[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

JP3042053B2 - Cutting tool and manufacturing method thereof - Google Patents

Cutting tool and manufacturing method thereof

Info

Publication number
JP3042053B2
JP3042053B2 JP3199640A JP19964091A JP3042053B2 JP 3042053 B2 JP3042053 B2 JP 3042053B2 JP 3199640 A JP3199640 A JP 3199640A JP 19964091 A JP19964091 A JP 19964091A JP 3042053 B2 JP3042053 B2 JP 3042053B2
Authority
JP
Japan
Prior art keywords
nitriding
tool
cutting tool
hardened layer
tool body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP3199640A
Other languages
Japanese (ja)
Other versions
JPH0531618A (en
Inventor
辰夫 新井
貴宣 斉藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Materials Corp
Original Assignee
Mitsubishi Materials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=26431128&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=JP3042053(B2) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Mitsubishi Materials Corp filed Critical Mitsubishi Materials Corp
Priority to JP3199640A priority Critical patent/JP3042053B2/en
Priority to US07/857,989 priority patent/US5240356A/en
Priority to DE69201207T priority patent/DE69201207T2/en
Priority to EP92105340A priority patent/EP0506106B1/en
Priority to KR1019920013600A priority patent/KR0147800B1/en
Publication of JPH0531618A publication Critical patent/JPH0531618A/en
Priority to US08/069,417 priority patent/US5352067A/en
Priority to US08/274,726 priority patent/US5526716A/en
Publication of JP3042053B2 publication Critical patent/JP3042053B2/en
Application granted granted Critical
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/006Details of the milling cutter body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2228/00Properties of materials of tools or workpieces, materials of tools or workpieces applied in a specific manner
    • B23B2228/24Hard, i.e. after being hardened

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】この発明は、スローアウェイチッ
プを着脱自在に装着したスローアウェイ式の切削工具に
関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a throw-away type cutting tool to which a throw-away tip is detachably mounted.

【0002】[0002]

【従来の技術】近年、切削工具の分野においては、工具
鋼等の鋼材からなる工具本体に、超硬合金等の硬質材料
からなるスローアウェイチップ(以下、チップと略称す
る。)を着脱自在に装着したいわゆるスローアウェイ式
のものが広く用いられている。そして、このようなスロ
ーアウェイ式工具では、切屑との擦過による工具本体外
周面の損傷などを防止して工具本体の耐久性を高めるべ
く、工具本体に焼入処理を施してその表面硬度をHR
45程度まで上昇させることが行われている。
2. Description of the Related Art In recent years, in the field of cutting tools, a throw-away tip (hereinafter abbreviated as a chip) made of a hard material such as a cemented carbide is detachably attached to a tool body made of a steel material such as tool steel. The so-called throw-away type mounted is widely used. In such a throw-away type tool, in order to prevent damage to the outer peripheral surface of the tool body due to rubbing with chips and enhance the durability of the tool body, the tool body is subjected to a quenching treatment to reduce the surface hardness to H. R C
It is being raised to about 45.

【0003】[0003]

【発明が解決しようとする課題】ところが、工具本体に
焼入処理を施した場合には必然的に焼入歪が発生する。
このため、例えばフライス用工具本体のボス面やエンド
ミルのシャンク外周面などの工作機械への取付部、ある
いはチップ取付溝などの精度が要求される部分について
は、焼入後に歪除去のための研磨加工やエンドミルによ
る切削加工を施す必要が生じ、加工工数の増加によるコ
ストの上昇が避けられなかった。しかも、焼入歪の大き
さによっては加工時間が著しく長時間化し、加工コスト
を一層圧迫することもあった。
However, when quenching is performed on the tool body, quenching distortion is inevitably generated.
For this reason, parts requiring high precision, such as the boss surface of the milling tool body and the outer peripheral surface of the shank of the end mill, or parts that require precision, such as chip mounting grooves, are polished to remove distortion after quenching. Processing and cutting by an end mill have to be performed, and an increase in cost due to an increase in the number of processing steps is inevitable. In addition, depending on the magnitude of the quenching strain, the processing time becomes extremely long, and the processing cost may be further reduced.

【0004】さらに、焼入後に切削加工を行う場合に
は、工具本体の表面硬度がHRC45以上の高硬度とさ
れているので、加工に用いるエンドミルの切刃の摩耗が
激しく、加工精度にも少なからず影響が及んでいた。特
に、複数のチップ取付溝を連続加工する場合には、切削
工具の摩耗のため加工開始直後に形成されるチップ取付
溝と加工の終了間際に形成されるチップ取付溝との間で
加工精度が大きく変化し、これに伴ってチップ取付溝に
取り付けられるチップの振れ精度も著しく劣化してい
た。
[0004] Further, in the case of cutting after quenching, because the surface hardness of the tool body is a H R C45 or a high hardness, severe wear of the cutting edge of the end mill to be used for machining, the machining accuracy The impact was not too small. In particular, when a plurality of chip mounting grooves are continuously processed, the processing accuracy between the chip mounting groove formed immediately after the start of processing due to wear of the cutting tool and the chip mounting groove formed immediately before the end of the processing is improved. This drastically changed, and accordingly, the runout accuracy of the chip attached to the chip attachment groove was remarkably deteriorated.

【0005】また、焼入時の急冷に起因して工具本体の
内部に大きな残留応力が発生することも多く、かかる応
力が後に解放されることによって精度が狂ってしまうこ
ともあった。
[0005] In addition, rapid cooling during quenching often causes large residual stress inside the tool main body, and accuracy may be degraded by releasing such stress later.

【0006】この発明は、このような背景の下になされ
たもので、工具本体の表面硬度が高くて耐久性に優れ、
かつ精度も良好で安価な切削工具及びその製造方法を提
供することを目的とする。
The present invention has been made under such a background, and the tool body has a high surface hardness and excellent durability.
It is another object of the present invention to provide an inexpensive cutting tool with good accuracy and a method for manufacturing the same.

【0007】[0007]

【課題を解決するための手段】上記課題を解決するため
にこの発明の切削工具は、工作機械への取付部を有する
工具本体に複数のチップ取付溝が形成され、これらチッ
プ取付溝にチップが着脱自在に装着されてなる切削工具
において、上記工具本体の表層部に窒化処理による硬化
層を形成したものであって、さらに以下の特徴を有する
ものである。
In order to solve the above-mentioned problems, a cutting tool according to the present invention has a plurality of chip mounting grooves formed in a tool body having a mounting portion to a machine tool. A cutting tool detachably mounted, wherein a hardened layer formed by nitriding treatment is formed on a surface layer portion of the tool main body , and further has the following features.
Things.

【0008】すなわち、工具本体にチップやチップ取付
用の楔部材等の部品を取り付けるためのネジ穴が形成さ
れている場合には、当該ネジ穴内部は、窒化処理による
硬化層の形成が防止された窒化防止部とすることが好ま
しい。また、窒化処理による硬化層の形成過程で硬化層
表面に軟質被膜が形成されることがあるが、かかる場合
には、工作機械への取付部の表面に研磨加工を施して該
取付部の硬化層の表面を、上記軟質被膜が除去された研
磨面とすることが好ましい。さらに、工具本体の製造工
数を低減させるには、チップ取付溝内の硬化層の表面
を、窒化処理後の仕上げ加工を受けない素肌面のまま放
置しておくことが良い。さらにまた、窒化処理時のクラ
ックの発生を防止するにはチップ取付溝の隅部に面取り
加工又はアール面加工を施すことが望ましい。
That is , when a screw hole for mounting a chip or a component such as a wedge member for mounting a chip is formed in the tool body, formation of a hardened layer by nitriding is prevented inside the screw hole. It is preferable to use a nitriding prevention part. In addition, a soft film may be formed on the surface of the hardened layer during the process of forming the hardened layer by nitriding. In such a case, the surface of the mounting portion to the machine tool is polished to cure the mounting portion. The surface of the layer is preferably a polished surface from which the soft coating has been removed. Furthermore, in order to reduce the number of man-hours for manufacturing the tool body, it is preferable to leave the surface of the hardened layer in the chip mounting groove as a bare surface which is not subjected to the finishing after the nitriding. Furthermore, in order to prevent the occurrence of cracks during the nitriding process, it is desirable to perform chamfering or rounding at the corners of the chip mounting groove.

【0009】なお、以上に掲げる工具本体の硬化層の硬
度としては、工具本体の表面から0.1mmの位置でHV
500以上とすることが好ましい。
[0009] The hardness of the hardened layer of the tool body listed above is H V at a position of 0.1 mm from the surface of the tool body.
It is preferred to be 500 or more.

【0010】そして、ネジ穴内部が窒化防止部とされた
切削工具の製造方法としては、上記ネジ穴に埋詮を装着
した上で工具本体に窒化処理を施して該工具本体の表層
部に硬化層を形成し、この後、上記埋詮を取り外す製造
方法が好適である。この場合、製造コストの低減を図る
には埋詮に難窒化材料を用いるか、あるいは埋詮の表面
に窒化防止層を形成した後に当該埋詮をネジ穴に装着す
ることが望ましく、さらにネジ穴内周部の窒化防止部の
不必要な拡大を防止するには工具本体のネジ穴の口元部
に当該ネジ穴の開口端に向かう程拡径するテーパ面を形
成し、かつ、上記埋詮に上記テーパ面と密着可能なテー
パ面を備えた皿ネジを用いると良い。なお、ここでいう
埋詮には六角ボルトや止めネジなど種々のネジ部材が用
いられる。
[0010] As a method of manufacturing a cutting tool in which the inside of a screw hole is a nitriding preventing portion, a stub is attached to the screw hole, and then the tool body is subjected to nitriding treatment to harden the surface layer of the tool body. A manufacturing method in which a layer is formed, and thereafter the above-mentioned snoop is removed is preferable. In this case, in order to reduce the manufacturing cost, it is desirable to use a non-nitridable material for the stub, or to form a nitride prevention layer on the surface of the snip and then attach the snip to the screw hole. In order to prevent unnecessary enlargement of the nitriding prevention part of the peripheral part, a tapered surface which increases in diameter toward the opening end of the screw hole is formed at the mouth of the screw hole of the tool body, and It is preferable to use a flathead screw having a tapered surface that can be in close contact with the tapered surface. It should be noted that various screw members such as a hexagon bolt and a set screw are used for the embedding here.

【0011】[0011]

【作用】上記構成の切削工具においては、窒化処理によ
る硬化層によって工具本体の表層部に必要な硬度が与え
られる。しかも窒化処理の加熱温度は鋼材の焼入温度よ
りも遥かに低い温度で足りるので歪の発生するおそれも
ない。従って、窒化処理後に歪除去加工を行う必要がな
くなる。また、窒化処理時に大きな残留応力も発生しな
いから、後に応力が解放されて精度が狂うこともない。
また、特にネジ穴を有する工具本体においてネジ穴内部
を窒化防止部とした場合には、当該ネジ穴のネジ山硬度
が不必要に増加して割れや欠けが生じるおそれもなく、
相手方のボルトが損傷することもない。
In the cutting tool having the above-described structure, a required hardness is given to the surface layer portion of the tool body by the hardened layer formed by the nitriding treatment. In addition, since the heating temperature of the nitriding treatment is sufficiently lower than the quenching temperature of the steel material, there is no possibility that distortion occurs. Therefore, it is not necessary to perform a strain removing process after the nitriding process. Further, since no large residual stress is generated during the nitriding treatment, the stress is not released later and the accuracy is not lost.
In particular, when the inside of the screw hole is used as the nitriding prevention part in the tool body having the screw hole, there is no possibility that the thread hardness of the screw hole is unnecessarily increased to cause cracking or chipping,
There is no damage to the opponent's bolt.

【0012】また、工具本体の取付部を軟質被覆が除去
された研磨面としておくことで、切削工具を工作機械へ
取り付けた際の取付部の変形を防止して取付精度の再現
性を向上させることができる。一方、チップ取付溝内の
硬化層表面を、窒化処理後の仕上げ加工を受けない素肌
面とした場合には、窒化処理後の手間が省け、特に多数
のチップ取付溝を備えた切削工具の場合に加工工数が大
きく削減される。また、チップ取付溝の隅部に面取り加
工やアール面加工が施された場合には隅部への応力集中
が緩和されて硬化層のクラック発生が阻止される。
In addition, since the mounting portion of the tool body is a polished surface from which the soft coating has been removed, deformation of the mounting portion when the cutting tool is mounted on the machine tool is prevented, and the reproducibility of the mounting accuracy is improved. be able to. On the other hand, when the hardened layer surface in the chip mounting groove is a bare surface which is not subjected to the finishing process after the nitriding treatment, the trouble after the nitriding treatment can be omitted, especially in the case of a cutting tool having a large number of chip mounting grooves. In addition, the number of processing steps is greatly reduced. Further, when chamfering or rounding is performed on the corners of the chip mounting grooves, stress concentration on the corners is reduced, and cracks in the hardened layer are prevented.

【0013】そして、上記構成の切削工具の製造方法に
よれば、ネジ穴に装着された埋詮によってネジ穴内部が
密封されるので、窒化処理時に工具本体の周囲に供給さ
れるアンモニアガスや窒化溶液等の窒化処理剤のネジ穴
内への侵入が阻止され、従って窒化処理後に埋詮を取り
外すのみで容易に窒化防止部を得る。しかも、埋詮によ
る場合には、ネジ穴内に窒化防止剤を塗布して窒化を防
止する場合のように不必要な部分に窒化防止剤が付着し
て所望の硬化層が得られないような不都合もなく、かつ
窒化防止剤の塗りムラによる窒化防止効果の不均一も生
じないので均質な窒化防止部が得られる。
According to the manufacturing method of the cutting tool having the above-described structure, the inside of the screw hole is sealed by the stub mounted in the screw hole, so that the ammonia gas or the nitriding gas supplied around the tool body during the nitriding treatment is used. Intrusion of the nitriding agent such as a solution into the screw hole is prevented, so that the nitriding preventing portion can be easily obtained only by removing the burrs after the nitriding process. In addition, in the case of scrutiny, there is an inconvenience that a desired hardened layer cannot be obtained because the anti-nitriding agent adheres to unnecessary portions as in the case of applying an anti-nitriding agent in a screw hole to prevent nitriding. There is no non-uniformity in the effect of preventing nitridation due to uneven application of the nitriding agent, so that a uniform anti-nitridation portion can be obtained.

【0014】また、上記製造方法において、埋詮に難窒
化材を用い、あるいは埋詮表面に窒化防止層を形成して
窒化処理を行う場合には、窒化処理の前後で埋詮が変質
しないので、埋詮を繰り返し使用して窒化処理に必要な
コストの低減を図ることができる。
Further, in the above manufacturing method, in the case where a non-nitridable material is used for the stub or a nitriding treatment is performed by forming a nitridation preventing layer on the surface of the stub, the splinter does not change before and after the nitriding treatment. The cost required for the nitriding process can be reduced by repeatedly using the embedding.

【0015】さらに、工具本体のネジ穴の口元部にテー
パ面を形成する一方で、埋詮に皿ネジを使用した場合に
は、皿ネジ頭部のテーパ面とネジ穴のテーパ面とが密着
することにより、ネジ穴内部の密閉性が一層高まって窒
化防止部の品質が向上する一方で、ネジ穴の口元部周囲
まで窒化防止剤が確実に達して窒化処理による硬化層を
ネジ穴周囲の際限まで形成でき、窒化防止部が不必要に
拡大することがない。
Further, when a tapered surface is formed at the mouth portion of the screw hole of the tool body, and a flat head screw is used, the tapered surface of the head of the flat head screw and the tapered surface of the screw hole are in close contact. By doing so, the sealability inside the screw hole is further improved and the quality of the anti-nitridation part is improved, while the anti-nitridation agent reliably reaches around the mouth of the screw hole and the hardened layer by the nitriding treatment around the screw hole It can be formed to the limit, and the nitriding preventing portion does not expand unnecessarily.

【0016】[0016]

【実施例】以下、図面を参照して本発明の一実施例を説
明する。図1〜図4は本実施例にかかるスローアウェイ
式正面フライスを示すものであり、これらの図において
符号1は工具本体である。この工具本体1は、その外周
部に工具径方向中心側へ陥没するチップポケット2と、
該チップポケット2の周方向後端側に連なるチップ取付
溝2aとが周方向に等間隔をおいて複数形成されてなる
もので、チップ取付溝2aの端部に設けられたチップ取
付座3には四角形平板状のシート4が載置されて止めネ
ジ5で固定されている。そして、このシート4の上面に
は超硬合金を略正方形平板状に成形してなるチップ6が
載置され、該チップ6は上記チップ取付溝2aに挿入さ
れてクランプネジ7で締め込まれる楔部材8により工具
周方向に押圧されて工具本体1に強固に固定されてい
る。また、工具本体1の中心にはセンタ穴9が形成さ
れ、該センタ穴9の工具後端側開口部の周囲には工具軸
線と直交するボス面10が形成されている。これらセン
タ穴9及びボス面10は当該工具本体1を工作機械の図
示せぬ主軸に装着するための取付部をなすものである。
An embodiment of the present invention will be described below with reference to the drawings. 1 to 4 show a throw-away type face milling machine according to the present embodiment. In these figures, reference numeral 1 denotes a tool main body. This tool main body 1 has a tip pocket 2 which is depressed toward the center in the tool radial direction on an outer peripheral portion thereof,
A plurality of chip mounting grooves 2a are formed at equal intervals in the circumferential direction and are continuous with the chip mounting groove 2a connected to the rear end side in the circumferential direction of the chip pocket 2. The chip mounting seat 3 provided at the end of the chip mounting groove 2a Is a rectangular flat sheet 4 placed thereon and fixed with set screws 5. On the upper surface of the sheet 4, a chip 6 formed by molding a cemented carbide into a substantially square flat plate is placed, and the chip 6 is inserted into the chip mounting groove 2a and tightened with a clamp screw 7. It is pressed in the tool circumferential direction by the member 8 and is firmly fixed to the tool body 1. A center hole 9 is formed at the center of the tool body 1, and a boss surface 10 orthogonal to the tool axis is formed around an opening of the center hole 9 on the tool rear end side. The center hole 9 and the boss surface 10 form a mounting portion for mounting the tool main body 1 to a spindle (not shown) of the machine tool.

【0017】工具本体1は、SCM440、SNCM4
39等の鋼材を素材として全体が略円環状に形成され、
これに切削加工が施されて上述したチップ取付溝2aや
センタ穴9、ボス面10が形成されたものである。そし
て、工具本体1の表面には全面に渡って窒化処理が施さ
れ、これにより工具本体1の表層には内部よりも硬度が
高い硬化層(図示略)が形成されている。この硬化層の
硬度は、工具本体1の使用条件や内部硬度等に応じて適
宜定められるが、なるべくは工具本体1の表面から0.
1mmの深さの位置でHV500以上確保されていること
が好ましい。HV500に満たないと工具本体1の内部
硬度との差が小さ過ぎて工具寿命の改善効果を十分発揮
できないおそれが生じるからである。
The tool body 1 is composed of SCM440, SNCM4
The whole is formed in a substantially annular shape using a steel material such as 39 as a material,
The chip mounting groove 2a, the center hole 9, and the boss surface 10 are formed by performing a cutting process. The entire surface of the tool body 1 is subjected to a nitriding treatment, whereby a hardened layer (not shown) having a higher hardness than the inside is formed on the surface layer of the tool body 1. The hardness of the hardened layer is appropriately determined according to the use conditions, the internal hardness, and the like of the tool main body 1.
It is preferable that H V 500 or more is secured at a depth of 1 mm. And if less than H V 500 is the difference between the internal hardness of the tool body 1 too small because may not be sufficiently exhibited improvement of tool life is caused.

【0018】また、工具本体1の窒化処理方法としては
公知の窒化法が使用され、例えば、工具本体1をアンモ
ニアガス(NH3)その他の窒素を含むガス雰囲気内で
加熱することにより窒素原子を工具表面から浸透させて
窒化層を形成するガス窒化が好適に用いられる。その他
にも、青化塩(KCN、NaCN)とシアン酸塩(KC
NO、NaCNO)との混合溶液中に工具本体1を浸し
た状態で加熱する塩浴窒化処理や、イオン窒化等種々の
方法を用いることができる。
A known nitriding method is used as a nitriding method of the tool body 1. For example, the tool body 1 is heated in an atmosphere of ammonia gas (NH 3 ) or another gas containing nitrogen to remove nitrogen atoms. Gas nitriding, in which a nitride layer is formed by infiltrating from the tool surface, is preferably used. In addition, bluing salts (KCN, NaCN) and cyanates (KC
Various methods such as a salt bath nitriding treatment in which the tool main body 1 is heated in a state of being immersed in a mixed solution with NO, NaCNO) and ion nitriding can be used.

【0019】なお、窒化処理時の工具本体1の加熱温度
は、ガス窒化の場合で500〜550゜ C、塩浴窒化の
場合でも600゜ C未満であり、通常の焼入処理を行う
場合の加熱温度850゜ C以上と比較して遥かに低温で
ある。また、窒化処理時間としてはガス窒化の場合で2
0〜100時間、塩浴窒化の場合で2〜3時間程度であ
る。また、形成する硬化層の深さとしては0.1mm以上
0.4mm以下の範囲が好ましい。0.1mm以下では硬化
層が薄すぎて容易に硬度が失われるおそれが大きく、他
方、0.4mm以上形成した場合には表面側の硬度が高く
なり過ぎてクラックが生じるおそれが大きいからであ
る。ちなみにガス窒化によって上記硬化層厚さを達成す
るには処理時間を20〜40時間にすると良い。
The heating temperature of the tool body 1 at the time of nitriding is 500 to 550 ° C. in the case of gas nitriding and less than 600 ° C. in the case of salt bath nitriding. The temperature is much lower than the heating temperature of 850 ° C. or higher. Further, the nitriding time is 2 in the case of gas nitriding.
It takes about 0 to 100 hours, and about 2 to 3 hours in the case of salt bath nitriding. The depth of the hardened layer to be formed is preferably in the range of 0.1 mm to 0.4 mm. When the thickness is 0.1 mm or less, the hardness of the hardened layer is too thin and the hardness is easily lost. On the other hand, when the thickness is 0.4 mm or more, the hardness on the surface side becomes too high and cracks are likely to occur. . Incidentally, in order to achieve the above-mentioned thickness of the hardened layer by gas nitriding, the processing time is preferably set to 20 to 40 hours.

【0020】また、上記チップ取付溝2aやセンタ穴
9、ボス面10は窒化処理前に切削加工あるいは研削加
工されて所定精度に形成される。ただし、窒化処理時に
工具本体1の炭素分が窒化物と結合することによって工
具本体1の表層部に軟質被膜が形成されることがあるた
め、かかる場合には、窒化処理後にボス面10からセン
タ穴9にかけての工具取付部(図1中1点鎖線Tで示す
部分)のみが研磨加工されて、これら取付部に形成され
た硬化層の表面が軟質被膜の除去された研磨面とされる
ことがある。取付部表面の軟質被膜を放置しておくと、
工具本体1を工作機械へ取り付ける際に軟質被膜が変形
して芯ずれ等の取付誤差が発生し、工具本体1の取付精
度の再現性が確保できないことがあるからである。な
お、この軟質被膜の厚さは最大でも0.01mm程度であ
り、被膜除去のための研磨加工の取り代としては0.0
5mm程度もあれば十分である。
The chip mounting groove 2a, the center hole 9 and the boss surface 10 are formed with a predetermined precision by cutting or grinding before nitriding. However, a soft coating may be formed on the surface layer of the tool main body 1 due to the carbon content of the tool main body 1 bonding with the nitride during the nitriding treatment. In such a case, the center is removed from the boss surface 10 after the nitriding treatment. Only the tool mounting portion (the portion indicated by the one-dot chain line T in FIG. 1) over the hole 9 is polished, and the surface of the hardened layer formed on these mounting portions is a polished surface from which the soft coating has been removed. There is. If you leave the soft coating on the mounting part surface,
This is because, when the tool main body 1 is mounted on the machine tool, the soft coating is deformed to cause mounting errors such as misalignment, and the reproducibility of the mounting accuracy of the tool main body 1 may not be ensured. The thickness of the soft coating is about 0.01 mm at the maximum, and the allowance for polishing for removing the coating is 0.0 mm.
About 5 mm is enough.

【0021】一方、工具本体1の上記チップ取付溝2a
の内部に形成される硬化層の表面については、窒化処理
後に仕上げ加工を受けない素肌面とされる。フライス工
具ではチップ取付溝2aの個数が多いため、窒化処理後
にこれらを一々仕上げ加工していたのでは、製造工数が
著しく増加するためである。
On the other hand, the tip mounting groove 2a of the tool body 1
The surface of the hardened layer formed inside the substrate is a bare surface which is not subjected to finishing after the nitriding treatment. This is because, in the case of a milling tool, since the number of the chip mounting grooves 2a is large, if these are finished one by one after the nitriding treatment, the number of manufacturing steps is significantly increased.

【0022】さらに、図2〜図4により詳細に示すよう
に、チップ取付溝2aの各壁面が交差する隅部にはアー
ル加工が施されて微小曲面11、12が形成されてい
る。これら微小曲面11、12は、窒化処理時のクラッ
クの発生を防止して硬化層を保護するためのものであ
る。なお、これら微小曲面11、12を形成することに
代え、チップ取付溝2a内の隅部に面取り加工を施して
各壁面と斜めに交差する微小な傾斜面を形成しても良
い。
Further, as shown in more detail in FIGS. 2 to 4, corners where the wall surfaces of the chip mounting grooves 2a intersect are rounded to form minute curved surfaces 11 and 12. These minute curved surfaces 11 and 12 are for protecting the hardened layer by preventing the occurrence of cracks during the nitriding treatment. Instead of forming these minute curved surfaces 11 and 12, chamfering may be applied to the corners in the chip mounting groove 2a to form minute inclined surfaces obliquely intersecting with the respective wall surfaces.

【0023】しかして、以上の構成からなる正面フライ
スにおいては、工具本体1に窒化処理が施されることに
よって工具本体1の表面に必要な硬度が与えられる。し
かも窒化処理温度は焼入処理の温度よりも遥かに低温で
あるため、センタ穴9やボス面10、あるいはチップ取
付溝2a等の精度が要求される部分に焼入処理時のよう
な大きな歪が生じることもない。このため、窒化処理後
に仕上げ加工を施す必要がなくなって工具本体1の加工
工数、加工時間が大きく削減され、これにより製造コス
トの大幅な低減が達成される。なお、窒化処理に伴う軟
質被膜除去のためにボス面10等を窒化処理後加工する
必要が生じたとしても、その取り代は焼入時の歪除去と
比較して遥かに小さく、工具の製造コストを圧迫するこ
とがない。ちなみに本実施例における取り代は0.05
mmであり、従来の焼入後の取り代が0.2mm以上必要で
あったことに比べて加工時間が遥かに短い。さらに、窒
化処理温度が低いので工具本体1の内部に大きな残留応
力が発生することもなく、その後の応力の解放によって
精度が狂うおそれがない。さらに、窒化処理後にチップ
取付溝2aを仕上げ加工する必要もなくなるので、仕上
げ加工時の工具摩耗に起因する振れ精度の劣化が生じる
こともない。
Thus, in the face mill having the above-described configuration, the surface of the tool main body 1 is given a necessary hardness by performing the nitriding treatment on the tool main body 1. In addition, since the nitriding temperature is much lower than the temperature of the quenching process, a large distortion such as that at the time of the quenching process is required for the center hole 9, the boss surface 10, the chip mounting groove 2a, or the like where accuracy is required. Does not occur. For this reason, it is not necessary to perform a finishing process after the nitriding process, and the number of processing steps and the processing time of the tool main body 1 are greatly reduced, whereby a large reduction in the manufacturing cost is achieved. Even if it is necessary to process the boss surface 10 and the like after the nitriding treatment to remove the soft coating due to the nitriding treatment, the removal margin is much smaller than the strain removal at the time of quenching. No cost pressure. Incidentally, the allowance in this embodiment is 0.05
mm, which is much shorter than the conventional machining allowance after quenching of 0.2 mm or more. Further, since the nitriding temperature is low, a large residual stress does not occur inside the tool body 1, and there is no fear that accuracy is lost due to the subsequent release of the stress. Further, since it is not necessary to finish the tip mounting groove 2a after the nitriding process, deterioration of the runout accuracy due to tool wear at the time of the finishing process does not occur.

【0024】なお、本実施例では特にチップをその上下
面が工具周方向を向くように装着する一般的な正面フラ
イスを例に挙げて説明したが、本発明はこれに限るもの
ではない。例えば図5〜図7に示すように、工具本体2
0のチップ取付溝21にチップ22をその側面が工具周
方向を向くように装着する構成の縦刃式フライスであっ
ても、ボス面23やセンタ穴24さらにはチップ取付溝
21を所定精度に加工後、窒化処理による硬化層を形成
することで同様の効果が得られる。なお、このような縦
刃式フライスにおいても、チップ取付溝21の壁面の隅
部にアール面加工を施して微小曲面25を形成し、ある
いは隅部に面取り加工を施すことによりクラックの成長
を阻止できることは勿論である。
Although the present embodiment has been described with reference to an example of a general face mill in which a chip is mounted so that its upper and lower surfaces face the tool circumferential direction, the present invention is not limited to this. For example, as shown in FIGS.
Even in the case of a vertical blade type milling cutter in which the chip 22 is mounted in the chip mounting groove 21 of No. 0 so that the side faces the tool circumferential direction, the boss surface 23, the center hole 24, and the chip mounting groove 21 are formed with predetermined accuracy. A similar effect can be obtained by forming a hardened layer by nitriding after processing. In addition, even in such a vertical blade milling machine, the corners of the wall surface of the chip mounting groove 21 are rounded to form a minute curved surface 25, or the corners are chamfered to prevent crack growth. Of course, you can.

【0025】また、上記各例ではいずれも本発明を正面
フライスに使用した例を説明したが、その他にも例えば
図9及び図10に示すように略円柱状の工具本体30の
先端に、円弧刃31、32を有するチップ33、34を
装着したボールエンドミルにも当然に適用できる。この
場合、工作機械の主軸に装着されるシャンク部35(図
9中1点鎖線Tで示す範囲)の表面については、フライ
スの場合のボス面やセンタ穴等と同様に、窒化処理で生
じた軟質被膜が除去された研磨面とすることが好まし
い。さらに、これらの例以外にも本発明は種々のスロー
アウェイ式切削工具に適用されるものである。
In each of the above embodiments, the present invention is applied to a face mill. However, as shown in FIG. 9 and FIG. Naturally, the present invention can also be applied to a ball end mill equipped with chips 33 and 34 having blades 31 and 32. In this case, the surface of the shank portion 35 (range indicated by the dashed-dotted line T in FIG. 9) mounted on the main shaft of the machine tool is generated by nitriding similarly to the boss surface and the center hole in the case of milling. It is preferable to use a polished surface from which the soft coating has been removed. Further, in addition to these examples, the present invention is applied to various indexable cutting tools.

【0026】ところで、上述した工具本体1、20、3
0には、例えば図4、図8に示すように、チップ6、2
2、33、34やシート4などの部品を取り付けるため
のネジ穴40、41、42が形成されているが、これら
ネジ穴40〜42の内部は硬化層の形成が防止された窒
化防止部とすることが好ましい。ネジ穴40〜42の内
部にまで窒化処理を行うと、ネジ山の硬度が著しく上昇
して靱性が失われ、止めネジ5やクランプネジ7、26
の着脱を繰り返すことによって早期にネジ山が割れたり
欠けたりするおそれが生じるとともに、ネジ山の硬度に
よって相手方のクランプネジ7、26等が損傷する場合
もあるからである。
Incidentally, the above-mentioned tool bodies 1, 20, 3
For example, as shown in FIG. 4 and FIG.
Screw holes 40, 41, and 42 for attaching components such as 2, 33, and 34 and the sheet 4 are formed. Insides of the screw holes 40 to 42 are formed with a nitriding preventing portion in which formation of a hardened layer is prevented. Is preferred. When the nitriding process is performed to the inside of the screw holes 40 to 42, the hardness of the thread is significantly increased and the toughness is lost, and the set screw 5 and the clamp screws 7, 26
This is because the repeated repetition of attachment and detachment may cause the thread to be cracked or chipped at an early stage, and the hardness of the thread may damage the other clamp screw 7, 26 or the like.

【0027】ここで、上記ネジ穴40〜42の窒化防止
部の形成方法としては、例えば公知の窒化防止剤をネジ
穴内に塗布する方法が考えられる。しかしながら、窒化
防止剤は液状であり、必要な箇所のみに正確に塗布する
ことが難しく、いきおい塗布面積が拡大して窒化防止部
が不必要に広がったり、あるいは塗布ムラにより窒化防
止効果が不均一となるおそれがある。また、窒化防止剤
が工具本体1、20、30の余分な箇所に付着して所望
の硬化層を得られないことがある。さらに、窒化防止剤
がネジ穴40〜42の内部に残されてクランプネジ7等
の円滑な回動が困難となるおそれもある。
Here, as a method of forming the anti-nitriding portions of the screw holes 40 to 42, for example, a method of applying a known anti-nitriding agent into the screw holes can be considered. However, the nitriding agent is in a liquid state, and it is difficult to accurately apply it only to a necessary portion. Therefore, a large application area is increased and an anti-nitridation part is unnecessarily spread, or the nitriding effect is uneven due to uneven coating. There is a possibility that. Further, the nitridation inhibitor may adhere to extra portions of the tool bodies 1, 20, and 30, and a desired hardened layer may not be obtained. Further, the anti-nitriding agent may be left inside the screw holes 40 to 42, and it may be difficult to smoothly rotate the clamp screw 7 and the like.

【0028】そこで、上記窒化防止部を形成するには、
例えば図11に示すように、窒化処理前にネジ穴40〜
42(図ではネジ穴42のみ示す)に止めネジ(埋詮)
50をねじ込んでネジ穴40〜42を密閉し、この状態
で窒化処理を行ってチップ取付溝21等の表面に硬化層
を形成し、この後、図12に示すようにネジ穴40〜4
2から止めネジ50を取り外すという方法に従うことが
望ましい。かかる方法によれば、止めネジ50によって
ネジ穴40〜42内が確実に密閉されるので、アンモニ
アガス等の窒化処理剤のネジ穴40〜42の侵入が阻止
されて窒化防止部が確実に得られるとともに、窒化防止
剤を塗布する必要がないのでネジ穴40〜42の内部以
外の箇所に誤って窒化防止部が形成されるおそれもな
く、さらに窒化防止剤の塗布ムラによる窒化防止効果の
不均一も生じ得ないからである。
Therefore, in order to form the above-mentioned nitriding preventing portion,
For example, as shown in FIG.
42 (only screw hole 42 is shown in the figure)
The screw hole 50 is screwed in to seal the screw holes 40 to 42, and in this state, nitriding treatment is performed to form a hardened layer on the surface of the chip mounting groove 21 and the like, and thereafter, as shown in FIG.
It is desirable to follow the method of removing the setscrew 50 from 2. According to this method, since the inside of the screw holes 40 to 42 is securely sealed by the set screw 50, the entry of the nitriding agent such as ammonia gas into the screw holes 40 to 42 is prevented, and the nitridation preventing portion is reliably obtained. In addition, since there is no need to apply an anti-nitriding agent, there is no danger that an anti-nitridation portion will be erroneously formed in a portion other than the inside of the screw holes 40 to 42, and furthermore, the application of the anti-nitriding agent may cause a non-uniform nitriding effect. This is because uniformity cannot occur.

【0029】なお、図11〜図12に示す例では特に止
めネジ50の材質を何等規定していないが、例えば銅、
黄銅などの難窒化材料によって止めネジ50を形成した
場合には窒化処理時に止めネジ50が窒化されないの
で、窒化処理の前後で止めネジ50が変質せず、従っ
て、止めネジ50を繰り返し使用して窒化処理に必要な
コストの低減を図り得る。この場合、止めネジ50の材
質としては、窒化処理時の加熱温度である500゜ C〜
600゜ Cの高温に耐え得る難窒化材料を選択する必要
があることは勿論である。また、止めネジ50が鋼材な
どの窒化され易い材料から形成される場合でも、その表
面にニッケルメッキを施したり、あるいは窒化防止剤を
塗布するなどして予め窒化防止層を形成することによ
り、止めネジ50の窒化を防止して止めネジ50の再利
用を実現できる。
In the examples shown in FIGS. 11 to 12, the material of the set screw 50 is not specified.
When the set screw 50 is formed of a non-nitridable material such as brass, the set screw 50 is not nitrided at the time of the nitriding process, so that the set screw 50 does not deteriorate before and after the nitriding process. The cost required for the nitriding treatment can be reduced. In this case, the material of the set screw 50 is 500 ° C., which is the heating temperature during nitriding.
Of course, it is necessary to select a non-nitridable material that can withstand a high temperature of 600 ° C. Further, even when the set screw 50 is formed of a material which is easily nitrided, such as steel, the surface of the set screw is nickel-plated, or an anti-nitridation agent is applied to form the anti-nitridation layer in advance, thereby stopping the set screw 50. The reuse of the set screw 50 can be realized by preventing the screw 50 from nitriding.

【0030】また、図11及び図12に示す例では、埋
詮として止めネジ50を用いているが、これに限らず例
えば図13に示すように通常の六角穴付ボルト51や、
その他六角ボルト等の頭付ボルトを使用しても良い。こ
の場合にはボルト51の頭部の端面51aがチップ取付
溝21の底面21aに密着するのでネジ穴内の密閉性が
一層向上して窒化防止効果を一層高め得る。但し、図1
3に示す例では、チップ取付溝21の底面21aのう
ち、ボルト頭部端面51aと密着する部分に窒化処理剤
が触れないので、窒化防止部がネジ穴40〜42の内部
のみならずその口元部の周囲に僅かに拡大するという不
都合がある。
Further, in the examples shown in FIGS. 11 and 12, the set screw 50 is used as a snoop. However, the present invention is not limited to this. For example, as shown in FIG.
In addition, a headed bolt such as a hexagon bolt may be used. In this case, since the end surface 51a of the head of the bolt 51 is in close contact with the bottom surface 21a of the chip mounting groove 21, the sealing in the screw hole is further improved, and the nitriding prevention effect can be further enhanced. However, FIG.
In the example shown in FIG. 3, since the nitriding agent does not touch the portion of the bottom surface 21a of the chip mounting groove 21 which is in close contact with the bolt head end surface 51a, the nitridation preventing portion is formed not only inside the screw holes 40 to 42 but also at the mouth thereof. There is an inconvenience of slightly expanding around the part.

【0031】そこで、ネジ穴40〜42の内部の密閉性
を高めつつ窒化防止部の拡大を防止するには、例えば図
14に示すようにネジ穴40〜42(図ではネジ穴42
のみ示す)の口元部に当該ネジ穴40〜42の開口端に
向かう程拡径するテーパ面52を形成し、かつ埋詮とし
て上記テーパ面52と密着可能なテーパ面53を備えた
皿ネジ54を用いることが望ましい。この例によれば、
皿ネジ54のテーパ面53とネジ穴40〜42のテーパ
面52とが密着することによってネジ穴40〜42の内
部の密閉性が向上して高い窒化防止効果が得られる一方
で、チップ取付溝21の底面21aが皿ネジ54と密着
せずネジ穴40〜42の口元周囲が開放されるので、ア
ンモニアガス等の窒化処理剤がネジ穴40〜42の口元
周囲の際限まで達して窒化防止部の不必要な拡大が防止
されるという効果がある。
In order to prevent the nitridation preventing portion from expanding while improving the airtightness inside the screw holes 40 to 42, for example, as shown in FIG.
(Shown only) at the mouth portion of a flat head screw 54 having a tapered surface 52 whose diameter increases toward the opening end of the screw hole 40 to 42 and a tapered surface 53 which can be tightly attached to the tapered surface 52 as a snoop. It is desirable to use According to this example,
When the tapered surface 53 of the flat head screw 54 and the tapered surface 52 of the screw holes 40 to 42 are in close contact with each other, the sealing performance inside the screw holes 40 to 42 is improved, and a high nitridation prevention effect is obtained. Since the bottom surface 21a of the screw 21 does not come into close contact with the flathead screw 54 and the periphery of the screw holes 40 to 42 is opened, the nitriding agent such as ammonia gas reaches the limit around the mouth of the screw holes 40 to 42 and prevents the nitriding. This has the effect of preventing unnecessary enlargement.

【0032】(実験例)ここで、上述した図1〜図4に
示す正面フライスの工具本体を実際に製造してその硬度
を測定したのでその結果を図15に示す。このときの窒
化処理方法としてはアンモニアガスを用いたガス窒化方
法を用い、工具本体の材質にはSCM440を選択し
た。また、窒化処理時間は20時間、30時間、40時
間の3段階に変化させた。図15から明かなように、窒
化処理時間の長短に拘らず工具表面から0.05mmの範
囲で最大硬度が得られた後、工具内部へ進むに従って硬
度が低下し、工具表面から0.4mmの位置で工具内部と
硬度差がなくなっている。従って、工具表層部に確実に
硬化層を確保するにはその厚さを0.1mm以上とするこ
とが好ましく、また窒化処理時間を延ばしても0.4mm
以上の硬化層を得ることは難しく、いたずらに表層の硬
度のみが増大して割れが生じるおそれがあるため、硬化
層を0.4mm以下に設定することが好ましいことも判明
した。
(Experimental Example) Here, the tool body of the face milling machine shown in FIGS. 1 to 4 was actually manufactured and its hardness was measured. The result is shown in FIG. At this time, a gas nitriding method using ammonia gas was used as the nitriding method, and SCM440 was selected as the material of the tool body. The nitriding time was changed in three stages of 20 hours, 30 hours, and 40 hours. As is clear from FIG. 15, after the maximum hardness was obtained in the range of 0.05 mm from the tool surface regardless of the length of the nitriding treatment time, the hardness decreased as it progressed to the inside of the tool, and the hardness decreased by 0.4 mm from the tool surface. The difference in hardness between the inside of the tool and the tool at the position has disappeared. Therefore, in order to ensure a hardened layer on the tool surface layer portion, it is preferable that the thickness be 0.1 mm or more, and even if the nitriding time is extended, it is 0.4 mm.
Since it is difficult to obtain the above hardened layer and there is a possibility that only the hardness of the surface layer is unnecessarily increased to cause cracking, it has been found that it is preferable to set the hardened layer to 0.4 mm or less.

【0033】[0033]

【発明の効果】以上説明したように、請求項1記載の切
削工具によれば、窒化処理によって工具本体に必要な硬
度が確保される一方、窒化処理時に焼入処理時のような
大きな歪が生じないので後に仕上げ加工を施す必要も無
くなって工具本体の製造工数が大幅に削減される。しか
も窒化処理時に大きな残留応力が生じることもないの
で、その後の応力の解放で精度が狂うおそれもない。さ
らに、チップ取付溝の精度も維持されるので振れ精度が
損なわれることもなく、この結果、耐久性が高くて高精
度かつ安価な切削工具を提供できるという優れた効果が
得られる。さらにまた、工具本体の取付基準となる取付
部から軟質被膜が除去されているので、工具本体を工作
機械へ取り付ける際の取付部の変形を防止して取付精度
の再現性を確保できる。
As described above, according to the cutting tool of the first aspect, the required hardness of the tool main body is secured by the nitriding treatment, but the large distortion such as that of the quenching treatment during the nitriding treatment is obtained. Since it does not occur, there is no need to perform finishing work later, and the number of man-hours for manufacturing the tool body is greatly reduced. In addition, since no large residual stress is generated during the nitriding treatment, there is no fear that accuracy is lost due to release of the subsequent stress. Furthermore, since the accuracy of the chip mounting groove is maintained, the runout accuracy is not impaired, and as a result, an excellent effect of providing a highly durable, highly accurate and inexpensive cutting tool can be obtained. In addition, the mounting that serves as the mounting reference for the tool body
Since the soft coating has been removed from the part,
Prevents deformation of the mounting part when mounting to a machine, and mounting accuracy
Reproducibility can be secured.

【0034】また、請求項2記載の切削工具によれば、
ネジ穴の内部硬度の不必要な上昇が阻止されるので当該
ネジ穴のネジ山の割れや欠けが防止されるとともに、相
手方のボルトの損傷も防止される。また、請求項3、4
記載の切削工具によれば、特に多数のチップ取付溝を有
するフライス工具などの工具本体の場合に製造コストが
大幅に削減される。さらにまた、請求項5、6記載の切
削工具によれば、窒化処理時におけるチップ取付溝の隅
部への応力集中が緩和されて硬化層のクラック発生が阻
止され、品質の高い硬化層が提供される。加えて、請求
7、8記載の切削工具によれば、硬化層の硬度を十分
に確保しつつ硬化層の割れを防止できるので硬化層の品
質を一層高め得る。
According to the cutting tool of the second aspect,
Unnecessary increase in internal hardness of the screw hole is prevented,
Cracks and chipping of the screw holes are prevented, and
Damage to hand bolts is also prevented. Claims 3 and 4
According to the described cutting tool, the manufacturing cost is greatly reduced, especially in the case of a tool body such as a milling tool having a large number of chip mounting grooves. Furthermore, according to the cutting tool of the fifth and sixth aspects , stress concentration on the corners of the chip mounting groove during nitriding is alleviated, thereby preventing cracks in the hardened layer and providing a high quality hardened layer. Is done. In addition, according to the cutting tools of the seventh and eighth aspects, since the hardened layer can be prevented from cracking while sufficiently securing the hardness of the hardened layer, the quality of the hardened layer can be further improved.

【0035】そして、請求項記載の切削工具の製造方
法によれば、埋詮によってネジ穴内部が確実に密閉され
て均質な窒化防止部が容易に得られる一方で、ネジ穴内
部以外に誤って窒化防止部が形成されるおそれもなくな
る。また、請求項10、11記載の切削工具の製造方法
によれば埋詮を繰り返し使用できるので窒化処理に必要
なコストを大きく低減させることができ、さらに請求項
12記載の切削工具によればネジ穴内の密閉性を一層向
上させてより均質な窒化防止部を得ることができるとと
もに、窒化防止剤をネジ穴の口元部周囲まで確実に到達
させて窒化防止部の不必要な拡大を阻止できる。
[0035] Then, according to the manufacturing method of a cutting tool according to claim 9, wherein, while the homogeneous nitriding preventing portion internal threaded hole is securely sealed can be easily obtained by Umasen erroneous besides internal threaded hole Thus, there is no danger that a nitridation preventing portion is formed. Further, since according to the method of manufacturing a cutting tool according to claim 10, 11 wherein repeatedly Umasen available can greatly reduce the cost required nitriding, further claims
According to the cutting tool described in 12 , the sealing property in the screw hole can be further improved to obtain a more uniform nitridation preventing portion, and the nitriding agent can surely reach the vicinity of the mouth portion of the screw hole to prevent the nitriding portion. Unnecessary expansion can be prevented.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施例における工具軸線方向断面図
である。
FIG. 1 is a sectional view in a tool axis direction according to an embodiment of the present invention.

【図2】図1のII方向からの矢視図である。FIG. 2 is a view as seen from an arrow II in FIG. 1;

【図3】図1のIII方向からの矢視図である。FIG. 3 is a view as seen from the direction of arrow III in FIG. 1;

【図4】図3のIV方向からの矢視図である。FIG. 4 is a view from arrow IV in FIG. 3;

【図5】本発明の他の実施例における工具軸線方向断面
図である。
FIG. 5 is a sectional view in a tool axis direction according to another embodiment of the present invention.

【図6】図5のVI方向からの矢視図である。FIG. 6 is a view from arrow VI in FIG. 5;

【図7】図5のVII方向からの矢視図である。FIG. 7 is a view as seen from the direction of arrow VII in FIG. 5;

【図8】図7のVIII方向からの矢視図である。8 is a view as seen from the direction of arrow VIII in FIG. 7;

【図9】本発明のさらに他の実施例における工具の側面
図である。
FIG. 9 is a side view of a tool according to still another embodiment of the present invention.

【図10】図9のX方向からの矢視図である。FIG. 10 is a view as seen from the X direction in FIG. 9;

【図11】本発明の切削工具の製造方法の一実施例にお
けるチップ取付溝の断面図である。
FIG. 11 is a cross-sectional view of a chip mounting groove in one embodiment of the method for manufacturing a cutting tool according to the present invention.

【図12】図11に示す状態から埋詮を取り外した状態
を示す図である。
FIG. 12 is a diagram showing a state in which the scrutiny is removed from the state shown in FIG. 11;

【図13】図11に示す例の変形例を示す図である。FIG. 13 is a diagram showing a modification of the example shown in FIG. 11;

【図14】図11に示す例のさらに他の変形例を示す図
である。
FIG. 14 is a diagram showing still another modification of the example shown in FIG. 11;

【図15】窒化処理の深さと硬度との関係を示す図であ
る。
FIG. 15 is a diagram showing the relationship between the depth of nitriding and hardness.

【符号の説明】[Explanation of symbols]

1,20,30 工具本体 2a,21,31 チップ取付溝 6,22,33,34 チップ 9,24 センタ穴(取付部) 10,23 ボス面(取付部) 35 シャンク部(取付部) 40,41,42 ネジ穴 50 止めネジ(埋詮) 51 六角穴付ボルト(埋詮) 52 ネジ穴のテーパ面 53 皿ネジのテーパ面 54 皿ネジ(埋詮) 1, 20, 30 Tool body 2a, 21, 31 Chip mounting groove 6, 22, 33, 34 Chip 9, 24 Center hole (mounting part) 10, 23 Boss surface (mounting part) 35 Shank part (mounting part) 40, 41, 42 Screw hole 50 Set screw (Snoop) 51 Hexagon socket head bolt (Snoop) 52 Tapered surface of screw hole 53 Tapered surface of countersunk screw 54 Countersunk screw (Snoop)

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭61−274808(JP,A) 特開 昭61−288914(JP,A) 特開 昭52−58024(JP,A) (58)調査した分野(Int.Cl.7,DB名) B23C 5/20 B23C 5/10 B23P 15/28 B23P 15/34 ────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-61-274808 (JP, A) JP-A-61-288914 (JP, A) JP-A-52-58024 (JP, A) (58) Field (Int.Cl. 7 , DB name) B23C 5/20 B23C 5/10 B23P 15/28 B23P 15/34

Claims (12)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 工作機械への取付部を有する工具本体に
複数のチップ取付溝が形成され、これらチップ取付溝に
スローアウェイチップが着脱自在に装着されてなる切削
工具において、 上記工具本体の表層部に窒化処理による硬化層が形成さ
れているとともに、上記工具本体の上記取付部に形成さ
れた上記硬化層の表面は、窒化処理で生成される軟質被
膜が除去された研磨面とされていることを特徴とする切
削工具。
1. A cutting tool having a plurality of chip mounting grooves formed in a tool main body having a mounting portion to a machine tool, and a throw-away chip being removably mounted in the chip mounting grooves. A hardened layer formed by nitriding is formed on the part, and the hardened layer is formed on the mounting part of the tool body.
The surface of the hardened layer is soft coated by nitriding.
A cutting tool having a polished surface from which a film has been removed .
【請求項2】 上記工具本体に上記スローアウェイチッ
プその他の部品を取り付けるためのネジ穴が形成され、
このネジ穴内部は、窒化処理による硬化層の形成が防止
された窒化防止部とされていることを特徴とする請求項
記載の切削工具。
2. The indexable chip is attached to the tool body.
Screw holes for attaching other parts
Prevents the formation of a hardened layer due to nitriding inside this screw hole
Claims characterized in that it is a nitriding prevention part
The cutting tool according to 1 .
【請求項3】 上記チップ取付溝内に形成された上記硬
化層の表面は、窒化処理後の仕上げ加工を受けない素肌
面とされていることを特徴とする請求項1または請求項
に記載の切削工具。
Surface wherein it said chip said hardened layer formed in the mounting groove is claim 1 or claim, characterized in that there is a skin surface not subjected to finishing after the nitriding treatment
3. The cutting tool according to 2 .
【請求項4】 工作機械への取付部を有する工具本体に
複数のチップ取付溝が形成され、これらチップ取付溝に
スローアウェイチップが着脱自在に装着されてなる切削
工具において、 上記工具本体の表層部に窒化処理による硬化層が形成さ
れているとともに、上記チップ取付溝内に形成された上
記硬化層の表面は、窒化処理後の仕上げ加工を受けない
素肌面とされていることを特徴とする切削工具。
4. A cutting tool in which a plurality of chip mounting grooves are formed in a tool body having a mounting portion to a machine tool, and a throw-away chip is removably mounted in these chip mounting grooves. A hardened layer is formed on the portion by a nitriding process, and a surface of the hardened layer formed in the chip mounting groove is a bare surface which is not subjected to a finishing process after the nitriding process. Cutting tools.
【請求項5】 上記チップ取付溝の隅部には面取り加工
またはアール面加工が施されていることを特徴とする
求項1〜4のいずれか一に記載の切削工具。
5. The method according to claim 1, wherein the corner of the chip mounting groove is chamfered or rounded.
The cutting tool according to any one of claims 1 to 4 .
【請求項6】 工作機械への取付部を有する工具本体に
複数のチップ取付溝が形成され、これらチップ取付溝に
スローアウェイチップが着脱自在に装着されてなる切削
工具において、 上記工具本体の表層部に窒化処理による硬化層が形成さ
れているとともに、上記チップ取付溝の隅部には面取り
加工またはアール面加工が施されていることを特徴とす
る切削工具。
6. A cutting tool in which a plurality of chip mounting grooves are formed in a tool body having a mounting portion to a machine tool, and a throw-away chip is removably mounted in these chip mounting grooves. A cutting tool, wherein a hardened layer is formed on a portion by a nitriding process, and a corner portion of the chip mounting groove is chamfered or rounded.
【請求項7】 上記工具本体の上記硬化層の硬度が、当
該工具本体の表面から0.1mmの位置でHV500以上
に設定されていることを特徴とする請求項1〜6のいず
れか一に記載の切削工具。
Hardness of 7. The said cured layer of said tool body, to any one of claims 1 to 6, characterized in that it is set to HV500 or more at a position 0.1mm from the surface of the tool body The described cutting tool.
【請求項8】 工作機械への取付部を有する工具本体に
複数のチップ取付溝が形成され、これらチップ取付溝に
スローアウェイチップが着脱自在に装着されてなる切削
工具において、 上記工具本体は、その表層部に窒化処理による硬化層が
形成されているとともに、上記工具本体の上記硬化層の
硬度が、当該工具本体の表面から0.1mmの位置でHV
500以上に設定されていることを特徴とする切削工
具。
8. A cutting tool in which a plurality of chip mounting grooves are formed in a tool body having a mounting portion to a machine tool, and a throw-away chip is removably mounted in these chip mounting grooves. A hardened layer is formed on the surface layer by nitriding, and the hardness of the hardened layer of the tool body is HV at a position of 0.1 mm from the surface of the tool body.
A cutting tool characterized by being set to 500 or more.
【請求項9】 工具本体に形成されたネジ穴に埋詮を装
着した上で工具本体に窒化処理を施して当該工具本体の
表層部に硬化層を形成し、この後、上記埋詮を取り外す
ことを特徴とする請求項2記載の切削工具の製造方法。
9. A tool body is subjected to nitriding treatment after mounting a knurl in a screw hole formed in the tool body to form a hardened layer on a surface layer portion of the tool body, and thereafter, the knurl is removed. 3. The method for manufacturing a cutting tool according to claim 2, wherein:
【請求項10】 上記埋詮に難窒化材料を用いることを
特徴とする請求項9記載の切削工具の製造方法。
10. A method for manufacturing a cutting tool according to claim 9, wherein a non-nitridable material is used for said embedment.
【請求項11】 上記埋詮の表面に窒化防止層を形成し
た後、当該埋詮を上記工具本体のネジ穴に取り付けて窒
化処理を行うことを特徴とする請求項9記載の切削工具
の製造方法。
11. The manufacturing of a cutting tool according to claim 9 , wherein after forming a nitridation preventing layer on the surface of the stub, the snip is attached to a screw hole of the tool body to perform a nitriding treatment. Method.
【請求項12】 工具本体のネジ穴の口元部に当該ネジ
穴の開口端に向かう程拡径するテーパ面を形成し、か
つ、上記埋詮に上記テーパ面と密着可能なテーパ面を備
えた皿ネジを用いることを特徴とする請求項9〜11
いずれか一に記載の切削工具の製造方法。
12. A tapered surface which increases in diameter toward the opening end of the screw hole at the mouth portion of the screw hole of the tool body, and has a tapered surface which can be in close contact with the tapered surface on the stub. The method for manufacturing a cutting tool according to any one of claims 9 to 11 , wherein a countersunk screw is used.
JP3199640A 1991-03-28 1991-08-08 Cutting tool and manufacturing method thereof Expired - Fee Related JP3042053B2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP3199640A JP3042053B2 (en) 1991-03-28 1991-08-08 Cutting tool and manufacturing method thereof
US07/857,989 US5240356A (en) 1991-03-28 1992-03-26 Nitrided cutter machining
DE69201207T DE69201207T2 (en) 1991-03-28 1992-03-27 Cutting tool, clamp holder therefor and method for producing a cutting tool.
EP92105340A EP0506106B1 (en) 1991-03-28 1992-03-27 Cutter, clamp member therefor and method for manufacturing a cutter
KR1019920013600A KR0147800B1 (en) 1991-08-08 1992-07-29 Cutting tool and the method thereof
US08/069,417 US5352067A (en) 1991-03-28 1993-06-01 Milling cutter clamping wedge with hardened chip surface
US08/274,726 US5526716A (en) 1991-03-28 1994-08-05 Method for manufacturing a cutter

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP3-89720 1991-03-28
JP8972091 1991-03-28
JP3199640A JP3042053B2 (en) 1991-03-28 1991-08-08 Cutting tool and manufacturing method thereof

Publications (2)

Publication Number Publication Date
JPH0531618A JPH0531618A (en) 1993-02-09
JP3042053B2 true JP3042053B2 (en) 2000-05-15

Family

ID=26431128

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3199640A Expired - Fee Related JP3042053B2 (en) 1991-03-28 1991-08-08 Cutting tool and manufacturing method thereof

Country Status (1)

Country Link
JP (1) JP3042053B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW505551B (en) * 1999-04-29 2002-10-11 Iscar Ltd Cutting tool assembly and cutting insert therefor
SE527684C2 (en) * 2004-11-10 2006-05-09 Sandvik Intellectual Property Cutting tools for metalworking and method of manufacturing cutting tools
JP2007152466A (en) * 2005-12-02 2007-06-21 Konica Minolta Opto Inc Cutting vibrator, vibratory cutting unit, machining device, mold , and optical element

Also Published As

Publication number Publication date
JPH0531618A (en) 1993-02-09

Similar Documents

Publication Publication Date Title
KR950009958B1 (en) Drawaway cutting tools
US5526716A (en) Method for manufacturing a cutter
US20050172487A1 (en) Method for working nut screw for ball screw
JP3042053B2 (en) Cutting tool and manufacturing method thereof
JP3291172B2 (en) Manufacturing method of metal mirror
JPH0516012A (en) Cutting tool
JP5077356B2 (en) Surface treatment method for coated cutting insert
KR0147800B1 (en) Cutting tool and the method thereof
JPH04310325A (en) Manufacture of hard film covered high speed steel
JPH08192305A (en) Throw-away tip and manufacturing method thereof
JP4190048B2 (en) Cutting method
JP2833280B2 (en) Clamp member
KR0137201B1 (en) Cutting tool
JP3209495B2 (en) R attaching cutter and R attaching processing method
JPH05116027A (en) Metal cutting tool
JPH10202492A (en) Processing method for sealing surface of casting and grindstone used therefor
JPH0727747U (en) Carrier for polishing semiconductor wafers
KR102695243B1 (en) Hard coating film for cutting tools
JP3049369U (en) Cutting tip
CN118951623A (en) A processing method for connecting ring-like thin-walled parts
JP2519770Y2 (en) Parting Grooving Tool
JP3050620B2 (en) Manufacturing method of stainless steel drill screw
JP2007319990A (en) Spheroidal graphite cast iron cutting method, spheroidal graphite cast iron, sliding member, and hydraulic equipment
JP2005059120A (en) Cutting tool
CN114273868A (en) Manufacturing method of core parts of filling equipment

Legal Events

Date Code Title Description
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20000208

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080310

Year of fee payment: 8

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090310

Year of fee payment: 9

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090310

Year of fee payment: 9

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100310

Year of fee payment: 10

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100310

Year of fee payment: 10

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100310

Year of fee payment: 10

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110310

Year of fee payment: 11

LAPS Cancellation because of no payment of annual fees