JP3505036B2 - Titanium sheet for building materials - Google Patents
Titanium sheet for building materialsInfo
- Publication number
- JP3505036B2 JP3505036B2 JP14727396A JP14727396A JP3505036B2 JP 3505036 B2 JP3505036 B2 JP 3505036B2 JP 14727396 A JP14727396 A JP 14727396A JP 14727396 A JP14727396 A JP 14727396A JP 3505036 B2 JP3505036 B2 JP 3505036B2
- Authority
- JP
- Japan
- Prior art keywords
- springback
- work
- titanium
- bending
- work hardened
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
Description
【発明の詳細な説明】
【0001】
【発明の属する技術分野】本発明は、建材用チタン薄板
に関し、さらに詳しくは、建材として加工される際に、
特に曲げ成形時に形状凍結性に優れた建材用チタン薄板
に関する。
【0002】
【従来の技術】空港ターミナルビル、鉄道施設、高速道
路料金所・休憩所、体育館、展示場、国際会議場、シン
ボルタワー、図書館、公民館、オフィスビル等の大型建
造物や大型娯楽施設には、主に屋根材として意匠性、景
観性、耐久性を重視してステンレス鋼板やチタン薄板が
多用されつつある。
【0003】ステンレス鋼板やチタン薄板を用いてこれ
らの大型建築構造物の屋根材を構成する場合、通常は、
製品の長手サイズの曲げ金型を有するプレス曲げ成形機
でバッチ的に成形するか或いはコイル状に巻かれた薄板
を所定の幅にスリット加工して条としたものを多段ロー
ル成形機にかけて「コ」の字型に成形して広幅の形材と
する。更にこれらを溶接やはめ込みによって互いに接合
して広い面積を葺くという工法がとられる。その際、曲
げ金型を使用する場合もロール成形機を使用する場合
も、成形材に長手方向を軸とする捩りや、部分的に設計
通りの曲げ角度が得られないといういわゆるスプリング
バックが起こるため、建築物としての見掛けが低下する
ことが知られている。
【0004】スプリングバックは、特に塑性加工歪が少
ない軽度の曲げ加工や加工曲げ半径の大きい曲げ加工に
おいて顕著に起こり、与えられた塑性加工歪に比べて弾
性歪の程度が無視できない時に起こりやすい。特に、ヤ
ング率の小さいチタン材のような材料では、このスプリ
ングバックが顕著である。
【0005】このようなスプリングバックの発生を抑制
するため、従来は、例えば加藤健三著「冷間ロール成
形」(日刊工業新聞社、昭和46年刊、第6.1.6節
に言及されているように(1)予めスプリングバック量
を見込んで成形を行うオーバーベンディング法、(2)
サイドロール等によって側方から圧力を加える等の方策
が取られてきた。
【0006】
【発明が解決しようとする課題】しかしながら、上述の
方法では、予めスプリングバック量を見込むのにかなり
の熟練を要し、治具やロール調整に時間がかかることに
加え、チタンのように機械的性質の異方性が比較的大き
い材料では、材料の規取りの自由度が制限される。
【0007】更に、オーバーベンディングには高荷重の
プレス曲げ成形やロール成形を行わなければならない。
これを不用意に行うと、ロールとチタンとが凝着して成
形素材の表面意匠性を損なうばかりでなく、成形金型や
成形ロールの摩耗により成形品の寸法精度が低下すると
ともに、摩耗が激しい場合は金型やロールの交換や再機
械加工が必要となる。
【0008】本発明は、上述の方策を採ることなく、ロ
ール成形やプレス成形等による曲げ加工を施した際にス
プリングバック量が小さく形状凍結性に優れた建材用チ
タン薄板を提供することを目的とする。
【0009】
【課題を解決するための手段】本発明者は、スプリング
バックは曲げ成形時の弾性歪の量が組成歪に比べて無視
できないため起こるとの観点から、薄板材に予め加工硬
化部を多数分布させておき、曲げ成形時には未加工硬化
部に成形の塑性歪を負担させて、未加工硬化部の単位体
積当たりの塑性歪の量を大きくすることにより弾性歪に
よるスプリングバックが阻止できるという知見を得た。
【0010】本発明は、板厚Tのチタン薄板の複数箇所
に加工硬化部を形成し、加工硬化部の幅R、深さH、間
隔Lが、0.3≦R/T≦1.5、2≦L/R≦10、
0.3≦H/T≦1の関係を満たすことを特徴とする形
状凍結性に優れた建材用チタン薄板である。
【0011】なお、本発明で加工硬化部の深さHとは、
加工硬化部の板厚方向の深さをいう。また、加工硬化部
の間隔Lとは、ある方向において隣接する加工硬化部の
中心間の距離をいうものとする。そして間隔Lと、その
方向における加工硬化部の幅Rとが、2≦L/R≦10
の関係を満たすようにする。
【0012】
【発明の実施の形態】本発明者は、チタンを建材用とし
て適用する際に問題となるスプリングバックの発生を抑
制するために、チタン薄板(板厚T)に加工硬化部と未
硬化部を適正に分布させることを試験によって検討し
た。試験には、工業用純チタンJIS一種、二種、三
種、Ti−3Al−2.5V合金、β型合金Ti−15
V−3Cr−3Al−3Snの薄板(板厚0.2〜1.
0mm)の焼鈍板を用いた。次に、これらの板に局所的な
加工硬化部を与えるため、ロール表面に種々の高さで種
々の幅の円形突起を複数設けたワークロールを使って冷
間圧延し、板に凹部を形成させた。凹部を付けた後、更
に一部の材料には凹凸の少ない平坦なワークロールで圧
延して仕上げた。但し、焼鈍板に与える圧延歪量は合計
7%以下とした。
【0013】次に、圧延後の材料に施された加工硬化部
をミクロ組織観察して、表面を起点として板厚中心部に
向かって硬化した加工硬化部の形状(加工硬化部の幅R
と深さH、硬化部の間隔L)を調査した。そして、リン
グバックの程度を成形素材の焼鈍板の圧延方向(RD)
に直角な方向(TD)に相当する方向から採取した試験
片(100mmTD×300mmRD)をRDを曲げ軸とし
て曲げ半径5mmで曲げ角度が90度になるように金型を
用いて曲げ試験を実施した。曲げ試験後の試験片の曲げ
内側部の角度を測定し、その値と90度との差をスプリ
ングバック量として定義した。スプリングバックと加工
硬化部の分布状況との関係を調査した結果、スプリング
バックの発生を抑制するためには、0.3≦R/T≦
1.5、2≦L/R≦10、0.3≦H/T≦1を満足
させることが必要であることが判明した。
【0014】本発明における加工硬化部をチタン薄板に
分布させる方法としては、上記試験では冷間圧延用ワー
クロールに突起を設け、それを板に押圧させる方法を用
いたが、これに限ることなくいかなる方法を用いてもか
まわない。加工硬化部のミクロ組織観察は、機械的双晶
密度あるいはすべり線の密度が高いので容易に観察で
き、硬化部の形状(幅R、深さH、間隔L)の測定も可
能である。観察には、チタンの化学エッチングに通常用
いられるエッチング液、例えば硝フッ酸水溶液を用いる
とよい。
【0015】上記試験のように、突起を持ったワークロ
ールで冷間圧延し、その後に表面をならすための圧延を
行う際には、圧延による最大歪量は7%以下にすること
がチタンの特性を損なわないために望ましい。なお、板
の表面には加工部の模様が残ることもあるが、必要に応
じて更にショットブラスト処理を行えば簡単に模様を消
すことができる。
【0016】
【実施例】以下に本発明の実施例について説明する。
[実施例1]最終焼鈍を真空焼鈍炉で行った工業用純チ
タンJIS一種の焼鈍板を、突起の分布を種々に変えた
ワークロールで圧延し、その後の表面ならし圧延を含め
て合計7%の圧延を行い、板厚0.209mmの薄板を得
て、加工硬化部の形状をミクロ観察するとともに、スプ
リングバック性の評価試験を行った。
【0017】結果は、表1に示すように、加工硬化部の
深さHの板厚Tに対する比率が高く、そしてそれらの間
隔Lが長さRに比べて大きすぎない場合にはスプリング
バックの発生が抑えられる。一方、Hが小さすぎる場合
にはスプリングバックが発生してしまう。
【0018】
【表1】
【0019】[実施例2]真空焼鈍炉内で最終焼鈍を施
した(α+β)型Ti−3Al−2.5V合金の薄板を
用いて、実施例1と同様な試験を行った。なお、圧延量
の合計は5%で、板厚は0.299mmであった。表2に
結果を示すように、本発明の条件を満たすように加工硬
化部が分布したものは、スプリングバックの発生が抑制
できる。
【0020】
【表2】
【0021】[実施例3]最終焼鈍を真空焼鈍炉で実施
した工業用純チタンJIS一種の焼鈍製品コイルを、種
々の突起を持ったワークロールで5%の圧延を行い、そ
の後の表面ならし圧延を省略した薄板(板厚0.509
mm)のスプリングバック性評価試験を行った。表3に示
すように、表面ならし圧延を省略した場合でも、加工硬
化部の大きさと分布がスプリングバック性に大きく影響
することが分かる。そして、加工硬化部の深さの板厚に
占める割合、加工硬化部の幅及びそれら加工硬化部の分
布する間隔を本発明の条件内に規定することによって、
曲げ加工時の組成歪/弾性歪の割合が変化し、結果的に
スプリングバックの発生が抑制できる。
【0022】
【表3】
【0023】[実施例4]最終焼鈍を大気中で行い、そ
の後ソルト処理と酸洗を行った工業用純チタンJIS二
種の薄板コイルを、突起を持ったワークロールで3%の
圧延を行ない、その後の表面ならし圧延を含めて合計4
%の圧延を行った薄板(板厚0.697mm)のスプリン
グバック性評価試験を行った。表4に示すように、酸洗
処理をおこなった材料に対しても加工硬化部を付与する
作用効果は同じであり、本発明の規定する条件を満たす
ものにはスプリングバックの発生はない。
【0024】
【表4】【0025】[実施例5]最終焼鈍を大気中で行い、そ
の後ソルト処理と酸洗を行ったβ型Ti−15V−3C
r−3Al−3Sn合金を、突起を持ったワークロール
で3%の圧延を行い、その後の表面ならし圧延を含めて
合計4%の圧延を行った薄板(板厚1.03mm)のスプ
リングバック性評価試験を行った。表5に示されるよう
に、β型合金であってしかも酸洗処理を行った材料に対
しても、材料内部に本発明の規定条件を満たす加工硬化
部を付与することにより、スプリングバックの発生が抑
制される。
【0026】
【表5】
【0027】
【発明の効果】本発明の建材用チタン薄板は、薄板の中
に導入した加工硬化部の大きさとそれらの分布を特定す
ることによって、主に屋根用建材として加工する場合に
問題となるロール成形時あるいはプレス成形時のスプリ
ングバックの発生を抑制することができ、形状凍結性に
優れているので、建材用としての用途に適し、従来のよ
うな予めスプリングバック量を見込んで加工するという
回避の方策が必要なくなり、生産効率や経済性が向上す
る。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a titanium sheet for building materials, and more particularly to a titanium sheet for building materials.
In particular, the present invention relates to a titanium sheet for building materials having excellent shape freezing property during bending. 2. Description of the Related Art Large buildings and large recreational facilities such as airport terminal buildings, railway facilities, highway tollgates / restrooms, gymnasiums, exhibition halls, international convention centers, symbol towers, libraries, public halls, office buildings, and the like. In recent years, stainless steel sheets and titanium thin sheets have been frequently used as roofing materials, with emphasis on design, landscape, and durability. [0003] When stainless steel sheets or titanium sheets are used to construct roofing materials for these large building structures, usually,
The product is formed into a batch by a press bending machine having a bending mold of a longitudinal size of the product, or a thin plate wound into a coil is slit into a predetermined width to form a strip, and the multi-stage roll forming machine is used. To form a wide profile. Further, a construction method is adopted in which these are joined to each other by welding or fitting to cover a large area. At that time, both when using a bending mold and when using a roll forming machine, a so-called springback occurs in which the formed material is twisted around the longitudinal direction and a bending angle partially not obtained as designed is obtained. Therefore, it is known that the appearance as a building decreases. [0004] Springback is particularly remarkable in light bending with a small plastic working strain or bending with a large bending radius, and tends to occur when the degree of elastic strain is not negligible compared to the given plastic working strain. In particular, this springback is remarkable in a material such as a titanium material having a small Young's modulus. Conventionally, in order to suppress the occurrence of such springback, for example, reference has been made to “Cold Roll Forming” by Kenzo Kato (Nikkan Kogyo Shimbun, Showa 46, section 6.1.6). As described above, (1) an overbending method in which molding is performed in consideration of the amount of springback in advance, (2)
Measures have been taken such as applying pressure from the side using side rolls or the like. However, in the above-described method, considerable skill is required to estimate the springback amount in advance, and it takes time to adjust the jigs and rolls. In the case of a material having relatively large anisotropy in mechanical properties, the degree of freedom of material setting is limited. Further, for overbending, press bending and roll forming with a high load must be performed.
If this is done carelessly, not only will the roll and titanium adhere to each other, impairing the surface design of the molding material, but also the dimensional accuracy of the molded product will be reduced due to the wear of the molding die and the molding roll, and the wear will be reduced. In severe cases, it is necessary to replace the mold and rolls and re-machine. An object of the present invention is to provide a thin titanium sheet for building materials having a small springback amount and excellent shape freezing property when subjected to bending by roll forming or press forming without taking the above measures. And SUMMARY OF THE INVENTION The present inventor has proposed that a work-hardened portion is preliminarily formed on a thin plate material from the viewpoint that springback occurs because the amount of elastic strain during bending is not negligible compared to the composition strain. Are distributed in a large number, and the plastic strain of the forming is applied to the unhardened portion during bending and the amount of plastic strain per unit volume of the unhardened portion is increased, so that springback due to elastic strain can be prevented. I got the knowledge. According to the present invention, work hardened portions are formed at a plurality of locations on a titanium thin plate having a thickness T, and the width R, the depth H, and the interval L of the work hardened portions are 0.3 ≦ R / T ≦ 1.5. , 2 ≦ L / R ≦ 10,
A titanium sheet for building materials having excellent shape freezing characteristics, satisfying a relationship of 0.3 ≦ H / T ≦ 1. In the present invention, the depth H of the work hardened portion is
It refers to the depth of the work hardened portion in the thickness direction. In addition, the interval L between the work hardened portions refers to a distance between centers of adjacent work hardened portions in a certain direction. And the interval L and the width R of the work hardened portion in that direction are 2 ≦ L / R ≦ 10
To satisfy the relationship. DETAILED DESCRIPTION OF THE INVENTION The present inventor has proposed that a titanium thin plate (plate thickness T) be formed with a work-hardened portion in order to suppress the occurrence of springback, which is a problem when titanium is used as a building material. Appropriate distribution of the hardened parts was examined by a test. In the test, industrial pure titanium JIS one kind, two kinds, three kinds, Ti-3Al-2.5V alloy, β type alloy Ti-15
V-3Cr-3Al-3Sn thin plate (sheet thickness 0.2-1.
0 mm). Next, in order to provide local work hardened portions to these plates, cold rolling is performed using a work roll having a plurality of circular protrusions of various heights and various widths on the roll surface to form recesses in the plates. I let it. After the concave portions were formed, some of the materials were finished by rolling with a flat work roll having little unevenness. However, the total amount of rolling strain applied to the annealed plate was set to 7% or less. Next, the microstructure of the work-hardened portion applied to the material after rolling is observed, and the shape of the work-hardened portion hardened toward the center of the sheet thickness from the surface as a starting point (width R of the work-hardened portion).
And the depth H and the distance L) between the hardened portions were investigated. The degree of ringback is determined by the rolling direction (RD) of the annealed plate of the forming material.
A test piece (100 mm TD x 300 mm RD) taken from a direction corresponding to the direction perpendicular to the direction (TD) was subjected to a bending test using a mold so that the bending angle was 90 degrees with a bending radius of 5 mm using RD as a bending axis. . The angle of the inside of the bending portion of the test piece after the bending test was measured, and the difference between the value and 90 degrees was defined as the amount of springback. As a result of examining the relationship between the springback and the distribution state of the work hardened portion, in order to suppress the occurrence of springback, 0.3 ≦ R / T ≦
It was found that it was necessary to satisfy 1.5, 2 ≦ L / R ≦ 10, and 0.3 ≦ H / T ≦ 1. As a method of distributing the work hardened portions to the titanium sheet in the present invention, in the above test, a method was used in which a projection was provided on a work roll for cold rolling and the projection was pressed against the sheet. However, the method is not limited to this. Any method may be used. The microstructure of the work hardened portion can be easily observed because the mechanical twin density or the density of the slip line is high, and the shape (width R, depth H, interval L) of the hardened portion can be measured. For the observation, an etching solution usually used for chemical etching of titanium, for example, a nitric acid hydrofluoric acid aqueous solution may be used. As in the above test, when cold rolling is performed with a work roll having projections, and then rolling for smoothing the surface is performed, the maximum strain amount due to rolling must be 7% or less. Desirable so as not to impair the characteristics. Although the pattern of the processed portion may remain on the surface of the plate, the pattern can be easily erased by further performing shot blasting as necessary. Embodiments of the present invention will be described below. [Example 1] An industrially pure titanium JIS kind of annealed plate, the final annealing of which was performed in a vacuum annealing furnace, was rolled with work rolls having various distributions of projections, and the surface was then rolled up to a total of 7 including a surface smoothing roll. %, And a thin plate having a thickness of 0.209 mm was obtained. The shape of the work hardened portion was micro-observed, and an evaluation test of springback property was performed. The results show that, as shown in Table 1, when the ratio of the depth H of the work hardened portion to the plate thickness T is high, and the interval L between them is not too large as compared with the length R, the springback is reduced. Generation is suppressed. On the other hand, if H is too small, springback occurs. [Table 1] Example 2 A test similar to that of Example 1 was performed using a thin plate of (α + β) -type Ti-3Al-2.5V alloy that was finally annealed in a vacuum annealing furnace. The total amount of rolling was 5%, and the thickness was 0.299 mm. As shown in Table 2, when the work hardened portions are distributed so as to satisfy the conditions of the present invention, the occurrence of springback can be suppressed. [Table 2] Example 3 An industrially pure titanium JIS kind of annealed product coil in which the final annealing was performed in a vacuum annealing furnace was rolled by 5% with a work roll having various projections, and then the surface was flattened. Thin plate without rolling (sheet thickness 0.509
mm) was performed. As shown in Table 3, it can be seen that the size and distribution of the work hardened portions greatly affect the springback property even when the surface smoothing rolling is omitted. Then, the ratio of the depth of the work hardened portion to the plate thickness, the width of the work hardened portion and the interval at which the work hardened portions are distributed are defined within the conditions of the present invention,
The ratio of the composition strain / elastic strain at the time of bending is changed, and as a result, the occurrence of springback can be suppressed. [Table 3] Example 4 The final annealing was performed in the air, and then the two types of industrial pure titanium JIS thin sheet coils which had been subjected to salt treatment and pickling were rolled by 3% with a work roll having projections. , Including the subsequent surface smoothing and rolling
%, A springback property evaluation test was performed on a thin plate (thickness: 0.697 mm). As shown in Table 4, the effect of providing the work hardened portion is the same for the material that has been subjected to the pickling treatment, and no springback occurs when the material satisfies the conditions specified in the present invention. [Table 4] Example 5 β-type Ti-15V-3C which was subjected to final annealing in the air and then subjected to salt treatment and pickling
Springback of a thin plate (1.03 mm in thickness) in which the r-3Al-3Sn alloy is rolled by 3% with a work roll having protrusions and then rolled by a total of 4% including surface smoothing rolling A sex evaluation test was performed. As shown in Table 5, even when the material is a β-type alloy and has been subjected to the pickling treatment, a work hardened portion satisfying the conditions of the present invention is provided inside the material, so that the occurrence of springback occurs. Is suppressed. [Table 5] The titanium sheet for building material of the present invention has a problem when it is mainly processed as a building material for roof by specifying the size of work hardened portions introduced into the sheet and their distribution. It is possible to suppress the occurrence of springback during roll forming or press forming, and it is excellent in shape freezing properties, so it is suitable for use as a building material. This eliminates the need for an avoidance measure, thereby improving production efficiency and economy.
Claims (1)
化部を形成し、加工硬化部の幅R、深さH、間隔Lが、
0.3≦R/T≦1.5、2≦L/R≦10、0.3≦
H/T≦1の関係を満たすことを特徴とする形状凍結性
に優れた建材用チタン薄板。(57) [Claims 1] A work hardened portion is formed at a plurality of locations on a titanium thin plate having a thickness T, and the width R, the depth H, and the interval L of the work hardened portion are
0.3 ≦ R / T ≦ 1.5, 2 ≦ L / R ≦ 10, 0.3 ≦
A thin titanium sheet for building materials having excellent shape freezing properties, which satisfies the relationship of H / T ≦ 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14727396A JP3505036B2 (en) | 1996-06-10 | 1996-06-10 | Titanium sheet for building materials |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14727396A JP3505036B2 (en) | 1996-06-10 | 1996-06-10 | Titanium sheet for building materials |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH101759A JPH101759A (en) | 1998-01-06 |
JP3505036B2 true JP3505036B2 (en) | 2004-03-08 |
Family
ID=15426490
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP14727396A Expired - Fee Related JP3505036B2 (en) | 1996-06-10 | 1996-06-10 | Titanium sheet for building materials |
Country Status (1)
Country | Link |
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JP (1) | JP3505036B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7452916B2 (en) | 1993-06-11 | 2008-11-18 | The Board Of Trustees Of The Leland Stanford Junior University | Enhancement of vascular function by modulation of endogenous nitric oxide production or activity |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5875495B2 (en) * | 2012-09-24 | 2016-03-02 | 株式会社神戸製鋼所 | Manufacturing method of base material for building materials |
-
1996
- 1996-06-10 JP JP14727396A patent/JP3505036B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7452916B2 (en) | 1993-06-11 | 2008-11-18 | The Board Of Trustees Of The Leland Stanford Junior University | Enhancement of vascular function by modulation of endogenous nitric oxide production or activity |
Also Published As
Publication number | Publication date |
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JPH101759A (en) | 1998-01-06 |
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