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JP2021065804A - Method for removing titanium nitride-containing lump - Google Patents

Method for removing titanium nitride-containing lump Download PDF

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JP2021065804A
JP2021065804A JP2019190404A JP2019190404A JP2021065804A JP 2021065804 A JP2021065804 A JP 2021065804A JP 2019190404 A JP2019190404 A JP 2019190404A JP 2019190404 A JP2019190404 A JP 2019190404A JP 2021065804 A JP2021065804 A JP 2021065804A
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titanium nitride
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逸朗 鈴木
Itsuro Suzuki
逸朗 鈴木
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Heiwa Carbon Co Ltd
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Abstract

To provide a method for removing a high-hardness titanium nitride-containing lump including metal oxides adhering and accumulating onto a cleaning object without damaging the cleaning object.SOLUTION: A removal method for titanium nitride-containing lumps includes a process of immersing a cleaning object in a mixture liquid of nitric acid and acidic ammonium fluoride, and a process of physically treating the cleaning object after the immersing process. In this case, (1) the immersion process is preferably carried out by dividing plural cleaning objects into plural groups comprising one or more and by charging one group at a time in an immersion tank additionally spacing in terms of time, and (2) the physically treating process includes preferably one or more operations among air injection, water injection, buffing, brushing and flushing.SELECTED DRAWING: None

Description

本発明は、洗浄対象物に付着堆積している窒化チタン含有塊の除去方法に関し、特に窒化チタンと共に金属酸化物を含む高硬度の塊を、洗浄対象物を傷付けることなく除去し、洗浄対象物を、再度、有効利用することができる上記除去方法に関する。 The present invention relates to a method for removing titanium nitride-containing lumps adhering to and deposited on a cleaning object, in particular, removing a high-hardness lump containing a metal oxide together with titanium nitride without damaging the cleaning object. Again, the above-mentioned removal method that can be effectively used.

窒化チタンは、硬度が極めて高いのみならず、無毒であり、黄金色を呈する等の優れた特性を有しているため、半導体等のセラミック、歯科用等の金属部材、その他の素材の表面保護や装飾等として広い分野で使用されている。 Titanium nitride is not only extremely hard, but also non-toxic and has excellent properties such as exhibiting a golden color. Therefore, it protects the surface of ceramics such as semiconductors, metal members such as dentistry, and other materials. It is used in a wide range of fields such as decoration and decoration.

上記窒化チタンの表面保護層は、一般には、CVD法等により形成され、この際、保護対象物(すなわち、窒化チタン層を形成する上記のような各種の対象物)を、CVD法等の装置に保持する治具が使用される。
この治具の材料としては金属、セラミック等各種のものが使用されるが、加工が容易であり、毒性が無く、取り扱い易さ等の点から、炭素系の材料が重用されている。
The surface protective layer of titanium nitride is generally formed by a CVD method or the like, and at this time, an object to be protected (that is, various objects as described above forming the titanium nitride layer) is subjected to an apparatus such as a CVD method. A jig to hold is used.
Various materials such as metal and ceramic are used as the material of this jig, but carbon-based materials are heavily used from the viewpoints of easy processing, non-toxicity, and ease of handling.

ところで、近年、炭素系の材料が市場で入手し難くなっており、上記の治具も、繰り返して複数回使用する必要性が強まって来ている。
繰り返し使用に際しては、治具に付着堆積している窒化チタン塊を除去しなければならない。
By the way, in recent years, it has become difficult to obtain carbon-based materials in the market, and it is becoming increasingly necessary to repeatedly use the above jigs a plurality of times.
In repeated use, the titanium nitride lumps adhering to and accumulating on the jig must be removed.

窒化チタンの除去技術としては、従来から各種のものが提案されている。例えば、
(i)フッ素化合物と、還元力をもつ金属イオン(3価チタン、2価鉄)を含有するpH5以下の水溶液からなるチタン剥離液(特開2005−232559)、
(ii)フッ酸、過酸化水素、水、フッ酸以外の無機酸(硫酸、硝酸、塩酸)を含有する窒化チタン剥離液(特開2009−19255)、
(iii)フッ酸、過酸化水素、水溶性有機溶剤(イミダゾール、ピラゾール)、防食剤(エーテル)を含有する窒化チタン剥離液(特開2009−21516)、
(iv)フッ酸、過酸化水素、及び水溶性有機溶剤(多価アルコール、そのアルキルエーテル)を含む窒化チタン剥離液(特開2009−44129)、
等がある。
Various techniques for removing titanium nitride have been conventionally proposed. For example
(I) A titanium stripping solution (Japanese Patent Laid-Open No. 2005-232559) comprising an aqueous solution having a pH of 5 or less containing a fluorine compound and a metal ion (trivalent titanium, divalent iron) having a reducing power.
(Ii) Titanium nitride stripping solution containing hydrofluoric acid, hydrogen peroxide, water, and inorganic acids (sulfuric acid, nitric acid, hydrochloric acid) other than hydrofluoric acid (Japanese Patent Laid-Open No. 2009-19255),
(Iii) Titanium nitride stripping solution containing hydrofluoric acid, hydrogen peroxide, a water-soluble organic solvent (imidazole, pyrazole), and an anticorrosive agent (ether) (Japanese Patent Laid-Open No. 2009-21516).
(Iv) Titanium nitride stripping solution containing hydrofluoric acid, hydrogen peroxide, and a water-soluble organic solvent (polyhydric alcohol, alkyl ether thereof) (Japanese Patent Laid-Open No. 2009-44129).
And so on.

特開2005−232559号公報Japanese Unexamined Patent Publication No. 2005-232559 特開2009−19255号公報Japanese Unexamined Patent Publication No. 2009-19255 特開2009−21516号公報Japanese Unexamined Patent Publication No. 2009-21516 特開2009−44129号公報Japanese Unexamined Patent Publication No. 2009-44129

しかし、上記(i)〜(iv)何れの剥離液を用いても、また剥離液の使用方法を種々変えてみても、治具からの窒化チタン含有塊の美麗な除去は不可能であり、もちろん治具の再利用には至っていない。
治具の材料、特に炭素系の材料から製造される治具にあっては、治具の材料入手上深刻な問題があることから、窒化チタン含有塊の美麗な除去技術の開発が急務となっている。
However, it is impossible to cleanly remove the titanium nitride-containing mass from the jig by using any of the above-mentioned stripping solutions (i) to (iv) and by changing the method of using the stripping solution. Of course, the jig has not been reused.
For jig materials, especially jigs manufactured from carbon-based materials, there is a serious problem in obtaining jig materials, so it is urgent to develop a beautiful removal technology for titanium nitride-containing lumps. ing.

本発明は、以上のような状況の下で、窒化チタン保護層の形成対象物(本明細書において、“窒化チタン層形成対象物”と記すこともある)を、CVD装置等の該保護層形成装置に保持する際に使用する治具(本明細書において、“洗浄対象物”と記すこともある)に付着堆積している窒素チタン含有塊を、美麗に除去し、該治具の繰り返し使用可能な状態まで洗浄する方法を提案することを課題とする。 In the present invention, under the above circumstances, the object to be formed of the titanium nitride protective layer (sometimes referred to as “object to be formed of the titanium nitride layer” in the present specification) is the protective layer of a CVD device or the like. The titanium nitride-containing lumps adhering to and accumulating on the jig used for holding in the forming apparatus (sometimes referred to as “object to be cleaned” in the present specification) are neatly removed, and the jig is repeated. The subject is to propose a method of cleaning to a usable state.

本発明者は、上記課題を解決するために検討を重ねた結果、次のような知見を得た。
(1)上記(i)〜(iv)の剥離液を用いて窒化チタン含有塊の除去を試みたところ、窒化チタン塊(層)の下層にTi以外の金属の酸化物の塊(層)が存在しており、この金属酸化物は、上記の剥離液では除去することができない。
(2)上記の金属酸化物は、窒化チタン保護層を形成する際の下地層として形成するものであり、この下地層を形成しないと、窒化チタン保護層の形成対象物によっては、窒化チタン保護層が良好に形成されないばかりか、せっかく形成された保護層が簡単に剥離してしまうと言う問題がある。
(3)この金属酸化物も、当然に、上記治具に付着堆積し、この金属酸化物の上に窒化チタンが付着堆積してしまう。従って、上記治具を繰り返し使用するに際しては、窒化チタン塊(層)のみならず、金属酸化物塊(層)をも美麗に除去する必要がある。
(4)そこで、先ず、窒化チタン塊(層)を除去する薬剤を検討中に、特定のフッ素化合物と硝酸との混合液を用いたところ、窒化チタン塊(層)が美麗に除去されるのみならず、該層の下側に存在している金属酸化物塊(層)が面粗し状態となっており、この面粗し状態は、手指の触感で、ささくれ状であることが確認された。
(5)また、洗浄対象物を上記混合液で洗浄する操作を混合液に浸漬して行うことが利便性の点で好ましいが、複数個の洗浄対象物を長時間浸漬したままでは、たとえ攪拌操作を併用しても、十分な除去が困難になる場合があるが、このような場合、未処理の洗浄対象物を追加浸漬したところ、意外にも除去が進行することが判明した。
(6)次いで、上記のささくれ状に面粗しされた金属酸化物塊(層)の除去方法を追求した結果、薬剤による溶解除去よりも、エアーや水の噴射、バフ掛けやブラシ掛け等の物理処理による除去が、洗浄対象物の表面を平滑に処理しつつ除去できることが確認され、物理処理した洗浄対象物であれば、そのまま再使用できるとの知見を得た。
As a result of repeated studies to solve the above problems, the present inventor has obtained the following findings.
(1) When an attempt was made to remove the titanium nitride-containing mass using the stripping solutions (i) to (iv) above, a mass (layer) of an oxide of a metal other than Ti was found in the lower layer of the titanium nitride mass (layer). It is present and this metal oxide cannot be removed by the stripping solution described above.
(2) The above metal oxide is formed as a base layer when forming a titanium nitride protective layer, and if this base layer is not formed, titanium nitride protection may be provided depending on the object to which the titanium nitride protective layer is formed. Not only is the layer not formed well, but there is also the problem that the protective layer that has been formed is easily peeled off.
(3) Naturally, this metal oxide also adheres and deposits on the jig, and titanium nitride adheres and deposits on the metal oxide. Therefore, when the above jig is used repeatedly, it is necessary to cleanly remove not only the titanium nitride lump (layer) but also the metal oxide lump (layer).
(4) Therefore, first, while studying a drug for removing the titanium nitride mass (layer), when a mixed solution of a specific fluorine compound and nitric acid was used, only the titanium nitride mass (layer) was beautifully removed. Instead, the metal oxide mass (layer) existing under the layer is in a roughened state, and it is confirmed that this roughened surface is hangnail-like by the touch of fingers. It was.
(5) Further, it is preferable to perform the operation of washing the object to be cleaned with the above-mentioned mixed solution by immersing it in the mixed solution from the viewpoint of convenience. Sufficient removal may be difficult even if the operation is used in combination. In such a case, it was found that the removal proceeds unexpectedly when the untreated cleaning object is additionally immersed.
(6) Next, as a result of pursuing the method for removing the metal oxide mass (layer) roughened in the shape of a hangnail, air or water injection, buffing, brushing, etc. It was confirmed that the removal by physical treatment can be performed while smoothing the surface of the object to be cleaned, and it was found that the object to be cleaned that has been physically treated can be reused as it is.

本発明は、上記知見に基づいて提案されたものであって、
(1)硝酸と酸性フッ化アンモニウムの混合液に洗浄対象物を浸漬する工程、洗浄対象物を物理処理する工程を含んでなることを特徴とする窒化チタン含有塊を除去する方法である。
このとき、(2)上記の浸漬工程は、複数個の洗浄対象物を1個以上からなる複数の組に分け、時間的間隔をあけて、1組ずつ、浸漬槽に追加投入(すなわち、最初の1組目を浸漬し、適宜の時間経過後、2組目を1組目に追加する態様で投入)してもよいし、また浸漬工程は、常温〜90℃、0.5時間〜30日間で行ってよいし、攪拌操作を加えてもよい。さらに、(3)上記物理処理工程は、エアー噴射、水噴射、サンド噴射、バフ掛け、ブラシ掛け、水洗の何れか1つ以上で行ってよい。
なお、上記(2)の分割追加投入法の場合、第1組目の投入個数は、洗浄対象物全個数の半数以上、最終組の投入個数は、洗浄対象物全個数の20%以下程度とすることが好ましい。
The present invention has been proposed based on the above findings.
(1) A method for removing a titanium nitride-containing mass, which comprises a step of immersing a cleaning object in a mixed solution of nitric acid and acidic ammonium fluoride and a step of physically treating the cleaning object.
At this time, (2) in the above dipping step, a plurality of objects to be cleaned are divided into a plurality of groups consisting of one or more, and one set is additionally charged into the dipping tank at intervals of time (that is, first). The first set of the above is immersed, and after an appropriate time elapses, the second set is added to the first set), and the dipping step is at room temperature to 90 ° C. for 0.5 hours to 30. It may be carried out on a daily basis, or a stirring operation may be added. Further, (3) the physical treatment step may be performed by any one or more of air injection, water injection, sand injection, buffing, brushing, and washing with water.
In the case of the split additional charging method of (2) above, the number of the first set to be charged is more than half of the total number of objects to be cleaned, and the number of the final set to be charged is about 20% or less of the total number of objects to be cleaned. It is preferable to do so.

本発明の方法によれば、窒化チタン層形成対象物をCVD装置等に保持する工具等の洗浄対象物に、窒化チタン層形成操作途上で付着堆積した金属酸化物を含む窒化チタン塊(層)を、容易な操作で、美麗に洗浄除去することができ、該工具等を繰り返し使用することができる。
特に、原材料が枯渇している炭素系の工具において、本発明の方法により、該工具に付着堆積している金属酸化物含有窒化チタン塊(層)を、該工具を傷付けることなく、かつ美麗な表面状態を呈して除去することができるため、本発明の方法で処理した該工具は、そのまま繰り返し使用することができる。
According to the method of the present invention, a titanium nitride ingot (layer) containing a metal oxide adhered and deposited during a titanium nitride layer forming operation on a cleaning object such as a tool for holding a titanium nitride layer forming object in a CVD device or the like. Can be cleaned and removed neatly with a simple operation, and the tool or the like can be used repeatedly.
In particular, in a carbon-based tool in which the raw material is depleted, the metal oxide-containing titanium nitride lump (layer) adhering to and deposited on the tool is beautiful without damaging the tool by the method of the present invention. Since the tool can be removed by exhibiting a surface state, the tool processed by the method of the present invention can be used repeatedly as it is.

本発明の方法における硝酸と酸性フッ化アンモニウムの混合液すなわち洗浄対象物の浸漬工程で使用する混合液は、硝酸(液)に酸性フッ化アンモニウム(粉末)を溶解した液であって、一般には、市販の濃硝酸(98%濃度)液に市販の粉末状酸性フッ化アンモニウムを投入するか、逆に粉末状酸性フッ化アンモニウムに市販の濃硝酸液を注入し、攪拌し、粉末状酸性フッ化アンモニウムを濃硝酸液に溶解して調製する。このときの、濃硝酸と酸性フッ化アンモニウムの配合比率は、特に限定しないが、作業効率を考慮して、酸性フッ化アンモニウム1kgに対し濃硝酸0.5〜10リットル(以下、リットルを“L”、ミリリットルを“mL”と記す)程度とする。 The mixed solution of nitric acid and acidic ammonium fluoride in the method of the present invention, that is, the mixed solution used in the dipping step of the object to be cleaned is a solution prepared by dissolving acidic ammonium fluoride (powder) in nitric acid (liquid), and is generally a solution. , Commercially available powdered acidic ammonium fluoride is added to a commercially available concentrated nitric acid (98% concentration) solution, or conversely, a commercially available concentrated nitric acid solution is injected into powdered acidic ammonium fluoride, stirred, and powdered acidic foot. Prepared by dissolving ammonium carbonate in a concentrated nitric acid solution. At this time, the mixing ratio of concentrated nitric acid and acidic ammonium fluoride is not particularly limited, but in consideration of work efficiency, 0.5 to 10 liters of concentrated nitric acid per 1 kg of acidic ammonium fluoride (hereinafter, liter is “L”. ", Milliliter is written as" mL ").

本発明方法の浸漬工程は、上記のようにして調製した混合液中に、洗浄対象物を浸漬して行うが、浸漬する際の混合液の温度は常温〜90℃程度が好ましく、浸漬時間は除去する窒化チタン塊の付着状況はもとより、洗浄対象物の大きさや個数により一概には決められないが、10mm×10mm×10mm以下の小さいものから1000mm×1000mm×1000mm程度の大きいものまでを1〜100個程度洗浄する場合、0.5時間〜30日間程度で行う。
この浸漬工程の際、攪拌操作を加えてもよく、攪拌操作は浸漬工程中連続してあるいは間隔を一定にしてあるいはランダムに断続的に行ってもよい。攪拌の程度は、上記の混合液が洗浄対象物の全面に接触できればよいため、一般には、0.1〜10rpm程度で十分である。
The dipping step of the method of the present invention is carried out by immersing the object to be cleaned in the mixed solution prepared as described above. The temperature of the mixed solution at the time of immersing is preferably about room temperature to 90 ° C., and the dipping time is long. It cannot be unconditionally determined depending on the size and number of objects to be cleaned, as well as the adhesion state of the titanium nitride lumps to be removed, but 1 to 1 to small ones of 10 mm × 10 mm × 10 mm or less to large ones of about 1000 mm × 1000 mm × 1000 mm. When washing about 100 pieces, it takes about 0.5 hours to 30 days.
During this dipping step, a stirring operation may be added, and the stirring operation may be performed continuously during the dipping step, at regular intervals, or randomly and intermittently. As for the degree of stirring, about 0.1 to 10 rpm is generally sufficient because it is sufficient that the above-mentioned mixed solution can come into contact with the entire surface of the object to be cleaned.

また本発明では、上記の複数個の洗浄対象物を1個以上複数個からなる複数の組に分け、最初の1組目を浸漬し、適宜の時間経過後、2組目を1組目に追加する態様で投入して浸漬処理してもよい。このときの時間的間隔は、洗浄対象物に付着堆積している窒化チタン塊(層)の付着状態によって種々異なり、一般には、浸漬槽の状況を目視観察し、溶解反応が静止しつつあると判断される状態のとき(例えば、洗浄対象物からの溶解剥離《溶離》物が減少ないしは消失したとき)に、2組目を投入し浸漬処理を続行する。再び、浸漬槽内の溶離が静止しつつあると判断されるときに、3組目の洗浄対象物を追加浸漬する。このような追加浸漬操作を繰り返して浸漬工程を終了する。
この分割追加投入法では、第1組目の投入個数は、洗浄対象物全個数の半数以上、最終組の投入個数は、洗浄対象物全個数の20%以下程度とすることが、洗浄効率の点から好ましく、最初の組と最終の組の間の組の個数については、次第に少なくなるようにしてもよいし、逆に次第に多くなるようにしてもよく、あるいはランダムに多→少→多、あるいは同数→同数→同数のようにしてもよい。
このような分割追加投入による浸漬工程においても、上記の温度、時間で行い、さらに攪拌操作を加えてもよいことは言うまでもない。
Further, in the present invention, the plurality of objects to be cleaned are divided into a plurality of groups including one or more, the first group is immersed, and after an appropriate time elapses, the second group is used as the first group. It may be thrown in in an additional manner and immersed. The time interval at this time varies depending on the state of adhesion of the titanium nitride mass (layer) adhering to and accumulating on the object to be cleaned. Generally, the state of the immersion tank is visually observed and the dissolution reaction is becoming stationary. When it is in a judged state (for example, when the dissolution / exfoliation << elution >> from the object to be cleaned decreases or disappears), the second set is put in and the immersion treatment is continued. Again, when it is determined that the elution in the immersion tank is becoming stationary, a third set of objects to be cleaned is additionally immersed. The immersion step is completed by repeating such an additional immersion operation.
In this split additional charging method, the cleaning efficiency is such that the number of the first set to be charged is at least half of the total number of objects to be cleaned, and the number of the final set to be charged is about 20% or less of the total number of objects to be cleaned. It is preferable from the point of view, and the number of pairs between the first pair and the final pair may be gradually reduced, conversely, gradually increased, or randomly many → few → many, Alternatively, the same number → the same number → the same number may be used.
Needless to say, even in the dipping step by the divided additional charging, the immersion step may be performed at the above temperature and time, and a stirring operation may be further added.

上記の浸漬工程で、洗浄対象物に付着堆積している窒化チタン塊(層)が上記混合液、言い換えれば浸漬液中に溶解し洗浄対象物から剥離する。このとき、窒化チタン塊(層)の主として下側に付着堆積している金属酸化物塊(層)は、一部剥離するが、大部分は指による触感や目視で表面がささくれ状態となって残存する。
このささくれ状態の金属酸化物塊(層)は、次工程の物理処理によって除去する。
In the above dipping step, the titanium nitride mass (layer) adhering to and accumulating on the object to be cleaned dissolves in the above mixed solution, in other words, the immersion liquid and is separated from the object to be cleaned. At this time, the metal oxide mass (layer) that is mainly adhered and deposited on the lower side of the titanium nitride mass (layer) is partially peeled off, but most of the surface is hangnailed by the touch of a finger or visually. Remain.
This hangnail metal oxide mass (layer) is removed by the physical treatment in the next step.

本発明における物理処理は、エアー噴射、水噴射、バフ掛け、ブラシ掛け、水洗の何れか1つ以上であり、上記の浸漬工程後に残存している金属酸化物塊(窒化チタンが若干含まれる場合もある)の量や状態により、またこの金属酸化物塊が付着残存している洗浄対象物の構造や大きさ、あるいは構成材の種類により適宜の方法が選定される。例えば、構造がシンプルで、また構成材が高強度の場合、大きいサイズのものから小さいサイズのものまで、或る程度の噴射圧でエアーや水を噴射することで美麗に除去することができる。
また、このような場合、水やエアー噴射を水中で行う方法も採用でき、物理処理の速度を向上させることができる。
The physical treatment in the present invention is any one or more of air injection, water injection, buffing, brushing, and washing with water, and a metal oxide mass (when a small amount of titanium nitride is contained) remaining after the above dipping step is performed. An appropriate method is selected depending on the amount and condition of (there is also), the structure and size of the object to be cleaned to which the metal oxide mass adheres and remains, or the type of the constituent material. For example, when the structure is simple and the constituent material has high strength, it can be beautifully removed by injecting air or water at a certain injection pressure from a large size to a small size.
Further, in such a case, a method of injecting water or air in water can be adopted, and the speed of physical processing can be improved.

上記のエアーや水を噴射する際に使用する噴射ノズルは、コンバートジェント型が好ましく、その寸法あるいは噴射圧は、上記の残存金属酸化物塊の量や状態、洗浄対象物の構造、大きさ、構成材の種類により適宜選定される。
例えば、カーボングラファイト製の外径100〜700mm、内径70〜650mm、厚さ10〜50mmの薄肉ドーナツ型円盤状(あるいは箍状)の外周に沿って凹状の保持部(窒化チタン層形成対象物の保持部であって、開口部径5〜25mm、深さ3〜15mm程度の概略円筒形)を複数具備する構造を有するもの、あるいはカーボングラファイト製の外径100〜700mm、内径8〜50mm、厚さ10〜50mmの薄肉ドーナツ型円盤状のドーナツ型円盤面に凹状の保持部(上記と同様の開口部径5〜25mm、深さ3〜15mm程度の概略円筒形)を複数具備する構造を有するもの、を洗浄対象物とする場合、ノズル寸法が先端部0.1〜0.7mm、後端部0.5〜1.5mmを使用し、噴射圧が1〜50L/sec程度で行われる。水中で水やエアー噴射を行う言わばジェットバスタイプの場合の水槽は、上記の洗浄対象物が複数個没入できる程度の大きさのものを使用する。
The injection nozzle used when injecting the above-mentioned air or water is preferably a convertent type, and its size or injection pressure is determined by the amount and state of the above-mentioned residual metal oxide mass, the structure and size of the object to be cleaned, and the like. It is appropriately selected according to the type of constituent material.
For example, a carbon graphite outer diameter of 100 to 700 mm, an inner diameter of 70 to 650 mm, and a thickness of 10 to 50 mm. A holding portion having a structure having a plurality of openings (approximately a cylindrical shape having an opening diameter of 5 to 25 mm and a depth of about 3 to 15 mm), or a carbon graphite outer diameter of 100 to 700 mm, an inner diameter of 8 to 50 mm, and a thickness. It has a structure in which a plurality of concave holding portions (similar to the above, an opening diameter of 5 to 25 mm and a depth of about 3 to 15 mm are roughly cylindrical) are provided on a thin-walled donut-shaped disc-shaped disc surface having a diameter of 10 to 50 mm. When a cylinder is used as an object to be cleaned, the nozzle size is 0.1 to 0.7 mm at the tip and 0.5 to 1.5 mm at the rear, and the injection pressure is about 1 to 50 L / sec. In the case of a jet bath type that injects water or air in water, use a water tank that is large enough to allow multiple objects to be cleaned to be immersed.

また、エアーや水の噴射は行わず、水洗のみの場合は、平板状、スパイラル状等の羽を少なくとも1個具備する攪拌手段を使用する。攪拌手段の具材や寸法は、残存している金属酸化物塊の量や状態により、あるいは洗浄対象物の構造や大きさ、あるいは構成材の種類により、合成樹脂、金属、木材等から適宜選定され、その寸法も同様に適宜選定される。 Further, in the case of only washing with water without injecting air or water, a stirring means having at least one blade such as a flat plate or a spiral is used. The ingredients and dimensions of the stirring means are appropriately selected from synthetic resin, metal, wood, etc., depending on the amount and condition of the remaining metal oxide mass, the structure and size of the object to be cleaned, and the type of constituent material. The dimensions are also appropriately selected.

さらに本発明の方法では、バフ掛けやブラシ掛けで上記の金属酸化物塊を除去することもできる。バフ材やブラシ材の具材や寸法も、上記の残存金属酸化物塊の量や状態により、あるいは洗浄対象物の構造や大きさ、構成材の種類により、合成樹脂、金属、セラミックス、植物、動物等から適宜選定される。また、金属とセラミックの混合体(例えば、金属ベースにダイヤモンド粒子が混在しているブラシ等)や、合成樹脂と植物の混合体(例えば、合成樹脂ベースに竹や棕櫚の短枝が混在しているブラシ等)も使用できる。
本発明の方法において、物理処理としてバフ掛けやブラシ掛けを採用する場合、これらの処理に先立って、洗浄対象物を水洗して、該対象物の表面に残存している浸漬処理水を除去しておくことが好ましいが、上記のようなエアーや水の噴射、あるいは水洗で物理処理する場合には、これらの処理に先立つ水洗は不要とすることができる。
Further, in the method of the present invention, the above-mentioned metal oxide mass can be removed by buffing or brushing. The ingredients and dimensions of buffing materials and brushing materials also depend on the amount and condition of the above-mentioned residual metal oxide mass, or the structure and size of the object to be cleaned, and the type of constituent material. It is appropriately selected from animals. In addition, a mixture of metal and ceramic (for example, a brush in which diamond particles are mixed in a metal base) or a mixture of synthetic resin and plant (for example, a short branch of bamboo or palm is mixed in a synthetic resin base). You can also use a brush, etc.).
When buffing or brushing is adopted as the physical treatment in the method of the present invention, the object to be washed is washed with water prior to these treatments to remove the immersion treated water remaining on the surface of the object. However, in the case of physical treatment by jetting air or water as described above or washing with water, it is possible to eliminate the need for washing with water prior to these treatments.

本発明の実施例において、物理処理を行う際に使用した機器の構成例を説明するための図であり、(A)は一例の機器本体の説明図、(B)は他の例の機器本体の説明図、(C)は制御部を示す概念図である。In the embodiment of the present invention, it is a figure for demonstrating the configuration example of the apparatus used at the time of performing the physical processing, (A) is the explanatory view of the apparatus main body of one example, (B) is the apparatus main body of another example. (C) is a conceptual diagram showing a control unit.

[実施例1]
カーボングラファイト製の外径300mm、内径250mm、厚さ25mmの薄肉ドーナツ型円盤状(箍状)の外周に沿って凹状保持部(窒化チタン層形成対象物の保持部であって、開口部径20mm、深さ10mmの円筒形)を複数具備する構造の洗浄対象物(窒化チタン層形成対象物を保持してCVD法により該層を形成する際に使用した治具《以下、“使用済み治具”と記すこともある》、なおアルミナが窒化チタン層の下地層として形成されている《以下、“下地層あり”と記すこともある》)12個を次の工程により処理した。
[Example 1]
Concave holding part (holding part for titanium nitride layer forming object, opening diameter 20 mm) along the outer circumference of a thin donut-shaped disk (stag beetle) made of carbon graphite with an outer diameter of 300 mm, an inner diameter of 250 mm, and a thickness of 25 mm. , Jig used when forming the layer by the CVD method while holding the object to be cleaned (titanium nitride layer forming object) having a structure having a plurality of objects (cylindrical shape having a depth of 10 mm) << Hereinafter, "used jig" In addition, 12 pieces of alumina formed as a base layer of the titanium nitride layer << hereinafter may be described as "with a base layer">>) were treated by the following steps.

<浸漬処理工程>:
内槽(内容量200L)に浸漬用の液を注入し、外槽に湯を流通させて内槽の浸漬液の温度を一定に保持する二槽タイプの浸漬槽を使用した。
浸漬液は、酸性フッ化アンモニウム(ステラケミファ社製商品名“酸性フッ化アンモニウム(D)”)20kgに、硝酸(濃度98%の武田商事社製商品名“CAS 7697−37−2”)14.2Lの割合で混合して調製した。
この浸漬液150Lを、上記の浸漬槽の内槽に注入し、外槽に80℃の湯を流通して、浸漬液を65℃に保持した。
<Immersion process>:
A two-tank type immersion tank was used in which a liquid for immersion was injected into an inner tank (content capacity 200 L) and hot water was circulated through the outer tank to keep the temperature of the immersion liquid in the inner tank constant.
The immersion liquid was 20 kg of acidic ammonium fluoride (trade name "Acid Ammonium Fluoride (D)" manufactured by Stella Chemifa Co., Ltd.) and nitric acid (trade name "CAS 7697-37-2" manufactured by Takeda Shoji Co., Ltd. with a concentration of 98%) 14 Prepared by mixing at a ratio of .2 L.
150 L of this immersion liquid was injected into the inner tank of the above-mentioned immersion tank, and hot water at 80 ° C. was circulated through the outer tank to maintain the immersion liquid at 65 ° C.

この浸漬液中に、上記の洗浄対象物12個全量を20mmの間隔を空けて埋没させ、8時間毎に、浸漬液15Lを排出し、メイクアップ用に新規な浸漬液13.5Lと、排出した浸漬液を固液分離し液分から分取した1.5Lとを混合し、このメイクアップ用混合浸漬液を内槽に戻す操作を繰り返し行った。なお、この操作中、攪拌棒を用いて内槽を手作業により、3rpm程度の緩い攪拌を行うと共に、洗浄対象物をその円周に沿って180°回転させる操作を手作業により行った。 In this immersion liquid, the entire amount of the above 12 objects to be cleaned is buried at intervals of 20 mm, 15 L of the immersion liquid is discharged every 8 hours, and 13.5 L of a new immersion liquid for make-up is discharged. The soaking solution was solid-liquid separated, mixed with 1.5 L separated from the liquid, and the operation of returning the mixed soaking solution for make-up to the inner tank was repeated. During this operation, the inner tank was manually stirred at about 3 rpm using a stirring rod, and the object to be cleaned was manually rotated by 180 ° along its circumference.

上記操作を48時間行った後、洗浄対象物12個を取り出し、表面状態を目視観察した。結果は、12個全てが、多少の差は有るものの、チタン層形成対象物の保持部内面までも表面がささくれ立った状態となっており、窒化チタン塊(層)の大部分が除去できていることが確認された。 After performing the above operation for 48 hours, 12 objects to be cleaned were taken out and the surface condition was visually observed. As a result, although there are some differences, the surface of all 12 pieces is raised even to the inner surface of the holding part of the titanium layer forming object, and most of the titanium nitride lumps (layers) can be removed. It was confirmed that there was.

<物理処理工程>:
浸漬槽から取り出した浸漬処理後の洗浄対象物を水道水で水洗し、乾燥した。
乾燥後の洗浄対象物の保持部内面をも含めた全表面を、大〜小面積用の金属ブラシ(スリーエム社製商品名“スコッチブライト工業用パッド7448”)と、極小面積用のダイヤモンド電着ブラシ(ダイヤモンドヤスリ)(ビップ商工社販売商品名“DCW5”)とを用い、手作業によりブラシ掛けを行い、目視と指の触感とにより、洗浄対象物の略全表面のささくれ状態が無くなり、滑らかにまるまでブラシ処理を行った。
物理処理後の洗浄対象物は、そのままCVD装置の窒化チタン被膜形成対象物保持具として良好に使用することができた。
<Physical processing process>:
The object to be washed after the immersion treatment taken out from the immersion tank was washed with tap water and dried.
A metal brush for large to small areas (trade name "Scotch-Brite Industrial Pad 7448" manufactured by 3M) and diamond electrodeposition for extremely small areas are applied to the entire surface including the inner surface of the holding part of the object to be cleaned after drying. Using a brush (diamond shaving) (brand name "DCW5" sold by VIP Shoko Co., Ltd.), brushing is done manually, and by visual inspection and touch of the finger, the hangnail state of almost the entire surface of the object to be cleaned is eliminated and smooth. Brushing was performed until it became full.
The object to be cleaned after the physical treatment could be satisfactorily used as it is as a holder for the object to form a titanium nitride film in the CVD apparatus.

[実施例2]
物理処理工程を、鉄バフ材(有明鍍研磨材工業社製商品名“鉄バフTE100×12.7”)を用い、手作業によりバフ掛けを行う以外は実施例1と同様にして処理した。
結果は、実施例1と同様、保持部内面までをも含め、表面のささくれ状態は無くなり、平滑な表面となっており、そのままCVD装置の窒化チタン被膜形成対象物保持具として良好に使用することができた。
[Example 2]
The physical treatment step was carried out in the same manner as in Example 1 except that an iron buff material (trade name “Iron Buff TE100 × 12.7” manufactured by Ariake Abrasive Abrasives Co., Ltd.) was used and buffing was performed manually.
As a result, as in the case of Example 1, the surface including the inner surface of the holding portion is not hangnailed and the surface is smooth, and the surface is satisfactorily used as it is as a holder for the titanium nitride film-forming object of the CVD apparatus. Was done.

[実施例3]
物理処理工程を、ジェット噴射機付き水槽(内容量200L)(浸漬工程で使用した浸漬槽の内槽と同じ仕様の水槽に、一般家庭用のジェットバス《森鉄工社製商品名“家庭用マイクロバブル発生器BU―BU本体セット”》を設置)内に水道水150Lを注入し、ここに浸漬処理後の洗浄対象物12個を200mmの間隔を空けて埋没させ、水中に水噴射を行いつつ水洗する以外は実施例1と同様にして処理した。なお、水噴射圧の調整は、洗浄対象物の状態を目視観察しつつ行った。フルパワーでの噴射圧で24時間洗浄した結果、ほぼ全ての洗浄対象物が良好に洗浄できた。一部、残存していたものについては、実施例1又は2と同じブラシ又はバフを用いて、仕上げ処理の感覚で処理した。
処理後の洗浄対象物は、実施例1,2と同様に、そのままCVD装置の窒化チタン被膜形成対象物保持具として良好に使用することができた。
[Example 3]
The physical treatment process is performed in a water tank with a jet injector (content capacity 200L) (a water tank with the same specifications as the inner tank of the dipping tank used in the dipping process, and a jet bath for general household use. Inject 150 L of tap water into the bubble generator BU-BU main body set ""), bury 12 objects to be cleaned after immersion treatment at intervals of 200 mm, and inject water into the water. The treatment was carried out in the same manner as in Example 1 except for washing with water. The water injection pressure was adjusted while visually observing the state of the object to be cleaned. As a result of washing for 24 hours with the injection pressure at full power, almost all the objects to be washed could be washed well. A part of the remaining material was treated with the same brush or buff as in Example 1 or 2 as if it were a finishing treatment.
The cleaning object after the treatment could be satisfactorily used as it is as a holder for the titanium nitride film forming object of the CVD apparatus, as in Examples 1 and 2.

[実施例4]
物理処理工程を、本例では、図1(A)に示す透明合成樹脂製円筒形容器(径900mm×長さ1200mm、長さ方向に開閉)1の長さ方向に等間隔で4か所、周方向に4本のエアー又は水噴射用ノズル設置部2,2・・・を有し、各設置部にそれぞれ4個の噴射ノズル3,3・・・を等間隔(すなわち45°毎)に設置した。ノズルの向きは上記円筒形容器の内面から15°傾斜させた。
ノズル3,3・・は、先端部0.5mm、後端部0.8mmのコンバートジェント型を使用した。ノズル3,3・・・は、図1(C)に示すように、導管4,4・・・を介して制御部5に連結され、噴射圧が制御されて、エアーや水が供給される。
このような構成の透明合成樹脂製円筒形容器1内の噴射ノズル設置部2,2・・の下方に位置させて(すなわちノズルからのエアー、水、又はサンドが図示しない洗浄対象物の保持部設置面に15°の角度で衝射されるように)、浸漬処理済の洗浄対象物(図示省略)を4個セットした後、4個のノズルそれぞれから、エアーを30L/secで噴射する以外は実施例1と同様にして処理した。
[Example 4]
In this example, the physical treatment steps are performed at four locations at equal intervals in the length direction of the transparent synthetic resin cylindrical container (diameter 900 mm × length 1200 mm, opening and closing in the length direction) shown in FIG. 1 (A). It has four air or water injection nozzle installation parts 2, 2 ... In the circumferential direction, and each installation part has four injection nozzles 3, 3 ... at equal intervals (that is, every 45 °). installed. The direction of the nozzle was inclined by 15 ° from the inner surface of the cylindrical container.
For the nozzles 3, 3, ..., A convertent type having a tip portion of 0.5 mm and a rear end portion of 0.8 mm was used. As shown in FIG. 1C, the nozzles 3, 3 ... Are connected to the control unit 5 via the conduits 4, 4 ..., And the injection pressure is controlled to supply air and water. ..
Positioned below the injection nozzle installation portions 2, 2, ... In the transparent synthetic resin cylindrical container 1 having such a configuration (that is, the holding portion of the cleaning object whose air, water, or sand from the nozzle is not shown). After setting four immersion-treated cleaning objects (not shown) so that they are impacted on the installation surface at an angle of 15 °), air is injected at 30 L / sec from each of the four nozzles. Was processed in the same manner as in Example 1.

結果は、透明容器の外側から内部を目視により観察しつつ上記の噴射圧の調整を行おうとしたが、洗浄対象物から剥離する微粉末(金属酸化物の微粒子)が容器内全体に飛散して視界を遮るため、30分毎に、5分間エアー噴射を休止し、容器内の飛散を沈めて目視観察する操作を、5時間継続したところ、洗浄対象物に残存していた金属酸化物塊は、略全てが除去されていた。僅かに残っていた塊は、バフ掛けにより除去した。
処理後の洗浄対象物は、実施例1〜3と同様に、そのままCVD装置の窒化チタン被膜形成対象物保持具として良好に使用することができた。
なお、上記と同様の物理処理を、残り8個についても4個ずつ繰り返し行った。結果は、上記と同様であった。
As a result, I tried to adjust the injection pressure while visually observing the inside from the outside of the transparent container, but the fine powder (fine metal oxide fine particles) peeling off from the object to be cleaned was scattered throughout the container. In order to block the view, the air injection was stopped every 30 minutes for 5 minutes, and the operation of submerging the scattering in the container and visually observing was continued for 5 hours. , Almost everything was removed. The small amount of residual mass was removed by buffing.
The cleaning object after the treatment could be satisfactorily used as it is as a holder for the titanium nitride film forming object of the CVD apparatus, as in Examples 1 to 3.
The same physical processing as described above was repeated for the remaining 8 pieces by 4 pieces each. The result was similar to the above.

[実施例5]
エアー噴射を水噴射に替え、噴射圧を20L/secとする以外は実施例4と同様にして処理した。
処理後の洗浄対象物は、実施例1〜4と同様に、そのままCVD装置の窒化チタン被膜形成対象物保持具として良好に使用することができた。
[Example 5]
The treatment was carried out in the same manner as in Example 4 except that the air injection was replaced with water injection and the injection pressure was 20 L / sec.
The cleaning object after the treatment could be satisfactorily used as it is as a holder for the titanium nitride film forming object of the CVD apparatus, as in Examples 1 to 4.

[実施例6〜9]
カーボングラファイト製の外側辺が一辺700mm、内側辺が一辺450mm、厚さ40mmの薄肉矩形型盤状(矩形フレーム状)の側辺に沿って凹状保持部(窒化チタン層形成対象物の保持部であって、開口部径25mm、深さ15mmの円筒形)を複数具備する構造の洗浄対象物(窒化チタン層形成対象物を保持してCVD法により該層を形成する際に使用した治具)3個と、実施例1〜5と同じ形状・寸法の洗浄対象物5個と、寸法が外径200mm、内径150mm、厚さ25mmである以外は実施例1〜5と同じ薄肉ドーナツ型円盤状(箍状)の洗浄対象物5個を用意し、次の工程により処理した。
[Examples 6 to 9]
Concave holding part (holding part of titanium nitride layer forming object) along the side side of a thin rectangular disc (rectangular frame shape) with an outer side of 700 mm, an inner side of 450 mm, and a thickness of 40 mm made of carbon graphite. A cleaning object having a structure having a plurality of openings (a cylindrical shape having an opening diameter of 25 mm and a depth of 15 mm) (a jig used when holding the titanium nitride layer forming object and forming the layer by the CVD method). 3 pieces, 5 objects to be cleaned with the same shape and dimensions as Examples 1 to 5, and the same thin-walled donut-shaped disk shape as Examples 1 to 5 except that the dimensions are outer diameter 200 mm, inner diameter 150 mm, and thickness 25 mm. Five (rectangular) objects to be cleaned were prepared and processed by the following steps.

浸漬処理工程の浸漬液の配合割合を表1に示す通りとし、浸漬条件を表1に示す通りとする以外は、実施例1と同様に処理した。もちろん、浸漬液の交換・攪拌、洗浄対象物の回転も実施例1と略同様に行った。
結果は、何れの実施例においても、実施例1と略同様、多少の差は有るものの、12個全ての洗浄対象物において、形成対処物の保持部内面までも含めて表面がささくれ立った状態となっており、窒化チタン塊(層)の大部分が除去できていることが確認された。
The treatment was carried out in the same manner as in Example 1 except that the mixing ratio of the dipping liquid in the dipping treatment step was as shown in Table 1 and the dipping conditions were as shown in Table 1. Of course, the replacement / stirring of the immersion liquid and the rotation of the object to be cleaned were also carried out in substantially the same manner as in Example 1.
As a result, in each of the examples, although there are some differences as in the case of the first embodiment, the surface of all 12 objects to be cleaned including the inner surface of the holding portion of the formed object is raised. It was confirmed that most of the titanium nitride lumps (layers) could be removed.

Figure 2021065804
Figure 2021065804

実施例6〜9で浸漬処理した後の洗浄対象物を、表2に示す物理処理工程に付した。
結果は、表2に合わせて示す通りであった。
The objects to be washed after the immersion treatment in Examples 6 to 9 were subjected to the physical treatment steps shown in Table 2.
The results are as shown in Table 2.

Figure 2021065804
Figure 2021065804

[実施例10]
<浸漬処理工程>:
実施例1と同様の形状を有する洗浄対象物12個を、11個の組(第1の組)と1個の組(第2の組)の2つの組に分け、第1の組の11個を実施例1の浸漬処理工程と同じ条件で浸漬処理を行い、24時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第2の組の1個を追加浸漬し、約22時間浸漬処理を行った。
[Example 10]
<Immersion process>:
Twelve cleaning objects having the same shape as in the first embodiment are divided into two sets of 11 sets (first set) and one set (second set), and 11 of the first set. The pieces were dipped under the same conditions as the dipping process of Example 1, and when about 24 hours had passed, one of the second set was additionally dipped in this dipping tank while continuing the dipping process, and about 24 hours had passed. The immersion treatment was carried out for 22 hours.

(2)実施例1と同様の形状の洗浄対象物12個を、9個の組(第1の組)と2個の組(第2の組)と1個の組(第3の組)の3つの組に分け、第1の組の9個を実施例1の浸漬処理工程と同じ条件で浸漬処理を行い、22時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第2の組の2個を追加浸漬し、17時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第3の組の1個を追加浸漬し、約6時間浸漬処理を行った。 (2) Twelve objects to be cleaned having the same shape as in Example 1 are arranged in nine sets (first set), two sets (second set), and one set (third set). The nine pieces of the first group were subjected to the dipping treatment under the same conditions as the dipping treatment step of Example 1, and when about 22 hours had passed, the dipping treatment was continued while the dipping treatment was continued in the dipping tank. Two of the second set were additionally immersed, and when about 17 hours had passed, one of the third set was additionally immersed in this immersion tank while continuing the immersion treatment, and the immersion treatment was performed for about 6 hours. It was.

(3)実施例1と同様の形状の洗浄対象物12個を、8個の組(第1の組)と2個の組(第2の組)と2個の組(第3の組)の3つの組に分け、第1の組の8個を実施例1の浸漬処理工程と同じ条件で浸漬処理を行い、21時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第2の組の2個を追加浸漬し、15時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第3の組の2個を追加浸漬し、約5時間浸漬処理を行った。 (3) Twelve cleaning objects having the same shape as in Example 1 are arranged in eight sets (first set), two sets (second set), and two sets (third set). The eight pieces of the first group were subjected to the dipping treatment under the same conditions as the dipping treatment step of Example 1, and when about 21 hours had passed, the dipping treatment was continued while the dipping treatment was continued in the dipping tank. The 2 pieces of the 2nd group are additionally immersed, and when about 15 hours have passed, the 2 pieces of the 3rd group are additionally immersed in this immersion tank while continuing the immersion treatment, and the immersion treatment is performed for about 5 hours. It was.

(4)実施例1と同様の形状の洗浄対象物12個を、9個の組(第1の組)と1個の組(第2の組)と2個の組(第3の組)の3つの組に分け、第1の組の9個を実施例1の浸漬処理工程と同じ条件で浸漬処理を行い、22時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第2の組の1個を追加浸漬し、17.5時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第3の組の2個を追加浸漬し、約5時間浸漬処理を行った。 (4) Twelve cleaning objects having the same shape as in Example 1 are arranged in nine sets (first set), one set (second set), and two sets (third set). The nine pieces of the first group were subjected to the dipping treatment under the same conditions as the dipping treatment step of Example 1, and when about 22 hours had passed, the dipping treatment was continued while the dipping treatment was continued in the dipping tank. One of the second set was additionally immersed, and when about 17.5 hours had passed, while continuing the immersion treatment, the two of the third set were additionally immersed in this immersion tank, and the immersion treatment was performed for about 5 hours. Was done.

(5)実施例1と同様の形状の洗浄対象物12個を、6個の組(第1の組)と4個の組(第2の組)と2個の組(第3の組)の3つの組に分け、第1の組の6個を実施例1の浸漬処理工程と同じ条件で浸漬処理を行い、20時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第2の組の4個を追加浸漬し、18時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第2の組の2個を追加浸漬し、約5時間浸漬処理を行った。 (5) Twelve cleaning objects having the same shape as in Example 1 are divided into 6 sets (1st set), 4 sets (2nd set), and 2 sets (3rd set). The 6 pieces of the 1st group were subjected to the dipping treatment under the same conditions as the dipping treatment step of Example 1, and when about 20 hours had passed, the dipping treatment was continued while being placed in this dipping tank. The 4 pieces of the 2nd group were additionally immersed, and when about 18 hours had passed, the 2 pieces of the 2nd group were additionally immersed in this immersion tank while continuing the immersion treatment, and the immersion treatment was performed for about 5 hours. It was.

(6)実施例1と同様の形状の洗浄対象物12個を、6個の組(第1の組)と3個の組(第2の組)と2個の組(第3の組)と1個の組(第4の組)の4つの組に分け、第1の組の6個を実施例1の浸漬処理工程と同じ条件で浸漬処理を行い、20時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第2の組の3個を追加浸漬し、17時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第3の組の2個を追加浸漬し、約3時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第4の組の1個を追加浸漬し、約3時間漬処理を行った。 (6) Twelve objects to be cleaned having the same shape as in Example 1 are divided into 6 sets (1st set), 3 sets (2nd set), and 2 sets (3rd set). And one set (fourth set), and six sets of the first set were dipped under the same conditions as the dipping process of Example 1, and when about 20 hours had passed, While continuing the dipping process, the 3 pieces of the second set were additionally immersed in the dipping tank, and when about 17 hours had passed, the dipping process was continued and the 2 pieces of the 3rd set were placed in the dipping tank. After about 3 hours of additional immersion, one of the fourth set was additionally immersed in this immersion tank while continuing the immersion treatment, and the immersion treatment was performed for about 3 hours.

<上記浸漬処理工程(1)〜(6)の結果>:
上記浸漬処理工程(1)〜(6)で処理した後の各12個の洗浄対象物を取り出して、表面状態を目視観察したところ、浸漬処理工程(1)〜(6)のいずれの場合も、実施例1のものより、大きなささくれ状態となっており、作業員が指でささくれの1つを摘まんで上方に引っ張ったところ、容易に剥離することが確認された。剥離後の目視観察によれば、チタン層形成対象物の素材自体の表面が露出していることが確認された。
<Results of the above dipping treatment steps (1) to (6)>:
When each of the 12 objects to be cleaned after being treated in the dipping treatment steps (1) to (6) was taken out and the surface condition was visually observed, all of the dipping treatment steps (1) to (6) were performed. It was confirmed that the hangnail was larger than that of Example 1, and that when the worker picked one of the hangnail with his fingers and pulled it upward, the hangnail was easily peeled off. By visual observation after peeling, it was confirmed that the surface of the material itself of the titanium layer forming object was exposed.

<物理処理工程>:
上記浸漬処理工程(1)〜(6)で処理した後の各12個の洗浄対象物をそれぞれ、実施例1〜5の物理処理工程と同様にして処理した。
結果は、実施例1と同様のブラシ掛け、実施例2と同様のバフ掛け処理共に、12個の合計時間で、実施例1,2の処理時間(各5時間程度)が6割程度の処理時間(各3時間程度)で、良好に再使用することができた。また、実施例3と同様の水中での水噴射処理では15時間程度で、実施例4と同様のエアー噴射処理、実施例5と同様の水噴射処理はともに3時間程度で、良好に再使用することができた。
<Physical processing process>:
Each of the 12 objects to be cleaned after the treatments in the dipping treatment steps (1) to (6) were treated in the same manner as in the physical treatment steps of Examples 1 to 5.
As a result, both the same brushing treatment as in Example 1 and the same buffing treatment as in Example 2 were performed with a total time of 12 pieces, and the processing time of Examples 1 and 2 (about 5 hours each) was about 60%. It was able to be reused well in time (about 3 hours each). Further, the water injection treatment in water as in Example 3 takes about 15 hours, and the air injection treatment as in Example 4 and the water injection treatment as in Example 5 both take about 3 hours and are reused satisfactorily. We were able to.

[実施例11]
<浸漬処理工程>:
実施例10の浸漬処理工程(1)と(5)と同様の浸漬処理を、表3に示す配合割合の浸漬液にて、表3に示す温度条件で行った。
浸漬時間についての結果は、表3に示す通りであった。
[Example 11]
<Immersion process>:
The same dipping treatment as in the dipping treatment steps (1) and (5) of Example 10 was carried out with the dipping liquid having the blending ratio shown in Table 3 under the temperature conditions shown in Table 3.
The results for the immersion time are as shown in Table 3.

Figure 2021065804
Figure 2021065804

<物理処理工程>:
上記浸漬処理工程(1)、(5)で処理した後の各12個の洗浄対象物をそれぞれ、実施例1〜5の物理処理工程と同様にして処理した。
結果は、実施例1と同様のブラシ掛け、実施例2と同様のバフ掛け処理共に、12個の合計時間で、実施例1,2の処理時間(各5時間程度)が6割程度の処理時間(各3時間程度)で、良好に再使用することができた。また、実施例3と同様の水中での水噴射処理では15時間程度で、実施例4と同様のエアー噴射処理、実施例5と同様の水噴射処理はともに3時間程度で、良好に再使用することができた。
<Physical processing process>:
Each of the 12 objects to be cleaned after being treated in the dipping treatment steps (1) and (5) was treated in the same manner as in the physical treatment steps of Examples 1 to 5.
As a result, both the same brushing treatment as in Example 1 and the same buffing treatment as in Example 2 were performed with a total time of 12 pieces, and the processing time of Examples 1 and 2 (about 5 hours each) was about 60%. It was able to be reused well in time (about 3 hours each). Further, the water injection treatment in water as in Example 3 takes about 15 hours, and the air injection treatment as in Example 4 and the water injection treatment as in Example 5 both take about 3 hours and are reused satisfactorily. We were able to.

[実施例12]
カーボングラファイト製の外径300mm、内径55mm、厚さ25mmの薄肉ドーナツ型円盤状のドーナツ型円盤面に凹状保持部(開口部径20mm、深さ10mmの円筒形)を複数具備する構造の洗浄対象物(使用済み治具で、アルミナ下地層あり)24個を次の工程により処理した。
[Example 12]
A thin donut-shaped disc made of carbon graphite with an outer diameter of 300 mm, an inner diameter of 55 mm, and a thickness of 25 mm. Twenty-four objects (used jigs with an alumina base layer) were processed by the following steps.

<浸漬処理工程>:
上記洗浄対象物を12個づつ2組に分け、それぞれの組について実施例1と同様にして行った。結果は、2つの組の全てにおいて実施例1と略同様であった。
<Immersion process>:
The cleaning object was divided into two sets of 12 pieces each, and each set was carried out in the same manner as in Example 1. The results were substantially similar to Example 1 in all of the two sets.

<物理処理工程>:
(1)浸漬処理工程後の洗浄対象物2個について、実施例1と同様のダイヤモンド電着ブラシ処理を行った。結果は、処理時間が洗浄対象物2個の合計で約30分であった以外は、実施例1と略同様であった。
(2)浸漬処理工程後の他の洗浄対象物2個について、実施例2で使用したものと同じ鉄バフ処理を行った。結果は、処理時間が洗浄対象物2個の合計で約30分であった以外は、実施例2と略同様であった。
(3)浸漬処理工程後の他の洗浄対象物6個について、実施例3と同様のジェットバス処理を行った。結果は、処理時間が約15時間であった以外は、実施例3と略同様であった。
(4)浸漬処理工程後の他の洗浄対象物4個について、本例では、図1(B)の一部説明図に示すように、図1(A)と同様の透明合成樹脂製円筒形容器(径900mm×長さ1200mm、長さ方向に開閉)1の長さ方向に等間隔で4か所(図1(B)では省略)、該円筒形容器1の上曲面の頂点1か所と、該頂点から左右方向に等間隔で1か所ずつの計3か所から垂直方向に3本のエアー又は水噴射用ノズル設置用パイプ6,6,6を有し、同図(B)に示すように、頂点の設置用パイプ6には長さ方向に4個のノズル3,3,3,3、左右方向の設置用パイプ6,6にはそれぞれ長さ方向に2個のノズル3,3、3,3を取り付けた
ノズル3,3・・は、図1(A)に示すものと同様のコンバートジェント型を使用した。ノズル3,3・・・は、図1(A)の場合と同様、図1(C)に示す導管4,4・・・により制御部5に連結され、噴射圧が制御されて、エアーや水が供給される。
このような構成の透明合成樹脂製円筒形容器1内のノズル3,3・・・に対面させて(すなわちノズルからのエアー、水、又はサンドが図示しない洗浄対象物の保持部設置面に衝射されるように)、浸漬処理済の洗浄対象物(図示省略)を4個セットした後、4個のノズルそれぞれから、エアーを30L/secで噴射する以外は実施例4と同様にして処理した。
結果は、実施例4と同様、内部の目視観察は極めて困難故に、実施例4と同様に、30分毎に、5分間エアー噴射を休止し、容器内の飛散を沈めて目視観察する操作を、5時間継続したところ、実施例4の場合と同様、金属酸化物塊は、略全てが除去されていた。続いて、ノズル3,3,3・・・・・と反対側面にも上記と同様のエアー噴射処理を行うべく、洗浄対象物を反転させて、1時間のエアー噴射を行った結果、この面に僅かに残っていた塊も略全てが除去されていた。その後、僅かに残っていた塊は、両面共にバフ掛けにより除去した。
(5)浸漬処理工程後の更に他の洗浄対象物4個について、エアー噴射を水噴射に替え、噴射圧を20L/secとする以外は上記(4)と同様にして処理した。
処理後の洗浄対象物は、そのままCVD装置の窒化チタン被膜形成対象物保持具として良好に使用することができた。
<Physical processing process>:
(1) The same diamond electrodeposition brush treatment as in Example 1 was performed on the two objects to be cleaned after the dipping treatment step. The results were substantially the same as in Example 1 except that the treatment time was about 30 minutes in total for the two objects to be washed.
(2) The same iron buffing treatment as that used in Example 2 was performed on the other two objects to be cleaned after the dipping treatment step. The results were substantially the same as in Example 2 except that the treatment time was about 30 minutes in total for the two objects to be washed.
(3) The same jet bath treatment as in Example 3 was performed on the other 6 objects to be cleaned after the dipping treatment step. The results were substantially the same as in Example 3 except that the treatment time was about 15 hours.
(4) With respect to the other four objects to be cleaned after the dipping treatment step, in this example, as shown in a partially explanatory view of FIG. 1 (B), a transparent synthetic resin cylindrical shape similar to that of FIG. 1 (A). Vessel (diameter 900 mm x length 1200 mm, open / close in the length direction) 4 places at equal intervals in the length direction of 1 (omitted in FIG. 1 (B)), 1 place on the apex of the upper curved surface of the cylindrical container 1. And, there are three pipes 6, 6 and 6 for installing nozzles for air or water injection in the vertical direction from a total of three places, one at equal intervals in the left-right direction from the apex, and the figure (B). As shown in, the installation pipe 6 at the apex has four nozzles 3, 3, 3, 3 in the length direction, and the installation pipes 6 and 6 in the left-right direction have two nozzles 3 in the length direction, respectively. For the nozzles 3, 3 ... To which the, 3, 3, 3 are attached, the same convertent type as that shown in FIG. 1 (A) was used. As in the case of FIG. 1 (A), the nozzles 3, 3 ... Are connected to the control unit 5 by the conduits 4, 4 ... shown in FIG. 1 (C), the injection pressure is controlled, and air or air or Water is supplied.
Facing the nozzles 3, 3 ... In the transparent synthetic resin cylindrical container 1 having such a configuration (that is, the air, water, or sand from the nozzles hits the holding portion installation surface of the object to be cleaned (not shown). After setting four immersion-treated cleaning objects (not shown), the treatment is the same as in Example 4 except that air is injected at 30 L / sec from each of the four nozzles. did.
As a result, as in Example 4, it is extremely difficult to visually observe the inside. Therefore, as in Example 4, the air injection is stopped every 30 minutes for 5 minutes, and the scattering in the container is submerged for visual observation. When it was continued for 5 hours, almost all of the metal oxide lumps were removed as in the case of Example 4. Subsequently, in order to perform the same air injection treatment on the opposite side surfaces of the nozzles 3, 3, 3 ..., The object to be cleaned was inverted and air injection was performed for 1 hour. As a result, this surface was used. Almost all of the lumps that remained in the air were removed. After that, the slightly remaining lumps were removed by buffing on both sides.
(5) Four other objects to be cleaned after the immersion treatment step were treated in the same manner as in (4) above except that the air injection was changed to water injection and the injection pressure was 20 L / sec.
The object to be cleaned after the treatment could be satisfactorily used as it is as a holder for the object to form a titanium nitride film in the CVD apparatus.

[実施例13]
<浸漬処理工程>:
実施例12と同様の形状を有する洗浄対象物を、実施例10(1)〜(6)と同様の組に分けて、実施例10(1)〜(6)と同様の浸漬処理を行った。
[Example 13]
<Immersion process>:
The object to be cleaned having the same shape as in Example 12 was divided into the same groups as in Examples 10 (1) to (6), and the same dipping treatment as in Examples 10 (1) to (6) was performed. ..

<上記浸漬処理工程(1)〜(6)の結果>:
上記浸漬処理工程(1)〜(6)で処理した後の各12個の洗浄対象物を取り出して、表面状態を目視観察したところ、浸漬処理工程(1)〜(6)のいずれの場合も、実施例12のものより、大きなささくれ状態となっており、作業員が指でささくれの1つを摘まんで上方に引っ張ったところ、容易に剥離することが確認された。剥離後の目視観察によれば、チタン層形成対象物の素材自体の表面が露出していることが確認された。
<Results of the above dipping treatment steps (1) to (6)>:
When each of the 12 objects to be cleaned after being treated in the dipping treatment steps (1) to (6) was taken out and the surface condition was visually observed, all of the dipping treatment steps (1) to (6) were performed. It was confirmed that the hangnail was larger than that of Example 12, and when the worker picked one of the hangnail with his fingers and pulled it upward, the hangnail was easily peeled off. By visual observation after peeling, it was confirmed that the surface of the material itself of the titanium layer forming object was exposed.

<物理処理工程>:
上記浸漬処理工程(1)〜(6)で処理した後の各12個の洗浄対象物をそれぞれ、実施例1〜5の物理処理工程と同様にして処理した。
結果は、実施例1と同様のブラシ掛け、実施例2と同様のバフ掛け処理共に、12個の合計時間で、実施例1,2の処理時間(各5時間程度)が6割程度の処理時間(各3時間程度)で、良好に再使用することができた。また、実施例3と同様の水中での水噴射処理では15時間程度で、実施例4と同様のエアー噴射処理、実施例5と同様の水噴射処理はともに3時間程度で、良好に再使用することができた。
<Physical processing process>:
Each of the 12 objects to be cleaned after the treatments in the dipping treatment steps (1) to (6) were treated in the same manner as in the physical treatment steps of Examples 1 to 5.
As a result, both the same brushing treatment as in Example 1 and the same buffing treatment as in Example 2 were performed with a total time of 12 pieces, and the processing time of Examples 1 and 2 (about 5 hours each) was about 60%. It was able to be reused well in time (about 3 hours each). Further, the water injection treatment in water as in Example 3 takes about 15 hours, and the air injection treatment as in Example 4 and the water injection treatment as in Example 5 both take about 3 hours and are reused satisfactorily. We were able to.

[実施例14]
<浸漬処理工程>:
実施例13の浸漬処理工程(3)と(6)と同様の浸漬処理を、表4に示す配合割合の浸漬液にて、表4に示す温度条件で行った。
浸漬時間についての結果は、表4に示す通りであった。
[Example 14]
<Immersion process>:
The same dipping treatment as in the dipping treatment steps (3) and (6) of Example 13 was carried out with the dipping liquid having the blending ratio shown in Table 4 under the temperature conditions shown in Table 4.
The results for the immersion time are as shown in Table 4.

Figure 2021065804
Figure 2021065804

<物理処理工程>:
上記浸漬処理工程(3)、(6)で処理した後の各12個の洗浄対象物をそれぞれ、実施例1〜5の物理処理工程と同様にして処理した。
結果は、実施例1と同様のブラシ掛け、実施例2と同様のバフ掛け処理共に、12個の合計時間で、実施例1,2の処理時間(各5時間程度)が6割程度の処理時間(各3時間程度)で、良好に再使用することができた。また、実施例3と同様の水中での水噴射処理では15時間程度で、実施例4と同様のエアー噴射処理、実施例5と同様の水噴射処理はともに3時間程度で、良好に再使用することができた。
<Physical processing process>:
Each of the 12 objects to be cleaned after the treatments in the dipping treatment steps (3) and (6) were treated in the same manner as in the physical treatment steps of Examples 1 to 5.
As a result, both the same brushing treatment as in Example 1 and the same buffing treatment as in Example 2 were performed with a total time of 12 pieces, and the processing time of Examples 1 and 2 (about 5 hours each) was about 60%. It was able to be reused well in time (about 3 hours each). Further, the water injection treatment in water as in Example 3 takes about 15 hours, and the air injection treatment as in Example 4 and the water injection treatment as in Example 5 both take about 3 hours and are reused satisfactorily. We were able to.

本発明の方法によれば、窒化チタンの保護層を形成する対象物を、CVD装置等の該保護層形成装置に保持する際に使用する治具に付着堆積している窒素チタン含有塊を、美麗に除去することができ、この結果として、該治具の繰り返し使用が可能となる。
よって、該冶具の材料が枯渇している現状において、本発明の方法は、当該産業分野において、極めて有益な利用可能性がある。
According to the method of the present invention, a nitrogen titanium-containing mass adhering to and accumulating on a jig used when an object forming a titanium nitride protective layer is held in the protective layer forming apparatus such as a CVD apparatus. It can be removed cleanly, and as a result, the jig can be used repeatedly.
Therefore, in the present situation where the material of the jig is depleted, the method of the present invention has extremely useful utility in the industrial field.

1 容器
2 ノズル設置部
3 ノズル
4 パイプ
5 制御部
6 ノズル設置用パイプ
1 Container 2 Nozzle installation part 3 Nozzle 4 Pipe 5 Control part 6 Nozzle installation pipe

本発明は、洗浄対象物である炭素系材料製治具に付着堆積している窒化チタン含有塊の除去方法に関し、特に窒化チタンと共に金属酸化物を含む高硬度の塊を、洗浄対象物を傷付けることなく除去し、洗浄対象物を、再度、有効利用することができる上記除去方法に関する。 The present invention relates to a method for removing titanium nitride-containing lumps adhering to and accumulating on a jig made of a carbon-based material , which is a cleaning object, and particularly damages a high-hardness lump containing a metal oxide together with titanium nitride to the cleaning object. The present invention relates to the above-mentioned removing method capable of removing a cleaning object without any trouble and effectively utilizing the cleaning object again.

窒化チタンは、硬度が極めて高いのみならず、無毒であり、黄金色を呈する等の優れた特性を有しているため、半導体等のセラミック、歯科用等の金属部材、その他の素材の表面保護や装飾等として広い分野で使用されている。 Titanium nitride is not only extremely hard, but also non-toxic and has excellent properties such as exhibiting a golden color. Therefore, it protects the surface of ceramics such as semiconductors, metal members such as dentistry, and other materials. It is used in a wide range of fields such as decoration and decoration.

上記窒化チタンの表面保護層は、一般には、CVD法等により形成され、この際、保護対象物(すなわち、窒化チタン層を形成する上記のような各種の対象物)を、CVD法等の装置に保持する治具が使用される。
この治具の材料としては金属、セラミック等各種のものが使用されるが、加工が容易であり、毒性が無く、取り扱い易さ等の点から、炭素系の材料が重用されている。
The surface protective layer of titanium nitride is generally formed by a CVD method or the like, and at this time, an object to be protected (that is, various objects as described above forming the titanium nitride layer) is subjected to an apparatus such as a CVD method. A jig to hold is used.
Various materials such as metal and ceramic are used as the material of this jig, but carbon-based materials are heavily used from the viewpoints of easy processing, non-toxicity, and ease of handling.

ところで、近年、炭素系の材料が市場で入手し難くなっており、上記の治具も、繰り返して複数回使用する必要性が強まって来ている。
繰り返し使用に際しては、治具に付着堆積している窒化チタン塊を除去しなければならない。
By the way, in recent years, it has become difficult to obtain carbon-based materials in the market, and it is becoming increasingly necessary to repeatedly use the above jigs a plurality of times.
In repeated use, the titanium nitride lumps adhering to and accumulating on the jig must be removed.

窒化チタンの除去技術としては、従来から各種のものが提案されている。例えば、
(i)フッ素化合物と、還元力をもつ金属イオン(3価チタン、2価鉄)を含有するpH5以下の水溶液からなるチタン剥離液(特開2005−232559)、
(ii)フッ酸、過酸化水素、水、フッ酸以外の無機酸(硫酸、硝酸、塩酸)を含有する窒化チタン剥離液(特開2009−19255)、
(iii)フッ酸、過酸化水素、水溶性有機溶剤(イミダゾール、ピラゾール)、防食剤(エーテル)を含有する窒化チタン剥離液(特開2009−21516)、
(iv)フッ酸、過酸化水素、及び水溶性有機溶剤(多価アルコール、そのアルキルエーテル)を含む窒化チタン剥離液(特開2009−44129)、
等がある。
Various techniques for removing titanium nitride have been conventionally proposed. For example
(I) A titanium stripping solution (Japanese Patent Laid-Open No. 2005-232559) comprising an aqueous solution having a pH of 5 or less containing a fluorine compound and a metal ion (trivalent titanium, divalent iron) having a reducing power.
(Ii) Titanium nitride stripping solution containing hydrofluoric acid, hydrogen peroxide, water, and inorganic acids (sulfuric acid, nitric acid, hydrochloric acid) other than hydrofluoric acid (Japanese Patent Laid-Open No. 2009-19255),
(Iii) Titanium nitride stripping solution containing hydrofluoric acid, hydrogen peroxide, a water-soluble organic solvent (imidazole, pyrazole), and an anticorrosive agent (ether) (Japanese Patent Laid-Open No. 2009-21516),
(Iv) Titanium nitride stripping solution containing hydrofluoric acid, hydrogen peroxide, and a water-soluble organic solvent (polyhydric alcohol, alkyl ether thereof) (Japanese Patent Laid-Open No. 2009-44129).
And so on.

特開2005−232559号公報Japanese Unexamined Patent Publication No. 2005-232559 特開2009−19255号公報Japanese Unexamined Patent Publication No. 2009-19255 特開2009−21516号公報Japanese Unexamined Patent Publication No. 2009-21516 特開2009−44129号公報Japanese Unexamined Patent Publication No. 2009-44129

しかし、上記(i)〜(iv)何れの剥離液を用いても、また剥離液の使用方法を種々変えてみても、治具からの窒化チタン含有塊の美麗な除去は不可能であり、もちろん治具の再利用には至っていない。
治具の材料、特に炭素系の材料から製造される治具にあっては、治具の材料入手上深刻な問題があることから、窒化チタン含有塊の美麗な除去技術の開発が急務となっている。
However, it is impossible to cleanly remove the titanium nitride-containing mass from the jig by using any of the above-mentioned stripping solutions (i) to (iv) and by changing the method of using the stripping solution. Of course, the jig has not been reused.
For jig materials, especially jigs manufactured from carbon-based materials, there is a serious problem in obtaining jig materials, so it is urgent to develop a beautiful removal technology for titanium nitride-containing lumps. ing.

本発明は、以上のような状況の下で、窒化チタン保護層の形成対象物(本明細書において、“窒化チタン層形成対象物”と記すこともある)を、CVD装置等の該保護層形成装置に保持する際に使用する治具(本明細書において、“洗浄対象物”と記すこともある)に付着堆積している窒素チタン含有塊を、美麗に除去し、該治具の繰り返し使用可能な状態まで洗浄する方法を提案することを課題とする。 In the present invention, under the above circumstances, the object to be formed of the titanium nitride protective layer (sometimes referred to as “object to be formed of the titanium nitride layer” in the present specification) is the protective layer of a CVD device or the like. The titanium nitride-containing lumps adhering to and accumulating on the jig used for holding in the forming apparatus (sometimes referred to as “object to be cleaned” in the present specification) are neatly removed, and the jig is repeated. The subject is to propose a method of cleaning to a usable state.

本発明者は、上記課題を解決するために検討を重ねた結果、次のような知見を得た。
(1)上記(i)〜(iv)の剥離液を用いて窒化チタン含有塊の除去を試みたところ、窒化チタン塊(層)の下層にTi以外の金属の酸化物の塊(層)が存在しており、この金属酸化物は、上記の剥離液では除去することができない。
(2)上記の金属酸化物は、窒化チタン保護層を形成する際の下地層として形成するものであり、この下地層を形成しないと、窒化チタン保護層の形成対象物によっては、窒化チタン保護層が良好に形成されないばかりか、せっかく形成された保護層が簡単に剥離してしまうと言う問題がある。
(3)この金属酸化物も、当然に、上記治具に付着堆積し、この金属酸化物の上に窒化チタンが付着堆積してしまう。従って、上記治具を繰り返し使用するに際しては、窒化チタン塊(層)のみならず、金属酸化物塊(層)をも美麗に除去する必要がある。
(4)そこで、先ず、窒化チタン塊(層)を除去する薬剤を検討中に、特定のフッ素化合物と硝酸との混合液を用いたところ、窒化チタン塊(層)が美麗に除去される場合であっ 、該層の下側に存在している金属酸化物塊(層)が面粗し状態となっており、この面粗し状態は、手指の触感で、ささくれ状であることが確認された。
(5)また、洗浄対象物を上記混合液で洗浄する操作を混合液に浸漬して行うことが利便性の点で好ましいが、複数個の洗浄対象物を長時間浸漬したままでは、たとえ攪拌操作を併用しても、十分な除去が困難になる場合があるが、このような場合、未処理の洗浄対象物を追加浸漬したところ、意外にも除去が進行することが判明した。
(6)次いで、上記のささくれ状に面粗しされた金属酸化物塊(層)の除去方法を追求した結果、薬剤による溶解除去よりも、エアーや水の噴射、バフ掛けやブラシ掛け等の物理処理による除去が、洗浄対象物の表面を平滑に処理しつつ除去できることが確認され、物理処理した洗浄対象物であれば、そのまま再使用できるとの知見を得た。
As a result of repeated studies to solve the above problems, the present inventor has obtained the following findings.
(1) When an attempt was made to remove the titanium nitride-containing mass using the stripping solutions (i) to (iv) above, a mass (layer) of an oxide of a metal other than Ti was found in the lower layer of the titanium nitride mass (layer). It is present and this metal oxide cannot be removed by the stripping solution described above.
(2) The above metal oxide is formed as a base layer when forming a titanium nitride protective layer, and if this base layer is not formed, titanium nitride protection may be provided depending on the object to which the titanium nitride protective layer is formed. Not only is the layer not formed well, but there is also the problem that the protective layer that has been formed is easily peeled off.
(3) Naturally, this metal oxide also adheres and deposits on the jig, and titanium nitride adheres and deposits on the metal oxide. Therefore, when the above jig is used repeatedly, it is necessary to cleanly remove not only the titanium nitride lump (layer) but also the metal oxide lump (layer).
(4) Therefore, first, in consideration of a medicament for removing titanium nitride mass (layer), when using a mixed solution of a specific fluorine compound and nitric acid, if titanium nitride mass (layer) is beautifully removed met, the metal oxide mass is present on the lower side of the layer (layers) has become a surface roughening condition, the surface roughening condition, in touch finger, confirmed that the shape hangnail Was done.
(5) Further, it is preferable to perform the operation of washing the object to be cleaned with the above-mentioned mixed solution by immersing it in the mixed solution from the viewpoint of convenience. Sufficient removal may be difficult even if the operation is used in combination. In such a case, it was found that the removal proceeds unexpectedly when the untreated cleaning object is additionally immersed.
(6) Next, as a result of pursuing the method for removing the metal oxide mass (layer) roughened in the shape of a hangnail, air or water injection, buffing, brushing, etc. It was confirmed that the removal by physical treatment can be performed while smoothing the surface of the object to be cleaned, and it was found that the object to be cleaned that has been physically treated can be reused as it is.

本発明は、上記知見に基づいて提案されたものであって、
(1)硝酸と酸性フッ化アンモニウムの混合液に、洗浄対象物である炭素系材料製の治具を浸漬する工程、浸漬工程後の洗浄対象物を、エアー噴射、水噴射、サンド噴射、バフ掛 け、ブラシ掛けの何れか1つ以上で物理処理する工程を含んでなることを特徴とする炭素 系材料製治具に付着堆積している窒化チタン含有塊を除去する方法である。
このとき、(2)上記の浸漬工程は、複数個の洗浄対象物を1個以上からなる複数の組に分け、時間的間隔をあけて、1組ずつ、浸漬槽に追加投入(すなわち、最初の1組目を浸漬し、適宜の時間経過後、2組目を1組目に追加する態様で投入)してもよいし、また浸漬工程は、常温〜90℃、0.5時間〜30日間で行ってよいし、攪拌操作を加えてもよい。さらに、(3)上記物理処理工程における水噴射は、ノズル又はジェットバスを用 いて行ってよい。
なお、上記(2)の分割追加投入法の場合、第1組目の投入個数は、洗浄対象物全個数の半数以上、最終組の投入個数は、洗浄対象物全個数の20%以下程度とすることが好ましい。
The present invention has been proposed based on the above findings.
(1) A step of immersing a jig made of a carbon-based material , which is a cleaning target, in a mixed solution of nitric acid and acidic ammonium fluoride, and the cleaning target after the dipping step are air-injected, water-injected, sand-injected, and buffed. pawl in place, a method for removing any one or more physical processing to titanium nitride containing mass adhering deposited carbonaceous material made jig characterized by comprising the step of brushing.
At this time, (2) in the above dipping step, a plurality of objects to be cleaned are divided into a plurality of groups consisting of one or more, and one set is additionally charged into the dipping tank at intervals of time (that is, first). The first set of the above is immersed, and after an appropriate time elapses, the second set is added to the first set), and the dipping step is at room temperature to 90 ° C. for 0.5 hours to 30. It may be carried out on a daily basis, or a stirring operation may be added. Moreover, water injection in (3) the physical processing step may be performed by have use a nozzle or whirlpool.
In the case of the split additional charging method of (2) above, the number of the first set to be charged is more than half of the total number of objects to be cleaned, and the number of the final set to be charged is about 20% or less of the total number of objects to be cleaned. It is preferable to do so.

本発明の方法によれば、窒化チタン層形成対象物をCVD装置等に保持する工具等の洗浄対象物に、窒化チタン層形成操作途上で付着堆積した金属酸化物を含む窒化チタン塊(層)を、容易な操作で、美麗に洗浄除去することができ、該工具等を繰り返し使用することができる。
特に、原材料が枯渇している炭素系の工具において、本発明の方法により、該工具に付着堆積している金属酸化物含有窒化チタン塊(層)を、該工具を傷付けることなく、かつ美麗な表面状態を呈して除去することができるため、本発明の方法で処理した該工具は、そのまま繰り返し使用することができる。
According to the method of the present invention, a titanium nitride ingot (layer) containing a metal oxide adhered and deposited during a titanium nitride layer forming operation on a cleaning object such as a tool for holding a titanium nitride layer forming object in a CVD device or the like. Can be cleaned and removed neatly with a simple operation, and the tool or the like can be used repeatedly.
In particular, in a carbon-based tool in which the raw material is depleted, the metal oxide-containing titanium nitride lump (layer) adhering to and deposited on the tool is beautiful without damaging the tool by the method of the present invention. Since the tool can be removed by exhibiting a surface state, the tool processed by the method of the present invention can be used repeatedly as it is.

本発明の実施例において、物理処理を行う際に使用した機器の構成例を説明するための図であり、(A)は一例の機器本体の説明図、(B)は他の例の機器本体 におけるノズル部周辺の説明図、(C)は制御部を示す概念図である。In the embodiment of the present invention, it is a figure for demonstrating the configuration example of the apparatus used when performing the physical processing, (A) is the explanatory view of the apparatus main body of one example, (B) is the apparatus main body of another example. Around the nozzle part in(C) is a conceptual diagram showing a control unit.

本発明の方法における硝酸と酸性フッ化アンモニウムの混合液すなわち洗浄対象物の浸漬工程で使用する混合液は、硝酸(液)に酸性フッ化アンモニウム(粉末)を溶解した液であって、一般には、市販の濃硝酸(98%濃度)液に市販の粉末状酸性フッ化アンモニウムを投入するか、逆に粉末状酸性フッ化アンモニウムに市販の濃硝酸液を注入し、攪拌し、粉末状酸性フッ化アンモニウムを濃硝酸液に溶解して調製する。このときの、濃硝酸と酸性フッ化アンモニウムの配合比率は、特に限定しないが、作業効率を考慮して、酸性フッ化アンモニウム1kgに対し濃硝酸0.5〜10リットル(以下、リットルを“L”、ミリリットルを“mL”と記す)程度とする。 The mixed solution of nitric acid and acidic ammonium fluoride in the method of the present invention, that is, the mixed solution used in the dipping step of the object to be cleaned is a solution prepared by dissolving acidic ammonium fluoride (powder) in nitric acid (liquid), and is generally a solution. , Commercially available powdered acidic ammonium fluoride is added to a commercially available concentrated nitric acid (98% concentration) solution, or conversely, a commercially available concentrated nitric acid solution is injected into powdered acidic ammonium fluoride, stirred, and powdered acidic foot. Prepared by dissolving ammonium carbonate in a concentrated nitric acid solution. At this time, the mixing ratio of concentrated nitric acid and acidic ammonium fluoride is not particularly limited, but in consideration of work efficiency, 0.5 to 10 liters of concentrated nitric acid per 1 kg of acidic ammonium fluoride (hereinafter, liter is “L”. ", Milliliter is written as" mL ").

本発明方法の浸漬工程は、上記のようにして調製した混合液中に、洗浄対象物を浸漬して行うが、浸漬する際の混合液の温度は常温〜90℃程度が好ましく、浸漬時間は除去する窒化チタン塊の付着状況はもとより、洗浄対象物の大きさや個数により一概には決められないが、10mm×10mm×10mm以下の小さいものから1000mm×1000mm×1000mm程度の大きいものまでを1〜100個程度洗浄する場合、0.5時間〜30日間程度で行う。
この浸漬工程の際、攪拌操作を加えてもよく、攪拌操作は浸漬工程中連続してあるいは間隔を一定にしてあるいはランダムに断続的に行ってもよい。攪拌の程度は、上記の混合液が洗浄対象物の全面に接触できればよいため、一般には、0.1〜10rpm程度で十分である。
The dipping step of the method of the present invention is carried out by immersing the object to be cleaned in the mixed solution prepared as described above. The temperature of the mixed solution at the time of dipping is preferably about room temperature to 90 ° C., and the dipping time is long. It cannot be unconditionally determined depending on the size and number of objects to be cleaned, as well as the adhesion state of the titanium nitride lumps to be removed, but 1 to 1 to small ones of 10 mm × 10 mm × 10 mm or less to large ones of about 1000 mm × 1000 mm × 1000 mm. When washing about 100 pieces, it takes about 0.5 hours to 30 days.
During this dipping step, a stirring operation may be added, and the stirring operation may be performed continuously during the dipping step, at regular intervals, or randomly and intermittently. As for the degree of stirring, about 0.1 to 10 rpm is generally sufficient because it is sufficient that the above-mentioned mixed solution can come into contact with the entire surface of the object to be cleaned.

また本発明では、上記の複数個の洗浄対象物を1個以上複数個からなる複数の組に分け、最初の1組目を浸漬し、適宜の時間経過後、2組目を1組目に追加する態様で投入して浸漬処理してもよい。このときの時間的間隔は、洗浄対象物に付着堆積している窒化チタン塊(層)の付着状態によって種々異なり、一般には、浸漬槽の状況を目視観察し、溶解反応が静止しつつあると判断される状態のとき(例えば、洗浄対象物からの溶解剥離《溶離》物が減少ないしは消失したとき)に、2組目を投入し浸漬処理を続行する。再び、浸漬槽内の溶離が静止しつつあると判断されるときに、3組目の洗浄対象物を追加浸漬する。このような追加浸漬操作を繰り返して浸漬工程を終了する。
この分割追加投入法では、第1組目の投入個数は、洗浄対象物全個数の半数以上、最終組の投入個数は、洗浄対象物全個数の20%以下程度とすることが、洗浄効率の点から好ましく、最初の組と最終の組の間の組の個数については、次第に少なくなるようにしてもよいし、逆に次第に多くなるようにしてもよく、あるいはランダムに多→少→多、あるいは同数→同数→同数のようにしてもよい。
このような分割追加投入による浸漬工程においても、上記の温度、時間で行い、さらに攪拌操作を加えてもよいことは言うまでもない。
Further, in the present invention, the plurality of objects to be cleaned are divided into a plurality of groups including one or more, the first group is immersed, and after an appropriate time elapses, the second group is used as the first group. It may be thrown in in an additional manner and immersed. The time interval at this time varies depending on the state of adhesion of the titanium nitride mass (layer) adhering to and accumulating on the object to be cleaned. Generally, the state of the immersion tank is visually observed and the dissolution reaction is becoming stationary. When it is in a judged state (for example, when the dissolution / exfoliation << elution >> from the object to be cleaned decreases or disappears), the second set is put in and the immersion treatment is continued. Again, when it is determined that the elution in the immersion tank is becoming stationary, a third set of objects to be cleaned is additionally immersed. The immersion step is completed by repeating such an additional immersion operation.
In this split additional charging method, the cleaning efficiency is such that the number of the first set to be charged is at least half of the total number of objects to be cleaned, and the number of the final set to be charged is about 20% or less of the total number of objects to be cleaned. It is preferable from the point of view, and the number of pairs between the first pair and the final pair may be gradually reduced, conversely, gradually increased, or randomly many → few → many, Alternatively, the same number → the same number → the same number may be used.
Needless to say, even in the dipping step by the divided additional charging, the immersion step may be performed at the above temperature and time, and a stirring operation may be further added.

上記の浸漬工程で、洗浄対象物に付着堆積している窒化チタン塊(層)が上記混合液、言い換えれば浸漬液中に溶解し洗浄対象物から剥離する。このとき、窒化チタン塊(層)の主として下側に付着堆積している金属酸化物塊(層)は、一部剥離するが、大部分は指による触感や目視で表面がささくれ状態となって残存する。
このささくれ状態の金属酸化物塊(層)は、次工程の物理処理によって除去する。
In the above dipping step, the titanium nitride mass (layer) adhering to and accumulating on the object to be cleaned dissolves in the above mixed solution, in other words, the immersion liquid and is separated from the object to be cleaned. At this time, the metal oxide mass (layer) that is mainly adhered and deposited on the lower side of the titanium nitride mass (layer) is partially peeled off, but most of the surface is hangnailed by the touch of a finger or visually. Remain.
This hangnail metal oxide mass (layer) is removed by the physical treatment in the next step.

本発明における物理処理は、エアー噴射、水噴射、サンド噴射、バフ掛け、ブラシ掛 何れか1つ以上であり、上記の浸漬工程後に残存している金属酸化物塊(窒化チタンが若干含まれる場合もある)の量や状態により、またこの金属酸化物塊が付着残存している洗浄対象物の構造や大きさ、あるいは構成材の種類により適宜の方法が選定される。例えば、構造がシンプルで、また構成材が高強度の場合、大きいサイズのものから小さいサイズのものまで、或る程度の噴射圧でエアーや水,あるいはサンドを噴射することで美麗に除去することができる。
また、このような場合、水やエアー噴射を水中で行う方法も採用でき、物理処理の速度を向上させることができる。
Physical treatment in the present invention, air injection, water injection, sand injection, and the buffing, brushing only any one or more, including the metal oxide mass (titanium nitride remaining after the immersion step of slightly An appropriate method is selected depending on the amount and condition of the metal oxide mass, the structure and size of the object to be cleaned to which the metal oxide mass adheres and remains, or the type of the constituent material. For example, if the structure is simple and the constituent material is high-strength, it can be removed cleanly by injecting air, water, or sand with a certain injection pressure, from large size to small size. Can be done.
Further, in such a case, a method of injecting water or air in water can be adopted, and the speed of physical processing can be improved.

上記のエアーや水、あるいはサンドを噴射する際に使用する噴射ノズルは、コンバートジェント型が好ましく、その寸法あるいは噴射圧は、上記の残存金属酸化物塊の量や状態、洗浄対象物の構造、大きさ、構成材の種類により適宜選定される。
例えば、カーボングラファイト製の外径100〜700mm、内径70〜650mm、厚さ10〜50mmの薄肉ドーナツ型円盤状(あるいは箍状)の外周に沿って凹状の保持部(窒化チタン層形成対象物の保持部であって、開口部径5〜25mm、深さ3〜15mm程度の概略円筒形)を複数具備する構造を有するもの、あるいはカーボングラファイト製の外径100〜700mm、内径8〜50mm、厚さ10〜50mmの薄肉ドーナツ型円盤状のドーナツ型円盤面に凹状の保持部(上記と同様の開口部径5〜25mm、深さ3〜15mm程度の概略円筒形)を複数具備する構造を有するもの、を洗浄対象物とする場合、ノズル寸法が先端部0.1〜0.7mm、後端部0.5〜1.5mmを使用し、噴射圧が1〜50L/sec程度で行われる。水中で水やエアー噴射を行う言わばジェットバスタイプの場合の水槽は、上記の洗浄対象物が複数個没入できる程度の大きさのものを使用する。
The injection nozzle used when injecting the above-mentioned air, water , or sand is preferably a convertent type, and its size or injection pressure is determined by the amount and state of the above-mentioned residual metal oxide mass, the structure of the object to be cleaned, and the like. It is appropriately selected according to the size and the type of constituent material.
For example, a carbon graphite outer diameter of 100 to 700 mm, an inner diameter of 70 to 650 mm, and a thickness of 10 to 50 mm. A holding portion having a structure having a plurality of openings (approximately a cylindrical shape having an opening diameter of 5 to 25 mm and a depth of about 3 to 15 mm), or a carbon graphite outer diameter of 100 to 700 mm, an inner diameter of 8 to 50 mm, and a thickness. It has a structure in which a plurality of concave holding portions (similar to the above, an opening diameter of 5 to 25 mm and a depth of about 3 to 15 mm are roughly cylindrical) are provided on a thin-walled donut-shaped disc-shaped disc surface having a diameter of 10 to 50 mm. When a cylinder is used as an object to be cleaned, the nozzle size is 0.1 to 0.7 mm at the tip and 0.5 to 1.5 mm at the rear, and the injection pressure is about 1 to 50 L / sec. In the case of a jet bath type that injects water or air in water, use a water tank that is large enough to allow multiple objects to be cleaned to be immersed.

また、エアーや水の噴射は行わず、水洗のみの場合は、平板状、スパイラル状等の羽を少なくとも1個具備する攪拌手段を使用する。攪拌手段の具材や寸法は、残存している金属酸化物塊の量や状態により、あるいは洗浄対象物の構造や大きさ、あるいは構成材の種類により、合成樹脂、金属、木材等から適宜選定され、その寸法も同様に適宜選定される。 Further, in the case of only washing with water without injecting air or water, a stirring means having at least one blade such as a flat plate or a spiral is used. The ingredients and dimensions of the stirring means are appropriately selected from synthetic resin, metal, wood, etc., depending on the amount and condition of the remaining metal oxide mass, the structure and size of the object to be cleaned, and the type of constituent material. The dimensions are also appropriately selected.

さらに本発明の方法では、バフ掛けやブラシ掛けで上記の金属酸化物塊を除去することもできる。バフ材やブラシ材の具材や寸法も、上記の残存金属酸化物塊の量や状態により、あるいは洗浄対象物の構造や大きさ、構成材の種類により、合成樹脂、金属、セラミックス、植物、動物等から適宜選定される。また、金属とセラミックの混合体(例えば、金属ベースにダイヤモンド粒子が混在しているブラシ等)や、合成樹脂と植物の混合体(例えば、合成樹脂ベースに竹や棕櫚の短枝が混在しているブラシ等)も使用できる。
本発明の方法において、物理処理としてバフ掛けやブラシ掛けを採用する場合、これらの処理に先立って、洗浄対象物を水洗して、該対象物の表面に残存している浸漬処理水を除去しておくことが好ましいが、上記のようなエアーや水の噴射、あるいは水洗で物理処理する場合には、これらの処理に先立つ水洗は不要とすることができる。
Further, in the method of the present invention, the above-mentioned metal oxide mass can be removed by buffing or brushing. The ingredients and dimensions of buffing materials and brushing materials also depend on the amount and condition of the above-mentioned residual metal oxide mass, or the structure and size of the object to be cleaned, and the type of constituent material. It is appropriately selected from animals. In addition, a mixture of metal and ceramic (for example, a brush in which diamond particles are mixed in a metal base) or a mixture of synthetic resin and plant (for example, a short branch of bamboo or palm is mixed in a synthetic resin base). You can also use a brush, etc.).
When buffing or brushing is adopted as the physical treatment in the method of the present invention, the object to be washed is washed with water prior to these treatments to remove the immersion treated water remaining on the surface of the object. However, in the case of physical treatment by jetting air or water as described above or washing with water, it is possible to eliminate the need for washing with water prior to these treatments.

[実施例1]
カーボングラファイト製の外径300mm、内径250mm、厚さ25mmの薄肉ドーナツ型円盤状(箍状)の外周に沿って凹状保持部(窒化チタン層形成対象物の保持部であって、開口部径20mm、深さ10mmの円筒形)を複数具備する構造の洗浄対象物(窒化チタン層形成対象物を保持してCVD法により該層を形成する際に使用した治具《以下、“使用済み治具”と記すこともある》、なおアルミナが窒化チタン層の下地層として形成されている《以下、“下地層あり”と記すこともある》)12個を次の工程により処理した。
[Example 1]
Concave holding part (holding part for titanium nitride layer forming object, opening diameter 20 mm) along the outer circumference of a thin donut-shaped disk (stag beetle) made of carbon graphite with an outer diameter of 300 mm, an inner diameter of 250 mm, and a thickness of 25 mm. , Jig used when forming the layer by the CVD method while holding the object to be cleaned (titanium nitride layer forming object) having a structure having a plurality of objects (cylindrical shape having a depth of 10 mm) << Hereinafter, "used jig" In addition, 12 pieces of alumina formed as a base layer of the titanium nitride layer << hereinafter may be described as "with a base layer">>) were treated by the following steps.

<浸漬処理工程>:
内槽(内容量200L)に浸漬用の液を注入し、外槽に湯を流通させて内槽の浸漬液の温度を一定に保持する二槽タイプの浸漬槽を使用した。
浸漬液は、酸性フッ化アンモニウム(ステラケミファ社製商品名“酸性フッ化アンモニウム(D)”)20kgに、硝酸(濃度98%の武田商事社製商品名“CAS 7697−37−2”)14.2Lの割合で混合して調製した。
この浸漬液150Lを、上記の浸漬槽の内槽に注入し、外槽に80℃の湯を流通して、浸漬液を65℃に保持した。
<Immersion process>:
A two-tank type immersion tank was used in which a liquid for immersion was injected into an inner tank (content capacity 200 L) and hot water was circulated through the outer tank to keep the temperature of the immersion liquid in the inner tank constant.
The immersion liquid was 20 kg of acidic ammonium fluoride (trade name "Acid Ammonium Fluoride (D)" manufactured by Stella Chemifa Co., Ltd.) and nitric acid (trade name "CAS 7697-37-2" manufactured by Takeda Shoji Co., Ltd. with a concentration of 98%) 14 Prepared by mixing at a ratio of .2 L.
150 L of this immersion liquid was injected into the inner tank of the above-mentioned immersion tank, and hot water at 80 ° C. was circulated through the outer tank to maintain the immersion liquid at 65 ° C.

この浸漬液中に、上記の洗浄対象物12個全量を20mmの間隔を空けて埋没させ、8時間毎に、浸漬液15Lを排出し、メイクアップ用に新規な浸漬液13.5Lと、排出した浸漬液を固液分離し液分から分取した1.5Lとを混合し、このメイクアップ用混合浸漬液を内槽に戻す操作を繰り返し行った。なお、この操作中、攪拌棒を用いて内槽を手作業により、3rpm程度の緩い攪拌を行うと共に、洗浄対象物をその円周に沿って180°回転させる操作を手作業により行った。 In this immersion liquid, the entire amount of the above 12 objects to be cleaned is buried at intervals of 20 mm, 15 L of the immersion liquid is discharged every 8 hours, and 13.5 L of a new immersion liquid for make-up is discharged. The soaking solution was solid-liquid separated, mixed with 1.5 L separated from the liquid, and the operation of returning the mixed soaking solution for make-up to the inner tank was repeated. During this operation, the inner tank was manually stirred at about 3 rpm using a stirring rod, and the object to be cleaned was manually rotated by 180 ° along its circumference.

上記操作を48時間行った後、洗浄対象物12個を取り出し、表面状態を目視観察した。結果は、12個全てが、多少の差は有るものの、チタン層形成対象物の保持部内面までも表面がささくれ立った状態となっており、窒化チタン塊(層)の大部分が除去できていることが確認された。 After performing the above operation for 48 hours, 12 objects to be cleaned were taken out and the surface condition was visually observed. As a result, although there are some differences, the surface of all 12 pieces is raised even to the inner surface of the holding part of the titanium layer forming object, and most of the titanium nitride lumps (layers) can be removed. It was confirmed that there was.

<物理処理工程>:
浸漬槽から取り出した浸漬処理後の洗浄対象物を水道水で水洗し、乾燥した。
乾燥後の洗浄対象物の保持部内面をも含めた全表面を、大〜小面積用の金属ブラシ(スリーエム社製商品名“スコッチブライト工業用パッド7448”)と、極小面積用のダイヤモンド電着ブラシ(ダイヤモンドヤスリ)(ビップ商工社販売商品名“DCW5”)とを用い、手作業によりブラシ掛けを行い、目視と指の触感とにより、洗浄対象物の略全表面のささくれ状態が無くなり、滑らかになるまでブラシ処理を行った。
物理処理後の洗浄対象物は、そのままCVD装置の窒化チタン被膜形成対象物保持具として良好に使用することができた。
<Physical processing process>:
The object to be washed after the immersion treatment taken out from the immersion tank was washed with tap water and dried.
A metal brush for large to small areas (trade name "Scotch-Brite Industrial Pad 7448" manufactured by 3M) and diamond electrodeposition for extremely small areas are applied to the entire surface including the inner surface of the holding part of the object to be cleaned after drying. Using a brush (diamond shaving) (brand name "DCW5" sold by VIP Shoko Co., Ltd.), brushing is done manually, and by visual inspection and touch of the finger, the hangnail state of almost the entire surface of the object to be cleaned is eliminated and smooth. Brushing was performed until.
The object to be cleaned after the physical treatment could be satisfactorily used as it is as a holder for the object to form a titanium nitride film in the CVD apparatus.

[実施例2]
物理処理工程を、鉄バフ材(有明鍍研磨材工業社製商品名“鉄バフTE100×12.7”)を用い、手作業によりバフ掛けを行う以外は実施例1と同様にして処理した。
結果は、実施例1と同様、保持部内面までをも含め、表面のささくれ状態は無くなり、平滑な表面となっており、そのままCVD装置の窒化チタン被膜形成対象物保持具として良好に使用することができた。
[Example 2]
The physical treatment step was carried out in the same manner as in Example 1 except that an iron buff material (trade name “Iron Buff TE100 × 12.7” manufactured by Ariake Abrasive Abrasives Co., Ltd.) was used and buffing was performed manually.
As a result, as in the case of Example 1, the surface including the inner surface of the holding portion is not hangnailed and the surface is smooth, and the surface is satisfactorily used as it is as a holder for the titanium nitride film-forming object of the CVD apparatus. Was done.

[実施例3]
物理処理工程を、ジェット噴射機付き水槽(内容量200L)(浸漬工程で使用した浸漬槽の内槽と同じ仕様の水槽に、一般家庭用のジェットバス《森鉄工社製商品名“家庭用マイクロバブル発生器BU―BU本体セット”》を設置)内に水道水150Lを注入し、ここに浸漬処理後の洗浄対象物12個を200mmの間隔を空けて埋没させ、水中に水噴射を行いつつ水洗する以外は実施例1と同様にして処理した。なお、水噴射圧の調整は、洗浄対象物の状態を目視観察しつつ行った。フルパワーでの噴射圧で24時間洗浄した結果、ほぼ全ての洗浄対象物が良好に洗浄できた。一部、残存していたものについては、実施例1又は2と同じブラシ又はバフを用いて、仕上げ処理の感覚で処理した。
処理後の洗浄対象物は、実施例1,2と同様に、そのままCVD装置の窒化チタン被膜形成対象物保持具として良好に使用することができた。
[Example 3]
The physical treatment process is performed in a water tank with a jet injector (content capacity 200L) (a water tank with the same specifications as the inner tank of the dipping tank used in the dipping process, and a jet bath for general household use. Inject 150 L of tap water into the bubble generator BU-BU main body set ""), bury 12 objects to be cleaned after immersion treatment at intervals of 200 mm, and inject water into the water. The treatment was carried out in the same manner as in Example 1 except for washing with water. The water injection pressure was adjusted while visually observing the state of the object to be cleaned. As a result of washing for 24 hours with the injection pressure at full power, almost all the objects to be washed could be washed well. A part of the remaining material was treated with the same brush or buff as in Example 1 or 2 as if it were a finishing treatment.
The cleaning object after the treatment could be satisfactorily used as it is as a holder for the titanium nitride film forming object of the CVD apparatus, as in Examples 1 and 2.

[実施例4]
物理処理工程を、本例では、図1(A)に示す透明合成樹脂製円筒形容器(径900mm×長さ1200mm、長さ方向に開閉)1の長さ方向に等間隔で4か所、周方向に4本のエアー又は水噴射用ノズル設置部2,2・・・を有し、各設置部にそれぞれ4個の噴射ノズル3,3・・・を等間隔(すなわち45°毎)に設置した。ノズルの向きは上記円筒形容器の内面から15°傾斜させた。
ノズル3,3・・は、先端部0.5mm、後端部0.8mmのコンバートジェント型を使用した。ノズル3,3・・・は、図1(C)に示すように、導管4,4・・・を介して制御部5に連結され、噴射圧が制御されて、エアーや水が供給される。
このような構成の透明合成樹脂製円筒形容器1内の噴射ノズル設置部2,2・・の下方に位置させて(すなわちノズルからのエアー、水、又はサンドが図示しない洗浄対象物の保持部設置面に15°の角度で衝射されるように)、浸漬処理済の洗浄対象物(図示省略)を4個セットした後、4個のノズルそれぞれから、エアーを30L/secで噴射する以外は実施例1と同様にして処理した。
[Example 4]
In this example, the physical treatment steps are performed at four locations at equal intervals in the length direction of the transparent synthetic resin cylindrical container (diameter 900 mm × length 1200 mm, opening and closing in the length direction) shown in FIG. 1 (A). It has four air or water injection nozzle installation parts 2, 2 ... In the circumferential direction, and each installation part has four injection nozzles 3, 3 ... at equal intervals (that is, every 45 °). installed. The direction of the nozzle was inclined by 15 ° from the inner surface of the cylindrical container.
For the nozzles 3, 3, ..., A convertent type having a tip portion of 0.5 mm and a rear end portion of 0.8 mm was used. As shown in FIG. 1C, the nozzles 3, 3 ... Are connected to the control unit 5 via the conduits 4, 4 ..., And the injection pressure is controlled to supply air and water. ..
Positioned below the injection nozzle installation portions 2, 2, ... In the transparent synthetic resin cylindrical container 1 having such a configuration (that is, the holding portion of the cleaning object whose air, water, or sand from the nozzle is not shown). After setting four immersion-treated cleaning objects (not shown) so that they are impacted on the installation surface at an angle of 15 °), air is injected at 30 L / sec from each of the four nozzles. Was processed in the same manner as in Example 1.

結果は、透明容器の外側から内部を目視により観察しつつ上記の噴射圧の調整を行おうとしたが、洗浄対象物から剥離する微粉末(金属酸化物の微粒子)が容器内全体に飛散して視界を遮るため、30分毎に、5分間エアー噴射を休止し、容器内の飛散を沈めて目視観察する操作を、5時間継続したところ、洗浄対象物に残存していた金属酸化物塊は、略全てが除去されていた。僅かに残っていた塊は、バフ掛けにより除去した。
処理後の洗浄対象物は、実施例1〜3と同様に、そのままCVD装置の窒化チタン被膜形成対象物保持具として良好に使用することができた。
なお、上記と同様の物理処理を、残り8個についても4個ずつ繰り返し行った。結果は、上記と同様であった。
As a result, I tried to adjust the injection pressure while visually observing the inside from the outside of the transparent container, but the fine powder (fine metal oxide fine particles) peeling off from the object to be cleaned was scattered throughout the container. In order to block the view, the air injection was stopped every 30 minutes for 5 minutes, and the operation of submerging the scattering in the container and visually observing was continued for 5 hours. , Almost everything was removed. The small amount of residual mass was removed by buffing.
The cleaning object after the treatment could be satisfactorily used as it is as a holder for the titanium nitride film forming object of the CVD apparatus, as in Examples 1 to 3.
The same physical processing as described above was repeated for the remaining 8 pieces by 4 pieces each. The result was similar to the above.

[実施例5]
エアー噴射を水噴射に替え、噴射圧を20L/secとする以外は実施例4と同様にして処理した。
処理後の洗浄対象物は、実施例1〜4と同様に、そのままCVD装置の窒化チタン被膜形成対象物保持具として良好に使用することができた。
[Example 5]
The treatment was carried out in the same manner as in Example 4 except that the air injection was replaced with water injection and the injection pressure was 20 L / sec.
The cleaning object after the treatment could be satisfactorily used as it is as a holder for the titanium nitride film forming object of the CVD apparatus, as in Examples 1 to 4.

[実施例6〜9]
カーボングラファイト製の外側辺が一辺700mm、内側辺が一辺450mm、厚さ40mmの薄肉矩形型盤状(矩形フレーム状)の側辺に沿って凹状保持部(窒化チタン層形成対象物の保持部であって、開口部径25mm、深さ15mmの円筒形)を複数具備する構造の洗浄対象物(窒化チタン層形成対象物を保持してCVD法により該層を形成する際に使用した治具)3個と、実施例1〜5と同じ形状・寸法の洗浄対象物5個と、寸法が外径200mm、内径150mm、厚さ25mmである以外は実施例1〜5と同じ薄肉ドーナツ型円盤状(箍状)の洗浄対象物5個を用意し、次の工程により処理した。
[Examples 6 to 9]
Concave holding part (holding part of titanium nitride layer forming object) along the side side of a thin rectangular disc (rectangular frame shape) with an outer side of 700 mm, an inner side of 450 mm, and a thickness of 40 mm made of carbon graphite. A cleaning object having a structure having a plurality of openings (a cylindrical shape having an opening diameter of 25 mm and a depth of 15 mm) (a jig used when holding the titanium nitride layer forming object and forming the layer by the CVD method). 3 pieces, 5 objects to be cleaned with the same shape and dimensions as Examples 1 to 5, and the same thin-walled donut-shaped disk shape as Examples 1 to 5 except that the dimensions are outer diameter 200 mm, inner diameter 150 mm, and thickness 25 mm. Five (rectangular) objects to be cleaned were prepared and processed by the following steps.

浸漬処理工程の浸漬液の配合割合を表1に示す通りとし、浸漬条件を表1に示す通りとする以外は、実施例1と同様に処理した。もちろん、浸漬液の交換・攪拌、洗浄対象物の回転も実施例1と略同様に行った。
結果は、何れの実施例においても、実施例1と略同様、多少の差は有るものの、12個全ての洗浄対象物において、形成対処物の保持部内面までも含めて表面がささくれ立った状態となっており、窒化チタン塊(層)の大部分が除去できていることが確認された。
The treatment was carried out in the same manner as in Example 1 except that the mixing ratio of the dipping liquid in the dipping treatment step was as shown in Table 1 and the dipping conditions were as shown in Table 1. Of course, the replacement / stirring of the immersion liquid and the rotation of the object to be cleaned were also carried out in substantially the same manner as in Example 1.
As a result, in each of the examples, although there are some differences as in the case of the first embodiment, the surface of all 12 objects to be cleaned including the inner surface of the holding portion of the formed object is raised. It was confirmed that most of the titanium nitride lumps (layers) could be removed.

Figure 2021065804
Figure 2021065804

実施例6〜9で浸漬処理した後の洗浄対象物を、表2に示す物理処理工程に付した。
結果は、表2に合わせて示す通りであった。
The objects to be washed after the immersion treatment in Examples 6 to 9 were subjected to the physical treatment steps shown in Table 2.
The results are as shown in Table 2.

Figure 2021065804
Figure 2021065804

[実施例10]
<浸漬処理工程>:
(1)実施例1と同様の形状を有する洗浄対象物12個を、11個の組(第1の組)と1個の組(第2の組)の2つの組に分け、第1の組の11個を実施例1の浸漬処理工程と同じ条件で浸漬処理を行い、24時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第2の組の1個を追加浸漬し、約22時間浸漬処理を行った。
[Example 10]
<Immersion process>:
(1) Twelve cleaning objects having the same shape as in Example 1 are divided into two sets of 11 sets (first set) and one set (second set), and the first set is used. Eleven sets were immersed under the same conditions as the immersion treatment step of Example 1, and when about 24 hours had passed, one of the second set was additionally immersed in this immersion tank while continuing the immersion treatment. Then, the immersion treatment was carried out for about 22 hours.

(2)実施例1と同様の形状の洗浄対象物12個を、9個の組(第1の組)と2個の組(第2の組)と1個の組(第3の組)の3つの組に分け、第1の組の9個を実施例1の浸漬処理工程と同じ条件で浸漬処理を行い、22時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第2の組の2個を追加浸漬し、17時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第3の組の1個を追加浸漬し、約6時間浸漬処理を行った。(2) Twelve objects to be cleaned having the same shape as in Example 1 are arranged in nine sets (first set), two sets (second set), and one set (third set). The nine pieces of the first group were subjected to the dipping treatment under the same conditions as the dipping treatment step of Example 1, and when about 22 hours had passed, the dipping treatment was continued while the dipping treatment was continued in the dipping tank. Two of the second set were additionally immersed, and when about 17 hours had passed, one of the third set was additionally immersed in this immersion tank while continuing the immersion treatment, and the immersion treatment was performed for about 6 hours. It was.

(3)実施例1と同様の形状の洗浄対象物12個を、8個の組(第1の組)と2個の組(第2の組)と2個の組(第3の組)の3つの組に分け、第1の組の8個を実施例1の浸漬処理工程と同じ条件で浸漬処理を行い、21時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第2の組の2個を追加浸漬し、15時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第3の組の2個を追加浸漬し、約5時間浸漬処理を行った。(3) Twelve cleaning objects having the same shape as in Example 1 are arranged in eight sets (first set), two sets (second set), and two sets (third set). The eight pieces of the first group were subjected to the dipping treatment under the same conditions as the dipping treatment step of Example 1, and when about 21 hours had passed, the dipping treatment was continued while the dipping treatment was continued in the dipping tank. The 2 pieces of the 2nd group are additionally immersed, and when about 15 hours have passed, the 2 pieces of the 3rd group are additionally immersed in this immersion tank while continuing the immersion treatment, and the immersion treatment is performed for about 5 hours. It was.

(4)実施例1と同様の形状の洗浄対象物12個を、9個の組(第1の組)と1個の組(第2の組)と2個の組(第3の組)の3つの組に分け、第1の組の9個を実施例1の浸漬処理工程と同じ条件で浸漬処理を行い、22時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第2の組の1個を追加浸漬し、17.5時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第3の組の2個を追加浸漬し、約5時間浸漬処理を行った。(4) Twelve cleaning objects having the same shape as in Example 1 are arranged in nine sets (first set), one set (second set), and two sets (third set). The nine pieces of the first group were subjected to the dipping treatment under the same conditions as the dipping treatment step of Example 1, and when about 22 hours had passed, the dipping treatment was continued while the dipping treatment was continued in the dipping tank. One of the second set was additionally immersed, and when about 17.5 hours had passed, while continuing the immersion treatment, the two of the third set were additionally immersed in this immersion tank, and the immersion treatment was performed for about 5 hours. Was done.

(5)実施例1と同様の形状の洗浄対象物12個を、6個の組(第1の組)と4個の組(第2の組)と2個の組(第3の組)の3つの組に分け、第1の組の6個を実施例1の浸漬処理工程と同じ条件で浸漬処理を行い、20時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第2の組の4個を追加浸漬し、18時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第2の組の2個を追加浸漬し、約5時間浸漬処理を行った。(5) Twelve cleaning objects having the same shape as in Example 1 are divided into 6 sets (1st set), 4 sets (2nd set), and 2 sets (3rd set). The 6 pieces of the 1st group were subjected to the dipping treatment under the same conditions as the dipping treatment step of Example 1, and when about 20 hours had passed, the dipping treatment was continued while being placed in this dipping tank. The 4 pieces of the 2nd group were additionally immersed, and when about 18 hours had passed, the 2 pieces of the 2nd group were additionally immersed in this immersion tank while continuing the immersion treatment, and the immersion treatment was performed for about 5 hours. It was.

(6)実施例1と同様の形状の洗浄対象物12個を、6個の組(第1の組)と3個の組(第2の組)と2個の組(第3の組)と1個の組(第4の組)の4つの組に分け、第1の組の6個を実施例1の浸漬処理工程と同じ条件で浸漬処理を行い、20時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第2の組の3個を追加浸漬し、17時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第3の組の2個を追加浸漬し、約3時間程度経過した時点で、浸漬処理を続行しつつ、この浸漬槽に第4の組の1個を追加浸漬し、約3時間浸漬処理を行った。(6) Twelve objects to be cleaned having the same shape as in Example 1 are divided into 6 sets (1st set), 3 sets (2nd set), and 2 sets (3rd set). And one set (fourth set), and six sets of the first set were dipped under the same conditions as the dipping process of Example 1, and when about 20 hours had passed, While continuing the dipping process, the 3 pieces of the second set were additionally immersed in the dipping tank, and when about 17 hours had passed, the dipping process was continued and the 2 pieces of the 3rd set were placed in the dipping tank. After about 3 hours of additional immersion, one of the fourth set was additionally immersed in this immersion tank while continuing the immersion treatment, and the immersion treatment was performed for about 3 hours.

<上記浸漬処理工程(1)〜(6)の結果>:
上記浸漬処理工程(1)〜(6)で処理した後の各12個の洗浄対象物を取り出して、表面状態を目視観察したところ、浸漬処理工程(1)〜(6)のいずれの場合も、実施例1のものより、大きなささくれ状態となっており、作業員が指でささくれの1つを摘まんで上方に引っ張ったところ、容易に剥離することが確認された。剥離後の目視観察によれば、チタン層形成対象物の素材自体の表面が露出していることが確認された。
<Results of the above dipping treatment steps (1) to (6)>:
When each of the 12 objects to be cleaned after being treated in the dipping treatment steps (1) to (6) was taken out and the surface condition was visually observed, all of the dipping treatment steps (1) to (6) were performed. It was confirmed that the hangnail was larger than that of Example 1, and that when the worker picked one of the hangnail with his fingers and pulled it upward, the hangnail was easily peeled off. By visual observation after peeling, it was confirmed that the surface of the material itself of the titanium layer forming object was exposed.

<物理処理工程>:
上記浸漬処理工程(1)〜(6)で処理した後の各12個の洗浄対象物をそれぞれ、実施例1〜5の物理処理工程と同様にして処理した。
結果は、実施例1と同様のブラシ掛け、実施例2と同様のバフ掛け処理共に、12個の合計時間で、実施例1,2の処理時間(各5時間程度)が6割程度の処理時間(各3時間程度)で、良好に再使用することができた。また、実施例3と同様の水中での水噴射処理では15時間程度で、実施例4と同様のエアー噴射処理、実施例5と同様の水噴射処理はともに3時間程度で、良好に再使用することができた。
<Physical processing process>:
Each of the 12 objects to be cleaned after the treatments in the dipping treatment steps (1) to (6) were treated in the same manner as in the physical treatment steps of Examples 1 to 5.
As a result, both the same brushing treatment as in Example 1 and the same buffing treatment as in Example 2 were performed with a total time of 12 pieces, and the processing time of Examples 1 and 2 (about 5 hours each) was about 60%. It was able to be reused well in time (about 3 hours each). Further, the water injection treatment in water as in Example 3 takes about 15 hours, and the air injection treatment as in Example 4 and the water injection treatment as in Example 5 both take about 3 hours and are reused satisfactorily. We were able to.

[実施例11]
<浸漬処理工程>:
実施例10の浸漬処理工程(1)と(5)と同様の浸漬処理を、表3に示す配合割合の浸漬液にて、表3に示す温度条件で行った。
浸漬時間についての結果は、表3に示す通りであった。
[Example 11]
<Immersion process>:
The same dipping treatment as in the dipping treatment steps (1) and (5) of Example 10 was carried out with the dipping liquid having the blending ratio shown in Table 3 under the temperature conditions shown in Table 3.
The results for the immersion time are as shown in Table 3.

Figure 2021065804
Figure 2021065804

<物理処理工程>:
上記浸漬処理工程(1)、(5)で処理した後の各12個の洗浄対象物をそれぞれ、実施例1〜5の物理処理工程と同様にして処理した。
結果は、実施例1と同様のブラシ掛け、実施例2と同様のバフ掛け処理共に、12個の合計時間で、実施例1,2の処理時間(各5時間程度)が6割程度の処理時間(各3時間程度)で、良好に再使用することができた。また、実施例3と同様の水中での水噴射処理では15時間程度で、実施例4と同様のエアー噴射処理、実施例5と同様の水噴射処理はともに3時間程度で、良好に再使用することができた。
<Physical processing process>:
Each of the 12 objects to be cleaned after being treated in the dipping treatment steps (1) and (5) was treated in the same manner as in the physical treatment steps of Examples 1 to 5.
As a result, both the same brushing treatment as in Example 1 and the same buffing treatment as in Example 2 were performed with a total time of 12 pieces, and the processing time of Examples 1 and 2 (about 5 hours each) was about 60%. It was able to be reused well in time (about 3 hours each). Further, the water injection treatment in water as in Example 3 takes about 15 hours, and the air injection treatment as in Example 4 and the water injection treatment as in Example 5 both take about 3 hours and are reused satisfactorily. We were able to.

[実施例12]
カーボングラファイト製の外径300mm、内径55mm、厚さ25mmの薄肉ドーナツ型円盤状のドーナツ型円盤面に凹状保持部(開口部径20mm、深さ10mmの円筒形)を複数具備する構造の洗浄対象物(使用済み治具で、アルミナ下地層あり)24個を次の工程により処理した。
[Example 12]
A thin donut-shaped disc made of carbon graphite with an outer diameter of 300 mm, an inner diameter of 55 mm, and a thickness of 25 mm. Twenty-four objects (used jigs with an alumina base layer) were processed by the following steps.

<浸漬処理工程>:
上記洗浄対象物を12個づつ2組に分け、それぞれの組について実施例1と同様にして行った。結果は、2つの組の全てにおいて実施例1と略同様であった。
<Immersion process>:
The cleaning object was divided into two sets of 12 pieces each, and each set was carried out in the same manner as in Example 1. The results were substantially similar to Example 1 in all of the two sets.

<物理処理工程>:
(1)浸漬処理工程後の洗浄対象物2個について、実施例1と同様のダイヤモンド電着ブラシ処理を行った。結果は、処理時間が洗浄対象物2個の合計で約30分であった以外は、実施例1と略同様であった。
(2)浸漬処理工程後の他の洗浄対象物2個について、実施例2で使用したものと同じ鉄バフ処理を行った。結果は、処理時間が洗浄対象物2個の合計で約30分であった以外は、実施例2と略同様であった。
(3)浸漬処理工程後の他の洗浄対象物6個について、実施例3と同様のジェットバス処理を行った。結果は、処理時間が約15時間であった以外は、実施例3と略同様であった。
(4)浸漬処理工程後の他の洗浄対象物4個について、本例では、図1(B)の一部説明図に示すように、図1(A)と同様の透明合成樹脂製円筒形容器(径900mm×長さ1200mm、長さ方向に開閉)1の長さ方向に等間隔で4か所(図1(B)では省略)、該円筒形容器1の上曲面の頂点1か所と、該頂点から左右方向に等間隔で1か所ずつの計3か所から垂直方向に3本のエアー又は水噴射用ノズル設置用パイプ6,6,6を有し、同図(B)に示すように、頂点の設置用パイプ6には長さ方向に4個のノズル3,3,3,3、左右方向の設置用パイプ6,6にはそれぞれ長さ方向に2個のノズル3,3、3,3を取り付けた。
ノズル3,3・・は、図1(A)に示すものと同様のコンバートジェント型を使用した。ノズル3,3・・・は、図1(A)の場合と同様、図1(C)に示す導管4,4・・・により制御部5に連結され、噴射圧が制御されて、エアーや水が供給される。
このような構成の透明合成樹脂製円筒形容器1内のノズル3,3・・・に対面させて(すなわちノズルからのエアー、水、又はサンドが図示しない洗浄対象物の保持部設置面に衝射されるように)、浸漬処理済の洗浄対象物(図示省略)を4個セットした後、4個のノズルそれぞれから、エアーを30L/secで噴射する以外は実施例4と同様にして処理した。
結果は、実施例4と同様、内部の目視観察は極めて困難故に、実施例4と同様に、30分毎に、5分間エアー噴射を休止し、容器内の飛散を沈めて目視観察する操作を、5時間継続したところ、実施例4の場合と同様、金属酸化物塊は、略全てが除去されていた。続いて、ノズル3,3,3・・・・・と反対側面にも上記と同様のエアー噴射処理を行うべく、洗浄対象物を反転させて、1時間のエアー噴射を行った結果、この面に僅かに残っていた塊も略全てが除去されていた。その後、僅かに残っていた塊は、両面共にバフ掛けにより除去した。
(5)浸漬処理工程後の更に他の洗浄対象物4個について、エアー噴射を水噴射に替え、噴射圧を20L/secとする以外は上記(4)と同様にして処理した。
処理後の洗浄対象物は、そのままCVD装置の窒化チタン被膜形成対象物保持具として良好に使用することができた。
<Physical processing process>:
(1) The same diamond electrodeposition brush treatment as in Example 1 was performed on the two objects to be cleaned after the dipping treatment step. The results were substantially the same as in Example 1 except that the treatment time was about 30 minutes in total for the two objects to be washed.
(2) The same iron buffing treatment as that used in Example 2 was performed on the other two objects to be cleaned after the dipping treatment step. The results were substantially the same as in Example 2 except that the treatment time was about 30 minutes in total for the two objects to be washed.
(3) The same jet bath treatment as in Example 3 was performed on the other 6 objects to be cleaned after the dipping treatment step. The results were substantially the same as in Example 3 except that the treatment time was about 15 hours.
(4) With respect to the other four objects to be cleaned after the dipping treatment step, in this example, as shown in a partially explanatory view of FIG. 1 (B), a transparent synthetic resin cylindrical shape similar to that of FIG. 1 (A). Vessel (diameter 900 mm x length 1200 mm, open / close in the length direction) 4 places at equal intervals in the length direction of 1 (omitted in FIG. 1 (B)), 1 place on the apex of the upper curved surface of the cylindrical container 1. And, there are three air or water injection nozzle installation pipes 6, 6 and 6 in the vertical direction from a total of three places, one at equal intervals in the left-right direction from the apex, and the figure (B). As shown in, the installation pipe 6 at the apex has four nozzles 3, 3, 3, 3 in the length direction, and the installation pipes 6 and 6 in the left-right direction have two nozzles 3 in the length direction, respectively. , 3, 3, 3 were attached.
For the nozzles 3, 3, ..., The same convertent type as that shown in FIG. 1 (A) was used. As in the case of FIG. 1 (A), the nozzles 3, 3 ... Are connected to the control unit 5 by the conduits 4, 4 ... shown in FIG. 1 (C), the injection pressure is controlled, and air or air or Water is supplied.
Facing the nozzles 3, 3 ... In the transparent synthetic resin cylindrical container 1 having such a configuration (that is, the air, water, or sand from the nozzles hits the holding portion installation surface of the object to be cleaned (not shown). After setting four immersion-treated cleaning objects (not shown), the treatment is the same as in Example 4 except that air is injected at 30 L / sec from each of the four nozzles. did.
As a result, as in Example 4, it is extremely difficult to visually observe the inside. Therefore, as in Example 4, the air injection is stopped every 30 minutes for 5 minutes, and the scattering in the container is submerged for visual observation. When it was continued for 5 hours, almost all of the metal oxide lumps were removed as in the case of Example 4. Subsequently, in order to perform the same air injection treatment on the opposite side surfaces of the nozzles 3, 3, 3 ..., The object to be cleaned was inverted and air injection was performed for 1 hour. As a result, this surface was used. Almost all of the lumps that remained in the air were removed. After that, the slightly remaining lumps were removed by buffing on both sides.
(5) Four other objects to be cleaned after the immersion treatment step were treated in the same manner as in (4) above except that the air injection was changed to water injection and the injection pressure was 20 L / sec.
The object to be cleaned after the treatment could be satisfactorily used as it is as a holder for the object to form a titanium nitride film in the CVD apparatus.

[実施例13]
<浸漬処理工程>:
実施例12と同様の形状を有する洗浄対象物を、実施例10(1)〜(6)と同様の組に分けて、実施例10(1)〜(6)と同様の浸漬処理を行った。
[Example 13]
<Immersion process>:
The object to be cleaned having the same shape as in Example 12 was divided into the same groups as in Examples 10 (1) to (6), and the same dipping treatment as in Examples 10 (1) to (6) was performed. ..

<上記浸漬処理工程(1)〜(6)の結果>:
上記浸漬処理工程(1)〜(6)で処理した後の各12個の洗浄対象物を取り出して、表面状態を目視観察したところ、浸漬処理工程(1)〜(6)のいずれの場合も、実施例12のものより、大きなささくれ状態となっており、作業員が指でささくれの1つを摘まんで上方に引っ張ったところ、容易に剥離することが確認された。剥離後の目視観察によれば、チタン層形成対象物の素材自体の表面が露出していることが確認された。
<Results of the above dipping treatment steps (1) to (6)>:
When each of the 12 objects to be cleaned after being treated in the dipping treatment steps (1) to (6) was taken out and the surface condition was visually observed, all of the dipping treatment steps (1) to (6) were performed. It was confirmed that the hangnail was larger than that of Example 12, and when the worker picked one of the hangnail with his fingers and pulled it upward, the hangnail was easily peeled off. By visual observation after peeling, it was confirmed that the surface of the material itself of the titanium layer forming object was exposed.

<物理処理工程>:
上記浸漬処理工程(1)〜(6)で処理した後の各12個の洗浄対象物をそれぞれ、実施例1〜5の物理処理工程と同様にして処理した。
結果は、実施例1と同様のブラシ掛け、実施例2と同様のバフ掛け処理共に、12個の合計時間で、実施例1,2の処理時間(各5時間程度)が6割程度の処理時間(各3時間程度)で、良好に再使用することができた。また、実施例3と同様の水中での水噴射処理では15時間程度で、実施例4と同様のエアー噴射処理、実施例5と同様の水噴射処理はともに3時間程度で、良好に再使用することができた。
<Physical processing process>:
Each of the 12 objects to be cleaned after the treatments in the dipping treatment steps (1) to (6) were treated in the same manner as in the physical treatment steps of Examples 1 to 5.
As a result, both the same brushing treatment as in Example 1 and the same buffing treatment as in Example 2 were performed with a total time of 12 pieces, and the processing time of Examples 1 and 2 (about 5 hours each) was about 60%. It was able to be reused well in time (about 3 hours each). Further, the water injection treatment in water as in Example 3 takes about 15 hours, and the air injection treatment as in Example 4 and the water injection treatment as in Example 5 both take about 3 hours and are reused satisfactorily. We were able to.

[実施例14]
<浸漬処理工程>:
実施例13の浸漬処理工程(3)と(6)と同様の浸漬処理を、表4に示す配合割合の浸漬液にて、表4に示す温度条件で行った。
浸漬時間についての結果は、表4に示す通りであった。
[Example 14]
<Immersion process>:
The same dipping treatment as in the dipping treatment steps (3) and (6) of Example 13 was carried out with the dipping liquid having the blending ratio shown in Table 4 under the temperature conditions shown in Table 4.
The results for the immersion time are as shown in Table 4.

Figure 2021065804
Figure 2021065804

<物理処理工程>:
上記浸漬処理工程(3)、(6)で処理した後の各12個の洗浄対象物をそれぞれ、実施例1〜5の物理処理工程と同様にして処理した。
結果は、実施例1と同様のブラシ掛け、実施例2と同様のバフ掛け処理共に、12個の合計時間で、実施例1,2の処理時間(各5時間程度)が6割程度の処理時間(各3時間程度)で、良好に再使用することができた。また、実施例3と同様の水中での水噴射処理では15時間程度で、実施例4と同様のエアー噴射処理、実施例5と同様の水噴射処理はともに3時間程度で、良好に再使用することができた。
<Physical processing process>:
Each of the 12 objects to be cleaned after the treatments in the dipping treatment steps (3) and (6) were treated in the same manner as in the physical treatment steps of Examples 1 to 5.
As a result, both the same brushing treatment as in Example 1 and the same buffing treatment as in Example 2 were performed with a total time of 12 pieces, and the processing time of Examples 1 and 2 (about 5 hours each) was about 60%. It was able to be reused well in time (about 3 hours each). Further, the water injection treatment in water as in Example 3 takes about 15 hours, and the air injection treatment as in Example 4 and the water injection treatment as in Example 5 both take about 3 hours and are reused satisfactorily. We were able to.

本発明の方法によれば、窒化チタンの保護層を形成する対象物を、CVD装置等の該保護層形成装置に保持する際に使用する炭素系材料製の治具に付着堆積している窒素チタン含有塊を、美麗に除去することができ、この結果として、該治具の繰り返し使用が可能となる。
よって、該冶具の材料が枯渇している現状において、本発明の方法は、当該産業分野において、極めて有益な利用可能性がある。
According to the method of the present invention, nitrogen adhering to and accumulating on a jig made of a carbon-based material used when an object forming a titanium nitride protective layer is held in the protective layer forming apparatus such as a CVD apparatus. The titanium-containing lumps can be removed neatly, and as a result, the jig can be used repeatedly.
Therefore, in the present situation where the material of the jig is depleted, the method of the present invention has extremely useful utility in the industrial field.

1 容器
2 ノズル設置部
3 ノズル
4 パイプ
5 制御部
6 ノズル設置用パイプ
1 Container 2 Nozzle installation part 3 Nozzle 4 Pipe 5 Control part 6 Nozzle installation pipe

Claims (3)

硝酸と酸性フッ化アンモニウムの混合液に洗浄対象物を浸漬する工程、
浸漬工程後の洗浄対象物を物理処理する工程
を含んでなることを特徴とする窒化チタン含有塊の除去方法。
The process of immersing the object to be cleaned in a mixed solution of nitric acid and acidic ammonium fluoride,
A method for removing a titanium nitride-containing mass, which comprises a step of physically treating an object to be cleaned after a dipping step.
複数個の洗浄対象物を1個以上からなる複数の組に分け、時間的間隔をあけて、1組ずつ、浸漬槽に追加投入して浸漬工程を行うことを特徴とする請求項1記載の窒化チタン含有塊の除去方法。 The first aspect of the present invention, wherein the plurality of objects to be cleaned are divided into a plurality of groups including one or more, and each group is additionally charged into the immersion tank at intervals of time to perform the immersion step. A method for removing titanium nitride-containing lumps. 物理処理工程を、エアー噴射、水噴射、サンド噴射、バフ掛け、ブラシ掛け、水洗の何れか1つ以上で行うことを特徴とする請求項1又は2記載の窒化チタン含有塊の除去方法。 The method for removing titanium nitride-containing lumps according to claim 1 or 2, wherein the physical treatment step is performed by any one or more of air injection, water injection, sand injection, buffing, brushing, and washing with water.
JP2019190404A 2019-10-17 2019-10-17 Method for removing titanium nitride-containing lump Pending JP2021065804A (en)

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Cited By (1)

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