JP3175036U - Packing material for parts having a rubber member at the periphery - Google Patents

Abstract

A rubber member is prevented from contacting a packing material. Further, the present invention provides a packaging material that can be manufactured by in-mold foam molding even when the packaging material A1 is large, and that the storage space when not in use can be reduced.
SOLUTION: A pair of side edge support members 10A and 10B having a first component support surface 11 for supporting two opposite side edge sides of a component B from the back surface, and side edge support members 10A and 10B. Is constituted by positioning members 20A and 20B and a bridge member 30 for holding at a position separated by a predetermined distance. The part of the first part support surface 11 of each of the pair of side edge supports 10A and 10B through which the periphery of the part B passes, and the part of the second part support surface 33 that supports the part B of the bridge member 30 from the back surface In the part where the peripheral edge of B passes, concave grooves 13 and 35 having a width and a depth at which the rubber member G attached to the peripheral part of the component B does not contact are formed.
[Selection] Figure 3

Description

  The present invention relates to a packing material for packing a curved part having a rubber member at a peripheral edge.

  A large number of parts having different shapes are used in an automobile, and these parts are conveyed from a part manufacturing factory to an automobile assembly factory as a packing body packed with a packing material. Some parts, such as automobile roof panels, are large and flat as a whole but curved three-dimensionally. Usually, such parts are not self-supporting and deform. Careful packaging is required because it is easy. Among them, glass panels are the main materials, and roof panel parts that have a rubber member attached as a packing material on the periphery thereof are likely to be damaged when the rubber member attached to the periphery contacts the packing material. Therefore, particularly careful packaging is required.

  Patent Document 1 describes a packing material in which a plurality of such parts are packed in a vertical position, but when packing in a vertical position, a rubber member attached to the peripheral portion is described. It cannot be avoided that a part of the packing material comes into contact with the packaging material, and is not preferable as a packaging material for a component having a rubber member at the peripheral edge.

  In Patent Document 2, an automotive window glass member having a rubber member attached to a peripheral edge portion is used for cushioning packaging material disposed above and below, so that deformation or damage due to contact between the rubber member and the cushioning packaging material is prevented. A shock-absorbing packaging material that can be packaged without incurring is described, wherein the shock-absorbing packaging material includes a front support bag and a rear support bag that support other buffer package materials arranged on the upper side thereof, and both supports. The connecting rod is configured to have a support portion and an abutting portion that are in contact with a portion other than the peripheral portion of the automotive window glass member.

JP 2004-59075 A JP 10-211955 A

  In the buffer packaging material described in Patent Document 2, in a packaging state in which automotive window glass members having rubber members attached to the peripheral portion are stacked in multiple stages, the support body portion and the contact portion are made of glass members. A rubber member that is elastically deformed by its own weight and tightening by packaging and that holds and fixes the window glass member by a pressure contact force generated between the support portion and the contact portion and the window glass member, and is attached to the peripheral portion. However, it is possible to effectively avoid the deformation and breakage of the rubber member because it does not come into contact with the buffer packaging material in a state where a load is applied.

  However, it is impossible to completely prevent the rubber member from coming into contact with the shock-absorbing packaging material when tightening, and friction occurs between the two due to vibration during transportation, etc., and friction powder of the resin material adheres to the rubber member. Depending on the compatibility between the materials, the rubber member may be altered.

  In addition, the entire cushioning packaging material is an integrally molded product of foamed resin, and when the packaged body is small like a window glass member, it is relatively easy to produce the cushioning packaging material by in-mold foam molding. However, when the packaged body becomes large like a roof panel, it is extremely difficult to manufacture a shock-absorbing packaging material having a size corresponding thereto by in-mold foam molding. Furthermore, since it is an integrally molded product, a large storage space is required when not in use.

  The present invention has been made in view of the above circumstances, and in a packing material made of a foamed resin material for packing a curved part having a rubber member at the peripheral edge, the rubber member comes into contact with the packing material. It is an object of the present invention to provide a packaging material that can more reliably prevent this. Also, it is possible to provide a packaging material that can be manufactured by in-mold foam molding even when the packaging material is large, and can also have a small storage space when not in use. Let it be an issue.

  A packing material according to the present invention is a packing material made of a foamed resin material for packing a curved part having a rubber member at a peripheral edge part, and supports two opposing side edges of the part from the back side. A pair of side edge supports provided with component support surfaces, and a positioning member for holding the pair of side edge supports at a position separated by a predetermined distance, and each of the pair of side edge supports A concave groove having a width and a depth at which the rubber member attached to the peripheral portion of the component does not contact the component support surface is formed on the first component support surface.

  The packaging material according to the present invention is basically composed of a combination of a pair of side edge support materials and a positioning member. Therefore, even if the packaging material after assembly is large, each member constituting it can be made small, and each component can be easily manufactured by in-mold foam molding. . Moreover, the cost concerning the material required for a packaging material can also be reduced. In addition, when not in use, the storage space can be reduced by disassembling them individually.

  In addition, since the parts to be packed are widely supported from the back by the first part support surfaces of the pair of side edge support members, in addition to obtaining a stable support posture, the parts are supported on the first part support surfaces. Is formed with a groove having a width and depth sufficient to prevent the rubber member attached to the peripheral edge of the part to be packed from contacting the first part support surface. Even when the body is transported, the rubber member does not come into contact with the packing material and naturally does not come into pressure contact with each other. Therefore, it is possible to completely avoid deformation of the rubber member and adhesion of resin powder to the rubber member.

  In one aspect of the packing material according to the present invention, the positioning member is attached to both end portions of the pair of side edge support members in a direction orthogonal to the side edge support member, and both ends are placed on both positioning members. The bridge member further includes a bridge member attached in parallel to the side edge support member, and the bridge member has a second component support surface for supporting the component from the back surface, and the second component support surface has the second component support surface. A concave groove having a width and a depth at which the rubber member attached to the peripheral portion does not contact the second component support surface is formed.

  In the packing material of the above form, the bridge member is attached between the pair of side edge support members, and the component is further supported from the back by the second component support surface formed on the bridge member. Support posture of parts is obtained. The second component support surface of the bridge member is formed with a groove having a width and a depth so that the rubber member attached to the peripheral portion of the component does not contact the second component support surface. Therefore, it is natural that the rubber member can be prevented from coming into contact with the packing material.

  In another aspect of the packing material according to the present invention, the positioning member is attached in a direction perpendicular to the side edge support material in an intermediate region in the longitudinal direction of the pair of side edge support materials, and the positioning member is It has the 3rd component support surface which supports the said component supported by a pair of side edge support material from the back. In this aspect, the number of positioning members may be one, or two or more.

  In the packing material of the above form, since the component is further supported from the back by the third component support surface formed on the positioning member attached in the direction orthogonal to the side edge support material, the component support is more stable. Posture is obtained. Even in this form of packing material, the positioning member does not come into contact with the rubber member attached to the peripheral edge of the component to be supported, so it is avoided that the rubber member is deformed or resin powder adheres to the rubber member. can do.

  Further, the present invention is a packing body using any one of the above-described packing materials, in which the packing materials are stacked in multiple stages, and a curved member having a rubber member at a peripheral edge portion between the packing materials of each stage. A packaging body is also disclosed in which the parts are packaged in a state where the rubber member does not contact the packaging material.

  That is, the package body is arranged such that the pair of side edge support members are spaced apart from each other by a predetermined distance so as to support the two opposite side edge sides of the component, and hold the positions of these side edge support members. The positioning member is mounted on the pair of side edge support members. In this case, the number of positioning members may be one or more.

  In addition to the above-described configuration, the pair of positioning members are held by the side edge support members at substantially both end sides of the pair of side edge support members, and both ends are connected to the pair of positioning members so as to span the positioning members. The structure provided with the mounted bridge | bridging material may be sufficient.

  A packaging body can be obtained by packing parts in the packing materials having the respective configurations described above and stacking the packing materials in the same configuration.

  In the present invention, each member constituting the packing material is made of foamed resin. An in-mold foam molded product is preferred, and a thermoplastic resin foam molded product is more preferred. Thermoplastic resins include polystyrene resins, polyolefin resins (eg, polypropylene resins, polyethylene resins, etc.), polyester resins (eg, polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, etc.), polycarbonate resins, polyresins. Examples include lactic acid resins. Among these, it is preferable to use a composite resin containing polystyrene and polyethylene. The ratio of the foam may be set as appropriate in consideration of the weight and shape of the parts to be packed, but it has good shock-absorbing property, strength that does not buckle, is lightweight and economical, and is 20 to 20 It is about 50 times (0.050 g / L to 0.020 g / L).

  According to the present invention, like a roof panel of an automobile, a part that is large and flat as a whole but has a three-dimensionally curved shape, and has a rubber member at the peripheral edge, the rubber member It is possible to easily obtain a packing material that can be packed without causing deformation or breakage by low-cost foam molding. Moreover, since the packing material by this invention can be decomposed | disassembled into each member, the storage space at the time of non-use can also be saved.

The top view shown in the state which isolate | separated each member which comprises the one aspect | mode of the packing material by this invention. It is a figure which shows the state which assembled each member shown in FIG. 1 as a packaging material, FIG.2 (a) is the top view, FIG.2 (b) is sectional drawing which follows the bb line | wire of FIG.2 (a), FIG.2 (c) is sectional drawing which follows the cc line of Fig.2 (a). It is a figure which shows the state which has arrange | positioned components to the packing material shown in FIG. 2, and was used as the package, FIG. 3 (a) is the top view, FIG.3 (b) is the bb line | wire of FIG. Sectional drawing which follows, FIG.3 (c) is sectional drawing which follows the cc line of Fig.3 (a). FIG. 4 shows a state in which the packaging body shown in FIG. 3 is stacked in multiple stages to form a stacked packaging body, and FIG. 4 (a) is a cross-sectional view taken along line bb of FIG. ) Is shown as a cross-sectional view along the line cc in FIG. The top view shown in the state which isolate | separated each member which comprises the packing material of the other aspect by this invention. The top view which shows the state which assembled each member shown in FIG. 5 as a packaging material. The figure which shows the state which arrange | positions components to the packing material shown in FIG. 6, and was set as the package. The figure which shows the state which laminates | stacks the packing body shown in FIG. 7 on multistage, and was set as the stacked packaging body as sectional drawing in alignment with the cc line of FIG.

Hereinafter, the present invention will be described based on embodiments with reference to the drawings.
[First embodiment]
1 to 4 show a first embodiment of a packaging body according to the present invention and a packaging body using the same. As shown in FIG. 1, the packing material A1 includes a pair of side edge support materials 10A and 10B that support two opposite side edge sides of a component B to be packed from the back surface, and the pair of side edge support materials 10A. 10B is provided with two positioning members 20A and 20B for holding 10B at positions separated by a predetermined distance, and a bridge member 30. As shown in FIGS. 3 and 4, the part B to be packed has a rubber member G on the entire peripheral edge, and is curved slightly upward as a whole.

  The side edge support member 10A shown on the left side in the drawing has a first component support surface 11 on the upper surface side for supporting the left side edge of the component B from the back side. The shape of the first component support surface 11 in plan view is substantially the same as the shape of the left side edge of the component B in plan view, and its upper surface side is shown in cross section in FIG. The curved surface 12 is the same as the curved lower surface of the component B. Further, when the component B is placed on the first component support surface 11 at the time of packing, the rubber member G attached to the peripheral portion of the component B is a first portion at a portion through which the periphery of the component B passes. A concave groove 13 having a width and a depth that does not contact the component support surface 11 is formed. Further, the lower surface side of the side edge support member 10A is a curved surface 14 having substantially the same shape as the curved surface 12 formed on the upper surface side, and notches 15 are formed at two corners inside the side edge support member 10A. , 16 are formed.

  In this example, the side edge support member 10B shown on the right side in the drawing has a mirror surface shape with the side edge support member 10A. Corresponding portions are denoted by the same reference numerals as those of the side edge support member 10A, and detailed description of the side edge support member 10B is omitted. The side edge support material 10B is mirror-shaped with the side edge support material 10A because the part B to be packed in this example is a symmetrical shape, and the part B When the shape is different between the edge portion and the right edge portion, a first component support surface 11 having a shape corresponding to the right edge portion of the component B is formed on the right side edge support member 10B.

  As described above, the two positioning members 20A and 20B are for holding the pair of side edge support members 10A and 10B at positions separated by a predetermined distance, and are accommodated when assembled as the packing material A1. There is no surface to support the component B from the back. That is, the pair of side edge support members 10A and 10B are all shaped so as not to come into contact with the component B to be accommodated when assembled as the packaging material A1.

  The other positioning member 20A has fitting portions 21 and 21 that fit into the notches 15 and 15 formed at the inner corners of the side edge supporting members 10A and 10B at both ends in the width direction. . Further, as shown in a cross section in FIG. 2B, an inner step portion 22 that is engaged with one end portion of the bridge member 30 is formed at the substantially central portion in the width direction, and is opposite to the inner step portion 22. Are formed with an outer protrusion 23 and a recess 24 that engages with the protrusion 23.

  The other positioning member 20B has fitting portions 25, 25 that fit into the other notches 16, 16 formed at the inner corners of the side edge supporting members 10A, 10B, at both ends in the width direction. Further, as shown in a cross section in FIG. 2B, an inner step 26 is formed at the substantially central portion in the width direction to be engaged with the other end of the bridge member 30. The inner step 26 is opposite to the inner step 26. Are formed with an outer step portion 27 and a protruding portion 28 that engages with the outer step portion 27.

  As described above, the two positioning members 20A and 20B may have any shape that does not come into contact with the component B to be accommodated when assembled as the packing material A1. Not limited to.

  The bridge member 30 has a tip step portion 31 that engages with the inner step portion 22 formed on the positioning member 20A at one end when assembled, and the inner step portion 26 formed on the positioning member 20B. A rear end stepped portion 32 to be engaged is provided at the other end. Further, the upper surface side is a second component support surface 33, and has a curved surface 34 having the same shape as the curved lower surface of the component B, as shown in a cross section in FIG. Further, when the component B is accommodated in the packing material A1 during packaging, the rubber member G attached to the peripheral portion of the component B is second in the portion where the peripheral edge of the component B passes through the second component support surface 33. Grooves 35 and 35 having a width and a depth that do not contact the component support surface 33 are formed. Furthermore, the lower surface side of the bridge member 30 is a curved surface 36 having substantially the same shape as the curved surface 34 formed on the upper surface side.

  A procedure for packing the component B using the packing material A1 will be described. First, as shown in FIG. 2, on the horizontal support surface L, a pair of side edge support materials 10A and 10B and the two positioning members 20A and 20B are assembled in a rectangular shape. At that time, when those members have a curved portion upward, a gap is formed between the support surface L and the back surface of each member. The material S is placed between them. In the illustrated example, the auxiliary material S1 is arranged at the center of the positioning member 20A, and the auxiliary material S2 is arranged at the center of the positioning member 20B. Further, an auxiliary material S3 is disposed at the inner center portion of the side edge support material 10A, and an auxiliary material S4 is disposed at the inner center portion of the side edge support material 10B.

  Next, the bridge member 30 is attached in a state in which one end is locked to the positioning member 20A and the other end is locked to the positioning member 20B. Also in this case, in order to fill the gap between the support surface L and the lower curved surface 36 of the bridge member 30 formed because the bridge member 30 is curved upward, a foamed resin is used. The auxiliary materials S5 and S6 made of material are arranged.

  Thus, after assembling the packing material A1, as shown in FIG. 3, the left and right side edge portions of the component B enter the first component support surfaces 11 and 11 of the side edge support materials 10A and 10B. In this way, the packaging body C is formed by accommodating the component B. In this package C, the rubber member G attached around the component B is located in the concave groove 13 formed in the region facing the first component support surface 11, and the bridge member 30. In the region facing the second component support surface 33, which is the upper surface, it is located in the concave groove 35 formed therein. Therefore, the rubber member G does not contact the first component support surface 11 and the second component support surface 33 in those regions, and the rubber member G is not crushed or deformed. Since the other parts of the rubber member G are not in contact with the packing material A1, it is possible to completely avoid the deformation of the rubber member G attached around the part B due to pressure contact or the like in the packing body C. it can.

  FIG. 4 shows a state in which the packaging bodies C are stacked in multiple stages to form a stacked packaging body C1. Here, the side edge support members 10A, 10B and the positioning members 20A, 20B having the same shape are stacked on the lower side edge support members 10A, 10B and the positioning members 20A, 20B. The bridge material 30 having the same shape is stacked, the upper packaging material A1 is assembled, and the work of accommodating the component B is repeated there as many times as necessary, and then the component B positioned at the uppermost level is stabilized. Therefore, the side edge support members 10A, 10B and the positioning members 20A, 20B having the same shape are stacked on the lower side edge support members 10A, 10B and the positioning members 20A, 20B as a dummy, and the lower bridge member 30 The bridge members 30 having the same shape are stacked on top of each other as a dummy. And the whole is accommodated in a case (not shown) or fixed by a film, a pad, etc., and is used for conveyance and storage.

  Although not shown, when the component B is small, it is possible to make the package A without using the bridge member 30.

[Second form]
FIGS. 5-8 shows the 2nd aspect of the package by this invention, and a package using the same. This packing material A2 can accommodate the large component B in the packing material A2 without using the bridge material 30 shown in the first embodiment. That is, the packing material A2 is a predetermined distance between the pair of side edge support materials 10C and 10D that support two opposite side edge sides of the component B to be packed from the back surface, and the pair of side edge support materials 10C and 10D. A positioning member 20C is provided for holding at a distant position. In the illustrated example, two positioning members 20C are used, but only one positioning member or two or more positioning members may be used. The side edge supports 10C and 10D may be basically the same as the side edge supports 10A and 10B attached in the first mode. In the illustrated example, since the shape of the component B1 to be packed is different from the shape of the component B described above, the shape of the first component support surface 11 is different. As with the side edge support materials 10A and 10B, the side edge support materials 10C and 10D also pass the periphery of the component B1 when the component B1 is placed on the first component support surface 11 during packaging. A concave groove 13 having a width and a depth at which the rubber member G attached to the peripheral portion of the component B1 does not contact the first component support surface 11 is formed in the portion to be processed. Further, a notch 17 is formed in an intermediate region of the inner side edge of the side edge support member 10A.

  In addition, the side edge support member 10D shown on the right side in the figure has a mirror surface shape with the side edge support member 10C, but the shape of the component B1 is different between the left side edge part and the right side edge part. In this case, the first component support surface 11 having a shape corresponding to the right edge portion of the component B1 is formed on the right side edge support member 10D.

  The positioning member 20C has fitting portions 25 and 25 which are fitted into the notches 17 and 17 formed on the inner side edges of the side edge supporting members 10C and 10D at both ends in the width direction. The positioning member 20C has a curved third component support surface 29 on the upper surface side for supporting the component B1 supported by the pair of side edge supports 10C and 10D from the rear surface side, and the lower surface side. Has a similar curved surface.

  A procedure for packing the component B1 using the packing material A2 will be described. First, as shown in FIG. 6, on a horizontal support surface, a pair of side edge support members 10C and 10D and two positioning members 20C are formed on the side edge support members 10C and 10D by notches 17, Assembling is performed by inserting fitting portions 25, 25 formed at both ends of the positioning member 20 </ b> C into 17. In that case, when those members have a portion curved upward, a gap is generated between the support surface and the back surface of each member, so as in the case of the packaging material A1 of the first embodiment, In order to fill it, an auxiliary material S made of a foamed resin material is disposed therebetween.

  Thus, after assembling the packaging material A2, as shown in FIG. 7, the left and right side edges of the component B1 enter the first component support surfaces 11 and 11 of the side edge supports 10C and 10D. Thus, it is set as the package C by accommodating the component B1. Also in this package C, the rubber member G attached around the component B1 is located in the concave groove 13 formed in the region facing the first component support surface 11, so that The rubber member G does not contact the first component support surface 11 in the region, and the rubber member G is not crushed or deformed. Since the other parts of the rubber member G are not in contact with the packing material A2, the rubber member G attached around the part B1 is also prevented from being deformed by pressure contact or the like in this packing body C.

  FIG. 8 shows a state in which the packaging body C shown in FIG. 7 is stacked in multiple stages to form a stacked packaging body C1. Here, on the lower side edge support materials 10C and 10D and the positioning members 20C and 20C, the same shape side edge support materials 10C and 10D and the positioning members 20C and 20C are stacked, and the upper packaging material A2 is assembled. In order to stabilize the component B1 located at the uppermost stage after the operation of accommodating the part B1 is repeated by the required number of steps, the lower side edge support members 10C and 10D and the positioning members 20C and 20C are provided. On the top, side edge supports 10C and 10D and positioning members 20C and 20C having the same shape are stacked as a dummy. Also here, the whole is accommodated in a case (not shown) or fixed by a film or a pad for transportation and storage.

A1, A2 ... packing materials,
B, B1 ... Parts,
G: Rubber member attached around the part,
S ... auxiliary material,
C ... Package,
C1 ... stacked packaging,
10A to 10D ... side edge support material,
20A, 20B, 20C ... positioning member,
30 ... Bridge material,
11 ... 1st component support surface,
13... A groove having a width and a depth at which the rubber member attached to the peripheral edge of the part does not contact,
29 ... first component support surface,
33 ... second component support surface,
35... A groove having a width and a depth at which the rubber member attached to the peripheral edge of the part does not contact.

Claims (4)

It is a packing material made of a foamed resin material for packing a curved part having a rubber member at the periphery,
A pair of side edge support members provided with a first component support surface for supporting two opposite side edge sides of the component from the back surface;
A positioning member for holding the pair of side edge supports at positions separated by a predetermined distance, and at least
Each first component support surface of the pair of side edge support members is formed with a groove having a width and a depth at which the rubber member attached to the peripheral portion of the component does not contact the component support surface. Packing material characterized by   The positioning member is attached in a direction orthogonal to the side edge support material at both ends of the pair of side edge support materials, and is arranged in parallel to the side edge support material so that both ends are placed on both positioning members. The bridge member further includes a bridge member to be attached, and the bridge member has a second component support surface for supporting the component from the back side, and a rubber member attached to a peripheral portion of the component is provided on the second component support surface. The packing material according to claim 1, wherein a concave groove having a width and a depth that does not contact the second component support surface is formed.   The positioning member is attached in a direction orthogonal to the side edge support member in an intermediate region in the longitudinal direction of the pair of side edge support members, and the positioning member is supported by the pair of side edge support members. The packaging material according to claim 1, further comprising a third component support surface that supports the component from the back side.   The packaging material according to any one of claims 1 to 3 is stacked in multiple stages, and a curved part having a rubber member at a peripheral portion between the packaging materials of each stage is used as the packaging material. A package characterized by being packaged in a non-contact state.

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