JP2022101736A - Method for producing cooking rice - Google Patents
Method for producing cooking rice Download PDFInfo
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Abstract
Description
本発明は、米の炊飯方法に関し、詳細には、水に浸漬させていない生米の炊飯方法に関する。 The present invention relates to a method of cooking rice, and more particularly to a method of cooking raw rice that has not been immersed in water.
近年、コンビニエンスストアやスーパーマーケットに陳列される、おにぎりやお弁当の需要が増加するとともに、メーカーで大量炊飯され、常温、冷蔵、又は冷凍状態で比較的長時間保持される炊飯米(米飯)の需要が高まっている。米を炊飯する場合、炊飯を開始する前の処理として、米を水に漬ける水浸漬工程を設けるのが一般的である。炊飯米の製造効率を高める観点からは浸漬時間は短い方が好ましいが、浸漬時間が短すぎると、少ない水分含量のために米に芯が残った硬い炊飯米になってしまう。特許文献1には、浸漬時間が大幅に短縮された米飯の製造方法として、水分に浸漬させていない生米を、散水しながら過熱水蒸気雰囲気下におく工程を有するものが記載されている。 In recent years, the demand for rice balls and bento boxes displayed at convenience stores and supermarkets has increased, and the demand for cooked rice (rice) that is cooked in large quantities by manufacturers and kept at room temperature, refrigerated, or frozen for a relatively long time. Is increasing. When rice is cooked, it is common to provide a water soaking step of immersing the rice in water as a treatment before starting rice cooking. From the viewpoint of improving the production efficiency of rice cooked rice, it is preferable that the soaking time is short, but if the soaking time is too short, the rice becomes hard rice cooked with a core remaining due to the low water content. Patent Document 1 describes a method for producing rice with a significantly shortened soaking time, which comprises a step of placing raw rice that has not been soaked in water in a superheated steam atmosphere while sprinkling water.
特許文献2には、水浸漬、水切り、炊き上げ、真空冷却の各工程を有するおこわおにぎりの製造方法において、炊き上げ工程の後で真空冷却の前に、炊き上げ工程で得られた蒸米の米粒の表面を海藻由来の多糖類を含む調味液でコーティングすることが記載されている。特許文献2に記載の製造方法によれば、前記調味液の作用により、真空冷却による蒸米からの過剰な水分の蒸発が抑えられるため、製造されたおこわおにぎりはパサつきがないとされている。 Patent Document 2 describes rice grains of steamed rice obtained in the cooking process after the cooking process and before the vacuum cooling in the method for producing okowa onigiri having each process of water immersion, drainage, cooking, and vacuum cooling. It is described that the surface of the product is coated with a seasoning liquid containing a polysaccharide derived from seaweed. According to the production method described in Patent Document 2, the action of the seasoning liquid suppresses the evaporation of excess water from the steamed rice due to vacuum cooling, so that the produced rice balls are not dry.
本発明の課題は、炊飯前の水浸漬を必要とせず、適度な硬さと粘りを有する高品質の炊飯米を効率よく製造し得る技術を提供することである。 An object of the present invention is to provide a technique capable of efficiently producing high-quality rice cooked rice having appropriate hardness and stickiness without requiring water immersion before cooking rice.
本発明は、原料米として生米を用い、原料米に80~100℃の水蒸気をあてて加熱する蒸気加熱工程と、原料米に処理液を接触させる液処理工程とを有し、前記処理液は、品温25℃における粘度が0.9mPa・sよりも大きく且つ80mPa・s以下である、炊飯米の製造方法である。 The present invention has a steam heating step of using raw rice as raw rice and heating the raw rice with steam at 80 to 100 ° C., and a liquid treatment step of bringing the treatment liquid into contact with the raw rice. Is a method for producing rice cooked rice, wherein the viscosity at a product temperature of 25 ° C. is larger than 0.9 mPa · s and 80 mPa · s or less.
本発明によれば、炊飯前の水浸漬を必要とせず、適度な硬さと粘りを有する高品質の炊飯米を効率よく製造し得る、炊飯米の製造方法が提供される。 INDUSTRIAL APPLICABILITY According to the present invention, there is provided a method for producing rice cooked rice, which does not require water immersion before cooking rice and can efficiently produce high quality rice cooked rice having appropriate hardness and stickiness.
本発明の炊飯米の製造方法は、原料米に水蒸気をあてて加熱する蒸気加熱工程と、原料米に処理液を接触させる液処理工程とを有する。前記蒸気加熱工程は、原料米を炊飯する工程であり、前記液処理工程は、炊飯米の食感向上を目的として実施される工程である。 The method for producing rice cooked rice of the present invention includes a steam heating step of applying steam to the raw rice to heat it, and a liquid treatment step of bringing the treatment liquid into contact with the raw rice. The steam heating step is a step of cooking raw rice, and the liquid treatment step is a step carried out for the purpose of improving the texture of the cooked rice.
本発明では、原料米として生米を用いる。本発明において「生米」とは、水に浸漬させていない未処理の生米を指す。また、ここでいう「水に浸漬させていない」とは、実質的に吸水していない生米を指し、例えば、炊飯米の製造に供する直前に水を用いた洗米処理を行なった生米は含まれない。
生米の種類は特に制限されず、製造する炊飯米の種類等に応じて適宜選択し得る。本発明で使用可能な生米として、例えば、うるち米、糯米又はこれらの組合せなどが挙げられる。うるち米としては、低アミロース米、高アミロース米、通常のうるち米などが挙げられる。これらは、1種単独で使用してもよいし、2種以上を併用してもよい。典型的には、うるち米が用いられる。
また、生米の精米歩合も特に制限されず、製造する炊飯米の種類等に応じて適宜選択し得る。本発明で使用可能な生米として、例えば、白米、無洗米、玄米、七分づき米、胚芽米、風で糠等を除去した生米などが挙げられる。これらは、1種単独で使用してもよいし、2種以上を併用してもよい。
In the present invention, raw rice is used as the raw material rice. In the present invention, "raw rice" refers to untreated raw rice that has not been immersed in water. Further, "not immersed in water" here means raw rice that does not substantially absorb water, for example, raw rice that has been washed with water immediately before being used for producing rice cooked rice. Not included.
The type of raw rice is not particularly limited and may be appropriately selected depending on the type of cooked rice to be produced and the like. Examples of raw rice that can be used in the present invention include glutinous rice, glutinous rice, or a combination thereof. Examples of glutinous rice include low-amylose rice, high-amylose rice, and ordinary glutinous rice. These may be used alone or in combination of two or more. Uruchi rice is typically used.
Further, the rice polishing rate of raw rice is not particularly limited, and can be appropriately selected depending on the type of cooked rice to be produced and the like. Examples of the raw rice that can be used in the present invention include white rice, non-washed rice, brown rice, seven-minute rice, germ rice, and raw rice from which bran and the like have been removed by wind. These may be used alone or in combination of two or more.
前記蒸気加熱工程では、原料米(生米)に80~100℃の水蒸気をあてて加熱する。水蒸気の温度が80℃未満では、炊飯が十分に行えず、米が硬くなりすぎるおそれがあり、水蒸気の温度が100℃を超える(すなわち原料米に過熱水蒸気をあてる)と、加熱温度が高すぎるために米の表面の乾燥や米の過加熱を招くおそれがある。水蒸気の温度は、好ましくは85~100℃、より好ましくは90~100℃である。 In the steam heating step, the raw rice (raw rice) is heated by applying steam at 80 to 100 ° C. If the temperature of steam is less than 80 ° C, rice cannot be cooked sufficiently and the rice may become too hard. If the temperature of steam exceeds 100 ° C (that is, superheated steam is applied to the raw rice), the heating temperature is too high. Therefore, the surface of the rice may be dried and the rice may be overheated. The temperature of steam is preferably 85 to 100 ° C, more preferably 90 to 100 ° C.
前記蒸気加熱工程において原料米に水蒸気をあてる時間(水蒸気処理時間)は特に制限されず、原料米の種類等に応じて適宜選択すればよい。水蒸気処理時間が短いと、少ない水分含量のために米に芯が残った硬い炊飯米となり、炊飯米の食感がパサつきのある好ましくないものとなりやすい。水蒸気処理時間が長すぎると、多い水分含量のために炊飯米の食感がべたつきのある好ましくないものとなりやすい。水蒸気処理時間は、炊飯米の食感の一層の向上等の観点から、好ましくは10~60分間、より好ましくは15~50分間、更に好ましくは20~45分間である。なお、ここでいう「水蒸気処理時間」は、処理対象の原料米に水蒸気をあてた時間の合計を意味し、例えば、原料米に水蒸気をあてる処理を複数回に分けて実施した場合は、その複数回の処理の時間の合計を意味する。 In the steam heating step, the time for applying steam to the raw material rice (steam treatment time) is not particularly limited, and may be appropriately selected depending on the type of the raw material rice and the like. When the steam treatment time is short, the rice is hard cooked rice with a core remaining in the rice due to the low water content, and the texture of the cooked rice tends to be dry and unfavorable. If the steam treatment time is too long, the texture of the cooked rice tends to be sticky and unfavorable due to the high water content. The steam treatment time is preferably 10 to 60 minutes, more preferably 15 to 50 minutes, and even more preferably 20 to 45 minutes from the viewpoint of further improving the texture of the cooked rice. The "steam treatment time" here means the total time of applying steam to the raw rice to be treated. For example, when the treatment of applying steam to the raw rice is carried out in a plurality of times, the treatment is performed. It means the total time of multiple processes.
前記蒸気加熱工程において原料米に水蒸気をあてる方法は特に制限されない。原料米にあてる水蒸気は、飽和水蒸気でもよく、飽和水蒸気でなくてもよい。例えば、非密閉空間に置かれ、大気に開放された状態の原料米に水蒸気をあてる方法でもよく、あるいは、密閉空間に置かれた状態の原料米に水蒸気をあてる方法でもよい。原料米に水蒸気をあてる方法の一例として、原料米を密閉又は非密閉空間に静置し、該空間に水蒸気を供給する、いわゆるバッチ式の方法が挙げられる。原料米に水蒸気をあてる方法の他の一例として、非密閉空間に配置されたベルトコンベアのような搬送路で原料米を連続的に送りながら、水蒸気を該空間に供給する、いわゆる連続式の方法が挙げられる。 In the steam heating step, the method of applying steam to the raw rice is not particularly limited. The steam applied to the raw rice may be saturated steam or not necessarily saturated steam. For example, it may be a method of applying steam to the raw rice in a non-sealed space and open to the atmosphere, or a method of applying steam to the raw rice in a state of being placed in a closed space. As an example of the method of applying steam to the raw rice, there is a so-called batch method in which the raw rice is placed in a closed or non-closed space and steam is supplied to the space. As another example of the method of applying steam to the raw rice, a so-called continuous method of supplying steam to the space while continuously sending the raw rice through a transport path such as a belt conveyor arranged in a non-sealed space. Can be mentioned.
前記蒸気加熱工程の実施中に、しゃもじなどの攪拌器具を用いて、処理対象の原料米を攪拌してもよい。斯かる攪拌操作により、炊飯米の炊き加減にムラが出ることを抑制することができる。
また、前記蒸気加熱工程において、原料米に水蒸気をあてる処理と並行して、原料米を加熱する処理を行ってもよい。
During the steam heating step, the raw rice to be treated may be agitated using a stirring device such as a rice scoop. By such a stirring operation, it is possible to suppress unevenness in the cooking of rice cooked rice.
Further, in the steam heating step, a process of heating the raw material rice may be performed in parallel with the process of applying steam to the raw material rice.
前記蒸気加熱工程の如き生米の水蒸気処理によれば、米を水に漬ける水浸漬工程無しで炊飯が可能となるため、炊飯米の製造時間が短縮されて製造効率が向上する。しかしながら、従来の水蒸気処理によって得られた炊飯米は、パサついている、粘りが弱い等、食感の点で問題があることが判明した。
前記液処理工程は、このような生米の水蒸気処理の問題を解決するために採用されたものであり、品温25℃における粘度が0.9mPa・sよりも大きく且つ80mPa・s以下の処理液を原料米に接触させることを特徴とする。前記蒸気加熱工程に加えて前記液処理工程を採用することで、適度な硬さと粘りを有する高品質の炊飯米を効率よく製造することが可能となる。前記処理液の粘度が0.9mPa・s未満又は80mPa・s超であると、炊飯米の食感の改善効果に乏しいため好ましくない。ここでいう「粘度」は、JIS Z 8803「液体の粘度-測定方法」に準拠し、B型粘度計を用いて測定された値である。前記処理液の粘度は、好ましくは70mPa・s以下、より好ましくは60mPa・s以下である。前記処理液の粘度の下限0.9mPa・sは、水温25℃の水の粘度よりもやや高い粘度である。すなわち前記処理液の粘度は水温25℃の水の粘度よりも大きいことを前提として、好ましくは1mPa・s以上、より好ましくは1.5mPa・s以上である。
According to the steam treatment of raw rice such as the steam heating step, the rice can be cooked without the soaking step of immersing the rice in water, so that the production time of the cooked rice is shortened and the production efficiency is improved. However, it was found that the rice cooked rice obtained by the conventional steam treatment has problems in texture such as dryness and weak stickiness.
The liquid treatment step was adopted to solve such a problem of steam treatment of raw rice, and is a treatment having a viscosity of more than 0.9 mPa · s and 80 mPa · s or less at a product temperature of 25 ° C. It is characterized by bringing the liquid into contact with the raw rice. By adopting the liquid treatment step in addition to the steam heating step, it becomes possible to efficiently produce high-quality rice cooked rice having appropriate hardness and stickiness. If the viscosity of the treatment liquid is less than 0.9 mPa · s or more than 80 mPa · s, the effect of improving the texture of the cooked rice is poor, which is not preferable. The "viscosity" referred to here is a value measured using a B-type viscometer in accordance with JIS Z 8803 "Viscosity of Liquid-Measuring Method". The viscosity of the treatment liquid is preferably 70 mPa · s or less, more preferably 60 mPa · s or less. The lower limit of the viscosity of the treatment liquid, 0.9 mPa · s, is slightly higher than the viscosity of water at a water temperature of 25 ° C. That is, on the premise that the viscosity of the treatment liquid is larger than the viscosity of water having a water temperature of 25 ° C., it is preferably 1 mPa · s or more, more preferably 1.5 mPa · s or more.
前記処理液は、品温25℃における粘度が前記特定範囲にあればよく、その組成は特に制限されないが、典型的には、水を主体とし、更に、水よりも高い粘性を付与する、具体的には品温25℃における粘度が0.9mPa・s超となるようにするために、増粘剤を含有する。
前記増粘剤としては、水に溶解又は分散して粘稠性を生じる高分子物質で食用のものを特に制限無く用いることができ、例えば、ゲル化剤及び増粘多糖類が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることできる。
前記ゲル化剤としては、例えば、ゼラチン、寒天、カラギーナン、ペクチンが挙げられる。
前記増粘多糖類としては、加工澱粉;ショ糖等の二糖類;三糖以上の多糖類が挙げられる。前記加工澱粉は、原料となる澱粉に、物理的、酵素的又は化学的な加工を施したものの総称である。加工澱粉の原料となる澱粉としては、例えば、タピオカ澱粉、小麦澱粉、コーンスターチ、馬鈴薯澱粉、米澱粉が挙げられる。加工澱粉を得るための澱粉の加工方法は特に制限されず、例えば、架橋処理、エステル化処理、エーテル化処理、酸化処理が挙げられ、2種類以上の加工方法を組み合わせてもよい。
The treatment liquid may have a viscosity at a product temperature of 25 ° C. within the above-mentioned specific range, and its composition is not particularly limited. Specifically, a thickener is contained so that the viscosity at a product temperature of 25 ° C. exceeds 0.9 mPa · s.
As the thickener, a polymer substance that dissolves or disperses in water and produces viscosity and is edible can be used without particular limitation, and examples thereof include gelling agents and thickening polysaccharides. Can be used alone or in combination of two or more.
Examples of the gelling agent include gelatin, agar, carrageenan, and pectin.
Examples of the thickening polysaccharide include modified starch; disaccharides such as sucrose; and polysaccharides of trisaccharide or higher. The modified starch is a general term for starch as a raw material that has been physically, enzymatically or chemically processed. Examples of starch used as a raw material for processed starch include tapioca starch, wheat starch, corn starch, potato starch, and rice starch. The method for processing starch for obtaining modified starch is not particularly limited, and examples thereof include a crosslinking treatment, an esterification treatment, an etherification treatment, and an oxidation treatment, and two or more kinds of processing methods may be combined.
前記増粘剤の中でも、炊飯米の食感向上効果に優れることから、増粘多糖類が好ましく、特に三糖以上の多糖類が好ましい。すなわち前記液処理工程で用いる処理液は、増粘多糖類、特に三糖以上の多糖類を含有していることが好ましい。三糖以上の多糖類としては、例えば、グァーガム、白キクラゲ多糖体、キサンタンガム、ローカストビーンガム、タマリンドガムが挙げられる。
前記の白キクラゲ多糖体は、白キクラゲ由来の多糖類を含む白キクラゲ抽出物、又は該白キクラゲ抽出物を主成分とする組成物である。白キクラゲ多糖体は、主鎖にα-1,3-マンノースを含み且つ側鎖にD-フコース、D-キシロース及びD-グルクロン酸を含む多糖ポリマーであり得る。白キクラゲ多糖体としては、例えば特開2019-41735号公報に記載のものを用いることができる。白キクラゲ多糖体としては市販品を用いることができ、その一例として、ユニテックフーズ株式会社製の「トレメルガム」が挙げられる。
Among the thickeners, thickening polysaccharides are preferable, and polysaccharides having trisaccharide or more are particularly preferable, because they are excellent in the effect of improving the texture of cooked rice. That is, the treatment liquid used in the liquid treatment step preferably contains a thickening polysaccharide, particularly a polysaccharide of trisaccharide or more. Examples of polysaccharides having a trisaccharide or higher include guar gum, white fungus polysaccharide, xanthan gum, locust bean gum, and tamarind gum.
The white fungus polysaccharide is a white fungus extract containing a polysaccharide derived from the white fungus, or a composition containing the white fungus extract as a main component. The white jellyfish polysaccharide can be a polysaccharide polymer containing α-1,3-mannose in the main chain and D-fucose, D-xylose and D-glucuronic acid in the side chains. As the white fungus polysaccharide, for example, those described in JP-A-2019-41735 can be used. As the white fungus polysaccharide, a commercially available product can be used, and an example thereof is "Tremel gum" manufactured by Unitech Foods Co., Ltd.
前記処理液における増粘剤の含有量は、処理液の品温25℃における粘度が前記特定範囲になるように調整すればよいが、増粘剤による作用効果(炊飯米の食感向上効果)を一層確実に奏させるようにする観点から、処理液における増粘多糖類の含有量は、該処理液の全質量に対して、好ましくは0.01~0.2質量%、より好ましくは0.02~0.15質量%である。 The content of the thickener in the treatment liquid may be adjusted so that the viscosity of the treatment liquid at a product temperature of 25 ° C. is within the above-mentioned specific range, but the action effect of the thickener (effect of improving the texture of cooked rice). The content of the thickening polysaccharide in the treatment liquid is preferably 0.01 to 0.2% by mass, more preferably 0, based on the total mass of the treatment liquid. It is 0.02 to 0.15% by mass.
前記処理液に増粘剤が含有されている場合、増粘剤による作用効果を一層確実に奏させるようにする観点から、前記液処理工程によって、原料米(生米)の全質量に対して増粘剤を固形分として、好ましくは0.05質量%以上、より好ましくは0.1質量%以上、更に好ましくは0.11~0.7質量%、とりわけ好ましくは0.15~0.6質量%添加することが好ましい。増粘剤の添加量が少なすぎると増粘剤を使用する意義に乏しく、増粘剤の添加量が多すぎると、炊飯米の食味食感の低下を招くおそれがあり、また、処理液の粘度増大によって処理液の散布が困難になるなどして、原料米に処理液を接触させることが困難になるおそれがある。前記液処理工程では、増粘剤の原料米への固形分としての添加量が斯かる好ましい範囲となるように、処理液における増粘剤の含有量、処理液の原料米への接触方法及び接触時間、原料米に処理液を噴霧する場合はその噴霧時間及び噴霧量等を調整することが好ましい。 When the thickener is contained in the treatment liquid, from the viewpoint of ensuring that the action and effect of the thickener are more reliably exerted, the liquid treatment step is applied to the total mass of the raw rice (raw rice). The thickener is used as a solid content, preferably 0.05% by mass or more, more preferably 0.1% by mass or more, still more preferably 0.11 to 0.7% by mass, and particularly preferably 0.15 to 0.6. It is preferable to add by mass%. If the amount of the thickener added is too small, it is meaningless to use the thickener, and if the amount of the thickener added is too large, the taste and texture of the cooked rice may be deteriorated. The increase in viscosity makes it difficult to spray the treatment liquid, which may make it difficult to bring the treatment liquid into contact with the raw rice. In the liquid treatment step, the content of the thickener in the treatment liquid, the method of contacting the treatment liquid with the raw rice, and the method of contacting the treatment liquid with the raw rice so that the amount of the thickener added to the raw rice as a solid content is within such a preferable range. It is preferable to adjust the contact time, the spraying time, the spraying amount, etc. when spraying the treatment liquid on the raw rice.
前記処理液には、本発明の効果を損なわない範囲で、前記増粘剤以外の添加剤を含有させてもよい。増粘剤以外の添加剤としては、例えば、塩、砂糖、甘味料、酢、醤油、味噌、だし、コンソメ、グルタミン酸ナトリウム、ケチャップ、カレ-粉、サフラン等の調味料;アミラーゼ、トランスグルタミナーゼ等の酵素;サラダ油、大豆油、菜種油、コ-ン油、ごま油、バター等の油脂;ビタミンE等の酸化防止剤;着色料、香料、保存料、日持ち向上剤等が挙げられ、これらの1種を単独で又は2種以上を組み合わせて用いることできる。 The treatment liquid may contain additives other than the thickener as long as the effects of the present invention are not impaired. Additives other than thickeners include, for example, salt, sugar, sweetener, vinegar, soy sauce, miso, dashi, consomme, sodium glutamate, ketchup, curry powder, saffron and other seasonings; amylase, transglutaminase and the like. Enzymes; Fats and oils such as salad oil, soybean oil, rapeseed oil, corn oil, sesame oil, butter; Antioxidants such as vitamin E; Coloring agents, fragrances, preservatives, shelf life improvers, etc. It can be used alone or in combination of two or more.
前記液処理工程において原料米に処理液を接触させる方法は特に制限されず、例えば、原料米に処理液を散布する方法、処理液中に原料米を浸漬する方法が挙げられ、複数種類の方法を組み合わせてもよい。製造効率の向上の観点から、原料米に処理液を散布する方法が好ましい。処理液の散布方法は特に制限されないが、処理液を原料米全体に均一に付着させる観点から、スプレー等の噴霧手段を用いた噴霧が好ましい。 In the liquid treatment step, the method of bringing the treatment liquid into contact with the raw material rice is not particularly limited, and examples thereof include a method of spraying the treatment liquid on the raw material rice and a method of immersing the raw material rice in the treatment liquid, and there are a plurality of types of methods. May be combined. From the viewpoint of improving production efficiency, a method of spraying the treatment liquid on the raw rice is preferable. The method of spraying the treatment liquid is not particularly limited, but spraying using a spraying means such as a spray is preferable from the viewpoint of uniformly adhering the treatment liquid to the entire raw rice.
前記液処理工程において、原料米に処理液を噴霧するなどして接触させる際の処理液の品温は特に制限されないが、特に前記蒸気加熱工程の実施中に前記液処理工程を実施する場合には、原料米の水蒸気による加熱を阻害しない観点から、斯かる加熱温度又はそれに比較的近い温度が好ましく、具体的には、好ましくは30~90℃、より好ましくは50~80℃である。 In the liquid treatment step, the product temperature of the treatment liquid when the raw material rice is brought into contact with the raw rice by spraying the treatment liquid or the like is not particularly limited, but particularly when the liquid treatment step is carried out during the steam heating step. From the viewpoint of not inhibiting the heating of the raw rice by steam, such a heating temperature or a temperature relatively close to such a heating temperature is preferable, specifically, 30 to 90 ° C., more preferably 50 to 80 ° C.
原料米に処理液を噴霧する場合の噴霧時間は、処理液の粘度、処理液に増粘剤が含有されている場合はその含有量等に応じて適宜調整すればよく、特に制限されないが、好ましくは分間である。斯かる処理液の噴霧時間の1~60分間、より好ましくは2~50分間、更に好ましくは3~40分間である。斯かる処理液の噴霧時間の好ましい範囲は、処理液に増粘剤が前記の好ましい範囲で含有されている場合に特に有効である。噴霧時間が短すぎると、前記液処理工程を設ける意義に乏しく、噴霧時間が長すぎると、原料米と処理液との接触時間が長すぎることになり、炊飯米の食感がべたつきのある好ましくないものとなるおそれがある。なお、ここでいう「噴霧時間」は、原料米に処理液を噴霧した時間の合計を意味し、例えば、前記液処理工程を複数回に分けて実施した場合、その複数回の液処理工程の時間の合計を意味する。 The spraying time when the treatment liquid is sprayed on the raw material rice may be appropriately adjusted according to the viscosity of the treatment liquid, the content of the thickener if the treatment liquid is contained, and the like, and is not particularly limited. It is preferably a minute. The spraying time of such a treatment liquid is 1 to 60 minutes, more preferably 2 to 50 minutes, still more preferably 3 to 40 minutes. The preferable range of the spraying time of such a treatment liquid is particularly effective when the treatment liquid contains the thickener in the above-mentioned preferable range. If the spraying time is too short, it is meaningless to provide the liquid treatment step, and if the spraying time is too long, the contact time between the raw material rice and the treatment liquid becomes too long, and the texture of the cooked rice is preferably sticky. There is a risk that it will not be there. The "spraying time" here means the total time for spraying the treatment liquid on the raw rice. For example, when the liquid treatment step is divided into a plurality of times, the liquid treatment step of the plurality of times is performed. Means the total time.
原料米に処理液を噴霧する場合の噴霧量は、処理液の粘度、処理液に増粘剤が含有されている場合はその含有量等に応じて適宜調整すればよく、特に制限されないが、原料米100質量部に対して、好ましくは50~500質量部、より好ましく100~300質量部である。斯かる処理液の噴霧量の好ましい範囲は、処理液に増粘剤が前記の好ましい範囲で含有されている場合に特に有効である。なお、ここでいう「噴霧量」は、原料米に噴霧した処理液の総量を意味し、例えば、前記液処理工程を複数回に分けて実施した場合、各液処理工程における処理液の噴霧量の合計を意味する。 The spray amount when spraying the treatment liquid on the raw material rice may be appropriately adjusted according to the viscosity of the treatment liquid, the content of the thickener if the treatment liquid contains, and the like, and is not particularly limited. It is preferably 50 to 500 parts by mass, and more preferably 100 to 300 parts by mass with respect to 100 parts by mass of the raw rice. The preferable range of the spray amount of the treatment liquid is particularly effective when the treatment liquid contains the thickener in the above-mentioned preferable range. The "spray amount" here means the total amount of the treatment liquid sprayed on the raw rice, and for example, when the liquid treatment step is carried out in a plurality of times, the spray amount of the treatment liquid in each liquid treatment step. Means the sum of.
前記液処理工程の実施中、具体的には例えば、原料米に処理液を噴霧している最中、あるいは原料米に処理液を噴霧した後に、しゃもじなどの攪拌器具を用いて、原料米を攪拌してもよい。斯かる攪拌操作により、原料米に添加された処理液(処理液中の増粘剤)が原料米の全体に均一に分布するようになるため、処理液による作用効果(炊飯米の食感向上効果)が一層確実に奏され得る。 During the liquid treatment step, specifically, for example, while spraying the treatment liquid on the raw rice, or after spraying the treatment liquid on the raw rice, the raw rice is prepared using a stirrer such as a rice scoop. You may stir. By such a stirring operation, the treatment liquid (thickener in the treatment liquid) added to the raw rice becomes uniformly distributed throughout the raw rice, so that the action effect of the treatment liquid (improvement of the texture of the cooked rice) Effect) can be played more reliably.
本発明では、前記の蒸気加熱工程及び液処理工程の実施順序は特に制限されず、両工程を同時に実施してもよく、あるいは順次実施してもよい。後者の場合、蒸気加熱工程、液処理工程の順に実施してもよく、その逆でもよい。
本発明の炊飯米の製造方法の好ましい一実施形態として、両工程を同時に実施する、すなわち前記蒸気加熱工程の実施中に前記液処理工程を実施する形態が挙げられる。より具体的には、原料米に80~100℃の水蒸気をあてて加熱しつつ、適当なタイミングで該原料米に処理液を噴霧する形態が挙げられる。
In the present invention, the order of carrying out the steam heating step and the liquid treatment step is not particularly limited, and both steps may be carried out simultaneously or sequentially. In the latter case, the steam heating step and the liquid treatment step may be carried out in this order, or vice versa.
As a preferred embodiment of the method for producing rice cooked rice of the present invention, there is an embodiment in which both steps are carried out at the same time, that is, the liquid treatment step is carried out during the steam heating step. More specifically, there is a form in which the raw material rice is heated by applying steam at 80 to 100 ° C. and the treatment liquid is sprayed on the raw material rice at an appropriate timing.
本発明では、前記液処理工程を連続的に実施してもよく、あるいは複数回に分けて実施してもよい。後者の一例として、前記蒸気加熱工程の実施中に前記液処理工程を実施する場合に、該液処理工程を複数回に分けて実施する形態が挙げられる。 In the present invention, the liquid treatment step may be carried out continuously, or may be carried out in a plurality of times. As an example of the latter, when the liquid treatment step is carried out during the execution of the steam heating step, there is a mode in which the liquid treatment step is carried out in a plurality of times.
本発明は例えば、内部に水蒸気が供給される蒸気室と、該蒸気室の内部に配され、原料米を移送するベルトコンベアと、該ベルトコンベアによって移送される原料米の上方から該原料米に向けて処理液を散布するノズルとを備えた炊飯米製造装置を用いて実施することができる。その場合、前記蒸気室の内部に80~100℃の水蒸気を供給することで、該蒸気室の内部を前記ベルトコンベアによって移送中の原料米を該水蒸気で加熱しつつ(蒸気加熱工程)、前記ノズルから該原料米に向けて処理液を散布する(液処理工程)。前記ノズルの配置を工夫することで、前記液処理工程を連続的に実施することもできるし、複数回に分けて実施することもできる。 In the present invention, for example, a steam chamber to which steam is supplied inside, a belt conveyor arranged inside the steam chamber to transfer raw rice, and raw rice transferred by the belt conveyor from above to the raw rice. This can be carried out using a rice-cooking rice production device equipped with a nozzle for spraying the treatment liquid toward the rice. In that case, by supplying steam at 80 to 100 ° C. to the inside of the steam chamber, the raw rice being transferred to the inside of the steam chamber by the belt conveyor is heated by the steam (steam heating step). The treatment liquid is sprayed from the nozzle toward the raw rice (liquid treatment step). By devising the arrangement of the nozzles, the liquid treatment step can be carried out continuously or can be carried out in a plurality of times.
本発明の炊飯米の製造方法は、前記の蒸気加熱工程及び液処理工程に加えて更に、両工程を経て得られた炊飯米の冷却工程及び/又は成型工程を有していてもよい。
前記冷却工程において炊飯米の冷却方法は特に制限されず、例えば、しゃもじを用いて炊飯米をほぐすことによる放冷、差圧冷却、真空冷却、又はこれらの組合せなどが挙げられる。
前記成型工程は、炊飯米を所定の形状に成型する工程であり、型、容器等を用いて常法に従って実施できる。前記成型工程では、弁当に炊飯米を盛り付けるための盛り付け装置、おにぎり成型機、寿司ロボット等の公知の成型手段置を用いることもできる。
The method for producing rice cooked rice of the present invention may further include a cooling step and / or a molding step of the cooked rice obtained through both steps in addition to the steam heating step and the liquid treatment step described above.
In the cooling step, the method for cooling the cooked rice is not particularly limited, and examples thereof include cooling by loosening the cooked rice with a rice scoop, differential pressure cooling, vacuum cooling, or a combination thereof.
The molding step is a step of molding rice cooked rice into a predetermined shape, and can be carried out according to a conventional method using a mold, a container, or the like. In the molding step, a known molding means holder such as a serving device for serving rice cooked rice in a lunch box, a rice ball molding machine, and a sushi robot can also be used.
本発明の炊飯米の製造方法は、前記液処理工程とは別に、原料米に水を接触させる水処理工程を有していてもよい。前記水処理工程を採用することで、前記蒸気加熱工程と相俟って、炊飯をより一層確実に行うことが可能となる。
前記水処理工程は、前記蒸気加熱工程の実施中に実施することが好ましい。前記水処理工程は、連続的に実施してもよく、複数回に分けて実施してもよい。前記水処理工程において原料米に水を接触させる方法は特に制限されないが、製造効率の向上の観点から、原料米に処理液を噴霧する方法が好ましい。原料米に水を噴霧する場合の噴霧量は特に制限されず、所望の炊飯米の硬さとなるように適宜調整すればよい。
例えば、前記蒸気加熱工程の実施中に、前記液処理工程を処理液の噴霧により実施するとともに、前記水処理工程を水の噴霧により実施することができる。この場合、処理液の噴霧と水の噴霧とは同時に実施してもよく、異なるタイミングで実施してもよい。
The method for producing rice cooked rice of the present invention may have a water treatment step of bringing water into contact with the raw rice, in addition to the liquid treatment step. By adopting the water treatment step, it becomes possible to cook rice more reliably in combination with the steam heating step.
The water treatment step is preferably carried out during the steam heating step. The water treatment step may be carried out continuously or may be carried out in a plurality of times. The method of bringing water into contact with the raw material rice in the water treatment step is not particularly limited, but a method of spraying the treatment liquid on the raw material rice is preferable from the viewpoint of improving the production efficiency. The amount of water sprayed on the raw rice is not particularly limited, and may be appropriately adjusted so as to have the desired hardness of the cooked rice.
For example, during the implementation of the steam heating step, the liquid treatment step can be carried out by spraying the treatment liquid, and the water treatment step can be carried out by spraying water. In this case, the spraying of the treatment liquid and the spraying of water may be performed at the same time, or may be performed at different timings.
以下、実施例により本発明をさらに詳細に説明するが、本発明は以下の実施例に限定されるものではない。 Hereinafter, the present invention will be described in more detail by way of examples, but the present invention is not limited to the following examples.
〔実施例1~8、比較例1~3、参考例1〕
原料米として新潟県産コシヒカリ(生米、無洗米)を用い、炊飯米を製造した。具体的には、上部開口を有する蒸気透過性の容器に原料米300gを入れ、該原料米を該容器ごと蒸気室に静置し、該蒸気室に所定温度(表1、2の「水蒸気の温度」の欄参照)の飽和水蒸気を所定時間(表1、2の「水蒸気処理時間」の欄参照)供給し続けることで、大気に開放された状態の該原料米に該水蒸気をあてて加熱する、蒸気加熱工程を実施した。この蒸気加熱工程の実施中、原料米に表1、2に示す処理液(水と増粘剤との混合物である「増粘剤含有水」)を接触させる液処理工程を2回に分けて実施した。液処理工程を実施後、次の液処理工程を実施するまでの時間間隔は1~12分とした。各液処理工程では、前記容器の上部開口から該容器内の原料米に向けて処理液を噴霧し、各液処理工程における処理液の噴霧量は原料米100質量部に対して35~45mL/分とした。表1、2の「原料米100質量部に対する処理液の噴霧量(質量部)」は、すべての液処理工程における噴霧量の合計であり、表1、2の「処理液の噴霧時間」は、すべての液処理工程における噴霧時間の合計である。表1、2に掲載した処理液の粘度は、JIS Z 8803「液体の粘度-測定方法」に準拠した方法で、B型粘度計(東機産業株式会社製、TVB-20L)を用いて、ローターM1、回転数60rpmの条件で、ローターの回転開始から1分後に測定した値である。
[Examples 1 to 8, Comparative Examples 1 to 3, Reference Example 1]
Rice cooked rice was produced using Koshihikari (raw rice, non-washed rice) produced in Niigata Prefecture as the raw material rice. Specifically, 300 g of raw material rice is placed in a steam permeable container having an upper opening, the raw material rice is allowed to stand in a steam chamber together with the container, and the steam chamber is placed at a predetermined temperature ("Steam of steam" in Tables 1 and 2). By continuing to supply saturated steam of (see the column of "Temperature") for a predetermined time (see the column of "Steam treatment time" in Tables 1 and 2), the steam is applied to the raw rice in a state of being open to the atmosphere and heated. The steam heating step was carried out. During this steam heating step, the liquid treatment step of contacting the raw rice with the treatment liquid shown in Tables 1 and 2 (“water containing a thickener, which is a mixture of water and a thickener)) is divided into two parts. Carried out. The time interval between the liquid treatment step and the next liquid treatment step was set to 1 to 12 minutes. In each liquid treatment step, the treatment liquid is sprayed from the upper opening of the container toward the raw rice in the container, and the spray amount of the treatment liquid in each liquid treatment step is 35 to 45 mL / 45 mL per 100 parts by mass of the raw rice. It was a minute. The "spray amount (parts by mass) of the treatment liquid with respect to 100 parts by mass of the raw rice" in Tables 1 and 2 is the total of the spray amounts in all the liquid treatment steps, and the "spray time of the treatment liquid" in Tables 1 and 2 is. , The total spraying time in all liquid treatment steps. The viscosities of the treatment liquids listed in Tables 1 and 2 are based on JIS Z 8803 "Liquid Viscosity-Measuring Method", using a B-type viscometer (TVB-20L, manufactured by Toki Sangyo Co., Ltd.). It is a value measured 1 minute after the start of rotation of the rotor under the condition of the rotor M1 and the rotation speed of 60 rpm.
〔評価試験〕
各実施例、比較例及び参考例について、炊飯米の製造時における処理液の噴霧性を下記評価基準に従って評価した。また、各実施例、比較例及び参考例で製造された炊飯米を、製造直後に15℃の冷風で20分冷却した後、専門パネラーに食してもらい、食感(粘り、硬さ)を下記評価基準に従って評価してもらった。結果を表1、2に示す。
〔Evaluation test〕
For each Example, Comparative Example and Reference Example, the sprayability of the treatment liquid at the time of producing rice cooked rice was evaluated according to the following evaluation criteria. In addition, the rice cooked rice produced in each example, comparative example and reference example is cooled with cold air at 15 ° C. for 20 minutes immediately after production, and then eaten by a specialized panelist to obtain the texture (stickiness, hardness) below. We had them evaluate according to the evaluation criteria. The results are shown in Tables 1 and 2.
<処理液の噴霧性の評価基準>
A:処理液が米に均一に噴霧できるため、良好。
B:処理液が米に噴霧できるため、やや良好。
C:処理液の粘度が高く噴霧できないため、不良。
<炊飯米の粘りの評価基準>
A:適度な粘りがあり、良好。
B:パサつきは無いが粘りは少ないため、やや良好。
C:パサつきを感じるため、不良。
<炊飯米の硬さの評価基準>
A:適度に軟らかく、良好。
B:少し硬さが残るため、やや良好。
C:硬すぎる又は軟らかすぎるため、不良。
<Evaluation criteria for sprayability of treatment liquid>
A: Good because the treatment liquid can be sprayed evenly on the rice.
B: Slightly good because the treatment liquid can be sprayed on the rice.
C: Defective because the viscosity of the treatment liquid is high and it cannot be sprayed.
<Evaluation criteria for stickiness of rice cooker>
A: Good with moderate stickiness.
B: There is no dryness, but there is little stickiness, so it is a little good.
C: It is defective because it feels dry.
<Evaluation criteria for the hardness of rice cooked rice>
A: Moderately soft and good.
B: Somewhat good because some hardness remains.
C: Defective because it is too hard or too soft.
表1に示すとおり、各実施例は、液処理工程で用いた処理液の品温25℃における粘度が0.9mPa・sよりも大きく且つ80mPa・s以下であるため、これを満たさない各比較例に比べて処理液の噴霧性及び炊飯米の食感(粘り、硬さ)に優れていた。比較例1は、処理液として水を使用したため、各実施例に比べて炊飯米の品質に劣る結果となり、比較例2、3は、処理液の品温25℃における粘度が80mPa・sを超えていたため、処理液を噴霧できず、炊飯米の評価不可という結果となった。 As shown in Table 1, in each example, the viscosity of the treatment liquid used in the liquid treatment step at a product temperature of 25 ° C. is larger than 0.9 mPa · s and 80 mPa · s or less, so that each comparison does not satisfy this. Compared with the example, the sprayability of the treatment liquid and the texture (stickiness, hardness) of the cooked rice were excellent. Since water was used as the treatment liquid in Comparative Example 1, the quality of the cooked rice was inferior to that of each example, and in Comparative Examples 2 and 3, the viscosity of the treatment liquid at a product temperature of 25 ° C. exceeded 80 mPa · s. Therefore, the treatment liquid could not be sprayed, and the result was that the rice cooked rice could not be evaluated.
表2の各実施例どうしは処理液中の増粘剤が互いに異なる。表2の実施例の中では実施例4、5が特に高評価であったことから、増粘剤としては、三糖以上の多糖類が特に有効であることがわかる。
The thickeners in the treatment liquids are different from each other in each of the examples in Table 2. Among the examples in Table 2, Examples 4 and 5 were particularly highly evaluated, indicating that polysaccharides of trisaccharide or higher are particularly effective as thickeners.
Claims (7)
原料米に処理液を接触させる液処理工程とを有し、
前記処理液は、品温25℃における粘度が0.9mPa・sよりも大きく且つ80mPa・s以下である、炊飯米の製造方法。 A steam heating process in which raw rice is used as raw rice and steam is applied to the raw rice at 80 to 100 ° C to heat it.
It has a liquid treatment process that brings the treatment liquid into contact with the raw rice.
A method for producing rice cooked rice, wherein the treatment liquid has a viscosity of more than 0.9 mPa · s and 80 mPa · s or less at a product temperature of 25 ° C.
The method for producing rice cooked rice according to any one of claims 1 to 6, wherein the liquid treatment step is carried out in a plurality of times.
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