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JP2742212B2 - Heating press equipment - Google Patents

Heating press equipment

Info

Publication number
JP2742212B2
JP2742212B2 JP9429094A JP9429094A JP2742212B2 JP 2742212 B2 JP2742212 B2 JP 2742212B2 JP 9429094 A JP9429094 A JP 9429094A JP 9429094 A JP9429094 A JP 9429094A JP 2742212 B2 JP2742212 B2 JP 2742212B2
Authority
JP
Japan
Prior art keywords
workpiece
plate
steam
heating press
spacer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP9429094A
Other languages
Japanese (ja)
Other versions
JPH07299810A (en
Inventor
光正 堀川
靖夫 田村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koyo Sangyo Co Ltd
Original Assignee
Koyo Sangyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koyo Sangyo Co Ltd filed Critical Koyo Sangyo Co Ltd
Priority to JP9429094A priority Critical patent/JP2742212B2/en
Priority to AU17668/95A priority patent/AU669467B2/en
Priority to CN95105087A priority patent/CN1094413C/en
Publication of JPH07299810A publication Critical patent/JPH07299810A/en
Application granted granted Critical
Publication of JP2742212B2 publication Critical patent/JP2742212B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/06Platens or press rams
    • B30B15/062Press plates
    • B30B15/064Press plates with heating or cooling means

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Veneer Processing And Manufacture Of Plywood (AREA)
  • Press Drives And Press Lines (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、リグノセルロース材料
からなる合板、ラミネーテドベニヤランバ(LVL)、
パーティクルボード、フレークボード、ファイバボー
ド、ハードボード及びシート状物等の被加工物を蒸気又
はガスを噴射させながら熱圧成形するのに適する加熱プ
レス装置に関する。更に詳しくは熱板間に加圧加熱され
た蒸気又はガスを噴射する複数の噴孔を有するスペーサ
が設けられた加熱プレス装置に関するものである。本明
細書で「被加工物」とはプレス前の積層体等をいい、
「製品」とはプレス後の積層材等をいう。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a plywood made of a lignocellulose material, a laminated veneer lumbar (LVL),
The present invention relates to a heating press apparatus suitable for subjecting a workpiece such as a particle board, a flake board, a fiber board, a hard board, and a sheet to hot pressing while injecting steam or gas. More particularly, the present invention relates to a heating press apparatus provided with a spacer having a plurality of injection holes for injecting steam or gas pressurized and heated between hot plates. In the present specification, "workpiece" refers to a laminate or the like before pressing,
“Product” refers to a laminated material or the like after pressing.

【0002】[0002]

【従来の技術】従来、リグノセルロース材料からなる合
板、パーティクルボード、ファイバボード等の製品は、
複数の単板、木材の細片(チップ)や繊維(ファイバ)
の表面に接着剤を塗布した後、積み重ね、この被加工物
を加熱プレス装置の一対の加熱されたプレス板の間に配
置して熱圧成形することにより板状に作られる。この場
合、接着剤を加熱硬化させるために所定の熱圧時間を必
要とし、特に厚い製品を作る際には被加工物内部まで熱
が伝わる時間を考慮して長時間熱圧成形する必要があっ
た。この熱圧成形する時間は直接的に生産時間に関係
し、長時間熱圧成形することは量産する上での障害にな
っており、また製品単価を押し上げていた。
2. Description of the Related Art Conventionally, products such as plywood, particle board, and fiber board made of lignocellulose material are:
Multiple veneers, wood chips (chips) and fibers (fibers)
After the adhesive is applied to the surface of the heating press, the workpiece is stacked, and the workpiece is placed between a pair of heated press plates of a heating press device and hot-pressed to form a plate. In this case, a predetermined heat and pressure time is required to heat and cure the adhesive, and particularly when a thick product is to be manufactured, it is necessary to perform a long time heat and pressure molding in consideration of the time required for heat to be transmitted to the inside of the workpiece. Was. The time of the hot pressing is directly related to the production time, and the long pressing is an obstacle to mass production, and also increases the unit price of the product.

【0003】この点を解決して熱圧時間を短縮するため
に、従来よりスチームインジェクションプレス法が採用
されている。このプレス法は図11の示すようにプレス
装置の上部熱板1及び下部熱板2の各プレス面に多数の
細かい噴孔2aをあけ、その噴孔2aから加圧加熱され
た蒸気又はガスを噴射する方法である。この方法では熱
板1,2に配設された蒸気管3は各プレス面の多数の細
かい噴孔2aに連通接続され、これらの蒸気管3には電
磁弁からなる開閉弁3aが設けられる。蒸気管3から運
ばれた加熱加圧された蒸気又はガスが各プレス面の多数
の細かい噴孔2aから噴射され、蒸気等により被加工物
4が加熱される。これにより被加工物全体が瞬時に接着
剤の硬化温度に達し、大幅な時間短縮が図られ、生産性
を向上させることができる。
[0003] In order to solve this problem and to shorten the hot pressing time, a steam injection press method has conventionally been adopted. In this press method, as shown in FIG. 11, a number of fine injection holes 2a are formed on each press surface of an upper hot plate 1 and a lower heat plate 2 of a press device, and steam or gas pressurized and heated from the injection holes 2a is discharged from the injection holes 2a. It is a method of injecting. In this method, the steam pipes 3 arranged on the hot plates 1 and 2 are connected to a large number of fine injection holes 2a on each press surface, and these steam pipes 3 are provided with an on-off valve 3a composed of an electromagnetic valve. The heated or pressurized steam or gas conveyed from the steam pipe 3 is injected from a number of fine injection holes 2a on each press surface, and the workpiece 4 is heated by the steam or the like. As a result, the entire work piece instantaneously reaches the curing temperature of the adhesive, greatly reducing the time, and improving the productivity.

【0004】このスチームインジェクションプレス装置
の具体例は、一対のプレス板の間の領域を囲んで室を画
定する室画定装置を設けた「パーティクルボードをプレ
スでプレスする方法」(特公昭57−1416)、蒸気
噴射ノズルを蒸気の凝縮温度を超える温度に加熱するノ
ズル加熱装置を設けた「蒸気噴射プレス装置」(特開平
2−192906)及び蒸気を噴射する板に隣接して冷
圧盤を設けた「長尺板状体の中間製品を熱圧する気体噴
射プレス装置」(特開平4−113809)等に開示さ
れている。
[0004] Specific examples of this steam injection press device include a "method of pressing a particle board by a press" (Japanese Patent Publication No. 57-1416), which is provided with a room defining device for defining a room surrounding a region between a pair of press plates. "Steam injection press device" (JP-A-2-192906) provided with a nozzle heating device for heating a steam injection nozzle to a temperature exceeding the condensation temperature of steam, and "Length" provided with a cold platen adjacent to a plate for injecting steam. Gas injection press device for hot-pressing an intermediate product in the form of a plate-shaped body ”(JP-A-4-113809).

【0005】「パーティクルボードをプレスでプレスす
る方法」(特公昭57−1416)においては室画定装
置の中にプレス板に設けられた噴孔から蒸気を噴射する
ことで熱を急速に伝達して接着剤を急速に硬化させる。
また、「蒸気噴射プレス装置」(特開平2−19290
6)においてはノズル加熱装置により蒸気噴射ノズルで
水滴が発生することを回避して生産性の向上を図ってい
る。更に、「長尺板状体の中間製品を熱圧する気体噴射
プレス装置」(特開平4−113809)においては連
続的に被加工物を熱圧硬化するに際して、熱圧硬化する
前に被加工物が半硬化状態になるのを冷却板により防い
でいる。
[0005] In the "method of pressing a particle board by a press" (Japanese Patent Publication No. 57-1416), heat is rapidly transferred by injecting steam from an injection hole provided in a press plate into a chamber defining device. Allows the adhesive to cure rapidly.
Further, a "steam injection press device" (Japanese Unexamined Patent Publication No.
In 6), productivity is improved by avoiding generation of water droplets at the steam injection nozzle by the nozzle heating device. Further, in a "gas injection press apparatus for hot-pressing an intermediate product of a long plate-like body" (Japanese Patent Application Laid-Open No. 4-113809), when a work piece is continuously hot-press hardened, the work piece is hardened before hot-pressure hardening. Is prevented from becoming semi-cured by the cooling plate.

【0006】[0006]

【発明が解決しようとする課題】しかし、上記公報に記
載の装置は、いずれも蒸気等を噴射する噴孔を上下のプ
レス面に設け、かつこれらの噴孔に連通接続する蒸気管
等を別のプレス面に設ける必要から既存のホットプレス
のプレス用熱板を用いることができない。このため、プ
レス用熱板の製作費が高くなり、必然的にプレス装置を
高価のものとしている。また多数の噴孔によって形成さ
れる蒸気等の全体の噴射面積と大きく異なる被加工物を
新規に熱圧成形する場合には、被加工物の面積に応じて
噴孔の数や位置を変えた別のプレス用熱板を用意しなけ
ればならなかった。
However, each of the apparatuses described in the above publications has injection holes for injecting steam or the like provided on upper and lower press surfaces, and separates steam pipes and the like connected to these injection holes. Therefore, it is not possible to use a hot plate for press of an existing hot press. For this reason, the manufacturing cost of the hot plate for press is increased, and the press apparatus is inevitably expensive. Also, when newly forming a workpiece that is significantly different from the entire injection area of steam etc. formed by a large number of injection holes, the number and position of the injection holes were changed according to the area of the workpiece. Another press hotplate had to be provided.

【0007】また蒸気噴射用の噴孔はプレス面に設けら
れているため、被加工物の表面に耐水性に乏しい紙やフ
ァイバボードなどの材料を重ね合わせていると、水分に
よって被加工物の表面が脆弱化してしわや波打ちを生じ
て平滑にならないという問題があった。更にこのように
被加工物が補強又は装飾のために表面に平坦で通気性の
乏しい単板等の板状物を重ね合わせている場合には、板
状物が噴孔を塞いて蒸気等の噴射が阻止され、また噴孔
から板状物に無用の蒸気ドレインが滴下して被加工物の
表面にシミ汚れ等を付ける不具合もあった。
[0007] Further, since the injection hole for steam injection is provided on the press surface, if a material such as paper or fiber board having poor water resistance is superimposed on the surface of the work, moisture of the work is caused by moisture. There has been a problem that the surface is weakened to cause wrinkles and undulations, and the surface is not smooth. Further, in the case where the workpiece has a flat, poorly air-permeable single plate or the like superimposed on the surface for reinforcement or decoration as described above, the plate-like material blocks the injection hole to prevent steam or the like. Injection is prevented, and there is also a problem that unnecessary steam drains are dropped from the injection holes onto the plate-like object to stain the surface of the workpiece.

【0008】本発明の目的は、既存のホットプレスのプ
レス用熱板を活用して、サイズの異なった被加工物に対
しても効率よくプレスできる安価な加熱プレス装置を提
供することにある。本発明の別の目的は、被加工物の表
面に耐水性に乏しい材料や通気性の乏しい板状物を重ね
合せていても、被加工物内部に蒸気又はガスを噴射する
ことができ、製品の表面を平滑に保ち、かつ表面にシミ
汚れ等を付けない加熱プレス装置を提供することにあ
る。本発明の更に別の目的は、製品の機械的強度を高め
る加熱プレス装置を提供することにある。
An object of the present invention is to provide an inexpensive heating press apparatus that can efficiently press workpieces of different sizes by utilizing a hot plate for press of an existing hot press. Another object of the present invention is that even when a material having poor water resistance or a plate-like material having poor air permeability is overlaid on the surface of a workpiece, it is possible to inject steam or gas into the workpiece, The object of the present invention is to provide a heating press apparatus which keeps the surface smooth and does not stain the surface with stains or the like. Still another object of the present invention is to provide a heating press device for increasing the mechanical strength of a product.

【0009】[0009]

【課題を解決するための手段】上記目的を達成するため
の本発明の構成を、実施例に対応する図1を用いて説明
する。本発明の加熱プレス装置10は、上部熱板11
と、下部熱板12と、上部熱板11及び下部熱板12の
いずれか一方のプレス面又は双方のプレス面に取付けら
れ両熱板11,12により加圧される被加工物13の加
工厚を決定するスペーサ14とを備える。その特徴ある
構成は、加圧状態の被加工物13に対向するスペーサ1
4の内面14aに加圧加熱された蒸気又はガスを噴射す
る複数の噴孔14bが設けられたところにある。
A configuration of the present invention for achieving the above object will be described with reference to FIG. 1 corresponding to an embodiment. The heating press device 10 of the present invention includes an upper hot plate 11
And the lower hot plate 12, and the processing thickness of the workpiece 13 attached to one of the pressing surfaces or both pressing surfaces of the upper hot plate 11 and the lower hot plate 12, and pressed by the two hot plates 11, 12. And a spacer 14 that determines The characteristic configuration is that the spacer 1 facing the workpiece 13 in the pressurized state.
4 is provided with a plurality of injection holes 14b for injecting steam or gas pressurized and heated on the inner surface 14a.

【0010】[0010]

【作用】既存のホットプレスの熱板11又は12にねじ
孔をあけてスペーサ14をねじで取付けて本発明の加熱
プレス装置10にすることもできる。スペーサ14内に
被加工物13を配置し、一対の熱板11,12により被
加工物13を加圧し、同時にスペーサ14に設けられた
多数の噴孔14bから加圧加熱された蒸気を噴射する
と、噴射された蒸気は被加工物13内に浸透して、熱エ
ネルギを伝達し、被加工物13全体を瞬時に所定の温度
にする。スペーサ14を被加工物13を包囲する包囲体
にすれば、被加工物13は上部熱板11及び下部熱板1
2とともにスペーサ14により密封され、噴射された蒸
気が効率よく被加工物内に浸透する。図9及び図10に
示すように、被加工物13の両表面に耐水性に乏しい材
料や通気性の乏しい板状物32を重ね合せていても、被
加工物内部に蒸気を浸透させることができ、しかもプレ
ス後の被加工物13の表面は平滑に保たれ、その表面に
シミ汚れ等が付かない。
A hot press apparatus 10 of the present invention can be provided by forming a screw hole in a hot plate 11 or 12 of an existing hot press and attaching a spacer 14 with a screw. When the workpiece 13 is placed in the spacer 14, the workpiece 13 is pressurized by the pair of hot plates 11 and 12, and at the same time, steam that is pressurized and heated is injected from a number of injection holes 14 b provided in the spacer 14. The injected steam penetrates into the workpiece 13 to transmit heat energy, and instantaneously brings the entire workpiece 13 to a predetermined temperature. If the spacer 14 is an enclosure that surrounds the workpiece 13, the workpiece 13 can be placed on the upper hot plate 11 and the lower hot plate 1.
2 is sealed by the spacer 14 together with the steam, and the injected steam efficiently penetrates into the workpiece. As shown in FIGS. 9 and 10, even when a material having poor water resistance or a plate-like material 32 having poor air permeability is overlapped on both surfaces of the workpiece 13, steam can be permeated inside the workpiece. In addition, the surface of the workpiece 13 after pressing is kept smooth, and the surface is free from stains and the like.

【0011】[0011]

【実施例】以下に本発明の実施例を図面に基づいて詳し
く説明する。図1に示すように、加熱プレス装置10は
上側に上部熱板11、下側に下部熱板12を有する。こ
の例では下部熱板12は固定され、上部熱板11が上下
に移動しその間に配置された被加工物13をプレスする
ようになっている。この下部熱板12にはスペーサ14
が取付けられる。このスペーサ14は熱圧成形した後の
被加工物13の厚さを決定するためのもので、この例で
は四角形の被加工物13の外形に相応してその被加工物
13を包囲する四角枠状の包囲体に形成される。下部熱
板12の所定の箇所にねじ孔(図示せず)が設けられ、
四角枠状のスペーサ14が6個のねじ15により取付け
られる。スペーサ14は加圧した状態で上部熱板11及
び下部熱板12とともに被加工物13を密封するように
構成される。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below in detail with reference to the drawings. As shown in FIG. 1, the heating press device 10 has an upper hot plate 11 on the upper side and a lower hot plate 12 on the lower side. In this example, the lower hot plate 12 is fixed, the upper hot plate 11 moves up and down, and presses the workpiece 13 disposed therebetween. The lower heating plate 12 includes a spacer 14
Is attached. The spacers 14 are for determining the thickness of the workpiece 13 after the hot pressing, and in this example, a square frame surrounding the workpiece 13 corresponding to the outer shape of the rectangular workpiece 13. It is formed into an enclosure. A screw hole (not shown) is provided at a predetermined position of the lower hot plate 12,
A square frame-shaped spacer 14 is attached with six screws 15. The spacer 14 is configured to seal the workpiece 13 together with the upper hot plate 11 and the lower hot plate 12 in a pressurized state.

【0012】加圧状態の被加工物13に対向するスペー
サ14の内面14aに加圧加熱された蒸気又はガスを噴
射する複数の噴孔14bが一列に設けられる。これによ
り、噴孔14bから噴射した蒸気等を効率よく被加工物
13の内部にまで浸透させることができる。このスペー
サ14の厚さは少なくとも15mmであることが好まし
い。これは厚さが15mm未満のスペーサ14により熱
圧成形して厚さが15mm未満の被加工物を得るときに
は、上下の熱板だけでも比較的短時間に熱圧成形するこ
とができ、一方スペーサ14の厚さが15mm以上のと
きは、熱圧時間の短縮効果が大きくなるためである。
A plurality of injection holes 14b for injecting steam or gas pressurized and heated are provided in a row on the inner surface 14a of the spacer 14 facing the workpiece 13 in a pressurized state. Thereby, the steam or the like injected from the injection hole 14b can be efficiently permeated into the workpiece 13. Preferably, the thickness of the spacer 14 is at least 15 mm. This is because when a workpiece having a thickness of less than 15 mm is obtained by hot-pressing with a spacer 14 having a thickness of less than 15 mm, the upper and lower hot plates can be hot-pressed in a relatively short time. This is because when the thickness of 14 is 15 mm or more, the effect of shortening the heat and pressure time is increased.

【0013】図2に詳しく示すように、多数の噴孔14
bは四角枠状のスペーサ14の4つの内面14aにそれ
ぞれ等間隔に下部熱板12のプレス面に平行に設けられ
る。多数の噴孔14bは破線で示すようにスペーサ14
内部で接続され、スペーサ14の外面に設けられる蒸気
管16に連通接続される。この蒸気管16には電磁弁か
らなる開閉弁17が設けられる。図3に示すように熱板
11,12の内部にはこれらを加熱する蒸気管11a及
び12aが図示しないが蛇行してそれぞれ配管される。
また蒸気管11a及び12aには図示しないが電磁弁か
らなる入口弁と出口弁が設けられ、この蒸気管11a及
び12aに加熱された蒸気を電磁弁により導入又は遮断
することで熱板11及び12の加熱温度を調整できるよ
うになっている。
As shown in detail in FIG.
“b” is provided on the four inner surfaces 14 a of the square frame-shaped spacer 14 at equal intervals in parallel with the press surface of the lower hot plate 12. A large number of injection holes 14b are provided with spacers 14 as shown by broken lines.
It is connected inside and is connected to a steam pipe 16 provided on the outer surface of the spacer 14. The steam pipe 16 is provided with an on-off valve 17 composed of an electromagnetic valve. As shown in FIG. 3, steam pipes 11a and 12a for heating these hot plates 11 and 12 are provided in a meandering manner, respectively, although not shown.
Although not shown, the steam pipes 11a and 12a are provided with an inlet valve and an outlet valve, each of which is an electromagnetic valve. The steam heated in the steam pipes 11a and 12a is introduced or cut off by the electromagnetic valves, so that the hot plates 11 and 12 are heated. The heating temperature can be adjusted.

【0014】本実施例の加熱プレス装置10で加工され
る被加工物13としては、リグノセルロース材料からな
る合板、ラミネーテドベニヤランバ、パーティクルボー
ド、フレークボード、ファイバボード、ハードボード及
びシート状物からなる群より選ばれた1種又は2種以上
を積層した積層体が挙げられる。そしてリグノセルロー
ス材料からなるシート状物としては、例えばバガス、
綿、竹、ヒマワリ、高りゃん、トウモロコシ、ソルガム
又は砂糖きび等の1年生植物の複数の直線茎で作られた
シート状成形体が挙げられる。このシート状物は単一種
類の1年生植物に限らず2種類以上の1年生植物を組合
せてもよい。
The workpiece 13 to be processed by the heating press device 10 of the present embodiment includes a plywood made of a lignocellulose material, a laminated veneer lumbar, a particle board, a flake board, a fiber board, a fiber board, a hard board and a sheet. And a laminate obtained by laminating one or more selected from the group consisting of: And as a sheet-like material made of lignocellulose material, for example, bagasse,
Examples include a sheet-like molded article made of a plurality of straight stems of an annual plant such as cotton, bamboo, sunflower, sunflower, corn, sorghum, or sugar cane. This sheet-shaped material is not limited to a single kind of annual plant, and may be a combination of two or more kinds of annual plants.

【0015】図5に示すように、本実施例のプレス前の
被加工物13は、リグノセルロースを主体とする皮部2
0aと芯に多孔性の髄部20bを有する構造の植物茎2
0を図6に示すように切開かずにそのまま圧縮ローラ2
1,22により圧縮して皮部に割れ目23を発生させた
後、この植物茎20をフェノール樹脂液等の硬化液に浸
漬し、所定量の硬化液含浸させ、更に図1に示すように
多数の圧縮された植物茎20を糸24で簾状に編んでシ
ート状物30にし、これに接着剤を塗付しながら複数枚
のシート状物30を重ね合わせることにより作られる。
シート状物同士で積層体を作る場合、全ての方向に均一
な曲げ強度をもたせ、積層材の反りを防止するときに
は、図1に示すように構成する植物茎20がシート状物
毎に交差するようにシート状物30を複数積層した被加
工物13にする。また特定の方向の曲げ強度を極めて高
くする場合には、図7に示すように構成する植物茎20
がそれぞれ同一方向になるようにしてシート状物30を
複数積層した被加工物13にする。図8に示すように一
部のシート状物30を構成する植物茎を他のシート状物
30を構成する植物茎と交差させた被加工物13にして
もよい。
As shown in FIG. 5, the workpiece 13 before pressing according to the present embodiment has a skin 2 mainly composed of lignocellulose.
0a and a plant stem 2 having a porous core 20b in the core
0 as shown in FIG.
After being compressed by 1, 2 to generate cracks 23 in the skin, the plant stem 20 is immersed in a hardening liquid such as a phenolic resin solution, impregnated with a predetermined amount of the hardening liquid, and furthermore, as shown in FIG. The compressed plant stem 20 is made into a sheet 30 by knitting it with a thread 24 into a sheet, and a plurality of sheets 30 are overlapped while applying an adhesive thereto.
When a laminate is made of sheet-like materials, the plant stem 20 configured as shown in FIG. 1 intersects each sheet-like material when imparting uniform bending strength in all directions and preventing warpage of the laminate. As described above, the workpiece 13 is obtained by laminating a plurality of the sheet-like objects 30. When the bending strength in a specific direction is extremely increased, the plant stem 20 having the structure shown in FIG.
Are processed in the same direction, thereby forming a work 13 in which a plurality of sheet-like materials 30 are stacked. As shown in FIG. 8, a workpiece 13 in which a plant stem constituting a part of the sheet 30 is crossed with a plant stem constituting another sheet 30 may be used.

【0016】被加工物は植物茎のみで構成することもで
きるが、図9及び図10に示すようにこの植物茎からな
るシート状物30と板状物32を組み合わせて被加工物
13を構成することもできる。この板状物32として
は、木材単板、挽板、集成材、合板、パーティクルボー
ド、ハードボード、インシュレーションボード、ファイ
バボード、ラミネーテドベニヤランバ、製材板、段ボー
ル等の木質の板状材料や;鉄板、亜鉛めっき鋼板、塗装
鋼板、ステンレス板、アルミニウム板、銅板、鉛板等の
金属板や;けい酸カルシウム板、木毛セメント板、石綿
セメント板、石膏ボード等の無機質の板状材料や;塩化
ビニル樹脂、アクリル樹脂、スチロール樹脂、ABS樹
脂、AS樹脂、フェノール樹脂、メラミン樹脂、ユリア
樹脂、ポリエチレン、ポリプロピレン等の合成樹脂の板
状材料が用いられる。板状物には表面が平坦な平板以外
にも、波板やキーストンプレートのような凹凸表面を有
する板、発泡板、網状板等を用いてもよい。
The workpiece can be composed only of plant stems, but as shown in FIGS. 9 and 10, a sheet-like substance 30 and a plate-like substance 32 composed of the plant stems are combined to constitute the workpiece 13. You can also. Examples of the plate-like material 32 include wood veneer, such as wood veneer, ground plate, laminated wood, plywood, particle board, hard board, insulation board, fiber board, laminated veneer lumbar, lumber board, cardboard, and the like. Metal plates such as iron plate, galvanized steel plate, painted steel plate, stainless steel plate, aluminum plate, copper plate and lead plate; and inorganic plate-like materials such as calcium silicate plate, wood wool cement plate, asbestos cement plate and gypsum board. A plate material of synthetic resin such as vinyl chloride resin, acrylic resin, styrene resin, ABS resin, AS resin, phenol resin, melamine resin, urea resin, polyethylene and polypropylene is used. In addition to a flat plate having a flat surface, a plate having an uneven surface such as a corrugated plate or a keystone plate, a foamed plate, a mesh plate, or the like may be used as the plate-like material.

【0017】図4に示すように、加熱プレス装置40の
上部熱板43のプレス面にスペーサ45を取付けてもよ
い。この場合には被加工物42を下部熱板44に容易に
載せることができる。図4において43b,43d,4
4dは蒸気管、43cは開閉弁、45aは噴孔である。
また41は被加工物42のプレス後の表面を平滑にする
ための金属板である。
As shown in FIG. 4, a spacer 45 may be attached to the press surface of the upper hot plate 43 of the heating press device 40. In this case, the workpiece 42 can be easily placed on the lower hot plate 44. In FIG. 4, 43b, 43d, 4
4d is a steam pipe, 43c is an on-off valve, and 45a is an injection hole.
Reference numeral 41 denotes a metal plate for smoothing the surface of the workpiece 42 after pressing.

【0018】複数のシート状物30からなる被加工物1
3又は複数のシート状物30と板状物32とからなる被
加工物13、或いは複数のシート状物30と金属板41
とからなる被加工物42は必要に応じて仮圧締を施し、
前述した加熱プレス装置10又は40により一体的に熱
圧成形される。図1〜図3に示した加熱プレス装置10
について述べれば、熱板11,12は各熱板に設けられ
た蒸気管11a及び12aに加熱蒸気が導入されること
により加熱される。スペーサ14に設けられた噴孔14
bから噴射される蒸気の温度は50〜250℃の範囲
で、圧力は2〜30kg/cm2の範囲が好ましい。こ
の場合の熱板11,12の温度は噴孔14bから噴射さ
れる蒸気の温度より高めに設定しておくことが好まし
い。
Workpiece 1 comprising a plurality of sheet-like objects 30
Workpiece 13 composed of three or more sheet-like materials 30 and plate-like materials 32, or a plurality of sheet-like materials 30 and metal plate 41
The work piece 42 consisting of
The above-mentioned heating press device 10 or 40 integrally performs hot-press molding. Heating press device 10 shown in FIGS.
, The hot plates 11 and 12 are heated by introducing heated steam into steam pipes 11a and 12a provided on each hot plate. Injection hole 14 provided in spacer 14
The temperature of the steam injected from b is preferably in the range of 50 to 250 ° C., and the pressure is preferably in the range of 2 to 30 kg / cm 2 . In this case, it is preferable that the temperature of the hot plates 11, 12 is set to be higher than the temperature of the steam injected from the injection holes 14b.

【0019】熱板11,12が予め設定された温度に達
した後、スペーサ14により仕切られた内部に被加工物
13を配置する。上部熱板11を下降させ被加工物13
を加圧する。次に噴孔14bから蒸気を噴射し被加工物
13を加熱する。ここで噴孔14bから蒸気を噴射する
タイミングは、蒸気を有効に利用するため、被加工物1
3を熱板11,12とスペーサ14で密封した時点、或
いは熱板11,12が被加工物13に密着し、その加圧
力が所定の値に達した時点であり、噴射時間は被加工物
の厚さ、板状物の有無に応じて数秒〜数分間の範囲から
選ばれる。この加圧状態で蒸気管16に設けられた開閉
弁17である電磁弁を開放し、スペーサ14に設けられ
た多数の噴孔14bから加圧加熱された蒸気を噴射す
る。噴射された蒸気は従来のスチームインジェクション
プレス法と同様に被加工物13内に浸透して熱エネルギ
を伝達し、被加工物13全体を瞬時に所定の温度にす
る。この加熱加圧状態を所定の時間維持した後、開閉弁
17を閉じて噴孔14bからの蒸気の噴射を停止させ、
上部熱板11を上昇させ一連の加熱加圧工程を終了す
る。
After the hot plates 11, 12 reach a preset temperature, the workpiece 13 is placed inside the space partitioned by the spacers 14. The upper hot plate 11 is lowered and the work 13
Press. Next, the workpiece 13 is heated by injecting steam from the injection holes 14b. Here, the timing of injecting the steam from the injection hole 14b is determined in order to effectively use the steam.
3 is a time when the hot plates 11 and 12 are sealed with the spacers 14 or the hot plates 11 and 12 come into close contact with the workpiece 13 and the pressing force reaches a predetermined value. Is selected from the range of several seconds to several minutes depending on the thickness of the sheet and the presence or absence of the plate-like material. In this pressurized state, the electromagnetic valve, which is the on-off valve 17 provided on the steam pipe 16, is opened, and the steam pressurized and heated is injected from the many injection holes 14 b provided on the spacer 14. The injected steam penetrates into the workpiece 13 and transmits thermal energy in the same manner as in the conventional steam injection press method, and instantaneously brings the workpiece 13 to a predetermined temperature. After maintaining the heating and pressurizing state for a predetermined time, the on-off valve 17 is closed to stop the injection of steam from the injection hole 14b,
The upper heating plate 11 is raised to end a series of heating and pressing steps.

【0020】加圧加熱された蒸気又はガスを熱圧成形中
の被加工物に噴射する際に、被加工物は強く圧縮される
と、緻密な組成となり、被加工物内部の空隙が減少し、
蒸気又はガスの被加工物内への浸透が著しく低下する。
通常の製品は厚さ15mm以下のものが多く、厚さ15
mm以上の製品を製造する場合には、先ず薄い積層材等
の製品を作製し、この薄い積層材の複数枚を再積層する
方法が採用されている。本実施例の加熱プレス装置を用
いた場合では15mm以上の厚さの製品も一度の熱圧で
積層することができ、生産効率が格段に改善される。但
し、厚さ200mm以上の積層材等の製品を作る場合に
は、熱圧前の積層体(被加工物)の厚さが大きくなりす
ぎ、加熱プレスのストローク間隔を広げないと、熱圧の
実施が困難になり、必然的に加熱プレスの容積が拡大
し、設備費も増大する。従って、積層材等の製品の厚さ
は15〜200mmであることが望ましい。
When the pressurized and heated steam or gas is jetted onto the workpiece during hot pressing, if the workpiece is strongly compressed, it has a dense composition and the voids inside the workpiece decrease. ,
The penetration of steam or gas into the workpiece is significantly reduced.
Normal products often have a thickness of 15 mm or less.
In the case of manufacturing a product having a thickness of not less than mm, a method is first employed in which a product such as a thin laminated material is prepared, and a plurality of thin laminated materials are re-laminated. In the case of using the heating press device of the present embodiment, products having a thickness of 15 mm or more can be laminated by a single heat and pressure, and the production efficiency is remarkably improved. However, when making a product such as a laminated material having a thickness of 200 mm or more, the thickness of the laminate (workpiece) before hot pressing becomes too large, and unless the stroke interval of the heating press is widened, the hot press It becomes difficult to implement, and inevitably increases the volume of the heating press and equipment costs. Therefore, the thickness of a product such as a laminated material is desirably 15 to 200 mm.

【0021】次に図4に示したような上部熱板にスペー
サが取付けられた加熱プレス装置を用いた具体例を説明
する。 <実施例1>合板用単板屑をチッパーにかけて粉砕した
チップを4%以下の含水率に乾燥した。実験室で試作し
た低ホルムアルデヒドタイプの65%濃度のユリア樹脂
接着剤100%重量部と、25%アンモニア水2重量部
と、パラフィンエマルジョン(モービル石油製CER−
45)5重量部と、塩化アンモニウム粉末1重量部を混
合して糊液を調製した。乾燥した上記チップに対して接
着剤固形分が10%になるように糊液をスプレーコーテ
ィングした後、チップを木枠に詰めて圧縮して予備成形
した。
Next, a specific example using a heating press device in which a spacer is attached to an upper hot plate as shown in FIG. 4 will be described. <Example 1> Chips obtained by crushing veneer veneer chips with a chipper were dried to a moisture content of 4% or less. 100% by weight of a low formaldehyde type urea resin adhesive of 65% concentration, 2 parts by weight of 25% ammonia water, paraffin emulsion (CER-
45) 5 parts by weight and 1 part by weight of ammonium chloride powder were mixed to prepare a size liquid. The dried chip was spray-coated with an adhesive liquid so that the solid content of the adhesive became 10%, and then the chip was packed in a wooden frame, compressed and preformed.

【0022】加熱プレス装置の上部熱板には四角枠状の
厚さ40mmのアルミニウム製スペーサが取付けられ
た。スペーサには図2に示すように内面に噴孔が一列に
配設された。上部熱板は固定板であって、内部に配管さ
れた蒸気管により150℃に保持された。上下動する下
部熱板も同様に構成され、150℃に保持された。スペ
ーサの枠より僅かに小さく予備成形されたチップ成形体
を下部熱板の上に載せ、下部熱板を上昇させてチップ成
形体を先ず20kg/cm2の圧力で上部熱板とともに
熱圧成形した。下部熱板がスペーサに接した直後よりス
ペーサの噴孔から温度150℃の圧力が5kg/cm2
の蒸気を1分間噴射した。1分経過後に成形圧力を10
kg/cm2に減じて、更に3分間圧縮を継続した。そ
の後被加工物を加熱プレス装置から取出し、約1週間室
温下に放置し、厚さ40mmのパーティクルボードを得
た。
A square frame-shaped aluminum spacer having a thickness of 40 mm was attached to the upper hot plate of the heating press. As shown in FIG. 2, the nozzles were arranged in a row on the inner surface of the spacer. The upper hot plate was a fixed plate, which was maintained at 150 ° C. by a steam pipe provided inside. The lower hot plate moving up and down was similarly configured and kept at 150 ° C. A preformed chip compact slightly smaller than the spacer frame was placed on the lower hot plate, the lower hot plate was raised, and the chip compact was first hot-pressed with the upper hot plate at a pressure of 20 kg / cm 2 . . Immediately after the lower hot plate came into contact with the spacer, the pressure at a temperature of 150 ° C was 5 kg / cm 2 from the injection hole of the spacer.
Was injected for one minute. After 1 minute, the molding pressure is increased to 10
The pressure was reduced to kg / cm 2 and compression continued for another 3 minutes. Thereafter, the workpiece was taken out of the heating press and left at room temperature for about one week to obtain a particle board having a thickness of 40 mm.

【0023】<比較例1>噴孔のない厚さ40mmの四
角柱状の2本のスペーサを被加工物の左右両側に沿うよ
うに上部熱板に取付けた以外は実施例1と同一の加熱プ
レス装置を用いた。上下の熱板をそれぞれ150℃の温
度に保持し、最初の5分間を20kg/cm2の圧力
で、その後10kg/cm2の圧力で計20分間チップ
成形体を熱圧成形した。その後実施例1と同様にして厚
さ40mmのパーティクルボードを得た。このようにし
て得られた実施例1及び比較例1のパーティクルボード
をJISA 5908 Uタイプの試験方法に準じて、
曲げ強さ、剥離強さ及び厚さ膨潤率をそれぞれ測定し
た。その結果を表1に示す。
Comparative Example 1 The same heating press as in Example 1 except that two square pillar-shaped spacers each having no injection hole and having a thickness of 40 mm were attached to the upper hot plate along the left and right sides of the workpiece. The device was used. Holding the upper and lower hot plates to a temperature of respectively 0.99 ° C., in the first 5 minutes among the pressure of 20 kg / cm 2, after which 10 kg / cm 2 pressure gauge 20 min chip molded body hot press molding. Thereafter, a particle board having a thickness of 40 mm was obtained in the same manner as in Example 1. The particle boards of Example 1 and Comparative Example 1 thus obtained were subjected to the test method of JISA 5908 U type according to the following method.
The bending strength, peel strength and thickness swelling ratio were measured respectively. Table 1 shows the results.

【0024】[0024]

【表1】 [Table 1]

【0025】表1から明らかなように、比較例1のパー
ティクルボードは曲げ強さが実施例1のパーティクルボ
ードより僅かに高くなったが、実施例1より剥離強さは
低く、また厚さ膨潤率も大きかった。これは実施例1の
パーティクルボードが内部まで均一に硬化しているのに
対して、比較例1のパーティクルボードはボード両面が
ボード内部と比べて僅かに硬くなっているためと推察さ
れる。
As is clear from Table 1, the bending strength of the particle board of Comparative Example 1 was slightly higher than that of the particle board of Example 1, but the peel strength was lower than that of Example 1, and the thickness swelled. The rate was also large. This is presumed to be because the particle board of Example 1 is uniformly hardened to the inside, whereas the particle board of Comparative Example 1 is slightly harder on both sides of the board than inside the board.

【0026】<実施例2>ディファイブレータにより解
繊した木質ファイバに実験室で試作したアルカリレゾー
ル型フェノール樹脂(濃度50%)をファイバの全乾重
量100部に対して樹脂固形分で8%となるようスプレ
ーコーティングした後、一辺が30cmの木枠に詰め、
予備成形した。厚さが30mmの蒸気噴孔を有する四角
枠状のスペーサを用いた以外は実施例1と同一の加熱プ
レス装置により被加工物を熱圧成形した。即ち、予備成
形したファイバマットを180℃の温度に保持された下
部熱板の上に載せ、この下部熱板を上昇して同様に18
0℃の温度に保持された上部熱板との間で、先ず20k
g/cm2の圧力を加えてファイバマットを1分間熱圧
成形し、1分経過後、圧力を10kg/cm2に減じて
熱圧成形を続け、プレス装置の圧力が10kg/cm2
を越えたところでスペーサの噴孔から温度180℃の圧
力が10kg/cm2の蒸気を1分間噴射した。1分経
過後にスペーサで包囲された空間の圧力を常圧に戻し
て、更に1分間圧縮を継続した。その後被加工物を加熱
プレス装置から取出し、約1週間室温下に放置し、厚さ
30mmのファイバマットを得た。
<Example 2> An alkali resol type phenol resin (concentration: 50%) experimentally produced in a laboratory was added to a wood fiber defibrated by a defibrator at a resin solid content of 8% based on 100 parts of the total dry weight of the fiber. After spray coating so as to fill in a wooden frame 30cm on one side,
Preformed. The workpiece was hot-pressed using the same heating press as in Example 1 except that a rectangular frame-shaped spacer having a steam injection hole with a thickness of 30 mm was used. That is, the preformed fiber mat is placed on a lower hot plate maintained at a temperature of 180 ° C.
Between the upper hot plate held at a temperature of 0 ° C.
g / cm 2 , and the fiber mat was hot-pressed for 1 minute. After 1 minute, the pressure was reduced to 10 kg / cm 2 and the hot-pressing was continued, and the pressure of the pressing device was 10 kg / cm 2.
After that, steam at a temperature of 180 ° C. and a pressure of 10 kg / cm 2 was injected from the injection hole of the spacer for 1 minute. After one minute, the pressure in the space surrounded by the spacer was returned to normal pressure, and compression was continued for another minute. Thereafter, the workpiece was taken out of the heating press device and left at room temperature for about one week to obtain a fiber mat having a thickness of 30 mm.

【0027】<比較例2>噴孔のない厚さ30mmの四
角柱状の2本のスペーサを被加工物の左右両側に沿うよ
うに上部熱板に取付けた以外は実施例1と同一の加熱プ
レス装置を用いた。上下の熱板をそれぞれ180℃の温
度に保持し、最初の3分間を20kg/cm2の圧力
で、その後10kg/cm2の圧力で計10分間実施例
2と同一のファイバマットを熱圧成形した。その後実施
例2と同様にして厚さ30mmのファイバマットを得
た。このようにして得られた実施例2及び比較例2のフ
ァイバマットをJIS A5906 Pタイプの試験方
法に準じて、曲げ強さ、剥離強さ及び厚さ膨潤率をそれ
ぞれ測定した。その結果を表2に示す。
Comparative Example 2 The same heating press as in Example 1 except that two square pillar-shaped spacers having a thickness of 30 mm without injection holes were attached to the upper hot plate along the left and right sides of the workpiece. The device was used. Each of the upper and lower hot plates is maintained at a temperature of 180 ° C., and the same fiber mat as that of Example 2 is hot-pressed at a pressure of 20 kg / cm 2 for the first 3 minutes and then at a pressure of 10 kg / cm 2 for a total of 10 minutes. did. Thereafter, a fiber mat having a thickness of 30 mm was obtained in the same manner as in Example 2. The fiber mats of Example 2 and Comparative Example 2 thus obtained were measured for flexural strength, peel strength and thickness swelling rate in accordance with JIS A5906 P type test method. Table 2 shows the results.

【0028】[0028]

【表2】 [Table 2]

【0029】実施例2のファイバマットも比較例2のフ
ァイバマットと比べて、実施例1及び比較例2と同様の
物性値を示した。
The fiber mat of Example 2 showed the same physical property values as those of Example 1 and Comparative Example 2 as compared with the fiber mat of Comparative Example 2.

【0030】<実施例3>図5に示すようなリグノセル
ロースを主体とする皮部20aと芯に多孔性の髄部20
bを有する構造の高りゃん茎20を図6に示すように切
開かずにそのまま圧縮ローラ21,22により圧縮して
皮部に割れ目23を発生させた。この高りゃん茎20を
フェノール樹脂液に浸漬し、フェノール樹脂を15重量
%含浸させた。次いで図示しないが多数の圧縮された高
りゃん茎20を糸で簾状に編んでシート状物にし、5枚
のシート状物30を、構成する茎が互いに直交するよう
に接着剤を一接着層あたり250g/m2の割合で塗布
しながら重ね合わせた。
<Embodiment 3> A skin 20a mainly composed of lignocellulose as shown in FIG.
As shown in FIG. 6, the tall stalk 20 having the structure b was compressed by the compression rollers 21 and 22 without being cut open to generate a crack 23 in the skin. The high spike 20 was immersed in a phenol resin solution to impregnate the phenol resin with 15% by weight. Next, although not shown, a large number of compressed high stems 20 are knitted into a sheet shape by using a thread to form a sheet, and five sheets 30 are glued together with an adhesive so that the stems constituting the sheet 30 are orthogonal to each other. The layers were superposed while being applied at a rate of 250 g / m 2 per layer.

【0031】図4に示す加熱プレス装置40の上下の熱
板11及び12を150℃の温度に保った後、これらの
熱板11及び12により5枚のシート状物30を圧縮し
た。上部熱板11には蒸気噴孔14bを有する厚さ30
mmの四角枠状のスペーサ14が取付けられた。加圧力
が8kg/cm2に到達したところで、温度150℃の
圧力が5kg/cm2の蒸気を5分間噴射した。噴射後
減圧ポンプでスペーサ14が包囲した空間を減圧した。
合計10分間熱圧成形した後、積層体を取出し、室温下
に約1週間放置した。
After the upper and lower hot plates 11 and 12 of the heating press 40 shown in FIG. 4 were kept at a temperature of 150 ° C., five sheets 30 were compressed by these hot plates 11 and 12. The upper hot plate 11 has a thickness 30 having a steam injection hole 14b.
The spacer 14 in the form of a square frame having a width of 2 mm was attached. When the pressure reaches 8 kg / cm 2, pressure temperature 0.99 ° C. was injected 5 min steam 5 kg / cm 2. After the injection, the space surrounded by the spacers 14 was depressurized by a decompression pump.
After hot pressing for a total of 10 minutes, the laminate was taken out and left at room temperature for about one week.

【0032】<比較例3>図11に示すように、上部熱
板1及び下部2のプレス面に蒸気噴孔2a(熱板1につ
いては図示せず)が設けられ、スペーサが設けられない
加熱プレス装置を用いて、実施例3と同じシート状物の
積層体を実施例3と同一の条件で熱圧成形した。スペー
サはないため、噴孔からの蒸気噴射は行わなかった。
<Comparative Example 3> As shown in FIG. 11, a steam injection hole 2a (the hot plate 1 is not shown) is provided on the press surfaces of the upper hot plate 1 and the lower portion 2, and heating without a spacer is provided. Using the press device, the same sheet-like laminate as in Example 3 was hot-pressed under the same conditions as in Example 3. Since there was no spacer, steam injection from the injection hole was not performed.

【0033】このようにして得られた実施例3の積層体
と比較例3の積層体を比較したところ、比較例3のもの
は表面に凹凸が発生し、表面平滑性に問題が生じた。そ
れに比べ実施例3のスペーサを用いた積層体は表面が平
滑であり、全く問題はなかった。
When the thus obtained laminate of Example 3 and the laminate of Comparative Example 3 were compared, the laminate of Comparative Example 3 had irregularities on the surface and had a problem in surface smoothness. In contrast, the laminate using the spacer of Example 3 had a smooth surface and had no problem.

【0034】なお上記実施例ではスペーサをねじで固定
したが、これに限らず溶接、接着等の手段でもよい。ま
た、上記実施例ではスペーサを下部熱板又は上部熱板に
取付けたが、上部熱板及び下部熱板の双方に取付けても
よい。また、スペーサの形状は四角枠に限らず、被加工
物の外形が多角形であれば、その形状に相応した包囲体
にしてもよい。また、上記実施例では上部熱板が下降し
て、或いは下部熱板が上昇して被加工物をプレスした
が、上下双方の熱板が可動してプレスしてもよい。更
に、上記実施例では蒸気により加熱する場合について説
明したが、蒸気に限らず加熱加圧されたガスを使用して
もよい。
In the above embodiment, the spacer is fixed with a screw. However, the present invention is not limited to this, and means such as welding and bonding may be used. Further, in the above embodiment, the spacer is attached to the lower heating plate or the upper heating plate, but may be attached to both the upper heating plate and the lower heating plate. Further, the shape of the spacer is not limited to a rectangular frame, and if the workpiece has a polygonal outer shape, it may be an enclosure corresponding to the shape. Further, in the above embodiment, the workpiece is pressed while the upper hot plate is lowered or the lower hot plate is raised, but both the upper and lower hot plates may be moved and pressed. Further, in the above-described embodiment, the case of heating by steam has been described. However, the present invention is not limited to steam, and a heated and pressurized gas may be used.

【0035】[0035]

【発明の効果】以上述べたように、従来の加熱プレス装
置と比べて、本発明の加熱プレス装置はスペーサに噴孔
を設けたので、被加工物の側面から被加工物の内部に加
熱加圧された蒸気またはガスを浸透させることができ、
熱圧成形時間を大幅に短縮でき、結果として生産性を著
しく向上することができる。また、スペーサをねじ等に
より取付けると被加工物の大きさによりスペーサのみを
取り替えることにより、汎用性のある安価な加熱プレス
装置を実現できる。
As described above, as compared with the conventional heating press, the heating press of the present invention has an injection hole in the spacer, so that the inside of the workpiece can be heated from the side of the workpiece. Can infiltrate the pressurized steam or gas,
The time for hot pressing can be significantly reduced, and as a result, productivity can be significantly improved. In addition, when the spacer is attached with screws or the like, only the spacer is replaced depending on the size of the workpiece, so that a versatile and inexpensive heating press can be realized.

【0036】また、スペーサのみを既存のホットプレス
のプレス用熱板に取付けることでスチームを発生させる
ことができ、既存のホットプレスを活用できる。また、
従来の熱板より蒸気又はガスを噴射する加熱プレス装置
に比べて、被加工物の上下両面に耐水性に乏しい材料や
通気性の乏しい板状物を重ね合せていても、被加工物内
部に蒸気又はガスを噴射することができ、製品の表面を
平滑に保ち、かつ表面にシミ汚れ等を付けることがな
い。更に、従来の加熱プレス装置と比べて熱圧時間が1
0〜90%短縮されるのみならず、厚さムラの減少及び
厚さ膨潤率が低減し、機械的強度を高める効果もある。
In addition, steam can be generated by attaching only the spacer to the hot plate for press of the existing hot press, and the existing hot press can be utilized. Also,
Compared to a hot press that injects steam or gas from a conventional hot plate, even if a material with poor water resistance or a plate with poor air permeability is placed on the upper and lower surfaces of the workpiece, Steam or gas can be injected, the surface of the product is kept smooth, and the surface is not stained. Furthermore, compared to the conventional heating press, the heat pressure time is 1 hour.
In addition to being reduced by 0 to 90%, there is an effect of reducing the thickness unevenness and the thickness swelling ratio, and increasing the mechanical strength.

【図面の簡単な説明】[Brief description of the drawings]

【図1】複数のシート状物のみからなる被加工物を熱圧
成形する本発明実施例の加熱プレス装置の斜視図。
FIG. 1 is a perspective view of a heating press apparatus according to an embodiment of the present invention for hot-pressing a workpiece consisting of only a plurality of sheet-like objects.

【図2】その加熱プレス装置の下部熱板の平面図。FIG. 2 is a plan view of a lower hot plate of the heating press device.

【図3】複数のシート状物の両面に板状物を積層した被
加工物を熱圧成形する実施例加熱プレス装置の断面図。
FIG. 3 is a cross-sectional view of an embodiment of a heating press apparatus for hot-pressing a work in which a plate-like material is laminated on both surfaces of a plurality of sheet-like materials.

【図4】複数のシート状物の両面に金属板を積層した被
加工物を熱圧成形する別の実施例加熱プレス装置の断面
図。
FIG. 4 is a cross-sectional view of another embodiment of a heating press apparatus for hot-pressing a workpiece in which metal sheets are laminated on both surfaces of a plurality of sheet-like objects.

【図5】被加工物の出発原料である植物茎の斜視図。FIG. 5 is a perspective view of a plant stem which is a starting material of a workpiece.

【図6】その植物茎を圧縮して皮部に割れ目を発生させ
る圧縮ローラの斜視図。
FIG. 6 is a perspective view of a compression roller that compresses the plant stem to generate a crack in a skin portion.

【図7】複数のシート状物をその植物茎の配列方向を全
て同一にして積層した被加工物の側面図。
FIG. 7 is a side view of an object to be processed in which a plurality of sheet-like objects are stacked with all the arrangement directions of plant stems being the same.

【図8】複数のシート状物をその一部のシート状物の植
物茎の配列方向を他のシート状物の植物茎の配列方向と
異ならせて積層した被加工物の側面図。
FIG. 8 is a side view of a workpiece in which a plurality of sheet-like materials are stacked with the arrangement direction of plant stems of some sheet-like objects different from the arrangement direction of plant stems of other sheet-like materials.

【図9】複数のシート状物をその植物茎の配列方向をシ
ート状物毎に交差して重ね合せその上下両面に板状物を
重ね合せる状況を示す斜視図。
FIG. 9 is a perspective view showing a situation in which a plurality of sheet-like objects are overlapped with the plant stem arrangement direction intersecting each sheet-like material, and plate-like objects are overlapped on both upper and lower surfaces thereof.

【図10】その重ねられたシート状物の両面に板状物を
積層した被加工物の側面図。
FIG. 10 is a side view of a workpiece in which plate-like objects are stacked on both sides of the stacked sheet-like objects.

【図11】従来の加熱プレス装置を示す図1に対応する
図。
FIG. 11 is a view corresponding to FIG. 1 showing a conventional heating press device.

【符号の説明】[Explanation of symbols]

10,40 加熱プレス装置 11,43 上部熱板 12,44 下部熱板 13,42 被加工物 14,45 スペーサ 14a スペーサの内面 14b,45a 噴孔 20 植物茎 30 シート状物 10, 40 Heat press device 11, 43 Upper hot plate 12, 44 Lower hot plate 13, 42 Workpiece 14, 45 Spacer 14a Inner surface of spacer 14b, 45a Injection hole 20 Plant stem 30 Sheet-like material

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.6,DB名) B27N 3/08 B27D 3/00──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. 6 , DB name) B27N 3/08 B27D 3/00

Claims (5)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 上部熱板(11,43)と、下部熱板(12,44)
と、前記上部熱板(11,43)及び下部熱板(12,44)のいずれ
か一方のプレス面又は双方のプレス面に取付けられ前記
両熱板(11,12,43,44)により加圧される被加工物(13,42)
の加工厚を決定するスペーサ(14,45)とを備えた加熱プ
レス装置(10,40)であって、 前記加圧状態の被加工物(13,42)に対向するスペーサ(1
4,45)の内面(14a)に加圧加熱された蒸気又はガスを噴射
する複数の噴孔(14b,45a)が設けられたことを特徴とす
る加熱プレス装置。
An upper heating plate (11, 43) and a lower heating plate (12, 44)
And the upper hot plate (11, 43) and the lower hot plate (12, 44) are attached to one or both press surfaces and are heated by the two hot plates (11, 12, 43, 44). Work to be pressed (13,42)
A heating press device (10, 40) including a spacer (14, 45) for determining a processing thickness of the workpiece (13, 42).
A heating press device characterized in that a plurality of injection holes (14b, 45a) for injecting steam or gas pressurized and heated are provided on the inner surface (14a) of the (4,45).
【請求項2】 スペーサ(14,45)の厚さが少なくとも1
5mmである請求項1記載の加熱プレス装置。
2. The spacer (14, 45) has a thickness of at least one.
The heating press device according to claim 1, which is 5 mm.
【請求項3】 スペーサ(14,45)が被加工物(13,42)の外
形に相応して前記被加工物(13,42)を包囲する包囲体で
ありかつ加熱プレス装置(10,40)に着脱可能であって、
加圧状態で上部熱板(11,43)及び下部熱板(12,44)ととも
に前記被加工物(13,42)を密封するように構成された請
求項1記載の加熱プレス装置。
The spacer (14, 45) is an enclosure surrounding the workpiece (13, 42) corresponding to the outer shape of the workpiece (13, 42), and the heating press device (10, 40). ),
2. The heating press apparatus according to claim 1, wherein the workpiece (13, 42) is sealed together with the upper hot plate (11, 43) and the lower hot plate (12, 44) in a pressurized state.
【請求項4】 被加工物(13,42)がリグノセルロース材
料からなる合板、ラミネーテドベニヤランバ、パーティ
クルボード、フレークボード、ファイバボード、ハード
ボード及びシート状物からなる群より選ばれた1種又は
2種以上を積層した積層体である請求項1記載の加熱プ
レス装置。
4. The workpiece (13, 42) is selected from the group consisting of plywood, laminated veneer lumbar, particle board, flake board, fiber board, hard board and sheet-like material made of lignocellulose material. The heating press device according to claim 1, wherein the heating press device is a laminate in which two or more types are laminated.
【請求項5】 リグノセルロース材料からなるシート状
物(30)がバガス、綿、竹、ヒマワリ、高りゃん、トウモ
ロコシ、ソルガム又は砂糖きびの複数の植物茎(20)で作
られたシート状成形体である請求項3記載の加熱プレス
装置。
5. A sheet-shaped molded product made of a plurality of plant stems (20) of bagasse, cotton, bamboo, sunflower, sunflower, coconut, corn, sorghum or sugar cane, wherein the sheet-shaped material (30) made of a lignocellulose material is used. The heating press device according to claim 3, wherein
JP9429094A 1994-05-06 1994-05-06 Heating press equipment Expired - Fee Related JP2742212B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP9429094A JP2742212B2 (en) 1994-05-06 1994-05-06 Heating press equipment
AU17668/95A AU669467B2 (en) 1994-05-06 1995-04-28 Hot press
CN95105087A CN1094413C (en) 1994-05-06 1995-05-05 Hot press

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9429094A JP2742212B2 (en) 1994-05-06 1994-05-06 Heating press equipment

Publications (2)

Publication Number Publication Date
JPH07299810A JPH07299810A (en) 1995-11-14
JP2742212B2 true JP2742212B2 (en) 1998-04-22

Family

ID=14106137

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9429094A Expired - Fee Related JP2742212B2 (en) 1994-05-06 1994-05-06 Heating press equipment

Country Status (3)

Country Link
JP (1) JP2742212B2 (en)
CN (1) CN1094413C (en)
AU (1) AU669467B2 (en)

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Also Published As

Publication number Publication date
CN1117911A (en) 1996-03-06
AU1766895A (en) 1995-11-23
JPH07299810A (en) 1995-11-14
CN1094413C (en) 2002-11-20
AU669467B2 (en) 1996-06-06

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