[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

JP3458712B2 - Perforated plug - Google Patents

Perforated plug

Info

Publication number
JP3458712B2
JP3458712B2 JP17485098A JP17485098A JP3458712B2 JP 3458712 B2 JP3458712 B2 JP 3458712B2 JP 17485098 A JP17485098 A JP 17485098A JP 17485098 A JP17485098 A JP 17485098A JP 3458712 B2 JP3458712 B2 JP 3458712B2
Authority
JP
Japan
Prior art keywords
plug
perforation
cooling
mandrel bar
piercing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP17485098A
Other languages
Japanese (ja)
Other versions
JP2000005805A (en
Inventor
誠 中世古
龍郎 勝村
孝 有泉
晃夫 藤林
省吾 富田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
Original Assignee
JFE Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JFE Steel Corp filed Critical JFE Steel Corp
Priority to JP17485098A priority Critical patent/JP3458712B2/en
Publication of JP2000005805A publication Critical patent/JP2000005805A/en
Application granted granted Critical
Publication of JP3458712B2 publication Critical patent/JP3458712B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Extrusion Of Metal (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明は、広くは継目無鋼
管の製造技術に関し、特にピアサーあるいはエロンゲー
タ用のプラグ外表面の冷却手段を備えた穿孔プラグと、
その穿孔プラグの冷却方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates generally to a technique for producing a seamless steel pipe, and more particularly to a piercing plug provided with cooling means for the outer surface of the plug for a piercer or an elongator,
The present invention relates to a method for cooling the perforated plug.

【0002】[0002]

【従来の技術】マンネスマンミル方式による継目無鋼管
の製造は通常以下の手順で行われる。 (1)丸鋼片(以下、「ビレット」という)を加熱炉で
約1100〜1300℃付近に加熱する。(2)第一穿
孔機(以下、「ピアサー」という)でプラグによって穿
孔され中空素管(以下、「ホローシェル」という)とな
す。(3)第二穿孔機(以下、「エロンゲータ」とい
う)のプラグでホローシェルを拡管、延伸する。これら
のピアサーによるビレットの穿孔とエロンゲータによる
ホローシェルの拡管・延伸により、プラグはビレットや
ホローシェルとの接触及び摩擦熱によって熱を受け高温
となり、プラグの表面に溶損、えぐれ等の障害が発生し
連続使用が不可能となる。中でも高クロム鋼等の高合金
鋼継目無管製造時は普通鋼にくらべ耐用度が極端に低
く、これまでにプラグの外面冷却やプラグ内面に冷却水
を送り込んで冷却することによって、耐用度の向上が行
われてきた。
2. Description of the Related Art The manufacture of a seamless steel pipe by the Mannesmann mill system is usually carried out by the following procedure. (1) A round billet (hereinafter referred to as "billet") is heated to about 1100 to 1300 ° C in a heating furnace. (2) A hollow shell (hereinafter referred to as "hollow shell") is formed by punching with a plug by a first perforator (hereinafter referred to as "piercer"). (3) The hollow shell is expanded and stretched with the plug of the second punching machine (hereinafter referred to as "elongator"). Due to the piercing of the billet by the piercer and the expansion / stretching of the hollow shell by the elongator, the plug is exposed to heat due to contact with the billet and hollow shell and frictional heat, and the plug surface is subject to melting damage, engraving, etc. Cannot be used. Above all, when manufacturing seamless pipes of high alloy steel such as high chromium steel, the durability is extremely lower than that of ordinary steel, and the durability has been improved by cooling the outer surface of the plug and cooling water by sending cooling water to the inner surface of the plug. Improvements have been made.

【0003】これらの先行技術としては、特開昭58−
168405号公報及び特開昭61−219404号公
報のプラグ外表面に冷却水を噴射させるべくマンドレル
バー内に冷却水を通水し、プラグ先端から冷却水を噴射
させる方法(先行技術1)、特開平3−124305号
公報のプラグ先端にSS材を中心とした薄い被覆材を覆
う方法(先行技術2)、特開平3−291106号公報
のプラグ内部に冷却水を送り、そのプラグ内部に凹凸を
設けて、伝熱面積を増やし内面冷却を促進させる方法
(先行技術3)、特開平8−117817号公報のプラ
グとマンドレルバーを数本設けて、穿孔毎にマンドレル
バーを交換し、マンドレルバー全体を冷却する方法(先
行技術4)、及び特開平10−43804号公報のプラ
グ肉厚断面部内に冷却孔をプラグの周方向に所定間隔で
設けて、冷却孔に冷却液を送り込んで冷却する方法(先
行技術5)がそれぞれあった。
As the prior art of these, Japanese Patent Laid-Open No. 58-58-
No. 168405 and JP-A No. 61-219404, a method of passing cooling water through a mandrel bar to inject the cooling water onto the outer surface of the plug and ejecting the cooling water from the tip of the plug (prior art 1), A method of covering a thin coating material centered on SS material on the tip of the plug of Japanese Patent Laid-Open No. 3-124305 (Prior Art 2), cooling water is fed into the plug of Japanese Patent Laid-Open No. 3-291106, and irregularities are formed inside the plug. By providing a method for increasing the heat transfer area to promote inner surface cooling (Prior Art 3), several plugs and mandrel bars of Japanese Patent Laid-Open No. 8-117817 are provided, and the mandrel bar is replaced for each perforation, and the entire mandrel bar is provided. Cooling method (Prior Art 4), and cooling holes are provided at predetermined intervals in the circumferential direction of the plug in the cross-section of the plug wall thickness of JP-A-10-43804. Method of cooling by feeding the liquid (prior art 5) had respectively.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、先行技
術1では、穿孔中に噴射孔が閉塞されるため冷却水の供
給が定常的に行われず、プラグ内面を冷却する効果は殆
どなかった。また、この方法では不必要にビレット自身
が冷却されるという問題があった。先行技術2ではプラ
グ先端にSS材を被覆して、穿孔中のプラグとビレット
との潤滑をよくしたものの、プラグは冷却していないの
で、穿孔の度にプラグの温度は上昇しプラグの変形や摩
耗は逃れられず、大幅な耐用度の向上にはつながらなか
った。先行技術3ではプラグ内面の凹凸によって伝熱面
積は増加したが、プラグの寿命を左右するプラグ表面温
度までを下げる効果はなかった。また、凹凸をつけても
伝熱面積的には1.5倍程度が限界であり、冷却促進効
果には限界があった。
However, in the prior art 1, since the injection hole is closed during drilling, the cooling water is not constantly supplied, and there is almost no effect of cooling the inner surface of the plug. Further, this method has a problem that the billet itself is unnecessarily cooled. In Prior Art 2, although the plug tip was coated with SS material to improve lubrication between the plug and the billet during drilling, the plug was not cooled, so the temperature of the plug increased each time drilling and the plug was deformed or deformed. The wear could not escape and did not lead to a significant improvement in durability. In Prior Art 3, the heat transfer area increased due to the unevenness of the inner surface of the plug, but there was no effect of lowering the surface temperature of the plug, which affects the life of the plug. In addition, even if unevenness was provided, the heat transfer area was limited to about 1.5 times, and the cooling promotion effect was limited.

【0005】先行技術4では、プラグの冷却は確実に行
えるが、設備費が高価であり、かつ、メンテナンス等の
経費がかかりすぎる問題がある。また、マンドレルバー
を交換のために圧延効率を阻害していた。先行技術5で
は、プラグ断面内に冷却孔を設けることによって、プラ
グの温度を下げることはできるが、プラグ表面の温度を
下げるにはプラグ表面近くに冷却孔が必要となり、湾曲
部の強い先端部は冷却孔を表面近くに設けることが難し
い。また、冷却孔を設ける加工が難しくプラグの製造費
が従来プラグの3倍以上かかる問題があった。
In the prior art 4, although the plug can be surely cooled, there is a problem that the equipment cost is high and the maintenance cost is too high. Further, the mandrel bar was replaced, which hindered the rolling efficiency. In the prior art 5, the temperature of the plug can be lowered by providing the cooling hole in the cross section of the plug, but in order to lower the temperature of the plug surface, the cooling hole is required near the plug surface, and the tip portion having a strong curved portion is required. It is difficult to provide cooling holes near the surface. Further, there is a problem that it is difficult to form the cooling hole and the manufacturing cost of the plug is three times or more that of the conventional plug.

【0006】このように、プラグの耐用度の向上のため
に、安価な方法で、かつプラグを確実に冷却できる技術
はなかった。現状、ピアサー及びエロンゲータでビレッ
ト穿孔を行う際、新品のプラグからビレット穿孔開始後
数回の穿孔におけるプラグ内に流入する総熱量は、ビレ
ット穿孔後に行われるプラグ外面冷却で奪える総抜熱量
より多い。このため、プラグ平均温度は徐々に上昇し、
やがて流入する熱量と冷却による抜熱量がバランスする
温度に漸近していく。従って、プラグ外面冷却の冷却時
間を大幅に長くしない限り、プラグの漸近する温度を下
げることは不可能で、これがプラグの耐用度を悪化させ
る原因の一つであった。プラグ外面の冷却時間を大幅に
増加することは生産効率の点から不可能であった。ま
た、常にプラグを冷却するために、プラグ内面にマンド
レルバーを通じて、冷却水等の冷却媒体を送り込むプラ
グ内面冷却では、穿孔時にビレットに接触するプラグ外
面と、冷却液が接触するプラグ内面との間で温度勾配が
ついてしまい、プラグ外面温度を下げることは難しく内
面を冷却した効果が十分に発揮されていなかった。本発
明の目的は、上記の問題点に鑑み、プラグの耐用度向上
のため、安価でかつ確実にプラグ外表面を冷却できる穿
孔プラグを提供することにある。
As described above, there has been no technique capable of reliably cooling the plug by an inexpensive method for improving the durability of the plug. At present, when performing piercing with a piercer and an elongator, the total amount of heat flowing into the plug from a new plug several times after the start of piercing the billet is larger than the total amount of heat removed from the outer surface cooling of the plug performed after the piercing of the billet. Therefore, the average plug temperature gradually rises,
Eventually, the temperature gradually approaches the temperature at which the amount of heat flowing in and the amount of heat removed by cooling are balanced. Therefore, unless the cooling time for cooling the outer surface of the plug is significantly lengthened, it is impossible to lower the asymptotic temperature of the plug, which is one of the causes of deteriorating the durability of the plug. It has been impossible to significantly increase the cooling time of the outer surface of the plug in terms of production efficiency. In addition, in order to cool the plug at all times, a cooling medium such as cooling water is sent to the inner surface of the plug through a mandrel bar to cool the inner surface of the plug.In cooling the inner surface of the plug, the space between the outer surface of the plug that contacts the billet during drilling and the inner surface of the plug that contacts the cooling liquid. Therefore, it was difficult to lower the temperature of the outer surface of the plug, and the effect of cooling the inner surface was not fully exerted. In view of the above problems, an object of the present invention is to provide a perforated plug that is inexpensive and can reliably cool the outer surface of the plug in order to improve the durability of the plug.

【0007】[0007]

【課題を解決するための手段】前記課題を解決し目的を
達成するために、本発明は以下に示す手段を用いてい
る。 (1)本発明のプラグは、プラグ基礎部とプラグ穿孔
部、及びマンドレルバーからなり、プラグ基礎部はプラ
グ穿孔部を補強する補強材を有し、そのプラグ基礎部と
プラグ穿孔部の間にマンドレルバーを通じて冷却液を供
給及び排出する手段を備えたことを特徴とする、穿孔プ
ラグである。
In order to solve the above problems and achieve the object, the present invention uses the following means. (1) The plug of the present invention comprises a plug base, a plug hole, and a mandrel bar, and the plug base is made of plastic.
A plug having a reinforcing material for reinforcing a hole for drilling, and a means for supplying and discharging a cooling liquid through a mandrel bar between the plug base and the hole for plugging.

【0008】(2) プラグ基礎部とプラグ穿孔部、及
びマンドレルバーからなり、プラグ基礎部はプラグ穿孔
部を補強する補強材を有し、プラグ基礎部とプラグ穿孔
部の間にマンドレルバーを通じてプラグ穿孔部の先端に
冷却液を供給及び排出する手段を備えたことを特徴とす
る、穿孔プラグである。 (3) プラグ基礎部とプラグ穿孔部、及びマンドレル
バーからなり、プラグ基礎部はプラグ穿孔部を補強する
補強材を有し、プラグ基礎部とプラグ穿孔部の間にマン
ドレルバーを通じてプラグ穿孔部の先端に冷却液を供給
及び排出する手段を備え、この冷却液の供給・排出手段
は、プラグ基礎部とプラグ穿孔部とにより、プラグ穿孔
部の内面を沿うように形成されてなることを特徴とす
る、穿孔プラグ。 (4)前記プラグ穿孔部について、そのプラグ外表面最
高到達温度が800℃以下で使用されることを特徴とす
る(1)乃至(3)に記載の穿孔プラグ。 (5)前記プラグ穿孔部について、穿孔時間:Tsに応
じてプラグ外表面最高到達温度を800℃以下にするべ
く、下記(1)式に基づいて、プラグ穿孔部の肉厚:t
hを設定することを特徴とした、(1)乃至(4)のい
ずれかに記載の穿孔プラグ。 th=147(Ts)-0.776 …(1) 但し、th:プラグ穿孔部の肉厚(mm)、Ts:穿孔
時間(秒)。
(2) A plug base portion, a plug perforation portion, and a mandrel bar, wherein the plug base portion has a reinforcing material for reinforcing the plug perforation portion, and the mandrel bar is provided between the plug base portion and the plug perforation portion. A perforated plug, characterized in that a means for supplying and discharging a cooling liquid is provided at the tip of the perforated portion. (3) It consists of a plug foundation , a plug bore, and a mandrel bar. The plug foundation reinforces the plug bore.
A means for supplying and discharging the cooling liquid is provided at the tip of the plug drilling portion through a mandrel bar between the plug foundation and the plug drilling portion. A perforated plug formed by the plug perforation portion along an inner surface of the plug perforation portion. (4) The perforated plug according to any one of (1) to (3), wherein the plug outermost surface is used at a maximum temperature reached on the outer surface of the plug of 800 ° C. or less. (5) Regarding the plug piercing portion, the wall thickness of the plug piercing portion: t is set based on the following equation (1) so that the maximum temperature reached on the outer surface of the plug is 800 ° C. or less according to the piercing time: Ts.
h is set, The perforated plug in any one of (1) thru | or (4) characterized by the above-mentioned. th = 147 (Ts) -0.776 (1) where th: thickness of plug perforated portion (mm), Ts: perforation time (second).

【0009】[0009]

【発明の実施の形態】本発明者らは、上記の課題を解決
すべく鋭意研究を重ねた結果、以下に示す知見を得るに
至った。図1〜4に一般的なピアサー(例えばマンネス
マン型)での穿孔工程の概要を示す。図1の状態が穿孔
工程である。図1に示すように特殊な形状の鋳鋼ロール
14を2つの平行な垂直面上におき、水平に対して約5
°〜15°だけ互いに逆方向に傾いていて、ロール14
は同一方向に回転する。この2本のロール14の間に加
熱されたビレット15を挿入するときはビレット15は
まず外径が小さくなり、螺旋運動によって表面が斜め前
方に引張られる。そこに砲弾型のプラグ1をマンドレル
バー8を介して前方から押し付けるとビレット15の穿
孔が行われ、ホローシェル16(中空素管)が得られ
る。
BEST MODE FOR CARRYING OUT THE INVENTION As a result of intensive studies to solve the above problems, the present inventors have obtained the following findings. 1 to 4 show the outline of a perforation process using a general piercer (for example, Mannesmann type). The state of FIG. 1 is a punching process. As shown in FIG. 1, a cast steel roll 14 having a special shape is placed on two parallel vertical planes, and the horizontal direction is about 5 degrees.
The rolls 14 are tilted in the opposite directions by 15 ° to 15 °.
Rotate in the same direction. When the heated billet 15 is inserted between the two rolls 14, the billet 15 first has a smaller outer diameter, and the surface thereof is pulled obliquely forward by the spiral motion. When the shell-shaped plug 1 is pressed from there through the mandrel bar 8 from the front, the billet 15 is perforated, and the hollow shell 16 (hollow shell) is obtained.

【0010】図2の状態が引き抜き工程である。穿孔し
て得られたホローシェル(中空素管)16からプラグ1
をマンドレルバー8を介して引き抜く。図3の状態が冷
却工程である。前述した穿孔工程(図1)と引き抜き工
程(図2)においてビレット15やホローシェル16と
の接触及び摩擦熱によって熱を受け高温となったプラグ
1が外面水冷装置13中に入るように、マンドレルバー
8を介して移動し、プラグ1外表面を外面水冷装置13
で冷却する。図4の状態が待機工程である。2本のロー
ル14間にビレット15を挿入した状態で、プラグ1外
表面の冷却終了後、外面水冷装置13内からマンドレル
バー8を介してプラグ1を押出して、プラグ1を穿孔前
にロール14入口付近で待機させる。図1〜4の工程で
一本のビレット15を穿孔する(ビレット15を一本穿
孔する毎に1パスという)。図5にプラグを交換して1
パス目から3パス目までのプラグ外表面温度とプラグ内
部温度の温度履歴を示す。穿孔が始まると、プラグ外表
面温度は穿孔終了まで急激に温度上昇し、穿孔終了後、
ホローシェルとなったビレットからプラグが引き抜か
れ、続いて冷却されて外表面温度は降下する。一方、プ
ラグ内部温度は、穿孔毎に緩やかに上下しながら温度上
昇していく。
The state shown in FIG. 2 is a drawing process. Plug 1 from hollow shell (hollow shell) 16 obtained by drilling
Is pulled out through the mandrel bar 8. The state of FIG. 3 is a cooling process. The mandrel bar is arranged so that the plug 1 which has been heated to a high temperature by the contact with the billet 15 and the hollow shell 16 and the frictional heat in the punching step (FIG. 1) and the drawing step (FIG. 2) described above enters the outer surface water cooling device 13. 8 to move the outer surface of the plug 1 to the outer surface water cooling device 13
Cool with. The state of FIG. 4 is a standby process. After cooling the outer surface of the plug 1 with the billet 15 inserted between the two rolls 14, the plug 1 is extruded from inside the outer surface water cooling device 13 via the mandrel bar 8 to roll the plug 1 before piercing the roll 14. Wait near the entrance. One billet 15 is punched in the steps of FIGS. 1 to 4 (each pass is called one pass). Replace the plug in Fig. 1
The temperature history of the plug outer surface temperature and the plug inner temperature from the third pass to the third pass is shown. When piercing starts, the temperature of the outer surface of the plug rises rapidly until the end of piercing.
The plug is pulled out from the billet that has become a hollow shell, and then it is cooled and the outer surface temperature drops. On the other hand, the temperature inside the plug gradually rises and rises with each drilling.

【0011】図6は1パス目から20パス目までの連続
穿孔した時のプラグの温度履歴で、この場合10パスを
超えた段階でプラグの内部温度はある一定温度に漸近
し、約450℃に至る。また、プラグの外表面の最高温
度も内部温度がある温度に漸近するに従って各パス間で
漸近する。図6の場合はプラグ外表面の最高温度が約8
00℃で漸近しており、10パス目から20パス目まで
の最高温度はほとんど800℃で、この漸近温度を最高
到達温度とする。プラグ内部の漸近温度とプラグ外表面
の最高到達温度は、1パスの中でのプラグ外面からの入
熱と、その後の冷却と放熱による抜熱量で決定される。
近年、能率を重視する操業パターンでは穿孔後の冷却時
間を長くとれず、とくに高合金鋼鋼管製造時において
は、穿孔時間がかかり、穿孔時の摩擦熱等が大きいこと
から最高到達温度が高くプラグの耐用度が悪化してい
た。
FIG. 6 shows the temperature history of the plug when continuously drilling from the 1st pass to the 20th pass. In this case, the internal temperature of the plug asymptotically approaches a certain temperature when the number of passes exceeds 10 and is about 450 ° C. Leading to. In addition, the maximum temperature of the outer surface of the plug also approaches each pass as the internal temperature approaches a certain temperature. In the case of Fig. 6, the maximum temperature on the outer surface of the plug is about 8
It is asymptotic at 00 ° C., and the maximum temperature from the 10th pass to the 20th pass is almost 800 ° C., and this asymptotic temperature is taken as the maximum reached temperature. The asymptotic temperature inside the plug and the maximum reached temperature on the outer surface of the plug are determined by the heat input from the outer surface of the plug in one pass and the amount of heat removed by subsequent cooling and heat radiation.
In recent years, in the operation pattern that emphasizes efficiency, it is not possible to take a long cooling time after drilling, especially when manufacturing high-alloy steel pipes, it takes a long time to drill and frictional heat during drilling is large, so the maximum temperature reached is high. The service life of was deteriorated.

【0012】そこで、本発明者らは、プラグ耐用度を支
配する因子について詳細に研究を重ねた結果、次のこと
が明らかになった。前述した図3の冷却工程においてプ
ラグ1外面をいくら強冷却しても、プラグ1外表面の最
高到達温度と、内部の漸近温度はほとんど下がらない。
また、プラグ1外表面温度が800℃を超えるとプラグ
1の摩耗が著しく熱間強度が低下し、穿孔中でもあるの
でプラグ1にえぐれや変形を生じることを見出した。
Therefore, the present inventors have made detailed studies on the factors that govern the plug durability, and as a result, have revealed the following. Even if the outer surface of the plug 1 is strongly cooled in the cooling step of FIG.
Further, it has been found that when the outer surface temperature of the plug 1 exceeds 800 ° C., the plug 1 is significantly worn and the hot strength is lowered, and the plug 1 is engraved and deformed even during the perforation.

【0013】そこで次にこのプラグ1の外表面の最高到
達温度を下げる方法について考える。この最高到達温度
を800℃以下にするためには、(1)穿孔時間の短
縮、(2)穿孔後の水冷時間の延長が考えられるが、通
常の操業条件下では穿孔時間の短縮は不可能で、また、
穿孔後の水冷時間を延長することも能率を悪化させるた
めに実施できなかった。一方、プラグ内面を常時冷却す
る方法でも、プラグ内面の温度を下げるには効果的であ
るが、穿孔中のプラグ外表面を800℃以下にする事は
できなかった。図7は、常時内面冷却を行いながら、穿
孔工程13秒、引き抜き工程5秒、冷却工程7秒、待機
工程5秒で連続穿孔をさせた場合の、プラグ外表面とプ
ラグ内面(冷却面)の間の肉厚とプラグ外表面の最高到
達温度の関係を示した図である。 図7に示すように、
プラグ穿孔部の肉厚が20mmより厚いと最高到達温度
が800℃を超えている。プラグ穿孔部の肉厚が20m
mを超えているプラグの外表面の最高到達温度は穿孔後
のプラグ外面水冷をいくら強冷却にしても、また、内面
冷却促進のためにプラグ内面に凹凸を設けて伝熱面積を
1.5倍程度増やしても、最高到達温度は800℃を下
回らなかった。これは、プラグ表面の温度はプラグ外面
表層近傍の熱伝導が支配的であるために、プラグ内面を
いくら強冷却しても外表面には大きな影響を与えないた
めと考えられる。従って、プラグ穿孔部の肉厚を薄くす
ることによって、プラグ外表面とプラグ内面の間の温度
勾配を小さくすると、プラグ外表面の最高到達温度を下
げることが可能であることを見出した。以上の知見に基
づき、本発明者らは、プラグ基礎部とプラグ穿孔部の間
にマンドレルバーを通じて冷却液を供給及び排出する手
段を備え、かつプラグ外表面最高温度が熱間強度が低下
する800℃を超えないように、穿孔時間に応じてプラ
グ穿孔部の肉厚を設定するようにして、プラグの耐用度
向上のため、安価でかつ確実にプラグ外表面を冷却でき
る穿孔プラグを見出し、本発明を完成させた。
Therefore, a method of lowering the maximum temperature reached on the outer surface of the plug 1 will be considered next. In order to reduce the maximum temperature to 800 ° C or less, (1) shortening of the drilling time and (2) extension of the water cooling time after drilling can be considered, but it is impossible to shorten the drilling time under normal operating conditions. And again
Prolonging the water cooling time after perforation could not be performed because it deteriorates the efficiency. On the other hand, the method of constantly cooling the inner surface of the plug is also effective in lowering the temperature of the inner surface of the plug, but the outer surface of the plug during drilling could not be kept at 800 ° C or lower. FIG. 7 shows the outer surface of the plug and the inner surface (cooling surface) of the plug when continuous perforation is performed in the perforation step 13 seconds, the withdrawal step 5 seconds, the cooling step 7 seconds, and the standby step 5 seconds while always cooling the inner surface. It is the figure which showed the relationship between the wall thickness and the highest temperature reached on the outer surface of the plug. As shown in FIG.
When the wall thickness of the plug punched portion is thicker than 20 mm, the maximum temperature reached exceeds 800 ° C. The wall thickness of the plug hole is 20m
The maximum temperature reached on the outer surface of the plug exceeding m is no matter how strong the water cooling of the outer surface of the plug after drilling is, no matter how strong the cooling is, the unevenness is provided on the inner surface of the plug to accelerate the cooling of the inner surface, and the heat transfer area is 1.5. Even if it was increased about twice, the maximum temperature reached did not fall below 800 ° C. This is considered to be because the temperature of the plug surface is dominated by heat conduction in the vicinity of the outer surface layer of the plug, so that no matter how strongly the inner surface of the plug is strongly cooled, the outer surface is not significantly affected. Therefore, it was found that the maximum temperature reached on the outer surface of the plug can be lowered by reducing the temperature gradient between the outer surface of the plug and the inner surface of the plug by reducing the wall thickness of the plug perforated portion. Based on the above findings, the inventors of the present invention have a means for supplying and discharging a cooling liquid through a mandrel bar between the plug base portion and the plug perforation portion, and the maximum temperature on the outer surface of the plug decreases the hot strength 800 In order to improve the durability of the plug by setting the wall thickness of the plug perforation part so that the temperature does not exceed ℃ Completed the invention.

【0014】以下に本発明の実施の形態について説明す
る。本発明の穿孔プラグは、例えば図9に示すように、
プラグ基礎部3とプラグ穿孔部2、及びマンドレルバー
8からなり、そのプラグ基礎部3とプラグ穿孔部2の間
にマンドレルバー8を通じて冷却液9を供給及び排出す
る手段(循環ポンプ等)を備えたことを特徴とする。即
ち、プラグ1内面冷却の際は、二重管のマンドレルバー
8の一方の管(マンドレルバー内管5)から冷却液9が
送り込まれ、プラグ基礎部3中央を通じて、プラグ穿孔
部2とプラグ基礎部3の間に送り込まれ、かつ、冷却後
の冷却液9は、再びマンドレルバー8のもう一方の管
(マンドレルバー外管4)を通じて送り返される。この
ため、冷却水9が穿孔中のビレットに流出する事はな
い。
Embodiments of the present invention will be described below. The piercing plug of the present invention is, for example, as shown in FIG.
The plug base portion 3 and the plug perforation portion 2 and the mandrel bar 8 are provided, and a means (circulation pump or the like) for supplying and discharging the cooling liquid 9 through the mandrel bar 8 is provided between the plug base portion 3 and the plug perforation portion 2. It is characterized by that. That is, at the time of cooling the inner surface of the plug 1, the cooling liquid 9 is fed from one pipe of the double-pipe mandrel bar 8 (the mandrel bar inner pipe 5), and the plug piercing portion 2 and the plug foundation 2 are passed through the center of the plug foundation portion 3. The cooling liquid 9 which has been sent between the parts 3 and which has been cooled is again sent back through the other pipe (mandrel bar outer pipe 4) of the mandrel bar 8. Therefore, the cooling water 9 does not flow out into the billet being punched.

【0015】上記したように、マンドレルバー8を通じ
て冷却液9を供給及び排出する手段を備える理由は、プ
ラグ穿孔中のビレットへの冷却水の漏洩と、ビレット穿
孔後のホローシェル内面の過冷却を防止するためであ
る。
As described above, the reason for providing the means for supplying and discharging the cooling liquid 9 through the mandrel bar 8 is to prevent the leakage of the cooling water to the billet during the drilling of the plug and the overcooling of the inner surface of the hollow shell after the drilling of the billet. This is because

【0016】更に、本発明では着脱を容易とするため、
及びプラグ軽量化のためにプラグの穿孔部2とプラグの
基礎部3に分けた。プラグ穿孔部2とプラグ基礎部3を
脱着する方法としては、ビレット穿孔時の回転によって
はずれない方向でねじ込みにより取り付ける方法を用い
たが、脱着方法としてはこの限りでない。
Further, in the present invention, in order to facilitate the attachment / detachment,
The plug is divided into a plug piercing portion 2 and a plug base portion 3 in order to reduce the weight of the plug. As a method for attaching / detaching the plug piercing portion 2 and the plug base portion 3, a method of attaching by screwing in a direction in which the plug piercing portion 2 and the plug base portion 3 are not displaced by the rotation at the time of piercing the billet was used, but the attaching / detaching method is not limited to this.

【0017】なお、図10に示すように、プラグ穿孔部
2に強度を持たせるために、プラグ基礎部3のプラグ形
状にそった、補強材6を入れることが望ましい。また、
前記プラグ穿孔部2は、その例えばビレットと接触する
部分のプラグ外表面最高温度が常に800℃以下で使用
される。プラグ外表面最高温度が800℃を超えると、
前述したようにプラグ1の摩耗が著しく熱間強度が低下
し、穿孔中でもあるのでプラグ1にえぐれや変形を生じ
るからである。
Incidentally, as shown in FIG. 10, in order to give strength to the plug perforation portion 2, it is desirable to insert a reinforcing material 6 in conformity with the plug shape of the plug base portion 3. Also,
The plug perforation portion 2 is used, for example, at a maximum plug outer surface temperature of 800 ° C. or less at a portion in contact with the billet. If the maximum temperature on the outer surface of the plug exceeds 800 ° C,
This is because, as described above, the plug 1 is significantly worn out and the hot strength is lowered, and the plug 1 is engraved and deformed even during the perforation.

【0018】さらに、前記プラグ穿孔部2について、穿
孔時間:Tsに応じてプラグ外表面最高温度を800℃
以下にするべく、プラグ穿孔部2の肉厚:thを設定す
る。 th=147(Ts)-0.776 …(1) 但し、th:プラグ穿孔部の肉厚(mm)、Ts:穿孔
時間(秒)。
Further, regarding the plug piercing portion 2, the maximum temperature of the outer surface of the plug is 800 ° C. according to the piercing time: Ts.
The thickness: th of the plug punching portion 2 is set so as to be as follows. th = 147 (Ts) -0.776 (1) where th: thickness of plug perforated portion (mm), Ts: perforation time (second).

【0019】これは、以下に示す本発明者らの実験より
明らかとなった。即ち、本発明者らは、穿孔時間(T
s)を変えてもプラグ外表面が800℃を超えないよう
にするためのプラグ肉厚(th)を求めた結果(図8参
照)、穿孔時間とプラグ穿孔部の肉厚の関係は上記した
(1)式で表される。
This has been clarified by the following experiments conducted by the present inventors. That is, the inventors have found that the perforation time (T
As a result of obtaining the plug wall thickness (th) so that the outer surface of the plug does not exceed 800 ° C even when s) is changed (see Fig. 8), the relationship between the drilling time and the wall thickness of the plug drilling portion is as described above. It is expressed by equation (1).

【0020】この式によって、別の穿孔条件でもプラグ
の肉厚を設定することができる。尚、プラグ穿孔時には
プラグ表面近傍に大きな力が加わるので、相応の強度を
持つ必要があり、そのためプラグ肉厚はあまり薄くする
ことはできない。通常、薄くても10mm以上必要であ
る。以下に本発明の実施例を挙げ、本発明の効果を立証
する。
According to this formula, the wall thickness of the plug can be set under other drilling conditions. In addition, since a large force is applied to the vicinity of the surface of the plug when the plug is punched, it is necessary to have appropriate strength. Therefore, the plug wall thickness cannot be made too thin. Usually, the thickness is 10 mm or more even if it is thin. Examples of the present invention will be given below to prove the effects of the present invention.

【0021】[0021]

【実施例】(実施例1)図9に本発明の実施例1を示
す。高合金鋼の13Cr鋼ビレットをピアサーと穿孔プ
ラグにより穿孔しホローシェルを製造した。穿孔するに
あたり図9に示す最大径140mmの穿孔プラグ一式を
使用し、プラグ基礎部3と肉厚20mmのプラグ穿孔部
2の間に冷却液9として冷却水を二重管になっているマ
ンドレルバー8の中央の管(内管)5から約100l/
分送水してプラグ穿孔部2の冷却を行い、冷却後の冷却
水はマンドレルバー8の外側の管4を通じて排水した。
尚、プラグ穿孔部2には熱間工具鋼用のJIS規格SK
T4を使用し、プラグ基礎部3には一般構造用のJIS
規格のS45Cを用いた。
EXAMPLE 1 Example 1 of the present invention is shown in FIG. A high alloy steel 13Cr steel billet was perforated with a piercer and a perforation plug to manufacture a hollow shell. For drilling, a set of drilling plugs with a maximum diameter of 140 mm shown in FIG. 9 is used, and a cooling water as a cooling liquid 9 is a double pipe mandrel bar between the plug base portion 3 and the plug drilling portion 2 having a wall thickness of 20 mm. 8 central pipe (inner pipe) 5 to about 100 l /
Water was distributed to cool the plug hole portion 2, and the cooling water after cooling was discharged through the pipe 4 outside the mandrel bar 8.
It should be noted that the plug hole 2 has JIS standard SK for hot work tool steel.
T4 is used, and the plug base 3 is JIS for general structure.
Standard S45C was used.

【0022】穿孔条件は以下の通りであった。 (1)ビレットは13Cr鋼からなり、全長約2.5m
であった。 (2)ビレットは加熱炉で約1270℃まで加熱した。
The perforation conditions were as follows. (1) The billet is made of 13Cr steel and the total length is about 2.5m.
Met. (2) The billet was heated to about 1270 ° C in a heating furnace.

【0023】(3)1パス当たりの全工程は約30秒
で、各工程の時間は穿孔工程が約12秒、ビレットから
の引き抜き工程が約5秒、プラグ外面冷却工程が約7
秒、ビレット前での待機工程が約6秒であった。 (4)前記(1)式から肉厚を求めると21.3mmと
なったので、プラグの肉厚は20.0mmとした。 以上の条件で実施した結果、本発明プラグを用いると平
均31.3パスまで連続穿孔が可能であった。穿孔直後
のプラグ外表面温度を放射温度計によって測温してみた
結果、約770℃でプラグ温度を800℃以下に保て
た。プラグの耐用度が無くなったときは、まだ連続穿孔
が可能であったが、プラグの一部の潤滑性が無くなった
ためである。プラグの摩耗、劣化によるものと考えられ
る。 (実施例2)実施例1と同じく13Cr鋼ビレットをピ
アサーと穿孔プラグにより穿孔しホローシェルを製造し
た。穿孔するに当たり図10に示す最大径140mmの
穿孔プラグ一式を使用し、プラグ穿孔部2の肉厚は18
mmで、プラグ基礎部3にプラグ穿孔部2の補強材6を
プラグ1長手方向に等間隔で放射状に8枚敷いた。プラ
グ基礎部3とプラグ穿孔部2の間に冷却液9として冷却
水を二重管になっているマンドレルバー8の中央の管5
から約100l/分送水してプラグ穿孔部2の冷却を行
い、冷却後の冷却水はマンドレルバー8の外側の管4を
通じて排水した。尚、プラグ穿孔部2には熱間工具鋼用
のJIS規格SKT4を使用し、プラグ基礎部3には一
般構造用のJIS規格のS45Cを用いた。
(3) The total process for one pass is about 30 seconds, and the time for each process is about 12 seconds for the punching step, about 5 seconds for the step of withdrawing from the billet, and about 7 seconds for the step of cooling the outer surface of the plug.
Second, the waiting process before the billet was about 6 seconds. (4) The wall thickness of the plug was set to 20.0 mm because the wall thickness was calculated to be 21.3 mm from the equation (1). As a result of carrying out under the above conditions, continuous drilling was possible up to an average of 31.3 passes using the plug of the present invention. The temperature of the outer surface of the plug immediately after drilling was measured with a radiation thermometer. As a result, the plug temperature was kept at 800 ° C or lower at about 770 ° C. When the service life of the plug was exhausted, continuous drilling was still possible, but the lubricity of part of the plug was lost. This is probably due to wear and deterioration of the plug. (Example 2) As in Example 1, a 13Cr steel billet was perforated with a piercer and a perforation plug to manufacture a hollow shell. When piercing, a set of piercing plugs having a maximum diameter of 140 mm shown in FIG. 10 is used, and the thickness of the plug piercing portion 2 is 18
8 mm of the reinforcing material 6 of the plug piercing portion 2 are laid radially in the plug base portion 3 at equal intervals in the longitudinal direction of the plug 1. A central pipe 5 of the mandrel bar 8 having a double pipe of cooling water as a cooling liquid 9 between the plug base portion 3 and the plug drilling portion 2.
About 100 l / min to cool the plug perforation portion 2, and the cooled cooling water was discharged through the pipe 4 outside the mandrel bar 8. In addition, JIS standard SKT4 for hot tool steel was used for the plug piercing part 2, and JIS standard S45C for general structure was used for the plug base part 3.

【0024】穿孔条件は以下の通りであった。 (1)ビレットは13Cr鋼からなり、全長約2.5m
であった。 (2)ビレットは加熱炉で約1270℃まで加熱した。
The perforation conditions were as follows. (1) The billet is made of 13Cr steel and the total length is about 2.5m.
Met. (2) The billet was heated to about 1270 ° C in a heating furnace.

【0025】(3)1パス当たりの全工程は約30秒
で、各工程の時間は穿孔工程が約13秒、ビレットから
の引き抜き工程が約5秒、プラグ外面冷却工程が約7
秒、ビレット前での待機工程が約5秒であった。
(3) The total number of steps per pass is about 30 seconds, the time for each step is about 13 seconds for punching, about 5 seconds for drawing from the billet, and about 7 for cooling the outer surface of the plug.
Second, the waiting process before the billet was about 5 seconds.

【0026】(4)前記(1)式から肉厚を求めると2
0.0mmとなったので、プラグの肉厚は18.0mm
とした。以上の条件で実施してみた結果、本発明プラグ
を用いると平均35.3パスまで連続穿孔が可能であっ
た。穿孔直後のプラグ外表面温度を放射温度計によって
測温してみた結果、約720℃でプラグ温度を800℃
以下に保てた。プラグの耐用度が無くなったときはプラ
グの摩耗、劣化によるものと考えられる。 (実施例3)実施例1と同じく13Cr鋼ビレットをピ
アサー穿孔プラグにより穿孔しホローシェルを製造し
た。穿孔するに当たり図11に示す最大径140mmの
穿孔プラグ一式を使用し、プラグ穿孔部2の肉厚は1
5.0mmで、プラグ基礎部3はプラグ穿孔部2の内側
内面とほぼ同じ大きさの砲弾状で作られており、かつ、
プラグ基礎部3の外表面には、深さ10mm、幅10m
mの冷却液9が通過する冷却溝が10本以上設けられて
いる。
(4) When the wall thickness is calculated from the equation (1), it is 2
Since the thickness is 0.0 mm, the thickness of the plug is 18.0 mm
And As a result of carrying out under the above-mentioned conditions, continuous drilling was possible up to an average of 35.3 passes using the plug of the present invention. The temperature of the outer surface of the plug immediately after drilling was measured with a radiation thermometer. As a result, the plug temperature was 800 ° C at about 720 ° C.
I kept it below. When the durability of the plug is lost, it is considered that the plug is worn or deteriorated. (Example 3) As in Example 1, a 13Cr steel billet was perforated with a piercer perforation plug to manufacture a hollow shell. When piercing, a set of piercing plugs with a maximum diameter of 140 mm shown in FIG. 11 is used, and the thickness of the plug piercing portion 2 is 1
With a thickness of 5.0 mm, the plug base portion 3 is made of a cannonball-shaped body having substantially the same size as the inner inner surface of the plug perforation portion 2, and
The outer surface of the plug base 3 has a depth of 10 mm and a width of 10 m.
There are 10 or more cooling grooves through which the m cooling liquid 9 passes.

【0027】冷却液9である冷却水は二重管になってい
るマンドレルバー8の中央の管5から約100l/分送
水して、プラグ基礎部3の冷却溝を通過しながらプラグ
穿孔部2の冷却を行い、冷却後の冷却水はマンドレルバ
ー8の外側の管4を通じて排水した。尚、プラグ穿孔部
2には熱間工具鋼用のJIS規格SKT4を使用し、プ
ラグ基礎部3には一般構造用のJIS規格のS45Cを
用いた。穿孔条件は以下の通りであった。 (1)ビレットは13Cr鋼からなり、全長約2.5m
であった。
The cooling water, which is the cooling liquid 9, is fed from the central pipe 5 of the mandrel bar 8 which is a double pipe at a flow rate of about 100 l / min, and passes through the cooling groove of the plug base 3 while the plug perforation 2 is formed. The cooling water after cooling was discharged through the pipe 4 outside the mandrel bar 8. In addition, JIS standard SKT4 for hot tool steel was used for the plug piercing part 2, and JIS standard S45C for general structure was used for the plug base part 3. The perforation conditions were as follows. (1) The billet is made of 13Cr steel and the total length is about 2.5m.
Met.

【0028】(2)ビレットは加熱炉で約1270℃ま
で加熱した。 (3)1パス当たりの全工程は約30秒で、各工程の時
間は穿孔工程が約13秒、ビレットからの引き抜き工程
が約5秒、プラグ外面冷却工程が約7秒、ビレット前で
の待機工程が約5秒であった。
(2) The billet was heated to about 1270 ° C. in a heating furnace. (3) The total process per pass is about 30 seconds. The time of each process is about 13 seconds for the punching step, about 5 seconds for the drawing step from the billet, about 7 seconds for the plug outer surface cooling step, and before the billet. The waiting step was about 5 seconds.

【0029】(4)前記(1)式から肉厚を求めると2
0.0mmとなったので、プラグの肉厚は15.0mm
とした。以上の条件で実施してみた結果、本発明プラグ
を用いると平均35.3パスまで連続穿孔が可能であっ
た。穿孔直後のプラグ外表面温度を放射温度計によって
測温してみた結果、約720℃でプラグ温度を800℃
以下に保てた。プラグの耐用度が無くなったときはプラ
グの摩耗、劣化によるものと考えられる。 (比較例1)比較例1は実施例1と同じく高合金鋼の1
3Cr鋼ビレットからホローシェルをピアサーにより穿
孔した。穿孔するにあたり図9に示す最大径140mm
のプラグ一式を使用し、プラグ基礎部3と肉厚40mm
のプラグ穿孔部2の間に冷却液9として冷却水を二重管
になっているマンドレルバー8の中央の管5から約10
0l/分送水してプラグ穿孔部2の冷却を行い、冷却後
の冷却水はマンドレルバー8の外側の管4を通じて排水
した。穿孔条件は以下の通りであった。 (1)ビレットは13Cr鋼からなり、全長約2.5m
mであった。
(4) When the wall thickness is calculated from the equation (1), it is 2
Since the thickness is 0.0 mm, the plug thickness is 15.0 mm.
And As a result of carrying out under the above-mentioned conditions, continuous drilling was possible up to an average of 35.3 passes using the plug of the present invention. The temperature of the outer surface of the plug immediately after drilling was measured with a radiation thermometer. As a result, the plug temperature was 800 ° C at about 720 ° C.
I kept it below. When the durability of the plug is lost, it is considered that the plug is worn or deteriorated. (Comparative Example 1) Comparative Example 1 is the same as Example 1 except that it is made of high alloy steel 1
A hollow shell was punched from a 3Cr steel billet by a piercer. When drilling, maximum diameter 140 mm shown in Fig. 9
Using a set of plugs, the plug base 3 and wall thickness 40 mm
Between the central pipe 5 of the mandrel bar 8 which is a double pipe of cooling water as the cooling liquid 9 between the plug perforation parts 2 of
The plug perforation portion 2 was cooled by sending 0 l / min of water, and the cooled cooling water was discharged through the pipe 4 outside the mandrel bar 8. The perforation conditions were as follows. (1) The billet is made of 13Cr steel and the total length is about 2.5m.
It was m.

【0030】(2)ビレットは加熱炉で約1270℃ま
で加熱した。 (3)1パス当たりの全工程は約30秒で、各工程の時
間は穿孔工程が約12秒、ビレットからの引き抜き工程
が約5秒、プラグ外面冷却工程が約7秒、ビレット前ま
での待機工程が約6秒であった。
(2) The billet was heated to about 1270 ° C. in a heating furnace. (3) The total process per pass is about 30 seconds. The time of each process is about 12 seconds for the punching step, about 5 seconds for the step of drawing from the billet, about 7 seconds for the step of cooling the outer surface of the plug, and before the billet. The waiting step was about 6 seconds.

【0031】(4)前記(1)式から肉厚を求めると2
1.0mmであった。 以上の条件で実施してみた結果、比較例1での肉厚40
mmのプラグを用いると平均6.8パスしか連続穿孔で
きなかった。また、穿孔直後のプラグ外表面温度を放射
温度計によって測温してみた結果、約870℃で、プラ
グ肉厚が厚いために、最高到達温度は800℃を超えた
ためと考えられる。
(4) When the wall thickness is calculated from the equation (1), it is 2
It was 1.0 mm. As a result of carrying out under the above conditions, the wall thickness of Comparative Example 1 is 40
With a mm plug, only 6.8 passes could be continuously drilled on average. Further, as a result of measuring the temperature of the outer surface of the plug immediately after drilling with a radiation thermometer, it is considered that the maximum attainable temperature exceeded 800 ° C because it was about 870 ° C and the thickness of the plug was thick.

【0032】[0032]

【発明の効果】以上、説明したように、本発明によれ
ば、プラグ穿孔部の肉厚と内部冷却手段を特定すること
により、特に高合金鋼継目無管製造に有用な効果がもた
らされる。
As described above, according to the present invention, by specifying the wall thickness of the plug perforation portion and the internal cooling means, particularly useful effects can be brought about in the production of the high alloy steel seamless pipe.

【0033】(1)穿孔時間に応じてプラグ穿孔部の肉
厚を設定することによりプラグ外表面の最高到達温度を
800℃以下に保つことができ、大幅な耐用度の向上に
つながる。
(1) By setting the wall thickness of the plug perforation portion according to the perforation time, the maximum temperature reached on the outer surface of the plug can be maintained at 800 ° C. or less, which leads to a great improvement in durability.

【0034】(2)プラグの耐用度向上により、生産性
の向上、経費の削減につながる。 (3)プラグ内の冷却水はマンドレルバーを通じて送水
排水を行うため、プラグ穿孔中のビレットへの冷却水が
漏洩することなく、ビレット穿孔後のホローシェル内面
が過冷却されることがない。 (4)プラグをプラグ穿孔部とプラグ基礎部に分けるこ
とによって、プラグの着脱が容易となり、かつ、プラグ
の交換する部分の重量が緩和され交換にかかる労力が軽
減される。 (5)現設備の大幅な変更をせずに本技術を導入するこ
とができ、コストパフォーマンスが良い。
(2) The improved durability of the plug leads to improved productivity and cost reduction. (3) Since the cooling water in the plug is sent and drained through the mandrel bar, the cooling water does not leak to the billet during the drilling of the plug, and the inner surface of the hollow shell after drilling the billet is not overcooled. (4) By dividing the plug into the plug piercing portion and the plug base portion, the attachment and detachment of the plug is facilitated, and the weight of the portion where the plug is replaced is reduced, and the labor for replacement is reduced. (5) The present technology can be introduced without making major changes to existing equipment, and cost performance is good.

【図面の簡単な説明】[Brief description of drawings]

【図1】ピアサーでの穿孔工程を示す概略図。FIG. 1 is a schematic view showing a drilling process with a piercer.

【図2】ピアサーでの引き抜き工程を示す概略図。FIG. 2 is a schematic diagram showing a drawing process with a piercer.

【図3】ピアサーでの冷却工程を示す概略図。FIG. 3 is a schematic diagram showing a cooling process with a piercer.

【図4】ピアサーでの待機工程を示す概略図。FIG. 4 is a schematic diagram showing a waiting process in a piercer.

【図5】プラグの1〜3パス目までの温度履歴を説明す
るグラフ図。
FIG. 5 is a graph illustrating the temperature history of plugs 1 to 3rd pass.

【図6】プラグの1〜20パス目までの温度履歴を説明
するグラフ図。
FIG. 6 is a graph illustrating a temperature history of plugs 1 to 20.

【図7】プラグ穿孔部の肉厚と到達温度の関係を説明す
るグラフ図。
FIG. 7 is a graph illustrating the relationship between the wall thickness of the plug hole and the ultimate temperature.

【図8】穿孔時間とプラグの理想的肉厚を説明するグラ
フ図。
FIG. 8 is a graph illustrating the punching time and the ideal wall thickness of the plug.

【図9】本発明の実施例1に係るプラグの断面図。FIG. 9 is a sectional view of the plug according to the first embodiment of the present invention.

【図10】本発明の実施例2に係るプラグの断面図。FIG. 10 is a sectional view of a plug according to a second embodiment of the present invention.

【図11】本発明の実施例3に係るプラグの断面図。FIG. 11 is a sectional view of a plug according to a third embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1…プラグ、2…プラグ穿孔部、3…プラグ基礎部、4
…マンドレルバー外管、5…マンドレルバー内管、6…
補強板、7…プラグ肉厚、8…マンドレルバー、9…冷
却液の流れ方向、13…外面水冷装置、14…ロール、
15…ビレット(丸鋼片)、16…ホローシェル(中空
素管)。
1 ... Plug, 2 ... Plug piercing part, 3 ... Plug base part, 4
… Mandrel bar outer tube, 5… Mandrel bar inner tube, 6…
Reinforcement plate, 7 ... Plug wall thickness, 8 ... Mandrel bar, 9 ... Coolant flow direction, 13 ... External water cooling device, 14 ... Roll,
15 ... Billet (round steel slab), 16 ... Hollow shell (hollow shell).

───────────────────────────────────────────────────── フロントページの続き (72)発明者 藤林 晃夫 東京都千代田区丸の内一丁目1番2号 日本鋼管株式会社内 (72)発明者 富田 省吾 東京都千代田区丸の内一丁目1番2号 日本鋼管株式会社内 (56)参考文献 特開 平10−118703(JP,A) 実開 昭53−43023(JP,U) (58)調査した分野(Int.Cl.7,DB名) B21B 25/00 - 25/04 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Akio Fujibayashi 1-2-2 Marunouchi, Chiyoda-ku, Tokyo Japan Steel Pipe Co., Ltd. (72) Inventor Shogo Tomita 1-2-1 Marunouchi, Chiyoda-ku, Tokyo Nippon Steel Pipe Within the corporation (56) Reference JP-A-10-118703 (JP, A) Actual development Sho-53-43023 (JP, U) (58) Fields investigated (Int.Cl. 7 , DB name) B21B 25/00 -25/04

Claims (5)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 プラグ基礎部とプラグ穿孔部、及びマン
ドレルバーからなり、プラグ基礎部はプラグ穿孔部を補
強する補強材を有し、プラグ基礎部とプラグ穿孔部の間
にマンドレルバーを通じて冷却液を供給及び排出する手
段を備えたことを特徴とする、穿孔プラグ。
1. A plug base portion, a plug perforation portion, and a mandrel bar, wherein the plug base portion has a reinforcing material for reinforcing the plug perforation portion, and a cooling liquid is passed through the mandrel bar between the plug base portion and the plug perforation portion. A perforated plug, characterized in that it is provided with means for supplying and discharging.
【請求項2】 プラグ基礎部とプラグ穿孔部、及びマン
ドレルバーからなり、プラグ基礎部はプラグ穿孔部を補
強する補強材を有し、プラグ基礎部とプラグ穿孔部の間
にマンドレルバーを通じてプラグ穿孔部の先端に冷却液
を供給及び排出する手段を備えたことを特徴とする、穿
孔プラグ。
2. A plug base portion, a plug perforation portion, and a mandrel bar, wherein the plug base portion has a reinforcing material for reinforcing the plug perforation portion, and the plug perforation is performed through the mandrel bar between the plug base portion and the plug perforation portion. A perforated plug, characterized in that it comprises means for supplying and discharging a cooling liquid at the tip of the portion.
【請求項3】 プラグ基礎部とプラグ穿孔部、及びマン
ドレルバーからなり、プラグ基礎部はプラグ穿孔部を補
強する補強材を有し、プラグ基礎部とプラグ穿孔部の間
にマンドレルバーを通じてプラグ穿孔部の先端に冷却液
を供給及び排出する手段を備え、この冷却液の供給・排
出手段は、プラグ基礎部とプラグ穿孔部とにより、プラ
グ穿孔部の内面を沿うように形成されてなることを特徴
とする、穿孔プラグ。
3. A plug foundation portion, a plug perforation portion, and a mandrel bar, wherein the plug foundation portion complements the plug perforation portion.
A means for supplying and discharging the cooling liquid is provided at the tip of the plug piercing portion through a mandrel bar between the plug foundation and the plug piercing portion. A piercing plug, characterized in that it is formed by the portion and the plug piercing portion along the inner surface of the plug piercing portion.
【請求項4】前記プラグ穿孔部について、そのプラグ外
表面最高到達温度が800℃以下で使用されることを特
徴とした、請求項1〜3のいずれかに記載の穿孔プラ
グ。
About wherein said plug perforation was characterized by its plug outer surface maximum temperature is used at 800 ° C. or less, drilling plug according to claim 1.
【請求項5】前記プラグ穿孔部について、穿孔時間:T
sに応じてプラグ外表面最高到達温度を800℃以下に
するべく、下記(1)式に基づいて、プラグ穿孔部の肉
厚:thを設定することを特徴とした、請求項1〜4の
いずれかに記載の穿孔プラグ。 th=147(Ts)-0.776 …(1) 但し、th:プラグ穿孔部の肉厚(mm)、Ts:穿孔
時間(秒)。
5. A perforation time: T for the plug perforation part.
The maximum thickness of the outer surface of the plug to be 800 ° C. or less according to s, the thickness of the plug perforated part: th is set based on the following formula (1) .
A perforated plug according to any of the above. th = 147 (Ts) -0.776 (1) where th: thickness of plug perforated portion (mm), Ts: perforation time (second).
JP17485098A 1998-06-22 1998-06-22 Perforated plug Expired - Fee Related JP3458712B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17485098A JP3458712B2 (en) 1998-06-22 1998-06-22 Perforated plug

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17485098A JP3458712B2 (en) 1998-06-22 1998-06-22 Perforated plug

Publications (2)

Publication Number Publication Date
JP2000005805A JP2000005805A (en) 2000-01-11
JP3458712B2 true JP3458712B2 (en) 2003-10-20

Family

ID=15985752

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17485098A Expired - Fee Related JP3458712B2 (en) 1998-06-22 1998-06-22 Perforated plug

Country Status (1)

Country Link
JP (1) JP3458712B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106862397A (en) * 2017-04-19 2017-06-20 苏州汇程精密模具有限公司 A kind of hot stamping die cooling drift

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102233355A (en) * 2010-04-28 2011-11-09 洛阳璋泰非标机械有限公司 Technological process for adding retained mandrel to reducing rolling section of hot-rolled small-diameter seamless steel tube

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106862397A (en) * 2017-04-19 2017-06-20 苏州汇程精密模具有限公司 A kind of hot stamping die cooling drift

Also Published As

Publication number Publication date
JP2000005805A (en) 2000-01-11

Similar Documents

Publication Publication Date Title
CN102341193B (en) Plug, piercing rolling apparatus and method of manufacturing seamless tube using the same
CN116393515B (en) Continuous rolling equipment and method for thermal controllable interface of seamless metal composite pipe
US5699690A (en) Method and apparatus for manufacturing hollow steel bars
JP3458712B2 (en) Perforated plug
CN112877656B (en) Zirconium tube target and production method thereof
JP3228169B2 (en) Plug for piercing and rolling of seamless metal pipe and method of manufacturing seamless metal pipe using this plug
JP3259639B2 (en) Strong cooling type plug and cooling method thereof
JP2765390B2 (en) Rolling method of seamless steel pipe by mandrel mill
JP3082665B2 (en) Method and apparatus for manufacturing hollow steel bars
JP4603707B2 (en) Seamless pipe manufacturing method
RU2456102C1 (en) Method of producing sleeves
JP3304783B2 (en) Plug cooling method and device
JP4375180B2 (en) Method for constant diameter rolling of pipes
JPH0824911A (en) Expansion rolling device for seamless tube
JPS61219404A (en) Piercing mill
JP4624514B2 (en) 2-roll inclined rolling piercer and method for producing hollow shell from high alloy steel
RU2650218C1 (en) Mandrel assembly of screw rolling mill
JP2001259713A (en) Method of manufacturing seamless steel tube
JPH091210A (en) Skew rolling method of seamless tube
JP3911766B2 (en) Plug cooling method and apparatus
JPS606208A (en) Rolling method of seamless steel pipe
JP3411704B2 (en) Tilt rolling method for seamless pipe
JP2004082174A (en) Method for manufacturing seamless steel tube
JPH09108712A (en) Rolling method of seamless steel tube by inclined rolling mill
JP2001259711A (en) Method of manufacturing seamless steel tube

Legal Events

Date Code Title Description
S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313113

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090808

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090808

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100808

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100808

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110808

Year of fee payment: 8

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110808

Year of fee payment: 8

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120808

Year of fee payment: 9

LAPS Cancellation because of no payment of annual fees