JP2975662B2 - Ceramic building materials - Google Patents
Ceramic building materialsInfo
- Publication number
- JP2975662B2 JP2975662B2 JP2259934A JP25993490A JP2975662B2 JP 2975662 B2 JP2975662 B2 JP 2975662B2 JP 2259934 A JP2259934 A JP 2259934A JP 25993490 A JP25993490 A JP 25993490A JP 2975662 B2 JP2975662 B2 JP 2975662B2
- Authority
- JP
- Japan
- Prior art keywords
- ceramic building
- building material
- ceramic
- building materials
- main body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Finishing Walls (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明はハニカム状のセラミック建材に関するもので
ある。Description: TECHNICAL FIELD The present invention relates to a honeycomb-shaped ceramic building material.
一般に長尺セラミック建材、所謂陶板を装着する方法
としては、実公昭56−22530号公報、実開昭61−56438号
公報、実開昭62−118833号公報、実開昭62−144335号公
報、実公昭63−46587号公報、実開昭64−4741号公報、
実開昭64−27334号公報、および実開平2−25631号公報
などが知られている。In general, as a method of mounting a long ceramic building material, a so-called ceramic plate, Japanese Utility Model Publication No. 56-22530, Japanese Utility Model Application 61-56438, Japanese Utility Model Application 62-118833, Japanese Utility Model Application 62-144335, Japanese Utility Model Publication No. 63-46587, Japanese Utility Model Publication No. 64-4741
JP-A-64-27334 and JP-A-2-25631 are known.
しかしながら、上記方法で装着する際には下地作成
に工数とコストがかかりすぎる。重い陶板の支持に不
安がある。万一の破損で全体が落下する危険がある。
陶板への加工が複雑である。長尺陶板施工が容易で
ない。等の欠点があった。However, when mounting by the above method, the man-hour and cost for preparing the base are too high. I am worried about the support of heavy ceramic plates. There is a danger that the whole will fall if it is damaged.
Processing on ceramic plates is complicated. Long porcelain plate construction is not easy. And the like.
本発明はこのような欠点を除去するため、セラミック
建材自体をハニカム構造によって軽量化し、さらに裏面
に取付用の係合溝を化粧面の長手方向と平行に複数本設
け、この係合溝の入口付近にスベリ材層を一体に形成
し、施工が容易となり、かつ離脱のない形状としたセラ
ミック建材を提案するものである。In order to eliminate such disadvantages, the present invention reduces the weight of the ceramic building material itself by a honeycomb structure, and further provides a plurality of engaging grooves for mounting on the back surface in parallel with the longitudinal direction of the decorative surface, and the entrance of the engaging groove. The present invention proposes a ceramic building material in which a slip material layer is integrally formed in the vicinity to make the construction easy and without detachment.
以下に、図面を用いて本発明に係るセラミック建材の
一実施例について詳細に説明する。Hereinafter, an embodiment of the ceramic building material according to the present invention will be described in detail with reference to the drawings.
すなわち、第1図は本発明に係るセラミック建材の係
合部の基本構造を示す斜視図であり、1はセラミック建
材、2は本体、3は化粧面、4は雄型連結部、5は雌型
連結部、6は裏面、7は中空部、8は側壁、9は係合
溝、10はスベリ材層、11は係止具、14は固定具、αは取
付枠体(胴縁)である。さらに説明すると、本体2は粘
土、例えばケイ砂、カオリン、モンモリロナイト、ベン
トナイト、ハロイサイト、ピロフィライトなどを主成分
とした自然物のみからなる粘土、もしくはこれらに人為
的に雲母、カーボン繊維、シリコン繊維、アルミナ繊
維、ポリイミド、アスベスト、ワラステナイト、石英、
長石、ガラス繊維等のケイ酸塩鉱物、ポリエチレン繊
維、鉄分、有機物質などの1種以上を必要により添加し
た粘土を任意形状でハニカム構造の板体(5〜100mm
位)に押出成形し、その生地板を乾燥し、これを800〜1
450℃位で焼成したものである。また、化粧面3はフラ
ットに限らず任意形状に形成することもできる。勿論、
雄、雌型連結部4、5は必要に応じて設けるものであ
る。係合溝9は裏面6に係止具11を離脱なく収納するも
ので側壁8と平行に最低1本を開口9aが裏面に露出する
ように設ける。さらに説明すると、係合溝9は通し、あ
るいは部分的に設け、その断面は開口9aが狭く、奥が広
い、例えば変形オーム(Ω)状、菱形状、逆ひょうたん
状等に形成する。中空部7は本体2の軽量化と乾燥、焼
成時の時間短縮に役立つものであり、強度と押出技術が
許容されれば、最大空間の中空部分を形成するものであ
る。この係合溝9はセラミック建材1によって壁体を形
成する際に、係止具11を嵌合することによって躯体に固
定される部分である。スベリ材層10は係止溝9の開口9a
近傍に形成し、係止具11を嵌合する際にスムーズに装着
することができるようにし、また、係合具11と係合溝9
の接触部の緩衝層、断熱層、および開口9aの保護層とし
て機能するものである。その材料としては塗膜(一般塗
料の他にフッソ樹脂も含む)、合成樹脂フィルム、エラ
ストマファイバー、金属箔の1種以上を開口9aと裏面6
の一部に例えば図に示すごとく形成するものである。な
お、シート、箔の場合は接着剤を介在させて一体に形成
するものである。係止具11は例えば第2図(a)〜
(g)に示すように係合溝9に弾力下で嵌挿できる形状
で、少なくとも1対の突起部12を有し、挿入部入口12a
が幅狭で、突起部12が最大幅で、固定部13が突起部12に
より幅狭に形成し、突起部12に弾力が作用する構造とし
たものである。13aは取付口で取付枠体αのピッチに対
応して設ける。係止具11の材料としては、例えばステン
レス、チタン、表面処理鋼板、ガバリウム鋼板、アルミ
ニウム等の金属の短尺、長尺物よりなるロール成形品、
プレス品、押出品、パイプ状品の1種、もしくはプラス
チック成形品(金属補強材入も含む)等の材質の1種以
上からなり、本体2が上記する係止具11から離脱しない
構造とする。14は固定具で取付枠体αに係止具11を固定
するためのものであり、例えばボルト、ナット、ビス、
スクリューネジ、釘、木ネジ等の1種を用いる。That is, FIG. 1 is a perspective view showing a basic structure of an engaging portion of a ceramic building material according to the present invention, 1 is a ceramic building material, 2 is a main body, 3 is a decorative surface, 4 is a male connecting portion, and 5 is a female. A mold connecting portion, 6 is a back surface, 7 is a hollow portion, 8 is a side wall, 9 is an engagement groove, 10 is a sliding material layer, 11 is a locking device, 14 is a fixing device, and α is a mounting frame (body edge). is there. More specifically, the main body 2 is made of a clay composed of only natural substances mainly containing clay, such as silica sand, kaolin, montmorillonite, bentonite, halloysite, and pyrophyllite, or artificially provided with mica, carbon fiber, silicon fiber, and alumina fiber. , Polyimide, asbestos, wollastenite, quartz,
Clay to which one or more kinds of silicate minerals such as feldspar, glass fiber, etc., polyethylene fiber, iron, organic substance, etc. are added as required, can be used as a honeycomb structured plate (5 to 100 mm).
Extrusion molding), dry the dough board, 800-1
Fired at around 450 ° C. Further, the decorative surface 3 is not limited to a flat shape, but may be formed in an arbitrary shape. Of course,
The male and female connectors 4, 5 are provided as needed. The engagement groove 9 is for accommodating the locking member 11 on the back surface 6 without being detached, and is provided at least one in parallel with the side wall 8 so that the opening 9a is exposed on the back surface. More specifically, the engaging groove 9 is formed through or partially provided, and its cross section is formed to have a narrow opening 9a and a wide depth, for example, a deformed ohm (Ω) shape, a diamond shape, an inverted gourd shape, or the like. The hollow portion 7 serves to reduce the weight of the main body 2 and the time required for drying and firing, and forms a hollow portion of the maximum space if the strength and the extrusion technique are allowed. The engaging groove 9 is a portion that is fixed to the skeleton by fitting the locking tool 11 when the wall is formed by the ceramic building material 1. Sliding material layer 10 has opening 9a of locking groove 9
It is formed in the vicinity so as to be able to be smoothly mounted when the locking tool 11 is fitted.
It functions as a buffer layer, a heat-insulating layer, and a protective layer for the opening 9a at the contact portion. The material may be one or more of a coating film (including a fluorine resin in addition to a general coating material), a synthetic resin film, an elastomer fiber, and a metal foil.
For example, as shown in the figure. In the case of a sheet or foil, it is formed integrally with an adhesive. The locking device 11 is, for example, shown in FIGS.
As shown in (g), the insertion groove 12 has at least one pair of protrusions 12 in a shape that can be elastically fitted into the engagement groove 9 and has an insertion portion entrance 12a.
Are narrow, the protrusion 12 has a maximum width, and the fixing portion 13 is formed to be narrow by the protrusion 12, so that elasticity acts on the protrusion 12. Reference numeral 13a denotes a mounting port provided corresponding to the pitch of the mounting frame α. As the material of the locking tool 11, for example, stainless steel, titanium, surface-treated steel sheet, gabarium steel sheet, short and long metal rolls such as aluminum, roll-formed products,
It is made of one or more types of material such as a pressed product, an extruded product, a pipe-shaped product, or a plastic molded product (including a metal reinforcing material), and has a structure in which the main body 2 does not come off from the above-described locking tool 11. . 14 is a fixing tool for fixing the locking tool 11 to the mounting frame α, for example, a bolt, a nut, a screw,
One type such as a screw screw, nail, or wood screw is used.
次に施工例につき説明する。 Next, a construction example will be described.
まず、第1図に示すようなセラミック建材1を用いて
第3図に示すような壁体を形成すると仮定する。なお、
スベリ材層10はポリエステル塗装材のアルミニウム箔と
紙を一体化したシートで厚さは0.3mmである。そこで、
躯体15に下地材16、例えば裏面材17(アルミクラフト紙
等)と芯材18(プラスチックフォームで厚さ10〜50mm
位、密度20〜100kg/m3位)と表面材19(合板、石膏ボー
ド等)とを一体に形成したサンドイッチ板の表面に、防
水シート(アスファルトフェルト)、あるいは金属板か
らなる防水シート20を敷設固定する。次に取付枠体αを
一定ピッチで垂直に躯体15に到達するように固定する。
その後で長尺の係止具11(ステンレス製、板厚0.5mm)
を係合溝9に対応するピッチで取付枠体αに対し水平に
固定する。次にセラミック建材1を係止具11に押圧して
一体に装着する。従って、壁を形成するには、このよう
な工程を順次、土台から軒に向かって行えばよいもので
ある。勿論、スタート材、その他の役物は本体2装着の
事前、あるいは事後に装着し、必要個所はコーキングで
充填する。First, it is assumed that a ceramic building material 1 as shown in FIG. 1 is used to form a wall as shown in FIG. In addition,
The sliding material layer 10 is a sheet in which aluminum foil and paper of a polyester coating material are integrated, and has a thickness of 0.3 mm. Therefore,
A base material 16 such as a back material 17 (aluminum kraft paper or the like) and a core material 18 (a plastic foam having a thickness of 10 to 50 mm)
Position, density 20 and 100 kg / m 3 position) and the surface member 19 (plywood, a plasterboard, etc.) on the surface of the sandwich plate formed integrally, the waterproof sheet (waterproof sheet 20 consisting of asphalt felt), or a metal plate Lay and fix. Next, the mounting frame α is fixed so as to reach the frame 15 vertically at a constant pitch.
After that, a long locking tool 11 (stainless steel, plate thickness 0.5 mm)
Are fixed horizontally to the mounting frame α at a pitch corresponding to the engagement grooves 9. Next, the ceramic building material 1 is pressed against the locking member 11 and attached integrally. Therefore, in order to form a wall, such steps may be performed sequentially from the base to the eaves. Of course, the starting material and other accessories are attached before or after the attachment of the main body 2, and necessary portions are filled with caulking.
以上説明したのは本発明に係るセラミック建材の一実
施例であり、例えば本体2としては第4図(a)〜
(u)に示す形状に形成することもできる。さらに、本
体2は雄型連結部4に取付孔4aを穿設することも可能で
ある。What has been described above is an embodiment of the ceramic building material according to the present invention. For example, as the main body 2, FIGS.
The shape shown in (u) can also be formed. Further, the main body 2 can be provided with a mounting hole 4a in the male connecting portion 4.
上述したように本発明に係るセラミック建材によれ
ば、イ施工がスベリ材層の介在できわめて簡単で、熟練
を必要としないで容易に嵌挿できる。ロ製作誤差を吸収
できる。ハ万一破壊した際でも全面落下の危険がない。
ニ壁正面からの押圧、施工のため建物周囲の環境に左右
されずに施工できる。ホ全面支持的構造のため地震、振
動、外部からの力に対しても強い。ヘ長尺のため施工能
率がよい。ト従前の窯業系に比べ吸水率が大幅に小さ
く、凍害もなく、かつ軽量化を図った。チ形状は形によ
って任意に形成できる。等の特徴、効果がある。As described above, according to the ceramic building material according to the present invention, the construction is very simple with the interposition of the sliding material layer, and can be easily inserted without requiring skill. B) It can absorb manufacturing errors. C There is no danger of falling down in case of destruction.
Pressing from the front of the wall, construction can be performed without being affected by the environment around the building. (E) It is strong against earthquakes, vibrations, and external forces because of its full support structure. The construction efficiency is good because it is long. The water absorption rate is significantly lower than that of the conventional ceramics system, freezing damage has been achieved, and the weight has been reduced. The helix shape can be arbitrarily formed depending on the shape. There are features and effects such as.
第1図は本発明に係るセラミック建材の一実施例を示す
斜視図、第2図(a)〜(g)は本発明に係る係止具の
一例を示す斜視図、第3図は本発明に係るセラミック建
材を用いて形成した壁体の一例を示す斜視図である。第
4図(a)〜(u)は本発明に係るセラミック建材の本
体のその他の実施例を示す説明図である。1 ……セラミック建材、2……本体、7……中空部、9
……係合溝、10……スベリ材層、11……係止具。FIG. 1 is a perspective view showing an embodiment of a ceramic building material according to the present invention, FIGS. 2 (a) to 2 (g) are perspective views showing an example of a locking device according to the present invention, and FIG. It is a perspective view which shows an example of the wall body formed using the ceramic building material which concerns on. 4 (a) to 4 (u) are explanatory views showing another embodiment of the main body of the ceramic building material according to the present invention. 1 ... ceramic building material, 2 ... body, 7 ... hollow part, 9
... engagement groove, 10 ... sliding material layer, 11 ... locking device.
Claims (1)
成したハニカム構造のセラミック建材において、上記建
材の裏面に開口を有する係合溝を複数本化粧面の側壁と
平行に設けてなり、上記係合溝は開口から奥に向かって
広がり、次に閉塞するような断面形成で、かつ少なくと
も前記係合溝の開口近傍の周囲にスベリ材層を一体に形
成したことを特徴とするセラミック建材。1. A ceramic building material having a honeycomb structure comprising clay as a main component and fired at 800 ° C. or more, a plurality of engaging grooves having openings on the back surface of the building material are provided in parallel with the side walls of the decorative surface. Wherein the engaging groove has a cross-sectional shape that extends from the opening toward the back and then closes, and a sliding material layer is integrally formed at least around the vicinity of the opening of the engaging groove. Building materials.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2259934A JP2975662B2 (en) | 1990-09-27 | 1990-09-27 | Ceramic building materials |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2259934A JP2975662B2 (en) | 1990-09-27 | 1990-09-27 | Ceramic building materials |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04139051A JPH04139051A (en) | 1992-05-13 |
JP2975662B2 true JP2975662B2 (en) | 1999-11-10 |
Family
ID=17340958
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2259934A Expired - Fee Related JP2975662B2 (en) | 1990-09-27 | 1990-09-27 | Ceramic building materials |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2975662B2 (en) |
-
1990
- 1990-09-27 JP JP2259934A patent/JP2975662B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH04139051A (en) | 1992-05-13 |
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