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JP2019108971A - Protective cover having sensor holder part, and bearing device having protective cover - Google Patents

Protective cover having sensor holder part, and bearing device having protective cover Download PDF

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JP2019108971A
JP2019108971A JP2018199093A JP2018199093A JP2019108971A JP 2019108971 A JP2019108971 A JP 2019108971A JP 2018199093 A JP2018199093 A JP 2018199093A JP 2018199093 A JP2018199093 A JP 2018199093A JP 2019108971 A JP2019108971 A JP 2019108971A
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protective cover
sensor
inward
cylindrical portion
bearing
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JP7044029B2 (en
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成嘉 中村
Shigeyoshi Nakamura
成嘉 中村
豊 上願
Yutaka JOGAN
豊 上願
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Nakanishi Metal Works Co Ltd
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Abstract

To provide a protective cover having a sensor holder part that can eliminate post-processing to scrape and flatten a bearing surface against which a magnetic sensor abuts after insert molding.SOLUTION: A protective cover is composed of a fiber-reinforced synthetic resin body 1A and a metal ring body 1B integrated by the insert molding. The body 1A comprises: a disc part 2; a sensor holder part 4 having a formed sensor attachment hole 4A for holding a magnetic sensor; and a partition wall 5 which is a thinner wall thinner than other parts. A distance R1 (mm) from the rotary shaft center of a radial direction maximum position D of an inner wall which forms the sensor attachment hole 4A of the body 1A is R1≥R2-0.6 with respect to a distance R2 (mm) from the rotary shaft center of an inner peripheral surface 6A of a first cylindrical part 6 which is outside part of the ring body 1B. In the ring body 1B, an axial position F of the inner side end of a second cylindrical part 7 connected to the inward end of the first cylindrical part 6 and located on the radial direction outside of the radial direction maximum position D, is located on the inner side of the axial direction center position of the disc part 2.SELECTED DRAWING: Figure 4

Description

本発明は、軸受の外輪に圧入されて磁気エンコーダを被うカップ状の保護カバーに関わり、さらに詳しくは、前記磁気エンコーダに対向する磁気センサを保持するセンサホルダ部を有する保護カバーに関する。   The present invention relates to a cup-shaped protective cover which is press-fit into an outer ring of a bearing and covers a magnetic encoder, and more particularly to a protective cover having a sensor holder portion for holding a magnetic sensor facing the magnetic encoder.

自動車に広く普及している、車輪のロックを無くして効率良く安全に制動するアンチロックブレーキシステムは、例えば、回転速度検出装置(車輪速センサ)により各車輪の回転速度を検出し、制御装置により加速度及び減速度を演算するとともに車体速度とスリップ率を推定し、その結果に基づいてアクチュエータを駆動してブレーキ液圧の制御を行うものである。
このような回転速度検出装置を自動車のホイール支持用の転がり軸受(ハブベアリング)に備えた軸受装置も広く用いられており、N極とS極を一定間隔で周方向に交互に並べた磁気エンコーダを軸受の軸方向の一端部の内輪に取り付け、保護カバーを軸受の軸方向の一端部の外輪に取り付けて密封するように構成するものがある(例えば、特許文献1ないし3参照)。
An anti-lock brake system widely used in automobiles that eliminates wheel lock and brakes efficiently and safely, for example, detects the rotational speed of each wheel by a rotational speed detection device (wheel speed sensor), and The acceleration and the deceleration are calculated, the vehicle speed and the slip ratio are estimated, and the actuator is driven based on the result to control the brake fluid pressure.
A bearing device having such a rotational speed detection device mounted on a rolling bearing (hub bearing) for supporting a wheel of an automobile is also widely used, and a magnetic encoder in which N poles and S poles are alternately arranged circumferentially at regular intervals. Are attached to the inner ring at one end of the bearing in the axial direction, and the protective cover is attached to the outer ring at one end of the axial direction of the bearing for sealing (see, for example, Patent Documents 1 to 3).

特許文献1ないし3に記載された発明の保護カバー(特許文献1の符号1、特許文献2の軸受キャップ8b、特許文献3の軸受キャップ33)は、磁気センサを保持するセンサホルダ部を有する繊維強化合成樹脂製の本体(特許文献1の円盤状部材3、特許文献2のキャップ本体9b、特許文献3のキャップ本体34)と、円筒部(特許文献2の符号37、特許文献3の符号43)及び外向フランジ部(特許文献2の符号38、特許文献3の符号44)からなる鋼板製の金属環(特許文献1の円筒状部材2、特許文献2の符号10b、特許文献3の符号35)を備える。
磁気センサを保持するためのセンサ取付穴(特許文献1の符号4、特許文献2のキャップ凹部40、特許文献3のホルダ挿入孔46)は貫通孔ではなく有底であり、アキシャル型の磁気エンコーダと磁気センサとの間に仕切壁(特許文献1の符号C、特許文献2の薄肉部50)を有する密封タイプであるので、軸受キャップの内部への異物の進入を防止できる。
The protective cover of the invention described in patent documents 1 to 3 (code 1 of patent document 1, bearing cap 8b of patent document 2, bearing cap 33 of patent document 3) has a fiber having a sensor holder portion for holding a magnetic sensor. A main body made of reinforced synthetic resin (disk-like member 3 of Patent Document 1, cap main body 9b of Patent Document 2, cap main body 34 of Patent Document 3) and a cylindrical portion (code 37 of Patent Document 2; code 43 of Patent Document 3) Metal ring made of steel plate consisting of an outward flange part (code 38 of patent 2 and code 44 of patent 3) (cylindrical member 2 of patent 1, code 10 b of patent 2, code 35 of patent 3) ).
The sensor mounting hole for holding the magnetic sensor (code 4 of Patent Document 1, the cap recess 40 of Patent Document 2, the holder insertion hole 46 of Patent Document 3) is not a through hole but a bottom, and an axial type magnetic encoder Since it is a sealing type which has a partition wall (code C of patent documents 1, thin section 50 of patent documents 2) between and and a magnetic sensor, approach of a foreign substance to the inside of a bearing cap can be prevented.

特開2016−156493号公報JP, 2016-156493, A 特開2016−136064号公報JP, 2016-136064, A 特開2016−142348号公報JP, 2016-142348, A

アキシャル型の磁気エンコーダにおいて、磁気センサによる検出位置を径方向外方にした方が回転速度検出装置の検出精度を向上できるので、前記磁気エンコーダの直径を大きくして、磁気センサの検出位置をなるべく径方向外方にするのが望ましい。
それにより、例えば特許文献2及び3のように、磁気センサを保持するためのセンサ取付穴(特許文献2のキャップ凹部40、特許文献3のホルダ挿入孔46)を形成する内壁の径方向最大位置(回転軸中心からの距離R1:本願添付図面の図4参照)に、保護カバーの金属環(特許文献2の符号10b、特許文献3の符号35)の円筒部(特許文献2の符号37、特許文献3の符号43)の内周面の位置(回転軸中心からの距離R2:本願添付図面の図4参照)が近くなっており(R1≒R2)、R2<R1となる場合もある(例えば、特許文献2の図2、及び本願添付図面の図4参照)。
よって、センサホルダ部を有する特許文献2及び3のような形状の保護カバーにおいて、仕切壁を超えるように金属環(特許文献2の符号10b、特許文献3の符号35)を軸方向へ延長すると、センサ取付穴(特許文献2のキャップ凹部40、特許文献3のホルダ挿入孔46)と干渉してしまう。
なお、特許文献1のように、R2がR1より十分大きい場合(例えば、特許文献1の図2及び図3参照)は、仕切壁(特許文献1の符号C)を超えるように金属環(特許文献1の円筒状部材2)を軸方向へ延長しても、センサ取付穴(特許文献1の符号4)と干渉しない。
In the axial type magnetic encoder, when the detection position by the magnetic sensor is outward in the radial direction, the detection accuracy of the rotational speed detection device can be improved. Therefore, the diameter of the magnetic encoder is increased to detect the detection position of the magnetic sensor as much as possible. It is desirable to be radially outward.
Thus, for example, as in Patent Documents 2 and 3, the radial maximum position of the inner wall forming the sensor mounting hole for holding the magnetic sensor (the cap recess 40 of Patent Document 2, the holder insertion hole 46 of Patent Document 3) (Distance R1 from the center of rotation axis: see FIG. 4 of the accompanying drawing of this application), reference numeral 37 of Japanese Patent Application Laid-Open No. 2001-101501, cylindrical portion of metal ring (10b of Patent Document 2; 35 of Patent Document 3) The position (the distance R2 from the rotation axis center: see FIG. 4 of the attached drawing of the present application) of the reference numeral 43) of Patent Document 3 is close (R11R2), and in some cases R2 <R1 For example, see FIG. 2 of Patent Document 2 and FIG. 4 of the accompanying drawings of the present application).
Therefore, in a protective cover having a shape similar to Patent Documents 2 and 3 having a sensor holder portion, when the metal ring (10b of Patent Document 2 and 35 of Patent Document 3) is extended in the axial direction so as to exceed the partition wall. And interference with the sensor mounting hole (the cap recess 40 of Patent Document 2, the holder insertion hole 46 of Patent Document 3).
As in Patent Document 1, when R2 is sufficiently larger than R1 (see, for example, FIG. 2 and FIG. 3 of Patent Document 1), the metal ring (Patent C in Patent Document 1) is exceeded. Even if the cylindrical member 2) of Document 1 is extended in the axial direction, it does not interfere with the sensor mounting hole (code 4 of Patent Document 1).

特許文献1ないし3のような保護カバーでは、金属環(特許文献1の円筒状部材2、特許文献2の符号10b、特許文献3の符号35)をインサート品として金型内にセットした状態で、成形材料である溶融した繊維強化合成樹脂材料を金型内に充填してインサート成形を行う。
特に、特許文献2及び3のような形状の保護カバーの成形品では、磁気センサを保持するためのセンサ取付穴のまわりの円盤部(底板部)に成形収縮によるひけが生じやすく、前記円盤部が中凹み変形してしまう。
したがって、前記成形品における磁気センサが当接する座面を精度良く形成できないことから、前記座面を削って平坦にする後加工を行う必要があるので、製造コストが増大している。
With protective covers such as Patent Documents 1 to 3, a metal ring (cylindrical member 2 of Patent Document 1, code 10b of Patent Document 2, code 35 of Patent Document 3) is set in a mold as an insert. Insert molding is performed by filling a molten fiber-reinforced synthetic resin material, which is a molding material, into a mold.
In particular, in molded articles of protective covers having shapes as described in Patent Documents 2 and 3, shrinkage due to molding shrinkage easily occurs in a disk portion (bottom plate portion) around a sensor mounting hole for holding a magnetic sensor. But the inside dent is deformed.
Accordingly, since it is not possible to precisely form the bearing surface in contact with the magnetic sensor in the molded product, it is necessary to carry out post-processing to grind and flatten the bearing surface, and the manufacturing cost is increased.

上述の背景に鑑み、本発明が解決しようとする課題は、センサホルダ部を有する特許文献2及び3のような形状の保護カバーにおいて、インサート成形後に磁気センサが当接する座面を削って平坦にする後加工を不要にできるようにすることである。   In view of the above background, the problem to be solved by the present invention is to flatten a bearing surface on which a magnetic sensor abuts after insert molding in a protective cover having a shape similar to Patent Documents 2 and 3 having a sensor holder portion. To make unnecessary post-processing.

本発明に係るセンサホルダ部を有する保護カバーは、前記課題解決のために、外周面に内輪軌道面が形成された内輪、及び内周面に外輪軌道面が形成された外輪、並びに、前記内輪軌道面及び前記外輪軌道面間を転動する転動体を有する軸受と、
前記軸受の内方側端部に位置して前記内輪に固定された、N極とS極を一定間隔で周方向に交互に並べてなる磁気エンコーダと、
前記磁気エンコーダの磁極に対向して前記磁気エンコーダの回転を検知するための磁気センサと
を含む軸受装置に用いる、
前記軸受の内方側端部を密封するように前記外輪に圧入される、カップ状の保護カバーであって、
インサート成形で一体化された繊維強化合成樹脂製本体及び金属製環体からなり、
前記本体は、
円盤部と、
前記磁気センサを挿入するセンサ取付穴が形成された、前記磁気センサを保持するセンサホルダ部と
を含み、
前記磁気エンコーダ及び前記磁気センサ間を仕切る、他の部分よりも薄肉の仕切壁を有し、
前記本体の前記センサ取付穴を形成する内壁の径方向最大位置の回転軸中心からの距離R1(mm)は、前記環体の外方側の部分である第1円筒部の内周面の回転軸中心からの距離R2(mm)に対して、R1≧R2−0.6であり、
前記環体は、
前記第1円筒部と、
前記第1円筒部の内方側端に繋がり、
前記内壁の径方向最大位置よりも径方向外方に位置する第2円筒部、又は前記内壁の径方向最大位置よりも径方向外方に位置する、内方へ行くに従って拡径する円錐台側面状部とを有するとともに、
前記第2円筒部の内方側端の軸方向位置、又は前記円錐台側面状部の内方側端の軸方向位置が、前記円盤部の軸方向中央位置よりも内方に位置することを特徴とする(請求項1)。
In order to solve the above problems, a protective cover having a sensor holder portion according to the present invention includes an inner ring having an inner ring raceway surface formed on an outer peripheral surface, an outer ring having an outer ring raceway surface formed on an inner peripheral surface, and the inner ring A bearing having rolling elements rolling between a raceway surface and the outer ring raceway surface;
A magnetic encoder located at an inner end of the bearing and fixed to the inner ring, the magnetic encoder having N poles and S poles alternately arranged circumferentially at regular intervals;
A bearing device including a magnetic sensor for detecting the rotation of the magnetic encoder facing the magnetic pole of the magnetic encoder;
A cup-shaped protective cover which is press-fit into the outer ring so as to seal the inward end of the bearing.
It consists of a fiber reinforced synthetic resin main body and metal ring body integrated by insert molding,
The body is
The disc and
And a sensor holder unit for holding the magnetic sensor, wherein a sensor mounting hole for inserting the magnetic sensor is formed.
It has a partition wall which is thinner than the other part that partitions between the magnetic encoder and the magnetic sensor,
The distance R1 (mm) from the rotation axis center of the radial maximum position of the inner wall forming the sensor mounting hole of the main body is the rotation of the inner peripheral surface of the first cylindrical portion which is the portion on the outer side of the annular body R1 ≧ R2-0.6 for a distance R2 (mm) from the axis center,
The ring is
The first cylindrical portion;
Connect to the inner end of the first cylindrical portion,
A second cylindrical portion located radially outward of the radial maximum position of the inner wall, or a conical side surface of the inner wall located radially outward of the radial maximum position of the inner wall, with the diameter increasing toward the inner side With the
The axial position of the inward end of the second cylindrical portion or the axial position of the inward end of the frusto-conical side portion is located inward of the axial center position of the disc portion. It is characterized by (claim 1).

このような構成によれば、磁気センサを保持するためのセンサ取付穴は貫通孔ではなく、仕切壁を有する密封タイプの保護カバーであるので、保護カバーの内部への異物の進入を防止できる。
その上、繊維強化合成樹脂製本体のセンサ取付穴を形成する内壁の径方向最大位置の回転軸中心からの距離R1(mm)が、金属製環体の外方側の部分である第1円筒部の内周面の回転軸中心からの距離R2(mm)に対して、R1≧R2−0.6であることから、センサ取付穴で支持する磁気センサによる検出位置が径方向外方に寄っているので、回転速度検出装置の検出精度を向上できる。
その上さらに、金属製環体が、第1円筒部と、第1円筒部の内方側端に繋がり、繊維強化合成樹脂製本体のセンサ取付穴を形成する内壁の径方向最大位置よりも径方向外方に位置する第2円筒部、又は前記内壁の径方向最大位置よりも径方向外方に位置する、内方へ行くに従って拡径する円錐台側面状部とを有するとともに、第2円筒部の内方側端の軸方向位置、又は円錐台側面状部の内方側端の軸方向位置が、繊維強化合成樹脂製本体の円盤部の軸方向中央よりも内方に位置する。
したがって、金属製環体をインサート品として金型内にセットした状態で、成形材料である溶融した繊維強化合成樹脂材料を金型内に充填してインサート成形を行った際における、繊維強化合成樹脂製本体の円盤部の成形収縮によるひけに基づく中凹み変形を前記形状の金属製環体の剛性により抑制できる。
よって、インサート成形品である保護カバーの磁気センサが当接する座面を精度良く形成できることから、前記座面を削って平坦にする後加工を不要にできるので、製造コストを低減できる。
その上、前記形状の金属製環体の剛性により、センサ取付穴を形成する内壁の奥側部分の変形(うねり)も抑制できるので、磁気センサをセンサ取付穴に挿入し難くなることがない。
According to such a configuration, since the sensor mounting hole for holding the magnetic sensor is not a through hole but a sealing type protective cover having a partition wall, it is possible to prevent foreign matter from entering the inside of the protective cover.
In addition, the first cylinder in which the distance R1 (mm) from the rotation axis center of the radial maximum position of the inner wall forming the sensor mounting hole of the fiber reinforced synthetic resin main body is a portion on the outer side of the metal ring Since R1RR2-0.6 with respect to the distance R2 (mm) from the center of rotation axis of the inner peripheral surface of the part, the detection position by the magnetic sensor supported by the sensor mounting hole deviates radially outward Therefore, the detection accuracy of the rotational speed detection device can be improved.
Furthermore, the metal ring is connected to the first cylindrical portion and the inward end of the first cylindrical portion, and the diameter is larger than the radial maximum position of the inner wall forming the sensor mounting hole of the fiber reinforced synthetic resin main body. A second cylindrical portion which is positioned outward in the direction, or a conical side portion which is positioned radially outward of the maximum position in the radial direction of the inner wall and which expands in diameter as it goes inward; The axial position of the inward end of the portion or the inward position of the inward end of the truncated cone side portion is positioned inward of the axial center of the disc portion of the fiber-reinforced synthetic resin main body.
Therefore, in a state in which a metal ring body is set in a mold as an insert product, a fiber-reinforced synthetic resin is produced by filling a molten fiber-reinforced synthetic resin material as a molding material into the mold and performing insert molding The indented deformation due to the shrinkage due to the molding shrinkage of the disc portion of the main body can be suppressed by the rigidity of the metal ring having the above-mentioned shape.
Therefore, since the bearing surface which the magnetic sensor of the protection cover which is an insert molding product contacts can be formed with sufficient accuracy, post-processing which cuts and makes the said bearing surface flat can be made unnecessary, and manufacturing cost can be reduced.
In addition, the rigidity of the metal ring having the above-described shape can suppress deformation (waviness) of the back side portion of the inner wall forming the sensor mounting hole, so that it is not difficult to insert the magnetic sensor into the sensor mounting hole.

ここで、前記第2円筒部の内方側端の軸方向位置、又は前記円錐台側面状部の内方側端の軸方向位置が、前記円盤部の内方側面の軸方向位置と同一、又は前記円盤部の内方側面の軸方向位置よりも外方に位置するのがより好ましい実施態様である(請求項2)。   Here, the axial position of the inward end of the second cylindrical portion or the axial position of the inward end of the frusto-conical side portion is the same as the axial position of the inward side of the disc portion, Or it is a more preferable embodiment to be located outward rather than the axial position of the inner side of the said disk part (Claim 2).

このような構成によれば、金属製環体の剛性による前記中凹み変形の抑制効果を維持しながら、金属製環体の軸方向の長さを小さくして金属製環体の材料コストの上昇を抑制できる。   According to such a configuration, the axial direction length of the metal ring is reduced and the material cost of the metal ring is increased while maintaining the effect of suppressing the in-dent deformation by the rigidity of the metal ring. Can be suppressed.

また、前記第2円筒部の内方側端部、又は前記円錐台側面状部の内方側端部から径方向外方へ延出する外向きフランジ部を有するのが一層好ましい実施態様である(請求項3)。   Further, it is a further preferable embodiment to have an outward flange portion extending radially outward from the inward end of the second cylindrical portion or the inward end of the frusto-conical side portion. (Claim 3).

このような構成によれば、外向きフランジ部により金属製環体の剛性が向上するので、金属製環体の剛性による前記中凹み変形の抑制効果が高くなる。   According to such a configuration, the rigidity of the metal ring body is improved by the outward flange portion, and therefore, the effect of suppressing the in-dent deformation by the rigidity of the metal ring body is enhanced.

本発明に係る軸受装置は、前記センサホルダ部を有する保護カバーを備えたものである(請求項4)。   A bearing device according to the present invention comprises a protective cover having the sensor holder portion (claim 4).

以上のような本発明に係るセンサホルダ部を有する保護カバー、及び前記保護カバーを備えた軸受装置によれば、主に以下に示すような効果を奏する。
(1)仕切壁を有する密封タイプの保護カバーにより、保護カバーの内部への異物の進入を防止できる。
(2)センサ取付穴で支持する磁気センサによる検出位置が径方向外方に寄っているので、回転速度検出装置の検出精度を向上できる。
(3)金属製環体の剛性により、繊維強化合成樹脂製本体の円盤部の成形収縮によるひけに基づく中凹み変形を抑制でき、それによりインサート成形品である保護カバーの磁気センサが当接する座面を精度良く形成できることから、前記座面を削って平坦にする後加工を不要にできるので、製造コストを低減できる。
(4)金属製環体の剛性により、センサ取付穴を形成する内壁の奥側部分の変形(うねり)も抑制できるので、磁気センサをセンサ取付穴に挿入し難くなることがない。
According to the protective cover having the sensor holder portion according to the present invention as described above and the bearing device provided with the protective cover, the following effects can be mainly obtained.
(1) The sealing type protective cover having the partition wall can prevent foreign matter from entering the inside of the protective cover.
(2) Since the detection position by the magnetic sensor supported by the sensor mounting hole is radially outward, detection accuracy of the rotational speed detection device can be improved.
(3) Due to the rigidity of the metal ring body, it is possible to suppress the inward concave deformation based on the shrinkage due to the molding shrinkage of the disc portion of the fiber reinforced synthetic resin main body, thereby allowing the magnetic sensor of the protective cover which is an insert molded article to abut Since the surface can be formed with high accuracy, post-processing for shaving and flattening the bearing surface can be omitted, so that the manufacturing cost can be reduced.
(4) Since the deformation (waviness) of the back side portion of the inner wall forming the sensor mounting hole can also be suppressed by the rigidity of the metal ring body, it is not difficult to insert the magnetic sensor into the sensor mounting hole.

本発明の実施の形態に係るセンサホルダ部を有する保護カバーを備えた軸受装置の縦断面図である。It is a longitudinal section of a bearing device provided with a protective cover which has a sensor holder part concerning an embodiment of the invention. 本発明の実施の形態に係るセンサホルダ部を有する保護カバーの斜視図である。It is a perspective view of a protective cover which has a sensor holder part concerning an embodiment of the invention. 同じく底面図(内方側から見た図)である。It is a bottom view (figure seen from the inner side) similarly. 同じく縦断面図である。It is a longitudinal cross-sectional view similarly. 同じく縦断面斜視図である。It is a longitudinal section perspective view similarly. 本発明の実施の形態に係るセンサホルダ部を有する保護カバーを成形する射出成形金型を示す、図3の矢視X1−X1断面に相当する射出成形用金型の縦断面図である。It is a longitudinal cross-sectional view of the injection molding die corresponded to arrow X1-X1 cross section of FIG. 3 which shows the injection molding die which shape | molds the protective cover which has a sensor holder part which concerns on embodiment of this invention. 実施例1の保護カバーを示す縦断面図である。FIG. 2 is a longitudinal sectional view showing a protective cover of Example 1; 実施例2の保護カバーを示す縦断面図である。FIG. 7 is a longitudinal sectional view showing a protective cover of Example 2; 実施例3の保護カバーを示す縦断面図である。FIG. 10 is a longitudinal sectional view showing a protective cover of Example 3; 比較例の保護カバーを示す縦断面図である。It is a longitudinal cross-sectional view which shows the protective cover of a comparative example. 変形例を示す縦断面図である。It is a longitudinal cross-sectional view which shows a modification. 変形例を示す縦断面図である。It is a longitudinal cross-sectional view which shows a modification.

次に、添付図面に示した実施形態に基づき、本発明を更に詳細に説明する。
なお、本明細書において、軸受装置Aの回転軸の方向を「軸方向」、軸方向に直交する方向を「径方向」という。
また、軸受11及び保護カバー1について、保護カバー1を軸受11に装着した状態で、自動車の車体から車輪側に向かう軸方向に平行な方向を「外方」、その反対方向を「内方」という。
Next, the present invention will be described in more detail based on the embodiments shown in the attached drawings.
In the present specification, the direction of the rotation axis of the bearing device A is referred to as “axial direction”, and the direction orthogonal to the axial direction is referred to as “radial direction”.
Also, with the bearing 11 and the protective cover 1, with the protective cover 1 attached to the bearing 11, the direction parallel to the axial direction from the vehicle body to the wheel side of the automobile is “outward” and the opposite direction is “inward”. It is said.

<軸受装置>
図1の縦断面図に示すように、本発明の実施の形態に係る軸受装置Aは、外輪13に対して内輪12が回転する軸受11の他に、磁気エンコーダ16、保護カバー1、及び磁気センサ9、並びに軸受11の外方(矢印C1参照)側端部に配置したシール部材15等を備える。
<Bearing device>
As shown in the longitudinal sectional view of FIG. 1, in addition to the bearing 11 in which the inner ring 12 rotates relative to the outer ring 13, the bearing device A according to the embodiment of the present invention A sensor 9 and a seal member 15 and the like disposed at an end (see an arrow C1) side of the bearing 11 are provided.

軸受11は、外周面に内輪軌道面12Aが形成された内輪12、及び内周面に外輪軌道面13Aが形成された外輪13、並びに、内輪軌道面12A及び外輪軌道面13A間を転動する転動体14,14,…等を有する。
磁気エンコーダ16は、N極とS極を一定間隔で周方向に交互に並べたものであり、軸受11の内方(矢印C2参照)側端部に位置する支持部材17により内輪12に固定される。
保護カバー1は、カップ状であり、軸受11の内方側端部を密封するように外輪13に取り付けられ、磁気センサ9を保持するセンサホルダ部4を有する。
保護カバー1のセンサホルダ部4に装着された磁気センサ9は、仕切壁5を隔てて磁気エンコーダ16に対向し、磁気エンコーダ16の回転を検知する。
The bearing 11 rolls between the inner ring 12 with the inner ring raceway surface 12A formed on the outer peripheral surface, the outer ring 13 with the outer ring raceway surface 13A formed on the inner peripheral surface, and between the inner ring raceway surface 12A and the outer ring raceway surface 13A. And so on.
The magnetic encoder 16 is formed by arranging N poles and S poles alternately in the circumferential direction at regular intervals, and is fixed to the inner ring 12 by a support member 17 located at the inner end (see arrow C2) of the bearing 11 Ru.
The protective cover 1 has a cup shape, and is attached to the outer ring 13 so as to seal the inner end of the bearing 11 and has a sensor holder portion 4 for holding the magnetic sensor 9.
The magnetic sensor 9 mounted on the sensor holder portion 4 of the protective cover 1 faces the magnetic encoder 16 with the partition wall 5 separated, and detects the rotation of the magnetic encoder 16.

保護カバー1により、磁気センサ9は、仕切壁5を隔てて磁気エンコーダ16に対向し、センサホルダ部4に厚み方向に貫通する貫通穴がないので、Oリング等のシール部材を組み込む必要がない。
また、保護カバー1により軸受11の軸方向の一端部が密封されるので、磁気エンコーダ16に小石や泥水等が当たらないことから磁気エンコーダ16の破損を防止できる。
さらに、保護カバー1により軸受11の内方側端部が密封されるので、磁気エンコーダ16の内方側のシール部材が不要になるため、摺動抵抗の低減により軸受11の回転トルクを低減できる。
さらにまた、保護カバー1がセンサホルダ部4を備えているので、磁気エンコーダ16と磁気センサ9とのエアギャップ調整作業の煩雑さを解消できる。
With the protective cover 1, the magnetic sensor 9 faces the magnetic encoder 16 with the partition wall 5 separated, and there is no through hole in the sensor holder portion 4 penetrating in the thickness direction, so there is no need to incorporate a seal member such as an O ring. .
In addition, since one end of the bearing 11 in the axial direction is sealed by the protective cover 1, pebbles, muddy water, and the like do not hit the magnetic encoder 16, so that damage to the magnetic encoder 16 can be prevented.
Furthermore, since the inward end of the bearing 11 is sealed by the protective cover 1, the seal member on the inward side of the magnetic encoder 16 is not necessary, so that the rotational torque of the bearing 11 can be reduced by reducing the sliding resistance. .
Furthermore, since the protective cover 1 is provided with the sensor holder portion 4, the complexity of the air gap adjustment operation between the magnetic encoder 16 and the magnetic sensor 9 can be eliminated.

<保護カバー>
図1の縦断面図、図2の斜視図、図3の底面図、図4の縦断面図、及び図5の縦断面斜視図に示すように、本発明の実施の形態に係る保護カバー1は、インサート成形で一体化された繊維強化合成樹脂製本体1A及び金属製環体1Bからなる。
ここで、本体1Aを成形する繊維強化合成樹脂としては、例えば、ポリアミド(ナイロン6、ナイロン66、ナイロン612等)、ポリフェニレンサルファイド(PPS)、又はポリブチレンテレフタレート(PBT)等の合成樹脂に、ガラス繊維を20〜70重量%、好ましくは40〜60重量%含有したものを用いる。
本体1Aは、円盤部2、円筒部3、及びセンサホルダ部4からなり、磁気エンコーダ16及び磁気センサ9間を仕切る、他の部分よりも薄肉の仕切壁5を有する。
センサホルダ部4は、磁気センサ9を取り付けるための取付ボルトBが螺合するナット10を保持するとともに、磁気センサ9を挿入するセンサ取付穴4Aを有する。
<Protective cover>
As shown in the longitudinal sectional view of FIG. 1, the perspective view of FIG. 2, the bottom view of FIG. 3, the longitudinal sectional view of FIG. 4 and the longitudinal sectional perspective view of FIG. 5, a protective cover 1 according to the embodiment of the present invention. Is composed of a fiber reinforced synthetic resin main body 1A and a metal ring body 1B integrated by insert molding.
Here, as a fiber-reinforced synthetic resin for molding the main body 1A, for example, a synthetic resin such as polyamide (nylon 6, nylon 66, nylon 612, etc.), polyphenylene sulfide (PPS), or polybutylene terephthalate (PBT) is used. A fiber containing 20 to 70% by weight, preferably 40 to 60% by weight of fiber is used.
The main body 1A is composed of a disk portion 2, a cylindrical portion 3 and a sensor holder portion 4, and has a partition wall 5 which is thinner than the other portions for partitioning between the magnetic encoder 16 and the magnetic sensor 9.
The sensor holder 4 holds a nut 10 screwed with a mounting bolt B for mounting the magnetic sensor 9, and has a sensor mounting hole 4A into which the magnetic sensor 9 is inserted.

図4に示す本体1Aのセンサ取付穴4Aを形成する内壁の径方向最大位置Dの回転軸中心O(図3)からの距離R1(mm)は、環体1Bの外方(矢印C1参照)側の部分である第1円筒部6の内周面6Aの回転軸中心Oからの距離R2(mm)に対して、R1≧R2−0.6である。
よって、センサ取付穴4Aで支持する磁気センサ9による検出位置が径方向外方に寄っているので、回転速度検出装置の検出精度を向上できる。
The distance R1 (mm) from the rotation axis center O (FIG. 3) of the radial maximum position D of the inner wall forming the sensor mounting hole 4A of the main body 1A shown in FIG. 4 is the outer side of the ring 1B (see arrow C1) R1 ≧ R2-0.6 with respect to the distance R2 (mm) from the rotation axis center O of the inner peripheral surface 6A of the first cylindrical portion 6 which is the side portion.
Therefore, since the detection position by the magnetic sensor 9 supported by the sensor mounting hole 4A is located radially outward, the detection accuracy of the rotational speed detection device can be improved.

環体1Bは、第1円筒部6と、第1円筒部6の内方(矢印C2参照)側端に繋がり、センサ取付穴4Aを形成する内壁の径方向最大位置Dよりも径方向外方に位置する第2円筒部7を有するとともに、第2円筒部7の内方側端部から径方向外方へ延出する外向きフランジ部8を有する。
ここで、本願発明のR1≧R2−0.6の範囲では、熱衝撃で割れが発生する可能性があり、また流動性も悪く充填不良が懸念される。そのため、金属製環体1Bに、センサ取付穴4Aを形成する内壁の径方向最大位置Dよりも径方向外方に位置する第2円筒部7を設けている。
また、図8の縦断面図に示すように、環体1Bの第2円筒部7の内方側端Fの軸方向位置は、本体1Aの円盤部2の軸方向(厚み方向)中央位置Eよりも内方に位置する。
The annular body 1B is connected to the first cylindrical portion 6 and the inward (see arrow C2) side end of the first cylindrical portion 6 and is radially outward of the radial maximum position D of the inner wall forming the sensor mounting hole 4A. And an outwardly facing flange portion 8 extending radially outward from an inner end of the second cylindrical portion 7.
Here, in the range of R1 ≧ R2-0.6 of the present invention, a crack may occur due to thermal shock, and the flowability is also bad, and there is a concern about filling failure. Therefore, the second cylindrical portion 7 located radially outward of the radial maximum position D of the inner wall forming the sensor mounting hole 4A is provided on the metal ring 1B.
Further, as shown in the longitudinal sectional view of FIG. 8, the axial position of the inward side end F of the second cylindrical portion 7 of the annular body 1B is the central position E in the axial direction (thickness direction) of the disc portion 2 of the main body 1A. Located more inward than.

<インサート成形>
次に、図2ないし図5に示す保護カバー1のインサート成形について、図3の矢視X1−X1断面に相当する射出成形用金型の縦断面図である図6を参照して説明する。
先ず、図6の縦断面図に示すように、インサート品であるナット10を固定型18の支持軸20にセットし、インサート品である金属製環体1Bを可動型19にセットした後、射出成形機に取り付けられた固定型18及び可動型19を型締めする。
<Insert molding>
Next, insert molding of the protective cover 1 shown in FIGS. 2 to 5 will be described with reference to FIG. 6 which is a longitudinal sectional view of an injection molding die corresponding to a cross section taken along arrow X1-X1 in FIG.
First, as shown in the longitudinal sectional view of FIG. 6, the nut 10 as an insert is set on the support shaft 20 of the fixed mold 18, and the metal ring 1B as an insert is set on the movable mold 19, and then injection is performed. The fixed mold 18 and the movable mold 19 attached to the molding machine are clamped.

次に、溶融した繊維強化合成樹脂材料を図示しないゲートから固定型18及び可動型19間のキャビティ内に充填する。
なお、ゲートの配置は、プラスチック射出成形用シミュレーションツールなどを用いて、仕切壁5への充填性を考慮して適宜設定する。
次に、前記繊維強化合成樹脂材料を冷却・固化させた後、可動型19を開いてインサート成形品を取り出す。
Next, the melted fiber-reinforced synthetic resin material is filled from the gate (not shown) into the cavity between the fixed mold 18 and the movable mold 19.
In addition, arrangement | positioning of a gate is suitably set up in consideration of the fillability to the partition wall 5 using the simulation tool etc. for plastic injection molding.
Next, after the fiber-reinforced synthetic resin material is cooled and solidified, the movable mold 19 is opened to take out the insert-molded product.

以上のようなインサート成形を経て製造されたインサート成形品である保護カバー1において、ナット10の周溝10Aに合成樹脂が入り込んでいるので、ナット10の抜け止めがされる。
また、金属製環体1Bの外方(矢印C1参照)側端部に円筒部3が回り込んでいるので、金属製環体1Bと繊維強化合成樹脂製本体1Aは機械的に結合する。
In the protective cover 1 which is an insert-molded product manufactured through the above-described insert molding, since the synthetic resin enters the circumferential groove 10A of the nut 10, the nut 10 is prevented from coming off.
Further, since the cylindrical portion 3 wraps around the outer (see arrow C1) side end portion of the metal ring 1B, the metal ring 1B and the fiber reinforced synthetic resin main body 1A are mechanically coupled.

その上、金属製環体1Bは、図7に示す前記のとおりの形状であり、環体1Bの第2円筒部7の内方(矢印C2参照)側端Fの軸方向位置が、本体1Aの円盤部2の軸方向(厚み方向)中央位置Eよりも内方に位置する。
したがって、前記インサート成形を行った際における繊維強化合成樹脂製本体1Aの円盤部2の成形収縮によるひけに基づく中凹み変形を、前記形状の金属製環体1Bの剛性により抑制できる。
よって、インサート成形品である保護カバー1の磁気センサ9が当接する座面を精度良く形成できることから、前記座面を削って平坦にする後加工を不要にできるので、製造コストを低減できる。
Furthermore, the metal ring body 1B has the shape as described above as shown in FIG. 7, and the axial position of the inward (see arrow C2) side end F of the second cylindrical portion 7 of the ring body 1B is the main body 1A. Is located inward from the central position E in the axial direction (thickness direction) of the disk portion 2.
Therefore, it is possible to suppress the inward concave deformation based on the shrinkage due to the molding shrinkage of the disc portion 2 of the fiber-reinforced synthetic resin main body 1A when performing the insert molding, by the rigidity of the metal ring body 1B of the above shape.
Therefore, since the bearing surface which the magnetic sensor 9 of the protective cover 1 which is an insert molding product contact | abut can be formed precisely, post-processing which scrapes the said bearing surface and makes it flat can be made unnecessary, and manufacturing cost can be reduced.

その上、金属製環体1Bは、第2円筒部7の内方側端部から径方向外方へ延出する外向きフランジ部8を有しており、それにより金属製環体1Bの剛性が向上するので、金属製環体1Bの剛性による前記中凹み変形の抑制効果が高くなる。
その上さらに、前記形状の金属製環体1Bの剛性により、センサ取付穴4Aを形成する内壁の奥側部分の変形(うねり)も抑制できるので、磁気センサ9をセンサ取付穴4Aに挿入し難くなることがない。
Moreover, the metal ring body 1B has the outward flange portion 8 extending radially outward from the inward end of the second cylindrical portion 7, whereby the rigidity of the metal ring body 1B is achieved. As a result, the effect of suppressing the above-mentioned concave deformation due to the rigidity of the metal ring 1B is enhanced.
Furthermore, the rigidity of the metal annular body 1B having the above-mentioned shape can suppress deformation (waviness) of the back side portion of the inner wall forming the sensor mounting hole 4A, so it is difficult to insert the magnetic sensor 9 into the sensor mounting hole 4A. It will never be.

<射出成形後の反り変形解析>
プラスチック射出成形用シミュレーションツールであるSimulation Moldflowを使用して射出成形後の反り変形解析を行った。
<Curve deformation analysis after injection molding>
The warpage deformation analysis after injection molding was performed using Simulation Moldflow which is a simulation tool for plastic injection molding.

(解析条件及び評価項目)
繊維強化合成樹脂の材料データをPA66にガラス繊維を50重量%添加したもの、金属製環体1B,1B’の材料データをSPCC、ナット10の材料データを真鍮とした。
成形条件を、樹脂温度を290℃、金型温度を100℃、保圧を80MPaとし、金属製環体1B,1B’の内方側端の軸方向位置F,F’を変えて製作した以下の実施例及び比較例について、ナット10の傾斜を評価項目とした。
(Analysis conditions and evaluation items)
Material data of fiber reinforced synthetic resin was obtained by adding 50% by weight of glass fiber to PA66, material data of metal ring bodies 1B and 1B ′ as SPCC, and material data of nut 10 as brass.
The molding conditions are as follows: resin temperature is 290 ° C, mold temperature is 100 ° C, holding pressure is 80MPa, axial position F, F 'of inner side end of metal ring bodies 1B, 1B' are changed, and manufactured The inclination of the nut 10 was used as an evaluation item for the embodiment and the comparative example.

(実施例及び比較例)
以下の実施例及び比較例において、繊維強化合成樹脂製本体1Aの円盤部2の軸方向長さ(厚み)は4mmである。
(Example and Comparative Example)
In the following examples and comparative examples, the axial length (thickness) of the disk portion 2 of the fiber-reinforced synthetic resin main body 1A is 4 mm.

(実施例1)
図7の縦断面図に示す保護カバー1において、金属製環体1Bの内方側端(第2円筒部7の内方側端)の軸方向位置Fは、繊維強化合成樹脂製本体1Aの円盤部2の内方側面2Aの軸方向位置よりも、長さHだけ内方(矢印C2参照)に位置する。H=0.5mmのものを実施例1とした。
Example 1
In the protective cover 1 shown in the longitudinal sectional view of FIG. 7, the axial position F of the inward end (the inward end of the second cylindrical portion 7) of the metal ring 1B is the fiber reinforced synthetic resin main body 1A. It is located inward of the axial position of the inner side surface 2A of the disk portion 2 by the length H (see the arrow C2). The thing of H = 0.5 mm was made into Example 1.

(実施例2)
図8の縦断面図に示す保護カバー1において、金属製環体1Bの内方側端(第2円筒部7の内方側端)の軸方向位置Fは、繊維強化合成樹脂製本体1Aの円盤部2の内方側面2Aの軸方向位置と同じであり、これを実施例2とした。
(Example 2)
In the protective cover 1 shown in the longitudinal sectional view of FIG. 8, the axial position F of the inward end (the inward end of the second cylindrical portion 7) of the metal ring 1B is the fiber reinforced synthetic resin main body 1A. This is the same as the axial position of the inward side surface 2A of the disk portion 2 and this is taken as the second embodiment.

(実施例3)
図9の縦断面図に示す保護カバー1において、金属製環体1Bの内方側端(第2円筒部7の内方側端)の軸方向位置Fは、繊維強化合成樹脂製本体1Aの円盤部2の内方側面2Aの軸方向位置よりも、長さIだけ外方(矢印C1参照)に位置する。I=1.2mmのものを実施例3とした。
(Example 3)
In the protective cover 1 shown in the longitudinal sectional view of FIG. 9, the axial position F of the inward end (the inward end of the second cylindrical portion 7) of the metal ring 1B is the fiber reinforced synthetic resin main body 1A. It is located outward by the length I (see arrow C1) than the axial position of the inner side surface 2A of the disk portion 2. The one with I = 1.2 mm was taken as Example 3.

(比較例)
図10の縦断面図に示す保護カバー1’において、金属製環体1B’は、上記実施例の金属製環体1Bと比較して、第2円筒部7がなく、第1円筒部6の内方(矢印C2参照)側端部から径方向外方へ延出する外向きフランジ部8’を有する。
そして、金属製環体1B’の内方側端(第1円筒部6の内方側端)の軸方向位置F’は、繊維強化合成樹脂製本体1Aの円盤部2の外方側面2Bの軸方向位置よりも、長さJだけ外方(矢印C1参照)に位置する。J=0.2mmのものを比較例とした。
(Comparative example)
In the protective cover 1 ′ shown in the longitudinal sectional view of FIG. 10, the metal ring body 1B ′ does not have the second cylindrical portion 7 in comparison with the metal ring body 1B of the above embodiment, and It has an outward facing flange portion 8 'that extends radially outward from the inner (see arrow C2) side end.
The axial position F 'of the inner side end (the inner side end of the first cylindrical portion 6) of the metal ring 1B' is the outer side surface 2B of the disc portion 2 of the fiber reinforced synthetic resin main body 1A. It is located outward by the length J (see arrow C1) than the axial position. The one with J = 0.2 mm was taken as a comparative example.

(解析結果及び考察)
ナット10の傾斜は、比較例を100として、実施例1が約20、実施例2が約20、実施例3が約30であった。
実施例1ないし3のように、金属製環体1Bの内方側端(第2円筒部7の内方側端)の軸方向位置Fを、円盤部2の軸方向中央位置Eよりも内方(矢印C2参照)に位置させることにより、ナット10の傾斜を抑制する効果が大きくなる。
(Analysis result and consideration)
The inclination of the nut 10 was about 20 for the comparative example, about 20 for the example 1, about 20 for the example 2, and about 30 for the example 3.
As in the first to third embodiments, the axial position F of the inward end (the inward end of the second cylindrical portion 7) of the metal ring 1B is inward of the axial center position E of the disc portion 2. By positioning in the direction (see the arrow C2), the effect of suppressing the inclination of the nut 10 is enhanced.

また、実施例1と実施例2のナット10の傾斜は略同一であるので、金属製環体1Bの剛性によるナット10の傾斜抑制効果を維持しながら、金属製環体1Bの軸方向の長さを小さくして金属製環体1Bの材料コストの上昇を抑制するためには、軸方向位置Fを、円盤部2の軸方向中央位置Eよりも内方(矢印C2参照)に位置させながら、円盤部2の内方側面2Aの軸方向位置と同一、又は円盤部2の内方側面2Aの軸方向位置よりも外方(矢印C1参照)に位置させるのがより好ましい実施態様である。   Further, since the inclinations of the nuts 10 in the first embodiment and the second embodiment are substantially the same, the axial length of the metal annular body 1B is maintained while maintaining the effect of suppressing the inclination of the nut 10 by the rigidity of the metal annular body 1B. In order to suppress the increase in material cost of the metal ring body 1B by reducing the size, the axial position F is positioned inward of the axial center position E of the disk portion 2 (see the arrow C2). It is a more preferable embodiment to position the same in the axial direction position of the inward side surface 2A of the disk portion 2 or to the outside (refer to the arrow C1) than the axial direction position of the inward surface 2A of the disk portion 2.

<変形例>
本発明のセンサホルダ部を有する保護カバー1における金属製環体1Bは、図7ないし9の縦断面図のような第2円筒部7を有するものに限定されるものではなく、図11の縦断面図の金属製環体1Bのような円錐台側面状部21を有するものであってもよい。
円錐台側面状部21は、第1円筒部6の内方(矢印C2参照)側端に繋がり、本体1Aのセンサ取付穴4Aを形成する内壁の径方向最大位置Dよりも径方向外方に位置し、内方(矢印C2参照)へ行くに従って拡径する。
ここで、本願発明のR1≧R2−0.6の範囲では、熱衝撃で割れが発生する可能性があり、また流動性も悪く充填不良が懸念される。そのため、金属製環体1Bに、センサ取付穴4Aを形成する内壁の径方向最大位置Dよりも径方向外方に位置する、内方へ行くに従って拡径する円錐台側面状部21を設けている。
また、本発明のセンサホルダ部を有する保護カバー1における金属製環体1Bは、図7ないし9、及び図11の縦断面図のような外向きフランジ8があるものに限定されるものではなく、図12の縦断面図の金属製環体1Bのように外向きフランジ8がないものも含まれる。
<Modification>
The metal ring body 1B in the protective cover 1 having the sensor holder portion of the present invention is not limited to the one having the second cylindrical portion 7 as shown in the longitudinal sectional views of FIGS. It may have a frusto-conical side portion 21 such as a metal ring 1B in plan view.
The frusto-conical side surface-like portion 21 is connected to the inward (see arrow C2) side end of the first cylindrical portion 6, and radially outward from the radial maximum position D of the inner wall forming the sensor mounting hole 4A of the main body 1A. Position and expand in diameter as you go inward (see arrow C2).
Here, in the range of R1 ≧ R2-0.6 of the present invention, a crack may occur due to thermal shock, and the flowability is also bad, and there is a concern about filling failure. Therefore, the metal ring body 1B is provided with a truncated cone side surface-like portion 21 which is located radially outward of the radial maximum position D of the inner wall forming the sensor mounting hole 4A and which expands in diameter as it goes inward There is.
Further, the metal ring body 1B in the protective cover 1 having the sensor holder portion of the present invention is not limited to the one having the outward facing flange 8 as in the longitudinal sectional views of FIGS. 7 to 9 and FIG. Also, the case without the outward facing flange 8 as in the metal ring 1B of the longitudinal sectional view of FIG. 12 is included.

以上の実施の形態の記載はすべてすべて例示であり、これに制限されるものではない。本発明の範囲から逸脱することなく種々の改良及び変更を施すことができる。   The descriptions in the above embodiments are all illustrative and not restrictive. Various modifications and changes can be made without departing from the scope of the present invention.

1,1’ 保護カバー(インサート成形品)
1A 繊維強化合成樹脂製本体
1B,1B’ 金属製環体(インサート品)
2 円盤部
2A 内方側面
2B 外方側面
3 円筒部
4 センサホルダ部
4A センサ取付穴
5 仕切壁
6 第1円筒部
6A 内周面
7 第2円筒部
8,8’ 外向きフランジ部
9 磁気センサ
10 ナット(インサート品)
10A 周溝
11 軸受
12 内輪
12A 内輪軌道面
13 外輪
13A 外輪駆動面
14 転動体
15 シール部材
16 磁気エンコーダ
17 支持部材
18 固定型
19 可動型
20 支持軸
21 円錐台側面状部
A 軸受装置
B 取付ボルト
C1 外方
C2 内方
D センサ取付穴を形成する内壁の径方向最大位置
E 円盤部の軸方向中央位置
F,F’ 内方側端の軸方向位置
O 回転軸中心
P 溶融した繊維強化合成樹脂材料
R1 センサ取付穴を形成する内壁の径方向最大位置の回転軸中心からの距離
R2 第1円筒部の内面の回転軸中心からの距離
1,1 'Protective cover (insert molded item)
1A Fiber Reinforced Plastic Body 1B, 1B 'Metal Ring (Insert)
Reference Signs List 2 disc portion 2A inward side surface 2B outward side surface 3 cylindrical portion 4 sensor holder portion 4A sensor mounting hole 5 partition wall 6 first cylindrical portion 6A inner circumferential surface 7 second cylindrical portion 8, 8 'outward flange portion 9 magnetic sensor 10 nut (inserted product)
DESCRIPTION OF SYMBOLS 10A circumferential groove 11 bearing 12 inner ring 12A inner ring raceway surface 13 outer ring 13A outer ring drive surface 14 rolling element 15 seal member 16 magnetic encoder 17 support member 18 fixed die 19 movable die 20 support shaft 21 truncated cone side portion A bearing device B mounting bolt C1 outward C2 inward D radial maximum position E of the inner wall forming the sensor mounting hole E axial center position F, F 'of the disk portion axial position of the inward end O rotational axis center P melted fiber reinforced synthetic resin Material R1 Distance from the center of rotation axis of the radial maximum position of the inner wall forming the sensor mounting hole R2 Distance from the center of rotation axis of the inner surface of the first cylindrical part

Claims (4)

外周面に内輪軌道面が形成された内輪、及び内周面に外輪軌道面が形成された外輪、並びに、前記内輪軌道面及び前記外輪軌道面間を転動する転動体を有する軸受と、
前記軸受の内方側端部に位置して前記内輪に固定された、N極とS極を一定間隔で周方向に交互に並べてなる磁気エンコーダと、
前記磁気エンコーダの磁極に対向して前記磁気エンコーダの回転を検知するための磁気センサと
を含む軸受装置に用いる、
前記軸受の内方側端部を密封するように前記外輪に圧入される、カップ状の保護カバーであって、
インサート成形で一体化された繊維強化合成樹脂製本体及び金属製環体からなり、
前記本体は、
円盤部と、
前記磁気センサを挿入するセンサ取付穴が形成された、前記磁気センサを保持するセンサホルダ部と
を含み、
前記磁気エンコーダ及び前記磁気センサ間を仕切る、他の部分よりも薄肉の仕切壁を有し、
前記本体の前記センサ取付穴を形成する内壁の径方向最大位置の回転軸中心からの距離R1(mm)は、前記環体の外方側の部分である第1円筒部の内周面の回転軸中心からの距離R2(mm)に対して、R1≧R2−0.6であり、
前記環体は、
前記第1円筒部と、
前記第1円筒部の内方側端に繋がり、
前記内壁の径方向最大位置よりも径方向外方に位置する第2円筒部、又は前記内壁の径方向最大位置よりも径方向外方に位置する、内方へ行くに従って拡径する円錐台側面状部とを有するとともに、
前記第2円筒部の内方側端の軸方向位置、又は前記円錐台側面状部の内方側端の軸方向位置が、前記円盤部の軸方向中央位置よりも内方に位置することを特徴とする、
センサホルダ部を有する保護カバー。
An inner ring having an inner ring raceway surface formed on an outer peripheral surface, an outer ring having an outer ring raceway surface formed on an inner peripheral surface, and a bearing having rolling elements rolling between the inner ring raceway surface and the outer ring raceway surface;
A magnetic encoder located at an inner end of the bearing and fixed to the inner ring, the magnetic encoder having N poles and S poles alternately arranged circumferentially at regular intervals;
A bearing device including a magnetic sensor for detecting the rotation of the magnetic encoder facing the magnetic pole of the magnetic encoder;
A cup-shaped protective cover which is press-fit into the outer ring so as to seal the inward end of the bearing.
It consists of a fiber reinforced synthetic resin main body and metal ring body integrated by insert molding,
The body is
The disc and
And a sensor holder unit for holding the magnetic sensor, wherein a sensor mounting hole for inserting the magnetic sensor is formed.
It has a partition wall which is thinner than the other part that partitions between the magnetic encoder and the magnetic sensor,
The distance R1 (mm) from the rotation axis center of the radial maximum position of the inner wall forming the sensor mounting hole of the main body is the rotation of the inner peripheral surface of the first cylindrical portion which is the portion on the outer side of the annular body R1 ≧ R2-0.6 for a distance R2 (mm) from the axis center,
The ring is
The first cylindrical portion;
Connect to the inner end of the first cylindrical portion,
A second cylindrical portion located radially outward of the radial maximum position of the inner wall, or a conical side surface of the inner wall located radially outward of the radial maximum position of the inner wall, with the diameter increasing toward the inner side With the
The axial position of the inward end of the second cylindrical portion or the axial position of the inward end of the frusto-conical side portion is located inward of the axial center position of the disc portion. Feature
Protective cover having a sensor holder portion.
前記第2円筒部の内方側端の軸方向位置、又は前記円錐台側面状部の内方側端の軸方向位置が、前記円盤部の内方側面の軸方向位置と同一、又は前記円盤部の内方側面の軸方向位置よりも外方に位置する、
請求項1記載のセンサホルダ部を有する保護カバー。
The axial position of the inward end of the second cylindrical portion or the axial position of the inward end of the frusto-conical side portion is the same as the axial position of the inward side of the disc portion, or the disc Located outside the axial position of the inner side of the part,
The protective cover which has a sensor holder part of Claim 1.
前記第2円筒部の内方側端部、又は前記円錐台側面状部の内方側端部から径方向外方へ延出する外向きフランジ部を有する、
請求項1又は2記載のセンサホルダ部を有する保護カバー。
And an outward flange portion extending radially outward from the inward end of the second cylindrical portion or the inward end of the frusto-conical side portion.
The protective cover which has a sensor holder part of Claim 1 or 2.
請求項1〜3の何れか1項に記載のセンサホルダ部を有する保護カバーを備えた軸受装置。   The bearing apparatus provided with the protective cover which has a sensor holder part in any one of Claims 1-3.
JP2018199093A 2017-12-19 2018-10-23 A protective cover having a sensor holder portion, and a bearing device provided with the protective cover. Active JP7044029B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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