温検出手段により給水温を検出した時点から第2の所定時間経過後に前記出湯温検出手段により出湯温を検出し、該給水温と該出湯温とを比較して、前記出湯温検出手段又は前記給水温検出手段の異常の有無を判定することを特徴とする請求項2に記載の給湯装置。The abnormality detecting means detects the hot water temperature by the hot water temperature detecting means after the elapse of a second predetermined time from the time when the water temperature is detected by the water temperature detecting means, and compares the hot water temperature with the hot water temperature. The hot water supply apparatus according to claim 2, wherein presence or absence of abnormality of the hot water temperature detection means or the water supply temperature detection means is determined. 前記異常検出手段により、前記出湯温検出手段又は前記給水温検出手段が異常であると判定されたときに、その旨を報知する報知手段を備えたことを特徴とする請求項1乃至のいずれか1項に記載の給湯装置。By the abnormality detecting means, when the hot water temperature detecting means or the sheet temperature detecting means is determined to be abnormal, either of the claims 1 to 3, further comprising a notification means for notifying to that effect A hot water supply apparatus according to claim 1.
JP12243998A 1998-05-01 1998-05-01 Water heater Expired - Lifetime JP3710620B2 (en)

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