JP3156532B2 - Armature of commutator type rotating electric machine - Google Patents
Armature of commutator type rotating electric machineInfo
- Publication number
- JP3156532B2 JP3156532B2 JP31680294A JP31680294A JP3156532B2 JP 3156532 B2 JP3156532 B2 JP 3156532B2 JP 31680294 A JP31680294 A JP 31680294A JP 31680294 A JP31680294 A JP 31680294A JP 3156532 B2 JP3156532 B2 JP 3156532B2
- Authority
- JP
- Japan
- Prior art keywords
- armature
- armature coil
- coil holding
- holding portion
- core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Windings For Motors And Generators (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
- Motor Or Generator Current Collectors (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は整流子型回転電機の電機
子に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an armature of a commutator type rotating electric machine.
【0002】[0002]
【従来の技術】従来の整流子型回転電機の電機子は、回
転軸から電気絶縁されて回転軸の周囲にそれぞれ周方向
へ並べられた複数の整流子片を有している。特開昭63
ー194541号公報は、回転軸に嵌められたモールド
樹脂筒(絶縁材)の表面部に軸方向外に伸びるブラシ接
触部を部分的に埋め込み、かつモールド樹脂筒の内部に
周方向に傾斜しつつ軸方向へ延伸する内側導体を埋め込
み、ブラシ接触部の一端から径方向へ外側ライザ部を延
伸させ、この外側ライザ部と電機子鉄心との間にてこれ
ら両者から電気絶縁しつつ前記内側導体の一端から径方
向に内側ライザ部を延伸させてなる整流子片を開示して
いる。このようにすれば、コイルエンドを省略すること
ができる。2. Description of the Related Art A conventional armature of a commutator-type rotating electric machine has a plurality of commutator pieces which are electrically insulated from a rotating shaft and are arranged circumferentially around the rotating shaft. JP 63
Japanese Patent Application Laid-Open No. 194541 discloses that a brush contact portion extending outward in the axial direction is partially buried in the surface of a molded resin cylinder (insulating material) fitted on a rotating shaft, and is inclined in the circumferential direction inside the molded resin cylinder. Embedding the inner conductor extending in the axial direction, extending the outer riser portion radially from one end of the brush contact portion, and between the outer riser portion and the armature core while electrically insulating the inner riser from the both, A commutator piece having an inner riser portion extending radially from one end is disclosed. By doing so, the coil end can be omitted.
【0003】また、整流子片を径方向に放射状に配列し
たサーフェイス型整流子も知られている。サーフェイス
型整流子では、整流子片を上記モールド樹脂筒の外周部
に担持しなくてもよいので、高速回転において有利であ
る。A surface-type commutator in which commutator pieces are radially arranged in a radial direction is also known. In the surface type commutator, the commutator piece does not have to be carried on the outer peripheral portion of the molded resin cylinder, which is advantageous in high-speed rotation.
【0004】[0004]
【発明が解決しようとする課題】しかしながら、自動車
用のスタータなどに用いられる整流子式小型直流電動機
では、特に小型軽量化が要求され、内部に減速機構を採
用し、電動機を小型高速化する手段が採用されている。
そのため、より高速回転に耐えうるためには、回転子で
ある電機子の耐遠心強度が高くなければならない。However, commutator-type small DC motors used in automobile starters and the like are required to be particularly compact and lightweight, and a means for reducing the size and speed of the motor by employing a speed reduction mechanism inside. Has been adopted.
Therefore, in order to withstand higher-speed rotation, the armature, which is the rotor, must have high centrifugal strength.
【0005】特に、その外周部において整流子片を担持
するモールド樹脂筒は整流子片をその遠心力に抗して保
持しなければならず、さらに整流子片の抵抗発熱及びブ
ラシによる摩擦熱の影響を受けるので、大きな熱的、機
械的負荷が掛かる。サーフェイス型整流子では、電機子
コイルを必要ピッチ湾曲するために電機子鉄心の端面か
ら電機子コイルのコイルエンド収容空間を介してこのサ
ーフェイス型整流子を配設し、更にその外側にブラシを
横置きせねばならず、モータの軸方向長及び体格、重量
が増大するという問題がある。また、コイルエンドに掛
かる遠心力によりモータの高速回転が制限されるという
問題がある。[0005] In particular, a mold resin tube carrying a commutator piece on its outer periphery must hold the commutator piece against its centrifugal force, and furthermore, it generates resistance heat of the commutator piece and frictional heat generated by the brush. Because it is affected, a large thermal and mechanical load is applied. In the surface-type commutator, the surface-type commutator is arranged from the end face of the armature core through the coil end accommodating space of the armature coil in order to bend the armature coil at a required pitch, and a brush is further laterally disposed outside the commutator. However, there is a problem that the axial length, size and weight of the motor increase. In addition, there is a problem that the high-speed rotation of the motor is limited by the centrifugal force applied to the coil end.
【0006】一方、上記公報の整流子片は、径大なライ
ザ部を有するので、半径の二乗に比例する整流子片の遠
心力が従来より格段に増大し、それを担持するモールド
樹脂筒の負担が大きく、モータを高速回転することがで
きないという問題を内包する。また、モールド樹脂筒中
に整流子片すなわちブラシ接触部及び内側導体の両方を
径方向に二段に担持せねばならず、モールド樹脂筒の負
担は従来の場合より一層苛酷となっている。また、ブラ
シとの摩擦によりブラシ接触部で発した摩擦熱を両ライ
ザ部まで伝達する必要があるので、ブラシ接触部や内側
軸方向導体部を支持するモールド樹脂筒はかなり高温と
なってしまう。更に、内側導体を周方向に斜設せねばな
らないので、モールド樹脂筒の軸方向長を短縮できない
不具合がある。On the other hand, since the commutator piece disclosed in the above-mentioned publication has a large-diameter riser portion, the centrifugal force of the commutator piece proportional to the square of the radius is increased remarkably, and the mold resin cylinder supporting the commutator piece has a large diameter. This involves a problem that the load is large and the motor cannot be rotated at high speed. Further, both the commutator piece, that is, both the brush contact portion and the inner conductor, must be carried in the mold resin cylinder in two stages in the radial direction, so that the burden on the mold resin cylinder is more severe than in the conventional case. Further, since the frictional heat generated in the brush contact portion due to friction with the brush needs to be transmitted to both riser portions, the temperature of the molded resin cylinder supporting the brush contact portion and the inner axial conductor becomes considerably high. Furthermore, since the inner conductor must be inclined in the circumferential direction, there is a problem that the axial length of the molded resin cylinder cannot be reduced.
【0007】本発明は、上記問題点に鑑みなされたもの
であり、従来より格段に整流子型回転電機の高速回転、
小型軽量化が可能な整流子型回転電機の電機子を提供す
ることをその目的としている。SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems, and has a remarkably high speed rotation of a commutator type rotating electric machine.
It is an object of the present invention to provide an armature of a commutator type rotating electric machine that can be reduced in size and weight.
【0008】[0008]
【課題を解決するための手段】本発明の整流子型回転電
機の電機子は、電機子鉄心のスロットに収容される上側
導体部と、外径端が前記上側導体部の一端に電気的に接
続されて前記電機子鉄心のブラシ側の端面に沿って径内
方向へ延設されるとともに軸方向の外端面がブラシ摺動
面をなす第一の電機子コイル保持部と、外径端が前記上
側導体部の他端に電気的に接続されて前記電機子鉄心の
反ブラシ側の端面に沿って径内方向へ延設される第二の
電機子コイル保持部と、前記第一の電機子コイル保持部
の径方向内端部から軸方向反電機子鉄心側へ突出する第
一の突出部と、前記第二の電機子コイル保持部の径方向
内端部から軸方向反電機子鉄心側へ突出する第二の突出
部とを有する外側導体と、前記上側導体部の内側に位置
して前記電機子鉄心のスロットに収容される下側導体部
と、外径端が前記下側導体部の一端に電気的に接続され
て前記電機子鉄心のブラシ側の端面と前記第一の電機子
コイル保持部との間を径内方向へ延設される第三の電機
子コイル保持部と、外径端が前記下側導体部の一端に電
気的に接続されて前記電機子鉄心の反ブラシ側の端面と
前記第二の電機子コイル保持部との間を径内方向へ延設
される第四の電機子コイル保持部と、前記第三の電機子
コイル保持部の径方向内端部から前記第一の突出部の内
径側端面に接しつつ軸方向反電機子鉄心側へ突出する第
三の突出部と、前記第四の電機子コイル保持部の径方向
内端部から前記第二の突出部の内径側端面に接しつつ軸
方向反電機子鉄心側へ突出する第四の突出部とを有する
内側導体と、前記第三、第四の電機子コイル保持部を前
記第一、第二の電機子コイル保持部及び前記電機子鉄心
から電気絶縁する絶縁材と、前記第一、第三の突出部の
先端部を溶接してなる球状接合部と、前記第二、第四の
突出部の先端部を溶接してなる球状接合部と、を備える
ことを特徴としている。An armature of a commutator-type rotary electric machine according to the present invention has an upper conductor portion accommodated in a slot of an armature core and an outer diameter end electrically connected to one end of the upper conductor portion. A first armature coil holding portion that is connected and extends radially inward along the brush-side end surface of the armature core and has an axial outer end surface forming a brush sliding surface, and an outer diameter end. A second armature coil holding portion electrically connected to the other end of the upper conductor portion and extending radially inward along an end surface on the side opposite to the brush of the armature core; and A first protruding portion that protrudes from the radial inner end of the armature coil holding portion toward the axially opposite armature core side; and an axially anti-armature core that extends from the radial inner end of the second armature coil holding portion. An outer conductor having a second protrusion protruding to the side; and the armature iron positioned inside the upper conductor. The lower conductor portion accommodated in the slot, the outer diameter end is electrically connected to one end of the lower conductor portion, the brush-side end surface of the armature core and the first armature coil holding portion, A third armature coil holding portion extending inward in the radial direction, and an end surface of the armature core opposite to the brush side, the outer diameter end of which is electrically connected to one end of the lower conductor portion. A fourth armature coil holding portion extending radially inward between the second armature coil holding portion and the first armature coil holding portion from the radially inner end of the third armature coil holding portion; A third protruding portion that protrudes in the axial direction opposite to the armature core side while being in contact with the inner diameter side end surface of the protruding portion, and the second protruding portion from the radially inner end of the fourth armature coil holding portion. An inner conductor having a fourth protruding portion protruding toward the axially opposite armature core side while being in contact with the inner diameter side end surface; and the third and fourth electric machines An insulating material for electrically insulating the coil holding portion from the first and second armature coil holding portions and the armature core, and a spherical joint portion formed by welding a tip of the first and third protrusions. , A spherical joint formed by welding the tip of the second and fourth protrusions.
【0009】好適な態様において、前記電機子鉄心が嵌
着される回転軸に嵌着されて前記球状接合部を係止する
カラーを有する。[0009] In a preferred aspect, a collar is fitted to the rotating shaft to which the armature core is fitted, and the collar locks the spherical joint.
【0010】[0010]
【作用及び発明の効果】本発明によれば、コイルエンド
が省略できるので、その耐遠心力により高速回転が制約
されることがなく、かつモータの軸方向長及び体格、重
量を縮小できる。また、従来のようにモールド樹脂筒の
表面部より第一の電機子コイル保持部を担持する必要は
なく、モールド樹脂筒自体が不要となるので、従来のモ
ールド樹脂筒の熱的、機械的負荷により高速回転、高出
力化が制約されることがなく、かつ、モールド樹脂筒の
省略分だけモータの軸方向長及び体格、重量を減少でき
る。その上、ブラシによる摩擦熱は第一の電機子コイル
保持部において発生するが、この第一の電機子コイル保
持部はその表面に沿って遠心方向に生起される空気流に
より良好に冷却されることができ、また大熱容量をもつ
電機子鉄心に一時的に良好に吸収されるので、整流子が
モータの耐熱温度を制約するということがない。According to the present invention, since the coil end can be omitted, the high-speed rotation is not restricted by the centrifugal resistance, and the axial length, size and weight of the motor can be reduced. Further, unlike the conventional case, it is not necessary to carry the first armature coil holding portion from the surface portion of the molded resin cylinder, and the molded resin cylinder itself is not required. Thereby, the high-speed rotation and the high output are not restricted, and the axial length, the physique, and the weight of the motor can be reduced by the omission of the molded resin tube. In addition, the frictional heat generated by the brush is generated in the first armature coil holder, which is well cooled by the airflow generated in the centrifugal direction along the surface. The commutator does not limit the heat-resistant temperature of the motor because it can be temporarily absorbed well by the armature core having a large heat capacity.
【0011】更に本発明によれば、第一、第三の突出部
の先端部及び第二、第四の突出部の先端部が溶接されて
球状接合部となっているので、以下の効果を奏する。ま
ず、接合が強固となり、電気抵抗が減少する。次に、溶
接により球状接合部となっているので、溶接により溶解
したこれら突出部は溶接前にはもっと幅広の形状、例え
ば周方向に隣接する突出部が互いに密接する形状とする
ことができる。Further, according to the present invention, the distal ends of the first and third projections and the distal ends of the second and fourth projections are welded to form a spherical joint. Play. First, the bonding becomes strong and the electrical resistance decreases. Next, since the spherical joints are formed by welding, these protrusions melted by welding can have a wider shape before welding, for example, a shape in which circumferentially adjacent protrusions are in close contact with each other.
【0012】好適な態様によれば、各球状接合部はカラ
ーにより回転軸に係止されるので、電機子コイルを簡単
かつ強固に係止することができる。According to a preferred aspect, each spherical joint is locked to the rotating shaft by the collar, so that the armature coil can be locked simply and firmly.
【0013】[0013]
【実施例】以下、本発明を図に示す実施例に基づいて説
明する。図1は本発明の一実施例を示す整流子型回転電
機の軸方向断面図であり、図7はその整流子部分の拡大
軸方向断面図である。回転軸10のほぼ中央部には円盤
状の鋼板15を複数積層して形成した電機子鉄心11が
嵌装されており、電機子鉄心11の外周面には複数のス
ロット13が形成され、その内部には電機子コイル(上
側導体部)20e、電機子コイル(下側導体部)21e
が上下二段に巻装されている。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to an embodiment shown in the drawings. FIG. 1 is an axial sectional view of a commutator type rotating electric machine showing one embodiment of the present invention, and FIG. 7 is an enlarged axial sectional view of a commutator portion thereof. An armature core 11 formed by laminating a plurality of disk-shaped steel plates 15 is fitted in a substantially central portion of the rotating shaft 10, and a plurality of slots 13 are formed on the outer peripheral surface of the armature core 11. Inside, an armature coil (upper conductor) 20e and an armature coil (lower conductor) 21e
Are wound up and down in two steps.
【0014】電機子コア11の右端面には後述の整流子
部40が形成され、また、左端面には後述の反整流子部
90が形成されて電動機の電機子(回転子)を構成して
いる。回転軸10の両端は、電動機のエンドフレーム6
0に取り付けた軸受け61と図示しない部材に取り付け
た軸受け62により軸支され、エンドフレーム60は、
円筒鋼板からなるヨーク70の開口を遮蔽している。ヨ
ーク70の内周面には界磁コイル50が巻装された磁極
コア51が電機子鉄心11の周囲に近接して4個、互い
に周方向に90度離れて固定されており、これらヨーク
70、界磁コイル50及び磁極コア51が固定子を構成
している。なお、12は回転軸10上に設けられたギヤ
で、図示されない減速機構部(例えば遊星歯車減速機
構)のギヤと噛み合い、そして、回転軸10の回転を前
記図示されないギヤに伝える。A commutator section 40 described later is formed on the right end face of the armature core 11, and an anti-commutator section 90 described later is formed on the left end face to constitute an armature (rotor) of the motor. ing. Both ends of the rotating shaft 10 are connected to the end frame 6 of the electric motor.
0, and a bearing 62 attached to a member (not shown).
The opening of the yoke 70 made of a cylindrical steel plate is shielded. On the inner peripheral surface of the yoke 70, four magnetic pole cores 51 around which the field coil 50 is wound are fixed close to the periphery of the armature core 11 and are fixed at a 90-degree circumferential distance from each other. , The field coil 50 and the magnetic pole core 51 constitute a stator. Reference numeral 12 denotes a gear provided on the rotating shaft 10, which meshes with a gear of a not-shown reduction mechanism (for example, a planetary gear reduction mechanism), and transmits the rotation of the rotating shaft 10 to the not-shown gear.
【0015】エンドフレーム60にはブラシホルダ80
が固定されており、その内側にはブラシ81が軸方向摺
動自在に保持されている。そして、ブラシホルダ80内
に設けられたスプリング82によってブラシ81は後述
する整流子部40の第一の電機子コイル保持部20bに
押接されている。次に、整流子部40、反整流子部9
0、電機子コイル20e及び電機子コイル21eをさら
に詳細に説明する。A brush holder 80 is provided on the end frame 60.
Is fixed, and a brush 81 is held inside thereof so as to be slidable in the axial direction. The brush 81 is pressed against a first armature coil holding portion 20b of the commutator portion 40 described later by a spring 82 provided in the brush holder 80. Next, the commutator section 40 and the anti-commutator section 9
0, the armature coil 20e and the armature coil 21e will be described in further detail.
【0016】電機子鉄心11の右端面には、絶縁材21
aを挟んで第三の電機子コイル保持部21bが配置さ
れ、その表面に絶縁材20aを挟んで第一の電機子コイ
ル保持部20bが配置されている。また、左端面には、
絶縁材21cを挟んで第四の電機子コイル保持部21d
が配置され、その表面に絶縁材20cを挟んで第二の電
機子コイル保持部20dが配置されている。絶縁材21
a、第三の電機子コイル保持部21b、絶縁材20a及
び第一の電機子コイル保持部20dは整流子部(ブラシ
側)40を構成しており、絶縁材21c、第四の電機子
コイル保持部21d、絶縁材20c及び第二の電機子コ
イル保持部20dは反整流子部(反ブラシ側)90を構
成している。An insulating material 21 is provided on the right end face of the armature core 11.
The first armature coil holding portion 20b is arranged on the surface of the third armature coil holding portion 21b with the insulating material 20a interposed therebetween. Also, on the left end face,
Fourth armature coil holding portion 21d with insulating material 21c interposed
Are arranged, and a second armature coil holding portion 20d is arranged on the surface thereof with an insulating material 20c interposed therebetween. Insulation material 21
a, the third armature coil holding portion 21b, the insulating material 20a, and the first armature coil holding portion 20d constitute a commutator portion (brush side) 40, and the insulating material 21c, the fourth armature coil The holding part 21d, the insulating material 20c, and the second armature coil holding part 20d constitute an anti-commutator part (opposite the brush side) 90.
【0017】上側導体部(電機子コイル)20eと第一
の電機子コイル保持部20bと第二の電機子コイル保持
部20dと後述する突出部20g、20hが銅等の材料
で一体的に結合されて外側導体20を構成している。ま
た、下側導体部(電機子コイル)21eと第三の電機子
コイル保持部20dと第四の電機子コイル保持部21d
と後述の突出部21g、21hは内側導体21を構成し
ている。The upper conductor portion (armature coil) 20e, the first armature coil holding portion 20b, the second armature coil holding portion 20d, and projecting portions 20g and 20h to be described later are integrally connected with a material such as copper. Thus, the outer conductor 20 is formed. Also, a lower conductor portion (armature coil) 21e, a third armature coil holding portion 20d, and a fourth armature coil holding portion 21d
The protrusions 21g and 21h described below constitute the inner conductor 21.
【0018】突出部20g、20hは電機子コイル保持
部20b、20dから個別に軸方向反電機子鉄心方向へ
突出している。突出部21g、21hは電機子コイル保
持部21b、21dから個別に軸方向反電機子鉄心方向
へ突出している。突出部20gの内径側端面は突出部2
1gの外径側端面に当接している。突出部20hの内径
側端面は突出部21hの外径側端面に当接している。The protruding portions 20g and 20h protrude individually from the armature coil holding portions 20b and 20d in the axial direction opposite to the armature core. The protruding portions 21g and 21h individually protrude from the armature coil holding portions 21b and 21d in the axial direction opposite to the armature core. The inner end surface of the projection 20g is the projection 2
1 g is in contact with the outer diameter side end face. The inner diameter side end face of the protrusion 20h is in contact with the outer diameter side end face of the protrusion 21h.
【0019】また、外側導体20の表面の内、整流子部
40(特にブラシ摺接面)、突出部20g、20hの内
径側端面を除く部分に絶縁被膜が塗布、焼付、巻付、接
着等によって形成されている。内側導体21にも、外側
導体20と同様な方法で、突出部21g、21hの外径
側端面周を除く部分に絶縁被膜が形成されている。第一
の電機子コイル保持部20bと第三の電機子コイル保持
部21bは各々の突出部20g、21gにて溶接により
接続されている。またこれとは逆側にて第二の電機子コ
イル保持部20dと第四の電機子コイル保持部21dが
突出部20h、21hにて溶接により接続されている。
この接続にて電機子コイル結線がなされる。An insulating coating is applied, baked, wound, adhered, etc. on the surface of the outer conductor 20 except for the commutator portion 40 (particularly, the brush sliding surface) and the inner end surfaces of the protruding portions 20g and 20h. Is formed by In the same manner as the outer conductor 20, the inner conductor 21 is also provided with an insulating coating on the protruding portions 21g and 21h except for the periphery of the outer end surface. The first armature coil holding portion 20b and the third armature coil holding portion 21b are connected by welding at respective protruding portions 20g, 21g. On the opposite side, the second armature coil holding portion 20d and the fourth armature coil holding portion 21d are connected by welding at the projecting portions 20h, 21h.
The armature coil connection is made by this connection.
【0020】図2に外側導体20と内側導体21との結
線図の一実施例を示す。実線部が外側導体20、破線部
が内側導体21を表す。図2の実施例は一重波巻結線と
したが、もちろん、重巻など他の巻線形式も採用するこ
とができる。ここで図中Ybは反整流子部90側で接続
される上側導体の電機子コイルと下側導体の電機子コイ
ル間のピッチからなるバックピッチである。Yfは整流
子部40側で接続される上側導体の電機子コイルと下側
導体の電機子コイル間のピッチからなるフロントピッチ
である。FIG. 2 shows an embodiment of a connection diagram between the outer conductor 20 and the inner conductor 21. In FIG. The solid line portion represents the outer conductor 20, and the broken line portion represents the inner conductor 21. Although the embodiment shown in FIG. 2 employs a single-wave winding connection, it is needless to say that other winding types such as a double winding can be employed. Here, Yb in the figure is a back pitch consisting of a pitch between the armature coil of the upper conductor and the armature coil of the lower conductor connected on the anti-commutator section 90 side. Yf is a front pitch composed of a pitch between the armature coil of the upper conductor and the armature coil of the lower conductor connected on the commutator section 40 side.
【0021】図3に示すように、従来のモータでは電機
子コイルのコイルエンドにて行ってきた電機子コイルの
スロット内導体間の接続配線は、上述した実施例で内側
導体21の第三の電機子コイル保持部21b及び外側導
体20の第一の電機子コイル保持部20bの略渦巻き状
の湾曲により代替される。もちろん、図3に示すように
両者の渦巻き方向は反対となる。さらに説明すれば、突
出部20g、21gが互いに接続された第一の電機子コ
イル保持部20b及び第三の電機子コイル保持部21b
の各外端はフロントピッチだけ周方向にシフトすること
になる。そのため、この実施例では、第三の電機子コイ
ル保持部21b及び第一の電機子コイル保持部20b
は、それぞれ略1/2フロントピッチだけ湾曲するもの
とするが、湾曲又は屈折形状は設計自由であり、第一の
電機子コイル保持部20bを放射状に配置し、第三の電
機子コイル保持部21bを大きく湾曲させてもよい。As shown in FIG. 3, in the conventional motor, the connection wiring between the conductors in the slot of the armature coil performed at the coil end of the armature coil is the third wiring of the inner conductor 21 in the above-described embodiment. It is replaced by the substantially spiral curve of the armature coil holding portion 21b and the first armature coil holding portion 20b of the outer conductor 20. Of course, as shown in FIG. 3, the spiral directions of both are opposite. More specifically, the first armature coil holding portion 20b and the third armature coil holding portion 21b in which the protruding portions 20g and 21g are connected to each other.
Are shifted in the circumferential direction by the front pitch. Therefore, in this embodiment, the third armature coil holding portion 21b and the first armature coil holding portion 20b
Are respectively bent by approximately フ ロ ン ト front pitch, but the curved or bent shape is freely designable. The first armature coil holding portion 20b is radially arranged, and the third armature coil holding portion is bent. 21b may be greatly curved.
【0022】第一の電機子コイル保持部20bの突出部
20gは電機子回転軸10に固着されたカラー30の内
径部に絶縁部材32を介して嵌合されておりカラー30
は同時に電機子コイル保持部20b、21bを電機子鉄
心側へ押圧、保持している。同様に、第二の電機子コイ
ル保持部20dの突出部20hも、第四の電機子コイル
保持部21dの突出部21hに溶接された後、電機子回
転軸10に固着されたカラー31の内径部に絶縁部材3
3を介して嵌合されており、カラー31は同時に第二、
第四の電機子コイル保持部20d、21dを電機子鉄心
側へ押圧、保持している。The protruding portion 20g of the first armature coil holding portion 20b is fitted to the inner diameter portion of the collar 30 fixed to the armature rotating shaft 10 via an insulating member 32, and
Simultaneously presses and holds the armature coil holding portions 20b and 21b toward the armature core. Similarly, the protrusion 20h of the second armature coil holding portion 20d is also welded to the protrusion 21h of the fourth armature coil holding portion 21d, and then the inner diameter of the collar 31 fixed to the armature rotating shaft 10. Insulation member 3
3, the collar 31 is at the same time the second,
The fourth armature coil holding portions 20d and 21d are pressed and held toward the armature core.
【0023】図4に、第一の電機子コイル保持部20b
と第三の電機子コイル保持部21bの突出部20g、2
1gの接続前の状態を示す。突出部20gの軸方向先端
には周方向幅広部20kが形成されている。突出部21
gの軸方向先端にも周方向幅広部21kが形成されてい
る。この実施例では、第一の電機子コイル保持部20b
は外径部では電機子鉄心11のスロット13に第一の電
機子コイル保持部20bと一体となった電機子コイル2
0eが挿入されて周方向に位置決めされ、内径部では上
記のように第一の電機子コイル保持部20bと一体とな
った突出部20gの軸方向先端の各周方向幅広部20k
が周方向に互いに隣接して接触することにより周方向に
位置決めされ、その結果、各第一の電機子コイル保持部
20bが周方向に均等に配置される。FIG. 4 shows the first armature coil holding portion 20b.
And the projecting portion 20g of the third armature coil holding portion 21b,
1g shows a state before connection. A circumferentially wide portion 20k is formed at an axial end of the protruding portion 20g. Projection 21
A circumferential wide portion 21k is also formed at the axial end of g. In this embodiment, the first armature coil holding portion 20b
In the outer diameter portion, the armature coil 2 integrated with the first armature coil holding portion 20b in the slot 13 of the armature core 11
0e is inserted and positioned in the circumferential direction, and in the inner diameter portion, each circumferential wide portion 20k at the axial end of the protruding portion 20g integrated with the first armature coil holding portion 20b as described above.
Are positioned in the circumferential direction by being adjacent to each other in the circumferential direction, and as a result, the first armature coil holding portions 20b are uniformly arranged in the circumferential direction.
【0024】また、第三の電機子コイル保持部21bも
外径部では電機子鉄心11のスロット13に第三の電機
子コイル保持部21bと一体となった電機子コイル21
eが挿入されて周方向に位置決め配置され、内径部では
上記のように第三の電機子コイル保持部21bと一体と
なった突出部21gの軸方向先端の各周方向幅広部21
kが周方向に互いに隣接して接触することにより周方向
に位置決めされ、その結果、各第三の電機子コイル保持
部21bが周方向に均等に配置される。The armature coil 21 integrated with the third armature coil holding portion 21b is provided in the slot 13 of the armature core 11 at the outer diameter of the third armature coil holding portion 21b.
e is inserted and positioned in the circumferential direction, and in the inner diameter portion, each circumferential wide portion 21 at the axial end of the protruding portion 21g integrated with the third armature coil holding portion 21b as described above.
When k contacts each other in the circumferential direction, they are positioned in the circumferential direction. As a result, each third armature coil holding portion 21b is evenly arranged in the circumferential direction.
【0025】突出部20gの軸方向先端の周方向幅広部
20kと、突出部21gの軸方向先端の周方向幅広部2
1kの幅は、互いに周方向幅の中心を概略一致させて配
置する。第二の電機子コイル保持部20dと第四の電機
子コイル保持部21dにおける突出部20h、21hを
接続する前の配置状態も上記と同様である。The circumferential wide portion 20k at the axial end of the protrusion 20g and the circumferential wide portion 2 at the axial end of the protrusion 21g
The width of 1k is arranged such that the centers of the circumferential widths thereof are substantially coincident with each other. The arrangement state before connecting the protruding parts 20h, 21h in the second armature coil holding part 20d and the fourth armature coil holding part 21d is the same as above.
【0026】図5に、第一の電機子コイル保持部20b
と第三の電機子コイル保持部21bの突出部20g、2
1gを溶接した状態を説明する。突出部20g、21g
の軸方向先端部である周方向幅広部20k、21kがT
IG溶接等により溶融すると、この溶融先端部は自身の
表面張力により球状に近い形状となり、径方向寸法は大
きくなり、逆に周方向の幅寸法は小さくなる。すなわ
ち、径方向より周方向に広い元の周方向幅広部20k、
21kの形状から、球状に変化し、そのまま凝固して球
状の球状接合部Lとなる。FIG. 5 shows the first armature coil holding portion 20b.
And the projecting portion 20g of the third armature coil holding portion 21b,
The state where 1 g is welded will be described. Projection 20g, 21g
The circumferentially wide portions 20k and 21k which are the axial end portions of
When melted by IG welding or the like, the melted tip has a shape close to a spherical shape due to its own surface tension, the radial dimension increases, and conversely, the circumferential width decreases. That is, the original circumferential wide portion 20k wider in the circumferential direction than in the radial direction,
From the shape of 21k, it changes to a sphere and solidifies as it is to form a spherical joint L.
【0027】したがって、突出部20g、21gの周方
向幅広部20k、21kが球状接合部Lとなったこと
は、周方向幅広部20k、21kの周方向の幅寸法が小
さくなったことであり、これにより、周方向に隣接する
各突出部20g、21g間には周方向ギャップxが確実
に設けられることになる。即ち、第一の電機子コイル保
持部20bと第三の電機子コイル保持部21bの接続と
同時に、隣合う各第一の電機子コイル保持部21b間、
および隣合う各第三の電機子コイル保持部21b間に周
方向に間隙部が確実に形成される。Therefore, the fact that the wide circumferential portions 20k and 21k of the protruding portions 20g and 21g are spherical joints L means that the circumferential width of the wide circumferential portions 20k and 21k is reduced. This ensures that the circumferential gap x is provided between the protrusions 20g and 21g that are adjacent in the circumferential direction. That is, simultaneously with the connection between the first armature coil holding portion 20b and the third armature coil holding portion 21b,
In addition, a gap is reliably formed in the circumferential direction between the adjacent third armature coil holding portions 21b.
【0028】電機子鉄心11の上記とは逆側の端面部で
は第三の電機子コイル保持部と同様に突出部20h、2
1hにて周方向幅広部の溶融をともなう溶接により、球
状接合部を形成し、同様の作用効果を奏することができ
る。なお上記接続によって、周方向に隣接する第一の電
機子コイル保持部20b、20bの間に形成された筋状
の隙間20fは整流子のアンダカットとなる。At the end face of the armature core 11 opposite to the above, the protruding portions 20h, 2h are formed similarly to the third armature coil holding portion.
At 1 h, a spherical joint is formed by welding with melting of the wide part in the circumferential direction, and the same function and effect can be obtained. By the above connection, the streak-shaped gap 20f formed between the first armature coil holding portions 20b, 20b adjacent in the circumferential direction becomes an undercut of the commutator.
【0029】なおこの実施例では、突出部20g、21
gは図4(c)に示すように、軸方向反電機子鉄心側へ
向けて次第に周方向幅が広くなっており、軸方向反電機
子鉄心側の各先端だけが互いに当接している。すなわ
ち、周方向幅広部20k、21kは突出部20g、21
gのほとんど先端だけとなっている。したがって、この
部分を加熱させて溶融させると、各周方向幅広部20
k、21kを含む突出部20g、21gは互いに独立の
球状接合部となり、周方向に隣接する突出部20g、2
1gが一体に溶接されることはない。また、周方向に一
個置きの突出部20g、21gをまず一度に溶接し、次
に残りの突出部20g、21gを一度に溶接することも
できる。In this embodiment, the protrusions 20g, 21g
As shown in FIG. 4 (c), g has a gradually increasing circumferential width toward the side opposite to the armature core in the axial direction, and only the respective ends on the side opposite to the armature core in the axial direction are in contact with each other. That is, the wide portions 20k and 21k in the circumferential direction are the protruding portions 20g and 21k.
g has almost only the tip. Therefore, when this portion is heated and melted, each circumferentially wide portion 20
The projections 20g and 21g including the projections 20g and 21k are spherical joints independent of each other, and are adjacent to each other in the circumferential direction.
1 g is not welded together. Alternatively, every other protrusion 20g, 21g in the circumferential direction can be welded at once, and then the remaining protrusions 20g, 21g can be welded at once.
【0030】次にカラー30、31について図7を参照
して説明する。突出部20gの球状接合部Lには、回転
軸10に固着されたカラー30が絶縁部材32を介して
当接している。同様に、突出部20hの外周部には回転
軸10に固着されたカラー31が絶縁部材33を介して
当接している。カラー30は、アルミなどの軟質金属か
らなる整流子固定部材であって、図7に示すように、回
転軸10に嵌着される内筒部30aと、内筒部30aの
基端部から外径方向へ伸びる輪板部30bと、輪板部3
0bの外径端から電機子鉄心11へ向けて伸びる外筒部
30cとからなり、輪板部30bの内径端部は回転軸1
0の環状溝10aに嵌入する膨出部30dを有してい
る。カラー31もカラー30と同じ構造となっている。Next, the collars 30 and 31 will be described with reference to FIG. The collar 30 fixed to the rotating shaft 10 is in contact with the spherical joint L of the protruding portion 20g via an insulating member 32. Similarly, a collar 31 fixed to the rotating shaft 10 is in contact with an outer peripheral portion of the protruding portion 20h via an insulating member 33. The collar 30 is a commutator fixing member made of a soft metal such as aluminum. As shown in FIG. 7, the collar 30 has an inner cylindrical portion 30a fitted to the rotating shaft 10 and an outer cylindrical portion 30a. Wheel plate portion 30b extending in the radial direction and wheel plate portion 3
0b extending from the outer diameter end toward the armature core 11, and the inner diameter end of the wheel plate portion 30b is
It has a bulging portion 30d that fits into the 0 annular groove 10a. The collar 31 has the same structure as the collar 30.
【0031】絶縁部材32も、カラー30の内筒部30
aの外周面に接する内筒部と、カラー30の輪板部30
bの電機子鉄心11側の表面に接する輪板部と、外筒部
30cの電機子鉄心11側の内周面に接する外筒部とを
有し、絶縁部材32は突出部20g、21gをカラー3
0から電気的に絶縁している。また、絶縁部材33も絶
縁部材32と同じ構造となっている。The insulating member 32 is also provided on the inner cylindrical portion 30 of the collar 30.
a, the inner cylindrical portion in contact with the outer peripheral surface of the
b has an annular plate portion in contact with the surface on the armature core 11 side and an outer cylinder portion of the outer cylinder portion 30c in contact with the inner peripheral surface on the armature core 11 side, and the insulating member 32 has protrusions 20g and 21g. Color 3
It is electrically insulated from zero. The insulating member 33 has the same structure as the insulating member 32.
【0032】カラー30、31は絶縁材32、33とと
もに圧入され、この時の力により軟質合金例えばアルミ
合金からなるカラー30、31が塑性変形してその膨出
部30dが回転軸10の環状溝10aに突出し、カラー
30、31の変位を規制する。 (効果)以上の説明から明らかなように、本実施例によ
れば電機子コイル20e、21eのコイルエンドが内側
導体21の第三の電機子コイル保持部21bなどに置換
されたと考えられるので、電機子の軸方向長を格段に短
縮し、モータ体格、重量を小型軽量化することができ
る。また、樹脂系絶縁材(本発明でいう絶縁材)21
a、20aと第三の電機子コイル保持部21b、第一の
電機子コイル保持部20bとの接触界面に対して遠心力
が平行方向に働くので整流子部40の耐遠心力性能の向
上が図れる。また、ブラシ81との摺接面積も体格増大
を図ることなく実現することができる。さらに、第一の
電機子コイル保持部20bで発生する抵抗熱及び摩擦熱
は必然的に生じる遠心空気流により吸収され、特に全閉
型のスタ−タ用の電動機に適している。特に減速機構を
採用して小型、高速化する場合にはその効果は絶大であ
る。The collars 30, 31 are pressed together with the insulating members 32, 33, and the collars 30, 31 made of a soft alloy such as an aluminum alloy are plastically deformed by the force at this time. It protrudes to 10a and regulates the displacement of the collars 30, 31. (Effect) As is apparent from the above description, according to the present embodiment, it is considered that the coil ends of the armature coils 20e and 21e are replaced with the third armature coil holding portion 21b of the inner conductor 21, and so on. The axial length of the armature can be significantly reduced, and the motor size and weight can be reduced in size and weight. Further, a resin-based insulating material (insulating material in the present invention) 21
Since the centrifugal force acts in the direction parallel to the contact interface between the a and 20a and the third armature coil holding portion 21b and the first armature coil holding portion 20b, the centrifugal resistance performance of the commutator portion 40 is improved. I can do it. Further, the sliding contact area with the brush 81 can be realized without increasing the physique. Furthermore, the resistance heat and frictional heat generated in the first armature coil holding portion 20b are absorbed by the inevitably generated centrifugal airflow, and are particularly suitable for a fully closed starter motor. In particular, when a speed reduction mechanism is employed to reduce the size and speed, the effect is remarkable.
【0033】本発明者らの試験結果によれば、1.4K
W、30秒定格の電動機でかつブラシの整流子部との温
度差が50℃であったものが、本発明品では15℃とな
った。さらに、外側導体20が一体に形成され、内側導
体21も一体に形成されているので、接続抵抗が低減さ
れ、回転電機の高速回転化が可能となる。According to the test results of the present inventors, 1.4K
W, a motor rated for 30 seconds and having a temperature difference of 50 ° C. from the commutator portion of the brush, had a temperature difference of 15 ° C. in the product of the present invention. Furthermore, since the outer conductor 20 is formed integrally and the inner conductor 21 is also formed integrally, the connection resistance is reduced, and the rotating electric machine can be rotated at high speed.
【0034】更に、外側導体20と内側導体21とを球
状接合部Lに嵌着されるカラーにより係止しているの
で、外側導体20と内側導体21との耐遠心力性能が向
上する。加えて本実施例では、従来の電機子では銅線を
所要形状に併せて巻線、コイルエンドにひねりを加え湾
曲させながら整流子の所定位置へ接続するという複雑か
つ正確を要求されていた電機子コイルを這い廻しを、外
側導体20及び内側導体21を一体に形成しておき、こ
れらを電機子鉄心11のスロット外径側から挿入する
(図6参照)という非常に簡単な作業に代替している。
この挿入工程において、導体20、21の外径部では電
機子コイル20e、21eがスロット13により自動的
に周方向の位置決めがなされ、導体20、21の内径部
では突出部20g、20h、21g、21hの各々相隣
合うものが組付時に当接することにより自動的に周方向
位置決めがなされる。またこの突出部20g、20h、
21g、21hの各周方向幅広部20k、21kの当接
は、溶接によりそれらの周方向幅を減少して自動的に周
方向隙間を形成することができる。Further, since the outer conductor 20 and the inner conductor 21 are locked by the collar fitted to the spherical joint L, the centrifugal resistance performance between the outer conductor 20 and the inner conductor 21 is improved. In addition, in this embodiment, in the conventional armature, a complicated and accurate motor was required in which the copper wire was connected to a predetermined position of the commutator while twisting and bending the winding and coil ends according to the required shape. The crawling of the child coil is replaced with a very simple operation of integrally forming the outer conductor 20 and the inner conductor 21 and inserting them from the slot outer diameter side of the armature core 11 (see FIG. 6). ing.
In this insertion step, the armature coils 20e and 21e are automatically positioned in the circumferential direction at the outer diameter portions of the conductors 20 and 21 by the slots 13, and at the inner diameter portions of the conductors 20 and 21, the protrusions 20g, 20h, 21g, 21h is automatically positioned in the circumferential direction by contacting adjacent ones of the 21h at the time of assembly. Also, the projections 20g, 20h,
When the circumferential wide portions 20k and 21k of the 21g and 21h are in contact with each other, their circumferential widths can be reduced by welding to automatically form circumferential gaps.
【0035】また導体20、21はカラー30、31に
よって径、軸両方向とも固定されるため、従来の電機子
のように電機子コイルを電機子鉄心に固着させる必要は
なく、従って電機子鉄心のスロット13に樹脂を含浸す
る電機子コイル固着処理も不要である。しかし、この固
着処理を行っても、支障はない。 (その他の実施例)溶接は、TIG溶接による他、他の
アーク溶接やレーザービーム溶接等によっても良い。Further, since the conductors 20, 21 are fixed in both the diameter and the axial direction by the collars 30, 31, it is not necessary to fix the armature coil to the armature core unlike the conventional armature, and therefore, the armature core is not fixed. An armature coil fixing process for impregnating the slot 13 with a resin is not necessary. However, there is no problem even if this fixing process is performed. (Other Embodiments) In addition to TIG welding, other arc welding or laser beam welding may be used.
【0036】また、各電機子コイル保持部20b、21
b、20d、21dの溶接の前又は後で外力により、球
状接合部Lや突出部20g、21g、20h、21hな
どを変形することも可能である。電機子コイルの絶縁被
膜の強度、絶縁性が十分なら絶縁材20a、21a、2
0c、21cの一部または全部を廃止しても良い。Each armature coil holding portion 20b, 21
It is also possible to deform the spherical joint L and the protruding portions 20g, 21g, 20h, 21h, etc. by external force before or after welding of b, 20d, 21d. If the strength and insulating properties of the insulating film of the armature coil are sufficient, the insulating materials 20a, 21a, 2
Some or all of 0c and 21c may be omitted.
【0037】カラー30、31は実施例では金属製とし
たが、樹脂等絶縁物または金属に絶縁性の表面処理を施
したものでも良い。この時、絶縁材32、33は不要と
なる。カラー30、31の回転軸10への固着は図7に
拡大図示するようになっているが、カラー30、31の
形状はテ−パ嵌合などの簡単なものでもよい。図8にカ
ラー30、31の変形例を示す。Although the collars 30 and 31 are made of metal in the embodiment, they may be made of an insulating material such as a resin or a metal subjected to an insulating surface treatment. At this time, the insulating materials 32 and 33 become unnecessary. The fixing of the collars 30 and 31 to the rotating shaft 10 is shown in an enlarged view in FIG. 7, but the shapes of the collars 30 and 31 may be simple such as taper fitting. FIG. 8 shows a modification of the collars 30 and 31.
【0038】整流子部40に当たる電機子コイル保持部
20b、21bにも予め絶縁被膜を付着させ、電機子組
付途中または組付後にこの部分を切削して整流子部40
の絶縁被膜を切削排除しても良い。この場合、電機子コ
イル絶縁被膜付着処理作業性が向上する。更に、上記実
施例では巻線界磁式の直流電動機について説明している
が、本発明はこれに限らず永久磁石により界磁磁を発生
する磁石界磁式直流電動機、さらには他の交流式整流子
電動機にも適用し得ることは明らかである。The armature coil holding portions 20b and 21b, which are in contact with the commutator portion 40, are also preliminarily coated with an insulating film, and this portion is cut during or after assembling the armature to cut the commutator portion 40.
The insulating coating may be removed by cutting. In this case, the workability of attaching the armature coil insulating film is improved. Further, in the above embodiment, a winding field type DC motor is described, but the present invention is not limited to this, and a magnet field type DC motor that generates a field by a permanent magnet, and further another AC type Obviously, it can also be applied to a commutator motor.
【0039】更に上記実施例では、両側の突出部20
g、21g、20h、21hをそれぞれ球状接合部Lと
したが、どちらか一方だけとすることもできる。Further, in the above embodiment, the protrusions 20 on both sides are used.
Each of g, 21g, 20h, and 21h is a spherical joint L, but may be only one of them.
【図1】本発明を適用した整流子型回転電機の一実施例
を示す軸方向断面図である。FIG. 1 is an axial cross-sectional view showing one embodiment of a commutator-type rotary electric machine to which the present invention is applied.
【図2】電機子コイルの結線図である。FIG. 2 is a connection diagram of an armature coil.
【図3】外側導体20の配置を示す斜視図である。FIG. 3 is a perspective view showing an arrangement of an outer conductor 20;
【図4】(a)は電機子コイル保持部20b、21bの
溶接前の状態を示す軸方向断面図であり、(b)はその
軸方向矢視正面図であり、(c)はその突出部20gを
拡大図示する要部拡大平面図である。4A is an axial sectional view showing a state before welding of armature coil holding portions 20b and 21b, FIG. 4B is a front view in an axial direction of the armature coil holding portions 20b and 21b, and FIG. It is a principal part enlarged plan view which expands and shows the part 20g.
【図5】(a)は電機子コイル保持部20b、21bの
溶接後の状態を示す軸方向断面図であり、(b)はその
軸方向矢視正面図であり、(c)はその突出部20gを
拡大図示する要部拡大平面図である。5A is an axial sectional view showing a state after welding of armature coil holding portions 20b and 21b, FIG. 5B is a front view in the axial direction, and FIG. It is a principal part enlarged plan view which expands and shows the part 20g.
【図6】導体20、21をスロット13に内径方向へ挿
入する状態を示す図である。FIG. 6 is a diagram showing a state where conductors 20 and 21 are inserted into a slot 13 in an inner diameter direction.
【図7】カラー30の固着状態を示す一部拡大軸方向断
面図である。7 is a partially enlarged axial sectional view showing a fixed state of the collar 30. FIG.
【図8】カラー30の変形例を示す一部拡大軸方向断面
図である。FIG. 8 is a partially enlarged axial sectional view showing a modification of the collar 30.
11は電機子鉄心、13はスロット、20は外側導体、
20eは電機子コイル(上側導体部)、20bは第一の
電機子コイル保持部、20dは第二の電機子コイル保持
部、20gは第一の突出部、20hは第二の突出部、2
1は内側導体、21eは電機子コイル(下側導体部)、
21bは第三の電機子コイル保持部、21dは第四の電
機子コイル保持部、21gは第三の突出部、21hは第
四の突出部、20a、21a、20c、21cは絶縁
材、Lは球状接合部、30、31はカラー。11 is an armature core, 13 is a slot, 20 is an outer conductor,
20e is an armature coil (upper conductor portion), 20b is a first armature coil holding portion, 20d is a second armature coil holding portion, 20g is a first projecting portion, 20h is a second projecting portion,
1 is an inner conductor, 21e is an armature coil (lower conductor),
21b is a third armature coil holding portion, 21d is a fourth armature coil holding portion, 21g is a third protrusion, 21h is a fourth protrusion, 20a, 21a, 20c, 21c is an insulating material, L Is a spherical joint, and 30 and 31 are collars.
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭63−194541(JP,A) 実開 昭50−109801(JP,U) 実開 平3−48371(JP,U) (58)調査した分野(Int.Cl.7,DB名) H02K 13/04 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-63-194541 (JP, A) JP-A 50-109801 (JP, U) JP-A 3-48371 (JP, U) (58) Investigation Field (Int.Cl. 7 , DB name) H02K 13/04
Claims (2)
体部と、外径端が前記上側導体部の一端に電気的に接続
されて前記電機子鉄心のブラシ側の端面に沿って径内方
向へ延設されるとともに軸方向の外端面がブラシ摺動面
をなす第一の電機子コイル保持部と、外径端が前記上側
導体部の他端に電気的に接続されて前記電機子鉄心の反
ブラシ側の端面に沿って径内方向へ延設される第二の電
機子コイル保持部と、前記第一の電機子コイル保持部の
径方向内端部から軸方向反電機子鉄心側へ突出する第一
の突出部と、前記第二の電機子コイル保持部の径方向内
端部から軸方向反電機子鉄心側へ突出する第二の突出部
とを有する外側導体と、 前記上側導体部の内側に位置して前記電機子鉄心のスロ
ットに収容される下側導体部と、外径端が前記下側導体
部の一端に電気的に接続されて前記電機子鉄心のブラシ
側の端面と前記第一の電機子コイル保持部との間を径内
方向へ延設される第三の電機子コイル保持部と、外径端
が前記下側導体部の一端に電気的に接続されて前記電機
子鉄心の反ブラシ側の端面と前記第二の電機子コイル保
持部との間を径内方向へ延設される第四の電機子コイル
保持部と、前記第三の電機子コイル保持部の径方向内端
部から前記第一の突出部の内径側端面に接しつつ軸方向
反電機子鉄心側へ突出する第三の突出部と、前記第四の
電機子コイル保持部の径方向内端部から前記第二の突出
部の内径側端面に接しつつ軸方向反電機子鉄心側へ突出
する第四の突出部とを有する内側導体と、 前記第三、第四の電機子コイル保持部を前記第一、第二
の電機子コイル保持部及び前記電機子鉄心から電気絶縁
する絶縁材と、 前記第一、第三の突出部の先端部を溶接してなる球状接
合部と、 前記第二、第四の突出部の先端部を溶接してなる球状接
合部と、 を備えることを特徴とする整流子型回転電機の電機子。An upper conductor portion accommodated in a slot of an armature core, an outer diameter end of which is electrically connected to one end of the upper conductor portion, and has an inner diameter extending along a brush-side end surface of the armature core. A first armature coil holding portion extending in the axial direction and having an axial outer end surface forming a brush sliding surface; and an armature having an outer diameter end electrically connected to the other end of the upper conductor portion. A second armature coil holding portion extending radially inward along an end surface of the iron core on a side opposite to the brush, and an axially anti-armature core extending from a radially inner end of the first armature coil holding portion; An outer conductor having a first protrusion protruding to the side, and a second protrusion protruding from the radially inner end of the second armature coil holding portion toward the axially opposite armature core side; A lower conductor portion located inside the upper conductor portion and accommodated in the slot of the armature core; A third armature coil retainer electrically connected to one end of the side conductor portion and extending radially inward between the brush-side end surface of the armature core and the first armature coil retainer; Portion, an outer diameter end of which is electrically connected to one end of the lower conductor portion, and extends in a radially inward direction between the end surface of the armature core on the side opposite to the brush and the second armature coil holding portion. A fourth armature coil holding portion provided, and from the radially inner end of the third armature coil holding portion to the inner side of the inner side of the first protruding portion while moving in the axial direction opposite to the armature core. A third protruding portion that protrudes, and a fourth protruding from the radially inner end of the fourth armature coil holding portion to the axially opposite armature core side while being in contact with the inner diameter side end surface of the second protruding portion. An inner conductor having a protrusion, and the third and fourth armature coil holding portions are connected to the first and second armature coil holding portions. An insulating material that electrically insulates the armature core from the armature; a spherical joint formed by welding the tip of the first and third protrusions; and a weld of the tip of the second and fourth protrusions. An armature for a commutator-type rotary electric machine, comprising:
されて前記球状接合部を係止するカラーを有する請求項
1記載の整流子型回転電機の電機子。2. An armature for a commutator-type rotary electric machine according to claim 1, further comprising a collar fitted to a rotating shaft to which said armature core is fitted to lock said spherical joint.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31680294A JP3156532B2 (en) | 1993-12-21 | 1994-12-20 | Armature of commutator type rotating electric machine |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32281093 | 1993-12-21 | ||
JP5-322810 | 1993-12-21 | ||
JP31680294A JP3156532B2 (en) | 1993-12-21 | 1994-12-20 | Armature of commutator type rotating electric machine |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07231618A JPH07231618A (en) | 1995-08-29 |
JP3156532B2 true JP3156532B2 (en) | 2001-04-16 |
Family
ID=26568808
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP31680294A Expired - Fee Related JP3156532B2 (en) | 1993-12-21 | 1994-12-20 | Armature of commutator type rotating electric machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3156532B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3647632B2 (en) * | 1997-04-25 | 2005-05-18 | 株式会社デンソー | Rotating machine armature |
JP4057230B2 (en) * | 2000-10-03 | 2008-03-05 | 古河電気工業株式会社 | Insulated conductor |
-
1994
- 1994-12-20 JP JP31680294A patent/JP3156532B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH07231618A (en) | 1995-08-29 |
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