JP3087235B2 - Continuous molding method for various bar-shaped breads - Google Patents
Continuous molding method for various bar-shaped breadsInfo
- Publication number
- JP3087235B2 JP3087235B2 JP04176118A JP17611892A JP3087235B2 JP 3087235 B2 JP3087235 B2 JP 3087235B2 JP 04176118 A JP04176118 A JP 04176118A JP 17611892 A JP17611892 A JP 17611892A JP 3087235 B2 JP3087235 B2 JP 3087235B2
- Authority
- JP
- Japan
- Prior art keywords
- bar
- dough
- shaped
- continuous
- bread
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Manufacturing And Processing Devices For Dough (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、フランスパンのような
各種長さのパン生地の製造手段に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to means for producing dough of various lengths, such as French bread.
【0002】[0002]
【従来の技術】従来、これらのパンの製造は、その専用
製造装置によってそのパンの生産される形状は決まって
しまい、各種の形状製品を一台の装置で作ることはでき
なかった。また、これら長さや太さの異なるそれぞれの
パンは、生地を計量して分割した後、それぞれを球状に
成形し、発酵プロセスを経て焼き上げていたが、この従
来の方法においては、細長いパンを作るときには球状の
原形から1m近い長さを引き出す場合に、さらに引き伸
ばす成形工程の追加が必要であり、また、従来の方法で
は引伸成形のとき、パン生地のゲルを損傷させ、品質を
低下させる等の欠点があった。2. Description of the Related Art Conventionally, in the production of these breads, the shape in which the bread is produced is determined by a dedicated manufacturing apparatus, and it is impossible to produce various shaped products by one apparatus. In addition, these breads of different lengths and thicknesses were measured and divided into doughs, each of which was shaped into a sphere, and baked through a fermentation process. Sometimes it is necessary to add a molding process to further extend the length of about 1 m from the spherical original shape. In addition, the drawbacks such as damage to the gel of the bread dough and deterioration in the quality of the conventional dough at the time of the stretch molding. was there.
【0003】このように直径の大きなものと小さいもの
を同一成形装置で行うのは不可能であり、また、一台の
装置でどのような太さも、また、長さも自由に成形し、
どのような追加成形も必要としない自動パン成形手段は
実在していなかった。[0003] Thus, it is impossible to form a large and a small one with the same molding apparatus. In addition, a single apparatus can freely mold any thickness and length.
There was no automatic bread molding means that did not require any additional molding.
【0004】[0004]
【発明が解決しようとする問題点】本発明の目的は、フ
ランスパンのような各種の長さや太さを有するパン生地
を、一台の装置で自由に製造できる各種棒状パンの連続
成形方法を提供することにある。SUMMARY OF THE INVENTION It is an object of the present invention to provide a method of continuously forming various types of bar-shaped bread in which bread dough having various lengths and thicknesses such as French bread can be freely manufactured by a single apparatus. Is to do.
【0005】[0005]
【問題点を解決するための手段】本発明は、上記の目的
を達成したものであって、前記した従来の装置手段と異
なり、任意の長さのパンを容易に生産することができる
ものである。そして、本発明の構成は、一定の巾と厚さ
に延展成形して得られる連続したパン生地シートを搬送
するコンベア上で、回転するローラーを連続した前記パ
ン生地シートの側面から傾斜させてあてて、パン生地シ
ートの側端を傾斜して巻き上げて連続した棒状パン生地
に成形した後、この連続供給される棒状パン生地円周の
二方向以上から巾30粍以上の平面によって中心方向に
押圧を加えると共に、棒状パン生地円周の接線方向に押
圧面を移動させて切断する各種棒状パン生地の連続成形
方法である。また、上記の方法において、切断するに当
たり、押圧面部を連続供給される棒状パン生地の供給方
向に沿って往復移動させながら行う各種棒状パン生地の
連続成形方法である。SUMMARY OF THE INVENTION The present invention has achieved the above-mentioned object and, unlike the above-mentioned conventional apparatus means, can easily produce bread of any length. is there. Then, the configuration of the present invention, on a conveyor that conveys a continuous bread dough sheet obtained by stretch forming to a certain width and thickness, applying a rotating roller inclined from the side of the continuous bread dough sheet, After inclining the side edges of the dough sheet and forming it into a continuous bar-shaped dough, press the plate in the center direction by applying a plane with a width of 30 mm or more from at least two directions around the circumference of the continuously supplied bar-shaped dough. This is a method of continuously forming various bar-shaped doughs that cut by moving the pressing surface in the tangential direction of the dough circumference. Further, in the above-mentioned method, there is provided a continuous forming method of various bar-like doughs, which is performed while reciprocating the pressing surface portion in the supply direction of the continuously supplied bar-like dough for cutting.
【0006】[0006]
【実施例】本発明を図面に示す一実施例に基づいて説明
すると、図1に示すように不定型な形状で供給されるパ
ン生地1を、延展成形装置2によって、パン生地1を連
続的に一定の巾と厚さに延展し、連続したパン生地シー
ト3を作る。巻き上げ装置4は、搬送される連続したパ
ン生地シート3をその側端から斜めに巻き上げ、パン生
地シート3を連続した棒状パン生地5に仕上げる。秤量
コンベア6は、棒状パン生地5を下流に運搬すると同時
に、棒状パン生地5の重量を連続的に測定する。これら
の重量測定値は、秤量コンベア6の移動距離をロータリ
エンコーダや回転トランスジューサーなどにより検知さ
れる位置情報と共に、制御装置(図示していない)に記
録する。切断装置7は、秤量コンベア6から送られる計
算された情報に基づくか、または棒状パン生地5の長さ
の計測情報に基づき、制御装置からの命令によって切断
動作を行う。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described with reference to an embodiment shown in the drawings. As shown in FIG. To make a continuous bread dough sheet 3. The hoisting device 4 winds the conveyed continuous dough sheet 3 obliquely from its side end, and finishes the dough sheet 3 into a continuous bar-shaped dough 5. The weighing conveyor 6 continuously measures the weight of the bar-shaped dough 5 while transporting the bar-shaped dough 5 downstream. These weight measurement values are recorded in a control device (not shown) together with positional information detected by a rotary encoder, a rotary transducer, or the like, on a moving distance of the weighing conveyor 6. The cutting device 7 performs a cutting operation based on calculated information sent from the weighing conveyor 6 or based on measurement information of the length of the dough 5 in accordance with a command from the control device.
【0007】本発明の実施例におけるパンの形状につい
ては、例えば、直径50粍ないし60粍程度で長さ1m
近くの細長いことを特徴としているフランスパンから、
直径に関係なく球に近い形状の丸パンまで、太さ、長さ
についてそれぞれ特徴を有しているが、本発明は、その
いずれの形状のパンの成形においても、自由に形状変更
して生産することができる。The shape of the bread in the embodiment of the present invention is, for example, about 50 mm to 60 mm in diameter and 1 m in length.
From a French bread characterized by a nearby elongated shape,
Until the round bread, which has a shape close to a sphere, regardless of its diameter, it has its own characteristics in terms of thickness and length. can do.
【0008】本発明の前記切断装置7による切断は、棒
状パン生地5円周の二方向以上から巾30粍以上の平面
よりなる押圧面10によって中心方向に押圧を加えると
共に、棒状パン生地5円周の接線方向に押圧面10を移
動させて行うようにしたもので、これにより切断面を丸
く成形することができる。従来、切断は鋭利な刃物によ
って行うことによる生産性の効果が対象とされていた
が、本発明においては、上記のように30粍以上の平面
よりなる押圧面10によって行う押圧切断の効果が対象
とされており、図4に示すように、切断の部分を丸く成
形する接線応力作用効果を伴って、切断面を球状に仕上
げることができる。In the cutting by the cutting device 7 of the present invention, pressing is performed in the center direction by a pressing surface 10 having a flat surface having a width of 30 mm or more from two directions or more of the circumference of the bar-shaped dough 5 and the circumference of the bar-shaped bread dough 5 is cut. This is performed by moving the pressing surface 10 in the tangential direction, whereby the cut surface can be formed into a round shape. Conventionally, the effect of productivity by cutting with a sharp blade has been targeted, but in the present invention, the effect of pressing and cutting performed by the pressing surface 10 having a flat surface of 30 mm or more as described above is targeted. As shown in FIG. 4, it is possible to finish the cut surface into a sphere with the effect of a tangential stress acting to form the cut portion into a round shape.
【0009】実験例としては、押圧面10が巾30粍未
満であれば、生地の切断面は丸く仕上がらず、刃物切断
の場合のような角が立ち切断面が外に現れて、本発明の
ように、切断面を外層が包み込むようなバランスで切断
面を丸く成形することができない。本発明実施例の図4
は、押圧面10を有する切断装置7が棒状パン生地5円
周の二方向から棒状パン生地5の中心に向け移動すると
共に、押圧面10が棒状パン生地5円周の接線方向に移
動して切断を行う場合を示すものである。図4の矢印a
とbは、棒状パン生地5の円周より行われる切断装置7
の入力面(押圧面10)の切断入力の方向を示し、矢印
cは、その合成された方向ベクトルを示している。図2
の矢印dは、連続的に供給される棒状パン生地5の方向
を示している。また、押圧面10は図3の矢印に示すよ
うに、e、e’のような上下運動を生地供給速度に合わ
せて行うことにより、押圧位置にズレが発生しないよう
にする。押圧面10は押圧時にはe方向、押圧開放時に
はe’方向の運動を行うようにする。As an experimental example, if the pressing surface 10 has a width of less than 30 mm, the cut surface of the fabric does not have a round finish, and the cut surface appears outside as in the case of cutting a knife, and the cut surface appears outside. Thus, the cut surface cannot be formed into a round shape with a balance that wraps the cut surface with the outer layer. FIG. 4 of the embodiment of the present invention
The cutting device 7 having the pressing surface 10 moves toward the center of the bar-shaped dough 5 from two directions around the bar-shaped dough 5, and the pressing surface 10 moves in the tangential direction around the bar-shaped dough 5 to perform cutting. It shows the case. Arrow a in FIG.
And b, a cutting device 7 made from the circumference of the bar-shaped dough 5
Indicates the direction of the cutting input of the input surface (pressing surface 10), and the arrow c indicates the combined direction vector. FIG.
Indicates the direction of the bar-shaped dough 5 that is continuously supplied. In addition, as shown by arrows in FIG. 3, the pressing surface 10 performs vertical movements such as e and e 'in accordance with the material supply speed, thereby preventing the pressing position from shifting. The pressing surface 10 moves in the e direction when pressed, and moves in the e ′ direction when released.
【0010】本発明における製品切断のタイミングは、
製品8の重量や長さを決定する要素であるから、制御装
置が秤量コンベアにより連続的に測定積算されて、その
値を得ようとする製品の重量と比較し、一致したときの
位置を位置情報として制御装置に記憶させて、この情報
が切断装置に到達したときに、切断信号を発信して切断
を行うようにしている。また、フランスパンのようにそ
の切断長さが重視される場合には、その搬送距離を把握
して、その移動距離情報に基づき押圧切断を行うことが
できる。切断装置7の押圧面10による切断は、棒状パ
ン生地5円周の二方向以上から行うものであり、図4は
二方向から押圧する場合を示し、図5は三方向から押圧
する場合を示し、また、図6は六方向から押圧する場合
を示している。In the present invention, the timing of cutting the product is as follows:
Since it is an element that determines the weight and length of the product 8, the control device is continuously measured and integrated by the weighing conveyor, and the value is compared with the weight of the product whose value is to be obtained. The information is stored in the control device, and when the information reaches the cutting device, a disconnection signal is transmitted to perform the disconnection. Further, when the cutting length is important as in French bread, it is possible to grasp the transport distance and perform the press cutting based on the moving distance information. Cutting by the pressing surface 10 of the cutting device 7 is performed from two or more directions around the circumference of the bar-shaped dough 5, FIG. 4 shows a case of pressing from two directions, FIG. 5 shows a case of pressing from three directions, FIG. 6 shows a case where pressure is applied from six directions.
【0011】[0011]
【発明の効果】本発明によれば、簡便な構成によって多
種の形状のパンの製造を行うことが可能になり、工場の
設備の省力化に大きく貢献することができる。According to the present invention, it is possible to produce breads of various shapes with a simple configuration, which can greatly contribute to labor saving of factory equipment.
【図1】本発明実施例の全体側面図である。FIG. 1 is an overall side view of an embodiment of the present invention.
【図2】巾30粍以上の押圧面を有する切断装置の切断
の作用説明図である。FIG. 2 is an explanatory diagram of a cutting operation of a cutting device having a pressing surface having a width of 30 mm or more.
【図3】巾30粍以上の押圧面を有する切断装置の切断
の作用説明図である。FIG. 3 is an explanatory view of the cutting operation of a cutting device having a pressing surface having a width of 30 mm or more.
【図4】切断面を球状にする説明図である。FIG. 4 is an explanatory view of making a cut surface spherical.
【図5】三方向からの切断を示す説明図である。FIG. 5 is an explanatory diagram showing cutting from three directions.
【図6】六方向からの切断を示す説明図である。FIG. 6 is an explanatory view showing cutting from six directions.
【符号の説明】 1 パン生地 2 延展成形装置 3 パン生地シート 4 巻き上げ装置 5 棒状パン生地 6 秤量コンベア 7 切断装置 8 切断された製品 10 押圧面[Description of Signs] 1 bread dough 2 stretch forming device 3 bread dough sheet 4 hoisting device 5 bar-like dough 6 weighing conveyor 7 cutting device 8 cut product 10 pressed surface
フロントページの続き (58)調査した分野(Int.Cl.7,DB名) A21D 8/02 A21C 3/10 Continuation of front page (58) Field surveyed (Int.Cl. 7 , DB name) A21D 8/02 A21C 3/10
Claims (2)
連続したパン生地シートを搬送するコンベア上で、回転
するローラーを連続した前記パン生地シートの側面から
傾斜させてあてて、パン生地シートの側端を傾斜して巻
き上げて連続した棒状パン生地に成形した後、この連続
供給される棒状パン生地円周の二方向以上から巾30粍
以上の平面によって中心方向に押圧を加えると共に、棒
状パン生地円周の接線方向に押圧面を移動させて切断す
ることを特徴とする各種棒状パン生地の連続成形方法。1. It is obtained by extending and forming to a certain width and thickness.
Rotate on a conveyor to transport a continuous bread dough sheet
Roller from the side of the continuous dough sheet
Roll the dough sheet with the side edge inclined.
After shaping into a continuous bar-shaped dough,
Rutotomoni added pressed from two directions over the center direction by width 30 millimeter above the plane of the bar-like bread dough circumference supplied, bar
Cut by moving the pressing surface in the tangential direction of the dough circumference
A continuous forming method of various bar-shaped doughs, characterized in that :
方法であって、切断するに当たり、押圧面部を連続供給
される棒状パン生地の供給方向に沿って往復移動させな
がら行うことを特徴とする各種棒状パン生地の連続成形
方法。2. The method for continuously forming various types of bar-shaped bread according to claim 1 , wherein a pressing surface portion is continuously supplied for cutting.
Do not reciprocate along the feeding direction of the
Continuous molding <br/> method for various bar-shaped bread dough, which comprises carrying out want.
Priority Applications (12)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04176118A JP3087235B2 (en) | 1992-06-10 | 1992-06-10 | Continuous molding method for various bar-shaped breads |
TW082100478A TW213852B (en) | 1992-03-30 | 1993-01-28 | |
US08/012,073 US5286185A (en) | 1992-03-30 | 1993-02-01 | Method and apparatus for continuously shaping bar-shaped bread |
CA002089840A CA2089840C (en) | 1992-03-30 | 1993-02-18 | Method and apparatus for continuously shaping bar-shaped bread |
AU33188/93A AU655350B2 (en) | 1992-03-30 | 1993-02-19 | Method and apparatus for continuously shaping bar-shaped bread |
AT93302112T ATE154196T1 (en) | 1992-03-30 | 1993-03-19 | METHOD AND DEVICE FOR CONTINUOUSLY SHAPING BAR-SHAPED BREAD |
SG1996000617A SG46979A1 (en) | 1992-03-30 | 1993-03-19 | Method and apparatus for continuously shaping bar-shaped bread |
DE69311422T DE69311422T2 (en) | 1992-03-30 | 1993-03-19 | Method and device for continuously forming bar-shaped bread |
EP93302112A EP0564131B1 (en) | 1992-03-30 | 1993-03-19 | Method and apparatus for continuously shaping bar-shaped bread |
ES93302112T ES2101945T3 (en) | 1992-03-30 | 1993-03-19 | METHOD AND APPARATUS TO FORM BARS OF BREAD IN A CONTINUOUS WAY. |
KR1019930004790A KR950012605B1 (en) | 1992-03-30 | 1993-03-26 | Method and apparatus for continuously shaping bar-shaped bread |
US08/101,861 US5292539A (en) | 1992-03-30 | 1993-08-04 | Method of continuously shaping bar-shaped bread |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04176118A JP3087235B2 (en) | 1992-06-10 | 1992-06-10 | Continuous molding method for various bar-shaped breads |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05336871A JPH05336871A (en) | 1993-12-21 |
JP3087235B2 true JP3087235B2 (en) | 2000-09-11 |
Family
ID=16007999
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP04176118A Expired - Fee Related JP3087235B2 (en) | 1992-03-30 | 1992-06-10 | Continuous molding method for various bar-shaped breads |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3087235B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2314166A1 (en) * | 2008-05-23 | 2011-04-27 | Rheon Automatic Machinery Co., Ltd. | Cutting method and device of food dough |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6100073B2 (en) * | 2013-04-24 | 2017-03-22 | レオン自動機株式会社 | Food molding method and apparatus |
CN109601572A (en) * | 2018-12-24 | 2019-04-12 | 安徽青松食品有限公司 | A kind of bread processing molding machine and its processing technology |
-
1992
- 1992-06-10 JP JP04176118A patent/JP3087235B2/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2314166A1 (en) * | 2008-05-23 | 2011-04-27 | Rheon Automatic Machinery Co., Ltd. | Cutting method and device of food dough |
EP2314166A4 (en) * | 2008-05-23 | 2014-07-02 | Rheon Automatic Machinery Co | Cutting method and device of food dough |
EP3031329A1 (en) * | 2008-05-23 | 2016-06-15 | Rheon Automatic Machinery Co., Ltd. | Apparatus for cutting food dough |
Also Published As
Publication number | Publication date |
---|---|
JPH05336871A (en) | 1993-12-21 |
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