JP2024143014A - Quality improver for baked goods - Google Patents
Quality improver for baked goods Download PDFInfo
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- JP2024143014A JP2024143014A JP2023055464A JP2023055464A JP2024143014A JP 2024143014 A JP2024143014 A JP 2024143014A JP 2023055464 A JP2023055464 A JP 2023055464A JP 2023055464 A JP2023055464 A JP 2023055464A JP 2024143014 A JP2024143014 A JP 2024143014A
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- 235000015173 baked goods and baking mixes Nutrition 0.000 title claims abstract description 108
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- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
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- Bakery Products And Manufacturing Methods Therefor (AREA)
- Jellies, Jams, And Syrups (AREA)
- Seasonings (AREA)
Abstract
【課題】 油脂含量が高い場合であっても、焼き菓子生地の成型性が良好で、焼成後の焼き菓子の保形性に優れ、焼き菓子本来の食感や風味が維持される焼き菓子用品質改良剤を提供する。【解決手段】 BET式一点法による比表面積が1m2/g以上、且つ水銀圧入法による細孔容積が0.2mL/g以上のソルビトールを有効成分とする、焼き菓子用品質改良剤および該焼き菓子用品質改良剤と糖類、穀物粉および油脂からなる群から選択される一種以上を含有する、焼き菓子用組成物を提供する。【選択図】 なし[Problem] To provide a quality improver for baked goods that allows good moldability of the dough for baked goods, excellent shape retention of baked goods after baking, and maintains the original texture and flavor of the baked goods, even when the fat and oil content is high. [Solution] To provide a quality improver for baked goods that contains, as an active ingredient, sorbitol having a specific surface area of 1 m2/g or more as measured by BET single point method and a pore volume of 0.2 mL/g or more as measured by mercury intrusion porosimetry, and a composition for baked goods that contains the quality improver for baked goods and one or more selected from the group consisting of sugars, grain flours, and fats and oils. [Selected Figures] None
Description
本発明は、焼き菓子用品質改良剤に関する。 The present invention relates to a quality improver for baked goods.
ビスケット、クッキー、パイなどの焼き菓子は、小麦粉、油脂、糖類などを原材料とする生地を様々な形状に成型し、これを焼成することにより製造されており、食感や風味の改良などの目的に応じて、原材料の配合割合が調整されている。 Baked goods such as biscuits, cookies and pies are made by forming dough made from ingredients such as flour, fats and oils, sugars and other raw materials into various shapes and baking them, and the ratio of ingredients is adjusted according to the purpose, such as improving the texture or flavor.
このような焼き菓子の製造においては、従来から成型した生地の形状が焼成前後で変化する、所謂「だれ」と称される現象が問題となっていた。生地にだれが発生すると焼成後の形状が不均一となるだけでなく、器具などに生地が付着することによって成型そのものがし難くなり、製造効率が悪化する要因のひとつとなっていた。また、焼き菓子に求められるサクサクとした食感や口溶けを改良する手段として、油脂の配合割合を増やす方法が一般的に知られているが、油脂含量の増加に伴い、生地の付着性増大によって成型性が低下する傾向があった。さらに、焼成中に油脂が溶融し、流出することにより、ひび割れ等の型崩れが発生するという問題も有していた。そこで、従来から、このような問題を解決しようとする検討がなされている。 In the manufacture of such baked goods, a problem has been the phenomenon known as "dragging," in which the shape of the molded dough changes before and after baking. When dough droops, not only does the shape after baking become uneven, but the dough sticks to tools and the like, making molding itself difficult, which is one of the factors that reduces production efficiency. In addition, a commonly known method of improving the crispy texture and melt-in-the-mouth quality required of baked goods is to increase the ratio of fats and oils used, but as the fat content increases, the dough becomes more sticky, which tends to reduce moldability. Another problem is that fats and oils melt and flow out during baking, causing the shape to collapse, such as cracks. Therefore, efforts have been made to solve this problem.
特許文献1には、ステアリン酸カルシウム、ジグリセリンモノ脂肪酸エステルおよび食用油脂からなる小麦粉食品用油型練込油脂組成物が提案されている。また、特許文献2には、POP(1,3-dipalmitoyl-2-oleoyl-glycerol)含量及びラウリン酸含量が特定の割合である焼き菓子用油脂組成物が提案されている。さらに、特許文献3には、炭素数6~10の中鎖脂肪酸を含むトリアシルグリセロールを有効成分とする焼き菓子用の品質改変剤が提案されている。しかしながら、これらの油脂組成物や品質改変剤は、焼き菓子の風味に影響を及ぼす成分を含んでいたり、特別な油脂を用意する必要があり、実施が容易とは言えず、必ずしも満足できるものではなかった。 Patent Document 1 proposes an oil-type kneading fat composition for wheat flour food products, which is composed of calcium stearate, diglycerol mono fatty acid ester, and edible fats and oils. Patent Document 2 proposes a fat composition for baked goods, which has a specific ratio of POP (1,3-dipalmitoyl-2-oleoyl-glycerol) content and lauric acid content. Patent Document 3 proposes a quality modifier for baked goods, the active ingredient of which is triacylglycerol containing medium-chain fatty acids with 6 to 10 carbon atoms. However, these fat compositions and quality modifiers contain ingredients that affect the flavor of baked goods, or require the preparation of special fats and oils, making them difficult to implement and not necessarily satisfactory.
したがって、生地の成型性に優れ、焼成後の焼き菓子が型崩れせず、風味が良好で、サクサクとした食感が維持される焼き菓子を容易に製造し得る品質改良剤が求められていた。 Therefore, there was a need for a quality improver that would allow the easy production of baked goods that have excellent moldability of the dough, do not lose their shape after baking, have a good flavor, and maintain a crispy texture.
本発明は、油脂含量が高い場合であっても、焼き菓子生地の成型性が良好で、焼成後の焼き菓子の保形性に優れ、焼き菓子本来の食感や風味が維持される焼き菓子用品質改良剤を提供することを目的とする。 The present invention aims to provide a quality improver for baked goods that has good moldability for the dough of baked goods, excellent shape retention of baked goods after baking, and maintains the original texture and flavor of the baked goods, even when the fat and oil content is high.
本発明者らは、鋭意研究の結果、BET(ブルナウアー・エメット・テラー)式一点法による比表面積が1m2/g以上であり、且つ水銀圧入法による細孔容積が0.2mL/g以上であるソルビトールを焼き菓子に配合することにより、上記課題を解決し得ることを見出し、本発明を完成させた。 As a result of intensive research, the inventors have found that the above problems can be solved by blending sorbitol having a specific surface area of 1 m2 /g or more as measured by BET (Brunauer-Emmett-Teller) single-point method and a pore volume of 0.2 mL/g or more as measured by mercury intrusion porosimetry to baked goods, and have thus completed the present invention.
すなわち、本発明は、BET式一点法による比表面積が1m2/g以上、且つ水銀圧入法による細孔容積が0.2mL/g以上のソルビトールを有効成分とする、焼き菓子用品質改良剤に関する。 That is, the present invention relates to a quality improver for baked confectionery, which contains, as an active ingredient, sorbitol having a specific surface area of 1 m 2 /g or more as measured by a BET single point method and a pore volume of 0.2 mL/g or more as measured by mercury intrusion porosimetry.
本発明の焼き菓子用品質保持剤を用いることで、高油分とした場合においても保形性が良好であり、油脂の風味が増強され且つサクサクとした食感を有する高品質の焼き菓子を製造することができる。また、焼成時に用いる器具への油脂の付着が低減し、製造現場の衛生状態の維持、洗浄時に発生する排水の環境負荷を低減することにも繋がる。 By using the quality preservation agent for baked goods of the present invention, it is possible to produce high-quality baked goods that have good shape retention even when the oil content is high, have an enhanced oil flavor, and have a crispy texture. In addition, adhesion of oil to the equipment used during baking is reduced, which helps maintain hygienic conditions at the production site and reduces the environmental burden of wastewater generated during cleaning.
本発明において「焼き菓子」とは、穀物粉、油脂および糖類を主材料とする生地を焼成して製造されるものをいう。例えば、クッキー(ロータリーモールドクッキー、ワイヤーカットクッキー、絞りクッキー等)、ビスケット、クラッカー、サブレ、パイ、ウエハース、スナック菓子、メロンパンのビス生地等が挙げられるが、これらに限定されるものではない。その中でも、油脂を多く含む焼き菓子として、クッキー、サブレ、パイなどが好ましい。 In the present invention, "baked goods" refers to goods produced by baking dough whose main ingredients are grain flour, fats and oils, and sugars. Examples include, but are not limited to, cookies (rotary mold cookies, wire cut cookies, squeezed cookies, etc.), biscuits, crackers, sables, pies, wafers, snacks, melon bread biscuit dough, etc. Among these, cookies, sables, pies, etc. are preferred as baked goods that contain a lot of fats and oils.
本発明の焼き菓子用品質改良剤は水溶性のソルビトールからなるものであり、焼成前に水に溶解するとその効果を発揮することができない。従って、本発明の焼き菓子用品質改良剤は、焼成前に水分と接触しない態様にて用いられる。「焼成前に水分と接触しない態様」とは、水分が添加されない生地に添加するか、または水分が添加されない材料に添加して用いられる。
「水分が添加されない」とは、穀物粉、油脂および糖類等の材料に、水あるいは牛乳、果汁、生クリーム、生卵(全卵、卵白、卵黄を含む)等の水分を多く含む材料が添加されないことをいう。穀物粉、油脂、糖類等自体に含有される水分が生地に含まれることを排除するものではない。よって、本発明の「焼き菓子」としては、水分を添加した生地を焼成して製造されるスポンジケーキ、カステラ、ホットケーキ等のいわゆるケーキ類は除かれる。
The quality improver for baked goods of the present invention is made of water-soluble sorbitol, and if it is dissolved in water before baking, it cannot exert its effect. Therefore, the quality improver for baked goods of the present invention is used in a form that does not come into contact with moisture before baking. "A form that does not come into contact with moisture before baking" means that it is added to dough to which moisture is not added, or to ingredients to which moisture is not added.
"No moisture is added" means that no moisture-rich ingredients such as water, milk, fruit juice, fresh cream, or raw eggs (including whole eggs, egg whites, and egg yolks) are added to ingredients such as grain flour, oils and sugars. This does not exclude the moisture contained in the grain flour, oils and sugars themselves being included in the dough. Therefore, the "baked confectionery" of the present invention does not include so-called cakes such as sponge cake, castella, and pancakes, which are produced by baking dough to which moisture has been added.
また、「水分が添加されない材料」とは、本発明の焼き菓子用品質改良剤が水分と接触しない態様で用いられればよく、一例としてパイを製造する際に、水分を添加しない油脂に焼き菓子用品質改良剤を添加したものをシート状とし、別途穀物粉に水分その他を添加して得られる生地をシート状として両者を交互に重ねる態様が挙げられる。 The term "material to which no moisture is added" refers to a material in which the quality improver for baked goods of the present invention is used in a manner that does not allow it to come into contact with moisture. One example is when making a pie, where a fat to which no moisture is added is mixed with a quality improver for baked goods and formed into a sheet, and a dough obtained by adding moisture and other ingredients to grain flour is separately formed into a sheet, and the two are layered alternately.
本発明の「焼き菓子用品質改良剤」は、焼き菓子生地の成型性、および焼成後の焼き菓子の保形性を向上させ、焼き菓子本来の食感や風味を維持することに役立つ。尚、本発明の焼き菓子用品質改良剤は、焼き菓子を高油分とした場合において特に保形性を向上させるが、油分量に関係なく使用することができる。 The "quality improver for baked goods" of the present invention improves the moldability of baked goods dough and the shape retention of baked goods after baking, and helps maintain the original texture and flavor of baked goods. The quality improver for baked goods of the present invention particularly improves shape retention when the baked goods have a high oil content, but can be used regardless of the oil content.
本発明の焼き菓子用品質改良剤は、BET式一点法による比表面積が1m2/g以上、且つ水銀圧入法による細孔容積が0.2mL/g以上のソルビトール(本明細書において単に「多孔質ソルビトール」と称することがある)を配合したものである。 The quality improving agent for baked goods of the present invention contains sorbitol (sometimes referred to simply as "porous sorbitol" in this specification) having a specific surface area of 1 m2 /g or more as measured by a BET single-point method and a pore volume of 0.2 mL/g or more as measured by mercury intrusion porosimetry.
本発明で用いる多孔質ソルビトールの詳細について以下に述べる。 The porous sorbitol used in the present invention is described in detail below.
本発明に用いる多孔質ソルビトールは平均粒子径が特定の範囲になるように調整したものであってよく、その際の平均粒子径は、レーザー回折式粒度分布測定装置(マスターサイザー(登録商標)3000、マルバーン社製)で測定して、1~600μmが好ましく、20~550μmがより好ましく、30~500μmがさらに好ましい。 The porous sorbitol used in the present invention may be adjusted so that the average particle size is within a specific range, and the average particle size is preferably 1 to 600 μm, more preferably 20 to 550 μm, and even more preferably 30 to 500 μm, as measured with a laser diffraction particle size distribution analyzer (Mastersizer (registered trademark) 3000, manufactured by Malvern Instruments).
多孔質ソルビトールは、例えば、溶融したソルビトールとエタノールを混練し、次いで減圧乾燥することにより製造することができる。一つの好ましい態様において、本発明の多孔質ソルビトールの製造方法は、以下の工程:
a)溶融ソルビトールとエタノールを混練装置内に供給する工程、
b)混練装置内の溶融ソルビトールとエタノールとを50~78℃に保持しながら混練する工程、およびc)b)で得られた混練物を25~90℃、100~30000Paで減圧乾燥することによりエタノールを除去する工程を含む。
The porous sorbitol can be produced, for example, by kneading molten sorbitol with ethanol, followed by drying under reduced pressure. In one preferred embodiment, the method for producing the porous sorbitol of the present invention comprises the following steps:
a) feeding molten sorbitol and ethanol into a kneading device;
b) kneading the molten sorbitol and ethanol in a kneading device while maintaining the temperature at 50 to 78°C; and c) drying the kneaded mixture obtained in b) at 25 to 90°C and under reduced pressure at 100 to 30,000 Pa to remove the ethanol.
さらに、上記の製造方法をより具体的に説明する。まず、工程a)において、10~70重量部の溶融ソルビトールと30~90重量部のエタノールを混練装置内に供給する。混練装置内への供給量は、好ましくは15~68重量部の溶融ソルビトールと32~85重量部のエタノールであり、より好ましくは20~65重量部の溶融ソルビトールと35~80重量部のエタノールである。 The above manufacturing method will now be described in more detail. First, in step a), 10 to 70 parts by weight of molten sorbitol and 30 to 90 parts by weight of ethanol are fed into a kneading device. The amounts fed into the kneading device are preferably 15 to 68 parts by weight of molten sorbitol and 32 to 85 parts by weight of ethanol, and more preferably 20 to 65 parts by weight of molten sorbitol and 35 to 80 parts by weight of ethanol.
工程a)において使用するエタノールに含まれる水分量は、例えば10重量%以下である。エタノールに含まれる水分量は、好ましくは8重量%以下、より好ましくは5重量%以下、さらに好ましくは2重量%以下、特に好ましくは0重量%(エタノールのみ)である。エタノールに含まれる水分量が少ない程、製造される「多孔質ソルビトール」の比表面積が向上する傾向がある。 The amount of water contained in the ethanol used in step a) is, for example, 10% by weight or less. The amount of water contained in the ethanol is preferably 8% by weight or less, more preferably 5% by weight or less, even more preferably 2% by weight or less, and particularly preferably 0% by weight (ethanol only). The lower the amount of water contained in the ethanol, the more likely it is that the specific surface area of the "porous sorbitol" produced will be improved.
次いで、工程b)において、混練装置内の溶融ソルビトールとエタノールとを50~78℃に保持しながら混練する。混練装置内の温度を50~78℃に保持することにより、混練装置内の溶融ソルビトールが急速に固化することなく、かつエタノールの揮散を抑制しながら溶融ソルビトールとエタノールとを混練できる。混練装置内の温度は、好ましくは55~78℃であり、より好ましくは60~75℃である。 Next, in step b), the molten sorbitol and ethanol are kneaded in the kneading device while maintaining the temperature at 50 to 78°C. By maintaining the temperature in the kneading device at 50 to 78°C, the molten sorbitol and ethanol can be kneaded without the molten sorbitol in the kneading device rapidly solidifying and while suppressing the evaporation of ethanol. The temperature in the kneading device is preferably 55 to 78°C, more preferably 60 to 75°C.
工程c)において、工程b)で得られた混練物を25~90℃、100~30000Paで減圧乾燥することによりエタノールを除去し、「多孔質ソルビトール」を得る。減圧乾燥は、例えばエバポレーターなどの減圧乾燥機を用いて行う。工程c)において得られる多孔質ソルビトールを、ブレンダー等により粉砕または整粒し、粉末にすることができる。 In step c), the kneaded product obtained in step b) is dried under reduced pressure at 25 to 90°C and 100 to 30,000 Pa to remove ethanol, thereby obtaining "porous sorbitol." The reduced pressure drying is performed using a reduced pressure dryer such as an evaporator. The porous sorbitol obtained in step c) can be pulverized or sized using a blender or the like to obtain a powder.
上述した多孔質ソルビトールの製造に用いる装置としては、KRCニーダー、横型ニーダー、竪型ニーダー等の混練機が挙げられ、品質の点でKRCニーダー、横型ニーダーが好ましく、製造効率とのバランスに優れる点でKRCニーダーがより好ましい。 The apparatus used to produce the porous sorbitol described above includes kneading machines such as a KRC kneader, a horizontal kneader, and a vertical kneader. From the viewpoint of quality, the KRC kneader and the horizontal kneader are preferred, and the KRC kneader is more preferred from the viewpoint of the excellent balance with production efficiency.
本発明に用い得る多孔質ソルビトールの比表面積は、1m2/g以上であり、5m2/g以上のもの、7~30m2/gのもの、および8~15m2/gのものが例示される。 The specific surface area of the porous sorbitol that can be used in the present invention is 1 m 2 /g or more, and examples thereof include those having a specific surface area of 5 m 2 /g or more, those having a specific surface area of 7 to 30 m 2 /g, and those having a specific surface area of 8 to 15 m 2 /g.
本発明でいう比表面積は、例えばMONOSORB(ユアサアイオニクス株式会社製)またはこれと同等の比表面積測定装置において、BET式一点法で測定される値を意味する。例えば、比表面積は以下の測定条件で測定し得る。
[測定条件]
方法:BET式一点法
キャリアガス:窒素・ヘリウム混合ガス(N2:He=30:70)
測定ガス流量:15cc/分
脱気条件:60℃、20分間
The specific surface area in the present invention means a value measured by a BET single point method using, for example, a MONOSORB (manufactured by Yuasa Ionics Co., Ltd.) or an equivalent specific surface area measuring device. For example, the specific surface area can be measured under the following measurement conditions.
[Measurement conditions]
Method: BET single point method Carrier gas: Nitrogen/helium mixed gas ( N2 :He=30:70)
Measurement gas flow rate: 15 cc/min Degassing conditions: 60°C, 20 minutes
本発明に用い得る多孔質ソルビトールの細孔容積は0.2mL/g以上であり、0.3mL/g以上のもの、0.4~2.5mL/gのもの、および0.5~1.5mL/gのものが例示される。 The pore volume of the porous sorbitol that can be used in the present invention is 0.2 mL/g or more, and examples include 0.3 mL/g or more, 0.4 to 2.5 mL/g, and 0.5 to 1.5 mL/g.
本発明でいう細孔容積は、例えばPascal 240(Thermo Fisher Scientific社製)またはこれと同等の細孔容積測定装置において、水銀圧入法で測定される値を意味する。 The pore volume referred to in the present invention means a value measured by mercury intrusion porosimetry using, for example, a Pascal 240 (manufactured by Thermo Fisher Scientific) or an equivalent pore volume measuring device.
理論による限定を望むものではないが、本発明の多孔質ソルビトールを有効成分とする焼き菓子用品質改良剤は、生地の調製及び成型操作において、液状の低融点油脂が多孔質ソルビトールの粒子内部に吸収されることにより、生地の成型操作が容易となり、生地の器具等への付着を低減することができると考えられる。 Without wishing to be limited by theory, it is believed that the quality improver for baked goods of the present invention, which contains porous sorbitol as an active ingredient, facilitates the molding of the dough and reduces the adhesion of the dough to tools, etc., by absorbing liquid low-melting-point oils and fats into the interior of the porous sorbitol particles during the preparation and molding of the dough.
でんぷんを多く含む焼き菓子用生地を焼成した場合、約80度に達する過程でんぷんの糊化が完成し、生地の流動性がほぼ無くなる。一方、ソルビトールの融点は約90度である。多孔質ソルビトールを有効成分とする本発明の焼き菓子用品質改良剤は、焼成中の温度上昇による生地の軟化を抑制し、でんぷんの糊化完成後に多孔質ソルビトールが融解し、その内部に保持されていた油脂成分が生地へと放出される。このため、焼き菓子の生地の成型性、焼成時の保形性が改善されるだけではなく、配合された油脂が焼成後も生地に保持されるため、油脂の風味が増強され、サクサクとした食感を付与することが可能となる。また、製造中に使用する機器への油脂等の付着が低減され、製造現場の衛生状態が維持されるだけではなく、機器の洗浄で生じる排水の環境への負荷を低減することに繋がる。 When a dough for baked goods containing a large amount of starch is baked, the starch gelatinization is completed in the process of reaching about 80 degrees, and the fluidity of the dough is almost lost. On the other hand, the melting point of sorbitol is about 90 degrees. The quality improver for baked goods of the present invention, which contains porous sorbitol as an active ingredient, suppresses the softening of the dough due to the rise in temperature during baking, and after the starch gelatinization is completed, the porous sorbitol melts and the fat and oil components held inside are released into the dough. As a result, not only is the moldability of the dough for baked goods and its shape retention during baking improved, but the fat and oil blended in the dough is retained even after baking, enhancing the flavor of the fat and oil and giving it a crispy texture. In addition, the adhesion of fat and oil to the equipment used during production is reduced, which not only maintains the sanitary conditions of the production site, but also reduces the environmental burden of wastewater generated by cleaning the equipment.
本発明の一態様として、多孔質ソルビトールを有効成分とする焼き菓子用品質改良剤と、焼き菓子の材料である糖類、穀物粉および油脂からなる群から選択される一種以上を含有する、焼き菓子用組成物を提供する。 As one aspect of the present invention, a composition for baked goods is provided, which contains a quality improver for baked goods containing porous sorbitol as an active ingredient, and one or more ingredients selected from the group consisting of sugars, grain flours, and fats and oils, which are ingredients of baked goods.
本発明の焼き菓子用組成物の好ましい態様の一つとして、焼き菓子用品質改良剤100重量部に対して、糖類10~1000重量部含有する。より好ましくは焼き菓子用品質改良剤100重量部に対して、糖類15~500重量部、さらに好ましくは糖類20~200重量部含有する。 In one preferred embodiment of the composition for baked goods of the present invention, it contains 10 to 1,000 parts by weight of sugar per 100 parts by weight of the quality improver for baked goods. More preferably, it contains 15 to 500 parts by weight of sugar, and even more preferably, it contains 20 to 200 parts by weight of sugar per 100 parts by weight of the quality improver for baked goods.
本発明に用いられる糖類としては、例えば、ショ糖、果糖、ブドウ糖、麦芽糖、乳糖、トレハロース、ソルビトール、マルチトール、還元パラチノースからなる群から選択される一種以上が挙げられる。中でも、ショ糖(粉砕ショ糖)が一般的であるが、焼き菓子の食感調整やカロリー調整、ショ糖不使用を目的に、ショ糖の一部或いは全量を置き換えてもよいし、2種以上を組みあわせて使用することも可能である。 The sugars used in the present invention include, for example, one or more selected from the group consisting of sucrose, fructose, glucose, maltose, lactose, trehalose, sorbitol, maltitol, and reduced palatinose. Among them, sucrose (ground sucrose) is the most common, but it is also possible to replace part or all of the sucrose with sucrose or to use a combination of two or more types in order to adjust the texture or calorie content of baked goods or to eliminate the use of sucrose.
本発明の焼き菓子用組成物の好ましい態様の一つとして焼き菓子用品質改良剤100重量部に対して、穀物粉10~1000重量部含有する。より好ましくは焼き菓子用品質改良剤100重量部に対して、穀物粉100~500重量部、さらに好ましくは穀物粉200~300重量部含有する。 In one preferred embodiment of the composition for baked goods of the present invention, it contains 10 to 1,000 parts by weight of grain flour per 100 parts by weight of the quality improver for baked goods. More preferably, it contains 100 to 500 parts by weight of grain flour, and even more preferably 200 to 300 parts by weight of grain flour per 100 parts by weight of the quality improver for baked goods.
本発明に用いられる穀物粉としては、例えば、小麦粉(強力粉、中力粉、薄力粉および全粒粉)、ライ麦粉、とうもろこし粉、大豆粉(全脂大豆粉および脱脂大豆粉)、米粉(上新粉、白玉粉、寒梅粉、らくがん粉、みじん粉、道明寺粉および玄米粉)、アーモンド粉およびタピオカ粉からなる群から選択される一種以上が挙げられる。 The grain flour used in the present invention may be, for example, one or more selected from the group consisting of wheat flour (strong flour, medium flour, weak flour and whole wheat flour), rye flour, corn flour, soy flour (full fat soy flour and defatted soy flour), rice flour (joshin flour, shiratamako flour, kanbai flour, rakugan flour, minced flour, domyoji flour and brown rice flour), almond flour and tapioca flour.
本発明の焼き菓子用品質改良剤と、糖類、穀物粉等との混合は、一般的な装置を用いることが可能であり、例えば、パドルミキサーやV型混合装置などが挙げられる。 The quality improver for baked goods of the present invention can be mixed with sugars, grain flour, etc. using conventional equipment, such as a paddle mixer or a V-type mixer.
本発明の焼き菓子用組成物の好ましい態様の一つとして焼き菓子用品質改良剤100重量部に対して、穀物粉10~1000重量部含有する焼き菓子用プレミックスが挙げられる。焼き菓子用プレミックスは、更に糖類を10~1000重量部含有してもよい。 One preferred embodiment of the composition for baked goods of the present invention is a premix for baked goods that contains 10 to 1,000 parts by weight of grain flour per 100 parts by weight of the quality improver for baked goods. The premix for baked goods may further contain 10 to 1,000 parts by weight of sugar.
本発明の焼き菓子用組成物の好ましい態様の一つとして、焼き菓子用品質改良剤100重量部に対して、油脂100~10000重量部含有する。より好ましくは焼き菓子用品質改良剤100重量部に対して、油脂200~5000重量部、さらに好ましくは油脂300~2500重量部、特に好ましくは油脂400~1250重量部含有する。焼き菓子用品質改良剤100重量部に対して油脂が100重量部未満であると、生地が固くなり成型が困難となるだけでなく、焼き菓子のソルビトール含量が高くなり焼き菓子の吸湿性が増大する傾向があり、10000重量部超では品質保持効果が低くなる傾向がある。 In one preferred embodiment of the composition for baked goods of the present invention, the composition contains 100 to 10,000 parts by weight of fats and oils per 100 parts by weight of the quality improver for baked goods. More preferably, the composition contains 200 to 5,000 parts by weight of fats and oils per 100 parts by weight of the quality improver for baked goods, even more preferably 300 to 2,500 parts by weight of fats and oils, and particularly preferably 400 to 1,250 parts by weight of fats and oils. If the amount of fats and oils is less than 100 parts by weight per 100 parts by weight of the quality improver for baked goods, not only will the dough become hard and difficult to mold, but the sorbitol content of the baked goods will tend to increase, increasing the hygroscopicity of the baked goods, and if the amount exceeds 10,000 parts by weight, the quality retention effect will tend to be reduced.
本発明に用いられる油脂としては、食用油脂であれば特に限定はなく、動物性のバター、ラードの他、植物性のマーガリン、ショートニング、ファットスプレッドおよび粉末油脂からなる群から選択される1種以上が挙げられる。これらは、焼き菓子の種類によって、シート状或いはチップ状に成型されたものを使用してもよい。 The fats and oils used in the present invention are not particularly limited as long as they are edible fats and oils, and examples thereof include animal butter and lard, as well as one or more selected from the group consisting of vegetable margarine, shortening, fat spreads, and powdered fats and oils. These may be molded into a sheet or chip shape depending on the type of baked confectionery.
本発明の焼き菓子用品質改良剤と油脂を混合する際の条件や装置は特に限定されないが、20~30℃に加温した油脂に多孔質ソルビトールを混合後、トレーなどに取り出し、10℃以下に冷蔵固化することで調製できる。また、焼き菓子の種類に合わせて、シート状或いはチップ状に成型しても良い。 There are no particular limitations on the conditions or equipment used when mixing the quality improver for baked goods of the present invention with fats and oils, but the product can be prepared by mixing porous sorbitol with fats and oils heated to 20-30°C, then transferring the mixture to a tray or the like and refrigerating and solidifying the mixture at 10°C or below. The product may also be molded into a sheet or chip shape depending on the type of baked goods.
油脂成分に焼き菓子用品質改良剤を混合して得られる本発明の焼き菓子用組成物をシート状生地に成型し、同じくシート状に成型された別の生地と交互に重ね合わせたものを焼成することで、かさ高いパイ生地を製造することができる。 The composition for baked goods of the present invention, obtained by mixing a quality improver for baked goods with an oil and fat component, is molded into a sheet-like dough, which is then layered alternately with another sheet-like dough and baked to produce a voluminous pie dough.
本発明の焼き菓子用組成物の好ましい態様の一つとして、焼き菓子用品質改良剤100重量部に対して、糖類10~1000重量部、穀物粉10~1000重量部、および油脂100~10000重量部含有する焼き菓子用生地が提供される。 As one preferred embodiment of the composition for baked goods of the present invention, a dough for baked goods is provided that contains 100 parts by weight of a quality improver for baked goods, 10 to 1,000 parts by weight of sugar, 10 to 1,000 parts by weight of grain flour, and 100 to 10,000 parts by weight of fats and oils.
本発明の焼き菓子用生地をシート状とし、これを型抜きして使用する場合、焼き菓子用品質改良剤を添加しない場合は油脂の液状化による形状の崩れを防ぐため10~15℃で速やかに型抜きを行う必要があるが、本発明の焼き菓子用生地は保形性が良好なため、より高い温度でも作業可能である。 When the dough for baked goods of the present invention is formed into a sheet and cut into a mold for use, if no quality improver for baked goods is added, it is necessary to cut the dough quickly at 10 to 15°C to prevent the shape from collapsing due to the liquefaction of the fats and oils. However, since the dough for baked goods of the present invention has good shape retention, it can be worked with at higher temperatures.
また、本発明の焼き菓子用生地は冷凍された状態で提供されてもよい。通常の生地と比較して、硬く欠けにくいため、ロスを低減することができる。冷凍された焼き菓子用生地としては、そのまま焼成できるように成型されても、最終的に成型される前のシート状や棒状等の形状で提供されてもよい。 The dough for baked goods of the present invention may also be provided in a frozen state. Compared to normal dough, it is harder and less likely to break, which reduces loss. The frozen dough for baked goods may be shaped so that it can be baked as is, or it may be provided in a shape such as a sheet or stick before being finally shaped.
本発明の焼き菓子用組成物は、他の材料と組み合わせた焼成前の製品として提供されてもよい。例えば油脂成分に焼き菓子用品質改良剤を混合して得られる本発明の焼き菓子用組成物をシート状生地に成型し、同じくシート状に成型された別の生地と交互に重ね合わせて得られるパイシートを冷凍したもの、あるいは該パイシートを用いてフィリング類を包んで成型したものが挙げられる。 The composition for baked goods of the present invention may be provided as a pre-baked product in combination with other ingredients. For example, the composition for baked goods of the present invention, obtained by mixing a quality improver for baked goods with an oil and fat component, may be molded into a sheet-like dough, which may then be layered alternately with another sheet-like dough to obtain a pie dough that is then frozen, or the pie dough may be used to wrap a filling and molded.
本発明の焼き菓子用品質改良剤が配合された焼き菓子用組成物並びに本発明の焼き菓子用品質改良剤が配合された生地を焼成して得られる焼き菓子には、上述の成分以外に、その他の成分を含んでも良い。 The baked goods composition containing the quality improver for baked goods of the present invention and the baked goods obtained by baking dough containing the quality improver for baked goods of the present invention may contain other ingredients in addition to the above-mentioned ingredients.
その他の成分としては、例えば、ココアパウダー、チョコレート、チョコチップ、キャラメル、チーズ、ナッツ類、及びはちみつ並びにこれらの加工品、コーン澱粉、馬鈴薯澱粉、タピオカ澱粉、米澱粉及び各種加工澱粉、増粘多糖類、デキストリン、ポリグリセリン脂肪酸エステル、ショ糖脂肪酸エステル、ソルビタン脂肪酸エステル、モノグリセリド及び有機酸モノグリセリド等の乳化剤、ビタミンA、ビタミンB、ビタミンE及びビタミンC等のビタミン類、全脂粉乳、脱脂粉乳、乳パウダー、クリーミングパウダーなどの乳加工品、オリザノール、鉄分、カルシウム、レシチン、コエンザイムQ、酵母エキス、アミノ酸、卵殻パウダー、砂糖洋酒漬け果実、乾燥果実、乾燥野菜、フライ果実、フライ野菜、食塩やシーズニング、高甘未度甘味料、食用色素、香料などが挙げられる。これらは焼き菓子の色や風味の付与や食感の調整、栄養強化などの目的で用いられる。 Other ingredients include, for example, cocoa powder, chocolate, chocolate chips, caramel, cheese, nuts, honey and processed products thereof, corn starch, potato starch, tapioca starch, rice starch and various processed starches, thickening polysaccharides, emulsifiers such as dextrin, polyglycerol fatty acid esters, sucrose fatty acid esters, sorbitan fatty acid esters, monoglycerides and organic acid monoglycerides, vitamins such as vitamin A, vitamin B, vitamin E and vitamin C, dairy products such as whole milk powder, skim milk powder, milk powder and creaming powder, oryzanol, iron, calcium, lecithin, coenzyme Q, yeast extract, amino acids, eggshell powder, fruits soaked in sugar and liquor, dried fruits, dried vegetables, fried fruits, fried vegetables, salt and seasonings, highly sweetened sweeteners, food colorings, flavors, etc. These are used for the purpose of imparting color and flavor to baked goods, adjusting the texture, and enhancing nutrition.
本発明の焼き菓子用品質改良剤を含有する焼き菓子用組成物を用いた焼き菓子の製造方法は、特に制限されず、例えばオーブン等による焼成調理、電子レンジ等によるマイクロ波調理、過熱水蒸気調理等の一般的な方法により製造することができる。 The method for producing baked goods using the composition for baked goods containing the quality improver for baked goods of the present invention is not particularly limited, and the baked goods can be produced by a general method such as baking in an oven, microwave cooking in a microwave oven, or superheated steam cooking.
以下、実施例により本発明を詳細に説明するが、本発明はこれらの実施例に何ら限定されるものではない。 The present invention will be described in detail below with reference to examples, but the present invention is not limited to these examples.
多孔質ソルビトール(1)の調製
粉末ソルビトールを加熱し、90℃の溶融ソルビトールを調製した。溶融ソルビトールとエタノール(25℃)を重量比で6:4となるようにし、連続式ニーダー(ジャケット温度70℃)に20kg/Hrの速度で供給した。排出されたフレーク状品を回収し、乾燥装置を用いて減圧乾燥(1,300Pa、ジャケット温度60℃、180分間)を行った。乾燥品を粉砕装置で粉砕(15,700rpm、30秒間)することで多孔質ソルビトール(1)を得た。用いた各材料を下記に示す。
Preparation of Porous Sorbitol (1) Powdered sorbitol was heated to prepare molten sorbitol at 90°C. Molten sorbitol and ethanol (25°C) were mixed in a weight ratio of 6:4 and fed to a continuous kneader (jacket temperature 70°C) at a rate of 20 kg/Hr. The discharged flake-like product was collected and dried under reduced pressure (1,300 Pa, jacket temperature 60°C, 180 minutes) using a drying device. The dried product was pulverized (15,700 rpm, 30 seconds) using a pulverizer to obtain porous sorbitol (1). The materials used are shown below.
<材料>
・粉末ソルビトール「ウエノ」20M(株式会社ウエノフードテクノ製、ソルビトール純度92%)
・エタノール:発酵エタノール(第一アルコール株式会社製、95度エタノール(92.3重量%))
<装置>
・連続式ニーダー:KRCニーダー(S2型、株式会社栗本鐵工所製)
・粉砕装置:ブレンダー(16Speed Blender、Oster製)
・乾燥装置:ロータリーエバポレーター(N-1型、東京理化器械株式会社製 EYELA)
<Ingredients>
Powdered sorbitol "Ueno" 20M (manufactured by Ueno Food Techno Co., Ltd., sorbitol purity 92%)
Ethanol: Fermented ethanol (manufactured by Daiichi Alcohol Co., Ltd., 95% ethanol (92.3% by weight))
<Apparatus>
・Continuous kneader: KRC kneader (S2 type, manufactured by Kurimoto Iron Works, Ltd.)
Grinding device: Blender (16 Speed Blender, manufactured by Oster)
Drying device: Rotary evaporator (N-1 type, EYELA manufactured by Tokyo Rikakikai Co., Ltd.)
調製した多孔質ソルビトール(1)および下記市販品について、下記評価方法で比表面積および細孔容積の測定を行った。測定結果を表1に示す。
・多孔質ソルビトール(2):パーテック(登録商標)SI 150(メルク社製、ソルビトール純度98.4%)
・粉末ソルビトール:粉末ソルビトール「ウエノ」20M(株式会社ウエノフードテクノ製、ソルビトール純度92%)
The specific surface area and pore volume of the prepared porous sorbitol (1) and the following commercially available products were measured by the following evaluation methods. The measurement results are shown in Table 1.
Porous sorbitol (2): Partec (registered trademark) SI 150 (Merck, sorbitol purity 98.4%)
Powdered sorbitol: Powdered sorbitol "Ueno" 20M (manufactured by Ueno Food Techno Co., Ltd., sorbitol purity 92%)
<評価方法>
・比表面積
BET型比表面積計(MONOSORB、ユアサアイオニクス株式会社製)の測定セル(容積:1.7cm3)に試料を1/2容量程度となるように入れ、以下の条件で測定した。
[測定条件]
方法:BET式一点法
キャリアガス:窒素・ヘリウム混合ガス(N2:He=30:70)
測定ガス流量:15cc/分
脱気条件:120℃、20分間
<Evaluation method>
Specific surface area
The sample was placed in a measuring cell (volume: 1.7 cm 3 ) of a BET type specific surface area meter (MONOSORB, manufactured by Yuasa Ionics Co., Ltd.) so as to fill about half the volume of the cell, and measurement was performed under the following conditions.
[Measurement conditions]
Method: BET single point method Carrier gas: Nitrogen/helium mixed gas ( N2 :He=30:70)
Measurement gas flow rate: 15 cc/min Degassing conditions: 120°C, 20 minutes
・細孔容積
水銀ポロシメーター(Pascal 240、Thermo Fisher Scientific社製)を用いて測定した。
Pore volume: Measured using a mercury porosimeter (Pascal 240, manufactured by Thermo Fisher Scientific).
実施例1~6および比較例1~2
型抜きクッキー
<材料>
「油脂類」
・無塩バター(明治乳業株式会社)
「穀物粉」
・薄力粉(株式会社日清製粉ウェルナ)
「糖類」
・粉糖(株式会社徳倉)
「その他」
・ココアパウダー(大東カカオ株式会社)
Examples 1 to 6 and Comparative Examples 1 to 2
Cookies
<Ingredients>
"Oils and fats"
・Unsalted butter (Meiji Dairies Co., Ltd.)
"Grain flour"
・Weak flour (Nissin Flour Wellna Co., Ltd.)
"Sugars"
・Powdered sugar (Tokukura Co., Ltd.)
"others"
・Cocoa powder (Daito Cocoa Co., Ltd.)
<焼き菓子用組成物の調製>
「糖類」+「多孔質ソルビトール」
予め各種ソルビトールと粉糖(粉砕グラニュ糖)を表2の重量比で混合したものを焼き菓子用組成物として用いた。
"Sugar" + "Porous Sorbitol"
Various types of sorbitol and powdered sugar (ground granulated sugar) were mixed in advance in the weight ratios shown in Table 2 and used as compositions for baked confectionery.
<生地の調製および成型>
室温で温度調整した無塩バター160gをボウルに入れゴムベラでクリーム状となるまで練った後、調製した焼き菓子用組成物を60g加えて混和した。そこへ予め薄力粉150gとココアパウダー50gを混合し調理用篩を通したものを混ぜ合わせ、25℃で30分間静置し生地を調製した。生地をクッキングペーパー上で厚さ10mmのシート状に伸ばし、4℃で30分間静置した後、径50mmの円形型で型抜きした。型抜きされた生地の寸法を実測したところ、いずれも厚さ10±1mm、径47±1mmの範囲であった。
<Dough preparation and shaping>
160g of unsalted butter adjusted to room temperature was placed in a bowl and kneaded with a rubber spatula until creamy, then 60g of the composition for baked confectionery prepared was added and mixed. 150g of weak flour and 50g of cocoa powder were mixed and passed through a kitchen sieve, then mixed and left to stand at 25°C for 30 minutes to prepare dough. The dough was stretched into a sheet of 10mm thickness on cooking paper, left to stand at 4°C for 30 minutes, and then cut into a circular mold with a diameter of 50mm. The dimensions of the cut dough were measured and all were within the range of 10±1mm thickness and 47±1mm diameter.
<生地の焼成>
型抜きした生地を25℃で10分間静置した後、オーブンを用いて180℃で15分間焼成した。焼成終了後、オーブンより取り出し、25℃で30分間冷却しクッキーサンプルを調製した。
<Baking the dough>
The cut-out dough pieces were left to stand at 25° C. for 10 minutes, and then baked in an oven at 180° C. for 15 minutes. After baking, the pieces were removed from the oven and cooled at 25° C. for 30 minutes to prepare cookie samples.
<評価方法>
焼成後の形状安定性評価
クッキーサンプル5個について以下の計測並びに観察を行った。
・厚さ(mm):ノギスを用いてクッキーサンプル中央部の厚さを測定した。
・上面径(mm)および底面径(mm):ノギスを用いてクッキーサンプルの最大径と最小径を測定し平均値を求めた。
・ヒビの程度:クッキーサンプルの内部にまで届くヒビの有無を観察した。
<Evaluation method>
Evaluation of shape stability after baking
The following measurements and observations were made on five cookie samples.
Thickness (mm): The thickness of the central part of the cookie sample was measured using a vernier caliper.
Top diameter (mm) and bottom diameter (mm): The maximum and minimum diameters of the cookie samples were measured using a vernier caliper, and the average value was calculated.
- Degree of cracks: The cookie samples were observed for the presence or absence of cracks that reached the inside.
<結果>
評価結果及び判定を表3に示した。
実施例1~6では、焼成後の厚みを維持しながら、上面径と底面径の広がりが抑制され、ヒビもほぼなく、形状が維持されていた。一方、比較例1、2では、焼成後の厚みが低下し、上面径と底面径共に大きく広がっており、ヒビも発生し、形状維持が十分であった。
<Results>
The evaluation results and the judgments are shown in Table 3.
In Examples 1 to 6, the thickness after firing was maintained, the expansion of the top and bottom diameters was suppressed, there was almost no cracking, and the shape was maintained. On the other hand, in Comparative Examples 1 and 2, the thickness after firing was reduced, both the top and bottom diameters were significantly expanded, cracks were generated, and the shape was maintained sufficiently.
実施例7~8および比較例3~4
手動成型クッキー
<材料>
「油脂類」
・無塩バター(明治乳業株式会社)
「穀物分」
・薄力粉(株式会社日清製粉ウェルナ)
「糖類」
・粉糖(株式会社徳倉)
「その他」
・ココアパウダー(大東カカオ株式会社)
Examples 7 to 8 and Comparative Examples 3 to 4
Manually molded cookies
<Ingredients>
"Oils and fats"
・Unsalted butter (Meiji Dairies Co., Ltd.)
"Grain content"
・Weak flour (Nissin Flour Wellna Co., Ltd.)
"Sugars"
・Powdered sugar (Tokukura Co., Ltd.)
"others"
・Cocoa powder (Daito Cocoa Co., Ltd.)
<焼き菓子用組成物の調製>
「穀物粉」+「多孔質ソルビトール」
予め各種ソルビトールと薄力粉を表4の重量比で混合したものを焼き菓子用組成物として用いた。
"Grain flour" + "Porous sorbitol"
Various types of sorbitol and soft flour were mixed in advance in the weight ratios shown in Table 4 and used as compositions for baked goods.
<生地の調製および成型>
無塩バター160gをボウルに入れゴムベラでクリーム状となるまで練った後、上記品質改良剤を210gとココアパウダー50gを混ぜ合わせ、25℃で30分間静置し、更に4℃で30分間静置し生地を調製した。生地10gを量り取り手で球形に成型し、クッキングペーパー上並べた。焼成前の直径は凡そ4.7~4.8mmであった。
<Dough preparation and shaping>
160 g of unsalted butter was placed in a bowl and kneaded with a rubber spatula until creamy, then 210 g of the quality improver and 50 g of cocoa powder were mixed in and left to stand at 25° C. for 30 minutes, and then left to stand at 4° C. for another 30 minutes to prepare the dough. 10 g of the dough was weighed out and molded into spheres by hand, and arranged on cooking paper. The diameter before baking was approximately 4.7 to 4.8 mm.
<生地の焼成>
25℃で10分間静置した後、オーブンを用いて180℃で12分間焼成した。焼成終了後、オーブンより取り出し、25℃で30分間冷却しクッキーサンプルを調製した。
<Baking the dough>
After being left to stand at 25° C. for 10 minutes, the mixture was baked in an oven at 180° C. for 12 minutes. After baking, the mixture was removed from the oven and cooled at 25° C. for 30 minutes to prepare a cookie sample.
<評価方法>
生地の成型性および付着性評価
成型後の形状および成型する際の材料の掌への付着性を観察した。
焼成後の形状安定性評価
クッキーサンプルの形状を肉眼で観察した。
<Evaluation method>
Evaluation of dough moldability and adhesion
The shape after molding and the adhesion of the material to the palm during molding were observed.
Evaluation of shape stability after baking
The shape of the cookie samples was observed with the naked eye.
<結果>
成型後の形状並びに掌への付着性、焼成後の写真並びに評価結果を図1に示した。
成型時(焼成前)について、実施例7~8では、成型時に付着性が抑制され、成型性も良好であった。比較例3では成型性は許容できたが、付着性が高かった。比較例4では、付着性が高く、成型も困難であった。
焼成後について、実施例7~8では球~楕円状であり、ある程度形状が維持できていたが、比較例3,4では大きく変形し、元の形状を維持できなかった。
<Results>
The shape after molding, adhesion to the palm, photographs after baking, and the evaluation results are shown in FIG.
Regarding the molding (before firing), adhesion was suppressed during molding and moldability was good in Examples 7 and 8. In Comparative Example 3, moldability was acceptable but adhesion was high. In Comparative Example 4, adhesion was high and molding was difficult.
After firing, in Examples 7 and 8, the particles were spherical to elliptical and were able to maintain their shape to a certain extent, whereas in Comparative Examples 3 and 4, the particles were significantly deformed and were unable to maintain their original shape.
実施例9~10および比較例5~7
パイ生地
<材料>
「油脂類」
・無塩バター(明治乳業株式会社)
・ショートニング(日清オイリオグループ株式会社)
「穀物粉」
・強力粉(株式会社日清製粉ウェルナ)
・薄力粉(株式会社日清製粉ウェルナ)
「糖類」
・粉糖(株式会社徳倉)
「その他」
・脱脂粉乳(よつ葉乳業株式会社)
・食塩(株式会社日本海水)
Examples 9 to 10 and Comparative Examples 5 to 7
Pie crust
<Ingredients>
"Oils and fats"
・Unsalted butter (Meiji Dairies Co., Ltd.)
・Shortening (Nisshin Oillio Group, Ltd.)
"Grain flour"
・Strong flour (Nissin Flour Milling Co., Ltd.)
・Weak flour (Nissin Flour Wellna Co., Ltd.)
"Sugars"
・Powdered sugar (Tokukura Co., Ltd.)
"others"
・Skimmed milk powder (Yotsuba Dairy Co., Ltd.)
・Salt (Nihonkaisui Co., Ltd.)
<焼き菓子用組成物の調製>
「油脂類」+「多孔質ソルビトール」
予め各種ソルビトールまたは粉糖、および無塩バターを表5の重量比で混合したものを材料として用いた。まず、無塩バターをボウルに入れ湯煎により25℃まで加温し、ゴムベラでクリーム状となるまで練った後、そこに各種ソルビトールまたは粉糖を投入し、更にゴムベラで均一になるまで混合した後、厚さが凡そ3mmとなるようにトレーに流し込み、一晩12~15℃保管し、シート状の焼き菓子用組成物を調製した。
<Preparation of composition for baked goods>
"Oils and fats" + "Porous sorbitol"
The ingredients used were a mixture of various sorbitols or powdered sugar and unsalted butter in the weight ratios shown in Table 5. First, the unsalted butter was placed in a bowl and heated to 25°C in a hot water bath and kneaded with a rubber spatula until it became creamy, after which the various sorbitols or powdered sugar were added and further mixed with a rubber spatula until uniform. The mixture was then poured into a tray to a thickness of approximately 3 mm and stored overnight at 12 to 15°C to prepare a sheet-shaped composition for baked confectionery.
<生地の調製および成型>
パイ生地の各材料(強力粉75重量%、薄力粉25重量%、ショートニング5重量%、脱脂粉乳4重量%、食塩1.5重量%、水52重量%)を混合し生地を調製し、4℃で一晩エージングした。エージング後の生地を4等分し、生地とシート状の保形性向上組成物を交互に重ね合わせ、3回折りたたんだ。最終的に厚さ10mmのシート状に伸ばし、4℃で30分間静置した。冷蔵庫から生地を取り出し、径50mmの円形型で型抜きした。尚、型抜きされた生地の寸法を実測したところ、いずれも厚さ10±1mm、径47±1mmの範囲であった。
<Dough preparation and shaping>
The ingredients of the pie dough (75% by weight of strong flour, 25% by weight of weak flour, 5% by weight of shortening, 4% by weight of skimmed milk powder, 1.5% by weight of salt, 52% by weight of water) were mixed to prepare the dough, which was then aged overnight at 4°C. The aged dough was divided into four equal parts, and the dough and the sheet-like shape retention improving composition were alternately layered and folded three times. Finally, the dough was rolled out into a sheet with a thickness of 10 mm and left to stand at 4°C for 30 minutes. The dough was taken out of the refrigerator and cut into a circular mold with a diameter of 50 mm. The dimensions of the cut-out dough were measured, and all were within the range of 10±1 mm in thickness and 47±1 mm in diameter.
<生地の焼成>
型抜きした生地を25℃で10分間静置した後、オーブンを用いて220℃で18分間焼成した。焼成終了後、オーブンより取り出し、25℃で30分間冷却しパイ生地サンプルを調製した。
<Baking the dough>
The cut-out dough was left to stand at 25° C. for 10 minutes, and then baked in an oven at 220° C. for 18 minutes. After baking, the dough was removed from the oven and cooled at 25° C. for 30 minutes to prepare a pie dough sample.
<評価方法>
パイ生地サンプル5個について以下の計測並びに観察を行った。
・高さ(mm):ノギスを用いて焼成前後のパイ生地サンプル中央部の高さを測定し平均値を求めた。
・重量(g):焼成前後のパイ生地の重量を測定し平均値を求めた。
・層形成:焼成後のパイ生地をパン切り包丁で切り、その断面を観察した。
・食味:実際に食し、バターの風味増強効果と、食感改良効果(サクサクとした食感の付与効果)を判定した。
<Evaluation method>
The following measurements and observations were made on five pie dough samples.
Height (mm): The height of the center of the pie dough sample before and after baking was measured using a vernier caliper, and the average value was calculated.
Weight (g): The weight of the pie dough was measured before and after baking and the average weight was calculated.
Layer formation: After baking, the pie dough was cut with a bread knife and the cross section was observed.
- Taste: The samples were actually eaten and the effect of enhancing the butter flavor and the effect of improving the texture (effect of imparting a crispy texture) were judged.
<結果>
焼成後の断面の写真及び層形成評価結果を図2に、焼成前後の平均高さ及び評価結果を表6に、平均重量及び評価結果を表7に、食味評価結果と総合判定を表8に示した。
<Results>
A photograph of the cross section after baking and the results of the layer formation evaluation are shown in Figure 2, the average height and evaluation results before and after baking are shown in Table 6, the average weight and evaluation results are shown in Table 7, and the taste evaluation results and overall judgment are shown in Table 8.
実施例9~10では、焼成後のパイ生地の層形成が促進され、かさ高く、豊かなバター風味があり、軽い食感の仕上がりとなった。一方、比較例5~7では、焼成後のパイ生地の層形成が不十分であり、かさが低く、バター風味が少なく、軽い食感の仕上がりではなかった。 In Examples 9 to 10, the layer formation of the pie dough after baking was promoted, resulting in a fluffy finished product with a rich buttery flavor and a light texture. On the other hand, in Comparative Examples 5 to 7, the layer formation of the pie dough after baking was insufficient, resulting in a low bulk, a weak buttery flavor, and an unlight texture.
Claims (12)
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