JP2021138000A - Heat-sensitive recording body - Google Patents
Heat-sensitive recording body Download PDFInfo
- Publication number
- JP2021138000A JP2021138000A JP2020035978A JP2020035978A JP2021138000A JP 2021138000 A JP2021138000 A JP 2021138000A JP 2020035978 A JP2020035978 A JP 2020035978A JP 2020035978 A JP2020035978 A JP 2020035978A JP 2021138000 A JP2021138000 A JP 2021138000A
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- JP
- Japan
- Prior art keywords
- hollow particles
- heat
- particle size
- undercoat layer
- sensitive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Landscapes
- Heat Sensitive Colour Forming Recording (AREA)
Abstract
Description
本発明は、感熱記録体に関するものである。 The present invention relates to a thermal recorder.
無色または淡色のロイコ染料と、フェノール類または有機酸との加熱発色反応を利用して発色画像を記録する感熱記録体は、広く実用化されている。このような感熱記録体は、単に加熱するだけで発色画像が形成されるため、記録装置をコンパクトにでき、記録装置の保守も容易で、騒音の発生が少ないなどの利点を有している。そのため感熱記録体は、ラベルプリンタ等の発行機、自動券売機、CD・ATM、飲食店等の注文伝票出力機、科学研究用機器のデータ出力機等における各種情報記録材料として広範囲に使用されている。 A thermal recorder that records a color-developed image by utilizing a heating color-developing reaction between a colorless or light-colored leuco dye and a phenol or an organic acid has been widely put into practical use. Such a heat-sensitive recording body has advantages such as a compact recording device, easy maintenance of the recording device, and less noise generation because a color-developed image is formed simply by heating. Therefore, the thermal recorder is widely used as various information recording materials in issuing machines such as label printers, automatic ticket vending machines, CD / ATMs, order slip output machines such as restaurants, and data output machines of scientific research equipment. There is.
感熱記録体が多様な用途に展開されるに伴い、感熱記録体の性能向上に対する要請も高くなってきている。具体的には、画像が濃く鮮明に発色する、白抜け(印字欠け)が発生せず高画質である、中間調印字濃度に優れている、といった品質上の要望が存在している。 As thermal recorders are used in a variety of applications, there are increasing demands for improving the performance of thermal recorders. Specifically, there are quality demands such as an image that develops a deep and clear color, high image quality without white spots (printing defects), and excellent halftone print density.
このような要望に対して、多くの改良技術が開発されている。例えば、感熱記録体の支持体と感熱記録層との間に設けられた下塗り層に中空粒子を含有させることにより、下塗り層の断熱性を高め、感熱記録体の感度を向上させるという方法が知られている。下塗り層に中空粒子を含有させる方法については、さらに多くの改良技術が開発されている。 Many improved technologies have been developed in response to such demands. For example, it is known that the undercoat layer provided between the support of the thermal recording body and the thermal recording layer contains hollow particles to improve the heat insulating property of the undercoat layer and improve the sensitivity of the thermal recording body. Has been done. More improved techniques have been developed for methods of including hollow particles in the undercoat layer.
例えば、特許文献1には、中空粒子として粒径が1μm以下、中空率が80%以下の中空粒子Aと粒径が3〜10μm、中空率が80%以上の中空粒子Bとを混合して用いた感熱記録材料が開示されている。
また、特許文献2には、中空粒子と結着樹脂とを含有する下塗り層において、中空率が60〜98%であり、最大粒子径(D100)が5.0〜10.0μmであり、最大粒子径(D100)と50容積%頻度の粒子径(D50)との比率D100/D50が1.5〜3.0である中空粒子を用いた感熱記録材料が開示されている。
また、特許文献3には、下塗り層に用いる熱膨張性樹脂粒子としては、未膨張時の平均粒子径が好ましくは1〜25μmであり、加熱により体積が10〜50倍に膨張し、中空率が80%以上となるものが好ましいことが開示されている。
For example, in Patent Document 1, hollow particles A having a particle size of 1 μm or less and a hollow ratio of 80% or less and hollow particles B having a particle size of 3 to 10 μm and a hollow ratio of 80% or more are mixed as hollow particles. The heat-sensitive recording material used is disclosed.
Further, in Patent Document 2, in the undercoat layer containing hollow particles and a binder resin, the hollow ratio is 60 to 98%, the maximum particle size (D100) is 5.0 to 10.0 μm, and the maximum. A heat-sensitive recording material using hollow particles in which the ratio D100 / D50 of the particle size (D100) to the particle size (D50) having a frequency of 50% by volume is 1.5 to 3.0 is disclosed.
Further, in Patent Document 3, the heat-expandable resin particles used for the undercoat layer preferably have an average particle size of 1 to 25 μm when not expanded, and the volume expands 10 to 50 times by heating, resulting in a hollow coefficient. It is disclosed that those having a value of 80% or more are preferable.
特許文献1に記載の感熱記録材料は、中空粒子の粒径が小さく断熱性が不十分なことから、印字エネルギーが拡散し易く、記録濃度に改善の余地を有するものであった。また中空粒子の粒径が小さく塗工層のクッション性低かったことから、印画画質に改善の余地を有するものであった。
また、特許文献2に記載の感熱記録材料は、中空粒子の最大粒子径(D100)が5.0〜10.0μmと小さく、断熱性が不十分なことから、印字エネルギーが拡散しやすく、記録濃度に改善の余地を有するものであった。
また、特許文献3に記載の感熱記録材料は、発泡後の粒子径のばらつきが大きいことにより、下塗り層の表面の平滑性が低下するため、画質に改善の余地を有するものであった。
The heat-sensitive recording material described in Patent Document 1 has a small particle size of hollow particles and insufficient heat insulating properties, so that printing energy is easily diffused and there is room for improvement in recording density. Further, since the particle size of the hollow particles was small and the cushioning property of the coating layer was low, there was room for improvement in the printing image quality.
Further, in the heat-sensitive recording material described in Patent Document 2, the maximum particle size (D100) of the hollow particles is as small as 5.0 to 10.0 μm, and the heat insulating property is insufficient, so that the printing energy is easily diffused for recording. There was room for improvement in the concentration.
Further, the heat-sensitive recording material described in Patent Document 3 has room for improvement in image quality because the smoothness of the surface of the undercoat layer is lowered due to the large variation in the particle size after foaming.
本発明は、このような状況に鑑みてなされたものである。すなわち、本発明の課題は、印字欠けが少ない優れた画質を有し、中間調印字濃度に優れた感熱記録体を提供することである。 The present invention has been made in view of such a situation. That is, an object of the present invention is to provide a heat-sensitive recorder having excellent image quality with few printing defects and excellent halftone printing density.
本発明者らは、上記課題を解決するために、下塗り層に用いる中空粒子についての検討を進めた。その結果、最大粒子径が異なる2種類の中空粒子を含有し、それらの中空粒子を特定の粒度分布で特定量含有する下塗り層を形成することにより、上記課題を解決できることを見出した。本発明はこのような知見を踏まえて完成するに至ったものである。すなわち、本発明は以下のような構成を有している。 In order to solve the above problems, the present inventors have proceeded with studies on hollow particles used for the undercoat layer. As a result, it has been found that the above problem can be solved by forming an undercoat layer containing two types of hollow particles having different maximum particle diameters and containing the hollow particles in a specific amount with a specific particle size distribution. The present invention has been completed based on such findings. That is, the present invention has the following configuration.
(1)支持体の一方の面に形成された下塗り層と、当該下塗り層の上に形成された感熱記録層とを備えた感熱記録体であって、前記感熱記録層は、ロイコ染料と呈色剤とを含有し、前記下塗り層は、中空粒子と結着樹脂とを含有し、前記中空粒子は、少なくとも大粒子径中空粒子と小粒子径中空粒子の2種類の中空粒子を有し、前記大粒子径中空粒子は最大粒子径(D100)が10〜80μm、50容積%頻度の粒子径(D50)が7.5〜25μmであり、前記小粒子径中空粒子は50容積%頻度の粒子径(D50)が0.7〜6μmであることを特徴とする感熱記録体 (1) A heat-sensitive recording body including an undercoat layer formed on one surface of a support and a heat-sensitive recording layer formed on the undercoat layer, and the heat-sensitive recording layer is presented with a leuco dye. The undercoat layer contains hollow particles and a binder resin, and the hollow particles have at least two types of hollow particles, a large particle diameter hollow particle and a small particle diameter hollow particle. The large particle size hollow particles have a maximum particle size (D100) of 10 to 80 μm, a particle size (D50) having a frequency of 50% by volume is 7.5 to 25 μm, and the small particle size hollow particles have a frequency of 50% by volume. A heat-sensitive recording body having a diameter (D50) of 0.7 to 6 μm.
(2)前記大粒子径中空粒子の最大粒子径(D100)が10〜50μm、50容積%頻度の粒子径(D50)が7.5〜15μmであることを特徴とする前記(1)に記載の感熱記録体。 (2) The above-mentioned (1), wherein the maximum particle size (D100) of the large particle size hollow particles is 10 to 50 μm, and the particle size (D50) of 50% by volume frequency is 7.5 to 15 μm. Thermal recording body.
(3)前記大粒子径中空粒子は、D100/D50が1.8〜10.0であることを特徴とする前記(1)または前記(2)に記載の感熱記録体。 (3) The heat-sensitive recorder according to (1) or (2) above, wherein the large particle size hollow particles have a D100 / D50 of 1.8 to 10.0.
(4)前記大粒子径中空粒子の中空率が80〜98%であり、前記小粒子径中空粒子の中空率が80%未満であることを特徴とする前記(1)〜(3)のいずれか1項に記載の感熱記録体。 (4) Any of the above (1) to (3), wherein the hollow ratio of the large particle diameter hollow particles is 80 to 98%, and the hollow ratio of the small particle diameter hollow particles is less than 80%. The heat-sensitive recording body according to item 1.
(5)前記下塗り層は、前記大粒子径中空粒子を5〜40質量%含有することを特徴とする前記(1)〜(4)のいずれか1項に記載の感熱記録体。 (5) The heat-sensitive recorder according to any one of (1) to (4) above, wherein the undercoat layer contains 5 to 40% by mass of the large-diameter hollow particles.
(6)前記下塗り層の乾燥後の塗布量が2.0〜10g/m2であることを特徴とする前記(1)〜(5)のいずれか1項に記載の感熱記録体。 (6) The heat-sensitive recorder according to any one of (1) to (5) above, wherein the coating amount of the undercoat layer after drying is 2.0 to 10 g / m 2.
(7)前記大粒子径中空粒子1質量部に対して、前記小粒子径中空粒子0.1〜10質量部の比率で含有することを特徴とする前記(1)〜(6)のいずれか1項に記載の感熱記録体。 (7) Any of the above (1) to (6), wherein the small particle size hollow particles are contained in a ratio of 0.1 to 10 parts by mass with respect to 1 part by mass of the large particle size hollow particles. The heat-sensitive recording body according to item 1.
(8)前記小粒子径中空粒子は最大粒子径(D100)が1〜7μmであることを特徴とする前記(1)〜(7)のいずれか1項に記載の感熱記録体。 (8) The heat-sensitive recorder according to any one of (1) to (7) above, wherein the small particle size hollow particles have a maximum particle size (D100) of 1 to 7 μm.
(9)前記結着樹脂として、少なくともスチレン・ブタジエンラテックスを含有することを特徴とする前記(1)〜(8)のいずれか1項に記載の感熱記録体。 (9) The heat-sensitive recorder according to any one of (1) to (8) above, wherein the binder resin contains at least styrene-butadiene latex.
(10)前記スチレン・ブタジエンラテックスのTgが−10℃以下であることを特徴とする前記(9)に記載の感熱記録体。 (10) The heat-sensitive recorder according to (9), wherein the Tg of the styrene-butadiene latex is −10 ° C. or lower.
(11)前記スチレン・ブタジエンラテックスのTgが−30℃以下であることを特徴とする前記(9)に記載の感熱記録体。 (11) The heat-sensitive recorder according to (9) above, wherein the Tg of the styrene-butadiene latex is −30 ° C. or lower.
本発明の感熱記録体は、印字欠けが少ない優れた画質を有し、中間調印字濃度に優れている。 The heat-sensitive recorder of the present invention has excellent image quality with few printing chips and is excellent in halftone print density.
本発明の実施形態について説明する。但し、本発明の実施形態は、以下の実施形態に限定されるものではない。 An embodiment of the present invention will be described. However, the embodiments of the present invention are not limited to the following embodiments.
本実施形態の感熱記録体は、支持体の一方の面に形成された下塗り層と、当該下塗り層の上に形成された感熱記録層とを備えている。感熱記録層は、熱を加えられるとその部位が発色することにより、文字、図案等が表示される層である。下塗り層は、感熱記録層の定着の向上、前記熱を拡散させないための断熱性の向上等の役割を持つ層である。
以下、感熱記録体を構成する材料について説明する。
The heat-sensitive recording body of the present embodiment includes an undercoat layer formed on one surface of the support and a heat-sensitive recording layer formed on the undercoat layer. The heat-sensitive recording layer is a layer on which characters, designs, etc. are displayed by developing a color in the portion when heat is applied. The undercoat layer is a layer having a role of improving the fixation of the heat-sensitive recording layer, improving the heat insulating property for preventing the heat from diffusing, and the like.
Hereinafter, the materials constituting the thermal recording body will be described.
[支持体]
支持体は、種類、形状、寸法等に格別の制限はなく、例えば、上質紙(酸性紙、中性紙)、中質紙、コート紙、アート紙、キャストコート紙、グラシン紙、樹脂ラミネート紙、ポリオレフィン系合成紙、合成繊維紙、不織布、合成樹脂フィルム等の他、各種透明支持体等の中から適宜選択して使用することができる。支持体の厚みは特に制限されないが、通常、20〜200μm程度である。また、支持体の密度も特に制限されないが、0.60〜0.85g/cm3程度が好ましい。
[Support]
There are no particular restrictions on the type, shape, dimensions, etc. of the support, for example, high-quality paper (acidic paper, neutral paper), medium-quality paper, coated paper, art paper, cast-coated paper, glassin paper, resin laminated paper. , Polyolefin-based synthetic paper, synthetic fiber paper, non-woven fabric, synthetic resin film, etc., and various transparent supports and the like can be appropriately selected and used. The thickness of the support is not particularly limited, but is usually about 20 to 200 μm. The density of the support is also not particularly limited, but is preferably about 0.60 to 0.85 g / cm 3.
[下塗り層]
下塗り層は、支持体と感熱記録層との間に設けられている。下塗り層は、中空粒子と結着樹脂とを含有している。下塗り層はさらに、増粘剤を含有することが好ましい。
[Undercoat layer]
The undercoat layer is provided between the support and the thermal recording layer. The undercoat layer contains hollow particles and a binder resin. The undercoat layer preferably further contains a thickener.
(中空粒子)
有機樹脂からなる中空粒子は、下塗り層に含有させることによって、下塗り層の断熱性を高めることができる。高い断熱性を有する下塗り層は、感熱記録層に加えられた熱の拡散を防ぎ、感熱記録体としての感度を高めることができる。
(Hollow particles)
Hollow particles made of an organic resin can be contained in the undercoat layer to enhance the heat insulating property of the undercoat layer. The undercoat layer having a high heat insulating property can prevent the diffusion of heat applied to the heat-sensitive recording layer and increase the sensitivity as a heat-sensitive recording body.
有機樹脂からなる中空粒子は、その製造方法の違いによって、発泡タイプと非発泡タイプとに分けることができる。これら二種のうち、発泡タイプの中空粒子は、下塗り層の断熱性の向上に適した性質を持つ。 Hollow particles made of an organic resin can be divided into a foamed type and a non-foamed type depending on the difference in the manufacturing method. Of these two types, the foam type hollow particles have properties suitable for improving the heat insulating property of the undercoat layer.
以下に、発泡タイプの中空粒子の代表的な製造方法を記載する。
まず、樹脂の内部に揮発性液体を封じ込めた粒子を作製する。その後、加熱により前記樹脂を軟化させると共に、前記粒子の内部の液体を気化・膨張させると、中空粒子が得られる。
A typical method for producing foam-type hollow particles is described below.
First, particles containing a volatile liquid inside the resin are prepared. Then, the resin is softened by heating and the liquid inside the particles is vaporized and expanded to obtain hollow particles.
発泡タイプの中空粒子は、中空率が大きくなり、高い断熱性が得られるため、感熱紙の感度を高め、記録濃度を向上させることができる。感度の向上は、特に、感熱記録層に加えられる熱エネルギーが小さい中間調領域を発色させる場合に重要である。
また、断熱性の高い下塗り層を介して感熱記録層を形成すれば、感熱記録層に加えられた熱の拡散を防ぐことができ、その結果、画像の滲みを防止し、画質を向上させることができる。
そのため、本実施形態では、下塗り層の断熱性の向上に優れた発泡タイプの中空粒子を用いる。
Since the foam-type hollow particles have a large hollow ratio and high heat insulating properties, the sensitivity of the thermal paper can be increased and the recording density can be improved. Improving the sensitivity is particularly important when developing a halftone region in which the heat energy applied to the thermal recording layer is small.
Further, if the heat-sensitive recording layer is formed through the undercoat layer having high heat insulating properties, it is possible to prevent the heat applied to the heat-sensitive recording layer from diffusing, and as a result, prevent blurring of the image and improve the image quality. Can be done.
Therefore, in the present embodiment, foam-type hollow particles having excellent heat insulating properties of the undercoat layer are used.
発泡タイプの中空粒子に用いることができる樹脂としては、スチレン?アクリル樹脂、ポリスチレン樹脂、アクリル樹脂、ポリエチレン樹脂、ポリプロピレン樹脂、ポリアセタール樹脂、塩素化ポリエーテル樹脂、ポリ塩化ビニル樹脂、ポリ塩化ビニリデン樹脂、アクリル系樹脂(例えば、アクリロニトリルを構成成分とするアクリル系樹脂)、スチレン系樹脂、塩化ビニリデン系樹脂等、ポリ塩化ビニリデンとアクリルニトリルを主体とする共重合体樹脂等の熱可塑性樹脂が挙げられる。発泡タイプの中空粒子の内部に含まれる気体としては、プロパン、ブタン、イソブタン、空気等が一般的である。
中空粒子に用いる樹脂としては、上記の種々の樹脂の中でも発泡粒子の形状を維持する強度の観点から、アクリロニトリル樹脂やポリ塩化ビニリデンとアクリルニトリルを主体とする共重合体樹脂が好ましい。
Resins that can be used for foam-type hollow particles include styrene-acrylic resin, polystyrene resin, acrylic resin, polyethylene resin, polypropylene resin, polyacetal resin, chlorinated polyether resin, polyvinylidene chloride resin, polyvinylidene chloride resin, and the like. Examples thereof include acrylic resins (for example, acrylic resins containing acrylonitrile as a constituent), styrene resins, vinylidene chloride resins, and thermoplastic resins such as copolymer resins mainly composed of polyvinylidene chloride and acrylic nitrile. As the gas contained inside the foam-type hollow particles, propane, butane, isobutane, air and the like are generally used.
Among the various resins described above, the resin used for the hollow particles is preferably an acrylonitrile resin or a copolymer resin mainly composed of polyvinylidene chloride and acrylic nitrile from the viewpoint of strength for maintaining the shape of the foamed particles.
本実施形態における下塗り層は、中空粒子として少なくとも、最大粒子径の異なる大粒径中空粒子(以下、第一中空粒子ともいう。)と小粒径中空粒子(以下、第二中空粒子ともいう。)を含有している。
第一中空粒子の最大粒子径は10〜80μmであり、10〜65μmであることが好ましく、10〜50μmであることがより好ましい。最大粒子径は、分布の最大粒子径であり、D100とも呼称される。
第一中空粒子の最大粒子径が10μm未満であると下塗り層のクッション性が低下するため、印刷時における感熱紙のサーマルヘッドへの密着性が低下し、高画質が得られ難い。一方、第一中空粒子の最大粒子径が80μm超であると下塗り層の平滑性が低下するため、下塗り層上に設ける感熱記録層を均一にすることが難しく、発色濃度が低下する。
The undercoat layer in the present embodiment has at least large particle size hollow particles (hereinafter, also referred to as first hollow particles) and small particle size hollow particles (hereinafter, also referred to as second hollow particles) having different maximum particle diameters as hollow particles. ) Is contained.
The maximum particle size of the first hollow particles is 10 to 80 μm, preferably 10 to 65 μm, and more preferably 10 to 50 μm. The maximum particle size is the maximum particle size of the distribution and is also referred to as D100.
If the maximum particle size of the first hollow particles is less than 10 μm, the cushioning property of the undercoat layer is lowered, so that the adhesion of the thermal paper to the thermal head at the time of printing is lowered, and it is difficult to obtain high image quality. On the other hand, if the maximum particle size of the first hollow particles is more than 80 μm, the smoothness of the undercoat layer is lowered, so that it is difficult to make the heat-sensitive recording layer provided on the undercoat layer uniform, and the color development density is lowered.
一方、第二中空粒子は、最大粒子径が1〜7μmであることが好ましく、2〜5μmであることがより好ましい。
中空粒子の最大粒子径(D100)は、レーザー回析式粒度分布測定装置によって測定することができる。また、電子顕微鏡を用いて実測することも可能である。
On the other hand, the maximum particle size of the second hollow particles is preferably 1 to 7 μm, more preferably 2 to 5 μm.
The maximum particle size (D100) of the hollow particles can be measured by a laser diffraction type particle size distribution measuring device. It is also possible to actually measure using an electron microscope.
第二中空粒子は第一中空粒子よりも最大粒子径が小さいものであるため、両者を併用すると、下塗り層の第一中空粒子の隙間に第二中空粒子を充填することができる。第一中空粒子の隙間に第二中空粒子を充填することにより、下塗り層をより一層断熱性に優れたものとすることができ、高画質で中間調印字濃度に優れた感熱記録体とすることができる。第一中空粒子と第二中空粒子の混合比率は、第一中空粒子1質量部に対して、第二中空粒子0.1〜10質量部の比率で含有することが好ましく、第二中空粒子0.5〜5質量部の比率で含有することがより好ましい。 Since the second hollow particles have a smaller maximum particle size than the first hollow particles, when both are used in combination, the second hollow particles can be filled in the gaps between the first hollow particles in the undercoat layer. By filling the gaps between the first hollow particles with the second hollow particles, the undercoat layer can be made to have even better heat insulating properties, and a heat-sensitive recorder having high image quality and excellent halftone printing density can be obtained. Can be done. The mixing ratio of the first hollow particles and the second hollow particles is preferably 0.1 to 10 parts by mass of the second hollow particles with respect to 1 part by mass of the first hollow particles, and the second hollow particles are 0. More preferably, it is contained in a ratio of 5 to 5 parts by mass.
粉体をある粒子径で2つに分けたとき、大きい側の粒子と小さい側の粒子の占める容積が等量となる径、つまり50容積%頻度の粒子径を、メジアン径という。メジアン径は、D50とも呼称される。
第一中空粒子のメジアン径(D50)は、7.5〜25μmであり、7.5〜15μmであることが好ましい。第一中空粒子のメジアン径(D50)が7.5μm未満であると、下塗り層のクッション性が低下するため、印刷時における感熱紙のサーマルヘッドへの密着性が低下し、高画質が得られ難い。一方、第一中空粒子のメジアン径(D50)が25μmを超えると、下塗り層の平滑性が低下するため、下塗り層上に設ける感熱記録層を均一にすることが難しく、発色濃度が低下する。
第二中空粒子は、メジアン径(D50)が0.7〜6μmであり、0.7〜4μmであることが好ましく、0.7〜3μmであることがより好ましい。
中空粒子のメジアン径(D50)は、レーザー回析式粒度分布測定装置によって測定することができる。また、電子顕微鏡を用いて実測することも可能である。
When the powder is divided into two with a certain particle size, the diameter at which the volumes occupied by the large particles and the small particles are equal, that is, the particle size with a frequency of 50% by volume is called the median size. The median diameter is also referred to as D50.
The median diameter (D50) of the first hollow particles is 7.5 to 25 μm, preferably 7.5 to 15 μm. If the median diameter (D50) of the first hollow particles is less than 7.5 μm, the cushioning property of the undercoat layer is lowered, so that the adhesion of the thermal paper to the thermal head during printing is lowered, and high image quality can be obtained. hard. On the other hand, if the median diameter (D50) of the first hollow particles exceeds 25 μm, the smoothness of the undercoat layer is lowered, so that it is difficult to make the heat-sensitive recording layer provided on the undercoat layer uniform, and the color development density is lowered.
The second hollow particles have a median diameter (D50) of 0.7 to 6 μm, preferably 0.7 to 4 μm, and more preferably 0.7 to 3 μm.
The median diameter (D50) of the hollow particles can be measured by a laser diffraction type particle size distribution measuring device. It is also possible to actually measure using an electron microscope.
最大粒子径(D100)とメジアン径(D50)との比D100/D50は、粒度分布の程度を示す指標である。第一中空粒子のD100/D50は、1.8〜10.0であることが好ましく、1.8〜5.0であることがより好ましく、1.8〜3.0であることがさらに好ましい。
第一中空粒子のD100/D50が1.8未満であると粒度分布が非常にシャープになり、製造が困難になるおそれがある。一方、第一中空粒子のD100/D50が10.0超であると最大粒子径が大きくなりすぎるため、下塗り層の平滑性が低下し、発色濃度が低下するおそれがある。
The ratio D100 / D50 of the maximum particle size (D100) and the median size (D50) is an index indicating the degree of particle size distribution. The D100 / D50 of the first hollow particles is preferably 1.8 to 10.0, more preferably 1.8 to 5.0, and even more preferably 1.8 to 3.0. ..
If the D100 / D50 of the first hollow particles is less than 1.8, the particle size distribution becomes very sharp, which may make production difficult. On the other hand, if the D100 / D50 of the first hollow particles is more than 10.0, the maximum particle size becomes too large, so that the smoothness of the undercoat layer may decrease and the color development density may decrease.
第一中空粒子は、中空率が80〜98%であることが好ましく、90〜98%であることがより好ましい。中空粒子の中空率が80%以上であると、中空粒子を含有する下塗り層に高い断熱性を付与することができる。一方、中空粒子の中空率が98%以下であると、中空部を包む膜の強度を向上することにより、下塗り層形成時にも潰れない中空粒子とすることができる。
一方、第二中空粒子は、中空率が80%未満であることが好ましく、60%未満であることがより好ましい。第二中空粒子の中空率が80%未満であると、中空粒子の発泡タイプや非発泡タイプに関わらず粒子製造が容易で安価であるといったメリットが生じる。
The hollow ratio of the first hollow particles is preferably 80 to 98%, more preferably 90 to 98%. When the hollow ratio of the hollow particles is 80% or more, high heat insulating properties can be imparted to the undercoat layer containing the hollow particles. On the other hand, when the hollow ratio of the hollow particles is 98% or less, the strength of the film surrounding the hollow portion is improved, so that the hollow particles can be obtained so as not to be crushed even when the undercoat layer is formed.
On the other hand, the hollow ratio of the second hollow particles is preferably less than 80%, more preferably less than 60%. When the hollow ratio of the second hollow particles is less than 80%, there is an advantage that the particles can be easily produced and inexpensive regardless of the foamed type or the non-foamed type of the hollow particles.
第一中空粒子と第二中空粒子を含む中空粒子の混合物の含有量は、下塗り層の全固形分に対して、5〜75質量%であり、7〜50質量%であることが好ましい。
中空粒子の混合物の含有量が5質量%未満であると、断熱性を向上させることが難しい。一方、中空粒子の混合物の含有量が75質量%超であると、塗工性等の面で問題が生じ易い。
また、第一中空粒子の含有量は、下塗り層の全固形分に対して、5〜40質量%であり、5〜30質量%であることが好ましい。
The content of the mixture of the first hollow particles and the hollow particles containing the second hollow particles is 5 to 75% by mass, preferably 7 to 50% by mass, based on the total solid content of the undercoat layer.
If the content of the mixture of hollow particles is less than 5% by mass, it is difficult to improve the heat insulating property. On the other hand, if the content of the mixture of hollow particles is more than 75% by mass, problems are likely to occur in terms of coatability and the like.
The content of the first hollow particles is 5 to 40% by mass, preferably 5 to 30% by mass, based on the total solid content of the undercoat layer.
(増粘剤)
増粘剤は、下塗り層用塗工液に含有させることが好ましい。下塗り層用塗工液に増粘剤を含有させると、下塗り層用塗工液中の中空粒子の偏りを抑止することができる。増粘剤としては、例えば、セルロースおよびその誘導体、高分子多糖類、ポリアクリル酸変性物、アルギン酸ソーダ、および無水マレイン酸共重合体など各種公知の材料を適宜使用することができる。上記の中でも、カルボキシメチルセルロース(CMC)のようなセルロース誘導体や、高分子多糖類が増粘剤として好適である。
(Thickener)
The thickener is preferably contained in the coating liquid for the undercoat layer. When the thickener is contained in the coating liquid for the undercoat layer, it is possible to suppress the bias of the hollow particles in the coating liquid for the undercoat layer. As the thickener, various known materials such as cellulose and its derivatives, high molecular weight polysaccharides, modified polyacrylic acid, sodium alginate, and maleic anhydride copolymer can be appropriately used. Among the above, cellulose derivatives such as carboxymethyl cellulose (CMC) and high molecular weight polysaccharides are suitable as thickeners.
第一中空粒子は最大粒子径が大きいため、浮力が大きく、粘性の低い液体中では上方に集まってしまう傾向にある。下塗り層用塗工液の増粘剤としてセルロース誘導体や高分子多糖類を用いると、第一中空粒子が下塗り層用塗工液中で浮き上がり難くなり、第一中空粒子の分散性が向上する。第一中空粒子の分散性が向上すれば下塗り層の平滑性が向上するため、下塗り層を介して設けられる感熱記録層を均一にすることができ、画像の白抜け等を抑止することができる。 Since the first hollow particles have a large maximum particle size, they have a large buoyancy and tend to gather upward in a liquid having low viscosity. When a cellulose derivative or a high molecular weight polysaccharide is used as a thickener in the coating liquid for the undercoat layer, the first hollow particles are less likely to float in the coating liquid for the undercoat layer, and the dispersibility of the first hollow particles is improved. If the dispersibility of the first hollow particles is improved, the smoothness of the undercoat layer is improved, so that the heat-sensitive recording layer provided via the undercoat layer can be made uniform, and white spots in the image can be suppressed. ..
(結着樹脂)
結着樹脂としては、後記する感熱記録層に使用されるバインダーの中から適宜選択することができる。例えば、酸化澱粉、澱粉−酢酸ビニルグラフト共重合体、カルボキシメチル化セルロース、ポリビニルアルコール、ラテックス等が挙げられ、中でもラテックスが好ましい。
(Bundling resin)
The binder resin can be appropriately selected from the binders used for the heat-sensitive recording layer described later. For example, oxidized starch, starch-vinyl acetate graft copolymer, carboxymethylated cellulose, polyvinyl alcohol, latex and the like can be mentioned, and latex is preferable.
ラテックスとしては、特に制限はないが、例えば、ポリ酢酸ビニル、ポリウレタン、スチレン−ブタジエン共重合体、スチレン−ブタジエン−アクリロニトリル共重合体、アクリロニトリル−ブタジエン共重合体、ポリアクリル酸、ポリアクリル酸エステル、塩化ビニル−酢酸ビニル共重合体、ポリブチルメタクリレート、エチレン−酢酸ビニル共重合体、シリル化ウレタン、アクリル−シリコン複合体、及びアクリル−シリコン−ウレタン複合体、尿素樹脂、メラミン樹脂、アミド樹脂、ポリウレタン樹脂等の水不溶性重合体が挙げられる。ラテックスの中でも、少なくともスチレン−ブタジエン共重合体(スチレン・ブタジエンラテックス)を含有することが好ましい。 The latex is not particularly limited, but for example, polyvinyl acetate, polyurethane, styrene-butadiene copolymer, styrene-butadiene-acrylonitrile copolymer, acrylonitrile-butadiene copolymer, polyacrylic acid, polyacrylic acid ester, etc. Vinyl chloride-vinyl acetate copolymer, polybutyl methacrylate, ethylene-vinyl acetate copolymer, silylated urethane, acrylic-silicon composite, and acrylic-silicon-urethane composite, urea resin, melamine resin, amide resin, polyurethane Examples thereof include water-insoluble polymers such as resins. Among the latexes, it is preferable to contain at least a styrene-butadiene copolymer (styrene-butadiene latex).
また、スチレン・ブタジエンラテックスのTgは、−10℃以下であることが好ましく、−30℃以下であることがより好ましい。スチレン・ブタジエンラテックスのTgがより低温であると、画質をより向上させる効果がある。 The Tg of the styrene-butadiene latex is preferably −10 ° C. or lower, more preferably −30 ° C. or lower. When the Tg of the styrene-butadiene latex is lower, the image quality is further improved.
下塗り層は、一般に水を媒体として、中空粒子、結着樹脂、必要により吸油性顔料、助剤等を混合・攪拌することにより調製された下塗り層用塗液を、支持体上に塗布及び乾燥することにより形成される。下塗り層用塗液の塗布量は、特に限定されるものではないが、乾燥後の塗布量で、2.0〜10g/m2であることが好ましく、2.5〜7g/m2がより好ましい。 The undercoat layer is generally a coating solution for an undercoat layer prepared by mixing and stirring hollow particles, a binder resin, and if necessary, an oil-absorbing pigment, an auxiliary agent, etc. using water as a medium, and is applied and dried on the support. It is formed by doing. The coating amount of the undercoat layer coating solution is not particularly limited, the coating amount after drying is preferably 2.0~10g / m 2, 2.5~7g / m 2 Gayori preferable.
[感熱記録層]
(染料前駆体)
感熱記録層は、一般に、染料前駆体および呈色剤(顕色剤)を含有している。代表的な染料前駆体として、無色又は淡色のロイコ染料がある。ロイコ染料には、トリフェニルメタン系、フルオラン系、ジフェニルメタン系化合物などがあり、適宜選択して使用することができる。また、ロイコ染料には、赤、朱、マゼンタ、青、シアン、黄、緑、黒等の発色色調を有する染料があり、適宜選択して使用することができる。
[Thermal recording layer]
(Dye precursor)
The thermal recording layer generally contains a dye precursor and a color-developing agent (color developer). A typical dye precursor is a colorless or light-colored leuco dye. Leuco dyes include triphenylmethane-based compounds, fluorane-based compounds, diphenylmethane-based compounds, and the like, and can be appropriately selected and used. Further, the leuco dye includes a dye having a color tone such as red, vermilion, magenta, blue, cyan, yellow, green, and black, and can be appropriately selected and used.
染料前駆体としては、例えば3,3−ビス(p−ジメチルアミノフェニル)−6−ジメチルアミノフタリド、3−(4−ジエチルアミノ−2−メチルフェニル)−3−(4−ジメチルアミノフェニル)−6−ジメチルアミノフタリド、フルオラン等の青発色性染料、3−(N−エチル−N−p−トリル)アミノ−7−N−メチルアニリノフルオラン、3−ジエチルアミノ−7−アニリノフルオラン、3−ジエチルアミノ−7−ジベンジルアミノフルオラン等の緑発色性染料、3,6−ビス(ジエチルアミノ)フルオラン−γ−アニリノラクタム、3−シクロヘキシルアミノ−6−クロロフルオラン、3−ジエチルアミノ−6−メチル−7−クロロフルオラン、3−ジエチルアミノ−7−クロロフルオラン等の赤発色性染料、3−(N−エチル−N−イソアミル)アミノ−6−メチル−7−アニリノフルオラン、3−(N−メチル−N−シクロヘキシル)アミノ−6−メチル−7−アニリノフルオラン、3−ジエチルアミノ−6−メチル−7−アニリノフルオラン、3−ジ(n−ブチル)アミノ−6−メチル−7−アニリノフルオラン、3−ジ(n−ペンチル)アミノ−6−メチル−7−アニリノフルオラン、3−ジエチルアミノ−7−(o−クロロフェニルアミノ)フルオラン、3−(N−エチル−p−トルイジノ)−6−メチル−7−アニリノフルオラン、3−(N−エチル−p−トルイジノ)−6−メチル−7−(p−トルイジノ)フルオラン、3−(N−エチル−N−テトラヒドロフルフリルアミノ)−6−メチル−7−アニリノフルオラン、3−ジエチルアミノ−6−クロロ−7−アニリノフルオラン、3−ジメチルアミノ−6−メチル−7−アニリノフルオラン、3−ピロリジノ−6−メチル−7−アニリノフルオラン、3−ピペリジノ−6−メチル−7−アニリノフルオラン、2,2−ビス{4−〔6’−(N−シクロヘキシル−N−メチルアミノ)−3’−メチルスピロ〔フタリド−3,9’−キサンテン−2’−イルアミノ〕フェニル}プロパン、3−ジエチルアミノ−7−(3’−トリフルオロメチルフェニル)アミノフルオラン等の黒発色性染料、3,3−ビス〔1−(4−メトキシフェニル)−1−(4−ジメチルアミノフェニル)エチレン−2−イル〕−4,5,6,7−テトラクロロフタリド、3,3−ビス〔1−(4−メトキシフェニル)−1−(4−ピロリジノフェニル)エチレン−2−イル〕−4,5,6,7−テトラクロロフタリド、3−p−(p−ジメチルアミノアニリノ)アニリノ−6−メチル−7−クロロフルオラン、3−p−(p−クロロアニリノ)アニリノ−6−メチル−7−クロロフルオラン、3,6−ビス(ジメチルアミノ)フルオレン−9−スピロ−3’−(6’−ジメチルアミノ)フタリド等の近赤外領域に吸収波長を有する染料等が挙げられる。勿論、これらに限定されるものではなく、また必要に応じて2種以上を併用することもできる。なかでも、3−ジ(n−ブチル)アミノ−6−メチル−7−アニリノフルオラン、3−ジ(n−ペンチル)アミノ−6−メチル−7−アニリノフルオラン、及び3−(N−エチル−N−イソアミルアミノ)−6−メチル−7−アニリノフルオランは記録感度、印字保存性に優れているため、好ましく用いられる。 Examples of the dye precursor include 3,3-bis (p-dimethylaminophenyl) -6-dimethylaminophthalide and 3- (4-diethylamino-2-methylphenyl) -3- (4-dimethylaminophenyl)-. Blue coloring dyes such as 6-dimethylaminophthalide and fluorane, 3- (N-ethyl-N-p-tolyl) amino-7-N-methylanilinofluorane, 3-diethylamino-7-anilinofluorane , 3-Diethylamino-7-dibenzylaminofluorane and other green color dyes, 3,6-bis (diethylamino) fluorane-γ-anilinolactam, 3-cyclohexylamino-6-chlorofluorane, 3-diethylamino- Red-coloring dyes such as 6-methyl-7-chlorofluorane, 3-diethylamino-7-chlorofluorane, 3- (N-ethyl-N-isoamyl) amino-6-methyl-7-anilinofluorane, 3- (N-methyl-N-cyclohexyl) amino-6-methyl-7-anilinofluorane, 3-diethylamino-6-methyl-7-anilinofluorane, 3-di (n-butyl) amino-6 -Methyl-7-anilinofluorane, 3-di (n-pentyl) amino-6-methyl-7-anilinofluorane, 3-diethylamino-7- (o-chlorophenylamino) fluorane, 3- (N-) Ethyl-p-toluidino) -6-methyl-7-anilinofluorane, 3- (N-ethyl-p-toluidino) -6-methyl-7- (p-toluidino) fluorane, 3- (N-ethyl- N-Tetrahydrofurfurylamino) -6-methyl-7-anilinofluorane, 3-diethylamino-6-chloro-7-anilinofluorane, 3-dimethylamino-6-methyl-7-anilinofluorane, 3-Pyrrolidino-6-methyl-7-anilinofluorane, 3-piperidino-6-methyl-7-anilinofluorane, 2,2-bis {4- [6'-(N-cyclohexyl-N-methyl) Amino) -3'-methylspiro [phthalide-3,9'-xanthen-2'-ylamino] phenyl} propane, 3-diethylamino-7- (3'-trifluoromethylphenyl) Aminofluorane and other black coloring dyes , 3,3-bis [1- (4-methoxyphenyl) -1- (4-dimethylaminophenyl) ethylene-2-yl] -4,5,6,7-tetrachlorophthalide, 3,3-bis [1- (4-Methylphenyl) -1- (4-pyrrolidinophenyl) ethylene-2-i Le] -4,5,6,7-tetrachlorophthalide, 3-p- (p-dimethylaminoanilino) anilino-6-methyl-7-chlorofluorene, 3-p- (p-chloroanilino) anilino Dyes having an absorption wavelength in the near infrared region such as -6-methyl-7-chlorofluorene, 3,6-bis (dimethylamino) fluorene-9-spiro-3'-(6'-dimethylamino) phthalide, etc. Can be mentioned. Of course, the present invention is not limited to these, and two or more kinds can be used in combination as needed. Among them, 3-di (n-butyl) amino-6-methyl-7-anilinofluorane, 3-di (n-pentyl) amino-6-methyl-7-anilinofluorane, and 3- (N). -Ethyl-N-isoamylamino) -6-methyl-7-anilinofluorane is preferably used because it has excellent recording sensitivity and print storage stability.
染料前駆体の含有量は、感熱記録層の全固形分に対して5〜30質量%が好ましく、7〜30質量%がより好ましく、7〜25質量%が更に好ましい。染料前駆体の含有量を5質量%以上にすると発色濃度が向上し、染料前駆体の含有量を30質量%以下にすると耐熱性が向上する。また、感熱記録層中における染料前駆体の単位面積あたりの含有量は、好ましくは0.2〜2.0g/m2、より好ましくは0.4〜1.5g/m2である。染料前駆体の単位面積あたりの含有量は、高速液体クロマトグラフィー法等により測定することができる。 The content of the dye precursor is preferably 5 to 30% by mass, more preferably 7 to 30% by mass, still more preferably 7 to 25% by mass, based on the total solid content of the thermal recording layer. When the content of the dye precursor is 5% by mass or more, the color development density is improved, and when the content of the dye precursor is 30% by mass or less, the heat resistance is improved. The content of the dye precursor in the heat-sensitive recording layer per unit area is preferably 0.2 to 2.0 g / m 2 , and more preferably 0.4 to 1.5 g / m 2 . The content of the dye precursor per unit area can be measured by a high performance liquid chromatography method or the like.
(呈色剤)
呈色剤(顕色剤)の具体例としては、例えば、4−tert−ブチルフェノール、4−アセチルフェノール、4−tert−オクチルフェノール、4,4’−sec−ブチリデンジフェノール、4−フェニルフェノール、4,4’−ジヒドロキシジフェニルメタン、4,4’−イソプロピリデンジフェノール、4,4’−シクロヘキシリデンジフェニル、4,4’−シクロヘキシリデンジフェノール、1,1−ビス(4−ヒドロキシフェニル)−エタン、1,1−ビス(4−ヒドロキシフェニル)−1−フェニルエタン、4,4’−ビス(p−トリルスルホニルアミノカルボニルアミノ)ジフェニルメタン、1,1−ビス(4−ヒドロキシフェニル)シクロヘキサン、2,2’−ビス〔4−(4−ヒドロキシフェニル)フェノキシ〕ジエチルエーテル、4,4’−ジヒドロキシジフェニルスルフィド、4,4’−チオビス(3−メチル−6−tert−ブチルフェノール)、4,4’−ジヒドロキシジフェニルスルホン、2,4’−ジヒドロキシジフェニルスルホン、2,2−ビス(4−ヒドロキシフェニル)−4−メチルペンタン、2,4’−ジヒドロキシジフェニルスルホン、4−ヒドロキシ−4’−イソプロポキシジフェニルスルホン、4−ヒドロキシ−4’−n−プロポキシジフェニルスルホン、4−ヒドロキシ−4’−アリルオキシジフェニルスルホン、4−ヒドロキシ−4’−ベンジルオキシジフェニルスルホン、3,3’−ジアリル−4,4’−ジヒドロキシジフェニルスルホン、ビス(p−ヒドロキシフェニル)酢酸ブチル、ビス(p−ヒドロキシフェニル)酢酸メチル、ヒドロキノンモノベンジルエーテル、ビス(3−アリル−4−ヒドロキシフェニル)スルホン、4−ヒドロキシ−4’−メチルジフェニルスルホン、4−アリルオキシ−4’−ヒドロキシジフェニルスルホン、3,4−ジヒドロキシフェニル−4’−メチルフェニルスルホン等のフェノール性化合物等のフェノール性化合物、4−ヒドロキシベンゾフェノン、4−ヒドロキシフタル酸ジメチル、4−ヒドロキシ安息香酸メチル、4−ヒドロキシ安息香酸プロピル、4−ヒドロキシ安息香酸−sec−ブチル、4−ヒドロキシ安息香酸フェニル、4−ヒドロキシ安息香酸ベンジル、4−ヒドロキシ安息香酸ベンジルエステル、4−ヒドロキシ安息香酸トリル、4−ヒドロキシ安息香酸クロロフェニル、4,4’−ジヒドロキシジフェニルエーテル等のフェノール性化合物、又は安息香酸、p−クロロ安息香酸、p−tert−ブチル安息香酸、トリクロル安息香酸、テレフタル酸、サリチル酸、3−tert−ブチルサリチル酸、3−イソプロピルサリチル酸、3−ベンジルサリチル酸、3−(α−メチルベンジル)サリチル酸、3,5−ジ−tert−ブチルサリチル酸、4−〔2−(p−メトキシフェノキシ)エチルオキシ〕サリチル酸、4−〔3−(p−トリルスルホニル)プロピルオキシ〕サリチル酸、5−〔p−(2−p−メトキシフェノキシエトキシ)クミル〕サリチル酸、4−{3−(p−トリルスルホニル)プロピルオキシ〕サリチル酸亜鉛等の芳香族カルボン酸、及びこれらフェノール性化合物、芳香族カルボン酸と例えば亜鉛、マグネシウム、アルミニウム、カルシウム、チタン、マンガン、スズ、ニッケル等の多価金属との塩、更にはチオシアン酸亜鉛のアンチピリン錯体、テレフタルアルデヒド酸と他の芳香族カルボン酸との複合亜鉛塩等の有機酸性物質、N−p−トルエンスルホニル−N’−3−(p−トルエンスルホニルオキシ)フェニルウレア、N−p−トルエンスルホニル−N’−p−ブトキシカルボニルフェニルウレア、N−p−トリルスルホニル−N’−フェニルウレア、4,4’−ビス(p−トルエンスルホニルアミノカルボニルアミノ)ジフェニルメタン、4,4’−ビス[(4−メチル−3−フェノキシカルボニルアミノフェニル)ウレイド]ジフェニルスルホン等のウレア化合物、N,N’−ジ−m−クロロフェニルチオウレア等のチオ尿素化合物、N−(p−トルエンスルホニル)カルバモイル酸p−クミルフェニルエステル、N−(p−トルエンスルホニル)カルバモイル酸p−ベンジルオキシフェニルエステル、N−[2−(3−フェニルウレイド)フェニル]ベンゼンスルホンアミド、N−(o−トルオイル)−p−トルエンスルホアミド等の分子内に−SO2NH−結合を有する有機化合物、活性白土、アタパルジャイト、コロイダルシリカ、珪酸アルミニウム等の無機酸性物質等が挙げられる。
(Coloring agent)
Specific examples of the color former (color developer) include, for example, 4-tert-butylphenol, 4-acetylphenol, 4-tert-octylphenol, 4,4'-sec-butylidenediphenol, 4-phenylphenol, 4 , 4'-Dihydroxydiphenylmethane, 4,4'-isopropyridendiphenol, 4,4'-cyclohexylidenediphenyl, 4,4'-cyclohexylidenediphenol, 1,1-bis (4-hydroxyphenyl) -ethane , 1,1-bis (4-hydroxyphenyl) -1-phenylethane, 4,4'-bis (p-tolylsulfonylaminocarbonylamino) diphenylmethane, 1,1-bis (4-hydroxyphenyl) cyclohexane, 2, 2'-bis [4- (4-hydroxyphenyl) phenoxy] diethyl ether, 4,4'-dihydroxydiphenyl sulfide, 4,4'-thiobis (3-methyl-6-tert-butylphenol), 4,4'- Dihydroxydiphenyl sulfone, 2,4'-dihydroxydiphenyl sulfone, 2,2-bis (4-hydroxyphenyl) -4-methylpentane, 2,4'-dihydroxydiphenyl sulfone, 4-hydroxy-4'-isopropoxydiphenyl sulfone , 4-Hydroxy-4'-n-propoxydiphenyl sulfone, 4-hydroxy-4'-allyloxydiphenyl sulfone, 4-hydroxy-4'-benzyloxydiphenyl sulfone, 3,3'-diallyl-4,4'- Dihydroxydiphenyl sulfone, bis (p-hydroxyphenyl) butyl acetate, bis (p-hydroxyphenyl) methyl acetate, hydroquinone monobenzyl ether, bis (3-allyl-4-hydroxyphenyl) sulfone, 4-hydroxy-4'-methyl Phenolic compounds such as phenolic compounds such as diphenyl sulfone, 4-allyloxy-4'-hydroxydiphenyl sulfone, 3,4-dihydroxyphenyl-4'-methylphenyl sulfone, 4-hydroxybenzophenone, dimethyl 4-hydroxyphthalate, Methyl 4-hydroxybenzoate, propyl 4-hydroxybenzoate, -sec-butyl 4-hydroxybenzoate, phenyl 4-hydroxybenzoate, benzyl 4-hydroxybenzoate, benzyl 4-hydroxybenzoate, 4-hydroxybenzoate Trill acid acid, chlorophenyl 4-hydroxybenzoate, 4,4'-dihydroxydiphenyl Pharmonic compounds such as ether, or benzoic acid, p-chlorobenzoic acid, p-tert-butylbenzoic acid, trichlorobenzoic acid, terephthalic acid, salicylic acid, 3-tert-butylsalicylic acid, 3-isopropylsalicylic acid, 3-benzylsalicylic acid , 3- (α-methylbenzyl) salicylic acid, 3,5-di-tert-butylsalicylic acid, 4- [2- (p-methoxyphenoxy) ethyloxy] salicylic acid, 4- [3- (p-tolylsulfonyl) propyloxy ] Salicylic acid, 5- [p- (2-p-methoxyphenoxyethoxy) cumyl] salicylic acid, 4-{3- (p-tolylsulfonyl) propyloxy] aromatic carboxylic acids such as zinc salicylate, and phenolic compounds thereof. Salts of aromatic carboxylic acids with polyvalent metals such as zinc, magnesium, aluminum, calcium, titanium, manganese, tin and nickel, as well as antipyrine complexes of zinc thiocyanate, terephthalaldehyde acids and other aromatic carboxylic acids. Organic acidic substances such as complex zinc salts of N-p-toluenesulfonyl-N'-3- (p-toluenesulfonyloxy) phenylurea, N-p-toluenesulfonyl-N'-p-butoxycarbonylphenylurea, N -P-Tolylsulfonyl-N'-phenylurea, 4,4'-bis (p-toluenesulfonylaminocarbonylamino) diphenylmethane, 4,4'-bis [(4-methyl-3-phenoxycarbonylaminophenyl) ureido] Urea compounds such as diphenylsulfone, thiourea compounds such as N, N'-di-m-chlorophenylthiourea, N- (p-toluenesulfonyl) carbamoyl acid p-cumylphenyl ester, N- (p-toluenesulfonyl) carbamoyl -SO 2 NH-bonds in molecules such as acid p-benzyloxyphenyl ester, N- [2- (3-phenylureido) phenyl] benzenesulfonamide, N- (o-tol oil) -p-toluenesulfoamide, etc. Examples thereof include organic compounds, active white clay, attapulsite, colloidal silica, inorganic acidic substances such as aluminum silicate, and the like.
さらに、呈色剤の具体例としては、下記一般式(1)で表される4,4’−ビス〔(4−メチル−3−フェノキシカルボニルアミノフェニル)ウレイド〕ジフェニルスルホン、4,4’−ビス〔(2−メチル−5−フェノキシカルボニルアミノフェニル)ウレイド〕ジフェニルスルホン、4−(2−メチル−3−フェノキシカルボニルアミノフェニル)ウレイド−4’−(4−メチル−5−フェノキシカルボニルアミノフェニル)ウレイドジフェニルスルホン等のウレアウレタン誘導体、下記一般式(2)で表されるジフェニルスルホン誘導体等が挙げられる。もちろん、呈色剤はこれらに制限されるものではなく、また必要に応じて2種以上の化合物を併用することもできる。
(式中、nは1〜6の整数を表す。)
Further, specific examples of the color former include 4,4'-bis [(4-methyl-3-phenoxycarbonylaminophenyl) ureido] diphenyl sulfone represented by the following general formula (1), 4,4'-. Bis [(2-methyl-5-phenoxycarbonylaminophenyl) ureido] diphenyl sulfone, 4- (2-methyl-3-phenoxycarbonylaminophenyl) ureido-4'-(4-methyl-5-phenoxycarbonylaminophenyl) Examples thereof include urea urethane derivatives such as ureidodiphenyl sulfone, and diphenyl sulfone derivatives represented by the following general formula (2). Of course, the color former is not limited to these, and two or more compounds can be used in combination if necessary.
(In the formula, n represents an integer of 1 to 6.)
呈色剤の含有量は、特に制限されず、使用されるロイコ染料に応じて調整すればよい。呈色剤の含有量は一般に、ロイコ染料1質量部に対して0.5質量部以上が好ましく、0.8質量部以上がより好ましく、1質量部以上が更に好ましく、1.2質量部以上がより一層好ましく、1.5質量部以上が特に好ましい。また、呈色剤の含有量は、ロイコ染料1質量部に対して、10質量部以下が好ましく、5質量部以下がより好ましく、4質量部以下が更に好ましく、3.5質量部以下が特に好ましい。呈色剤の含有量を0.5質量部以上とすることにより、記録性能を高めることができる。一方、呈色剤の含有量を10質量部以下とすることにより、高温環境下での地肌カブリを効果的に抑えることができる。 The content of the color-developing agent is not particularly limited and may be adjusted according to the leuco dye used. The content of the color-developing agent is generally preferably 0.5 parts by mass or more, more preferably 0.8 parts by mass or more, further preferably 1 part by mass or more, and 1.2 parts by mass or more with respect to 1 part by mass of the leuco dye. Is even more preferable, and 1.5 parts by mass or more is particularly preferable. The content of the color-developing agent is preferably 10 parts by mass or less, more preferably 5 parts by mass or less, further preferably 4 parts by mass or less, and particularly preferably 3.5 parts by mass or less, based on 1 part by mass of the leuco dye. preferable. By setting the content of the color-developing agent to 0.5 parts by mass or more, the recording performance can be improved. On the other hand, by setting the content of the color-developing agent to 10 parts by mass or less, it is possible to effectively suppress the background fog in a high temperature environment.
本実施形態では、感熱記録層中に、主に発色像の保存性をより一層高めるために、保存性改良剤を更に含有させることができる。このような保存性改良剤としては、例えば、1,1,3−トリス(2−メチル−4−ヒドロキシ−5−シクロヘキシルフェニル)ブタン、1,1,3−トリス(2−メチル−4−ヒドロキシ−5−tert−ブチルフェニル)ブタン、1,1−ビス(2−メチル−4−ヒドロキシ−5−tert−ブチルフェニル)ブタン、4,4’−〔1,4−フェニレンビス(1−メチルエチリデン)〕ビスフェノール、4,4’−〔1,3−フェニレンビス(1−メチルエチリデン)〕ビスフェノール等のフェノール化合物;4−ベンジルオキシフェニル−4’−(2−メチル−2,3−エポキシプロピルオキシ)フェニルスルホン、4−(2−メチル−1,2−エポキシエチル)ジフェニルスルホン、4−(2−エチル−1,2−エポキシエチル)ジフェニルスルホン等のエポキシ化合物;並びに1,3,5−トリス(2,6−ジメチルベンジル−3−ヒドロキシ−4−tert−ブチル)イソシアヌル酸等のイソシアヌル酸化合物から選ばれる少なくとも1種以上を用いることができる。もちろん、これらに制限されるものではなく、また必要に応じて2種以上の化合物を併用することもできる。 In the present embodiment, the heat-sensitive recording layer may further contain a storage stability improving agent, mainly in order to further enhance the storage stability of the color development image. Examples of such a storage improving agent include 1,1,3-tris (2-methyl-4-hydroxy-5-cyclohexylphenyl) butane and 1,1,3-tris (2-methyl-4-hydroxy). -5-tert-butylphenyl) butane, 1,1-bis (2-methyl-4-hydroxy-5-tert-butylphenyl) butane, 4,4'-[1,4-phenylenebis (1-methylethylidene) )] Sulfone compounds such as bisphenol, 4,4'-[1,3-phenylenebis (1-methylethylidene)] bisphenol; 4-benzyloxyphenyl-4'-(2-methyl-2,3-epoxypropyloxy) ) Epoxy compounds such as phenyl sulfone, 4- (2-methyl-1,2-epoxyethyl) diphenyl sulfone, 4- (2-ethyl-1,2-epoxyethyl) diphenyl sulfone; and 1,3,5-tris (2,6-Dimethylbenzyl-3-hydroxy-4-tert-butyl) At least one selected from isocyanuric acid compounds such as isocyanuric acid can be used. Of course, the present invention is not limited to these, and two or more kinds of compounds can be used in combination if necessary.
保存性改良剤を使用する場合、その使用量は、保存性改良のために有効な量とすればよく、通常は、感熱記録層の全固形量中、1〜30質量%程度が好ましく、5〜20質量%程度がより好ましい。 When a storage stability improving agent is used, the amount used may be an amount effective for improving the storage stability, and is usually preferably about 1 to 30% by mass based on the total solid amount of the heat-sensitive recording layer. About 20% by mass is more preferable.
本実施形態における感熱記録層中には増感剤を含有させることもできる。これにより、記録感度を高めることができる。増感剤としては、例えば、ステアリン酸アミド、メトキシカルボニル−N−ステアリン酸ベンズアミルド、N−ベンゾイルステアリン酸アミド、N−エイコサン酸アミド、エチレンビスステアリン酸アミド、ベヘン酸アミド、メチレンビスステアリン酸アミド、N−メチロールステアリン酸アミド、テレフタル酸ジベンジル、テレフタル酸ジメチル、テレフタル酸ジオクチル、ジフェニルスルホン、p−ベンジルオキシ安息香酸ベンジル、1−ヒドロキシ−2−ナフトエ酸フェニル、2−ナフチルベンジルエーテル、m−ターフェニル、p−ベンジルビフェニル、シュウ酸ジ−p−クロロベンジルエステル、シュウ酸ジ−p−メチルベンジルエステル、シュウ酸ジベンジルエステル、p−トリルビフェニルエーテル、ジ(p−メトキシフェノキシエチル)エーテル、1,2−ジ(3−メチルフェノキシ)エタン、1,2−ジ(4−メチルフェノキシ)エタン、1,2−ジ(4−メトキシフェノキシ)エタン、1,2−ジ(4−クロロフェノキシ)エタン、1,2−ジフェノキシエタン、1−(4−メトキシフェノキシ)−2−(3−メチルフェノキシ)エタン、p−メチルチオフェニルベンジルエーテル、1,4−ジ(フェニルチオ)ブタン、p−アセトトルイジド、p−アセトフェネチジド、N−アセトアセチル−p−トルイジン、1,2−ジフェノキシメチルベンゼン、ジ(β−ビフェニルエトキシ)ベンゼン、p−ジ(ビニルオキシエトキシ)ベンゼン、1−イソプロピルフェニル−2−フェニルエタン、アジピン酸ジ−o−クロルベンジル、1,2−ビス(3,4−ジメチルフェニル)エタン、1,3−ビス(2−ナフトキシ)プロパン、ジフェニル、ベンゾフェノン等が挙げられる。これらは支障のない範囲で併用できる。増感剤の含有割合は、増感のために有効な量とすればよく、通常は、感熱記録層の全固形量中、2〜40質量%程度が好ましく、5〜25質量%程度がより好ましい。 A sensitizer may be contained in the heat-sensitive recording layer of the present embodiment. Thereby, the recording sensitivity can be increased. Examples of the sensitizer include stearic acid amide, methoxycarbonyl-N-benzyl stearate, N-benzoyl stearate amide, N-eicosanoic acid amide, ethylene bisstearic acid amide, behenic acid amide, methylene bisstearic acid amide, and the like. N-Methylol stearate amide, dibenzyl terephthalate, dimethyl terephthalate, dioctyl terephthalate, diphenylsulfone, benzyl p-benzyloxybenzoate, phenyl 1-hydroxy-2-naphthoate, 2-naphthylbenzyl ether, m-terphenyl , P-benzylbiphenyl, oxalic acid di-p-chlorobenzyl ester, oxalic acid di-p-methylbenzyl ester, oxalic acid dibenzyl ester, p-tolylbiphenyl ether, di (p-methoxyphenoxyethyl) ether, 1, 2-di (3-methylphenoxy) ethane, 1,2-di (4-methylphenoxy) ethane, 1,2-di (4-methoxyphenoxy) ethane, 1,2-di (4-chlorophenoxy) ethane, 1,2-Diphenoxyethane, 1- (4-methoxyphenoxy) -2- (3-methylphenoxy) ethane, p-methylthiophenylbenzyl ether, 1,4-di (phenylthio) butane, p-acetotoluide, p- Acetphenetidine, N-acetoacetyl-p-toluidine, 1,2-diphenoxymethylbenzene, di (β-biphenylethoxy) benzene, p-di (vinyloxyethoxy) benzene, 1-isopropylphenyl-2-phenyl Examples thereof include ethane, di-o-chlorobenzyl adipate, 1,2-bis (3,4-dimethylphenyl) ethane, 1,3-bis (2-naphthoxy) propane, diphenyl, benzophenone and the like. These can be used together as long as there is no problem. The content ratio of the sensitizer may be an amount effective for sensitization, and is usually preferably about 2 to 40% by mass, more preferably about 5 to 25% by mass, based on the total solid content of the heat-sensitive recording layer. preferable.
感熱記録層には、バインダーを含有させることができる。感熱記録層用塗液に使用されるバインダーとしては、例えば、水溶性接着剤及び水分散性接着剤のいずれの水性接着剤を使用できる。水溶性接着剤としては、例えば、ポリビニルアルコール、カルボキシ変性ポリビニルアルコール、アセトアセチル変性ポリビニルアルコール、ジアセトン変性ポリビニルアルコール、珪素変性ポリビニルアルコール等の変性ポリビニルアルコール、澱粉及びその誘導体、メトキシセルロース、カルボキシメチルセルロース、ヒドロキシエチルセルロース、ヒドロキシプロピルメチルセルロース、メチルセルロース、及びエチルセルロース等のセルロース誘導体、ポリアクリル酸ソーダ、ポリビニルピロリドン、ポリアミド、ジイソブチレン−無水マレイン酸共重合体塩、スチレン−アクリル酸共重合体塩、スチレン−無水マレイン酸共重合体塩、エチレン−無水マレイン酸共重合体塩、アクリル酸アミド−アクリル酸エステル共重合体、アクリル酸アミド−アクリル酸エステル−メタクリル酸共重合体、ポリアクリルアミド、アルギン酸ソーダ、ゼラチン、カゼイン、アラビアガム等が挙げられる。水分散性接着剤としては、ポリ酢酸ビニル、ポリウレタン、スチレン−ブタジエン共重合体、スチレン−ブタジエン−アクリロニトリル共重合体、アクリロニトリル−ブタジエン共重合体、ポリアクリル酸、ポリアクリル酸エステル、塩化ビニル−酢酸ビニル共重合体、ポリブチルメタクリレート、エチレン−酢酸ビニル共重合体、シリル化ウレタン、アクリル−シリコン複合体、及びアクリル−シリコン−ウレタン複合体、尿素樹脂、メラミン樹脂、アミド樹脂、ポリウレタン樹脂等の水不溶性重合体のラテックス等が挙げられる。これらは、1種単独又は2種以上を併用して使用することができる。これらの少なくとも1種を、感熱記録層の全固形分中、好ましくは5〜50質量%程度、より好ましくは10〜40質量%程度の範囲で配合される。 The heat-sensitive recording layer can contain a binder. As the binder used in the coating liquid for the heat-sensitive recording layer, for example, either a water-soluble adhesive or a water-dispersible adhesive can be used. Examples of the water-soluble adhesive include modified polyvinyl alcohols such as polyvinyl alcohol, carboxy-modified polyvinyl alcohol, acetoacetyl-modified polyvinyl alcohol, diacetone-modified polyvinyl alcohol, and silicon-modified polyvinyl alcohol, starch and derivatives thereof, methoxycellulose, carboxymethylcellulose, and hydroxy. Cellulous derivatives such as ethyl cellulose, hydroxypropyl methyl cellulose, methyl cellulose, and ethyl cellulose, sodium polyacrylic acid, polyvinylpyrrolidone, polyamide, diisobutylene-maleic anhydride copolymer salt, styrene-acrylic acid copolymer salt, styrene-maleic anhydride Copolymer salt, ethylene-maleic anhydride copolymer salt, acrylic acid amide-acrylic acid ester copolymer, acrylic acid amide-acrylic acid ester-methacrylic acid copolymer, polyacrylamide, sodium alginate, gelatin, casein, Examples include arabic gum. Water-dispersible adhesives include polyvinyl acetate, polyurethane, styrene-butadiene copolymer, styrene-butadiene-acrylonitrile copolymer, acrylonitrile-butadiene copolymer, polyacrylic acid, polyacrylic acid ester, vinyl chloride-acetic acid. Water such as vinyl copolymer, polybutyl methacrylate, ethylene-vinyl acetate copolymer, silylated urethane, acrylic-silicon composite, acrylic-silicon-urethane composite, urea resin, melamine resin, amide resin, polyurethane resin, etc. Examples thereof include latex of an insoluble polymer. These can be used alone or in combination of two or more. At least one of these is blended in a range of preferably about 5 to 50% by mass, more preferably about 10 to 40% by mass, based on the total solid content of the thermal recording layer.
感熱記録層には、感熱記録層またはその他の層のバインダーを硬化させる架橋剤を含有させることができる。感熱記録層に架橋剤を含有させることにより、感熱記録層の耐水性を向上させることができる。架橋剤としては、例えば、グリオキザール等のアルデヒド系化合物、ポリエチレンイミン等のポリアミン系化合物、エポキシ系化合物、ポリアミド樹脂、メラミン樹脂、グリオキシル酸塩、ジメチロールウレア化合物、アジリジン化合物、ブロックイソシアネート化合物;過硫酸アンモニウム、塩化第二鉄、塩化マグネシウム、四硼酸ソーダ、四硼酸カリウム等の無機化合物;硼酸、硼酸トリエステル、硼素系ポリマー、ヒドラジド化合物、グリオキシル酸塩等が挙げられる。これらは1種単独で用いてもよいし、2種以上を組合せて使用してもよい。架橋剤の使用量は、感熱記録層の全固形量100質量部に対し、1〜10質量部程度の範囲が好ましい。 The thermal recording layer may contain a cross-linking agent that cures the binder of the thermal recording layer or other layers. By including a cross-linking agent in the heat-sensitive recording layer, the water resistance of the heat-sensitive recording layer can be improved. Examples of the cross-linking agent include aldehyde compounds such as glioxal, polyamine compounds such as polyethyleneimine, epoxy compounds, polyamide resins, melamine resins, glyoxyphosphates, dimethylolurea compounds, aziridine compounds, blocked isocyanate compounds; ammonium persulfate. , Inorganic compounds such as ferric chloride, magnesium chloride, sodium tetraborate, potassium tetraborate; boric acid, borate triester, borane polymer, hydrazide compound, glyoxyphosphate and the like. These may be used individually by 1 type, or may be used in combination of 2 or more type. The amount of the cross-linking agent used is preferably in the range of about 1 to 10 parts by mass with respect to 100 parts by mass of the total solid content of the heat-sensitive recording layer.
感熱記録層には、必要に応じて、発明の効果を損なわない範囲内で、公知のワックス類、金属石鹸、有色染料、有色顔料、蛍光染料、撥油剤、消泡剤、粘度調節剤等を含有させることができる。 If necessary, the heat-sensitive recording layer may be provided with known waxes, metal soaps, colored dyes, colored pigments, fluorescent dyes, oil repellents, antifoaming agents, viscosity modifiers, etc., as long as the effects of the invention are not impaired. Can be contained.
ワックスとしては、パラフィンワックス、カルナバワックス、マイクロクリスタリンワックス、ポリオレフィンワックス、ポリエチレンワックス等のワックス類;例えば、ステアリン酸アミド、エチレンビスステアリン酸アミド等の高級脂肪酸アミド、高級脂肪酸エステル、及びその誘導体等を挙げることができる。 Examples of the wax include waxes such as paraffin wax, carnauba wax, microcrystalline wax, polyolefin wax, and polyethylene wax; for example, higher fatty acid amides such as stearic acid amide and ethylene bisstearic acid amide, higher fatty acid esters, and derivatives thereof. Can be mentioned.
金属石鹸としては、高級脂肪酸多価金属塩、例えば、ステアリン酸亜鉛、ステアリン酸アルミニウム、ステアリン酸カルシウム、及びオレイン酸亜鉛等を挙げることができる。 Examples of the metal soap include higher fatty acid polyvalent metal salts such as zinc stearate, aluminum stearate, calcium stearate, and zinc oleate.
また、必要に応じて、本発明の効果を損なわない範囲で、感熱記録層中に、更に撥油剤、消泡剤、粘度調節剤等の各種助剤を添加することができる。 Further, if necessary, various auxiliary agents such as an oil repellent, an antifoaming agent, and a viscosity modifier can be further added to the heat-sensitive recording layer as long as the effects of the present invention are not impaired.
感熱記録層用の塗工液は、例えば、水を分散媒体とし、染料前駆体および呈色剤の微粒子、バインダー、保存性改良剤、増感剤等を共に、或いは別々に分散した分散液を用いて、調製される。感熱記録層用塗工液は、乾燥重量で好ましくは2〜12g/m2、より好ましくは2〜8g/m2、更に好ましくは2〜7g/m2となるように支持体上に塗布される。 The coating liquid for the heat-sensitive recording layer is, for example, a dispersion liquid in which water is used as a dispersion medium and fine particles of a dye precursor and a color-developing agent, a binder, a storage improving agent, a sensitizer, etc. are dispersed together or separately. Prepared using. Heat-sensitive recording layer coating solution, preferably a dry weight 2~12g / m 2, more preferably 2 to 8 g / m 2, more preferably coated on a support so as to 2~7g / m 2 NS.
[保護層]
感熱記録層の上にさらに保護層を設けることができる。保護層は、例えば、バインダー、必要により顔料、ワックス、架橋剤、その他助剤等を混合することにより調製される。バインダー及び顔料としては、前記の感熱記録層で例示したような材料を使用することができる。顔料やワックスを含有させることにより、サーマルヘッドに対するカス付着、及びスティッキング防止することができる。また、保護層に架橋剤を添加することによって、保護層に耐水性を付与することが可能である。保護層は、水を分散媒体として、保護層用塗工液を、乾燥重量で好ましくは0.1〜15g/m2、より好ましくは0.5〜8g/m2となるように、感熱記録層上に塗布して形成される。
[Protective layer]
A protective layer can be further provided on the thermal recording layer. The protective layer is prepared by mixing, for example, a binder, optionally a pigment, a wax, a cross-linking agent, and other auxiliaries. As the binder and the pigment, materials as exemplified in the above-mentioned thermal recording layer can be used. By containing a pigment or wax, it is possible to prevent debris from adhering to the thermal head and sticking. Further, by adding a cross-linking agent to the protective layer, it is possible to impart water resistance to the protective layer. As the protective layer, water is used as a dispersion medium, and the coating liquid for the protective layer is heat-sensitively recorded so as to have a dry weight of preferably 0.1 to 15 g / m 2 , more preferably 0.5 to 8 g / m 2. It is formed by applying it on the layer.
[その他の層]
本実施形態では、感熱記録体の付加価値を高めるために、これに更に加工を施し、より高い機能を付与した感熱記録体とすることができる。例えば、裏面に粘着剤、再湿接着剤、ディレードタック型の粘着剤等による塗布加工を施すことにより粘着紙、再湿接着紙、ディレードタック紙とすることができる。また、裏面を利用して、これに熱転写用紙、インクジェット記録用紙、ノーカーボン用紙、静電記録用紙、ゼオグラフィー用紙としての機能を付与し、両面記録が可能な記録紙とすることもできる。もちろん、両面感熱記録体とすることもできる。また、感熱記録体裏面からの油や可塑剤の浸透を抑制したり、カールコントロールや帯電防止のためにバック層を設けることもできる。保護層上にシリコーンを含有した剥離層を塗布加工し、裏面に粘着剤を塗布加工することにより、剥離紙を必要としないライナーレスラベルとすることも可能である。
[Other layers]
In the present embodiment, in order to increase the added value of the heat-sensitive recording body, it can be further processed to obtain a heat-sensitive recording body having higher functions. For example, adhesive paper, re-wet adhesive paper, delayed tack paper can be obtained by applying a coating process on the back surface with an adhesive, a re-wet adhesive, a delayed tack type adhesive, or the like. Further, the back surface can be used to impart functions as thermal transfer paper, inkjet recording paper, carbonless copy paper, electrostatic recording paper, and zeography paper to obtain a recording paper capable of double-sided recording. Of course, it can also be a double-sided thermal recorder. Further, it is also possible to suppress the permeation of oil or plasticizer from the back surface of the heat-sensitive recording body, and to provide a back layer for curl control and antistatic. It is also possible to obtain a linerless label that does not require a release paper by applying a release layer containing silicone on the protective layer and applying an adhesive on the back surface.
[感熱記録体]
支持体上に上記の各層を形成する方法としては、エアナイフ法、ブレード法、グラビア法、ロールコーター法、スプレー法、ディップ法、バー法、カーテン法、スロットダイ法、スライドダイ法、エクストルージョン法等の既知の塗布方法のいずれを利用してもよい。また、各塗工液は1層ずつ塗布及び乾燥して各層を形成してもよく、同一の塗工液を2層以上に分けて塗布してもよい。さらに、2つ以上の層を同時に塗布する同時多層塗布を行ってもよい。
[Thermal recording body]
Examples of the method for forming each of the above layers on the support include an air knife method, a blade method, a gravure method, a roll coater method, a spray method, a dip method, a bar method, a curtain method, a slot die method, a slide die method, and an extrusion method. Any of the known coating methods such as, etc. may be used. Further, each coating liquid may be applied and dried one layer at a time to form each layer, or the same coating liquid may be applied in two or more layers. Further, simultaneous multi-layer coating may be performed in which two or more layers are coated at the same time.
記録感度を高め、白抜け等を抑止する観点から、各層の形成終了後、又は全ての層の形成終了後に、スーパーカレンダーやソフトカレンダー等の既知の方法を用いて平滑化処理することが好ましい。 From the viewpoint of increasing the recording sensitivity and suppressing white spots and the like, it is preferable to perform smoothing treatment using a known method such as a super calendar or a soft calendar after the formation of each layer or after the formation of all layers.
本発明を実施例により更に詳しく説明するが、本発明はこれらにより限定されるものではない。なお、特に断わらない限り、「部」及び「%」はそれぞれ「質量部」及び「質量%」を示す。 The present invention will be described in more detail with reference to Examples, but the present invention is not limited thereto. Unless otherwise specified, "parts" and "%" indicate "parts by mass" and "% by mass", respectively.
実施例、比較例に用いた材料は以下のとおりである。
(1)中空粒子
(i)中空粒子A:商品名エクスパンセル 461WE20d36、アクゾノーベル社製の中空粒子、メジアン径(D50)20μm、最大粒子径(D100)80μm、中空率95%、2μm以下の粒子の割合0容積%、固形分濃度15.0%
(ii)中空粒子B:メジアン径(D50)12μm、最大粒子径(D100)45μm、中空率94%、2μm以下の粒子の割合0容積%、固形分濃度15.0%
(iii)中空粒子C:メジアン径(D50)11μm、最大粒子径(D100)23μm、中空率93%、2μm以下の粒子の割合0容積%、固形分濃度15.0%
(iv)中空粒子D:メジアン径(D50)8.1μm、最大粒子径(D100)20μm、中空率90%、2μm以下の粒子の割合0容積%、固形分濃度15.0%
(v)中空粒子E:メジアン径(D50)7.5μm、最大粒子径(D100)15μm、中空率85%、2μm以下の粒子の割合0容積%、固形分濃度15.0%
(vi)中空粒子F:メジアン径(D50)12μm、最大粒子径(D100)124μm、中空率94%、2μm以下の粒子の割合0容積%、固形分濃度15.0%
(vii)中空粒子G:メジアン径(D50)6.2μm、最大粒子径(D100)15μm、中空率77%、2μm以下の粒子の割合0容積%、固形分濃度15.0%
(viii)中空粒子H:商品名A−380、三水社製の中空粒子、メジアン径(D50)3.8μm、最大粒子径(D100)6.5μm、中空率78%、粒子径2.0μm以下の中空粒子の割合1.5容積%、固形分濃度13.0%
(ix)中空粒子I:メジアン径(D50)5.0μm、最大粒子径(D100)13.5μm、中空率90%、2μm以下の粒子の割合0.2体積%、固形分濃度15.0%
(x)中空粒子J:商品名ローペイクSN−1055、ダウ・ケミカル社製、メジアン径(D50)1.0μm、最大粒子径(D100)2.0μm、中空率55%、粒子径2.0μm以下の中空粒子の割合100容積%、固形分濃度26.5%
(2)ラテックス
(i)ラテックスA:スチレン・ブタジエンラテックス開発品(Tg:−10℃、粒子径190nm、固形分濃度48%)
(ii)ラテックスB:スチレン・ブタジエンラテックス開発品(Tg:−35℃、粒子径300nm、固形分濃度48%)
(iii)ラテックスC:スチレン・ブタジエンラテックス(商品名L−1571、旭化成社製、Tg=−3℃、粒子径190nm、固形分濃度48%)
The materials used in Examples and Comparative Examples are as follows.
(1) Hollow particles (i) Hollow particles A: Trade name Expandel 461WE20d36, hollow particles manufactured by AkzoNobel, median diameter (D50) 20 μm, maximum particle diameter (D100) 80 μm, hollow ratio 95%, 2 μm or less Particle ratio 0% by volume, solid content concentration 15.0%
(Ii) Hollow particles B: median diameter (D50) 12 μm, maximum particle diameter (D100) 45 μm, hollow ratio 94%, proportion of particles of 2 μm or less 0 volume%, solid content concentration 15.0%
(Iii) Hollow particles C: median diameter (D50) 11 μm, maximum particle diameter (D100) 23 μm, hollow ratio 93%, proportion of particles of 2 μm or less 0 volume%, solid content concentration 15.0%
(Iv) Hollow particles D: Median diameter (D50) 8.1 μm, maximum particle diameter (D100) 20 μm, hollow ratio 90%, proportion of particles of 2 μm or less 0 volume%, solid content concentration 15.0%
(V) Hollow particles E: median diameter (D50) 7.5 μm, maximum particle diameter (D100) 15 μm, hollow ratio 85%, proportion of particles of 2 μm or less 0 volume%, solid content concentration 15.0%
(Vi) Hollow particles F: median diameter (D50) 12 μm, maximum particle diameter (D100) 124 μm, hollow ratio 94%, proportion of particles of 2 μm or less 0 volume%, solid content concentration 15.0%
(Vii) Hollow particles G: median diameter (D50) 6.2 μm, maximum particle diameter (D100) 15 μm, hollow ratio 77%, proportion of particles of 2 μm or less 0 volume%, solid content concentration 15.0%
(Viii) Hollow particle H: Trade name A-380, hollow particle manufactured by Sansuisha, median diameter (D50) 3.8 μm, maximum particle diameter (D100) 6.5 μm, hollow ratio 78%, particle diameter 2.0 μm or less Hollow particle ratio 1.5% by volume, solid content concentration 13.0%
(Ix) Hollow particles I: Median diameter (D50) 5.0 μm, maximum particle diameter (D100) 13.5 μm, hollow ratio 90%, proportion of particles of 2 μm or less 0.2% by volume, solid content concentration 15.0%
(X) Hollow particles J: Trade name Low Pake SN-1055, manufactured by Dow Chemical Co., Ltd., median diameter (D50) 1.0 μm, maximum particle diameter (D100) 2.0 μm, hollow ratio 55%, particle diameter 2.0 μm or less Percentage of hollow particles in 100% by volume, solid content concentration 26.5%
(2) Latex (i) Latex A: Styrene-butadiene latex developed product (Tg: -10 ° C, particle size 190 nm, solid content concentration 48%)
(Ii) Latex B: Styrene-butadiene latex developed product (Tg: -35 ° C, particle size 300 nm, solid content concentration 48%)
(Iii) Latex C: Styrene-butadiene latex (trade name L-1571, manufactured by Asahi Kasei Corporation, Tg = -3 ° C, particle size 190 nm, solid content concentration 48%)
(実施例1)
(1)下塗り層用塗工液の調製
中空粒子A120.0部、中空粒子Jを135.8部、焼成カオリン(商品名アンシレックス93、BASF社製)18.0部、ラテックスAを25部、カルボキシメチルセルロース(商品名:セロゲンAGガム、第一工業製薬社製)3.0部、及び水75.0部を混合攪拌して、下塗り層用塗工液を得た。
(Example 1)
(1) Preparation of coating liquid for undercoat layer 120.0 parts of hollow particles A, 135.8 parts of hollow particles J, 18.0 parts of calcined kaolin (trade name: Ansilex 93, manufactured by BASF), 25 parts of latex A. , Carboxymethyl cellulose (trade name: Cellogen AG gum, manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd.) and 75.0 parts of water were mixed and stirred to obtain a coating liquid for an undercoat layer.
(2)ロイコ染料分散液(A液)調製
3−ジ−(n−ブチル)アミノ−6−メチル−7−アニリノフルオラン40部、ポリビニルアルコール(重合度500、鹸化度88%)の10%水溶液40部、及び水20部を混合し、サンドミル(アイメックス社製、サンドグラインダー)を用いて、レーザー回折式粒径測定器SALD2200(島津製作所社製)によるメジアン径が0.5μmになるまで粉砕してロイコ染料分散液(A液)を得た。
(2) Preparation of leuco dye dispersion liquid (solution A) 10 parts of 3-di- (n-butyl) amino-6-methyl-7-anilinofluorane, polyvinyl alcohol (degree of polymerization 500, degree of sacrifice 88%) 40 parts of% aqueous solution and 20 parts of water are mixed, and a sand mill (made by IMEX, sand grinder) is used until the median diameter becomes 0.5 μm by the laser diffraction type particle size measuring device SALD2200 (manufactured by Shimadzu Corporation). The mixture was pulverized to obtain a leuco dye dispersion liquid (liquid A).
(3)呈色剤分散液(B液)調製
4−ヒドロキシ−4'−イソプロポキシジフェニルスルホン (日本曹達社製、D−8)40部、ポリビニルアルコール(重合度500、鹸化度88%)の10%水溶液40部、及び水20部を混合し、サンドミル(アイメックス社製、サンドグラインダー)を用いて、レーザー回折式粒径測定器SALD2200(島津製作所社製)によるメジアン径が1.0μmになるまで粉砕して呈色剤分散液(B液)を得た。
(3) Preparation of color-developing agent dispersion (liquid B) 40 parts of 4-hydroxy-4'-isopropoxydiphenyl sulfone (manufactured by Nippon Soda Co., Ltd., D-8), polyvinyl alcohol (degree of polymerization 500, degree of saponification 88%) 40 parts of 10% aqueous solution and 20 parts of water are mixed, and the median diameter is 1.0 μm by the laser diffraction type particle size measuring device SALD2200 (manufactured by Shimadzu Corporation) using a sand mill (manufactured by Imex, sand grinder). The color-developing agent dispersion liquid (Liquid B) was obtained.
(4)増感剤分散液(C液)調製
シュウ酸ジ−p−メチルベンジルエステル(商品名:HS−3520、DIC社製)40部、ポリビニルアルコール(重合度500、鹸化度88%)の10%水溶液40部、及び水20部を混合し、サンドミル(アイメックス社製、サンドグラインダー)を用いて、レーザー回折式粒径測定器SALD2200(島津製作所社製)によるメジアン径が1.0μmになるまで粉砕して増感剤分散液(C液)を得た。
(4) Preparation of sensitizer dispersion liquid (C liquid) 40 parts of di-p-methylbenzyl ester oxalate (trade name: HS-3520, manufactured by DIC), polyvinyl alcohol (degree of polymerization 500, degree of saponification 88%) 40 parts of 10% aqueous solution and 20 parts of water are mixed, and the median diameter is 1.0 μm by the laser diffraction type particle size measuring instrument SALD2200 (manufactured by Shimadzu Seisakusho) using a sand mill (manufactured by Imex, sand grinder). The mixture was pulverized to obtain a sensitizer dispersion liquid (C liquid).
(5)感熱記録層用塗工液の調製
A液29.5部、B液59.1部、C液45.4部、ヒドロキシプロピルメチルセルロースの5%水溶液20部、完全鹸化ポリビニルアルコール(商品名:PVA110、鹸化度:99モル%、平均重合度:1000、クラレ社製)の10%水溶液46部、ブタジエン系共重合体ラテックス(商品名:L−1571、旭化成社製、固形分濃度48%)9.4部、軽質炭酸カルシウム(商品名:Brilliant−15、白石工業社製)25.4部、パラフィンワックス(商品名:ハイドリンL−700、中京油脂社製、固形分濃度30%)11.7部、アジピン酸ジヒドラジド(大塚化学社製)2部、及び水120部を混合撹拌して感熱記録層用塗工液を得た。
(5) Preparation of coating solution for heat-sensitive recording layer 29.5 parts of solution A, 59.1 parts of solution B, 45.4 parts of solution C, 20 parts of 5% aqueous solution of hydroxypropylmethylcellulose, completely saponified polyvinyl alcohol (trade name) : PVA110, Saponification degree: 99 mol%, Average degree of polymerization: 1000, 46 parts of 10% aqueous solution manufactured by Kuraray Co., Ltd., butadiene-based copolymer latex (trade name: L-1571, manufactured by Asahi Kasei Co., Ltd., solid content concentration 48%) ) 9.4 parts, light calcium carbonate (trade name: Brilliant-15, manufactured by Shiraishi Kogyo Co., Ltd.) 25.4 parts, paraffin wax (trade name: Hydrin L-700, manufactured by Chukyo Oil & Fat Co., Ltd., solid content concentration 30%) 11 .7 parts, 2 parts of adipate dihydrazide (manufactured by Otsuka Chemical Co., Ltd.), and 120 parts of water were mixed and stirred to obtain a coating liquid for a heat-sensitive recording layer.
(6)保護層用塗工液の調製
アセトアセチル変性ポリビニルアルコール(商品名:ゴーセネックスZ−200、鹸化度:99.4モル%、平均重合度:1000、変性度:5モル%、日本合成化学工業社製)の12%水溶液300部、カオリン(商品名:HYDRAGLOSS90、KaMinLLC社製)19部、水酸化アルミニウム(商品名:ハイジライトH−42M、昭和電工社製)35部、シリカ(商品名:ミズカシルP−527、水澤化学社製)4部、ポリエチレンワックス(商品名:ケミパールW−400、三井化学社製、固形分濃度40%)2.5部、及び水114.5部からなる組成物を混合撹拌して保護層用塗工液を得た。
(6) Preparation of coating liquid for protective layer Acetacetyl-modified polyvinyl alcohol (trade name: Gosenex Z-200, saponification degree: 99.4 mol%, average degree of polymerization: 1000, modification degree: 5 mol%, Nippon Synthetic Chemistry 300 parts of 12% aqueous solution (manufactured by Kogyo Co., Ltd.), 19 parts of kaolin (trade name: HYDRAGLOSS90, manufactured by KaMin LLC), 35 parts of aluminum hydroxide (trade name: Heidilite H-42M, manufactured by Showa Denko), silica (trade name) : Composition consisting of 4 parts of Mizukasil P-527, manufactured by Mizusawa Chemical Co., Ltd., 2.5 parts of polyethylene wax (trade name: Chemipearl W-400, manufactured by Mitsui Chemical Co., Ltd., solid content concentration 40%), and 114.5 parts of water. The material was mixed and stirred to obtain a coating liquid for a protective layer.
(7)感熱記録体の作製
坪量60g/m2の上質紙の片面上に、下塗り層用塗工液、感熱記録層用塗工液、及び保護層記録用塗工液を乾燥後の塗布量がそれぞれ4.0g/m2、4.0g/m2、2.0g/m2になるように塗布・乾燥して、下塗り層、感熱記録層、及び保護層を順次形成した後、スーパーカレンダーで表面を平滑化して感熱記録体を得た。
(7) Preparation of thermal recording body On one side of high-quality paper with a basis weight of 60 g / m 2 , the coating liquid for the undercoat layer, the coating liquid for the thermal recording layer, and the coating liquid for the protective layer recording are applied after drying. the amount each 4.0g / m 2, 4.0g / m 2, was applied and dried so that 2.0 g / m 2, the undercoating layer, thermosensitive recording layer, and after sequentially forming a protective layer, Super The surface was smoothed with a calendar to obtain a thermal recorder.
(実施例2)
実施例1の下塗り層用塗工液の調製において、中空粒子Aを中空粒子Bとした以外は、実施例1と同様に感熱記録体を得た。
(Example 2)
In the preparation of the coating liquid for the undercoat layer of Example 1, a heat-sensitive recorder was obtained in the same manner as in Example 1 except that the hollow particles A were changed to the hollow particles B.
(実施例3)
実施例1の下塗り層用塗工液の調製において、中空粒子Aを中空粒子Cとした以外は、実施例1と同様に感熱記録体を得た。
(Example 3)
In the preparation of the coating liquid for the undercoat layer of Example 1, a heat-sensitive recorder was obtained in the same manner as in Example 1 except that the hollow particles A were changed to the hollow particles C.
(実施例4)
実施例1の下塗り層用塗工液の調製において、中空粒子Aを中空粒子Dとした以外は、実施例1と同様に感熱記録体を得た。
(Example 4)
In the preparation of the coating liquid for the undercoat layer of Example 1, a heat-sensitive recorder was obtained in the same manner as in Example 1 except that the hollow particles A were changed to the hollow particles D.
(実施例5)
実施例3の下塗り層用塗工液の調製において、中空粒子Cを40.0部、焼成カオリンを30.0部に変更した以外は、実施例3と同様に感熱記録体を得た。
(Example 5)
A heat-sensitive recorder was obtained in the same manner as in Example 3 except that the hollow particles C were changed to 40.0 parts and the calcined kaolin was changed to 30.0 parts in the preparation of the coating liquid for the undercoat layer of Example 3.
(実施例6)
実施例3の下塗り層用塗工液の調製において、中空粒子Cを186.7部、焼成カオリンを8.0部に変更した以外は、実施例3と同様に感熱記録体を得た。
(Example 6)
A heat-sensitive recorder was obtained in the same manner as in Example 3 except that the hollow particles C were changed to 186.7 parts and the calcined kaolin was changed to 8.0 parts in the preparation of the coating liquid for the undercoat layer of Example 3.
(実施例7)
実施例3の下塗り層用塗工液の調製において、中空粒子Cを26.7部、焼成カオリンを32.0部に変更した以外は、実施例3と同様に感熱記録体を得た。
(Example 7)
A heat-sensitive recorder was obtained in the same manner as in Example 3 except that the hollow particles C were changed to 26.7 parts and the calcined kaolin was changed to 32.0 parts in the preparation of the coating liquid for the undercoat layer of Example 3.
(実施例8)
実施例3の下塗り層用塗工液の調製において、中空粒子Cを213.3部、焼成カオリンを4.0部に変更した以外は、実施例3と同様に感熱記録体を得た。
(Example 8)
A heat-sensitive recorder was obtained in the same manner as in Example 3 except that the hollow particles C were changed to 213.3 parts and the calcined kaolin was changed to 4.0 parts in the preparation of the coating liquid for the undercoat layer of Example 3.
(実施例9)
実施例3の感熱記録体の作製において、下塗り層の乾燥後の塗布量を4.0g/m2から12.0g/m2に変更した以外は、実施例3と同様にして感熱記録体を得た。
(Example 9)
In the preparation of the thermal recording body of Example 3, the thermal recording body was prepared in the same manner as in Example 3 except that the coating amount of the undercoat layer after drying was changed from 4.0 g / m 2 to 12.0 g / m 2. Obtained.
(実施例10)
実施例3の感熱記録体の作製において、下塗り層の乾燥後の塗布量を4.0g/m2から8.0g/m2に変更した以外は、実施例3と同様にして感熱記録体を得た。
(Example 10)
In the preparation of the thermal recording body of Example 3, the thermal recording body was prepared in the same manner as in Example 3 except that the coating amount of the undercoat layer after drying was changed from 4.0 g / m 2 to 8.0 g / m 2. Obtained.
(実施例11)
実施例3の感熱記録体の作製において、下塗り層の乾燥後の塗布量を4.0g/m2から2.0g/m2に変更した以外は、実施例3と同様にして感熱記録体を得た。
(Example 11)
In the preparation of the thermal recording body of Example 3, the thermal recording body was prepared in the same manner as in Example 3 except that the coating amount of the undercoat layer after drying was changed from 4.0 g / m 2 to 2.0 g / m 2. Obtained.
(実施例12)
実施例3の下塗り層用塗工液の調製において、中空粒子Cを40.0部、中空粒子Jを249.1部、焼成カオリンを0部に変更した以外は、実施例3と同様に感熱記録体を得た。
(Example 12)
In the preparation of the coating liquid for the undercoat layer of Example 3, heat sensitivity was the same as in Example 3 except that the hollow particles C were changed to 40.0 parts, the hollow particles J were changed to 249.1 parts, and the calcined kaolin was changed to 0 parts. I got a recording body.
(実施例13)
実施例3の下塗り層用塗工液の調製において、中空粒子Cを186.7部、中空粒子Jを22.6部、焼成カオリンを38.0部に変更した以外は、実施例3と同様に感熱記録体を得た。
(Example 13)
Similar to Example 3 in the preparation of the coating liquid for the undercoat layer of Example 3, except that the hollow particles C were changed to 186.7 parts, the hollow particles J were changed to 22.6 parts, and the calcined kaolin was changed to 38.0 parts. I got a thermal recorder.
(実施例14)
実施例3の下塗り層用塗工液の調製において、中空粒子Cを186.7部、中空粒子Jを7.5部、焼成カオリンを42.0部に変更した以外は、実施例3と同様に感熱記録体を得た。
(Example 14)
Similar to Example 3 in the preparation of the coating liquid for the undercoat layer of Example 3, except that the hollow particles C were changed to 186.7 parts, the hollow particles J were changed to 7.5 parts, and the calcined kaolin was changed to 42.0 parts. I got a thermal recorder.
(実施例15)
実施例3の下塗り層用塗工液の調製において、ラテックスAをラテックスBに変更した以外は実施例3と同様にして感熱記録体を得た。
(Example 15)
In the preparation of the coating liquid for the undercoat layer of Example 3, a heat-sensitive recorder was obtained in the same manner as in Example 3 except that latex A was changed to latex B.
(実施例16)
実施例3の下塗り層用塗工液の調製において、ラテックスAをラテックスCに変更した以外は実施例3と同様にして感熱記録体を得た。
(Example 16)
In the preparation of the coating liquid for the undercoat layer of Example 3, a heat-sensitive recorder was obtained in the same manner as in Example 3 except that latex A was changed to latex C.
(実施例17)
実施例3の下塗り層用塗工液の調製において、中空粒子J135.8部の代わりに、中空粒子Hを276.9部を用いた以外は実施例3と同様にして感熱記録体を得た。
(Example 17)
In the preparation of the coating liquid for the undercoat layer of Example 3, a heat-sensitive recorder was obtained in the same manner as in Example 3 except that 276.9 parts of hollow particles H were used instead of 135.8 parts of hollow particles J. ..
(実施例18)
実施例3の下塗り層用塗工液の調製において、中空粒子J135.8部の代わりに、中空粒子Iを240.0部を用いた以外は実施例3と同様にして感熱記録体を得た。
(Example 18)
In the preparation of the coating liquid for the undercoat layer of Example 3, a heat-sensitive recorder was obtained in the same manner as in Example 3 except that 240.0 parts of hollow particles I were used instead of 135.8 parts of hollow particles J. ..
(実施例19)
実施例3の呈色剤分散液調製において、4−ヒドロキシ−4'−イソプロポキシジフェニルスルホン (日本曹達社製、D−8)の代わりに、4−ヒドロキシフェニル(4’−n−プロポキシフェニル)スルホン(三菱ケミカル社製、トミラックKN)を用いた以外は実施例3と同様にして感熱記録体を得た。
(Example 19)
In the preparation of the color-developing agent dispersion of Example 3, 4-hydroxyphenyl (4'-n-propoxyphenyl) was used instead of 4-hydroxy-4'-isopropoxydiphenyl sulfone (D-8, manufactured by Nippon Soda Co., Ltd.). A heat-sensitive recorder was obtained in the same manner as in Example 3 except that sulfone (Tomirac KN manufactured by Mitsubishi Chemical Co., Ltd.) was used.
(実施例20)
実施例3の呈色剤分散液調製において、4−ヒドロキシ−4'−イソプロポキシジフェニルスルホン (日本曹達社製、D−8)の代わりに、2−フェニルスルホニルアミノーN,N’−ジフェニルウレア(日本曹達社製、NKK−1304)を用いた以外は実施例3と同様にして感熱記録体を得た。
(Example 20)
In the preparation of the color-developing solution of Example 3, 2-phenylsulfonylamino-N, N'-diphenylurea was used instead of 4-hydroxy-4'-isopropoxydiphenyl sulfone (D-8, manufactured by Nippon Soda Corporation). A heat-sensitive recorder was obtained in the same manner as in Example 3 except that (NKK-1304 manufactured by Nippon Soda Co., Ltd.) was used.
(実施例21)
実施例1の下塗り層用塗工液の調製において、中空粒子Aを中空粒Eとした以外は、実施例1と同様に感熱記録体を得た。
(Example 21)
In the preparation of the coating liquid for the undercoat layer of Example 1, a heat-sensitive recorder was obtained in the same manner as in Example 1 except that the hollow particles A were made into hollow particles E.
(比較例1)
実施例1の下塗り層用塗工液の調製において、中空粒子Aの代わりに中空粒子Fを用いた以外は実施例1と同様に感熱記録体を得た。
(Comparative Example 1)
In the preparation of the coating liquid for the undercoat layer of Example 1, a heat-sensitive recorder was obtained in the same manner as in Example 1 except that the hollow particles F were used instead of the hollow particles A.
(比較例2)
実施例1の下塗り層用塗工液の調製において、中空粒子Aの代わりに中空粒子Gを用いた以外は実施例1と同様に感熱記録体を得た。
(Comparative Example 2)
In the preparation of the coating liquid for the undercoat layer of Example 1, a heat-sensitive recorder was obtained in the same manner as in Example 1 except that the hollow particles G were used instead of the hollow particles A.
(比較例3)
実施例1の下塗り層用塗工液の調製において、中空粒子A120.0部の代わりに中空粒子Hを138.5部用いた以外は実施例1と同様に感熱記録体を得た。
(Comparative Example 3)
In the preparation of the coating liquid for the undercoat layer of Example 1, a heat-sensitive recorder was obtained in the same manner as in Example 1 except that 138.5 parts of the hollow particles H were used instead of 120.0 parts of the hollow particles A.
(比較例4)
実施例1の下塗り層用塗工液の調製において、中空粒子Aの代わりに中空粒子Iを用いた以外は実施例1と同様に感熱記録体を得た。
(Comparative Example 4)
In the preparation of the coating liquid for the undercoat layer of Example 1, a heat-sensitive recorder was obtained in the same manner as in Example 1 except that the hollow particles I were used instead of the hollow particles A.
(比較例5)
実施例3の下塗り層用塗工液の調製において、中空粒子Jを0部、アンシレックス93を54.0部に変更した以外は実施例3と同様に感熱記録体を得た。
(Comparative Example 5)
In the preparation of the coating liquid for the undercoat layer of Example 3, a heat-sensitive recorder was obtained in the same manner as in Example 3 except that the hollow particles J were changed to 0 parts and the Ansilex 93 was changed to 54.0 parts.
得られた実施例1〜21および比較例1〜5の各感熱記録体について、以下の性能評価を行い、結果を表1に示した。 The following performance evaluations were performed on the obtained heat-sensitive recorders of Examples 1 to 21 and Comparative Examples 1 to 5, and the results are shown in Table 1.
[中間調記録濃度]
感熱記録評価機(商品名:TH−PMD、大倉電機社製)を用い、印加エネルギー:0.16mJ/dotの中間調エネルギー領域にて各感熱記録体を記録し、得られた印字部をマクベス濃度計(RD−914、マクベス社製)のビジュアルモードで測定した。数値が大きい程、印字の濃度が濃いことを示している。
[Half tone recording density]
Using a heat-sensitive recording evaluation machine (trade name: TH-PMD, manufactured by Okura Electric Co., Ltd.), each heat-sensitive recorder was recorded in the halftone energy region of applied energy: 0.16 mJ / dot, and the obtained printed part was Macbeth. The measurement was performed in the visual mode of a densitometer (RD-914, manufactured by Macbeth). The larger the value, the darker the print density.
[印字画質]
ラベルプリンタ(商品名:L−2000、株式会社イシダ製)を用いてバーコードを記録し、その記録画質を目視で観察し、下記の基準で評価した。
◎:画像の白抜けやバーコードの太りがなく、特に優れている。
○:画像の白抜けやバーコードの太りがなく、問題ない。
△:画像の白抜けやバーコードの太りがほとんどなく、実用上問題ない。
×:画像の白抜けやバーコードの太りがあり、実用上問題となる。
[Print quality]
Barcodes were recorded using a label printer (trade name: L-2000, manufactured by Ishida Co., Ltd.), and the recorded image quality was visually observed and evaluated according to the following criteria.
⊚: There is no white spot in the image or thickening of the barcode, which is particularly excellent.
◯: There is no white spot in the image or thickening of the barcode, and there is no problem.
Δ: There is almost no white spots in the image or thickening of the barcode, and there is no problem in practical use.
X: There are white spots in the image and thick barcodes, which poses a practical problem.
表1から分かるように、実施例1〜21の感熱記録体は、中間調記録濃度、印字画質共に優れたものであった。
比較例1の感熱記録体は、第一中空粒子の最大粒子径(D100)が80μmを超えるため、下塗り層の平滑性が低下し、感熱記録層用塗工液が均一に塗布されず、中間調記録濃度が劣るものであった。
比較例2〜4の感熱記録体は、第一中空粒子のメジアン径(D50)が7.5μm未満であるため、下塗り層の断熱性が不十分であり、、印字画質が劣るものであった。
特に比較例3の感熱記録体は、第一中空粒子の最大粒子径(D100)が10μm未満であり、クッション性が低下し、中間調記録濃度も劣るものであった。
比較例5の感熱記録体は、第二中空粒子を用いていないものであり、下塗り層の平滑性が低下し、感熱記録層用塗工液が均一に塗布されず、中間調記録濃度が劣るものであった。
As can be seen from Table 1, the heat-sensitive recorders of Examples 1 to 21 were excellent in both halftone recording density and print quality.
In the thermal recording body of Comparative Example 1, since the maximum particle size (D100) of the first hollow particles exceeds 80 μm, the smoothness of the undercoat layer is lowered, and the coating liquid for the thermal recording layer is not uniformly applied, and is intermediate. The recorded density was inferior.
In the thermal recording bodies of Comparative Examples 2 to 4, since the median diameter (D50) of the first hollow particles was less than 7.5 μm, the heat insulating property of the undercoat layer was insufficient, and the print quality was inferior. ..
In particular, in the thermal recording body of Comparative Example 3, the maximum particle size (D100) of the first hollow particles was less than 10 μm, the cushioning property was lowered, and the halftone recording concentration was also inferior.
The heat-sensitive recording material of Comparative Example 5 does not use the second hollow particles, the smoothness of the undercoat layer is lowered, the coating liquid for the heat-sensitive recording layer is not uniformly applied, and the halftone recording concentration is inferior. It was a thing.
Claims (11)
前記感熱記録層は、ロイコ染料と呈色剤とを含有し、
前記下塗り層は、中空粒子と結着樹脂とを含有し、
前記中空粒子は、少なくとも大粒子径中空粒子と小粒子径中空粒子の2種類の中空粒子からなり、
前記大粒子径中空粒子は最大粒子径(D100)が10〜80μm、50容積%頻度の粒子径(D50)が7.5〜25μmであり、
前記小粒子径中空粒子は50容積%頻度の粒子径(D50)が0.7〜6μmである
ことを特徴とする感熱記録体。 A heat-sensitive recording body including an undercoat layer formed on one surface of a support and a heat-sensitive recording layer formed on the undercoat layer.
The heat-sensitive recording layer contains a leuco dye and a color-developing agent.
The undercoat layer contains hollow particles and a binder resin, and contains
The hollow particles consist of at least two types of hollow particles, a large particle diameter hollow particle and a small particle diameter hollow particle.
The large particle size hollow particles have a maximum particle size (D100) of 10 to 80 μm and a particle size (D50) of 50% by volume frequency of 7.5 to 25 μm.
The small particle size hollow particles are heat-sensitive recorders having a particle size (D50) of 50% by volume and a particle size (D50) of 0.7 to 6 μm.
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JPH11180040A (en) * | 1997-12-22 | 1999-07-06 | Ricoh Co Ltd | Heat-reactive recording medium |
JP2003080846A (en) * | 2001-06-25 | 2003-03-19 | Ricoh Co Ltd | Thermal recording material |
JP2008062527A (en) * | 2006-09-07 | 2008-03-21 | Ricoh Co Ltd | Thermal recording material |
WO2009122850A1 (en) * | 2008-04-02 | 2009-10-08 | 王子製紙株式会社 | Thermal recording material and process for producing the thermal recording material |
JP2009279833A (en) * | 2008-05-22 | 2009-12-03 | Oji Paper Co Ltd | Thermosensitive recording medium and manufacturing method thereof |
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JPH11180040A (en) * | 1997-12-22 | 1999-07-06 | Ricoh Co Ltd | Heat-reactive recording medium |
JP2003080846A (en) * | 2001-06-25 | 2003-03-19 | Ricoh Co Ltd | Thermal recording material |
JP2008062527A (en) * | 2006-09-07 | 2008-03-21 | Ricoh Co Ltd | Thermal recording material |
WO2009122850A1 (en) * | 2008-04-02 | 2009-10-08 | 王子製紙株式会社 | Thermal recording material and process for producing the thermal recording material |
JP2009279833A (en) * | 2008-05-22 | 2009-12-03 | Oji Paper Co Ltd | Thermosensitive recording medium and manufacturing method thereof |
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