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JP3160912U - Plateless transfer film, plateless transfer device and printed matter - Google Patents

Plateless transfer film, plateless transfer device and printed matter Download PDF

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JP3160912U
JP3160912U JP2010001727U JP2010001727U JP3160912U JP 3160912 U JP3160912 U JP 3160912U JP 2010001727 U JP2010001727 U JP 2010001727U JP 2010001727 U JP2010001727 U JP 2010001727U JP 3160912 U JP3160912 U JP 3160912U
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transfer
layer
plateless
transfer film
film
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チュン シェン リュウ
チュン シェン リュウ
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藍天電▲脳▼股▲ふん▼有限公司
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Abstract

【課題】均等且つ平坦に被転写物に転写し、フルーカラーの図柄を物品上に転写するプレートレス転写フィルム及び転写装置を提供する。【解決手段】プレートレス転写装置はプレートレス転写フィルムと転写機を含み、プレートレス転写フィルムは基材と転写層を含み、転写層は基材上にあって下から上に順番に離型層、図柄層、白色インク層、及び接着層を含む。また、転写機は加圧部、加熱部、上固定部、及び下固定部を含み、下固定部に被転写物を固定し、加熱部が加熱したプレートレス転写フィルムを被転写物上に置き、加圧部で上固定部と下固定部に圧力を加えると、プレートレス転写フィルムが被転写物の表面に転写され、転写機の加圧部が上固定部と下固定部の間にある被転写物と転写フィルムを加圧する。【選択図】図4There are provided a plateless transfer film and a transfer device for transferring a full color pattern onto an article by transferring it onto an object to be transferred evenly and flatly. A plateless transfer apparatus includes a plateless transfer film and a transfer machine, the plateless transfer film includes a base material and a transfer layer, and the transfer layer is on the base material, and the release layer is sequentially formed from the bottom to the top. , A design layer, a white ink layer, and an adhesive layer. The transfer machine includes a pressure unit, a heating unit, an upper fixing unit, and a lower fixing unit. The transfer object is fixed to the lower fixing unit, and a plateless transfer film heated by the heating unit is placed on the transfer object. When the pressure is applied to the upper and lower fixing parts, the plateless transfer film is transferred to the surface of the transfer object, and the pressure part of the transfer machine is between the upper and lower fixing parts. Pressurize the transfer object and transfer film. [Selection] Figure 4

Description

本考案は転写技術に関し、特に図柄を被転写物上に転写することが可能なプレートレス転写技術に関する。   The present invention relates to a transfer technique, and more particularly to a plateless transfer technique capable of transferring a pattern onto a transfer object.

転写技術は、水転写、熱転写、摩擦転写の様に幾種類もあり、その転写図柄は従来のプリントやデジタルプリントでアウトプットされて得られ、それぞれプレート転写とプレートレス転写に適用されている。熱転写は各種物品に広く応用され、物品に美観を持たせたり独創性を持たせたりする。   There are various types of transfer techniques, such as water transfer, thermal transfer, and friction transfer, and the transfer patterns are obtained by outputting with conventional prints or digital prints, and are applied to plate transfer and plateless transfer, respectively. Thermal transfer is widely applied to various articles, and gives the article an aesthetic appearance or originality.

熱転写は主に転写フィルムを転写物上に覆い、転写フィルムを加圧、加温して転写フィルムの図柄を転写物上に転写するが、転写面積が小さな場合や平面上においては安定した転写品質が得られるものの、凹凸面や鉛直角の場合は、不均等になったり剥離したりする状況が起き易くなる。   Thermal transfer mainly covers the transfer film on the transfer material, and pressurizes and heats the transfer film to transfer the design of the transfer film onto the transfer material, but stable transfer quality when the transfer area is small or on a flat surface However, in the case of an uneven surface or a vertical angle, a situation where unevenness or peeling occurs easily occurs.

転写工程で転写フィルムを加熱して転写フィルム上のホットメルト接着剤を転写物上に接着させるのに、転写フィルムの温度が高過ぎると図柄のカラーに色むらやぼやけを生じる。また、プラスチック類製品のような高温に耐えられない転写物に使用すると、温度が高すぎて転写物の表面が変形したり溶解して損壊したりする。   When the transfer film is heated in the transfer step to cause the hot melt adhesive on the transfer film to adhere to the transfer material, if the temperature of the transfer film is too high, the color of the pattern is uneven or blurred. Also, when used on a transfer product that cannot withstand high temperatures, such as plastic products, the temperature is too high, and the surface of the transfer product is deformed or melted and damaged.

本考案は、このような事情に鑑みてなされたもので、フルーカラーの図柄を均等に被転写物に転写する効果をもたらすプレートレス転写装置を提供することを課題とする。   The present invention has been made in view of such circumstances, and it is an object of the present invention to provide a plateless transfer device that provides an effect of transferring a full-color pattern equally to a transfer object.

また、本考案は、プレートレス転写フィルムを被転写物に転写することによってフルーカラーの図柄を均等且つ平坦に物品上に転写することを課題とする。   Another object of the present invention is to transfer a full color pattern onto an article evenly and flatly by transferring a plateless transfer film to a transfer object.

また、本考案は、平坦ではない面や鉛直角の転写効果を改善し、転写後に転写フィルムと被転写物との密着性に優れたプレートレス転写装置を提供することを課題とする。   Another object of the present invention is to provide a plateless transfer apparatus that improves the transfer effect of a non-flat surface and a vertical angle and has excellent adhesion between a transfer film and a transfer object after transfer.

上記の技術的課題を解決するために、本考案の技術構想はプラスチックや金属素材物に適用され、プレートレス転写フィルムと転写機を含み、プレートレス転写フィルムは基材と転写層を含み、転写層は基材上にあって下から上に順番に離型層、図柄層、白色インク層、及び接着層を含み、転写機は加圧部、加熱部、上固定部、及び下固定部を含むプレートレス転写装置を提供する。   In order to solve the above technical problems, the technical concept of the present invention is applied to plastics and metal materials, and includes a plateless transfer film and a transfer machine, the plateless transfer film includes a substrate and a transfer layer, The layer is on the substrate and includes a release layer, a pattern layer, a white ink layer, and an adhesive layer in order from the bottom to the top. The transfer machine includes a pressurizing unit, a heating unit, an upper fixing unit, and a lower fixing unit. A plateless transfer apparatus is provided.

加熱部によってプレートレス転写フィルムを加熱し、下固定部に被転写物を固定し、加熱部が加熱したプレートレス転写フィルムを被転写物上に置き、加圧部で上固定部と下固定部に圧力を加えると、プレートレス転写フィルムは被転写物の表面に転写される。 The plateless transfer film is heated by the heating part, the transfer object is fixed to the lower fixing part, the plateless transfer film heated by the heating part is placed on the transfer object, and the upper fixing part and the lower fixing part are pressed by the pressing part. When pressure is applied to the plate, the plateless transfer film is transferred to the surface of the transfer object.

転写機の加圧部が上固定部と下固定部の間にある被転写物と転写フィルムを加圧することにより均等に転写する目的を達することができる。このようにして、被転写物上の図柄が容易に剥離しない様にする目的を達することができる。 The purpose of transferring evenly can be achieved by pressurizing the transfer object and transfer film between the upper fixing part and the lower fixing part by the pressurizing part of the transfer machine. In this way, it is possible to achieve the purpose of preventing the pattern on the transferred material from being easily peeled off.

本考案に係るプレートレス転写フィルムの一実施形態の断面図である。It is sectional drawing of one Embodiment of the plateless transfer film which concerns on this invention. 本考案に係るプレートレス転写フィルムの一実施形態の概略図である。It is the schematic of one Embodiment of the plateless transfer film which concerns on this invention. 本考案に係るフルーカラーの図柄を有する応用物品の一実施形態の概略図である。It is the schematic of one Embodiment of the application article which has the design of the full color based on this invention. 本考案に係るプレートレス転写装置の一実施形態の概略図である。1 is a schematic view of an embodiment of a plateless transfer apparatus according to the present invention.

図1は本考案が提供するプレートレス転写フィルムの一実施形態の断面図である。図1に示すように、プレートレス転写フィルム1は基材10と転写層12を含み、転写層12は離型層121、透明保護層123、図柄層125、白色インク層127、及び接着層129を含む。   FIG. 1 is a cross-sectional view of an embodiment of a plateless transfer film provided by the present invention. As shown in FIG. 1, the plateless transfer film 1 includes a base material 10 and a transfer layer 12, and the transfer layer 12 includes a release layer 121, a transparent protective layer 123, a design layer 125, a white ink layer 127, and an adhesive layer 129. including.

このプレートレス転写フィルム1は基材10上に転写層12をコーティング(coat)すると、転写層12の構造は順番に離型層121、透明保護層123、図柄層125、白色インク層127、及び接着層129となるため、転写層12の離型層121を基板10上にコーティングするとプレートレス転写フィルム1となる。   When the plateless transfer film 1 is coated with a transfer layer 12 on a substrate 10, the structure of the transfer layer 12 is in order of a release layer 121, a transparent protective layer 123, a design layer 125, a white ink layer 127, and Since the adhesive layer 129 is formed, the plateless transfer film 1 is obtained by coating the release layer 121 of the transfer layer 12 on the substrate 10.

基材10はプラスチックフィルム又はペーパー等の軟性シートでよく、プラスチックフィルムはインク等の顔料が附着し難いことから、離型層121を加える必要があり、離型層121は熱融解タイプ、熱硬化タイプ又は半硬化タイプの離型剤でよく、これによって図柄層125と基材10が分離不可能にならないようにし、基材10と転写層12を選択して分離する。透明保護層123は透明の耐溶剤性インク、透明のアクリル系接着剤又は透明のホットメルト接着剤等でよく、耐熱性と溶解し難い性質を備え、図柄層125を保護して化学溶剤に侵蝕されたり物理的に損傷して破壊されたりしない。図柄層125はレーザープリンタやインクジェットプリンタで図柄を描き出すが、インクは環境保護タイプのインクで、図柄層125は4種類のカラー塗料で重複して4回コーティングを行った上で乾燥させると図柄が完成する。この4種類のカラーは黄色、赤色、青色、黒色の4原色であって、コーティング工程はコーティング装置で完了させ、乾燥工程はドライヤや乾燥機で完了させる。白色インク層127は白色塗料である。接着層129は印刷用の熱転写用接着剤や樹脂でよい。   The base material 10 may be a soft sheet such as a plastic film or paper. Since the plastic film is difficult to attach a pigment such as ink, it is necessary to add a release layer 121. The release layer 121 is a heat melting type, thermosetting. A mold release agent of a type or a semi-curing type may be used, so that the design layer 125 and the substrate 10 are not separated from each other, and the substrate 10 and the transfer layer 12 are selected and separated. The transparent protective layer 123 may be a transparent solvent-resistant ink, a transparent acrylic adhesive, or a transparent hot melt adhesive, and has heat resistance and a property that hardly dissolves, and protects the pattern layer 125 and corrodes a chemical solvent. And will not be physically damaged and destroyed. The pattern layer 125 is drawn with a laser printer or an ink jet printer, but the ink is an environmental protection type ink. The pattern layer 125 is coated with four kinds of color paints and is coated four times. Complete. These four colors are four primary colors of yellow, red, blue, and black. The coating process is completed by a coating apparatus, and the drying process is completed by a dryer or a dryer. The white ink layer 127 is a white paint. The adhesive layer 129 may be a thermal transfer adhesive or resin for printing.

図2は本考案に係るプレートレス転写フィルムの一実施形態の概略図である。プレートレス転写フィルム1はシート状又はロール状の軟性シートで、この実施形態では製作する際、250メッシュの基材10上で離型層121にコーティング装置でコーティングするか、若しくはプリンタでプリントするかする。メッシュの単位はインチであり、続いて離型層121上で図柄層125にコーティング装置でコーティングするか、若しくはプリンタでプリントするが、離型層121は細かめのメッシュを有し、しかも図柄層125のインクや塗料を通し難く、最少で400かそれより細かめのメッシュで、また均等に色付けができ、続いてさらに白色インク層127を図柄層125上にコーティング又は印刷するが、白色インク層127は約300のメッシュを有し、プリンタが白色顔料を印刷できないのを補完し、図柄層125のコントラストを強めることができる。そして最後に白色インク層127上に接着層129をコーティング装置でコーティングするか、若しくはプリンタでプリントするが、接着層129は適切な温度では溶融状であり、例えば約75〜120度のとき接着力が最強となるが、常温では接着力は弱く、プレートレス転写フィルム1はロール式で収蔵することができる。   FIG. 2 is a schematic view of an embodiment of a plateless transfer film according to the present invention. The plateless transfer film 1 is a sheet-like or roll-like flexible sheet. In this embodiment, the release layer 121 is coated on the 250-mesh substrate 10 with a coating apparatus or printed with a printer. To do. The unit of the mesh is inch. Subsequently, the pattern layer 125 is coated on the release layer 121 with a coating apparatus or printed by a printer, and the release layer 121 has a fine mesh, and the pattern layer 125 inks and paints are difficult to pass through, with a minimum of 400 or finer mesh and can be evenly colored, and then a white ink layer 127 is further coated or printed on the design layer 125. 127 has about 300 meshes, which complements the printer's inability to print white pigment and can increase the contrast of the design layer 125. Finally, the adhesive layer 129 is coated on the white ink layer 127 with a coating device or printed with a printer, but the adhesive layer 129 is molten at an appropriate temperature, for example, adhesive strength at about 75 to 120 degrees. However, the adhesive strength is weak at room temperature, and the plateless transfer film 1 can be stored in a roll type.

図3は本考案に係るフルーカラーの図柄を有する応用物品の一実施形態の概略図である。フルーカラーの図柄を有する応用物品2は被転写物20と転写層12を含み、プレートレス転写フィルム1と被転写物20をスムーズに附着させるために、接着層29の材質は被転写物20の材質と相容れ、特定の温度で最大の接着力を有し、接着層29が被転写物20の表面にぴったりと貼り付き、しかもこの温度は被転写物20の融点に達しない必要がある。本実施形態では、接着層29は約75から100度の低めの融点を有し、低温加熱して転写し、被転写物20が融解して変形たり損壊するのを回避し、しかも加熱後に例えば摂氏40度前後の低めの温度まで冷却すると、離型層121が冷却したり液体のままであると、転写層12は基材10から均等に剥離することができる。転写層12は透明保護層123を含むか又は基材10から剥離した上でさらに耐溶剤性の透明インクを図柄層125上にコーティングして透明保護層123を形成すると、図柄層125を保護して化学溶剤に侵蝕されたり物理的に損傷して破壊されたりしない。別の実施形態では、転写層12は接着層129を含まず、被転写物20自体の材質又はその表面の下地塗りが熱くなると接着力を有して図柄層125と接着する。図柄層125の図柄様式はカスタマイズされたニーズに応じてプリンタが異なる色柄や文字をプリントアウトしてフルーカラーの図柄を有する応用物品2の独創性を高めることができる。   FIG. 3 is a schematic view of an embodiment of an applied article having a full color design according to the present invention. The applied article 2 having a full-color design includes a transfer object 20 and a transfer layer 12, and the material of the adhesive layer 29 is that of the transfer object 20 in order to smoothly attach the plateless transfer film 1 and the transfer object 20. It is compatible with the material, has the maximum adhesive force at a specific temperature, the adhesive layer 29 sticks to the surface of the transfer object 20 exactly, and this temperature must not reach the melting point of the transfer object 20. . In the present embodiment, the adhesive layer 29 has a low melting point of about 75 to 100 degrees, and is transferred by heating at a low temperature to avoid the transfer target 20 from melting and being deformed or damaged. When cooled to a low temperature of around 40 degrees Celsius, the transfer layer 12 can be uniformly peeled from the substrate 10 when the release layer 121 is cooled or remains liquid. When the transfer layer 12 includes the transparent protective layer 123 or is peeled from the substrate 10 and further coated with a solvent-resistant transparent ink on the design layer 125 to form the transparent protective layer 123, the design layer 125 is protected. It is not attacked by chemical solvents or physically damaged and destroyed. In another embodiment, the transfer layer 12 does not include the adhesive layer 129, and adheres to the design layer 125 with an adhesive force when the material of the transfer target 20 itself or the undercoat on the surface becomes hot. The design style of the design layer 125 can enhance the originality of the applied article 2 having a full-color design by printing out different designs and characters according to customized needs.

最後に、図4は本考案に係るプレートレス転写装置の一実施形態の概略図である。図4に示すように、プレートレス転写装置3はプレートレス転写フィルム1と転写機30を含み、転写機30は上固定部33と下固定部31、加圧部(図示せず)、加熱部(図示せず)、及び伝送部35を含む。下固定部31は被転写物20を固定するためのものであり、下固定部31と上固定部33は被転写物20の外形に合せて、被転写物20を完全にカバーすることができ、本実施形態では、下固定部31と上固定部33は対応する凹面と凸面若しくは対応する曲面でよい。伝送部35はプレートレス転写フィルム1を平坦に転写機30内に送り込むが、伝送部35はシャフト又はローラでよく、転写機30に送り込む前にプレートレス転写フィルム1が加熱部によって例えば約75から100度のような特定の温度まで加熱されると、プレートレス転写フィルム1は接着力を有し、プレートレス転写フィルム1が被転写物20が転写しようとする表面に位置すると共に上固定部33と下固定部31の間に位置すると、加圧部が上固定部33と下固定部31に圧力を加えて、上固定部33と下固定部31を互いにぴったりと圧合させ、加熱後のプレートレス転写フィルム1は均等且つ気泡が無いように転写物20上に転写することができる。本実施形態では、転写機30はさらに排気部(図示せず)を含んで転写機30内の環境を真空状態にしてプレートレス転写フィルム1と被転写物20との間を気泡が無い状態に保つことができる。また、上固定部33と下固定部31の間にさらにシリコン層331を含み、被転写物20の表面が平坦でないか鉛直角である場合、シリコン層331が一層均等な施力を提供するのに役立つ。本実施形態ではシリコン層331は上固定部33と被転写物20の間に設けられ、加圧部が上固定部33と下固定部31に圧力を加えると、プレートレス転写フィルム1が被転写物20に転写される効果が一層良好となって転写品質が向上する。   Finally, FIG. 4 is a schematic view of an embodiment of a plateless transfer apparatus according to the present invention. As shown in FIG. 4, the plateless transfer device 3 includes a plateless transfer film 1 and a transfer machine 30. The transfer machine 30 includes an upper fixing part 33, a lower fixing part 31, a pressurizing part (not shown), and a heating part. (Not shown) and a transmission unit 35. The lower fixing part 31 is for fixing the transferred object 20, and the lower fixing part 31 and the upper fixing part 33 can completely cover the transferred object 20 according to the outer shape of the transferred object 20. In the present embodiment, the lower fixing portion 31 and the upper fixing portion 33 may be corresponding concave and convex surfaces or corresponding curved surfaces. The transmission unit 35 feeds the plateless transfer film 1 flatly into the transfer machine 30, but the transmission unit 35 may be a shaft or a roller, and before the plateless transfer film 1 is sent to the transfer machine 30, the plateless transfer film 1 is heated by, for example, about 75 When heated to a specific temperature such as 100 degrees, the plateless transfer film 1 has an adhesive force, and the plateless transfer film 1 is positioned on the surface to which the transfer target 20 is to be transferred and the upper fixing portion 33. And the lower fixing part 31, the pressing part applies pressure to the upper fixing part 33 and the lower fixing part 31 so that the upper fixing part 33 and the lower fixing part 31 are closely fitted to each other, and after heating The plateless transfer film 1 can be transferred onto the transfer product 20 so as to be uniform and free of bubbles. In the present embodiment, the transfer machine 30 further includes an exhaust part (not shown) so that the environment in the transfer machine 30 is in a vacuum state so that there is no air bubble between the plateless transfer film 1 and the transfer target 20. Can keep. In addition, when the silicon layer 331 is further included between the upper fixing portion 33 and the lower fixing portion 31 and the surface of the transfer object 20 is not flat or has a vertical angle, the silicon layer 331 provides a more uniform applied force. To help. In the present embodiment, the silicon layer 331 is provided between the upper fixing part 33 and the transferred object 20, and when the pressing part applies pressure to the upper fixing part 33 and the lower fixing part 31, the plateless transfer film 1 is transferred. The effect of being transferred to the object 20 is further improved, and the transfer quality is improved.

1 プレートレス転写フィルム
10 基材
12 転写層
121 離型層
123 透明保護層
125 図柄層
127 白色インク層
129 接着層
2 フルーカラーの図柄を有する応用物品
20 被転写物
3 プレートレス転写装置
30 転写機
31 下固定部
33 上固定部
331 シリコン層
35 伝送部
DESCRIPTION OF SYMBOLS 1 Plateless transfer film 10 Base material 12 Transfer layer 121 Release layer 123 Transparent protective layer 125 Design layer 127 White ink layer 129 Adhesive layer 2 Application article 20 with a full color design Transfer object 3 Plateless transfer device 30 Transfer machine 31 Lower fixing part 33 Upper fixing part 331 Silicon layer 35 Transmission part

Claims (5)

基材と前記基材上にある転写層とを含むプレートレス転写フィルムであって、
前記転写層は、
前記基材上にあって前記基材と前記転写層とを選択的に分離する離型層と、
前記離型層上にあってカラーインクである図柄層と、
前記図柄層上にある白色インク層と、
前記白色インク層上にあって、プレートレス転写フィルムに接着力を持たせる接着層と、
を含むことを特徴とするプレートレス転写フィルム。
A plateless transfer film comprising a substrate and a transfer layer on the substrate,
The transfer layer is
A release layer on the substrate for selectively separating the substrate and the transfer layer;
A pattern layer which is a color ink on the release layer;
A white ink layer on the design layer;
An adhesive layer on the white ink layer for imparting adhesive force to the plateless transfer film;
A plateless transfer film comprising:
さらに前記離型層上にある透明保護層を含むことを特徴とする請求項1に記載のプレートレス転写フィルム。   The plateless transfer film according to claim 1, further comprising a transparent protective layer on the release layer. 請求項1に記載のプレートレス転写フィルムと転写機とを含むプレートレス転写装置であって、
前記転写機は、
前記プレートレス転写フィルムを加熱する加熱部と、
被転写物を固定する下固定部と、
前記下固定部に対応する上固定部と、
前記上固定部と前記下固定部を加圧して前記プレートレス転写フィルムを前記被転写物の表面に転写する加圧部と、
を含むことを特徴とするプレートレス転写装置。
A plateless transfer apparatus comprising the plateless transfer film according to claim 1 and a transfer machine,
The transfer machine
A heating section for heating the plateless transfer film;
A lower fixing part for fixing the transfer object;
An upper fixing portion corresponding to the lower fixing portion;
A pressure unit that pressurizes the upper fixing unit and the lower fixing unit to transfer the plateless transfer film to the surface of the transfer object; and
A plateless transfer apparatus comprising:
さらに前記上固定部と前記被転写物の間にあるシリコン層を含むことを特徴とする請求項3に記載のプレートレス転写装置。   The plateless transfer apparatus according to claim 3, further comprising a silicon layer between the upper fixing portion and the transfer object. 被転写物と、
前記被転写物上にある接着層と、
前記接着層上にある白色インク層と、
前記白色インク層上にあってカラーインクを有する図柄層と、
を含むことを特徴とするフルーカラーの図柄を有する応用物品。
The transferred object,
An adhesive layer on the transfer object;
A white ink layer on the adhesive layer;
A pattern layer on the white ink layer and having color ink;
An applied article having a full-colored pattern characterized by comprising:
JP2010001727U 2010-03-17 2010-03-17 Plateless transfer film, plateless transfer device and printed matter Expired - Lifetime JP3160912U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113879036A (en) * 2021-09-02 2022-01-04 东莞金杯印刷有限公司 Low-temperature plateless gold stamping process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113879036A (en) * 2021-09-02 2022-01-04 东莞金杯印刷有限公司 Low-temperature plateless gold stamping process

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