JP3020092U - Laminated flat plate materials and cake cups for the production of cake cups that have been treated to prevent oil penetration - Google Patents
Laminated flat plate materials and cake cups for the production of cake cups that have been treated to prevent oil penetrationInfo
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- JP3020092U JP3020092U JP1995007590U JP759095U JP3020092U JP 3020092 U JP3020092 U JP 3020092U JP 1995007590 U JP1995007590 U JP 1995007590U JP 759095 U JP759095 U JP 759095U JP 3020092 U JP3020092 U JP 3020092U
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- cup
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- cake
- flat plate
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Abstract
(57)【要約】 (修正有)
【目的】 油脂の滲透を防止できるカップを提供する。
【構成】 カップ用紙12の片面に接着剤としてのPE
を付着させ、このPEを介して油脂の滲透防止剤として
のPETフィルムを合体させた3層構造の積層平板材
と、この3層積層平板材のPET層の上に接着剤として
のPEを介しカップ用紙22bを付着させた5層構造の
積層平板材を準備し、5層構造の積層平板材を打ち抜い
たブランクの両端を重ねノリ付けして側筒42とし、3
層構造の積層平板材を打ち抜き、カップ用紙層12を外
側にして折り曲げて底体40として、底体40を側筒4
2の下部の内側に挿入して澱粉ノリで接着してカップ5
0A、50Bとする。
(57) [Summary] (Corrected) [Purpose] To provide a cup capable of preventing the permeation of fats and oils. [Constitution] PE as an adhesive agent on one side of the cup paper 12
A laminated flat plate material having a three-layer structure in which a PET film as a permeation-preventing agent for fats and oils is incorporated through the PE, and PE as an adhesive is interposed on the PET layer of the three-layer laminated flat plate material. A laminated flat plate material having a five-layer structure to which the cup paper 22b is attached is prepared, and both ends of a blank obtained by punching the laminated flat plate material having a five-layer structure are overlapped to form a side cylinder 42.
A laminated flat plate material having a layered structure is punched out and bent with the cup paper layer 12 on the outside to form a bottom body 40.
Insert inside the lower part of 2 and glue with starch paste to cup 5
0A and 50B.
Description
【0001】[0001]
この考案は、一般にカップケーキ用のカップと、その材料としての積層平板材 の構造に関する。 具体的にはカップ用紙層の片面上に、 1)ポリエチレン、ドライラミネートなどを接着剤として、ポリエチレンテレ フタレートフィルムなどの油脂滲透防止剤の層を貼着した3層構造の積層平板材 と、 2)上、下両面がカップ用紙層とされ、これら上、下カップ用紙層のそれぞれ の内面に接着剤層が配置され、これらの接着剤層に挟まれて最内層としてPET フィルムの層が配置された5層構造の積層平板材と、 3)一方の面に配置されたカップ用紙層(32)と、このカップ用紙層(32 )の内面に、第1の接着剤層(33)、油脂滲透防止剤層(34)、白インキ層 、美粧印刷層、第2の接着剤層(33)の順序に接合されたケーキカップ製造用 の6層構造の積層平板材と、 からなる油脂滲透防止処理が施された3種の積層平板材と、これらの積層平板材 を使用して、側筒と底体とを成形し、貼合して組み立てられ、内部に菓子原料で あるドウを充填し焼成などの熱加工を行っても、ドウ中の油脂がカップの紙質に 浸出しないか、無視できる程度に滲透が低減されたカップの構造に関する。 The present invention generally relates to a cupcake cup and a laminated flat plate material as its material. Specifically, 1) a laminated flat plate material having a three-layer structure in which 1) polyethylene, dry laminate, or the like is used as an adhesive, and a layer of a fat / oil penetration preventing agent such as a polyethylene terephthalate film is attached to one side of the cup paper layer; ) The upper and lower both sides are cup paper layers, and the adhesive layer is arranged on the inner surface of each of the upper and lower cup paper layers, and the PET film layer is arranged as the innermost layer sandwiched between these adhesive layers. 5) a laminated flat plate material having a five-layer structure, 3) a cup paper layer (32) arranged on one side, and a first adhesive layer (33), a grease permeation layer on the inner surface of the cup paper layer (32). A layered flat plate material having a six-layer structure for manufacturing a cake cup, in which an inhibitor layer (34), a white ink layer, a cosmetic printing layer, and a second adhesive layer (33) are joined in this order; Three types of laminated flat plates Using these laminated flat plate materials, the side cylinder and the bottom body are molded and pasted together, and the dough, which is the raw material for the confectionery, is filled inside and heat-processed by baking or the like. It relates to the structure of the cup in which the oil and fat inside does not leach into the paper quality of the cup or the permeation is reduced to a negligible level.
【0002】[0002]
従来のケーキ用カップは、図14(B)に示すように、必要に応じカップ用紙 層の片面に装飾のための印刷を施し、また場合によっては、カップの上になる部 分に花弁状の突起1aを付し、カップの側筒1個ずつのブランク1として切断し 、各ブランクの両端部1b、1cを、図14(A)に示すように、ノリなどで貼 り合わせて側筒2とし、また、図15(B)に示す底板3を準備し、図15(A )に示すように、側筒2の下部2a内に底板3を挿入し、底板3の周壁3bの中 間部Mに塗布したノリなどの接着剤により貼合するか、又は図示はしないが、平 板材を打抜き折曲げして側筒と底板とが一体にされたカップとしていた。 このようにして成形されたカップ容器5の内部に、小麦粉を主体とする成分に 対し、水、油脂、糖分、所要の塩分、香料などを添加して混捏したドウと称する 固粘体を充填して加熱焼成するか、または蒸すなどして、カップケーキとして市 販していた。 このような加熱工程中に、菓子原料の成分の一つである油脂は、かなりの部分 が容器であるカップの紙質中に滲透し、製品となったケーキのカップ全体に、ま たは部分に、油脂による透明性と変色を与え、半透明の黒ずんだ部分が生じて元 来清潔であるべき菓子に不潔感をもたらし商品価値を低下させていた。 ただし、紙質中に油脂の滲透を防止するための適切な手段が開発されなかった ため、やむを得ないこととして容認されていた。 As shown in FIG. 14 (B), the conventional cup for cake is provided with a decorative print on one side of the cup paper layer as the case requires, and in some cases, a petal-shaped portion is provided on the upper part of the cup. Cut the blanks 1 each with a protrusion 1a and one side tube of the cup, and attach both ends 1b and 1c of each blank with a glue or the like as shown in FIG. Further, the bottom plate 3 shown in FIG. 15 (B) is prepared, and the bottom plate 3 is inserted into the lower portion 2a of the side cylinder 2 as shown in FIG. 15 (A), and the middle portion of the peripheral wall 3b of the bottom plate 3 is inserted. The cup is made by pasting it with an adhesive such as glue applied to M, or by punching and bending a flat plate material, which is not shown, to form a side cylinder and a bottom plate into one body. The cup container 5 molded in this way was filled with a solid viscous body called a dough prepared by mixing and kneading components such as wheat flour with water, fats and oils, sugars, required salts and flavors. They were sold on the market as cupcakes by heating, baking, or steaming. During the heating process, fats and oils, which are one of the ingredients of the confectionery material, permeate into the paper quality of the cup, which is a container, to a large extent, and the whole cake cup or part of the cake becomes the product. However, it imparts transparency and discoloration due to fats and oils, and a semi-transparent darkened part is generated, which makes the confectionery that should be clean originally unclean and reduces the commercial value. However, it was accepted as unavoidable because an appropriate means to prevent the permeation of fats and oils in the paper quality was not developed.
【0003】[0003]
製菓工程中にカップの側筒に生じた油脂滲透は、カップの外観を損なう。また 、側筒に滲透した油脂は製菓工程終了後の時間の経過とともに逐次底部に向かっ て移動するので、側筒の下部から底板に集中して無視できない程度になる。 特に、カップの底部には加熱工程中の油脂滲透に加え、製菓後に製菓現場から 販売店まで、更に菓子のユーザーが喫食するまでの時間中に、油脂分は逐次カッ プの底部に移動するため、カップの側筒の下部から底板にかけては、側筒の中部 から上部に比較して油脂の透過量が多く「油汚れ」が目立ち、側筒部に生じた「 油汚れ」は印刷された部分や手を汚し、主に淡色の衣服や携帯品などに「しみ」 を生じ、特に高価な物や式典などの会合では支障を来したり、しみ抜きが困難な 場合に製造者としての責任問題になる。 カップの底板からの油脂滲透は、手に付着しない場合でも、カップを紙や布製 の物品の上に置いた場合には、ほぼ円形に拡大して滲透する。 また、耐油性の低いプラスチック、例えばスチロール製の持帰り容器に置いた り、収容したりすると、それらの表面を変化させ接触部が白く変色するなどの問 題が生じる。平成7年7月から製造物責任制度が実施されるのに伴い、上記のよ うなケーキカップへの油脂滲透に起因する問題に対し、カップメーカの責任が問 われる場合が予想されるので、その対策が要望されていた。 Penetration of fats and oils on the side tube of the cup during the confectionery process impairs the appearance of the cup. In addition, since the oil and fat that has permeated into the side cylinder gradually moves toward the bottom with the lapse of time after the confectionery process is completed, it concentrates on the bottom plate from the lower part of the side cylinder and cannot be ignored. In particular, in addition to the permeation of fats and oils during the heating process at the bottom of the cup, the fats and oils are successively transferred to the bottom of the cup during the period from the confectionery shop to the store after confectionery and before the confectionery user eats. From the lower part of the side tube of the cup to the bottom plate, the amount of oil and fat permeation is larger than in the middle part of the side tube to the upper part, and "oil stains" are conspicuous, and "oil stains" generated on the side tube part are printed. Staining hands and hands, causing "stains" mainly on light-colored clothes and portable items, and causing troubles at meetings such as expensive items and ceremonies, or making it difficult to remove stains Become. Permeation of oil from the bottom plate of a cup is spread even if it does not adhere to the hand, but when the cup is placed on an article made of paper or cloth, it permeates into a substantially circular shape. In addition, when placed or stored in a take-out container made of plastic with low oil resistance, for example, styrene, the surface of the container is changed, and the problem of discoloring the contact part becomes white. With the implementation of the product liability system from July 1995, it is expected that the cup maker will be liable for the above-mentioned problems resulting from the permeation of fats and oils into cake cups. Measures were requested.
【0004】[0004]
これには下記の手段を採用する必要がある。 (1)カップの側筒と底体を形成するためのカップ用紙自体に耐油性を与える。 つまり菓子原料であるドウを充填した状態で加熱処理した場合に、ドウ中の油 脂分がカップの紙質に滲透しないような用紙材料とする必要があるので、 1)カップ用紙の片面上に、PE(ポリエチレン)またはドライラミネートを 接着剤層として、PET(ポリエチレンテレフタレート)フィルムの層を油脂滲 透防止剤として貼着したケーキカップ製造用の3層構造の積層平板材と、 2)上下両面にカップ用紙層を配し、それぞれの内面に前記1)に示した各種 接着剤を塗布し、この2層の接着剤層でPETフィルムなどの油脂滲透防止剤を 挟んで、上、下両面がカップ用紙で、中心部がPETフィルムなどの油脂滲透防 止剤層とされたケーキカップ製造用の5層構造の複合積層平板材と、 3)一方の面に配置されたカップ用紙層と、このカップ用紙層の内面に、第1 の接着剤層、油脂滲透防止剤としてのPETフィルム層、白インキ層、美粧印刷 層、第2の接着剤層の順序に接合されたケーキカップ製造用の6層構造の積層平 板材と、 の3種のケーキカップ製造用の積層平板材を作成する。 上記3種の積層平板材は、いずれも油脂滲透防止剤としてのPETフィルム層 を有していて、それ自体油脂遮断性を有する。PETフィルムは、厚さ12μm を標準として市販されていて、10〜15μmの範囲で油脂滲透防止作用が認め られているので、この範囲のフィルムを採用する。 (2)カップの構造としては、前記の5層構造と6層構造の積層平板材を選択的 に使用してカップの側筒を製造し、一方、3層構造、5層構造、6層構造の積層 平板材により底板を成形し、これらを組み合わせて完成する。 1)側筒を成形するには、前記の5層構造または6層構造の積層平板材を所定 の抜き勾配を付けるために扇形に打ち抜いたブランク、または直筒用の長方形の ブランクとし、両端のノリ代の部分を重ね合わせ澱粉(でんぷん)ノリ、PVA 、PEのうちの1種、またはそれらの混合体のノリで貼合し、中空円錐筒、中空 角錐筒または直立筒状の側筒とする。 底体は、前記3層構造、5層構造、6層構造の積層平板材を打ち抜き折り曲げ て、短い側壁と底板とを有する浅い底付筒とし、側筒の下端に底体をその底板を 下にして挿入し、または底板を上にし、いわゆる上げ底状態にして挿入し、いず れの場合も側筒の下端と底板との間を澱粉ノリ、PVA、PEのいずれか1種、 またはそれらを適宜の割合で混合した接着剤で貼合して完成カップとする。 以上により課題を解決した。 For this, it is necessary to adopt the following means. (1) Oil resistance is imparted to the cup paper itself for forming the side cylinder and bottom of the cup. In other words, it is necessary to make the paper material so that the oil content in the dough does not permeate into the paper quality of the cup when heat-treated while filling the dough, which is the raw material of the confectionery. 1) On one side of the cup paper, PE (polyethylene) or dry laminate as an adhesive layer, and a PET (polyethylene terephthalate) film layer as a fat and oil permeation preventive agent. A cup paper layer is placed, each of the adhesives described in 1) above is applied to the inner surface, and a fat and oil permeation preventive agent such as PET film is sandwiched between the two adhesive layers to form cups on both the upper and lower surfaces. 5 layers of composite laminated flat plate material for cake cup production, in which the central part is a layer of oil and fat permeation preventive agent such as PET film, and 3) a cup paper layer arranged on one side, The first adhesive layer, the PET film layer as a fat / oil penetration preventive agent, the white ink layer, the cosmetic printing layer, and the second adhesive layer are bonded in this order on the inner surface of the cup paper layer for manufacturing a cake cup. A laminated flat plate material having a six-layer structure and three types of laminated flat plate materials for producing a cake cup are prepared. Each of the above-mentioned three types of laminated flat plate materials has a PET film layer as a fat and oil permeation preventive agent, and has a fat and oil barrier property itself. The PET film is commercially available with a thickness of 12 μm as a standard, and a fat and oil penetration preventing action is recognized in the range of 10 to 15 μm, so a film in this range is used. (2) As for the structure of the cup, the side plate of the cup is manufactured by selectively using the laminated flat plate materials of the above-mentioned 5-layer structure and 6-layer structure, while the 3-layer structure, 5-layer structure and 6-layer structure are used. The bottom plate is formed from flat plate materials and combined to complete. 1) To form the side cylinder, a blank formed by punching the laminated flat plate material of the above-mentioned 5-layer structure or 6-layer structure into a fan shape to give a predetermined draft or a rectangular blank for a straight cylinder is used. The portion of the generation is laminated and pasted with one of starch (N), PVA, PE or a mixture thereof to form a hollow conical cylinder, a hollow pyramidal cylinder or an upright cylindrical side cylinder. The bottom body is a shallow bottomed cylinder having a short side wall and a bottom plate, which is obtained by punching and bending the laminated flat plate material having the three-layer structure, the five-layer structure, and the six-layer structure. Or the bottom plate on top and the so-called raised bottom state, and in any case, one of starch paste, PVA, PE, or one of them is placed between the lower end of the side cylinder and the bottom plate. The completed cup is prepared by pasting together with an adhesive mixed at an appropriate ratio. The above has solved the problem.
【0005】[0005]
5層構造の積層平板材は、その上下両面がカップ用紙層になっているので、打 ち抜かれたブランクの両端を重ね合わせる際に、必ず紙面と紙面との接触になる ので澱粉ノリを使用して貼合が可能である。また6層構造の積層平板材は内側を カップ用紙層とすれば外側はPE層となる。 3層構造の積層平板材は、その一方の面がカップ用紙層になっているので、底 体として成形する際にカップ用紙層になっている面を外側になるようにすれば、 側筒の下部内面に底体を挿入した場合に、紙面と紙面との接触になるので澱粉ノ リを使用して貼合することが可能になり問題は生じない。 5層構造、6層構造の積層平板材も一方の外側面がカップ用紙層になっている ので、底体としても側筒との接合に問題は生じない。 Since the upper and lower surfaces of the 5-layer laminated flat plate material are cup paper layers, when the blanks that have been punched out are overlapped with each other, there is always contact between the paper surfaces, so starch paste is used. It can be pasted together. In the case of a laminated flat plate material having a six-layer structure, the inside is the cup paper layer and the outside is the PE layer. Since one side of the laminated flat plate material of the three-layer structure is the cup paper layer, if the side that is the cup paper layer is placed outside when molding as a bottom, When the bottom body is inserted into the inner surface of the lower part, the paper surfaces come into contact with each other, so that starch glue can be used for bonding and no problem occurs. The laminated flat plate material having a 5-layer structure or a 6-layer structure also has a cup paper layer on one outer surface, so that there is no problem in joining with the side cylinder even as a bottom body.
【0006】[0006]
(1)積層平板材 1)図1は、本考案に使用する3層構造の積層平板材10で、カップ用紙層1 2の上に接着材としてPE(ポリエチレン)層13が塗布され、その上に油脂滲 透防止剤としてPET(ポリエチレンテレフタレート)フィルム14が貼合され た3層構造にされている。PETはポリエステルとも呼ばれる。PETフィルム はPEを接着剤としてPEラミネートにより接着される。PEラミネートとは、 熱溶融したPEの薄膜カーテンを紙とPETフィルムの間に挟み、加圧して合体 し、PET/PE/紙の積層平板材とするものである。 この積層平板材10自体は油脂に対する滲透防止性を有するが、片面がPET フィルム層14となっているため、両端をノリ代として巻き合わせて接着して側 筒とする場合に、接着材として澱粉ノリを使用することができないので、油脂の 滲透防止性を有する側筒としては使用できないため、底体として使用する。 2)図2は、本考案のカップの側筒として使用する5層構造の積層平板材20 で、上、下両面がカップ用紙層22a、22bであり、それぞれの内面には接着 剤としてPE層23aと23bが配置され、中間にPETフィルム24が挟まれ た5層構造である。 (1) Laminated flat plate material 1) FIG. 1 shows a laminated flat plate material 10 of a three-layer structure used in the present invention, in which a PE (polyethylene) layer 13 is applied as an adhesive on the cup paper layer 12 and then on top of it. A PET (polyethylene terephthalate) film 14 is laminated as a fat and oil permeation preventive agent to form a three-layer structure. PET is also called polyester. The PET film is bonded by PE lamination using PE as an adhesive. The PE laminate is a laminated flat plate material of PET / PE / paper in which a thin film curtain of heat-melted PE is sandwiched between a paper and a PET film and pressed together. The laminated flat plate material 10 itself has a property of preventing permeation of oils and fats, but since it has a PET film layer 14 on one side, when both ends are wound together as glue and bonded to form a side tube, starch is used as an adhesive. Since it is not possible to use glue, it cannot be used as a side cylinder that has the ability to prevent oil and fat from seeping out, so it is used as the bottom body. 2) FIG. 2 shows a laminated flat plate member 20 having a five-layer structure used as a side tube of the cup of the present invention. Upper and lower surfaces are cup paper layers 22a and 22b, and PE layers are used as adhesives on the inner surface of each. It has a five-layer structure in which 23a and 23b are arranged and a PET film 24 is sandwiched between them.
【0007】 3)この5層構造の積層平板材は次の3種の方法で製造する。 a)図4(A)に示すように、カップ用紙層22aにPE層23aを塗布した 半途品20aと、用紙層22bにPE層23bとを塗布した半途品20bとを別 々に準備し、これら2種の半途品20aと、20bとを同図(B)に示すように 、PE層23aと23bが対向するように配置して、両者の中間にPETフィル ム24が挟まれるようにして接近させ、1対の圧接ロール25aと25bとで圧 着して5層構造の積層平板材20を得る。 b)図5(A)に示すように、カップ用紙層22aにPE層23aを塗布し、 これにPETフィルム24を接合した半途品20c〔(図1)に示した3層構造 の積層平板材10と全く同一〕を準備する。別に、図4(A)に示したカップ用 紙層22bにPE層23bを塗布した半途品20bを準備する。 図5(B)に示すように、前記の半途品20cを作業台上に置き、その上方に 図4(A)に示した半途品20bを、そのPE層23bが、下にある半途品20 cのPETフィルム層24と対面するように配置し、半途品20bのPE層23 bを加熱し軟化させながら圧接ロール26により圧着し、5層構造の積層平板材 20を得る。 c)図6に示すように、カップ用紙層22aを右に移動させながら、その上面 にPE層23aをラミネータ27aで塗布し、その上にPETフィルム24をロ ーラ28で繰り出して接着させ、その上にPE層23bをラミネータ27bで塗 布し、その上面にカップ用紙層22bをローラ29で繰り出して貼着させ、5層 構造の積層平板材20を得る。 4)6層構造の積層平板材30は図3に示すように、一番下をカップ用紙層3 2aとし、下から上に第1のPE層33a、PETフィルム34、白インキ層3 5、美粧印刷層36、第2のPE層33bの順に積層する点以外は、5層構造の 積層平板材に準じて製造できる。3) The laminated flat plate material having the five-layer structure is manufactured by the following three methods. a) As shown in FIG. 4 (A), a half-finished product 20a in which the PE layer 23a is applied to the cup paper layer 22a and a half-finished product 20b in which the PE layer 23b is applied to the paper layer 22b are separately prepared, These two kinds of semi-finished products 20a and 20b are arranged so that the PE layers 23a and 23b face each other as shown in FIG. 2B, and the PET film 24 is sandwiched between them. They are brought close to each other and pressed against each other by a pair of pressure contact rolls 25a and 25b to obtain a laminated flat plate member 20 having a five-layer structure. b) As shown in FIG. 5 (A), a half-finished product 20c in which a PE layer 23a is applied to a cup paper layer 22a and a PET film 24 is bonded to the cup paper layer 22a [three-layer laminated flat plate material shown in (FIG. 1)] Exactly the same as 10] is prepared. Separately, a semi-finished product 20b in which the PE layer 23b is applied to the cup paper layer 22b shown in FIG. 4A is prepared. As shown in FIG. 5 (B), the semi-finished product 20c is placed on a work table, and the semi-finished product 20b shown in FIG. 4 (A) is placed above the semi-finished product 20c. It is arranged so as to face the PET film layer 24 of c and the PE layer 23 b of the semi-finished product 20 b is heated and softened to be pressure-bonded by the pressure roll 26 to obtain a laminated flat plate material 20 having a five-layer structure. c) As shown in FIG. 6, while moving the cup paper layer 22a to the right, the PE layer 23a is applied to the upper surface of the cup paper layer 22a by the laminator 27a, and the PET film 24 is fed out by the roller 28 and adhered thereto, The PE layer 23b is coated thereon with the laminator 27b, and the cup paper layer 22b is unrolled and adhered to the upper surface by the roller 29 to obtain the laminated flat plate member 20 having a five-layer structure. 4) As shown in FIG. 3, the laminated flat plate material 30 having a six-layer structure has a cup paper layer 32a at the bottom and a first PE layer 33a, a PET film 34, a white ink layer 35, from bottom to top. It can be manufactured in accordance with a laminated flat plate material having a five-layer structure except that the decorative printing layer 36 and the second PE layer 33b are laminated in this order.
【0008】 (2)側筒と底体が結合され油脂滲透遮断性のあるカップ 1) 側筒の貼合 図7(A)は、5層構造の積層平板材20を扇形に打ち抜いてブランク31と し、このブランク31の両端を、積層平板材20のカップ用紙層22bを内側に して糊代(ノリシロ)で重ね合わせて、澱粉ノリで接合した5層構造の側筒42 の斜視図である。 扇形のブランクとしたのは、カップとして成形され多数が重ねられた状態で個 々に抜き取り内部にドウが充填できるように5〜12度程度の抜き勾配が得られ るためである。 図7(B)は、接合部をJ1−J2の矢視線で見て拡大して示す断面図で、接合 部ではカップ用紙層22aと22bの部分が接するので、澱粉ノリで接合できる 。 2)図8は、図1に示した3層構造の積層平板材10を打抜き折曲げなどした 底体40の側断面図で、カップ用紙層12が外側にされている。 3)カップと底体の接合 図9(A)は、図8に示した3層構造の底体40の底板40aを下にして、図 7に示した側筒42の底部に挿入し貼合したカップ50Aであり、図9(B)は 、図8に示した3層構造の底体40の底板40aを上にして、図7に示した側筒 32の底部に挿入し貼合した上げ底形のカップ50Bである。 図10(A)は、図3に示した6層構造の積層平板材30のカップ用紙層32 を内側にして貼合した側筒52の下部内側に、前記底体40の前記底板40aを 下にして挿入し貼着したカップ60Aであり、図10(B)は、前記底板40a を上にして挿入し貼着した上げ底形のカップ60Bである。 図11(A)は、図7に示した5層構造の前記側筒42の下部内側に、図3に 示した5層構造の積層平板材30を打抜き折曲げなどした底体50の底板50a を下にして挿入し貼着したカップ70Aであり、図11(B)は、前記底板50 aを上にして挿入し貼着した上げ底形のカップ70Bである。 図12(A)は、図10に示した6層構造の前記側筒52の下部内側に、5層 構造の前記底体50の底板50aを下にして挿入し貼着したカップ80Aであり 、図12(B)は、前記底板50aを上にして挿入し貼着した上げ底形のカップ 80Bである。 また、底体を6層構造の積層平板材にしたカップは、打抜き折曲げなどした底 体を6層構造の積層平板材としたこと以外は、図9〜図12に示したその他のカ ップと同様なので図示は省略する。 図13(A)は、図1に示した3層構造の積層平板材10を単に打ち抜いた底 体60のカップ用紙層12を下に向けて、図7に示した5層構造の側筒の底部を 内方に折り曲げて成形した側筒62の底部62dの上から、内側上側から挿入し 貼合したカップ90Aである。 図13(B)は、前記側筒62の前記底部62dを、底板60でカップ用紙層 12を下に向けて上から、またもう1枚の底板60aでカップ用紙層12を上に 向けて下から挟んで貼合し接合したカップ90Bである。ただし実用上は、上下 に貼着する2枚の底体中のいずれか1枚は、単層のカップ用紙としてもよい(図 示は省略する。)。 図13(C)は、前記底体60のカップ用紙層12を上に向けて、前記側筒6 2の底部62dの下から貼合したカップ90Cである。(2) Cup having side wall and bottom body coupled to each other to prevent oil and grease from permeating 1) Side tube bonding FIG. 7 (A) shows a blank 31 obtained by punching a laminated flat plate material 20 having a five-layer structure into a fan shape. Then, the both ends of this blank 31 are stacked on each other with the cup paper layer 22b of the laminated flat plate material 20 inside with a glue allowance (Norishiro), and a side view 42 of a 5-layer structure side tube 42 joined with starch paste is shown. is there. The fan-shaped blank is formed because a draft of about 5 to 12 degrees is obtained so that the dough can be individually filled into the dough in a state where a large number of cups are formed and stacked. FIG. 7 (B) is a cross-sectional view showing the joint portion in an enlarged manner as seen from the arrow line J 1 -J 2 , and since the portions of the cup paper layers 22 a and 22 b are in contact with each other, they can be joined with starch paste. 2) FIG. 8 is a side sectional view of the bottom body 40 obtained by punching and bending the laminated flat plate material 10 having the three-layer structure shown in FIG. 1, and the cup paper layer 12 is placed outside. 3) Joining of cup and bottom body FIG. 9 (A) shows that the bottom plate 40a of the bottom body 40 of the three-layer structure shown in FIG. 8 is placed downward and is inserted into the bottom portion of the side cylinder 42 shown in FIG. 9 (B) is a cup 50A that has been inserted into the bottom portion of the side cylinder 32 shown in FIG. 7 with the bottom plate 40a of the bottom body 40 having the three-layer structure shown in FIG. It is a shaped cup 50B. 10A, the bottom plate 40a of the bottom body 40 is placed inside the lower part of the side cylinder 52 which is laminated with the cup paper layer 32 of the laminated flat plate material 30 having the six-layer structure shown in FIG. 3 inside. 10B is a cup-shaped cup 60A inserted and attached, and FIG. 10B is a cup-shaped cup 60B that is inserted and attached with the bottom plate 40a facing upward. FIG. 11 (A) shows a bottom plate 50a of a bottom body 50 obtained by punching and bending the laminated flat plate material 30 having the five-layer structure shown in FIG. 3 inside the lower part of the side cylinder 42 having the five-layer structure shown in FIG. 11B is a cup 70A that is inserted and attached with the bottom plate 50a facing downward, and FIG. 11B shows a cup 70B that is a bottom-bottom type that is inserted and attached with the bottom plate 50a facing upward. FIG. 12 (A) shows a cup 80A that is inserted and attached inside the lower portion of the side cylinder 52 having the six-layer structure shown in FIG. 10 with the bottom plate 50a of the bottom body 50 having the five-layer structure facing down. FIG. 12 (B) shows a raised bottom cup 80B inserted with the bottom plate 50a facing upward and adhered thereto. In addition, the cup whose bottom body is a laminated flat plate material having a six-layer structure has the other cups shown in FIGS. 9 to 12 except that the bottom body which is punched and bent is a laminated flat plate material having a six-layer structure. The illustration is omitted because it is the same as the above. FIG. 13A shows the side cylinder of the 5-layer structure shown in FIG. 7 with the cup paper layer 12 of the bottom body 60 obtained by simply punching out the laminated flat plate material 10 of the 3-layer structure shown in FIG. The cup 90A is formed by inserting the bottom portion 62d of the side cylinder 62, which is formed by bending the bottom portion inward, from the inside upper side and pasting the cup 90A. In FIG. 13 (B), the bottom portion 62d of the side tube 62 is lowered from the top by the bottom plate 60 with the cup paper layer 12 facing downward, and by the bottom plate 60a with the cup paper layer 12 facing upward. It is a cup 90B that is sandwiched and pasted and bonded. However, in practical use, either one of the two bottom sheets stuck on top and bottom may be a single-layer cup paper (not shown). FIG. 13C shows a cup 90C which is attached from below the bottom portion 62d of the side cylinder 62 with the cup paper layer 12 of the bottom body 60 facing upward.
【0009】[0009]
本考案は、PETを油脂滲透防止剤の層として含む、各種層の構造の積層平板 材により側筒と底体を形成し、各種の組合せにしてケーキ用のカップとすること により、油脂が滲透しないカップとすることができるので、カップケーキ製造の 改良に貢献すること多大である。 According to the present invention, the side cylinder and the bottom body are formed by laminated flat plate materials having various layer structures containing PET as an oil / fat permeation-preventing agent layer, and various combinations are used as a cup for a cake to allow the oil / fat to permeate. Since it can be used as a non-cup, it greatly contributes to the improvement of cupcake production.
【図1】本考案に使用する3層構造の積層平板材の断面
図である。FIG. 1 is a sectional view of a laminated flat plate material having a three-layer structure used in the present invention.
【図2】本考案に使用する5層構造の積層平板材の断面
図である。FIG. 2 is a cross-sectional view of a laminated flat plate material having a five-layer structure used in the present invention.
【図3】本考案に使用する6層構造の積層平板材の断面
図である。FIG. 3 is a sectional view of a laminated flat plate material having a six-layer structure used in the present invention.
【図4】同図(A)、(B)は、本考案に使用する5層
構造の積層平板材の第1の製造方法を示す説明図であ
る。4 (A) and 4 (B) are explanatory views showing a first manufacturing method of a laminated flat plate material having a five-layer structure used in the present invention.
【図5】同図(A)、(B)は、本考案に使用する5層
構造の積層平板材の第2の製造方法を示す説明図であ
る。5 (A) and 5 (B) are explanatory views showing a second manufacturing method of a laminated flat plate material having a five-layer structure used in the present invention.
【図6】本考案に使用する5層構造の積層平板材の第3
の製造方法を示す説明図である。FIG. 6 is a third laminated flat plate member having a five-layer structure used in the present invention.
FIG. 6 is an explanatory view showing a manufacturing method of.
【図7】同図(A)は、貼合された側筒の斜視図で、同
図(B)は、貼合部の拡大断面図である。FIG. 7 (A) is a perspective view of a bonded side tube, and FIG. 7 (B) is an enlarged cross-sectional view of a bonding portion.
【図8】3層構造の底体の側断面図である。FIG. 8 is a side sectional view of a bottom body having a three-layer structure.
【図9】同図(A)は、3層構造の底体の底板を下にし
て5層構造の側筒の底部に挿入されたカップの下部の側
断面図である。同図(B)は、3層構造の底体の底板を
上にして5層構造の側筒の底部に挿入されたカップの下
部の側断面図である。FIG. 9 (A) is a side sectional view of a lower portion of a cup inserted into a bottom portion of a side cylinder having a five-layer structure with a bottom plate of a bottom body having a three-layer structure facing downward. FIG. 3B is a side cross-sectional view of the lower portion of the cup inserted into the bottom of the 5-layer side cylinder with the bottom plate of the 3-layer bottom body facing upward.
【図10】同図(A)、(B)は、6層構造の側筒の底
部に3層構造の底体が挿入されてカップとされた状態を
示す側断面図である。10 (A) and 10 (B) are side sectional views showing a state in which a bottom body having a three-layer structure is inserted into the bottom portion of a side cylinder having a six-layer structure to form a cup.
【図11】同図(A)、(B)は、5層構造の側筒の底
部に5層構造の底体が挿入されてカップとされた状態を
示す側断面図である。11 (A) and (B) are side cross-sectional views showing a state in which a bottom body having a five-layer structure is inserted into the bottom of a side cylinder having a five-layer structure to form a cup.
【図12】同図(A)、(B)は、6層構造の側筒の底
部に5層構造の底体が挿入されてカップとされた状態を
示す側断面図である。12A and 12B are side sectional views showing a state in which a bottom body of a 5-layer structure is inserted into a bottom portion of a side cylinder of a 6-layer structure to form a cup.
【図13】同図(A)、(B)、(C)は、5層構造の
側筒の下部が内方に折り曲げられた側筒の底部に、3層
構造の平板状の底体が挿入されてカップとされた状態を
示す側断面図である。13 (A), (B), and (C) are three-layered flat bottom bodies on the bottom of the side cylinder in which the lower part of the five-layer side cylinder is bent inward. It is a side sectional view showing the state where it was inserted and made into a cup.
【図14】同図(A)、(B)は、従来技術によるカッ
プと側筒用のブランクを示す斜視図と平面図である。14 (A) and 14 (B) are a perspective view and a plan view showing a blank for a cup and a side tube according to a conventional technique.
【図15】同図(A)は、従来技術のカップの側筒内に
底体が挿入される状態を示す斜視図で、同図(B)は、
同じく底体の斜視図である。FIG. 15 (A) is a perspective view showing a state in which the bottom body is inserted into the side cylinder of the cup of the prior art, and FIG. 15 (B) is
It is a perspective view of a bottom body similarly.
10:3層構造の積層平板材 12、22a、22b、32:カップ用紙層 13、23a、23b、33a、33b:接着剤(PE
等)層 14、24、34:油脂滲透性防止剤(PETフィル
ム)の層 20:5層構造の積層平板材 30:6層構造の積層平板材 40、50、60:底体 40a、50a:底板 42、52、62:側筒 50A、50B、60A、60B、70A、70B、8
0A、80B、90A、90B:カップ 62d:側筒の底部10: Laminated flat plate material having a three-layer structure 12, 22a, 22b, 32: Cup paper layer 13, 23a, 23b, 33a, 33b: Adhesive (PE
Etc.) Layers 14, 24, 34: Layers of fat and oil permeation preventive agent (PET film) 20: Laminated flat plate material of 5 layer structure 30: Laminated flat plate material of 6 layer structure 40, 50, 60: Bottom body 40a, 50a: Bottom plate 42, 52, 62: Side cylinder 50A, 50B, 60A, 60B, 70A, 70B, 8
0A, 80B, 90A, 90B: cup 62d: bottom of side cylinder
Claims (16)
(12)の片面に塗布された接着剤層(13)と、この
接着剤層(13)により貼合された油脂滲透防止剤とし
ての10〜15μm厚さのPET(ポリエチレンテレフ
タレート)フィルムの層(14)と、から成るケーキカ
ップ製造用の3層構造の積層平板材(10)。1. A cup paper layer (12), an adhesive layer (13) applied to one surface of the paper layer (12), and a fat and oil permeation preventive agent bonded by the adhesive layer (13). And a layer (14) of a PET (polyethylene terephthalate) film having a thickness of 10 to 15 μm, and having a three-layer structure for producing a cake cup.
2a、22b)と、これらのカップ用紙層(22a、2
2b)のそれぞれの内面に塗布された2つの接着剤層
(23a、23b)と、これらの両接着剤層に挟まれた
油脂滲透防止剤としての10〜15μm厚さのPETフ
ィルムの層(24)と、を有するケーキカップ製造用の
5層構造の積層平板材(20)。2. A cup paper layer (2) arranged on both upper and lower sides.
2a, 22b) and these cup paper layers (22a, 2b).
2b) two adhesive layers (23a, 23b) applied to the respective inner surfaces, and a layer (24) of a PET film having a thickness of 10 to 15 μm as a fat and oil permeation preventive agent sandwiched between these two adhesive layers. ), And a laminated flat plate material (20) having a five-layer structure for producing a cake cup.
2)と、このカップ用紙層(32)の内面に、第1の接
着剤層(33a)、油脂滲透防止剤としての10〜15
μm厚さのPETフィルムの層(34)、白インキ層
(35)、美粧印刷層(36)、第2の接着剤層(33
b)の順序に接合されたケーキカップ製造用の6層構造
の積層平板材(30)。3. A cup paper layer (3) disposed on one side.
2) and the first adhesive layer (33a) on the inner surface of the cup paper layer (32), and 10 to 15 as a fat and oil penetration preventive agent.
μm thick PET film layer (34), white ink layer (35), cosmetic printing layer (36), second adhesive layer (33)
A laminated flat plate material (30) having a six-layer structure for producing a cake cup, which is joined in the order of b).
である請求項1、2または3記載のケーキカップ製造用
の積層平板材。4. The laminated flat plate material for producing a cake cup according to claim 1, 2 or 3, wherein the adhesive layer is a PE (polyethylene) layer.
る請求項1または2記載のケーキカップ製造用の積層平
板材。5. The laminated flat plate material for producing a cake cup according to claim 1, wherein the adhesive layer is a dry laminate layer.
2a、22b)と、これらのカップ用紙層(22a、2
2b)のそれぞれの内面に塗布された2つの接着剤層
(23a、23b)と、これらの両接着剤層に挟まれた
油脂滲透防止剤としての10〜15μm厚さのPETフ
ィルムの層(24)と、から成るケーキカップ製造用の
5層構造の積層平板材(20)が扇形に切断されたブラ
ンクの両端縁が重ね合わされて、澱粉ノリ、PVA、P
Eの少なくとも1種により貼合され所定の抜き勾配を有
する側筒(42)と;カップ用紙層(12)と、この用
紙層(12)の片面に塗布された接着剤層(13)と、
この接着剤層(13)により貼合された油脂滲透防止剤
としての10〜15μm厚さのPETフィルムの層(1
4)と、から成るケーキカップ製造用の3層構造の積層
平板材(10)から成形されて、周壁と底板とを有して
カップ用紙層(12)が外周になるようにされた底体
(40)と;を有して、前記底体(40)が前記側筒
(42)の下部内周に挿入され、澱粉ノリ、PVA、P
Eの少なくとも1種による接着剤により貼合されてケー
キカップ(50A、50B)とされ、カップに充填され
たドウ中の油脂分の熱加工によるカップ紙質への滲透が
防止されるケーキカップ(50A、50B)。6. A cup paper layer (2) arranged on both upper and lower sides.
2a, 22b) and these cup paper layers (22a, 2b).
2b) two adhesive layers (23a, 23b) applied to the respective inner surfaces, and a layer (24) of a PET film having a thickness of 10 to 15 μm as a fat and oil permeation preventive agent sandwiched between these two adhesive layers. ) And a laminated flat plate material (20) having a five-layer structure for manufacturing a cake cup, which is cut into a fan shape, and the both end edges of the blank are overlapped to form starch paste, PVA, P.
A side tube (42) laminated with at least one kind of E and having a predetermined draft; a cup paper layer (12); and an adhesive layer (13) applied to one side of the paper layer (12),
A layer (1) of a PET film having a thickness of 10 to 15 μm as a fat and oil permeation preventive agent, which is stuck by the adhesive layer (13).
4) and a bottom body formed from a laminated flat plate material (10) having a three-layer structure for producing a cake cup, having a peripheral wall and a bottom plate, and having a cup paper layer (12) on the outer periphery. (40) and; and the bottom body (40) is inserted into the lower inner circumference of the side tube (42) to remove starch paste, PVA, P.
A cake cup (50A, 50B) which is pasted with an adhesive of at least one of E to form a cake cup (50A, 50B), in which the oil content of the dough filled in the cup is prevented from permeating into the cup paper quality due to thermal processing. , 50B).
B)の側筒が、前記5層構造の積層平板材(20)に替
えて、請求項3記載のケーキカップ製造用の6層構造の
積層平板材(30)が、扇形に切断されてブランクとさ
れ、第2の接着剤層(33b)を外側にしてその両端縁
が重ね合わされて、澱粉ノリ、PVA、PEの少なくと
も1種により貼合され、所定の抜き勾配を有する側筒
(52)とされているカップ紙質への滲透が防止される
ケーキカップ(60A、60B)。7. The cup (50A, 50) according to claim 6.
The side tube of B) is replaced with the laminated flat plate material (20) having the five-layer structure, and the laminated flat plate material (30) having the six-layer structure for producing a cake cup according to claim 3 is cut into a fan shape to be a blank. And the second adhesive layer (33b) is placed outside and both end edges thereof are overlapped and pasted with at least one of starch paste, PVA and PE, and a side tube (52) having a predetermined draft angle. Cake cups (60A, 60B) that prevent permeation into the paper quality of said cups.
B)の底体が、前記3層構造の積層平板材(10)に替
えて、請求項2記載のケーキカップ製造用の5層構造の
積層平板材(20)から打抜きと折曲げにより成形され
て、周壁と底板とを有する底体(50)とされてカップ
紙質への滲透が防止されるケーキカップ(70A、70
B)。8. The cup (50A, 50) according to claim 6.
The bottom body of B) is formed by punching and bending from the 5-layer laminated flat plate material (20) for producing a cake cup according to claim 2, instead of the 3-layer laminated flat plate material (10). And a cake cup (70A, 70) which is a bottom body (50) having a peripheral wall and a bottom plate, and prevents permeation of the cup paper quality.
B).
B)の側筒が、前記5層構造の積層平板材(20)に替
えて、請求項3記載のケーキカップ製造用の6層構造の
積層平板材(30)が、扇形に切断されてブランクとさ
れ、第2の接着剤層(33b)を外側にしてその両端縁
が重ね合わされて、澱粉ノリ、PVA、PEの少なくと
も1種により貼合され、所定の抜き勾配を有する側筒
(52)とされているカップ紙質への滲透が防止される
ケーキカップ(80A、80B)。9. The cup (70A, 70) according to claim 8.
The side tube of B) is replaced with the laminated flat plate material (20) having the five-layer structure, and the laminated flat plate material (30) having the six-layer structure for producing a cake cup according to claim 3 is cut into a fan shape to be a blank. And the second adhesive layer (33b) is placed outside and both end edges thereof are overlapped and pasted with at least one of starch paste, PVA and PE, and a side tube (52) having a predetermined draft angle. Cake cups (80A, 80B) that prevent permeation of the paper quality of said cups.
B)の底体が、前記5層構造の積層平板材(20)に替
えて、請求項3記載のケーキカップ製造用の6層構造の
積層平板材(30)から打抜きと折曲げにより成形され
て周壁と底板とを有する底体とされてカップ紙質への滲
透が防止されるケーキカップ。10. The cup (80A, 80) according to claim 9.
The bottom body of B) is formed by punching and bending from the laminated flat plate material (30) having a six-layer structure for producing a cake cup according to claim 3, in place of the laminated flat plate material (20) having a five-layer structure. A cake cup that is a bottom body having a peripheral wall and a bottom plate and prevents permeation of the paper quality of the cup.
ーキカップにおいて、その底体は、その底板を下にして
前記側筒の下部内周に挿入されているケーキカップ。11. The cake cup according to claim 6, wherein a bottom body of the cake cup is inserted into a lower inner circumference of the side cylinder with the bottom plate thereof facing down.
ーキカップにおいて、その底体は、その底板を上にして
前記側筒の下部内周に挿入されているケーキカップ。12. The cake cup according to claim 6, wherein a bottom body of the cake cup is inserted into a lower inner circumference of the side cylinder with the bottom plate facing upward.
ーキカップにおいて、その側筒は、その下縁が内方にほ
ぼ水平に折り曲げられ、前記底体は円盤状に打ち抜か
れ、カップ用紙層を下にして、前記側筒の折り曲げられ
た内周縁の上面に貼合されることを特徴とするケーキカ
ップ。13. The cake cup according to any one of claims 6 to 10, wherein a side tube has a lower edge bent substantially horizontally inward, and the bottom body is punched into a disk shape to form a cup sheet. A cake cup, which is laminated on the upper surface of the bent inner peripheral edge of the side cylinder with the layers facing down.
ーキカップにおいて、その側筒は、その下縁が内方にほ
ぼ水平に折り曲げられ、前記底体は円盤状に打ち抜かれ
カップ用紙層を上にして、前記側筒の折り曲げられた内
周縁の下面に貼合されることを特徴とするケーキカッ
プ。14. The cake cup according to any one of claims 6 to 10, wherein the side tube has a lower edge bent substantially horizontally inward, and the bottom body is punched into a disc shape to form a cup paper layer. The cake cup, which is attached to the lower surface of the bent inner peripheral edge of the side cylinder with the above facing up.
ーキカップにおいて、その側筒は、その下縁が内方にほ
ぼ水平に折り曲げられ、前記底体は2枚が円盤状に打ち
抜かれ、その一枚はカップ用紙層を下にして、前記側筒
の折り曲げられた内周縁の上面に貼合され、他方の一枚
はカップ用紙層を上にして、前記側筒の折り曲げられた
内周縁の下面に貼合され、前記側筒の折り曲げられた内
周縁上下から挟んで貼合されることを特徴とするケーキ
カップ。15. The cake cup according to claim 6, wherein a side tube of the cake cup has a lower edge bent substantially horizontally inward, and two bottom bodies are punched into a disk shape. , One of which is attached to the upper surface of the folded inner peripheral edge of the side cylinder with the cup paper layer facing down, and the other of which is the folded inner surface of the side cylinder with the cup paper layer facing up. A cake cup, which is attached to the lower surface of the peripheral edge, and is sandwiched from above and below the bent inner peripheral edge of the side cylinder.
内周縁)の上面及び下面のそれぞれに貼合される2枚の
底体のうち1枚は、油脂滲透防止剤が接合されない単純
なカップ用紙12を、澱粉ノリ、PVA、PEの少なく
とも1種により貼合されることを特徴とするケーキカッ
プ。16. One of two bottom bodies bonded to each of the upper surface and the lower surface of the bottom portion (folded inner peripheral edge) of the side cylinder according to claim 15 is a simple one in which a fat / oil penetration inhibitor is not bonded. The cup cup 12 is made by laminating the cup paper 12 with at least one of starch paste, PVA, and PE.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1995007590U JP3020092U (en) | 1995-06-30 | 1995-06-30 | Laminated flat plate materials and cake cups for the production of cake cups that have been treated to prevent oil penetration |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1995007590U JP3020092U (en) | 1995-06-30 | 1995-06-30 | Laminated flat plate materials and cake cups for the production of cake cups that have been treated to prevent oil penetration |
Publications (1)
Publication Number | Publication Date |
---|---|
JP3020092U true JP3020092U (en) | 1996-01-19 |
Family
ID=43155479
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1995007590U Expired - Lifetime JP3020092U (en) | 1995-06-30 | 1995-06-30 | Laminated flat plate materials and cake cups for the production of cake cups that have been treated to prevent oil penetration |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3020092U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102991062A (en) * | 2011-09-15 | 2013-03-27 | 昆山福泰涂布科技有限公司 | High temperature resistance wrapping paper and high temperature resistance release paper |
-
1995
- 1995-06-30 JP JP1995007590U patent/JP3020092U/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102991062A (en) * | 2011-09-15 | 2013-03-27 | 昆山福泰涂布科技有限公司 | High temperature resistance wrapping paper and high temperature resistance release paper |
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