JP3083722B2 - Outdoor structures such as gateposts, gate sleeves, and walls - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an outdoor structure such as a gate post, a gate sleeve, a fence, and the like.

[0002]

2. Description of the Related Art An outdoor structure of this kind is used, for example, by bonding tiles, natural stones, artificial stones and the like to the outer wall of a building, and bonding them to an inorganic base such as a concrete base or a mortar base, for example, by mortar bonding. It is to be stretched and fixed. At this time, when the tile is stretched and fixed to the mortar base, for example, a rib for locking the tile is formed on the mortar base, and the ridge on the back surface of the tile is hooked and locked on the rib. The latching is used as a temporary fixing means and is adhesively fixed.

[0003]

However, when an attempt is made to construct an outdoor structure such as a gate post, a gate sleeve, a fence, etc. in which a pseudo-stone is stretched and fixed by factory production using an inorganic base as described above, the weight of the structure is reduced. It is bulky and requires a crane for transportation and installation, and it is necessary to reduce the weight of these work surfaces.

On the other hand, when the above tile is used, the tile is generally formed by firing and cutting a long extruded material.
It is easy to form ridges on the back surface corresponding to the ribs of the mortar base. However, when using pseudo stones, pseudo stones are formed into various shapes having different shapes by pouring mortar or the like and have different dimensions. While it is generally difficult to form high-precision ridges and the like for the fixing means, when using the above-mentioned mortar-type artificial stone, for example, the weight is relatively heavy.
When stretched and fixed, it is easy to cause peeling or peeling due to its own weight, and if the base is turned downside down and stretched and fixed in order to prevent peeling, it is necessary to wait for the adhesive to cure for each surface, resulting in production efficiency. Leads to lowering.

[0005] The present invention has been made in view of such circumstances, and a solution to the problem is to reduce the weight as much as possible and to fix and fix the artificial stone as efficiently as possible. It is an object of the present invention to provide an outdoor structure such as a gate post, a gate sleeve, a fence, etc., which is particularly suitable for factory production.

[0006]

SUMMARY OF THE INVENTION Accordingly, the present invention aims to reduce the weight of the base body as much as possible by using a base made of foamed resin. Focusing on the possibility of its elastic retention, and focusing on the fact that it is relatively easy to insert these anchor members during molding of pseudo stones, the pseudo stones were stretched and fixed, and the pseudo stone anchor members were replaced. The fixing is performed by temporary fixing by inserting into a base and adhesive fixing as a permanent fixing to the base. That is, in the present invention, a base made of foamed resin and stretched and fixed to the surface of the base are fixed. The pseudo stone is provided with a large number of pseudo stones and joints embedded between the pseudo stones, and the pseudo stone is stretched and fixed by inserting an anchor member protruding to the back surface side by inserting an insert into the pseudo stone. An outdoor structure such as a gate post, a gate sleeve, or a fence (claim 1), which is obtained by fixing and bonding and fixing the back of the pseudo-stone to the substrate (claim 1). An outdoor structure such as a gate post, a gate sleeve, a fence, or the like, characterized in that the structure is used as a base material for a low-foaming, high-foaming molded material or a joined molding material (claim 2).
The outdoor structure such as a gate post, a gate sleeve, a fence, etc., characterized in that the base made of the foamed resin is a base made of a core such as a frame and a base layer of a thick foamed resin covering the core. ), An outdoor structure such as a gate post, a gate sleeve, a fence, etc., wherein the anchor member according to any one of claims 1 to 3 is made of a metal or a hard resin to form a retaining anchor member. And an anchor member according to any one of claims 1 to 4, wherein the anchor member has a seat plate at an insert portion into the artificial stone, and relates to an outdoor structure such as a gate post, a gate sleeve, a fence or the like (claim 5). Are the gist of the invention, respectively, as means for solving the above problems.

[0007]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described more specifically with reference to the drawings showing the embodiments.
B denotes a fence which is set up against the post A. The post A and the fence B are respectively composed of a foamed resin base 10 and a base 1
A plurality of artificial stones 20 stretched and fixed on the surface of the surface 0 and joints 30 buried between the artificial stones 20 are provided to form a unit for fixing on the ground surface.

In this embodiment, the base 10 is made of a molding material having a low foaming surface and a high foaming inside surface.
A two-stage foam made of solid and integral polystyrene in which foaming is changed in two steps of high and low so that the thickness foaming ratio becomes 10 times and the internal foaming ratio becomes 50 times. On the other hand, while the surface layer is relatively hardened, the elastic holding force of an anchor member such as a nail described later is sufficiently ensured.

The base 10 has, for example, a width and depth of 45 cm and a height of 1 to 2 m at the gate post A, a width of 1 m, a depth of 20 cm and a height of 60 cm at the wall B, and is embedded in the ground. Fixing strut 15 made of aluminum material for fixing
Are provided at the center of the gate A and two at the both sides in the longitudinal direction of the wall B.

Further, in the base 10 of this embodiment, a pseudo-stone fitting portion 11 and a raised rib 12 defining the same are formed on the surface except the bottom surface.
Are formed integrally with the base 10 by molding with low foaming at the time of molding.
1 corresponds to the outer shape of each of the pseudo stones 20 having a large number of different shapes to be described later, and the raised ribs 12 correspond to the pseudo stones 2 to be described later.
The height is lower than the average thickness of 0, for example, 1 cm.

In the present embodiment, the pseudo stone 20 is a mortar-based molded article of a number of different shapes colored in the same manner as natural stone. In this example, the anchor member 21 which was protruded to the side and was nailed in this example was temporarily fixed by inserting the anchor member 21 into the base body 10 and bonded and fixed by bonding the back surface of the pseudo stone 20 to the base body 10. The nail anchor member 21 is provided with a seat plate 22 at an insert portion into the artificial stone 20.

In the present embodiment, the pseudo stone 20 has a limited number of shapes to be used, such as a molded product having an average thickness of about 3 cm with a different shape of, for example, 10 to 15 types. There are also artificial stones 20, each of which is inserted into a seat plate 2 so as to be buried and protruded therefrom during molding.
In this example, an anchor member 2 with a single nail
The anchor member 21 has a protrusion size of 15 to 20 mm from the back surface of the pseudo stone 20, in this example, 20 mm.

At this time, the seat plate 22 has a plate shape made of a hard resin and has a large number of through holes so as to enhance the reliability when embedding in the pseudo stone 20. Are inserted into the pseudo stone 20 when molding the pseudo stone 20 in a state where the anchor member 21 of the nail is penetrated at the center position so as to be in contact with the stone.

The pseudo stone 20 is stretched and fixed to the base 10 by:
In the present embodiment, one or both of the front surface of the base 10 and the back surface of the pseudo stone 20 is coated with an adhesive mortar 23, and the pseudo stone 20 is pressed against the base 10 so that the anchor member 21 protruding from the back surface side is formed. Is inserted into the substrate 10, whereby the pseudo stone 20 is temporarily fixed in the uncured state of the adhesive mortar 23, while the adhesive mortar 23 is cured in the temporarily fixed state, and the adhesive fixing of the back surface of the pseudo stone 20 to the substrate 10 is performed. That is, temporary fixing by inserting the anchor member 21 and permanent fixing by bonding are performed in two stages.

The nail is temporarily fixed by the anchor member 21. Since the base 10 is made of a foamed resin, the base 10 elastically holds the nail 21 at the time of insertion, and the relatively heavy mortar-based pseudo stone is inserted. 20 is held so as to prevent peeling and peeling due to its own weight, movement, vibration, and the like. In this embodiment, the surface layer of the base 10 is made to have low foaming, so that the elasticity of the anchor member 21 is reduced. By improving the holding force, the holding of the pseudo stone 20 and the prevention of the falling off are performed more reliably.
It is ensured that the pseudo stone 20 is not displaced or the like.

In this embodiment, since the pseudo stone fitting portion 11 is further formed on the surface of the base 10, the pseudo stone 20 is stretched and fixed by the number and the number of the pseudo stones 20 in advance so as to conform to the shape of each pseudo stone 20. Temporary fixing by the anchor member 21 and bonding and fixing by adhesion are performed by fitting the pseudo stones 20 into the pseudo stone fitting portions 11 installed according to the arrangement. Therefore, when the pseudo stones 20 are stretched and fixed, the pseudo stones 20 are temporarily fixed. In addition to the anchor member 21, the supporting of the raised rib 12 or the resilient holding force of the pseudo stone 20 by the pseudo stone 20 being fitted into the pseudo stone fitting portion 11 is performed more reliably.

The joints 30 are formed by embedding joint mortar in the present example between the pseudo stones 20. At this time, the joints 30 are placed on the raised ribs 12 so that the raised ribs 12 are used as joint bases. It is formed to be lower than the pseudo stone 20 having an average thickness of about 3 cm.
By using the raised rib 12 having a height of 0 mm as a joint base, the amount of heavy joint mortar used is reduced, and
Further, each of the wall B and the wall B is further reduced in weight.

The production of the gate post A or the wall B of this embodiment is performed, for example, on one or both of the pseudo stone insertion portion 11 and the pseudo stone 20 having the same shape as the pseudo stone insertion portion 11, or on one or both of the pseudo stone insertion portion 11 and each of the pseudo stones 20. A coating step of applying the adhesive mortar 23, pressing the back surface of the pseudo stone 20 into the pseudo stone insertion portion 11, inserting the pseudo stone 20 into the pseudo stone insertion portion 11, inserting the anchor member 21 into the base 10, and holding the anchor member 21. Temporary fixing step, a joint forming step by embedding joint mortar in a state where the pseudo stone 20 is temporarily fixed, and a mortar hardening for hardening the adhesive mortar 23 and the joint mortar and adhesively fixing the pseudo stone 20 for permanent fixing. It depends on the process.

At this time, since the pseudo stones 20 have many different shapes, it is necessary to temporarily fix each pseudo stone 20 to the pair of pseudo stone insertion portions 11 having the same shape as the pseudo stones 20. The same code is engraved on each of 11 and pseudo stone 20 at the time of molding, or the same code is marked after molding, and the position of pseudo stone 20 is specified based on the code. It is easy to enter.

FIG. 6 shows another example. In this example, the base 10 is not provided with the pseudo-stone fitting portion 11 and the raised rib 12, but the side surface thereof is a flat flat surface, and the pseudo-stone 20 is formed. This is an example in which it is stretched and fixed. In this example, fake stone 20
The temporary fixing of the base member 1 of the anchor member 21 is different from the above.
It is designed to prevent the peeling or falling off by the insertion into zero and the resilient holding force. Since the remainder does not change, the same reference numerals are given and duplicate explanations are omitted.

Although the illustrated example is as described above, the base made of foamed resin is made of a molding material made of the above-mentioned foamed resin such as polystyrene or urethane having the same expansion ratio. Regardless of the expansion ratio, the base is made of A molded material joined by joining a plurality of molded materials, a base made of a core body such as a frame and an underlayer of a thick foam resin covering the core body, and a pseudo stone made of a hard resin That the anchor member of the pseudo stone is made of metal or hard resin to be a retaining anchor member, that the anchor member is provided with a seat plate at an insert portion into the pseudo stone, In addition to installing a single member on the artificial stone, using multiple inserts, using an adhesive other than adhesive mortar for bonding and fixing the artificial stone, using a pseudo-stone insertion part and a raised rib that separates it A frame made of the above-mentioned raised ribs or a separately formed mesh-shaped frame formed by exfoliation is attached and fixed to a base having a flat surface to form a mesh. In practicing the present invention, including fitting of articles, and applying the present invention widely to other outdoor structures including gate sleeves,
Specific materials, shapes, structures, dimensions, numbers, relations, and additions of artificial stones, anchor members, and optionally used seat plates, etc., in various forms, unless they violate the gist of the invention It can be.

[0022]

According to the first to fifth aspects of the present invention, the construction is as described above, so that it is possible to provide an outdoor structure in which the weight of the base is increased and the transportation and installation can be performed manually without using a crane. At the same time, the pseudo-stone is temporarily fixed to the base by inserting the anchor member of the foamed resin along with the weight reduction of the base and by using the resilient holding force thereof. An outdoor structure suitable for factory production by preventing peeling or peeling due to vibrations, etc., making it possible to easily obtain reliable adhesive fixation, and to stretch and fix pseudo stones as efficiently as possible. Can be.

Further, in addition to the above, in addition to the above, it is possible to improve the resilient holding force of the anchor member by lower foaming on the surface layer and to more reliably fix the pseudo stone temporarily, and claim 5 is the same as above. In addition, it is possible to more reliably and firmly install the insert of the anchor member in the pseudo stone.

[Brief description of the drawings]

FIG. 1 is a perspective view of a gate post and a partially cut-out fence.

FIG. 2 is a partially cutaway perspective view of a pillar base.

FIG. 3 is a partially enlarged view showing a relationship between a base and a pseudo stone.

FIG. 4 is a perspective view of the back side of the artificial stone.

FIG. 5 is a partially enlarged longitudinal sectional view of a gate post.

FIG. 6 is a partially enlarged longitudinal sectional view showing another example.

[Explanation of symbols]

 Reference Signs List A gate post B wall 10 base material 20 pseudo stone 21 anchor member 22 seat plate 30 joint

Claims (5)

(57) [Claims] 1. A foamed resin base, a plurality of pseudo stones stretched and fixed to the surface of the base, and joints embedded between the pseudo stones, and the pseudo stones are stretched and fixed by inserting an insert into the pseudo stone. An outdoor structure such as a gate post, a gate sleeve, a fence, etc., which is obtained by temporarily fixing an anchor member protruding to the back side to the base body and bonding and fixing the pseudo-stone back side to the base body by bonding. . 2. An outdoor structure such as a gate post, a gate sleeve, or a fence, wherein the foamed resin substrate according to claim 1 is used as a molded material having a low surface foam and a highly internally foamed material or a substrate joined with the molded material. 3. A gate post, a gate sleeve, and a fence, wherein the base made of foamed resin according to claim 1 is used as a base made of a core such as a frame and a base layer of a thick foamed resin covering the core. Etc. outdoor structures. 4. An outdoor structure such as a gate post, a gate sleeve, a fence or the like, wherein the anchor member according to claim 1 is made of metal or hard resin to form a retaining anchor member. 5. An outdoor structure such as a gate post, a gate sleeve, or a fence, wherein the anchor member according to any one of claims 1 to 4 is provided with a seat plate at an insert portion into the pseudo stone.