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JP2019212413A - Secondary cell and manufacturing method of secondary cell - Google Patents

Secondary cell and manufacturing method of secondary cell Download PDF

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JP2019212413A
JP2019212413A JP2018105913A JP2018105913A JP2019212413A JP 2019212413 A JP2019212413 A JP 2019212413A JP 2018105913 A JP2018105913 A JP 2018105913A JP 2018105913 A JP2018105913 A JP 2018105913A JP 2019212413 A JP2019212413 A JP 2019212413A
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electrode plate
secondary battery
battery case
battery
group
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JP7058180B2 (en
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正也 小倉
Masaya Ogura
正也 小倉
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Primearth EV Energy Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Secondary Cells (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

To provide a secondary cell in which the factor of utilization of the space in a battery case can be improved, and to provide a manufacturing method of the secondary cell.SOLUTION: A secondary cell 10 comprises an electrode plate group 20 where a positive electrode plate 21 and a negative electrode plate 22 are superimposed alternately via a separator 23, and a battery case 11 in which the electrode plate group 20 is received, and a CID15 for electrically connecting an external terminal 13P, located on the outside of the battery case 11, and a collector plate 14P for connection with the electrode plate group 20 is placed to project from a lid 12 toward the bottom of the battery case 11. The electrode plate group 20 includes a notch 50 into which the CID15 enters.SELECTED DRAWING: Figure 1

Description

本発明は、二次電池及び二次電池の製造方法に関する。   The present invention relates to a secondary battery and a method for manufacturing the secondary battery.

二次電池の一つであるリチウムイオン二次電池は、高いエネルギー密度や大きい電池容量を要する電気自動車やハイブリッド自動車の駆動用電源に用いられる。リチウムイオン二次電池が備える極板群は、セパレータを介して相互に重なる正極板と負極板とを備え、正極板と負極板との大きな対向面積を利用して、大電流を取り出し可能とする。リチウムイオン二次電池が備える過充電防止機構は、電池ケースの内圧が作動圧を越えたときに極板群を流れる電流を遮断して、過充電による不具合の発生を防止する(例えば、特許文献1を参照)。   A lithium ion secondary battery, which is one of secondary batteries, is used as a driving power source for electric vehicles and hybrid vehicles that require high energy density and large battery capacity. The electrode plate group included in the lithium ion secondary battery includes a positive electrode plate and a negative electrode plate that overlap each other via a separator, and a large current can be taken out using a large facing area between the positive electrode plate and the negative electrode plate. . The overcharge prevention mechanism provided in the lithium ion secondary battery blocks the current flowing through the electrode plate group when the internal pressure of the battery case exceeds the operating pressure, thereby preventing the occurrence of problems due to overcharge (for example, Patent Documents) 1).

特開2016−95928号公報Japanese Patent Laid-Open No. 2006-95928

上述した過充電防止機構は、電池ケース内に位置する極板群と外部端子とを接続する機構であって、電池ケースの蓋体材から電池ケース内に向けて突き出た構造体である。電池ケース内の空間のなかで過充電防止機構の近傍は、リチウムイオン二次電池の充放電に寄与しない空間である。例えば、電池ケースの蓋体材に対する直下の空間は、該空間の一部に過充電防止機構が位置する一方で、過充電防止機構以外の空間は、リチウムイオン二次電池の充放電に寄与しない空間として存在している。   The overcharge prevention mechanism described above is a mechanism that connects the electrode plate group located in the battery case and an external terminal, and is a structure that protrudes from the lid member of the battery case into the battery case. In the space inside the battery case, the vicinity of the overcharge prevention mechanism is a space that does not contribute to charging / discharging of the lithium ion secondary battery. For example, in the space immediately below the lid member of the battery case, the overcharge prevention mechanism is located in a part of the space, while the space other than the overcharge prevention mechanism does not contribute to charging / discharging of the lithium ion secondary battery. It exists as space.

そのため、過充電防止機構を備えたリチウムイオン二次電池では、エネルギー密度を高めるうえで、依然として改善の余地が残されている。なお、電池ケース内の空間の利用率を高める課題は、上述した過充電防止機構を備えた二次電池に限らず、電池ケースから電池ケース内に向けて突き出る構造体を備えた電池において共通する。   Therefore, in the lithium ion secondary battery provided with the overcharge prevention mechanism, there is still room for improvement in increasing the energy density. In addition, the subject which raises the utilization factor of the space in a battery case is common in not only the secondary battery provided with the overcharge prevention mechanism mentioned above but the battery provided with the structure which protrudes in a battery case from a battery case. .

本発明は、このような実情に鑑みてなされたものであって、その目的は、電池ケース内の空間の利用率を向上可能にした二次電池及び二次電池の製造方法を提供することにある。   The present invention has been made in view of such circumstances, and an object of the present invention is to provide a secondary battery and a method for manufacturing the secondary battery that can improve the space utilization rate in the battery case. is there.

上記課題を解決する二次電池は、正極板と負極板とがセパレータを介して交互に重なる二次電池用極板群と、前記二次電池用極板群が収容されて蓋体で封止される電池ケースであって、前記電池ケースの外側に位置する外部端子と、前記二次電池用極板群に接続される集電体とを電気的に接続する構造体が、前記蓋体から前記電池ケースの底部に向けて突き出るように配置される前記電池ケースと、を備え、前記二次電池用極板群は、前記構造体が入り込む切り欠き部を備える。   A secondary battery that solves the above problems is a secondary battery electrode plate group in which a positive electrode plate and a negative electrode plate are alternately stacked via a separator, and the secondary battery electrode plate group is accommodated and sealed with a lid. A structure that electrically connects an external terminal located outside the battery case and a current collector connected to the electrode group for the secondary battery from the lid body. The battery case disposed so as to protrude toward the bottom of the battery case, and the electrode group for the secondary battery includes a notch portion into which the structure body enters.

上記課題を解決する二次電池の製造方法は、正極板と負極板とがセパレータを介して交互に重なる二次電池用極板群であって、構造体が入り込む切り欠き部を備えた二次電池用極板群を形成することと、電池ケースの外側に位置する外部端子と、前記二次電池用極板群に接続される集電体とを電気的に接続する前記構造体を、前記電池ケースを封止する蓋体から前記電池ケースの底部に向けて突き出るように配置するとともに、前記構造体が前記切り欠き部に入り込むように前記二次電池用極板群を前記電池ケースに収容することとを含む。   A manufacturing method of a secondary battery that solves the above problem is a secondary battery electrode plate group in which a positive electrode plate and a negative electrode plate are alternately stacked with a separator interposed therebetween, and a secondary battery including a notch portion into which a structure enters. Forming the battery electrode group, the external terminal located outside the battery case, and the structure for electrically connecting the current collector connected to the electrode group for the secondary battery, The secondary battery electrode plate group is accommodated in the battery case so as to protrude from the lid that seals the battery case toward the bottom of the battery case and so that the structure enters the notch. Including.

上記各構成又は方法によれば、電池ケースの蓋体材から突き出る構造体は、電池ケースに収容された極板群の切り欠き部に入り込む。電池ケース内の空間のなかで構造体の近傍は、極板群によって埋められる。結果として、電池の充放電に寄与しない空間を極板群によって縮小させて、電池ケース内の空間の利用率が向上可能となる。   According to each structure or method described above, the structure protruding from the lid member of the battery case enters the notch of the electrode plate group accommodated in the battery case. The vicinity of the structure in the space inside the battery case is filled with the electrode plate group. As a result, the space that does not contribute to charging / discharging of the battery can be reduced by the electrode plate group, and the utilization factor of the space in the battery case can be improved.

上記二次電池は、前記構造体は、直方体形状を有した前記電池ケースの上側角部に位置し、前記二次電池用極板群は、前記電池ケースの内面と前記切り欠き部とによって前記上側角部を区切るように、前記切り欠き部を備えてもよい。   In the secondary battery, the structure is located at an upper corner of the battery case having a rectangular parallelepiped shape, and the electrode group for the secondary battery is formed by the inner surface of the battery case and the notch. You may provide the said notch part so that an upper corner | angular part may be divided | segmented.

上記構成によれば、電池ケースの上側角部に位置する構造体を囲うように極板群が位置するため、構造体の周囲から電池の充放電に寄与しない空間を除くことが可能となる。
上記二次電池は、第1集電体が接続される第1接続部と、第2集電体が接続される第2接続部と、をさらに備え、前記第1接続部は、前記切り欠き部に対する前記底部側に位置し、前記第1接続部と前記二次電池用極板群の底部との距離は、前記第2接続部と前記二次電池用極板群の底部との距離よりも小さくてもよい。
According to the above configuration, since the electrode plate group is positioned so as to surround the structure located at the upper corner of the battery case, a space that does not contribute to charging / discharging of the battery can be removed from the periphery of the structure.
The secondary battery further includes a first connection portion to which a first current collector is connected and a second connection portion to which a second current collector is connected, and the first connection portion is notched. The distance between the first connection part and the bottom part of the secondary battery electrode plate group is greater than the distance between the second connection part and the bottom part of the secondary battery electrode plate group. May be small.

上記構成であれば、切り欠き部に対する電池ケースの底部側では、電流の流れやすい部位が、第2接続部よりも、電池ケースの蓋体から離れる。結果として、電流の経路が複雑である領域で電流の密度が高まることを抑えて、極板群の使用効率を高めることが可能ともなる。   If it is the said structure, in the bottom part side of the battery case with respect to a notch part, the site | part which an electric current will flow will leave | separate from the cover body of a battery case rather than a 2nd connection part. As a result, it is possible to suppress the increase in current density in a region where the current path is complex, and to increase the usage efficiency of the electrode plate group.

上記二次電池用極板群において、前記構造体は、過充電防止機構であってもよい。
上記構成によれば、過充電防止機構を囲うように極板群が位置するため、過充電防止機構の周囲から電池の充放電に寄与しない空間を除くことが可能となる。
In the electrode plate group for a secondary battery, the structure may be an overcharge prevention mechanism.
According to the above configuration, since the electrode plate group is positioned so as to surround the overcharge prevention mechanism, it is possible to remove a space that does not contribute to charging / discharging of the battery from the periphery of the overcharge prevention mechanism.

上記二次電池用極板群において、前記二次電池用極板群は、リチウムイオン二次電池用極板群であってもよい。
上記構成によれば、リチウムイオン二次電池において、電池の充放電に寄与しない空間を極板群によって縮小させて、電池ケース内の空間の利用率が向上可能となる。
In the secondary battery electrode plate group, the secondary battery electrode plate group may be a lithium ion secondary battery electrode plate group.
According to the above configuration, in the lithium ion secondary battery, the space that does not contribute to charging / discharging of the battery is reduced by the electrode plate group, and the utilization factor of the space in the battery case can be improved.

本発明によれば、電池ケース内の空間の利用率が向上可能である。   According to the present invention, the utilization factor of the space in the battery case can be improved.

二次電池の一実施形態における二次電池の構造を示す構成図。The block diagram which shows the structure of the secondary battery in one Embodiment of a secondary battery. 同実施形態の過充電防止デバイスを示す断面図。Sectional drawing which shows the overcharge prevention device of the embodiment. 同実施形態の極板群の層構成を示す分解斜視図。The disassembled perspective view which shows the layer structure of the electrode group of the same embodiment. 同実施形態の二次電池を製造する方法を示すフローチャート。The flowchart which shows the method of manufacturing the secondary battery of the embodiment. 同実施形態の電流分布について示す作用図。The action figure shown about the current distribution of the embodiment. 二次電池の他の実施形態における二次電池の構造を示す構成図。The block diagram which shows the structure of the secondary battery in other embodiment of a secondary battery.

図1から図5を参照して、二次電池、及び二次電池の製造方法の一実施形態を説明する。なお、本実施形態では、二次電池はリチウムイオン二次電池である。本実施形態の二次電池は、バスバーで複数が接続されることにより組電池を構成する。組電池は、電気自動車もしくはハイブリッド自動車に搭載され、電動モータ等に電力を供給する。二次電池は、外形が直方体形状の密閉式電池である。   An embodiment of a secondary battery and a method for manufacturing the secondary battery will be described with reference to FIGS. In the present embodiment, the secondary battery is a lithium ion secondary battery. The secondary battery of this embodiment comprises an assembled battery by connecting two or more with a bus bar. The assembled battery is mounted on an electric vehicle or a hybrid vehicle, and supplies power to an electric motor or the like. The secondary battery is a sealed battery whose outer shape is a rectangular parallelepiped shape.

図1に示すように、二次電池10は、電池ケース11、蓋体12、極板群20及び電解液27を備える。電池ケース11は、上側に開口部を有する直方体形状を有する。蓋体12は、開口部を覆うことで電池ケース11内の空間を封止する。電池ケース11及び蓋体12は、アルミニウム合金等の金属で構成されている。二次電池10は、電池ケース11に蓋体12が取り付けられることで密閉された電槽を構成する。極板群20及び電解液27は、電池ケース11の内部に収容される。二次電池10は、蓋体12に、電力の充放電に用いられる2つの外部端子13M,13Pを備える。図1において、右側が正極の外部端子13Pであり、左側が負極の外部端子13Mである。   As shown in FIG. 1, the secondary battery 10 includes a battery case 11, a lid body 12, an electrode plate group 20, and an electrolyte solution 27. The battery case 11 has a rectangular parallelepiped shape having an opening on the upper side. The lid 12 seals the space in the battery case 11 by covering the opening. The battery case 11 and the lid 12 are made of a metal such as an aluminum alloy. The secondary battery 10 constitutes a sealed battery case by attaching a lid 12 to the battery case 11. The electrode plate group 20 and the electrolytic solution 27 are accommodated inside the battery case 11. The secondary battery 10 includes two external terminals 13 </ b> M and 13 </ b> P used for charging and discharging power on the lid 12. In FIG. 1, the right side is a positive external terminal 13P, and the left side is a negative external terminal 13M.

電解液27は、非水溶媒に支持塩が含有された組成物(非水電解質)である。非水溶媒には、プロピレンカーボネート、エチレンカーボネート、ジエチルカーボネート、ジメチルカーボネート、エチルメチルカーボネートからなる群から選択された一種または二種以上の材料が用いられる。支持塩には、LiPF、LiBF、LiClO、LiAsF、LiCFSO、LiCSO、LiN(CFSO、LiC(CFSO、LiIからなる群から選択される一種または二種以上のリチウム化合物(リチウム塩)が用いられる。 The electrolytic solution 27 is a composition (nonaqueous electrolyte) in which a supporting salt is contained in a nonaqueous solvent. As the non-aqueous solvent, one or two or more materials selected from the group consisting of propylene carbonate, ethylene carbonate, diethyl carbonate, dimethyl carbonate, and ethyl methyl carbonate are used. The supporting salt is composed of LiPF 6 , LiBF 4 , LiClO 4 , LiAsF 6 , LiCF 3 SO 3 , LiC 4 F 9 SO 3 , LiN (CF 3 SO 2 ) 2 , LiC (CF 3 SO 2 ) 3 , LiI. One or more lithium compounds (lithium salts) selected from the group are used.

極板群20は、正極板21と負極板22とが交互にそれらの間にセパレータ23を挟んで積層方向(図1において紙面に垂直な方向)に積層されて直方体形状に構成されている。極板群20は、正極板21、負極板22及びセパレータ23がそれぞれ平面状に維持されたまま積層されることで積層型極板群を構成する。それによって、正極板21、負極板22及びセパレータ23が多重に積層されている。   The electrode plate group 20 has a rectangular parallelepiped shape in which the positive electrode plate 21 and the negative electrode plate 22 are alternately stacked in the stacking direction (direction perpendicular to the paper surface in FIG. 1) with the separator 23 interposed therebetween. The electrode plate group 20 constitutes a stacked electrode plate group by laminating the positive electrode plate 21, the negative electrode plate 22, and the separator 23 while being maintained in a flat shape. Thereby, the positive electrode plate 21, the negative electrode plate 22, and the separator 23 are laminated in multiple layers.

セパレータ23は、正極板21及び負極板22の間に電解液27を保持するためのポリプロピレン製等の不織布である。セパレータ23は、多孔性ポリエチレン膜、多孔性ポリオレフィン膜、及び多孔性ポリ塩化ビニル膜等の多孔性ポリマー膜、又は、リチウムイオンもしくはイオン導電性ポリマー電解質膜を、単独、又は組み合わせて使用することもできる。   The separator 23 is a nonwoven fabric made of polypropylene or the like for holding the electrolytic solution 27 between the positive electrode plate 21 and the negative electrode plate 22. As the separator 23, a porous polymer film such as a porous polyethylene film, a porous polyolefin film, and a porous polyvinyl chloride film, or a lithium ion or ion conductive polymer electrolyte film may be used alone or in combination. it can.

極板群20は、直方体形状の長手方向の一端側(図1において右側)に正極板21のみがはみ出した正極のリード部21Aと、同長手方向の他端側(図1において左側)に負極板22のみがはみ出した負極のリード部22Aとを有する。正極のリード部21Aは、正極板21の正極基材211(図3参照)が配置されている部分であって、積層された正極基材211が積層方向に圧縮されるとともに、溶接されている。正極のリード部21Aは、外部端子13Pに接続される集電体としての集電板14Pが電気的に接続されている。負極のリード部22Aは、負極板22の負極基材221(図3参照)が配置されている部分であって、積層された負極基材221が積層方向に圧縮されているとともに、溶接されている。負極のリード部22Aは、外部端子13Mに接続される集電体としての集電板14Mが電気的に接続されている。   The electrode plate group 20 includes a positive electrode lead portion 21A in which only the positive electrode plate 21 protrudes from one end side (right side in FIG. 1) of a rectangular parallelepiped shape, and a negative electrode to the other end side (left side in FIG. 1) in the same longitudinal direction. Only the plate 22 has a negative lead portion 22A protruding. The lead portion 21A of the positive electrode is a portion where the positive electrode base material 211 (see FIG. 3) of the positive electrode plate 21 is disposed, and the stacked positive electrode base material 211 is compressed in the stacking direction and welded. . The positive lead portion 21A is electrically connected to a current collector plate 14P as a current collector connected to the external terminal 13P. The negative electrode lead portion 22A is a portion where the negative electrode base material 221 (see FIG. 3) of the negative electrode plate 22 is disposed. The laminated negative electrode base material 221 is compressed in the stacking direction and welded. Yes. A current collector plate 14M as a current collector connected to the external terminal 13M is electrically connected to the negative lead portion 22A.

電池ケース11の正極側において、外部端子13Pと集電板14Pとの間には、圧力型電流遮断機構(CID:Current Interrupt Device)15が設けられている。CID15は、蓋体12に電気的絶縁性を維持しつつ機械的に固定されている。一方、CID15は、外部端子13Pと集電板14Pとに電気的に接続され、外部端子13Pと集電板14Pとの間の電気的な接続を確保している。なお、CID15は、電池ケース11内の圧力が所定の値よりも高くなることで外部端子13Pと集電板14Pとの間の電気的な接続を遮断する過充電防止機構としての機能を備えている。なお、CID15が構造体に相当する。   On the positive electrode side of the battery case 11, a pressure type current interrupt device (CID: Current Interrupt Device) 15 is provided between the external terminal 13P and the current collector plate 14P. The CID 15 is mechanically fixed to the lid 12 while maintaining electrical insulation. On the other hand, the CID 15 is electrically connected to the external terminal 13P and the current collector plate 14P, and ensures electrical connection between the external terminal 13P and the current collector plate 14P. The CID 15 has a function as an overcharge prevention mechanism that cuts off the electrical connection between the external terminal 13P and the current collector plate 14P when the pressure in the battery case 11 becomes higher than a predetermined value. Yes. Note that CID 15 corresponds to a structure.

図2を参照して、CID15について説明する。CID15は、電池ケース11の内圧Paが所定の作動圧Pcを超えると作動して、自身を充放電電流が流れない状態(オフ状態)になり、自身を流れる充放電電流を遮断する。なお、図2は、作動前(遮断前)の自身を充放電電流が流れる状態(オン状態)を示している。   The CID 15 will be described with reference to FIG. The CID 15 operates when the internal pressure Pa of the battery case 11 exceeds a predetermined operating pressure Pc, enters a state where the charging / discharging current does not flow (off state), and blocks the charging / discharging current flowing through itself. In addition, FIG. 2 has shown the state (ON state) in which charging / discharging electric current flows through self before an operation | movement (before interruption | blocking).

蓋体12には、ガスケット16,17、導電板18、集電端子25、反転板30及びリベット40が設けられている。ガスケット16及び導電板18は、蓋体12の外側(電池ケース11の外部側)に配置される。ガスケット17は、蓋体12の内側(電池ケース11の内部側)に配置される。集電端子25は、集電板14Mに電気的に接続されている部分であって、集電板14Mの上端をCID15に接続させている。   The lid 12 is provided with gaskets 16 and 17, a conductive plate 18, a current collecting terminal 25, a reversing plate 30 and a rivet 40. The gasket 16 and the conductive plate 18 are disposed on the outside of the lid body 12 (outside of the battery case 11). The gasket 17 is disposed inside the lid body 12 (inside the battery case 11). The current collecting terminal 25 is a portion electrically connected to the current collecting plate 14M, and the upper end of the current collecting plate 14M is connected to the CID 15.

蓋体12は、貫通孔12Hを有している。ガスケット16は貫通孔12Hに配置される筒部16Hを有している。リベット40の一部が貫通孔12H(筒部16H)に挿通された状態でかしめが行われることにより、リベット40は導電板18及びガスケット16,17を蓋体12に固定するとともに、貫通孔12Hを封止する。集電端子25は、反転板30、リベット40及び導電板18を通して正極の外部端子13Pに電気接続されている。   The lid 12 has a through hole 12H. The gasket 16 has a cylindrical portion 16H disposed in the through hole 12H. Caulking is performed in a state where a part of the rivet 40 is inserted into the through hole 12H (cylindrical portion 16H), whereby the rivet 40 fixes the conductive plate 18 and the gaskets 16 and 17 to the lid body 12 and also the through hole 12H. Is sealed. The current collecting terminal 25 is electrically connected to the positive external terminal 13 </ b> P through the inversion plate 30, the rivet 40 and the conductive plate 18.

リベット40は、かしめ部41、小径部42、連絡部43、および大径部44を含む。小径部42は、筒状の形状を有する。かしめ部41は、小径部42を貫通孔12Hに挿通したのち、小径部42の端部側を加締めることによって形成される。連絡部43および大径部44の内側に形成された空間は、後述する反転板30の反転動作を許容する。   The rivet 40 includes a caulking portion 41, a small diameter portion 42, a connecting portion 43, and a large diameter portion 44. The small diameter portion 42 has a cylindrical shape. The caulking portion 41 is formed by caulking the end side of the small diameter portion 42 after inserting the small diameter portion 42 into the through hole 12H. The space formed inside the connecting portion 43 and the large diameter portion 44 allows a reversing operation of the reversing plate 30 described later.

反転板30は、天面部31、傾斜部32、および周縁部33を含み、アルミニウム合金等から形成される。天面部31は、円形状の形状を有する。傾斜部32は、天面部31を取り囲む環状の形状を有する。周縁部33は、傾斜部32を取り囲む環状の形状を有する。反転板30の周縁部33とリベット40の大径部44との全周が互いに溶接されることによって、反転板30はリベット40に保持される。   The reversing plate 30 includes a top surface portion 31, an inclined portion 32, and a peripheral edge portion 33, and is made of an aluminum alloy or the like. The top surface portion 31 has a circular shape. The inclined portion 32 has an annular shape surrounding the top surface portion 31. The peripheral portion 33 has an annular shape surrounding the inclined portion 32. The reversing plate 30 is held by the rivet 40 by welding the entire circumference of the peripheral edge portion 33 of the reversing plate 30 and the large diameter portion 44 of the rivet 40.

リベット40の小径部42は、筒状の形状を有しており、小径部42の内側には連通孔41Hが設けられている。連通孔41Hは、リベット40の小径部42を通り、蓋体12を貫通するように設けられている。よって、電池ケース11の内部と外部とは、連通孔41Hを通して連通している。   The small diameter portion 42 of the rivet 40 has a cylindrical shape, and a communication hole 41 </ b> H is provided inside the small diameter portion 42. The communication hole 41 </ b> H is provided so as to pass through the small diameter portion 42 of the rivet 40 and penetrate the lid body 12. Therefore, the inside and the outside of the battery case 11 communicate with each other through the communication hole 41H.

集電端子25は、厚肉部22E、薄肉部23F、貫通孔23Hおよび環状溝23Gを含み、アルミニウム合金などから形成される。薄肉部23Fは、厚肉部22Eよりも薄い厚さを有する。貫通孔23Hおよび環状溝23Gは、いずれも薄肉部23Fに設けられる。反転板30の天面部31は、薄肉部23Fに溶接される。   The current collecting terminal 25 includes a thick portion 22E, a thin portion 23F, a through hole 23H, and an annular groove 23G, and is formed of an aluminum alloy or the like. The thin portion 23F has a thickness that is thinner than the thick portion 22E. The through hole 23H and the annular groove 23G are both provided in the thin portion 23F. The top surface portion 31 of the reversing plate 30 is welded to the thin portion 23F.

CID15のオン状態では、反転板30は、天面部31が集電端子25(薄肉部23F)に向かって突出した凸形状で電気的な接続を有し(オン状態)、集電端子25は、反転板30、リベット40及び導電板18を通して外部端子13Pに電気接続される。電流は、集電端子25、反転板30及びリベット40の順に流れる。これにより、放電時には、二次電池10から外部へ電力が供給され、充電時にはこれと逆方向に電流が流れる。   In the ON state of CID15, the reversing plate 30 has a convex shape in which the top surface portion 31 protrudes toward the current collecting terminal 25 (thin wall portion 23F) (on state), and the current collecting terminal 25 is The reversal plate 30, the rivet 40 and the conductive plate 18 are electrically connected to the external terminal 13 </ b> P. The current flows in the order of the current collecting terminal 25, the reverse plate 30, and the rivet 40. Thereby, electric power is supplied from the secondary battery 10 to the outside during discharging, and current flows in the opposite direction during charging.

一方、電池ケース11の内圧Paが上昇した場合、反転板30の天面部31が電池ケース11内の気体に押圧される。電池ケース11の内圧Paが作動圧Pcよりも高くなったとき、薄肉部23Fは環状溝23Gを起点として破壊され、反転板30の天面部31は薄肉部23Fの一部とともに集電端子25から遠ざかる方向に変形して反転形状30Bになる。反転板30の反転動作により、集電端子25と反転板30とは互いに離隔してオフ状態になる。反転板30と集電端子25との導通が遮断されることにより、極板群20と外部端子13Pとの間の導通も遮断される。   On the other hand, when the internal pressure Pa of the battery case 11 rises, the top surface portion 31 of the reversing plate 30 is pressed by the gas in the battery case 11. When the internal pressure Pa of the battery case 11 becomes higher than the operating pressure Pc, the thin wall portion 23F is broken starting from the annular groove 23G, and the top surface portion 31 of the reversing plate 30 together with a part of the thin wall portion 23F from the current collecting terminal 25. It is deformed in the direction of moving away and becomes an inverted shape 30B. By the reversing operation of the reversing plate 30, the current collecting terminal 25 and the reversing plate 30 are separated from each other and turned off. Since the conduction between the reversing plate 30 and the current collecting terminal 25 is cut off, the conduction between the electrode plate group 20 and the external terminal 13P is also cut off.

図3が示すように、正極板21は、平板状の電極芯体である正極基材211と、正極基材211の表面両側に正極合剤を有する正極合剤層212とを備える。正極基材211は、正極に適する金属箔が使用され、例えば、アルミニウム箔である。また、正極基材211は、極板群20の長手方向の端部にある一辺に沿って正極合剤層212が設けられていない未塗工部211Mを有し、この未塗工部211Mに正極のリード部21Aを有している。正極合剤層212は、正極活物質を含む正極合剤を正極基材211に塗工することによって形成されている。   As shown in FIG. 3, the positive electrode plate 21 includes a positive electrode base material 211 that is a flat electrode core, and a positive electrode mixture layer 212 having a positive electrode mixture on both sides of the surface of the positive electrode base material 211. For the positive electrode base material 211, a metal foil suitable for the positive electrode is used, for example, an aluminum foil. Further, the positive electrode base material 211 has an uncoated portion 211M where the positive electrode mixture layer 212 is not provided along one side at the end in the longitudinal direction of the electrode plate group 20, and the uncoated portion 211M It has a positive lead portion 21A. The positive electrode mixture layer 212 is formed by applying a positive electrode mixture containing a positive electrode active material to the positive electrode base material 211.

正極合剤層212には、正極活物質粒子、導電材及びバインダーが含まれている。正極活物質粒子には、リチウムイオン二次電池の正極活物質として用いることができる物質を使用することができる。正極活物質粒子は、遷移金属元素(すなわち、Ni、Co、及びMnの少なくとも1種)の他に、付加的に、1種または複数種の元素を含有し得る。好ましくは、正極活物質は、「LiNiCoMnO系正極活物質」である。「LiNiCoMnO系正極活物質」は、LiとNiとCoとMnとを含む複合酸化物を意味し、Li、Ni、Co、及びMnとは異なる金属元素を更に含んでもよい。 The positive electrode mixture layer 212 includes positive electrode active material particles, a conductive material, and a binder. As the positive electrode active material particles, a material that can be used as a positive electrode active material of a lithium ion secondary battery can be used. In addition to the transition metal element (that is, at least one of Ni, Co, and Mn), the positive electrode active material particles may additionally contain one or more elements. Preferably, the positive electrode active material is “LiNiCoMnO 2 -based positive electrode active material”. “LiNiCoMnO 2 positive electrode active material” means a composite oxide containing Li, Ni, Co, and Mn, and may further contain a metal element different from Li, Ni, Co, and Mn.

また、正極合剤層212は導電材を含んでいてもよい。導電材としては、例えばアセチレンブラック(AB)、ケッチェンブラック等のカーボンブラック、黒鉛(グラファイト)を用いることができる。   Further, the positive electrode mixture layer 212 may include a conductive material. As the conductive material, for example, carbon black such as acetylene black (AB) and ketjen black, and graphite (graphite) can be used.

正極板21は、例えば、正極活物質と、導電材と、溶媒と、結着剤(バインダー)とを混練し、混練後に正極合剤を含んで生成される電極用スラリーを正極基材211に塗布して乾燥することで作製される。溶媒としては、例えばNMP(N−メチル−2−ピロリドン)溶液を用いることができる。バインダーとしては、例えば、ポリフッ化ビニリデン(PVdF)、スチレンブタジエンラバー(SBR)、ポリテトラフルオロエチレン(PTFE)、カルボキシメチルセルロース(CMC)等を用いることができる。   The positive electrode plate 21 is formed, for example, by kneading a positive electrode active material, a conductive material, a solvent, and a binder (binder). It is produced by applying and drying. As the solvent, for example, an NMP (N-methyl-2-pyrrolidone) solution can be used. As the binder, for example, polyvinylidene fluoride (PVdF), styrene butadiene rubber (SBR), polytetrafluoroethylene (PTFE), carboxymethyl cellulose (CMC), or the like can be used.

次に、負極板22は、平板状の電極芯体である負極基材221と、負極基材221の表面両側に負極合剤を有する負極合剤層222とを備える。負極板22は、従来の二次電池の構成要素と同様の構成要素を用いることができる。例えば、負極基材221の材料として、導電性の良好な金属が使用され、例えば、銅やニッケルあるいはそれらの合金からなる薄膜(箔)である。また、負極基材221は、極板群20の長手方向の端部であって、正極の未塗工部211Mの設けられていない側である他辺に沿って負極合剤層222が設けられていない未塗工部221Mを有し、この未塗工部221Mに負極のリード部22Aを有している。負極合剤層222は、負極活物質を含む負極合剤を負極基材221に塗工することによって形成されている。   Next, the negative electrode plate 22 includes a negative electrode base material 221 that is a flat electrode core, and a negative electrode mixture layer 222 having a negative electrode mixture on both sides of the surface of the negative electrode base material 221. The negative electrode plate 22 can use the same components as those of a conventional secondary battery. For example, a metal having good conductivity is used as the material of the negative electrode base material 221, for example, a thin film (foil) made of copper, nickel, or an alloy thereof. Further, the negative electrode base material 221 is provided with a negative electrode mixture layer 222 along the other side which is an end portion in the longitudinal direction of the electrode plate group 20 and is not provided with the uncoated portion 211M of the positive electrode. An uncoated portion 221M is provided, and the uncoated portion 221M has a negative lead portion 22A. The negative electrode mixture layer 222 is formed by applying a negative electrode mixture containing a negative electrode active material to the negative electrode base material 221.

負極合剤層222には、負極活物質粒子、正極合剤と同様に利用できる増粘材及びバインダーが含まれている。負極活物質粒子は、リチウムを吸蔵・放出可能な材料であり、例えば、黒鉛(グラファイト)等からなる粉末状の炭素材料を用いることができる。負極板22は、負極活物質と、正極合剤と同様に利用できる溶媒と、バインダーとを混練し、混練後に負極合剤層222を含んで生成される電極用スラリーを負極基材221に塗布して乾燥することで作製される。   The negative electrode mixture layer 222 contains a thickener and a binder that can be used in the same manner as the negative electrode active material particles and the positive electrode mixture. The negative electrode active material particles are a material capable of inserting and extracting lithium, and for example, a powdery carbon material made of graphite or the like can be used. The negative electrode plate 22 is prepared by kneading a negative electrode active material, a solvent that can be used in the same manner as the positive electrode mixture, and a binder, and coating the negative electrode substrate 221 with a slurry for an electrode that includes the negative electrode mixture layer 222 after kneading. And dried.

(切り欠き部50)
図1に示すように、極板群20は、蓋体12から電池ケース11の底面側に突き出しているCID15を避けるように区画された切り欠き部50を有している。例えば、極板群20は、積層方向から見た矩形形状において、右の上側角部が切り取られて切り欠き部50が形成されているような形状をしている。
(Notch 50)
As shown in FIG. 1, the electrode plate group 20 has a notch 50 that is partitioned so as to avoid the CID 15 protruding from the lid 12 toward the bottom surface of the battery case 11. For example, the electrode plate group 20 has a shape in which a right upper corner is cut out to form a notch 50 in a rectangular shape viewed from the stacking direction.

切り欠き部50は、極板群20の積層方向の全範囲に渡って設けられていて、極板群20の長手方向には、正極のリード部21Aから所定の長さ50Lを有し、極板群20の短手方向には、蓋体12に対向する上側から所定の高さ50Hを有している。   The cutout portion 50 is provided over the entire range of the electrode plate group 20 in the stacking direction, and has a predetermined length 50L from the lead portion 21A of the positive electrode in the longitudinal direction of the electrode plate group 20, The plate group 20 has a predetermined height 50H from the upper side facing the lid 12 in the short direction.

図3に示すように、切り欠き部50は、正極板21に形成された切り欠き部51、負極板22に形成された切り欠き部52、セパレータ23に形成された切り欠き部53から構成されている。換言すると、正極板21の切り欠き部51、負極板22の切り欠き部52、及びセパレータ23の切り欠き部53が積層方向に揃うように積層されることで、極板群20に切り欠き部50が設けられる。   As shown in FIG. 3, the notch 50 includes a notch 51 formed in the positive electrode plate 21, a notch 52 formed in the negative electrode 22, and a notch 53 formed in the separator 23. ing. In other words, the cutout portion 51 of the positive electrode plate 21, the cutout portion 52 of the negative electrode plate 22, and the cutout portion 53 of the separator 23 are stacked so as to be aligned in the stacking direction. 50 is provided.

正極板21の切り欠き部51は、未塗工部211M側に設けられ、短手方向に高さ50Hを有し、長手方向に正極の未塗工部211Mから長さ50Lを有している。
負極板22は、正極のリード部21Aに重ならないように積層される。よって、負極板22の切り欠き部52は、未塗工部221Mではない側に設けられ、短手方向に高さ50Hを有し、長手方向には積層時に正極板21に対して重ならない分だけ長さ50Lよりも短い。
The notch 51 of the positive electrode plate 21 is provided on the uncoated part 211M side, has a height of 50H in the short direction, and has a length of 50L from the uncoated part 211M of the positive electrode in the longitudinal direction. .
The negative electrode plate 22 is laminated so as not to overlap the positive electrode lead portion 21A. Therefore, the cutout portion 52 of the negative electrode plate 22 is provided on the side that is not the uncoated portion 221M, has a height of 50H in the short direction, and does not overlap the positive electrode plate 21 in the longitudinal direction when stacked. Only shorter than 50L.

セパレータ23は、正極板21と負極板22とが対向する範囲と同じ大きさか、それよりも大きい。よって、セパレータ23の切り欠き部53は、正極板21の切り欠き部51や負極板22の切り欠き部52と揃う、もしくは、少しはみ出る短手方向の長さ、及び長手方向の長さを有している。つまり、切り欠き部50は、セパレータ23が多少はみ出した構成で有ってもよい。   The separator 23 is the same size as or larger than the range where the positive electrode plate 21 and the negative electrode plate 22 face each other. Therefore, the notch portion 53 of the separator 23 is aligned with the notch portion 51 of the positive electrode plate 21 and the notch portion 52 of the negative electrode plate 22, or has a short length and a long length that protrude slightly. doing. That is, the notch 50 may have a configuration in which the separator 23 protrudes somewhat.

(二次電池の製造方法)
図4を参照して、二次電池10の製造方法について説明する。
二次電池10の製造が開始されると、正極板21、負極板22及びセパレータ23にそれぞれ切り欠き部51,52,53を形成する切り欠き部形成工程が行われる(ステップS10)。例えば、正極板21は、矩形状の正極基材211に正極合剤層212が形成された後、未塗工部211Mの設けられている側に切り欠き部51が形成される。負極板22は、矩形状の負極基材221に負極合剤層222が形成された後、未塗工部221Mが設けられていない側に切り欠き部52が形成される。セパレータ23は、矩形状のうち、極板群20の切り欠き部50に対応する部分に切り欠き部53が形成される。
(Method for manufacturing secondary battery)
With reference to FIG. 4, the manufacturing method of the secondary battery 10 is demonstrated.
When the production of the secondary battery 10 is started, a notch forming process for forming the notches 51, 52, 53 in the positive electrode plate 21, the negative electrode plate 22, and the separator 23 is performed (step S10). For example, in the positive electrode plate 21, the positive electrode mixture layer 212 is formed on the rectangular positive electrode base material 211, and then the notch 51 is formed on the side where the uncoated part 211 </ b> M is provided. In the negative electrode plate 22, after the negative electrode mixture layer 222 is formed on the rectangular negative electrode base material 221, a cutout portion 52 is formed on the side where the uncoated part 221M is not provided. In the separator 23, a notch 53 is formed in a portion of the rectangular shape corresponding to the notch 50 of the electrode plate group 20.

次に、正極板21、負極板22及びセパレータ23を積層させて極板群20を作成する極板群作成工程を行う(ステップS11)。正極板21と負極板22とは、極板群20の長手方向において互いに逆側となるように各未塗工部211M,221Mが配置されるとともに、切り欠き部51と切り欠き部52とが長手方向の辺、及び、短手方向の辺が相互に揃うように積層される。また、正極板21と負極板22との間には、正極板21の切り欠き部51又は負極板22の切り欠き部52にセパレータ23の切り欠き部53が揃うようにセパレータ23が積層される。これにより、切り欠き部50を有する極板群20が作成される。   Next, an electrode plate group creating step is performed in which the electrode plate group 20 is formed by laminating the positive electrode plate 21, the negative electrode plate 22, and the separator 23 (step S11). In the positive electrode plate 21 and the negative electrode plate 22, the uncoated portions 211 </ b> M and 221 </ b> M are arranged so as to be opposite to each other in the longitudinal direction of the electrode plate group 20, and the notch portion 51 and the notch portion 52 are provided. The layers are laminated so that the sides in the longitudinal direction and the sides in the short direction are aligned with each other. Further, the separator 23 is stacked between the positive electrode plate 21 and the negative electrode plate 22 so that the notch portion 51 of the positive electrode plate 21 or the notch portion 52 of the negative electrode plate 22 is aligned with the notch portion 53 of the separator 23. . Thereby, the electrode group 20 which has the notch part 50 is created.

続いて、外部端子接続工程を行う(ステップS12)。蓋体12からCID15が突き出ているが、CID15の突き出ている部分に極板群20の切り欠き部50が設けられている。極板群20に蓋体12が取り付けられると、CID15は極板群20の切り欠き部50に入り込む。よって、電池ケース11内の空間のなかでCID15の近傍は、極板群20によって埋められる。結果として、電池の充放電に寄与しない空間を極板群20によって縮小させて、電池ケース11内の空間の利用率が向上可能となる。   Subsequently, an external terminal connection step is performed (step S12). The CID 15 protrudes from the lid 12, and the notched portion 50 of the electrode plate group 20 is provided in the protruding portion of the CID 15. When the lid 12 is attached to the electrode plate group 20, the CID 15 enters the notch 50 of the electrode plate group 20. Therefore, the vicinity of the CID 15 in the space in the battery case 11 is filled with the electrode plate group 20. As a result, the space that does not contribute to charging / discharging of the battery is reduced by the electrode plate group 20, and the utilization factor of the space in the battery case 11 can be improved.

また、外部端子接続工程では、蓋体12に極板群20が取り付けられている。詳述すると、正極の集電板14Pと正極のリード部21Aとが、負極の集電板14Mと負極のリード部22Aとがそれぞれ電気的に接続する。具体的には、正極のリード部21Aの第1接続部21Cに正極の集電板14Pの溶接点14Cが溶接され、負極のリード部22Aの第2接続部22Cに負極の集電板14Mの溶接点14Cが溶接される。蓋体12から正極の集電板14Pの第1接続部21Cまでの距離に比べて、蓋体12から負極の集電板14Mの第2接続部22Cまでの距離が長い。換言すると、正極のリード部21Aの第1接続部21Cと極板群20の底部20Bとの間の距離は、負極のリード部22Aの第2接続部22Cと極板群20の底部20Bとの間の距離よりも小さい。   In the external terminal connection step, the electrode plate group 20 is attached to the lid 12. More specifically, the positive current collecting plate 14P and the positive lead portion 21A are electrically connected to the negative current collecting plate 14M and the negative lead portion 22A, respectively. Specifically, the welding point 14C of the positive current collector plate 14P is welded to the first connection portion 21C of the positive lead portion 21A, and the negative current collector plate 14M is connected to the second connection portion 22C of the negative lead portion 22A. The welding point 14C is welded. The distance from the lid 12 to the second connection portion 22C of the negative current collector 14M is longer than the distance from the lid 12 to the first connection portion 21C of the positive current collector 14P. In other words, the distance between the first connection portion 21C of the positive electrode lead portion 21A and the bottom portion 20B of the electrode plate group 20 is the distance between the second connection portion 22C of the negative electrode lead portion 22A and the bottom portion 20B of the electrode plate group 20. Less than the distance between.

また、図5に示すように、第1接続部21Cは、蓋体12から底部に向かう上下方向の長さに対して正極のリード部21Aの中央近傍にある。第2接続部22Cは、上下方向に対して負極のリード部22Aの中央近傍にある。第1接続部21C及び第2接続部22Cが中央付近に設けられることで、極板群20の電流経路の分布の均一化が図られる。なお、切り欠き部50の付近は、電流経路の分布が複雑化するおそれがある。   Further, as shown in FIG. 5, the first connection portion 21 </ b> C is located near the center of the positive lead portion 21 </ b> A with respect to the length in the vertical direction from the lid body 12 toward the bottom portion. The second connection portion 22C is near the center of the negative lead portion 22A in the vertical direction. By providing the first connection portion 21C and the second connection portion 22C near the center, the current path distribution of the electrode plate group 20 can be made uniform. In the vicinity of the notch 50, the current path distribution may be complicated.

さらに、上下方向に対して、第1接続部21Cの位置は、第2接続部22Cの位置よりも極板群20の底部20Bに近い。つまり、第1接続部21Cと極板群20の底部20Bとの距離は、第2接続部22Cと極板群20の底部20Bとの距離よりも小さい。正極のリード部21Aは、蓋体12側に、切り欠き部50が設けられていることに応じて第1接続部21Cが極板群20の底部20Bに寄るためである。つまり、第1接続部21Cが極板群20の底部20Bに寄ることで、第1接続部21Cから切り欠き部50までの距離が確保されるようになる。   Furthermore, with respect to the vertical direction, the position of the first connecting portion 21C is closer to the bottom portion 20B of the electrode plate group 20 than the position of the second connecting portion 22C. That is, the distance between the first connection portion 21 </ b> C and the bottom portion 20 </ b> B of the electrode plate group 20 is smaller than the distance between the second connection portion 22 </ b> C and the bottom portion 20 </ b> B of the electrode plate group 20. This is because the first lead portion 21 </ b> A approaches the bottom portion 20 </ b> B of the electrode plate group 20 in accordance with the provision of the cutout portion 50 on the lid 12 side. That is, the distance from the first connection portion 21 </ b> C to the cutout portion 50 is ensured by the first connection portion 21 </ b> C approaching the bottom portion 20 </ b> B of the electrode plate group 20.

よって、電流経路の分布(図5において電流分布)が複雑になる切り欠き部50において電流経路の密度を下げる(電流分布を低くする)ことで、切り欠き部50による電池性能の低下を抑制することができる。また、切り欠き部50の代わりに他の部分の電流経路の密度が上がることで極板の使用効率を高めることができる。詳述すると、電流は第1接続部21Cと第2接続部22Cとの距離が短い部分で電流経路の密度が高く、長くなるほど電流経路の密度が低くなる傾向にある。切り欠き部50を第1接続部21Cから離すことにより、切り欠き部50の近傍の電流経路の密度を低下させて、電流分布の低い部分とすることができる。一方、切り欠き部50ではない部分の電流経路の密度が高められるので、電池性能を低下させるおそれが小さいとともに、極板の使用効率が向上する。   Therefore, by reducing the density of the current path (lowering the current distribution) in the notch portion 50 where the current path distribution (current distribution in FIG. 5) becomes complicated, the deterioration of the battery performance due to the notch portion 50 is suppressed. be able to. Further, the use efficiency of the electrode plate can be increased by increasing the density of the current paths in other portions instead of the notches 50. More specifically, the current has a higher current path density at a portion where the distance between the first connection portion 21C and the second connection portion 22C is short, and the current path tends to be lower as the distance becomes longer. By separating the notch portion 50 from the first connection portion 21C, the density of the current path in the vicinity of the notch portion 50 can be reduced, and the current distribution can be reduced. On the other hand, since the density of the current path in the portion that is not the notch 50 is increased, there is little risk of lowering the battery performance, and the use efficiency of the electrode plate is improved.

すなわち、極板の使用効率を向上させるためには、上述のように、第1接続部21Cが、第2接続部22Cよりも所定の距離だけ底部20B側(下側)にずれた位置に設けられることが好ましい。ここで所定の距離は、切り欠き部50の高さ50Hの50%の値から150%までの値であると好ましく、また、切り欠き部50の高さ50Hの70%の値から130%までの値であるとより好ましい。なお、第2接続部22Cの接続位置は、通常の電池と同様に定められる。すなわち、各部材を構成する材料、材料等のコスト、極板群の構造、電池の構造等に基づいて定められる。   That is, in order to improve the use efficiency of the electrode plate, as described above, the first connection portion 21C is provided at a position shifted to the bottom 20B side (lower side) by a predetermined distance from the second connection portion 22C. It is preferred that Here, the predetermined distance is preferably a value from 50% to 150% of the height 50H of the notch 50, and from 70% to 130% of the height 50H of the notch 50. The value of is more preferable. Note that the connection position of the second connection portion 22C is determined in the same manner as a normal battery. That is, it is determined based on the material constituting each member, the cost of the material, the structure of the electrode plate group, the structure of the battery, and the like.

そして、ケース内配置工程を行う(ステップS13)。ケース内配置工程では、電池の充放電に寄与しない空間が縮小された極板群20が電池ケース11内に配置されるとともに、電池ケース11の開口部に蓋体12を溶接する。これにより、電池の充放電に寄与しない空間が縮小された極板群20が電池ケース11に配置されて、電池ケース内の空間の利用率が向上された二次電池が製造される。   Then, an in-case arrangement process is performed (step S13). In the in-case arrangement process, the electrode plate group 20 in which the space that does not contribute to charging / discharging of the battery is reduced is arranged in the battery case 11 and the lid 12 is welded to the opening of the battery case 11. As a result, the electrode plate group 20 in which the space that does not contribute to charging / discharging of the battery is reduced is disposed in the battery case 11, and a secondary battery with improved space utilization in the battery case is manufactured.

以上、本実施形態によれば、以下に列挙する効果が得られる。
(1)電池ケース11の蓋体12から突き出るCID15は、電池ケース11に収容された極板群20の切り欠き部50に入り込む。電池ケース11内の空間のなかでCID15の近傍は、極板群20によって埋められる。結果として、電池の充放電に寄与しない空間を極板群20によって縮小させて、電池ケース11内の空間の利用率が向上可能となる。
As described above, according to the present embodiment, the effects listed below can be obtained.
(1) The CID 15 protruding from the lid 12 of the battery case 11 enters the notch 50 of the electrode plate group 20 accommodated in the battery case 11. In the space in the battery case 11, the vicinity of the CID 15 is filled with the electrode plate group 20. As a result, the space that does not contribute to charging / discharging of the battery is reduced by the electrode plate group 20, and the utilization factor of the space in the battery case 11 can be improved.

(2)電池ケース11の上側角部に位置するCID15を囲うように極板群20が位置するため、CID15の周囲から電池の充放電に寄与しない空間を除くことが可能となる。   (2) Since the electrode plate group 20 is positioned so as to surround the CID 15 positioned at the upper corner of the battery case 11, it is possible to remove a space that does not contribute to charging / discharging of the battery from the periphery of the CID 15.

(3)第1接続部21Cが極板群20の底部20Bに近づくことで、切り欠き部50に対する電池ケース11の底部側では、電流の流れやすい部位が、第2接続部22Cよりも、電池ケース11の蓋体12から離れる。結果として、電流の経路が複雑である領域で電流の密度が高まることを抑えて、極板群20の使用効率を高めることが可能ともなる。   (3) When the first connection portion 21C approaches the bottom portion 20B of the electrode plate group 20, the portion where the current flows more easily on the bottom side of the battery case 11 with respect to the notch portion 50 than the second connection portion 22C. The case 11 is separated from the lid 12 of the case 11. As a result, it is possible to increase the use efficiency of the electrode plate group 20 by suppressing an increase in current density in a region where the current path is complicated.

(4)リチウムイオン二次電池において、電池の充放電に寄与しない空間を極板群によって縮小させて、電池ケース内の空間の利用率が向上可能となる。
なお、上記実施形態は、以下のように変更可能である。
(4) In the lithium ion secondary battery, the space that does not contribute to charging / discharging of the battery is reduced by the electrode plate group, and the utilization factor of the space in the battery case can be improved.
In addition, the said embodiment can be changed as follows.

・上記実施形態では、極板群20の切り欠き部50が正極側に設けられる場合について例示したが、これに限らず、CIDが負極側に設けられているようなとき、極板群の切り欠き部が負極側に設けられていてもよい。   In the above embodiment, the case where the notch 50 of the electrode plate group 20 is provided on the positive electrode side is illustrated. However, the present invention is not limited to this, and when the CID is provided on the negative electrode side, The notch portion may be provided on the negative electrode side.

・上記実施形態では、極板群20の切り欠き部50が一箇所である場合について例示した。しかしこれに限らず、極板群に複数の切り欠き部が設けられていてもよい。これにより、空間を極板群で縮小させることができれば、電池ケースの空間の利用率が上がるようになる。   -In above-mentioned embodiment, it illustrated about the case where the notch part 50 of the electrode group 20 is one place. However, the present invention is not limited to this, and a plurality of notches may be provided in the electrode plate group. Thereby, if the space can be reduced by the electrode plate group, the utilization factor of the space of the battery case is increased.

図6に示すように、蓋体12の負極側にもCID15Mが設けられている場合、極板群20の負極のリード部22Aに切り欠き部50Bを設けてもよい。これにより、空間が極板群で縮小される。   As shown in FIG. 6, when the CID 15M is also provided on the negative electrode side of the lid body 12, a notch 50B may be provided in the negative electrode lead portion 22A of the electrode plate group 20. As a result, the space is reduced by the electrode plate group.

また、図6に示すように、電解液27の注液口12Aに対応する位置に切り欠き部50Cを設けてもよい。空間を極板群20で縮小させることで、注入した電解液27の広がりが制約されるようになるおそれがあるが、注液口に対応する切り欠き部50Cを設けることで、電解液27の広がりを迅速に拡大して、電解液27が好適に浸透するようにできる。   Moreover, as shown in FIG. 6, you may provide the notch part 50C in the position corresponding to the injection port 12A of the electrolyte solution 27. As shown in FIG. Although the space may be reduced by the electrode plate group 20, the spread of the injected electrolyte solution 27 may be restricted. However, by providing the notch 50C corresponding to the injection port, The spread can be quickly expanded so that the electrolyte solution 27 can penetrate suitably.

・上記実施形態では、外部端子13P,13Mが蓋体12に取り付けられている場合について例示したが、これに限らず、外部端子が、例えば電池ケースの側面に設けられていてもよい。このとき、CIDが電池ケースの側面に設けられ、極板群の対応する位置に切り欠き部が設けられていてもよい。これにより、電池ケースに配置された極板群とCIDとの間に適切な間隔を確保しつつ、電池ケース内の空間の利用率が向上される。   In the above embodiment, the case where the external terminals 13P and 13M are attached to the lid body 12 is illustrated, but the present invention is not limited thereto, and the external terminals may be provided on the side surface of the battery case, for example. At this time, the CID may be provided on the side surface of the battery case, and a notch may be provided at a corresponding position of the electrode plate group. Thereby, the utilization factor of the space in a battery case is improved, ensuring a suitable space | interval between the electrode group arrange | positioned in a battery case, and CID.

・上記実施形態では、第1接続部21Cが、第2接続部22Cよりも極板群20の底部20Bに近い場合について例示した。しかし、これに限らず、構造体の突き出る位置に応じて、電流経路の分布が、極板において複雑にならないように、また、より分布が均一になるように、第1接続部の位置や第2接続部の位置を調整してもよい。   In the above embodiment, the case where the first connection portion 21C is closer to the bottom portion 20B of the electrode plate group 20 than the second connection portion 22C is illustrated. However, the present invention is not limited to this, and the position of the first connecting portion and the number of the first connection portions are set so that the distribution of the current path is not complicated in the electrode plate and the distribution is more uniform according to the position where the structure protrudes. You may adjust the position of 2 connection parts.

・上記実施形態では、構造体としてのCID15が電池ケース11内に突き出る場合について例示した。しかしこれに限らず、電池ケース内に突き出ている構造体が、集電板の構造体や電極の構造体など、CID以外の構造体であってもよい。これによっても、電池ケースの上側角部に位置する構造体を囲うように極板群を位置させることで、構造体の周囲から電池の充放電に寄与しない空間を除くことが可能となる。   -In above-mentioned embodiment, it illustrated about the case where CID15 as a structure protrudes in the battery case 11. As shown in FIG. However, the present invention is not limited to this, and the structure projecting into the battery case may be a structure other than the CID such as a current collector plate structure or an electrode structure. Also by this, by positioning the electrode plate group so as to surround the structure located at the upper corner of the battery case, it is possible to remove the space that does not contribute to charging / discharging of the battery from the periphery of the structure.

・正極板21に切り欠き部51を形成するとき、切り欠き部51が形成されている正極基材211に正極合剤層212を形成するようにしてもよい。
・負極板22に切り欠き部52を形成するとき、切り欠き部52が形成されている負極基材221に負極合剤層222を形成するようにしてもよい。
-When forming the notch part 51 in the positive electrode plate 21, you may make it form the positive mix layer 212 in the positive electrode base material 211 in which the notch part 51 is formed.
-When forming the notch 52 in the negative electrode plate 22, you may make it form the negative mix layer 222 in the negative electrode base material 221 in which the notch 52 is formed.

・セパレータ23に切り欠き部53を形成するとき、切り欠き部53を同時形成する打ち抜き型等による切断によって切り欠き部53を形成してもよい。
・二次電池10は、電気自動車もしくはハイブリッド自動車に搭載されなくてもよい。例えば、二次電池10は、ガソリン自動車やディーゼル自動車等の車両に搭載されてもよい。また二次電池10は、鉄道、船舶、及び航空機等の移動体や、ロボットや、情報処理装置等の電気製品の電源として用いられてもよい。
-When forming the notch part 53 in the separator 23, you may form the notch part 53 by cutting | disconnection by the punching die etc. which form the notch part 53 simultaneously.
The secondary battery 10 may not be mounted on an electric vehicle or a hybrid vehicle. For example, the secondary battery 10 may be mounted on a vehicle such as a gasoline vehicle or a diesel vehicle. Further, the secondary battery 10 may be used as a power source for a moving body such as a railway, a ship, and an aircraft, a robot, and an electrical product such as an information processing apparatus.

10…二次電池、11…電池ケース、12…蓋体、12H…貫通孔、13M…外部端子、13P…外部端子、14C…溶接点、14M,14P…集電板、15,15M…圧力型電流遮断機構(CID)、16,17…ガスケット、18…導電板、20…極板群、20B…底部、21…正極板、21A…リード部、21C…第1接続部、22…負極板、22A…リード部、22C…第2接続部、22E…厚肉部、23…セパレータ、23F…薄肉部、23G…環状溝、23H…貫通孔、25…集電端子、27…電解液、30…反転板、30B…反転形状、31…天面部、32…傾斜部、33…周縁部、40…リベット、41…かしめ部、41H…連通孔、42…小径部、43…連絡部、44…大径部、50,50B,50C,51,52,53…切り欠き部、50H…高さ、50L…長さ、211…正極基材、211M…未塗工部、212…正極合剤層、221…負極基材、221M…未塗工部、222…負極合剤層。
DESCRIPTION OF SYMBOLS 10 ... Secondary battery, 11 ... Battery case, 12 ... Cover body, 12H ... Through-hole, 13M ... External terminal, 13P ... External terminal, 14C ... Welding point, 14M, 14P ... Current collecting plate, 15, 15M ... Pressure type Current interruption mechanism (CID), 16, 17 ... gasket, 18 ... conductive plate, 20 ... electrode plate group, 20B ... bottom, 21 ... positive electrode plate, 21A ... lead part, 21C ... first connection part, 22 ... negative electrode plate, 22A ... lead part, 22C ... second connection part, 22E ... thick part, 23 ... separator, 23F ... thin part, 23G ... annular groove, 23H ... through hole, 25 ... current collecting terminal, 27 ... electrolyte, 30 ... Inversion plate, 30B ... inverted shape, 31 ... top surface portion, 32 ... inclined portion, 33 ... peripheral edge portion, 40 ... rivet, 41 ... caulking portion, 41H ... communication hole, 42 ... small diameter portion, 43 ... communication portion, 44 ... large Diameter, 50, 50B, 50C, 51, 52, 53 Notch part, 50H ... height, 50L ... length, 211 ... positive electrode base material, 211M ... uncoated part, 212 ... positive electrode mixture layer, 221 ... negative electrode base material, 221M ... uncoated part, 222 ... negative electrode Mixture layer.

Claims (6)

正極板と負極板とがセパレータを介して交互に重なる二次電池用極板群と、
前記二次電池用極板群が収容されて蓋体で封止される電池ケースであって、前記電池ケースの外側に位置する外部端子と、前記二次電池用極板群に接続される集電体とを電気的に接続する構造体が、前記蓋体から前記電池ケースの底部に向けて突き出るように配置される前記電池ケースと、を備え、
前記二次電池用極板群は、前記構造体が入り込む切り欠き部を備える
二次電池。
A group of electrode plates for a secondary battery in which a positive electrode plate and a negative electrode plate are alternately stacked via a separator;
A battery case in which the electrode group for secondary batteries is accommodated and sealed with a lid, and an external terminal located outside the battery case and a collector connected to the electrode group for secondary batteries A structure that electrically connects the electric body, the battery case disposed so as to protrude from the lid toward the bottom of the battery case, and
The electrode group for a secondary battery includes a notch into which the structure is inserted.
前記構造体は、直方体形状を有した前記電池ケースの上側角部に位置し、
前記二次電池用極板群は、前記電池ケースの内面と前記切り欠き部とによって前記上側角部を区切るように、前記切り欠き部を備える
請求項1に記載の二次電池。
The structure is located at an upper corner of the battery case having a rectangular parallelepiped shape,
The secondary battery according to claim 1, wherein the secondary battery electrode plate group includes the cutout portion so as to divide the upper corner portion by an inner surface of the battery case and the cutout portion.
第1集電体が接続される第1接続部と、
第2集電体が接続される第2接続部と、をさらに備え、
前記第1接続部は、前記切り欠き部に対する前記底部側に位置し、
前記第1接続部と前記二次電池用極板群の底部との距離は、前記第2接続部と前記二次電池用極板群の底部との距離よりも小さい
請求項1または2に記載の二次電池。
A first connection part to which the first current collector is connected;
A second connecting portion to which the second current collector is connected,
The first connection portion is located on the bottom side with respect to the notch,
The distance between the first connection part and the bottom part of the electrode group for the secondary battery is smaller than the distance between the second connection part and the bottom part of the electrode plate group for the secondary battery. Secondary battery.
前記構造体は、過充電防止機構である
請求項1から3のいずれか一項に記載の二次電池。
The secondary battery according to claim 1, wherein the structure is an overcharge prevention mechanism.
前記二次電池用極板群は、リチウムイオン二次電池用極板群である
請求項1から4のいずれか一項に記載の二次電池。
The secondary battery according to claim 1, wherein the electrode group for the secondary battery is an electrode group for a lithium ion secondary battery.
正極板と負極板とがセパレータを介して交互に重なる二次電池用極板群であって、構造体が入り込む切り欠き部を備えた二次電池用極板群を形成することと、
電池ケースの外側に位置する外部端子と、前記二次電池用極板群に接続される集電体とを電気的に接続する前記構造体を、前記電池ケースを封止する蓋体から前記電池ケースの底部に向けて突き出るように配置するとともに、前記構造体が前記切り欠き部に入り込むように前記二次電池用極板群を前記電池ケースに収容することとを含む
二次電池の製造方法。
Forming a secondary battery electrode plate group having a notch portion into which the structure enters, wherein the positive electrode plate and the negative electrode plate alternately overlap with each other via a separator;
The structure for electrically connecting an external terminal located outside the battery case and a current collector connected to the electrode group for the secondary battery, from the lid for sealing the battery case to the battery A method of manufacturing a secondary battery, comprising: arranging the electrode plate group for a secondary battery in the battery case so as to protrude toward a bottom of the case, and so that the structure enters the notch. .
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Citations (7)

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JP2010232145A (en) * 2009-03-30 2010-10-14 Sanyo Electric Co Ltd Laminated-type battery and method of manufacturing same
JP2015041527A (en) * 2013-08-22 2015-03-02 株式会社豊田自動織機 Power storage device
JP2015187914A (en) * 2012-08-09 2015-10-29 三洋電機株式会社 Power supply device, and electrically driven vehicle and power storage device having the same
JP2016046197A (en) * 2014-08-26 2016-04-04 株式会社豊田自動織機 Power storage device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08185850A (en) * 1994-12-27 1996-07-16 Sony Corp Lithium ion secondary battery
JP2006128132A (en) * 2004-10-28 2006-05-18 Samsung Sdi Co Ltd Secondary battery
JP2006228728A (en) * 2005-02-14 2006-08-31 Biotronik Crm Patent Ag Galvanic cell
JP2010232145A (en) * 2009-03-30 2010-10-14 Sanyo Electric Co Ltd Laminated-type battery and method of manufacturing same
JP2015187914A (en) * 2012-08-09 2015-10-29 三洋電機株式会社 Power supply device, and electrically driven vehicle and power storage device having the same
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