JP2969500B2 - Concrete block product with ceramic pattern flakes and molding method of concrete block product with ceramic pattern flakes - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

The present invention relates to a concrete block product line, such as the rolling wearing the retaining walls and the partition wall of the ceramic pattern pieces were randomly divided into the surface of the retaining wall wall of Yokabetai cell Rami <br/> The present invention relates to a method for forming a retaining wall block product with a box pattern.

[0002]

2. Description of the Related Art A conventional concrete block product having a block pattern on the surface of concrete is irregularly divided through a joint portion on an inner surface of a predetermined mold plate of a molding form. A molded formwork is constructed by attaching an uneven casting plate or synthetic resin plate with a block pattern carved therein, and concrete is poured into the formed formwork, cured, removed from the mold and carved on the inner surface of the mold plate. The pattern was transferred to the surface of the concrete block to produce a concrete block product with a surface block pattern.
The concrete block product produced by this method has the same pattern and pattern, so there is no change and it is easy to get tired. In addition, it takes time to clean the template after removal from the mold.

In order to solve the above-mentioned problems, the inventor has made a ceramic plate before sintering by making irregularities on the surface of the ceramic plate, cutting the plate-like ceramics irregularly with a knife or the like, and then sintering the sintered ceramics. The block pieces are arranged on the template while forming joints. After filling the joints with sand or the like as a filler, a heated plastic sheet for bonding is placed on it and vacuum-packed, and then the plastic sheet is rapidly cooled by water spray. to the plastic sheet ceramic block pieces were prepared with ceramic pattern piece sheet formed in one piece, this with the ceramic pattern piece sheet constitutes a retaining wall molding frame by sticking to the inner surface of the desired template , to cure de frame by implanting concrete to the mold frame, concrete block body and the ceramic pattern piece with a sheet of ceramic
The block piece is formed in one piece, and completed the present invention to remove the plus tics sheet.

[0004]

The gist of the present invention will be described with reference to the accompanying drawings.

[0005] A ceramic plate is irregularly divided and fired on the surface of a molded front plate 5 which forms a surface shape of a retaining wall wall in a retaining wall forming form A for molding a concrete block product such as a retaining wall or a partition wall. the sintered molded pattern pieces adhered attached, concrete injected into de frame after curing to the retaining wall molding frame in a,
The pattern piece is hardened by the concrete hardening to the retaining wall,
Commutated to the retaining wall wall of concrete block products, such as the partition wall
The present invention relates to a concrete block product with a ceramic pattern, which is attached and provided.

In addition, concrete concrete molded
Retaining wall surface of retaining wall a
Molded front plate 5 forming the front of the wall and the opposite side of the front of the retaining wall
Molded substrate 1 forming the back surface of the retaining wall, left and right molded side plates 2 and 3 forming the retaining wall side end surface, and forming substrate forming the bottom rear surface of the retaining wall.
Using the mold bottom plate 4 and by Li Cheng retaining wall molding frame A, the block piece 7 which is irregularly divided ceramic plate via the adhesive sheet 6 is adhered attached to the inner surface of the molded front board 5, this Inject concrete into retaining wall forming form A and remove it after hardening
The block piece 7 is used as a pattern piece for the concrete.
By being cured, it is transferred to the front of the retaining wall of the retaining wall a to be installed.
The present invention relates to a concrete block product with a ceramic pattern piece, characterized in that a block surface pattern b is formed.

In addition, concrete concrete molded
Retaining wall surface of retaining wall a
Molded front plate 5 forming the front of the wall and the opposite side of the front of the retaining wall
Molded substrate 1 forming the back surface of the retaining wall, left and right molded side plates 2 and 3 forming the retaining wall side end surface, and forming substrate forming the bottom rear surface of the retaining wall.
Using the more becomes retaining wall molding frame A and type bottom plate 4, the block piece 7 which is irregularly divided ceramic plate via the adhesive sheet 6 is adhered attached to the inner surface of the molding table plate 5, the retaining Inject concrete into wall forming form A and remove after hardening
The block piece 7 is used as a pattern piece for the concrete.
By being cured, it is transferred to the front of the retaining wall of the retaining wall a to be installed.
Adhesion applied to the block piece 7 by this frame removal
Sheet 6 is removed from the block piece 7 and the block
The present invention relates to a method of forming a concrete block product with a ceramic pattern, characterized by forming a surface pattern b.

[0008]

Operation and Embodiment The embodiment will be described and the operation will be described together.

The drawings illustrate an example of a preferred embodiment of the present invention, and will be described below.

[0010] The drawing shows L used for a retaining wall or a partition wall.
Retaining wall molding for forming a mold retaining wall concrete blocks products annexed ceramic pattern piece retaining wall wall surface of the well concrete block products attaching a ceramic pattern pieces retaining wall wall <br/> surface of the L-type retaining walls 1 illustrates a mold A.

[0011] The back surface of the retaining wall of the rectangular base plate 9 to the L-type retaining wall is erected a molded substrate 1 <br/> formation, retaining walls of the L-shaped retaining wall to the upper portion of the molding substrate 1 the front end portion of the molded bottom plate 4 forming the back surface of the bottom constitutes the molded back die 10 are connected by one piece in ┌ type shape,
Molded side plates 2 and 3 forming the side end surfaces of the L-shaped retaining wall are erected on the left and right of the molded back mold 10 on the rectangular base plate 9, and the left and right side surfaces of the rear part of the molded back mold 10 and the left and right molded side plates 2. A hinge 11 is provided between the three, and the left and right molding side plates 2 and 3 are provided so as to be able to open to the molding back mold 10, and the bottom end of the L-shaped retaining wall body is formed on the molding bottom plate 4 of the molding back mold 10.
The molded bottom end plate 12 to form a surface provided, provided a molded front board 5 forming a retaining wall wall surface shape of the L-type Yokabetai (retaining wall the front) in the front of the rectangular base plate 9, the molding table A hinge 13 is provided between the lower part of the plate 5 and the rectangular base plate 9 to move the molded front plate 5 to the rectangular base plate 9.
To form a retaining wall forming form A.

[0012] upper surface of the rectangular base plate 9 in front of the molding the back die 10 and the inner surface of the forming table plate 5, with the uneven surface of the ceramic plate before each sintering the plate-shaped ceramic with a knife or the like not The ceramic block pieces 7 which were sintered after being divided into regular pieces and sintered and hardened were arranged while forming joints on a separately prepared template, and the joints were filled with sand or the like as a filler and then heated. The adhesive sheet 6 is placed on it and vacuum-packed, and then the plastic adhesive sheet 6 is quenched by water spray to form the ceramic block piece 7 and the plastic adhesive sheet 6 as a single piece with a ceramic pattern. The sheet surface side of the sheet c is stretched.

In the drawing, reference numeral 14 denotes a mounting bolt for attaching the ceramic-patterned sheet c to the molded surface plate 5, and 15 denotes a fastening member. The fastening member 15 is fastened to the surface of the molded surface plate 5 by the mounting bolt. Clear sheet c
Is fixed to the molded front plate 5. Reference numeral 16 denotes a fixture, which fixes the sheet c with ceramic pattern and the molded front plate 5 with a channel-shaped fastener.

The molding side plates 2 and 3 and the molding surface plate 5 are erected on the rectangular base plate 9 and the left and right molding side plates 2 and 3 and the front molding plate 5 are fixed by connecting metal members 17 to form a retaining wall molding die. Forming a frame A, arranging a reinforcing bar in the retaining wall forming form A, injecting concrete from above, hardening and curing, and removing the frame , the ceramic is formed.
The block piece 7 (pattern piece) is
To the front of the retaining wall of the retaining wall a so that
Therefore, the bonding sheet 6 adhered to the block piece 7
Is removed from the block piece 7.

[0015]

The present invention is constructed as described above. Unlike a conventional concrete block product having a uniform block pattern on the surface of concrete, the block pattern on the surface is made of ceramics, thereby providing a sense of quality. aesthetics increases, come and divided the large ceramic plate irregularly
This is transferred using a molding mold to give a pattern, so it is a unique product without forming the same pattern, and it is superior in gloss, irregularity, feel, and color freely compared to real stone etc. Therefore, a concrete block product with a ceramic pattern piece and a retaining block product with a ceramic pattern piece having many variations can be formed with the same retaining wall forming formwork.

Also, since the surface is made of ceramics, weather resistance,
Excellent in durability, acid rain resistance, does not fade and claims
In the inventions described in 2 and 3, since the surface of the ceramic pattern piece is entirely covered with the adhesive sheet during concrete casting or during hardening, the mold is not required to be cleaned after the mold is removed, and workability is excellent. It is a method of molding a concrete block product with a ceramic pattern piece and a retaining wall block product with a ceramic pattern piece.

[Brief description of the drawings]

FIG. 1 is a perspective view of a retaining wall forming formwork for forming a retaining wall block product with a ceramic pattern piece of the present embodiment.

FIG. 2 is a side sectional view of a main part of a retaining wall forming formwork for molding the retaining wall block product with a ceramic pattern piece according to the present embodiment.

FIG. 3 is a side cross-sectional view showing a state where a main part of a retaining wall forming formwork for molding a retaining wall block product with a ceramic pattern piece of the present embodiment is removed from the mold.

FIG. 4 is a perspective view of a concrete block product with a ceramic pattern piece according to the present embodiment.

FIG. 5 is a side sectional view of a main part of a concrete block product with a ceramic pattern piece according to the present embodiment.

[Explanation of symbols]

A retaining wall molding frame a Yokabetai b block textured 1 formed type substrate 2 molded side plate 4 molded bottom plate 5 molded front board 6 adhering sheet 7 block piece

Continuation of the front page (56) References JP-A 49-29715 (JP, U) JP-A 48-5516 (JP, U) JP-A 4-134552 (JP, U) JP-A 5-95706 (JP) , U) JP-B-53-19008 (JP, B2) JP-B-53-29931 (JP, B2) (58) Fields investigated (Int. Cl. ⁶ , DB name) E02D 29/02 305 E04F 13/08 102

Claims (3)

(57) [Claims] 1. A ceramic plate is irregularly divided on a surface of a molding surface plate forming a surface shape of a retaining wall in a retaining wall forming form for molding a concrete block product such as a retaining wall, a partition wall, and the like. the sintered molded pattern pieces adhered attached, concrete injected into de frame after curing to the retaining wall molding frame within the
Said retaining wall, concrete block products with ceramic pattern pieces, characterized in that it has with the transferring <br/> set to retaining wall wall surface of the concrete block products such partition wall pattern pieces by the concrete curing. 2. A concrete block to be molded into concrete.
The front of the retaining wall, which is the surface of the retaining wall of the retaining wall, which is a lock product
And the back of the retaining wall opposite to the front of the retaining wall
And molding substrate to form a surface, and the left and right molding plates forming the retaining wall side end surface, and molding a bottom plate forming a Yokabesoko backside Li Cheng
Using a retaining wall forming form, a block piece obtained by irregularly dividing a ceramic plate is adhered to the inner surface of the molded surface plate via an adhesive sheet, and the inside of the retaining wall forming form is attached . Concrete is poured into the concrete, cured and then removed from the frame.
The retaining wall of the retaining wall by the concrete hardening
A concrete block product with a ceramic pattern, characterized in that the block surface pattern is formed by being transferred to the front surface . 3. A concrete block to be formed into concrete.
The front of the retaining wall, which is the surface of the retaining wall of the retaining wall, which is a lock product
And the back of the retaining wall opposite to the front of the retaining wall
It consists of a molded board that forms the surface, left and right molded side plates that form the retaining wall side end surface, and a molded bottom plate that forms the bottom back surface of the retaining wall.
Using a retaining wall forming form, a block piece obtained by irregularly dividing a ceramic plate is adhered to the inner surface of the molded surface plate via an adhesive sheet, and the inside of the retaining wall forming form is attached . Concrete is poured into the concrete, cured and then removed from the frame.
The retaining wall of the retaining wall by the concrete hardening
It is attached to the front of the block, and the
The bonded adhesive sheet was removed from the block piece.
Te, molding concrete blocks products with ceramic pattern pieces and forming a block surface pattern.