[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

JP2021013959A - Bottle can - Google Patents

Bottle can Download PDF

Info

Publication number
JP2021013959A
JP2021013959A JP2020182035A JP2020182035A JP2021013959A JP 2021013959 A JP2021013959 A JP 2021013959A JP 2020182035 A JP2020182035 A JP 2020182035A JP 2020182035 A JP2020182035 A JP 2020182035A JP 2021013959 A JP2021013959 A JP 2021013959A
Authority
JP
Japan
Prior art keywords
folded
curl
bottle
zenith
axis direction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2020182035A
Other languages
Japanese (ja)
Other versions
JP7170018B2 (en
Inventor
鎌田 元彦
Motohiko Kamata
元彦 鎌田
久幸 常川
Hisayuki Tsunekawa
久幸 常川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Altemira Can Co Ltd
Original Assignee
Universal Can Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Universal Can Corp filed Critical Universal Can Corp
Priority to JP2020182035A priority Critical patent/JP7170018B2/en
Publication of JP2021013959A publication Critical patent/JP2021013959A/en
Application granted granted Critical
Publication of JP7170018B2 publication Critical patent/JP7170018B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Containers Having Bodies Formed In One Piece (AREA)

Abstract

To improve sealability of a bottle can with which a cap is screwed.SOLUTION: A bottle can has at an outer periphery part of a mouth part a curl part formed into a state that an opening end part is folded outside in a radial direction and a screw part formed at a lower position in a can axis direction of the curl part. The curl part has: an erect part which extends along the can axis direction above the can axis direction of the screw part in a vertical cross section going along the can axis direction; an inner bent part bent inward in the radial direction at an upper end of the erect part; and an apex folding part folded by a curved surface that follows the inner bent part and projects outward. The apex folding part protrudes both inward in the radial direction and outward in the radial direction from the erect part, and its folded lower end is folded into a smaller outer diameter than the maximum outer diameter of the apex folding part.SELECTED DRAWING: Figure 2

Description

本発明は、キャップが螺合されるねじ部を有するボトル缶の製造方法に関する。 The present invention relates to a method for manufacturing a bottle can having a threaded portion into which a cap is screwed.

飲料等の内容物が充填される容器として、ボトル形状の缶(ボトル缶)の開口部に形成したねじ部に、金属製キャップ(キャップ)を螺合した容器が知られている。この種のボトル缶は、キャップとの良好な密封性を確保するために、その口部に形成されるねじ部及びカール部の形状が重要である。 As a container filled with contents such as beverages, a container in which a metal cap (cap) is screwed into a screw portion formed at an opening of a bottle-shaped can (bottle can) is known. In this type of bottle can, the shape of the threaded portion and the curled portion formed at the mouth portion is important in order to ensure good sealing with the cap.

例えば、特許文献1に開示のねじ付金属缶は、キャップを螺合したとき、キャップ天面のパッキン(ライナ)に食い込んで密閉できるように、口部の上端に形成されたカール部の外周面に、平面部を形成するためのカール潰し加工を施している。このカール潰し加工により、カール部の頂部は、上方に向けて若干の凸状となる円弧面に形成される。このねじ付金属缶は、パッキンとカール部との密着性を堅固とすることにより、密封性の向上を図っている。 For example, the threaded metal can disclosed in Patent Document 1 has an outer peripheral surface of a curl portion formed at the upper end of the mouth portion so that the cap can be sealed by biting into the packing (liner) on the top surface of the cap when the cap is screwed. Is subjected to curl crushing processing to form a flat surface portion. By this curl crushing process, the top of the curl portion is formed into an arc surface that is slightly convex upward. This threaded metal can has improved sealing performance by making the adhesiveness between the packing and the curl portion firm.

特開2001−213417号公報Japanese Unexamined Patent Publication No. 2001-21317

しかしながら、材料の薄肉化等に伴い、密封性を高めるためのさらなる改善が求められる。特許文献1のボトル缶は高い密封性を有するが、ボトル缶の肉厚を薄くしたり、或いはライナの硬度を小さくした場合、密封性が低下することがあった。特に肉厚の薄いボトル缶に内容物を充填し、キャッピングしたキャップ付きボトル缶について、潰し加工したカール部頂部の曲率半径が小さくなり、意図したよりもライナへの食い込みが大きくなるので、ライナ切れの虞がでてくる、また、ライナの局所的な薄肉部が出来て、レトルト殺菌後にライナが硬化するので、その薄肉部が十分に回復されず密封性が低下することが分かった。 However, with the thinning of the material, further improvement is required to improve the sealing property. The bottle can of Patent Document 1 has a high sealing property, but when the wall thickness of the bottle can is reduced or the hardness of the liner is reduced, the sealing property may be lowered. Especially for bottle cans with caps that are capped by filling thin bottle cans with the contents, the radius of curvature of the top of the curl that has been crushed becomes smaller, and the bite into the liner becomes larger than intended, so the liner runs out. In addition, it was found that a local thin-walled portion of the liner was formed and the liner was hardened after retort sterilization, so that the thin-walled portion was not sufficiently recovered and the sealing property was deteriorated.

本発明は、このような事情に鑑みてなされたもので、キャップが螺合されるボトル缶の密封性をさらに向上させることを目的とする。 The present invention has been made in view of such circumstances, and an object of the present invention is to further improve the sealing property of a bottle can into which a cap is screwed.

本発明のボトル缶の製造方法は、口部の外周部に、開口端部を半径方向外側に折り返した状態に形成されたカール部と、このカール部の缶軸方向下方位置に形成されたねじ部とを有し、前記カール部の外周面は、缶軸方向に沿う縦断面において、前記カール部の上端から連続して径方向外方に向けて凸となる湾曲面により折り返されてなる天頂折り返し部と、前記天頂折り返し部の折り返し下端に連続する外側屈曲部と、外側屈曲部から連続するカール端部とを有し、前記カール端部は、前記天頂折り返し部の最大外径よりも小さい外径に形成されているボトル缶を製造する方法であって、
前記ボトル缶となる中間成形体の開口端部に缶軸方向に沿って開口筒部を形成しておき、前記開口筒部の端部を半径方向外方に開いて折り返してなる折り返し部を形成した後、前記折り返し部の缶軸方向の先端側より下方部分をロールで半径方向外方から押圧することにより、前記缶軸方向の先端側に前記天頂折り返し部を形成するとともに、前記ロールで押圧された部分に前記外側屈曲部と前記カール端部とを形成する。
この製造方法によれば、開口筒部の端部を折り返した後に、缶軸方向の先端側を残して半径方向外方から押圧するという簡単な工程により製造することができる。
In the method for manufacturing a bottle can of the present invention, a curl portion formed on the outer peripheral portion of the mouth portion in a state where the opening end portion is folded outward in the radial direction and a screw formed at a position below the curl portion in the can axial direction. The outer peripheral surface of the curl portion has a portion, and the outer peripheral surface of the curl portion is folded back by a curved surface that is continuous from the upper end of the curl portion and is convex outward in the radial direction in a vertical cross section along the can axis direction. It has a folded portion, an outer bent portion continuous with the folded lower end of the zenith folded portion, and a curled end portion continuous from the outer bent portion, and the curled end portion is smaller than the maximum outer diameter of the zenith folded portion. A method of manufacturing bottle cans formed on the outer diameter.
An opening cylinder is formed at the opening end of the intermediate molded body to be the bottle can along the can axis direction, and the end of the opening cylinder is opened outward in the radial direction to form a folded portion. After that, by pressing the portion of the folded portion below the tip side in the can axis direction from the outside in the radial direction with a roll, the zenith folded portion is formed on the tip side in the can axis direction and pressed by the roll. The outer bent portion and the curled end portion are formed in the formed portion.
According to this manufacturing method, it can be manufactured by a simple process of folding back the end portion of the opening cylinder portion and then pressing the opening cylinder portion from the outside in the radial direction while leaving the tip side in the can axis direction.

このボトル缶によれば、キャップを螺合すると、カール部における天頂折り返し部の上面にキャップのライナが缶軸方向に押圧接触される。また、キャッピング時にはプレッシャーブロックによりキャップの天面周縁部が絞り加工されるために缶軸方向及び半径方向内方に向けた荷重が作用するが、この荷重を天頂折り返し部の外周面で受けるので、天頂折り返し部の外周面もライナに密着する。
したがって、天頂折り返し部の上面から外周面にかけてライナに密着し、その密封性を向上させることができる。
なお、キャップのライナとしては、シート状のもの、全体としてはシート状だが、カール部に接触する外周部を厚肉のシール部に形成したもの、カール部に接触するシール部に、2本の平行な凸条が周方向に沿って形成され、カール部が両凸条の間に嵌合する形態の
もの、等を適用することができる。
According to this bottle can, when the cap is screwed, the liner of the cap is pressed and contacted with the upper surface of the zenith folded portion in the curl portion in the can axial direction. Also, during capping, the pressure block draws the peripheral edge of the top surface of the cap, so a load acts inward in the can axial direction and radial direction, but this load is received by the outer peripheral surface of the zenith folding portion. The outer peripheral surface of the zenith folded part also adheres to the liner.
Therefore, the liner can be in close contact with the liner from the upper surface to the outer peripheral surface of the zenith folded portion, and the sealing property can be improved.
The liner of the cap is a sheet-like one, which is a sheet-like one as a whole, but has an outer peripheral portion in contact with the curl portion formed in a thick seal portion, and two seal portions in contact with the curl portion. A form in which parallel ridges are formed along the circumferential direction and the curl portion is fitted between the two ridges can be applied.

ボトル缶は、前記天頂折り返し部の外面での曲率半径が0.8mm以上2.5mm以下であるとよい。
天頂折り返し部が食い込むことによるライナの局部的な薄肉部の発生を抑制し、ライナの健全性を長期に維持することができる。
The bottle can has a radius of curvature of 0.8 mm or more and 2.5 mm or less on the outer surface of the zenith folded portion.
It is possible to suppress the occurrence of a local thin-walled part of the liner due to the zenith folding part biting into the liner, and maintain the soundness of the liner for a long period of time.

本発明の製造方法で製造されたボトル缶にキャップを装着してなるキャップ付ボトル缶は、前記ボトル缶と、該ボトル缶に装着されたキャップとを有し、前記キャップの内面に前記ボトル缶の前記カール部に密接するライナが設けられており、該ライナは、前記天頂折り返し部の上面から外周面に密接している。
また、前記ライナは、前記天頂折り返し部の外周面を越えて前記外側屈曲部及び前記カール端部の外周面にまで密接しているとよい。
さらに、前記ライナには、前記カール部の半径方向内側に挿入される内側凸条と、前記カール部の半径方向外側に配置される外側凸条とが形成され、これら内側凸条及び外側凸条は、前記天頂折り返し部よりも下方位置まで延びているとともに、両凸条の下端は前記天頂折り返し部の缶軸方向と直交する方向の幅よりも小さい間隔で配置されているとよい。
A bottle can with a cap attached to a bottle can manufactured by the production method of the present invention has the bottle can and a cap attached to the bottle can, and the bottle can has an inner surface of the cap. A liner is provided in close contact with the curl portion of the above, and the liner is in close contact with the outer peripheral surface from the upper surface of the zenith folded portion.
Further, the liner may be in close contact with the outer peripheral surface of the outer bent portion and the curl end portion beyond the outer peripheral surface of the zenith folded portion.
Further, the liner is formed with inner ridges inserted inside the curl portion in the radial direction and outer ridges arranged radially outside the curl portion, and these inner ridges and outer ridges are formed. Is extended to a position below the zenith folded portion, and the lower ends of both convex stripes may be arranged at intervals smaller than the width in the direction orthogonal to the can axis direction of the zenith folded portion.

このキャップ付ボトル缶は、キャップのライナの内側凸条と外側凸条との間にボトル缶のカール部における天頂折り返し部が嵌合し、その天頂折り返し部の内周面から上面、外周面に至るまでライナに密着して、高い密封性を確保することができる。 In this bottle can with a cap, the zenith folded portion at the curl portion of the bottle can is fitted between the inner and outer ridges of the liner of the cap, and the zenith folded portion is fitted from the inner peripheral surface to the upper surface and the outer peripheral surface of the zenith folded portion. It adheres to the liner up to the point and can ensure high sealing performance.

本発明に係るボトル缶によれば、その口部に形成したカール部とキャップの密封性を向上させることができる。 According to the bottle can according to the present invention, the sealing property between the curl portion formed in the mouth portion and the cap can be improved.

本発明のボトル缶とキャップ材とを示す部分断面図であり、キャップ材のボトル缶へのキャッピング前の状態である。It is a partial cross-sectional view which shows the bottle can and the cap material of this invention, and is the state before the cap material is capped in the bottle can. (a)がキャッピング前の状態、(b)がキャッピング後の状態を示す口部付近の半断面図である。(A) is a state before capping, and (b) is a semi-cross-sectional view near the mouth showing the state after capping. 図2(b)に示したカール部付近の拡大断面図である。It is an enlarged cross-sectional view around the curl portion shown in FIG. 2 (b). ボトル缶の製造工程の前半部分を(a)〜(c)の順に示す縦断面図であるIt is a vertical cross-sectional view which shows the first half part of the manufacturing process of a bottle can in the order of (a)-(c). ボトル缶の製造工程の後半部分を(a)〜(c)の順に示す縦断面図である。It is a vertical cross-sectional view which shows the latter half part of the manufacturing process of a bottle can in the order of (a)-(c). カール部の成形工程を(a)(b)の順に示す拡大縦断面図である。It is an enlarged vertical sectional view which shows the molding process of a curl part in the order of (a) and (b). ボトル缶製造装置を模式的に示す正面図である。It is a front view which shows typically the bottle can manufacturing apparatus. 図7のA−A線に沿う断面図である。It is sectional drawing which follows the AA line of FIG. キャッピング装置の要部を示す模式図である。It is a schematic diagram which shows the main part of a capping device. 変形例のキャップを適用したものであり、(a)がキャッピング前の状態、(b)がキャッピング後の状態を示す口部付近の半断面図である。It is the one to which the cap of the modification is applied, (a) is the state before capping, (b) is the semi-cross-sectional view near the mouth which shows the state after capping. 図10(b)に示したカール部付近の拡大断面図である。It is an enlarged cross-sectional view around the curl part shown in FIG. 10B.

以下、本発明に係る実施形態を図面を参照して説明する。
ボトル缶10は、アルミニウム又はアルミニウム合金の薄板金属からなり、図1に示すように、有底円筒状の胴部11と、胴部11の上端で半径方向内方に屈曲するように縮径された肩部12と、肩部12から缶軸方向の上方に向けて漸次縮径するテーパ筒部13と、テーパ筒部13の上端に連続する口部14とにより形成されている。また、口部14は、テーパ筒部13の上端に形成された膨出部15と、膨出部15の上端に連続するねじ部16と、ねじ部16の上端から上方に向かうにしたがって漸次縮径する縮径部17と、縮径部17の上端で開口端部を半径方向外側に折り返した状態に形成されたカール部18とを有している。そして、この口部14に、図2(a)に示すようにキャップ材3が被せられ、キャップ材3の天面部31内面のライナ40がカール部18に圧接され、ねじ部16に沿ってキャップ材3の円筒状のスカート部33がねじ加工され、そのスカート部33の下端部が膨出部15に係止されることにより、キャップ30が成形され、口部14が密封される(図2(b)及び図3参照)。以下の説明においては、図1に示す向きで上下方向を定めるものとする。
Hereinafter, embodiments according to the present invention will be described with reference to the drawings.
The bottle can 10 is made of a thin metal plate of aluminum or an aluminum alloy, and as shown in FIG. 1, has a bottomed cylindrical body portion 11 and a diameter reduced so as to bend inward in the radial direction at the upper end of the body portion 11. It is formed of a shoulder portion 12, a tapered cylinder portion 13 whose diameter is gradually reduced upward in the can axis direction from the shoulder portion 12, and a mouth portion 14 continuous with the upper end of the tapered cylinder portion 13. Further, the mouth portion 14 has a bulging portion 15 formed at the upper end of the tapered tubular portion 13, a threaded portion 16 continuous with the upper end of the bulging portion 15, and gradually contracting upward from the upper end of the threaded portion 16. It has a reduced diameter portion 17 having a diameter, and a curled portion 18 formed at the upper end of the reduced diameter portion 17 so that the opening end portion is folded outward in the radial direction. Then, the mouth portion 14 is covered with the cap material 3 as shown in FIG. 2A, the liner 40 on the inner surface of the top surface portion 31 of the cap material 3 is pressed against the curl portion 18, and the cap is capped along the screw portion 16. The cylindrical skirt portion 33 of the material 3 is screwed, and the lower end portion of the skirt portion 33 is locked to the bulging portion 15, so that the cap 30 is formed and the mouth portion 14 is sealed (FIG. 2). (B) and FIG. 3). In the following description, the vertical direction shall be determined in the direction shown in FIG.

カール部18は、その缶軸方向下方位置に形成されている縮径部17に連続して形成されており、図2及び図3に示すように、缶軸方向に沿う縦断面において、縮径部17の上端で屈曲し缶軸方向に沿って延びる直立部21と、直立部21の上端で半径方向内方に向けて屈曲する内側屈曲部22と、内側屈曲部22に連続し外方に向けて凸となる湾曲面により折り返されてなる天頂折り返し部23と、天頂折り返し部23の折り返し下端で缶軸方向に向けて屈曲する外側屈曲部24と、外側屈曲部24から缶軸方向に延び、直立部21の外周面に対面するカール端部25とを有している。 The curl portion 18 is continuously formed in the reduced diameter portion 17 formed at the lower position in the can axial direction, and as shown in FIGS. 2 and 3, the curled portion 18 has a reduced diameter in the vertical cross section along the can axial direction. An upright portion 21 that bends at the upper end of the portion 17 and extends along the can axis direction, an inner bent portion 22 that bends inward in the radial direction at the upper end of the upright portion 21, and a continuous outward bending portion 22. A zenith folded portion 23 that is folded back by a curved surface that is convex toward the can, an outer bent portion 24 that bends in the can axis direction at the folded lower end of the zenith folded portion 23, and an outer bent portion 24 that extends in the can axis direction. It has a curl end portion 25 facing the outer peripheral surface of the upright portion 21.

この場合、天頂折り返し部23は、図6(b)に示すように、その折り返し下端(外側屈曲部24とほぼ同じ位置)が天頂折り返し部23の最大外径D1よりも小さい外径D2に形成されている(実質的にはカール端部25の外径D2でもある)。また、缶軸方向と直交する方向の幅(天頂折り返し部23の内周縁から外周縁までの距離)W1が、直立部21の内周面からカール端部25の外周面までの半径方向距離W2よりも大きく形成されている。したがって、天頂折り返し部23の内周部は直立部21の内周面よりも半径方向内方に突出し、天頂折り返し部23の外周部はカール端部25の外周面よりも半径方向外方に突出している。この天頂折り返し部23は、その外面の曲率半径Rが0.8mm以上2.5mm以下に形成される。この天頂折り返し部23の上面の曲率半径Rは、単一の曲率半径でもよいし、異なる複数の曲率半径の円弧を連続させてもよい。また、天頂折り返し部23の内周面及び外周面には若干の筒状面23a、23bが形成されるが、この筒状面23a,23bがなく、全体として前述した曲率半径Rでの湾曲面に形成される場合もある。 In this case, as shown in FIG. 6B, the zenith folded portion 23 is formed so that the lower end of the folded portion (at a position substantially the same as the outer bent portion 24) has an outer diameter D2 smaller than the maximum outer diameter D1 of the zenith folded portion 23. (Substantially, it is also the outer diameter D2 of the curl end 25). Further, the width (distance from the inner peripheral edge of the zenith folding portion 23 to the outer peripheral edge) W1 in the direction orthogonal to the can axis direction is the radial distance W2 from the inner peripheral surface of the upright portion 21 to the outer peripheral surface of the curl end portion 25. Is formed larger than. Therefore, the inner peripheral portion of the zenith folded portion 23 protrudes inward in the radial direction from the inner peripheral surface of the upright portion 21, and the outer peripheral portion of the zenith folded portion 23 protrudes outward in the radial direction from the outer peripheral surface of the curl end portion 25. ing. The zenith folded portion 23 is formed so that the radius of curvature R of its outer surface is 0.8 mm or more and 2.5 mm or less. The radius of curvature R of the upper surface of the zenith folding portion 23 may be a single radius of curvature, or arcs having a plurality of different radii of curvature may be continuous. Further, although some tubular surfaces 23a and 23b are formed on the inner peripheral surface and the outer peripheral surface of the zenith folded portion 23, the tubular surfaces 23a and 23b are not formed, and the curved surface having the radius of curvature R described above as a whole is not present. It may be formed in.

このような形状のボトル缶10において、その他の寸法については必ずしも限定されるものではないが、例えば、元板厚が0.300mm以上0.380mm以下のアルミニウム合金板により、胴部11の厚さ(ウォール厚)が0.110mm以上0.125mm以下、ねじ部16からカール部18までの厚さが0.210mm以上0.230mm以下、カール部18の外径(天頂折り返し部23の最大外径)D1が32.0mm以上35.0mm以下で、幅W1が1.5mm以上3.0mm以下、天頂折り返し部23の缶軸方向の高さHが2.0mm以上4.0mm以下に形成される。 In the bottle can 10 having such a shape, other dimensions are not necessarily limited, but for example, the thickness of the body portion 11 is made of an aluminum alloy plate having a base plate thickness of 0.300 mm or more and 0.380 mm or less. (Wall thickness) is 0.110 mm or more and 0.125 mm or less, the thickness from the screw portion 16 to the curl portion 18 is 0.210 mm or more and 0.230 mm or less, and the outer diameter of the curl portion 18 (maximum outer diameter of the zenith folded portion 23). ) D1 is formed to be 32.0 mm or more and 35.0 mm or less, the width W1 is formed to be 1.5 mm or more and 3.0 mm or less, and the height H of the zenith folding portion 23 in the can axis direction is formed to be 2.0 mm or more and 4.0 mm or less. ..

一方、キャップ30は、アルミニウム又はアルミニウム合金の薄板金属からなり、ボトル缶10の口部14に装着される前の形状のキャップ材3では、図1及び図2(a)に示すように、円板状の天面部31と、天面部31の外周縁から垂直下方に延びるスカート部33と、天面部31の内面に設けられたライナ40とを有している。また、スカート部33には、その上部の天面部31に近い位置に、開栓時に手に摩擦力を付与するナール凹部34と、開封時に内圧を開放するためのベントホール35とが周方向に複数ずつ形成され、ベントホール35の上側片35aが半径方向内方に押し込まれた状態に形成されることで、この上側片35aと天面部31との間にライナ40が配置され、抜け止めされる。
スカート部33の下端部には、周方向に断続的にスリット36が形成されており、このスリット36を介してスカート部33が筒上部33aと筒下部33bとに分けられるとともに、スリット36の間に形成される複数のブリッジ37によって、筒上部33aと筒下部33bとが連結した形状とされる。
On the other hand, the cap 30 is made of a thin metal plate of aluminum or an aluminum alloy, and the cap material 3 having a shape before being attached to the mouth portion 14 of the bottle can 10 is a circle as shown in FIGS. 1 and 2 (a). It has a plate-shaped top surface portion 31, a skirt portion 33 extending vertically downward from the outer peripheral edge of the top surface portion 31, and a liner 40 provided on the inner surface of the top surface portion 31. Further, in the skirt portion 33, a knurl recess 34 for applying a frictional force to the hand at the time of opening and a vent hole 35 for releasing the internal pressure at the time of opening are provided in the circumferential direction at a position close to the top surface portion 31 above the skirt portion 33. A plurality of them are formed, and the upper piece 35a of the vent hole 35 is formed in a state of being pushed inward in the radial direction, so that the liner 40 is arranged between the upper piece 35a and the top surface portion 31 and is prevented from coming off. To.
A slit 36 is formed intermittently in the circumferential direction at the lower end of the skirt portion 33, and the skirt portion 33 is divided into a cylinder upper portion 33a and a cylinder lower portion 33b through the slit 36, and between the slits 36. The upper part of the cylinder 33a and the lower part of the cylinder 33b are connected by a plurality of bridges 37 formed in the above.

ライナ40は、全体が合成樹脂で円盤状に形成され、キャップ材3に対して回転自由に設置される。具体的には、ライナ40は、エラストマー樹脂等で形成されてシール機能を有する密封層41と、その密封層41よりも高い硬度を有し、ポリプロピレン等で形成されてキャップ材3の天面部31と摺動可能な摺動層42との積層構造とされる。密封層41は、摺動層42よりも外径が小さく、外周部には厚肉のシール部43が環状に形成される。シール部43はボトル缶10のカール部18に密着する部分である。 The liner 40 is entirely made of synthetic resin and is formed in a disk shape, and is freely rotatably installed on the cap material 3. Specifically, the liner 40 has a sealing layer 41 formed of an elastomer resin or the like and having a sealing function, and has a hardness higher than that of the sealing layer 41, and is formed of polypropylene or the like and has a top surface portion 31 of the cap material 3. And a slidable sliding layer 42 are laminated. The outer diameter of the sealing layer 41 is smaller than that of the sliding layer 42, and a thick sealing portion 43 is formed in an annular shape on the outer peripheral portion. The seal portion 43 is a portion that comes into close contact with the curl portion 18 of the bottle can 10.

ボトル缶10を製造するには、まず、アルミニウム板材を打ち抜いて絞り加工することにより、図4(a)に示すように比較的大径で浅いカップ1を成形した後、このカップ1に再度の絞り加工及びしごき加工(DI加工)を加えて、図4(b)に示すように所定高さの筒体2を成形し、その上端をトリミングにより切り揃える。このDI加工により、筒体2の底部は最終のボトル缶10としての底部10aの形状に成形される。 In order to manufacture the bottle can 10, first, an aluminum plate material is punched out and drawn to form a relatively large diameter and shallow cup 1 as shown in FIG. 4A, and then the cup 1 is recombined. Drawing and ironing (DI processing) are added to form a tubular body 2 having a predetermined height as shown in FIG. 4 (b), and the upper end thereof is trimmed and aligned. By this DI processing, the bottom portion of the tubular body 2 is formed into the shape of the bottom portion 10a as the final bottle can 10.

次いで、図7及び図8に示すボトル缶製造装置50により、ボトル缶10を製造する。このボトル缶製造装置50について次に説明する。なお、このボトル缶製造装置50は、前述のようにして形成した筒体2を最終形状のボトル缶10に加工するためのものであり、加工の進捗に応じて缶の形状が変化していくが、以下では、筒体2からボトル缶10に至るまでの間で缶の形状を特に限定しない場合は、中間成形体4として説明する。 Next, the bottle can 10 is manufactured by the bottle can manufacturing apparatus 50 shown in FIGS. 7 and 8. The bottle can manufacturing apparatus 50 will be described below. The bottle can manufacturing apparatus 50 is for processing the tubular body 2 formed as described above into a bottle can 10 having a final shape, and the shape of the can changes according to the progress of the processing. However, in the following, when the shape of the can is not particularly limited between the cylinder 2 and the bottle can 10, the intermediate molded body 4 will be described.

このボトル缶製造装置50は、複数の中間成形体4を、その缶軸方向を水平に配置して保持するワーク保持部51と、これら中間成形体4に各種成形加工を施す複数の成形ツール52を保持するツール保持部53と、両保持部51,53を駆動する駆動部54とを備えている。中間成形体4を保持するワーク保持部51のワーク保持側と、成形ツール52を保持するツール保持部53のツール保持側とが対向して配置されている。 The bottle can manufacturing apparatus 50 includes a work holding portion 51 that holds a plurality of intermediate molded bodies 4 in a horizontally arranged can axis direction, and a plurality of molding tools 52 that perform various molding processes on the intermediate molded bodies 4. A tool holding unit 53 for holding the tool and a driving unit 54 for driving both the holding units 51 and 53 are provided. The work holding side of the work holding portion 51 that holds the intermediate molded body 4 and the tool holding side of the tool holding portion 53 that holds the molding tool 52 are arranged so as to face each other.

ワーク保持部51は、支持軸55に支持された円盤56におけるツール保持部53と対向する表面に、中間成形体4を保持する複数の保持装置57が周方向に沿う環状に配列された構成とされている。この円盤56が駆動部54によって支持軸55を中心として間欠的に回転されることにより、供給部58から供給側スターホイール59を介して供給された中間成形体4の底部が保持装置57に1個ずつ保持されて円盤56の周方向に搬送される。中間成形体4は、円盤56による搬送中にツール保持部53の各成形ツール52によって成形された後、成形後のボトル缶10として排出側スターホイール60を介して排出部61に順次排出される。 The work holding portion 51 has a configuration in which a plurality of holding devices 57 for holding the intermediate molded body 4 are arranged in an annular shape along the circumferential direction on the surface of the disk 56 supported by the support shaft 55 facing the tool holding portion 53. Has been done. The disk 56 is intermittently rotated around the support shaft 55 by the drive unit 54, so that the bottom portion of the intermediate molded body 4 supplied from the supply unit 58 via the supply side star wheel 59 is set to the holding device 57 by 1. Each piece is held and conveyed in the circumferential direction of the disk 56. The intermediate molded body 4 is molded by each molding tool 52 of the tool holding portion 53 during transportation by the disk 56, and then is sequentially discharged to the discharge portion 61 via the discharge side star wheel 60 as a bottle can 10 after molding. ..

ツール保持部53は、支持軸62に支持された円盤63におけるワーク保持部51と対向する表面に、複数の各種成形ツール52が周方向に沿う環状に配列され、駆動部54によって円盤63が支持軸62の軸方向に進退する構成とされている。支持軸62は支持軸55の内部に同軸上に設けられる。 In the tool holding portion 53, a plurality of various molding tools 52 are arranged in an annular shape along the circumferential direction on the surface of the disk 63 supported by the support shaft 62 facing the work holding portion 51, and the disk 63 is supported by the driving unit 54. It is configured to move forward and backward in the axial direction of the shaft 62. The support shaft 62 is provided coaxially inside the support shaft 55.

このツール保持部53には、中間成形体4の開口部を縮径(ネックイン加工)するための複数のネッキング型、及びねじ部を形成するためのねじ成形ツール、カール部18を形成するためのカール部成形ツール等の、各加工段階に応じた加工を行うための成形ツール52が複数備えられている。これらの成形ツール52は、工程順に円盤63上に周方向に並んで環状に配置されている。 The tool holding portion 53 is formed with a plurality of necking molds for reducing the diameter (neck-in processing) of the opening of the intermediate molded body 4, a screw forming tool for forming the screw portion, and a curl portion 18. A plurality of molding tools 52 for performing machining according to each machining stage, such as the curl portion molding tool of the above, are provided. These molding tools 52 are arranged in a ring shape on the disk 63 in the order of processes and arranged in the circumferential direction.

支持軸55の軸線を回転中心とするワーク保持部51(円盤56)の間欠的な回転停止位置は、開口部をツール保持部53側に向けた各中間成形体4の缶軸が各成形ツール52の中心軸にそれぞれ一致するように設定される。そして、駆動部54による円盤56の間欠的回転によって、各中間成形体4は次工程用の各成形ツール52に対向する位置に回転移動されて、次の段階の加工が施される。 The intermittent rotation stop position of the work holding portion 51 (disk 56) centered on the axis of the support shaft 55 is such that the can shaft of each intermediate molded body 4 with the opening facing the tool holding portion 53 side is each molding tool. It is set so as to coincide with the central axis of 52. Then, by the intermittent rotation of the disk 56 by the drive unit 54, each intermediate molded body 4 is rotationally moved to a position facing each molding tool 52 for the next process, and the next stage of processing is performed.

すなわち、ツール保持部53が前進してワーク保持部51とツール保持部53とが互いに接近したときに、各成形ツール52が各工程に応じた加工を中間成形体4に施し、両保持部51,53が互いに離間した状態のときに各中間成形体4に次工程の成形ツール52が対向するようにワーク保持部51が回転移動される。このように、両保持部51,53が接近して加工を行い、離間及び回転するという動作が繰り返されることにより、中間成形体4に肩部12、テーパ筒部13、口部14が順次形成されてボトル缶10が形成される。 That is, when the tool holding portion 53 advances and the work holding portion 51 and the tool holding portion 53 approach each other, each molding tool 52 performs processing according to each process on the intermediate molded body 4, and both holding portions 51. When the parts and 53 are separated from each other, the work holding portion 51 is rotationally moved so that the molding tool 52 of the next step faces each intermediate molded body 4. In this way, the shoulder portion 12, the tapered cylinder portion 13, and the mouth portion 14 are sequentially formed on the intermediate molded body 4 by repeating the operations of the two holding portions 51 and 53 processing in close proximity to each other, separating and rotating. The bottle can 10 is formed.

この場合、まず、図4(c)に示すように、上端部にストレートの円筒部5を有する中間成形体4が形成される。
そして、図5(a)に示すように、テーパ筒部13の上端より若干上方位置から円筒部5を再度拡径した後に、その拡径部分の下端部を除き、上方部分を再度縮径するなどにより、ねじ加工する前の筒状部6を形成する。次いで、この筒状部6にねじ加工を施して、図5(b)に示すようにねじ部16を形成する。このねじ部16が形成された状態では、ねじ部16の上に、上方に向かうにしたがって漸次縮径する縮径部17、及び、その上に連なり缶軸方向に沿うストレートの開口筒部8が形成されている。
そして、その開口筒部8を半径方向外方に折り返して、その先端を缶底方向に向けた折り返し部19を形成する(図5(c))。
In this case, first, as shown in FIG. 4C, an intermediate molded body 4 having a straight cylindrical portion 5 at the upper end portion is formed.
Then, as shown in FIG. 5A, the diameter of the cylindrical portion 5 is expanded again from a position slightly above the upper end of the tapered tubular portion 13, and then the diameter of the upper portion is reduced again except for the lower end portion of the expanded portion. The tubular portion 6 before screwing is formed by such means. Next, the tubular portion 6 is threaded to form the threaded portion 16 as shown in FIG. 5 (b). In the state where the threaded portion 16 is formed, on the threaded portion 16, a diameter-reduced portion 17 that gradually reduces in diameter as it goes upward, and a straight opening tube portion 8 that is connected to the threaded portion 16 and follows the can axis direction It is formed.
Then, the opening cylinder portion 8 is folded outward in the radial direction to form a folded portion 19 whose tip is directed toward the bottom of the can (FIG. 5 (c)).

この折り返し部19の加工は、開口筒部8をUターンさせるように折り返す折り返し工程と、これにより形成される折り返し部から天頂折り返し部23を形成する天頂折り返し部形成工程との二工程によって行われる。
まず、折り返し工程では、成形ツール52として図5(b)に二点鎖線で示す拡開用金型52Aと折り返し用金型52Bとが用いられる。これら拡開用金型52A及び折り返し用金型52Bは、それぞれロール状に形成され、矢印で示すように回転自在であるとともに、開口筒部8の周方向に沿って旋回自在に支持されており、旋回しながら開口筒部8を缶底方向に向けて押圧することにより、拡開用金型52Aによって開口筒部8を外方に開いた後、折り返し用金型52Bによって折り返す。
The processing of the folded-back portion 19 is performed by two steps of a folding step of folding back the opening cylinder portion 8 so as to make a U-turn and a zenith folding portion forming step of forming the zenith folding portion 23 from the folded-back portion formed thereby. ..
First, in the folding step, the expanding die 52A and the folding die 52B shown by the alternate long and short dash line in FIG. 5B are used as the forming tool 52. Each of the expansion die 52A and the folding die 52B is formed in a roll shape, is rotatable as shown by an arrow, and is supported so as to be rotatable along the circumferential direction of the opening cylinder portion 8. By pressing the opening cylinder 8 toward the bottom of the can while turning, the opening cylinder 8 is opened outward by the expanding die 52A, and then folded back by the folding die 52B.

図6(a)は、このようにして成形された折り返し部19を示しており、缶軸方向の先端部が上方に凸となる円弧面に形成され、その下方に開口筒部8の残りの部分と折り返し部19の端部19aがほぼ平行に配置される。この缶軸方向の先端部において上方に凸となっている円弧面は天頂折り返し部23の上面を形成する。
次に、天頂折り返し部形成工程では、成形ツール52として、図6(a)に二点鎖線で示すように、折り返し部19により形成される開口部内に挿入される内側ロール52Cと、折り返し部19の半径方向外方に配置した外側ロール52Dとを用いて折り返し部19を加工する。具体的には、両ロール52C,52Bを相互に接近させることにより、折り返し部19の下方に残った開口筒部8の下端部及び折り返し部19の下端部19aを両側から板厚方向に押しつぶすように押圧して挟持することにより、図6(b)に示すように、その挟持部分よりも上方に天頂折り返し部23を形成する。内側ロールで押圧された部分には、内側屈曲部22と直立部21が形成され、外側ロールで押圧された部分には、外側屈曲部24とカール端部25が形成される。これにより、カール部18の成形が完了する。なお、カール端部25の下端は、前述した拡開用金型52Aによって開口筒部8の先端が拡げられたときの成形痕により、わずかに屈曲した状態に形成される。
FIG. 6A shows the folded-back portion 19 formed in this way, in which the tip portion in the can axial direction is formed in an arc surface whose tip portion is convex upward, and the remaining portion of the opening cylinder portion 8 is formed below the arc surface. The portion and the end portion 19a of the folded portion 19 are arranged substantially in parallel. The arc surface that is convex upward at the tip portion in the can axis direction forms the upper surface of the zenith folded portion 23.
Next, in the zenith folding portion forming step, as the molding tool 52, as shown by the alternate long and short dash line in FIG. 6A, the inner roll 52C inserted into the opening formed by the folding portion 19 and the folding portion 19 The folded-back portion 19 is processed by using the outer roll 52D arranged on the outer side in the radial direction of the above. Specifically, by bringing both rolls 52C and 52B close to each other, the lower end portion of the opening cylinder portion 8 and the lower end portion 19a of the folded portion 19 remaining below the folded portion 19 are crushed from both sides in the plate thickness direction. As shown in FIG. 6B, the zenith folded-back portion 23 is formed above the sandwiched portion by pressing and sandwiching the zenith. The inner bent portion 22 and the upright portion 21 are formed in the portion pressed by the inner roll, and the outer bent portion 24 and the curl end portion 25 are formed in the portion pressed by the outer roll. As a result, the molding of the curl portion 18 is completed. The lower end of the curl end portion 25 is formed in a slightly bent state due to molding marks when the tip end of the opening cylinder portion 8 is expanded by the expansion mold 52A described above.

このようにして製造したボトル缶10の口部14にキャップ材3を被着してキャッピング加工を施すためには、例えば、図9に示すようなキャッピングヘッド70を複数備えるキャッピング装置が用いられる。そして、このキャッピングヘッド70によって、ボトル缶10に対するキャップ材3の被着が行われる。
このキャッピングヘッド70は、キャップ押さえ61を備えたプレッシャーブロック62と、ROロール(ロールオンロール)としての第1ロール63と、PPロール(ピルファープルーフロール)としての第2ロール64とを備えている。プレッシャーブロック62は下端部が筒状に形成されており、その内側に配置されるキャップ押さえ61との間で缶軸方向に相対移動可能であり、キャップ押さえ61との間にばね65が設けられている。また、第1ロール63及び第2ロール64はプレッシャーブロック62の周囲を旋回可能かつ缶軸方向に移動可能に支持されている。
In order to attach the cap material 3 to the mouth portion 14 of the bottle can 10 manufactured in this manner and perform the capping process, for example, a capping device provided with a plurality of capping heads 70 as shown in FIG. 9 is used. Then, the cap material 3 is adhered to the bottle can 10 by the capping head 70.
The capping head 70 includes a pressure block 62 having a cap retainer 61, a first roll 63 as an RO roll (roll-on-roll), and a second roll 64 as a PP roll (pilfer-proof roll). .. The lower end of the pressure block 62 is formed in a tubular shape, and can move relative to the cap retainer 61 arranged inside the pressure block 62 in the can axis direction, and a spring 65 is provided between the pressure block 62 and the cap retainer 61. ing. Further, the first roll 63 and the second roll 64 are supported so as to be rotatable around the pressure block 62 and movable in the can axis direction.

そして、ボトル缶10の口部14にキャップ材3を被せた状態でキャップ押さえ61がキャップ材3のキャップ材3の天面部31を押さえ、その状態でプレッシャーブロック62が天面部31の外周部に絞り成形を施すことにより段部31aを形成する。また、第1ロール63によりキャップ材3にキャップねじ部38を成形するとともに、第2ロール64により筒下部33bを膨出部15に巻き込んで固定する構成とされる。
このようにキャッピングされることで、キャップ30内のライナ40が、ボトル缶10の口部14に押し付けられ、内部を密封する。
Then, with the cap material 3 covering the mouth portion 14 of the bottle can 10, the cap retainer 61 presses the top surface portion 31 of the cap material 3 of the cap material 3, and in that state, the pressure block 62 is placed on the outer peripheral portion of the top surface portion 31. The step portion 31a is formed by performing draw forming. Further, the cap screw portion 38 is formed on the cap material 3 by the first roll 63, and the lower portion 33b of the cylinder is wound around the bulging portion 15 and fixed by the second roll 64.
By being capped in this way, the liner 40 in the cap 30 is pressed against the mouth 14 of the bottle can 10 to seal the inside.

以上のように構成したボトル缶10においては、カール部18における天頂折り返し部23の外面全面が外方に向けて凸となる湾曲面に形成されていることで、キャッピンズ時の缶軸方向の荷重により、天頂折り返し部23の湾曲した上面にライナ40が密着するとともに、プレッシャーブロック62によりキャップ30の天面部31の周縁部が絞り加工されることにより、天頂折り返し部23の外周面にもライナ40が密着する。この天頂折り返し部23は、外面が湾曲面により形成されているので、その湾曲面がライナ40に食い込むが、その曲率半径Rが0.8mm以上2.5mm以下に形成されているので、食い込みによるライナ40の局部的な薄肉部の発生が抑制され、ライナ40の健全性を長期に維持することができる。 In the bottle can 10 configured as described above, the entire outer surface of the zenith folding portion 23 in the curl portion 18 is formed on a curved surface that is convex outward, so that the load in the can axis direction at the time of cappings is formed. As a result, the liner 40 is brought into close contact with the curved upper surface of the zenith folded portion 23, and the peripheral edge of the top surface 31 of the cap 30 is drawn by the pressure block 62, so that the liner 40 is also drawn on the outer peripheral surface of the zenith folded portion 23. Is in close contact. Since the outer surface of the zenith folded portion 23 is formed by a curved surface, the curved surface bites into the liner 40, but since the radius of curvature R is formed to be 0.8 mm or more and 2.5 mm or less, it depends on the bite. The generation of locally thin-walled portions of the liner 40 is suppressed, and the soundness of the liner 40 can be maintained for a long period of time.

そして、このように、天頂折り返し部23の上面から外周面にかけた広い範囲でライナ40に密着しているので、陽圧状態(炭酸ガス入り飲料、窒素ガス封入飲料等)の内容物の圧力が上昇して、キャップ30の天面部31がライナ40とともに缶軸方向上方へ膨出する方向に変形したとしても、天頂折り返し部23の外周面でライナ40が引っ掛かり、内圧上昇によるライナ40の持ち上がりが規制され、天頂折り返し部23の外周面の密着状態が維持される。このため、密封性を良好に維持することができる。 In this way, since the liner 40 is in close contact with the liner 40 in a wide range from the upper surface to the outer peripheral surface of the zenith folding portion 23, the pressure of the contents in the positive pressure state (beverage containing carbon dioxide gas, beverage filled with nitrogen gas, etc.) is increased. Even if the top surface portion 31 of the cap 30 rises and deforms in the direction of bulging upward in the can axis direction together with the liner 40, the liner 40 is caught on the outer peripheral surface of the zenith folding portion 23, and the liner 40 is lifted due to the increase in internal pressure. It is regulated and the state of close contact of the outer peripheral surface of the zenith folded portion 23 is maintained. Therefore, good sealing performance can be maintained.

以上のように構成されるボトル缶は、前述したほぼシート状のライナを備えるキャップの他にも、図10及び図11に示すように成形されたライナ44を備えるキャップ30にも適用することができる。以下の説明及び図10及び図11では、前述の実施形態と共通部分について同一符号を付してその説明を省略する。
図10は、(a)はキャップ材3をボトル缶10に被せた状態の縦断面図、(b)はボトル缶10にキャップ30が巻締められた後の状態の縦断面図である。
このライナ44は、密封層45の外周部に、内側凸条46と外側凸条47とが同心円の二重の環状に形成され、これら両凸条46,47の間に凹溝部48が形成されており、これら内側凸条46、外側凸条47、凹溝部48からなるシール部49が環状に形成されている。
The bottle can configured as described above can be applied to a cap 30 having a liner 44 molded as shown in FIGS. 10 and 11 in addition to the above-mentioned cap having a substantially sheet-shaped liner. it can. In the following description and FIGS. 10 and 11, the same reference numerals are given to the parts common to the above-described embodiment, and the description thereof will be omitted.
10A and 10B are a vertical cross-sectional view of a state in which the cap material 3 is covered with the bottle can 10, and FIG. 10B is a vertical cross-sectional view of the state after the cap 30 is wound around the bottle can 10.
In the liner 44, the inner ridges 46 and the outer ridges 47 are formed in a concentric double ring shape on the outer peripheral portion of the sealing layer 45, and a concave groove portion 48 is formed between the two ridges 46 and 47. The seal portion 49 composed of the inner ridge 46, the outer ridge 47, and the concave groove portion 48 is formed in an annular shape.

このキャップ材3をボトル缶10のカール部18に被せると、図10(a)に示すように、シール部49の凹溝部48内にカール部18が挿入される。そして、図10(b)及び図11に示すように、凹溝部48の底面が天頂折り返し部23の上面に密接するとともに、プレッシャーブロック62により、キャップ材3の天面部31の外周側が缶底方向に押圧されながら絞り加工されることで、天面部31の周縁部に段部31aが形成され、ライナ44の外側凸条47が、天頂折り返し部23の外周面に押しつけられる。また、この外側凸条47が変形することにより、内側凸条46がカール部18に引き寄せられて、内側凸条46の外周面が天頂折り返し部23の内周面に密着する。 When the cap material 3 is put on the curl portion 18 of the bottle can 10, the curl portion 18 is inserted into the concave groove portion 48 of the seal portion 49 as shown in FIG. 10A. Then, as shown in FIGS. 10B and 11, the bottom surface of the concave groove portion 48 is in close contact with the upper surface of the zenith folded portion 23, and the pressure block 62 causes the outer peripheral side of the top surface portion 31 of the cap material 3 to be in the can bottom direction. By drawing while being pressed against, a stepped portion 31a is formed on the peripheral edge portion of the top surface portion 31, and the outer ridge 47 of the liner 44 is pressed against the outer peripheral surface of the zenith folded portion 23. Further, as the outer ridge 47 is deformed, the inner ridge 46 is attracted to the curl portion 18, and the outer peripheral surface of the inner ridge 46 comes into close contact with the inner peripheral surface of the zenith folded portion 23.

この場合、両凸条46,47の缶軸方向の長さLは、天頂折り返し部23の高さH(図6(b)参照)より大きく、かつ、両凸条46,47の内面間の距離、つまり凹溝部48の缶軸方向と直交する方向の幅W3は、天頂折り返し部23の幅W1(図6(b)参照)と同じか、それより小さく設定しておく。
このように設定しておくことにより、天頂折り返し部23を凹溝部48内に嵌合すると、その嵌合の初期段階では両凸条46,47の間隔が押し広げられるが、天頂折り返し部23の上面が凹溝部48の底面に食い込むと、天頂折り返し部23の下方に達した両凸条46,47の下端部が、キャッピングの押圧力及びシール部49の弾性力により、相互に接近する方向に間隔が狭められる。また、キャップ3の天面部31の周縁部31aではプレッシャーブロック62による絞り作用も生じる。したがって、図10(b)及び図11に示すように、天頂折り返し部23の下向きの湾曲面から内側屈曲部22の内周面及び外側屈曲部24の外周面、さらには、これらの下方の直立部21の内周面及びカール端部47の外周面にも凸条46,47が密接する。これにより、このボトル缶10では、両凸条46,47と凹溝部48とを有するライナ44を備えたキャップ30に適用することにより、これら両凸条46,47及び凹溝部48により形成される内側表面の広い面積に密着し、高い密封性を得ることができる。
In this case, the length L of the double ridges 46 and 47 in the can axis direction is larger than the height H of the zenith folded portion 23 (see FIG. 6B), and is between the inner surfaces of the double ridges 46 and 47. The distance, that is, the width W3 in the direction orthogonal to the can axis direction of the concave groove portion 48 is set to be the same as or smaller than the width W1 of the zenith folding portion 23 (see FIG. 6B).
By setting in this way, when the zenith folding portion 23 is fitted in the concave groove portion 48, the distance between the two convex stripes 46 and 47 is expanded at the initial stage of the fitting, but the zenith folding portion 23 When the upper surface bites into the bottom surface of the concave groove portion 48, the lower ends of the double ridges 46 and 47 that reach below the zenith folding portion 23 tend to approach each other due to the pressing force of the capping and the elastic force of the seal portion 49. The interval is narrowed. Further, a drawing action by the pressure block 62 also occurs at the peripheral edge portion 31a of the top surface portion 31 of the cap 3. Therefore, as shown in FIGS. 10B and 11, from the downward curved surface of the zenith folded portion 23 to the inner peripheral surface of the inner bent portion 22, the outer peripheral surface of the outer bent portion 24, and further upright below them. The ridges 46 and 47 are also in close contact with the inner peripheral surface of the portion 21 and the outer peripheral surface of the curl end portion 47. As a result, in the bottle can 10, the double ridges 46, 47 and the concave groove portion 48 are formed by applying the cap 30 to the cap 30 provided with the liner 44 having the double ridges 46, 47 and the concave groove portion 48. It adheres to a wide area of the inner surface, and high sealing performance can be obtained.

3 キャップ材
4 中間成形体
5 円筒部
6 筒状部
8 小筒部
10 ボトル缶
14 口部
15 膨出部
16 ねじ部
17 縮径部
18 カール部
21 直立部
22 内側屈曲部
23 天頂折り返し部
23a、23b 筒状面
24 外側屈曲部
25 カール端部
30 キャップ
31 天面部
31a 段部
33 スカート部
33a 筒上部
33b 筒下部
34 ナール凹部
35 ベントホール
35a 上側片
36 スリット
37 ブリッジ
38 キャップねじ部
40,44 ライナ
41,45 密封層
42 摺動層
43,49 シール部
46 内側凸条
47 外側凸条
48 凹溝部
52A 拡開用金型
52B 折り返し用金型
52C 内側ロール
52D 外側ロール
62 プレッシャーブロック
63 第1ロール
64 第2ロール
65 ばね
70 キャッピングヘッド
3 Cap material 4 Intermediate molded body 5 Cylindrical part 6 Cylindrical part 8 Small cylinder part 10 Bottle can 14 Mouth part 15 Swelling part 16 Threaded part 17 Reduced diameter part 18 Curled part 21 Upright part 22 Inner bent part 23 Climax folded part 23a , 23b Cylindrical surface 24 Outer bending part 25 Curl end part 30 Cap 31 Top surface part 31a Step part 33 Skirt part 33a Cylinder upper part 33b Cylinder lower part 34 Nar recess 35 Vent hole 35a Upper piece 36 Slit 37 Bridge 38 Cap screw part 40, 44 Liner 41, 45 Sealing layer 42 Sliding layer 43, 49 Sealing part 46 Inner ridge 47 Outer ridge 48 Concave groove 52A Expansion mold 52B Folding mold 52C Inner roll 52D Outer roll 62 Pressure block 63 First roll 64 2nd roll 65 Spring 70 Capping head

本発明は、キャップが螺合されるねじ部を有するボトル缶に関する。 The present invention relates to a bottle can having a threaded portion which cap is screwed.

本発明のボトル缶は、口部の外周部に、開口端部を半径方向外側に折り返した状態に形成されたカール部と、このカール部の缶軸方向下方位置に形成されたねじ部とを有し、
前記カール部の外周面は、缶軸方向に沿う縦断面において、前記カール部の上端から連続して径方向外方に向けて凸となる湾曲面により折り返されてなる天頂折り返し部と、前記天頂折り返し部の折り返し下端に連続し、径方向内方に向けて屈曲する外側屈曲部と、外側屈曲部から連続するカール端部とを有し、前記天頂折り返し部は、その最大外径D1が32.0mm以上35.0mm以下であり、前記カール端部は、前記天頂折り返し部の最大外径よりも小さい外径に形成されているとともに、該カール端部の外周面が外方に向けて凸状に屈曲していることを特徴とするボトル缶。
このボトル缶を製造するには、前記ボトル缶となる中間成形体の開口端部に缶軸方向に沿って開口筒部を形成しておき、前記開口筒部の端部を半径方向外方に開いて折り返してなる折り返し部を形成した後、前記折り返し部の缶軸方向の先端側より下方部分をロールで半径方向外方から押圧することにより、前記缶軸方向の先端側に前記天頂折り返し部を形成するとともに、前記ロールで押圧された部分に前記外側屈曲部と前記カール端部とを形成する。
この製造方法によれば、開口筒部の端部を折り返した後に、缶軸方向の先端側を残して半径方向外方から押圧するという簡単な工程により製造することができる。
The bottle can of the present invention has a curl portion formed on the outer peripheral portion of the mouth portion in a state where the opening end portion is folded outward in the radial direction, and a screw portion formed at a position below the curl portion in the can axial direction. Have and
The outer peripheral surface of the curl portion is a zenith folded portion formed by a curved surface that is continuously convex from the upper end of the curl portion in the radial direction in a vertical cross section along the can axis direction, and the zenith. The zenith folded portion has an outer bent portion that is continuous with the lower end of the folded portion and bends inward in the radial direction and a curl end portion that is continuous from the outer bent portion , and the maximum outer diameter D1 of the zenith folded portion is 32. It is 0.0 mm or more and 35.0 mm or less, and the curl end portion is formed to have an outer diameter smaller than the maximum outer diameter of the zenith folded portion , and the outer peripheral surface of the curl end portion is convex outward. A bottle can characterized by being bent in a shape.
In order to manufacture this bottle can, an opening cylinder portion is formed at the opening end portion of the intermediate molded body to be the bottle can along the can axis direction, and the end portion of the opening cylinder portion is outward in the radial direction. After forming a folded portion that is opened and folded, the portion below the tip side in the can axis direction of the folded portion is pressed from the outside in the radial direction with a roll, so that the zenith folded portion is on the tip side in the can axis direction. And the outer bent portion and the curl end portion are formed in the portion pressed by the roll.
According to this manufacturing method, it can be manufactured by a simple process of folding back the end portion of the opening cylinder portion and then pressing the opening cylinder portion from the outside in the radial direction while leaving the tip side in the can axis direction.

トル缶にキャップを装着してなるキャップ付ボトル缶は、前記ボトル缶と、該ボトル缶に装着されたキャップとを有し、前記キャップの内面に前記ボトル缶の前記カール部に密接するライナが設けられており、該ライナは、前記天頂折り返し部の上面から外周面に密接している。
また、前記ライナは、前記天頂折り返し部の外周面を越えて前記外側屈曲部及び前記カール端部の外周面にまで密接しているとよい。
さらに、前記ライナには、前記カール部の半径方向内側に挿入される内側凸条と、前記カール部の半径方向外側に配置される外側凸条とが形成され、これら内側凸条及び外側凸条は、前記天頂折り返し部よりも下方位置まで延びているとともに、両凸条の下端は前記天頂折り返し部の缶軸方向と直交する方向の幅よりも小さい間隔で配置されているとよい。
Bottle cans in the bottle with the cap formed by attaching the cap can have said bottle can, and a cap attached to the bottle can closely to the curl portion of the bottle can in the inner surface of the cap liner Is provided, and the liner is in close contact with the outer peripheral surface from the upper surface of the zenith folded portion.
Further, the liner may be in close contact with the outer peripheral surface of the outer bent portion and the curl end portion beyond the outer peripheral surface of the zenith folded portion.
Further, the liner is formed with inner ridges inserted inside the curl portion in the radial direction and outer ridges arranged radially outside the curl portion, and these inner ridges and outer ridges are formed. Is extended to a position below the zenith folded portion, and the lower ends of both convex stripes may be arranged at intervals smaller than the width in the direction orthogonal to the can axis direction of the zenith folded portion.

Claims (1)

口部の外周部に、開口端部を半径方向外側に折り返した状態に形成されたカール部と、このカール部の缶軸方向下方位置に形成されたねじ部とを有し、
前記カール部の外周面は、缶軸方向に沿う縦断面において、前記カール部の上端から連続して径方向外方に向けて凸となる湾曲面により折り返されてなる天頂折り返し部と、前記天頂折り返し部の折り返し下端に連続する外側屈曲部と、外側屈曲部から連続するカール端部とを有し、
前記カール端部は、前記天頂折り返し部の最大外径よりも小さい外径に形成されているボトル缶を製造する方法であって、
前記ボトル缶となる中間成形体の開口端部に缶軸方向に沿って開口筒部を形成しておき、前記開口筒部の端部を半径方向外方に開いて折り返してなる折り返し部を形成した後、前記折り返し部の缶軸方向の先端側より下方部分をロールで半径方向外方から押圧することにより、前記缶軸方向の先端側に前記天頂折り返し部を形成するとともに、前記ロールで押圧された部分に前記外側屈曲部と前記カール端部とを形成することを特徴とするボトル缶の製造方法。
The outer peripheral portion of the mouth portion has a curl portion formed in a state where the opening end portion is folded outward in the radial direction, and a screw portion formed at a position downward in the can axis direction of the curl portion.
The outer peripheral surface of the curl portion is a zenith folded portion formed by a curved surface that is continuously convex from the upper end of the curl portion in the radial direction in a vertical cross section along the can axis direction, and the zenith. It has an outer bent portion that is continuous with the folded lower end of the folded portion and a curl end that is continuous from the outer bent portion.
The curl end is a method for manufacturing a bottle can having an outer diameter smaller than the maximum outer diameter of the zenith folded portion.
An opening cylinder is formed at the opening end of the intermediate molded body to be the bottle can along the can axis direction, and the end of the opening cylinder is opened outward in the radial direction to form a folded portion. Then, by pressing the portion of the folded portion below the tip side in the can axis direction from the outside in the radial direction with a roll, the zenith folded portion is formed on the tip side in the can axis direction and pressed by the roll. A method for producing a bottle can, which comprises forming the outer bent portion and the curled end portion on the formed portion.
JP2020182035A 2020-10-30 2020-10-30 bottle can Active JP7170018B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2020182035A JP7170018B2 (en) 2020-10-30 2020-10-30 bottle can

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2020182035A JP7170018B2 (en) 2020-10-30 2020-10-30 bottle can

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP2019017590A Division JP7126459B2 (en) 2019-02-04 2019-02-04 bottle can

Publications (2)

Publication Number Publication Date
JP2021013959A true JP2021013959A (en) 2021-02-12
JP7170018B2 JP7170018B2 (en) 2022-11-11

Family

ID=74532009

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2020182035A Active JP7170018B2 (en) 2020-10-30 2020-10-30 bottle can

Country Status (1)

Country Link
JP (1) JP7170018B2 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001213417A (en) * 1999-11-26 2001-08-07 Takeuchi Press Ind Co Ltd Metal can with screw keeping hermetical sealability
JP2003252321A (en) * 2002-02-27 2003-09-10 Mitsubishi Materials Corp Mouth structure of bottle can
JP2004175386A (en) * 2002-11-26 2004-06-24 Mitsubishi Materials Corp Bottle can, cap, bottle can with cap, and bottle can manufacturing method
JP2009196713A (en) * 2001-12-28 2009-09-03 Universal Seikan Kk Bottle cap and bottle
JP2009196679A (en) * 2008-02-22 2009-09-03 Japan Crown Cork Co Ltd Combination of container and container lid

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001213417A (en) * 1999-11-26 2001-08-07 Takeuchi Press Ind Co Ltd Metal can with screw keeping hermetical sealability
JP2009196713A (en) * 2001-12-28 2009-09-03 Universal Seikan Kk Bottle cap and bottle
JP2003252321A (en) * 2002-02-27 2003-09-10 Mitsubishi Materials Corp Mouth structure of bottle can
JP2004175386A (en) * 2002-11-26 2004-06-24 Mitsubishi Materials Corp Bottle can, cap, bottle can with cap, and bottle can manufacturing method
JP2009196679A (en) * 2008-02-22 2009-09-03 Japan Crown Cork Co Ltd Combination of container and container lid

Also Published As

Publication number Publication date
JP7170018B2 (en) 2022-11-11

Similar Documents

Publication Publication Date Title
US9358604B2 (en) System for compression relief shaping
TW495398B (en) Bottle-shaped can manufacturing method, and forming tool
US11878832B2 (en) Bottle-shaped can with cap and manufacturing apparatus thereof
TW201738013A (en) Can and method for forming curled section in can mouth
JP2008279510A (en) Device and method for manufacturing bottle can body, and bottle can
US4184444A (en) Tapered plastic container with seamed metal end and method for making it
JP6546946B2 (en) Bottle with cap
US11179765B2 (en) Forming apparatus and forming method for neck portion of bottle-shaped can
JP6476219B2 (en) Manufacturing method for bottle cans
JP2018127229A (en) Bottle can
JP2011037497A (en) Metal cap with liner, manufacturing method of the same, container with cap, and manufacturing method of the same
JP2021013959A (en) Bottle can
JP6877943B2 (en) How to make bottle cans
JP7126459B2 (en) bottle can
JP6965076B2 (en) How to make bottle cans
JP2018131246A (en) Bottle can
JP2017109760A (en) Capping method
JP4342988B2 (en) Bottle can body manufacturing apparatus and bottle can body manufacturing method
JP7207873B2 (en) Bottle can manufacturing method
JP6496868B1 (en) Manufacturing method for bottle cans
JP6748406B2 (en) Capping method
JP2019112081A (en) Bottle can, capped bottle can and manufacturing method for bottle can
EP1007426A1 (en) Resealable beverage container and top therefor
JP4606266B2 (en) Capping device
JP2019111554A (en) Method for manufacturing bottle can

Legal Events

Date Code Title Description
A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20201117

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20201117

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20210825

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20210831

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20211020

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20220322

A601 Written request for extension of time

Free format text: JAPANESE INTERMEDIATE CODE: A601

Effective date: 20220520

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20220620

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20221004

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20221031

R150 Certificate of patent or registration of utility model

Ref document number: 7170018

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150