JP3357805B2 - Pallet with storage - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pallet with storage for accommodating and transporting aluminum building materials such as frames or bars at the opening of a building.

[0002]

2. Description of the Related Art Conventionally, when aluminum building materials of various sizes and shapes are transported by truck from a manufacturing plant to an assembly plant or a delivery destination, a stack of aluminum building materials such as cardboard is used so that the stacked aluminum building materials are not damaged by impact or vibration. The whole was wrapped in packing materials. For example, as disclosed in Japanese Patent Application Laid-Open No. 6-179485, a packing method for transporting bars before assembling an aluminum sash is a set of bars each of vertical and horizontal frame members and vertical and vertical frame members. They were bound without looseness and packed in cardboard boxes.

A pallet for transportation is used for transporting an aluminum sash assembled on a frame.
A foldable pallet is used as this pallet.
No. 30 discloses this. This is a folding pallet provided on the pallet body with casters,
A plurality of assembled aluminum sashes and the like were placed on the pillars, and moved by casters or forklifts.

[0004]

In the former case of the above-mentioned prior art, the method of packing in a cardboard box is such that the aluminum sash is transported to an assembly factory or a delivery destination, and is no longer needed after the aluminum sash is taken out. All of the used cardboard had been incinerated at assembly plants and sites. For this reason,
The man-hours and cost for incineration of used cardboard were high, and the burden on the assembly plant was heavy. Also, the used cardboard was not reused and wasted resources. On the other hand, it was not possible to reduce the amount of cardboard used to make a simple package because the aluminum sash was easily damaged.

The latter folding pallet of the prior art can be used repeatedly,
This was to temporarily place an aluminum sash or move it a short distance in the factory. And there is rattling because the aluminum sash only leans bare,
In addition, it was easy for cargo to collapse. For this reason, there is a risk of damage due to vibration or impact during long-distance transportation, and this is not suitable for transportation from a manufacturing factory to an assembly factory.

SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems of the related art, and has as its object to provide a pallet with storage that can be packed securely in a tidy state and that can be reused. And

[0007]

According to the present invention, a rectangular bottom member, a wall member attached to the bottom member, and a housing space surrounded by the bottom member and the wall member are formed.
The storage space is a storage-equipped pallet divided into a first storage portion and a second storage portion.

Also, a plate-shaped bottom member held by the transfer device, a wall member detachable from the bottom member and foldable, and a first storage portion provided on the bottom member and formed with a drawer. And a second housing portion provided on the first housing portion and comprising one large space, and a plate-shaped lid placed on a wall member surrounding the first housing portion and the second housing portion It consists of a member.

[0009] A bar or a small component is stored in the first accommodating portion. A plurality of the bars are bundled, and both ends of the bar are wound with a hook-and-loop fastener. further,
A relatively large component is accommodated in the second accommodating portion, and a cushioning material is wound around a corner of the component with a surface fastener and attached.

In the bottom member with storage of the present invention, small parts are stored in the drawer of the first storage part, and large parts are stacked and stored in the second storage part. Transport. Then, after use, the wall member is removed from the bottom member, and the wall member is further folded and stacked on the bottom surface to make it compact. Even when returned for reuse, it does not take up space for storage and transportation. Also, the cushioning material wrapping the product is temporarily stored in the first storage portion, and is returned to the shipping place together with the bottom member with storage and reused.

[0011]

Embodiments of the present invention will be described below with reference to the drawings. 1 to 7 show a pallet 10 with storage according to an embodiment of the present invention.
For example, it is used for transporting a bathroom bay window 11 as shown in FIG.

The pallet 10 with storage is provided with a bottom member 12 such as an existing pallet formed of a durable synthetic resin or the like on the bottom portion and having feet 12a on the bottom surface. The first storage section 14 in which a drawer is formed is placed. The main body of the first housing member 14 is a cylindrical wooden box 16, and one side surface of the box 16 is formed with three openings,
A cardboard drawer 18 is slidably inserted into each of the openings. By making the drawer 18 out of cardboard, it is lighter in weight and lower in cost than other wooden materials.

A pair of existing wall members 20 made of cardboard are attached to the peripheral edge of the bottom member 12 so as to surround the box 16. The wall member 20 is formed in a U shape with a line passing through the center of the bottom member 12. The upper portion of the wall member 20 forms a second housing portion 22 surrounded by the upper surface of the box body 16 and the wall member 20. At the upper end of the wall member 20, a lid member 24 having the same shape as the bottom member 12 is provided.
And the second storage section 22 is closed.

Each of the members to be accommodated in the bathroom pallet 10 of FIG. 8 accommodated in the pallet 10 with the accommodation of this embodiment is a second accommodation portion 22 in a state where the left sleeve 26 and the right sleeve 28 are assembled to a frame. To be housed. At this time, a cushioning material 30 shown in FIG. 4 is attached to the left sleeve 26 and the right sleeve 28 for protection. The cushioning member 30 is made up of two cushion pads 32 each having a rectangular shape, for example, a thickness of 6 mm, and a single flat cord-shaped surface fastener 34. Cut lines 3 in two places on each of the buffer pads 32
6 are formed, and the hook-and-loop fastener 34 is inserted through the cut line 36. A loop-shaped engaging member is formed on one surface of the surface fastener 34, and a hook-shaped engaging member engaged with the loop-shaped member is formed on the other surface.

As shown in FIG. 5, the cushioning material 30 is
Are wound one by one on the upper end surface and the lower end surface thereof, and the cushion pads 32 are applied to the corners, respectively, and are fixed by the hook-and-loop fastener 34. Accordingly, the buffer pad 32, which is lower in cost than the hook-and-loop fastener 34, can be formed wider to reduce the cost and absorb the impact reliably. The buffer pad 32 is also formed in a small area that protects only a necessary portion of the corner of the product, thereby reducing the cost of the buffer material 30. The cushioning material 30 is similarly attached to the right sleeve 28, and the color of the cushioning material 30 may be different from that of the left sleeve 26 at this time. By changing the color of the cushioning material 30, the left sleeve 26
The right sleeve 28 can be easily distinguished from the right sleeve 28, and management during transportation is easy. In addition, winding of the hook-and-loop fastener 34 around each member,
It is possible with one touch easily.

The upper frame 31 and the lower frame 3 which are members to be accommodated are
The members such as 3 are housed in the first housing portion 14 in the state of a bar. At this time, the members such as the upper frame 31 and the lower frame 33 which are rod materials are bundled in plurals having the same length, and both ends thereof are wound by the hook-and-loop fastener 34.

In the method of using the pallet 10 with storage, as shown in FIG. 1, the box 16 is placed on the bottom member 12 and one wall member 20 is attached to the drawer 18 on the side opposite to the drawer side. As shown in FIG. 6, the drawer 18 accommodates the bar members such as the upper frame 31 and the lower frame 33 bound by the hook-and-loop fastener 34, and other enclosed parts such as loop-shaped packing and screws. The second housing 22 has a left sleeve 26 and a right sleeve 2
8, the left sleeve 26 and the right sleeve 28 are stacked and placed in a state where the cushioning material 30 is attached to each corner of FIG. At this time, the cushioning material 3 of the left sleeve 26 and the right sleeve 28, which are vertically stacked,
The products do not shift due to friction between the zeros. Next, as shown in FIG. 2, the wall member 20 is attached also in the direction facing the drawer 18, and the lid member 24 is placed on the wall member 20 to complete the packing.

Then, the bathroom bay window 11 is packed in the pallet 10 with storage in the building material manufacturing factory in this way, and transported by truck or the like to an assembly factory of a unit bath manufacturer. In the assembly factory, as shown in FIG. 3, the lid member 24 is removed, one of the wall members 20 is removed, and the drawer 18 is pulled to take out the stored items such as the left sleeve 26, the right sleeve 28, and the lower frame 33. When taking out each member of the bathroom bay window 11, the members are taken out of the pallet with storage 10 for each set. Then, after all the products are unloaded, the cushioning material 30 and the hook-and-loop fastener 34 removed from the left sleeve 26, the lower frame 33, and the like are folded small and accommodated in the drawer 18. And, as shown in FIG.
The wall member 20 is detached from the bottom member 12, folded and stacked on the box 16, and the lid member 24 has the same shape as the bottom member 12 and can be stacked compactly. The used pallet with storage 10 is loaded again on an empty truck which is returned to the manufacturing plant in this state, and returns to the manufacturing plant where it is used again as described above.

Further, the shoji 36 arranged on the upper and lower frames 31 and 33 is also assembled with the parts such as the crescent 38 in the first accommodating portion 14 in the same manner as described above, and similarly to the left and right sleeves 26 and 28 of the shoji main body. In this state, the second storage portion 22 or the frame member 39 in the form of a bar is governed by the first storage portion 14.

According to the pallet with storage 10 of this embodiment, the product is securely stored by a simple operation, and the fork of the forklift is securely locked by inserting the fork of the forklift into the space between the feet 12a of the bottom member 12. It can be easily transported. In addition, large and small components can be stored separately in a tidy condition, and cushioning materials can be individually attached to the product in a simple manner, preventing the product from being damaged by shock or vibration. Also, there is no collapse. In addition, it can be used repeatedly, incineration costs for disposal can be reduced, and resources can be used effectively.

Incidentally, the pallet with storage of the present invention is not limited to the above embodiment, and the material and the shape can be appropriately changed. Further, the layout of the drawer may be freely set, the drawer may be vertically stacked in a plurality of stages, and the side of the drawer may be a space for the second storage portion. When the products are all rods, the same type of boxes 16 may be vertically stacked on the bottom member to form a pallet with storage only in the first storage section.

[0022]

According to the pallet with storage of the present invention, it is possible to easily and surely pack and transport goods in an organized state. And, it can be used repeatedly, and the cost and man-hour required for disposal can be reduced.

[Brief description of the drawings]

FIG. 1 is a perspective view of a pallet with storage according to an embodiment of the present invention.

FIG. 2 is a perspective view showing a state where packing of the pallet with storage of the embodiment is completed.

FIG. 3 is a perspective view showing an unpacked state of the pallet with storage of this embodiment.

FIG. 4 is a front view of a cushioning material of the pallet with storage of this embodiment.

FIG. 5 is a perspective view showing a state in which the cushioning material of the pallet with storage of this embodiment is attached to a product.

FIG. 6 is a perspective view showing a state where the hook-and-loop fastener of the pallet with storage of this embodiment is attached to a product.

FIG. 7 is a perspective view showing a folded state of the pallet with storage of this embodiment.

FIG. 8 is an exploded front view of a bathroom bay window, which is a member to be accommodated in the pallet with storage of this embodiment.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 10 Pallet with storage 12 Bottom member 14 First storage part 16 Box 18 Drawer 20 Wall member 22 Second storage part 24 Cover member 30 Buffer material 31 Upper frame (bar material) 33 Lower frame (bar material) 32 Buffer pad 34 surface fastener

──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int.Cl. ⁷ , DB name) B65D 19/20

Claims (2)

(57) [Claims] 1. A bottom member (12), a wall member (20) detachably attached to the bottom member (12),
An accommodation space surrounded by the bottom member (12) and the wall member (20) is formed, and the accommodation space is a first accommodation part (1).
4) and a second storage section (22), wherein the first storage section
(14) contains rods (31, 33) and small parts.
A plurality of the rods (31, 33) are bundled and
Both ends of the bar (31, 33) are hook-and-loop fastener (34)
It is wound, and the second storage portion (22) is relatively large.
The member is accommodated, and a cushioning material (3
0) is wound and attached by hook-and-loop fastener (34)
A pallet with storage, characterized in that it is provided. 2. A plate-like bottom member (12) that can be held by a transfer device, a foldable wall member (20) provided detachably on the bottom member (12), and the bottom member (12). A first storage portion (14) provided on the first storage portion and formed with a drawer (18); and a second storage portion (14) above the first storage portion (14) and surrounded by the wall member (20). 22), and a plate-shaped lid member (24) for closing an opening above the wall member (20) surrounding the first storage section (14) and the second storage section (22) . One accommodation
(14) contains rods (31, 33) and small parts.
A plurality of the rods (31, 33) are bundled and
Both ends of the bar (31, 33) are hook-and-loop fastener (34)
It is wound, and the second storage portion (22) is relatively large.
The member is accommodated, and a cushioning material (3
0) is wound and attached by hook-and-loop fastener (34)
A pallet with storage, characterized in that it is provided.