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JP2018080601A - Rotation pump for transporting viscosity material - Google Patents

Rotation pump for transporting viscosity material Download PDF

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Publication number
JP2018080601A
JP2018080601A JP2016221998A JP2016221998A JP2018080601A JP 2018080601 A JP2018080601 A JP 2018080601A JP 2016221998 A JP2016221998 A JP 2016221998A JP 2016221998 A JP2016221998 A JP 2016221998A JP 2018080601 A JP2018080601 A JP 2018080601A
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viscous material
cylinder
piston
elastic member
peripheral wall
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英 中村
Suguru Nakamura
英 中村
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Abstract

PROBLEM TO BE SOLVED: To prevent occurrence of scratching scar caused by an excessive press contact wearing by a rotating elliptical-shaped piston against an inner peripheral wall surface of a cylinder or prevent damage of the piston and to enable even a viscous material of high viscosity to be discharged under uniform density having no clearance at all.SOLUTION: This invention comprises a cylinder 1 having a viscosity material transferring space part S formed as a cavity having a circular cross section and formed with a viscosity material intake port 2 at one side and a viscosity material outlet port 3 at the other side so as to be communicated with the viscosity material transferring space part S; and an elliptical-shaped piston 11 in which a close contact elastic member 12 encloses and covers the cylinder 1 at its outer peripheral surface and elliptical-shaped piston is rotationally driven by a driving source M while a side surface in an elliptical longitudinal axis direction being slid and contacted with an inner peripheral wall surface of the cylinder 1. There is provided a liquid storage part 13 filled with hermetic seal lubrication liquid between the close contact elastic member 12 of the piston 11 and the inner peripheral wall surface of the cylinder 1 so as to support the close contact elastic member 12 from inside part of the piston 11 and to keep a contacted state between the inside surface of the cylinder 1 and the close contact elastic member 12.SELECTED DRAWING: Figure 1

Description

本発明は、例えばコンクリート用セメントモルタル・汚水スラッジ・化学工業廃液・ヘドロ・食品等の高粘度の液体(以下に粘性物と称す)の負圧による一端側吸入と正圧による他端側吐出との繰り返しによって移送でき、また小型軽量に構成できる密封潤滑液を利用した粘性物移送用回転ポンプに関する。   The present invention includes, for example, suction on one end side by negative pressure and discharge on the other end side by positive pressure, such as cement mortar for concrete, sewage sludge, chemical industry waste liquid, sludge, food, etc. It is related with the rotary pump for viscous material transfer using the sealing lubricating liquid which can be transferred by repetition of this, and can be comprised small and lightweight.

一般に、各種の粘性物を移送するポンプの一つとして、ベーン式ポンプが広く採用されている。このベーン式ポンプは、粘性物に反復的な加速度を与えることで吐出に脈動を生じさせることで移送している。しかし、移送される粘性物がコンクリート用セメントモルタルの場合にはその中に石や砂利等が含まれているため、ベーンの突出運動が妨げられてベーン式ポンプが停止したり、破損したりする虞がある。このため、近年においては、このようなベーンの突出運動の妨げにならないような機構が多く提案されている。   In general, a vane pump is widely used as one of pumps for transferring various viscous materials. This vane type pump is transported by causing pulsation in discharge by giving repetitive acceleration to a viscous material. However, when the transferred viscous material is cement mortar for concrete, it contains stones, gravel, etc., so the vane's protruding movement is hindered and the vane pump stops or breaks. There is a fear. For this reason, in recent years, many mechanisms have been proposed that do not hinder the vane protruding movement.

例えば、特許文献1に開示されているように、ケーシング内に形成されるポンプ室にロータを偏心させて収納し、ロータの回転軸を中心として径方向に伸びるとともに径方向及び回転軸方向の外方に開口する複数のベーン溝内にて径方向にスライド自在にベーンが配置され、ロータの回転遠心力によってポンプ室の内周壁面にベーンの先端が摺接するものとなし、またポンプ室内面とロータとベーンとで囲まれてロータの回転駆動によりその容積を大小変化させる複数の作動室を設け、容積拡大過程にある作動室に対して粘性物を流入させる吸入路と、容積縮小過程にある作動室から粘性物を排出させる吐出路とを備えたベーンポンプが提案されている。   For example, as disclosed in Patent Document 1, the rotor is eccentrically housed in a pump chamber formed in the casing, and extends in the radial direction around the rotation axis of the rotor and extends in the radial direction and the rotation axis direction. The vane is slidable in the radial direction in a plurality of vane grooves that open in the direction, and the tip of the vane is in sliding contact with the inner peripheral wall surface of the pump chamber by the rotational centrifugal force of the rotor. Provided with a plurality of working chambers that are surrounded by the rotor and vanes and whose volume is changed by the rotational drive of the rotor, and a suction path through which viscous material flows into the working chamber in the volume expansion process, and in the volume reduction process A vane pump having a discharge passage for discharging viscous material from a working chamber has been proposed.

また、特許文献2に開示されているように、円柱状本体の中心部から放射状に形成されたベーン液収容部に、円柱状本体の周面より出没するようベーンが収容され、円柱状本体は、内部下方側に設けた円弧経路状の輸送路を介して一方に流入管および他方に吐出管を有してなるケーシング内に収容されるとともにベーンが水圧によって押し出されてケーシングの内周壁面に圧接されることで、前後一対のベーンによって内部下方側の輸送路が円弧空洞状に仕切られるものとなし、流入管から流入した粘性物は、回転する本体の前後一対のベーンによって囲まれて輸送路から吐出管側へ?き出されるベーンポンプが提案されている。   Further, as disclosed in Patent Document 2, vanes are accommodated in the vane liquid accommodating portion formed radially from the central portion of the cylindrical main body so as to protrude from the peripheral surface of the cylindrical main body, and the cylindrical main body is And is accommodated in a casing having an inflow pipe on one side and a discharge pipe on the other side through a circular path-like transportation path provided on the lower side inside, and the vane is pushed out by water pressure to the inner peripheral wall surface of the casing. By being in pressure contact, a pair of front and rear vanes make the inner lower transportation path partitioned into an arc cavity, and the viscous material flowing in from the inflow pipe is surrounded and transported by the pair of front and rear vanes on the rotating body. A vane pump that is pumped from the road to the discharge pipe side has been proposed.

特開2011−47322号公報JP 2011-47322 A 実公昭56−10954号公報Japanese Utility Model Publication No. 56-10954

しかしながら、上記した特許文献1および特許文献2による場合では、いずれも回転するベーンの先端が遠心力や水圧等によってケーシングの内周壁面に圧接されて粘性物を?き出すようにして摺動するいわゆる絞り出し圧送式のベーンポンプであるため、ベーンの先端によってケーシングの内周壁面に掻き傷が付いてしまうばかりでなく、ケーシングの内周壁面にかかる、遠心力や水圧等による過度な負荷によってベーンの圧接先端部分が破損してしまう虞がある。   However, in the case of Patent Document 1 and Patent Document 2 described above, the tip of the rotating vane slides in such a way that the tip of the rotating vane is pressed against the inner peripheral wall surface of the casing by centrifugal force, water pressure, etc. Because it is a so-called squeeze-out pressure feed type vane pump, not only the inner peripheral wall surface of the casing is scratched by the tip of the vane, but also the excessive load caused by centrifugal force, water pressure, etc. on the inner peripheral wall surface of the casing. There is a possibility that the pressure contact tip may be damaged.

また、従来のベーン式ポンプにおいてベーンの回転によって粘性物を?き出す際には、上記した特許文献1のようなポンプ室とロータとの間、もしくは上記した特許文献2のようなケーシングと円柱状本体との間の粘性物に空隙が生じたまま粘性物に反復的な加速度を与えて脈動的に吐出させているため、例えばセメントモルタル等のような高粘性の粘性物は一様な密度で吐出されずに団子状となって吐出されてしまい、所定の場所に堆積させて固化した後のコンクリート内部に密度(比重)のムラが生じてしまう虞がある。   Further, when the viscous material is pumped out by the rotation of the vane in the conventional vane type pump, it is between the pump chamber and the rotor as described in Patent Document 1 or the casing and the circle as described in Patent Document 2 described above. High viscosity viscous material such as cement mortar has a uniform density because the viscous material between the columnar body is pulsating by applying repetitive acceleration to the viscous material with gaps. There is a risk that unevenness of density (specific gravity) may be generated inside the concrete after being deposited and solidified in a predetermined place without being discharged in the form of dumpling.

そこで本発明は叙上のような従来存した諸事情に鑑み創出されたもので、その目的は、断面円形状の空洞となって形成されたシリンダの内周壁面に楕円長軸方向の側面が摺接しつつ駆動源によって回転駆動される楕円型のピストンを備えるとともに、回転するピストンによるシリンダの内周壁面への過度な圧接摩擦による掻き傷の発生やピストンの破損を防止し、高粘性の粘性物であっても隙間のない均一な密度で吐出させることができ、また小型軽量に構成することができる密封潤滑液を利用した粘性物移送用回転ポンプを提供することにある。   Therefore, the present invention was created in view of the conventional circumstances as described above. The purpose of the present invention is to provide a side surface in the elliptical long axis direction on the inner peripheral wall surface of the cylinder formed as a cavity having a circular cross section. It is equipped with an elliptical piston that is slidably driven by a drive source while being in sliding contact, and prevents the occurrence of scratches and damage to the piston due to excessive pressure friction on the inner peripheral wall of the cylinder by the rotating piston. An object of the present invention is to provide a viscous material transfer rotary pump using a sealed lubricating liquid that can be discharged evenly evenly at a uniform density without gaps and can be made compact and lightweight.

上述した課題を解決するため、本発明にあっては、後述する発明を実施するための形態における使用符号を付記して説明すると、断面円形状の空洞となって形成された粘性物移送空間部Sを有し且つ粘性物移送空間部Sに連通するよう一方側に粘性物吸入口2および他方側に粘性物吐出口3を形成してなるシリンダ1と、外周面にシリンダ1の内周壁面に密接する密接弾性部材12が包覆されてシリンダ1の内周壁面に楕円長軸方向の側面が摺接しつつ駆動源Mによって回転駆動される楕円型のピストン11とを備え、密接弾性部材12をピストン11の内側から支えてシリンダ1の内側面と密接弾性部材12との接触を維持するようピストン11とシリンダ1との略平面状の側壁相互間に密封潤滑液を充填密封した液収容部13を有してなることを特徴とする。
ピストン11は、前記液収容部13がピストン11の両側面それぞれに凹状となって形成されてなり、各液収容部13はピストン11自体の側面に貫設した潤滑液連通孔14によって連通されたものとすることができる。
ピストン11は、楕円長軸方向に沿って潤滑液連通孔14内に進退自在にねじ込まれた調整ボルト15と、調整ボルト15の一端を支受して密接弾性部材12の内側に圧接配置された押圧調整部16とを備え、調整ボルト15のねじ込みまたはねじ引き入れ調整により、押圧調整部16の押圧力を変えることで、シリンダ1の内周壁面に対する前記密接弾性部材12の圧接力の調整を可能にしたものとすることができる。
シリンダ1の粘性物移送空間部Sの前記粘性物吸入口2および粘性物吐出口3よりも下側に位置する内周壁面は開放されて吸入側および吐出側の一対の可動封止弁17,18を対向配置してなり、両可動封止弁17,18はピストン11の外周面に両側方向から密着状に交差圧接して粘性物移送空間部Sを閉鎖するよう互いに閉塞揺動方向に弾発付勢されてなるものとすることができる。
シリンダ1の一側面には、前記液収容部13内に密封潤滑液を充填して封止蓋20Aによって封止可能にした液注入部20を備え、シリンダ1の他側面には、液注入部20からの密封潤滑液の充填に伴い液収容部13内の空気を抜いて封止部材19Aで密閉可能にしたエアー抜き部19を備えたものとすることができる。
In order to solve the above-described problems, in the present invention, a description will be given by adding reference numerals in the embodiments for carrying out the invention to be described later. And a cylinder 1 having a viscous material suction port 2 on one side and a viscous material discharge port 3 on the other side so as to communicate with the viscous material transfer space S, and an inner peripheral wall surface of the cylinder 1 on an outer peripheral surface And an elliptical piston 11 that is rotationally driven by a driving source M while being covered with an intimate elastic member 12 that is in close contact with the inner circumferential wall surface of the cylinder 1 and sliding in contact with the side surface in the elliptical long axis direction. Is supported from the inside of the piston 11 so that the inner surface of the cylinder 1 and the intimate elastic member 12 are kept in contact with each other. I have 13 It is characterized in.
The piston 11 is formed such that the liquid storage portion 13 is recessed on both side surfaces of the piston 11, and each liquid storage portion 13 is communicated by a lubricating liquid communication hole 14 penetrating the side surface of the piston 11 itself. Can be.
The piston 11 is placed in pressure contact with the adjustment bolt 15 screwed in the lubricating fluid communication hole 14 along the elliptical long axis direction, and one end of the adjustment bolt 15 so as to be in close contact with the elastic member 12. It is possible to adjust the pressing force of the tight elastic member 12 against the inner peripheral wall surface of the cylinder 1 by changing the pressing force of the pressing adjusting unit 16 by adjusting the screwing or pulling-in of the adjusting bolt 15. It can be made.
The inner peripheral wall surface located below the viscous material suction port 2 and the viscous material discharge port 3 in the viscous material transfer space S of the cylinder 1 is opened, and a pair of movable sealing valves 17 on the suction side and the discharge side, 18 are arranged opposite to each other, and both movable sealing valves 17 and 18 are elastically pressed against each other in the closing and swinging direction so as to close the viscous material transfer space S by cross-contacting the outer periphery of the piston 11 in close contact with each other from both sides. It can be energized.
One side of the cylinder 1 is provided with a liquid injection part 20 filled with a sealing lubricant in the liquid storage part 13 and sealed with a sealing lid 20A, and on the other side of the cylinder 1, a liquid injection part is provided. It is possible to provide an air vent 19 that allows the air in the liquid storage portion 13 to be removed with the sealing lubricating liquid from 20 and sealed with the sealing member 19A.

以上のように構成された本発明に係る密封潤滑液を利用した粘性物移送用回転ポンプにあって、シリンダ1の内周壁面に楕円長軸方向の側面が摺接しつつ回転駆動される楕円型のピストン11は、粘性物吸入口2側から粘性物吐出口3側へ向けての回転により楕円短軸方向の側面と粘性物吸入口2側における粘性物移送空間部Sの内周壁面との間を負圧空間となすと同時に楕円短軸方向の側面と粘性物吐出口3側における粘性物移送空間部Sの内周壁面との間を正圧空間となして密接弾性部材12とシリンダ1の内周壁面との間に空隙が生じないよう粘性物Pを粘性物吐出口3側へ押し出させる。
ピストン11とシリンダ1と略平面状の側壁相互間に密封潤滑液を充填密封した液収容部13は、密接弾性部材12をピストン11の内側から支えてシリンダ1との接触を維持させ、粘性物移送空間部Sが粘性物移送のために正圧、負圧となっても、密接弾性部材12が内外方向にバタバタと揺動してしまうのを防止させる。
調整ボルト15は、ピストン11の楕円長軸方向に沿ってピストン11自体の外側へ移動するよう潤滑液流通孔14側からねじ込み押し出すことで、押圧調整部16への押圧力が増大されるのに伴いシリンダ1の内周壁面に対する前記密接弾性部材12の圧接力を増加させる。一方、調整ボルト15を楕円長軸方向に沿ってピストン11の内側に移動するよう潤滑液流通孔14側にねじ入れ引き込むことで、押圧調整部16への押圧力が減少されるのに伴いシリンダ1に対する前記密接弾性部材12の圧接力を減少させる。
これにより、密接弾性部材12の外周側面とシリンダ1の内周壁面との密接状態を調整させることで、シリンダ1内における吸引側の負圧空間S1、吐出側の正圧空間S2の圧力を適宜に保持させ、また、シリンダ1の内周壁面に対する密接弾性部材12の過度な圧接摩擦によるピストン11のブレーキ現象の発生を回避させる。
ピストン11の外周面に両側方向から密着状に交差圧接して粘性物移送空間部Sを閉鎖するよう互いに閉塞揺動方向に弾発付勢された吸入側および吐出側の一対の可動封止弁17,18は、ピストン11の回転中、シリンダ1の粘性物移送空間部Sの粘性物吸入口2および粘性物吐出口3よりも下側に位置する内周壁面を常時閉塞させる。
これにより、吸入側可動封止弁18は、粘性物Pを粘性物吸入口2の位置よりも下方側に移動しないよう堰き止めていることで粘性物吸入口2からシリンダ1内部への粘性物Pの負圧による吸引力を向上させる。
一方、吐出側可動封止弁17は、粘性物Pを粘性物吐出口3の位置よりも下方側に移動しないように堰き止めていることで粘性物吐出口3からシリンダ1外部への粘性物Pの正圧吐出力を向上させる。
シリンダ1の他側面のエアー抜き部19は、シリンダ1の一側面の液注入部20から液収容部13内へ密封潤滑液を充填するのに伴い、液収容部13内の空気を外部に抜出させることで液収容部13内のエアー溜まりを防止させる。
In the rotary pump for viscous material transfer using the sealed lubricating liquid according to the present invention configured as described above, the elliptical type is driven to rotate while the side surface in the elliptical long axis direction is in sliding contact with the inner peripheral wall surface of the cylinder 1. The piston 11 rotates between the viscous material suction port 2 side and the viscous material discharge port 3 side so that the side surface in the elliptical short axis direction and the inner peripheral wall surface of the viscous material transfer space S on the viscous material suction port 2 side are formed. A space between the side surface in the elliptical short axis direction and the inner peripheral wall surface of the viscous material transfer space S on the viscous material discharge port 3 side serves as a positive pressure space and a close elastic member 12 and the cylinder 1 The viscous material P is pushed out to the viscous material discharge port 3 side so that no gap is generated between the inner peripheral wall surface and the inner surface.
The liquid storage portion 13 filled with a sealing lubricant between the piston 11 and the cylinder 1 and the substantially planar side wall supports the close elastic member 12 from the inside of the piston 11 to maintain contact with the cylinder 1, and is a viscous material. Even if the transfer space S becomes a positive pressure or a negative pressure due to the transfer of the viscous material, the close elastic member 12 is prevented from swinging in the inner and outer directions.
The adjustment bolt 15 is screwed and pushed out from the lubricating fluid circulation hole 14 side so as to move to the outside of the piston 11 itself along the elliptical long axis direction of the piston 11, so that the pressing force to the pressing adjustment portion 16 is increased. Accordingly, the pressure contact force of the close elastic member 12 against the inner peripheral wall surface of the cylinder 1 is increased. On the other hand, the adjustment bolt 15 is screwed and pulled into the lubricating fluid circulation hole 14 side so as to move to the inside of the piston 11 along the elliptical long axis direction. 1, the pressure contact force of the close elastic member 12 to 1 is decreased.
Thus, by adjusting the close contact state between the outer peripheral side surface of the close elastic member 12 and the inner peripheral wall surface of the cylinder 1, the pressures in the negative pressure space S1 on the suction side and the positive pressure space S2 on the discharge side in the cylinder 1 are appropriately set. In addition, the brake phenomenon of the piston 11 due to the excessive pressure friction of the close elastic member 12 against the inner peripheral wall surface of the cylinder 1 is avoided.
A pair of movable sealing valves on the suction side and the discharge side that are elastically urged in the closing and swinging directions so as to close the viscous material transfer space S by close pressure contact with the outer peripheral surface of the piston 11 from both sides. 17 and 18 always block the inner peripheral wall surface located below the viscous material suction port 2 and the viscous material discharge port 3 of the viscous material transfer space S of the cylinder 1 during the rotation of the piston 11.
Thereby, the suction side movable sealing valve 18 dams the viscous material P so as not to move downward from the position of the viscous material suction port 2, so that the viscous material from the viscous material suction port 2 to the inside of the cylinder 1 is retained. Improve the suction force by the negative pressure of P.
On the other hand, the discharge-side movable sealing valve 17 dams the viscous material P so as not to move downward from the position of the viscous material discharge port 3 so that the viscous material is discharged from the viscous material discharge port 3 to the outside of the cylinder 1. Improve P positive pressure discharge force.
The air vent 19 on the other side of the cylinder 1 vents the air in the liquid container 13 to the outside as the sealed lubricating liquid is filled into the liquid container 13 from the liquid injection part 20 on one side of the cylinder 1. By making it come out, air accumulation in the liquid storage unit 13 is prevented.

本発明は以上説明したように構成されているため、断面円形状の空洞となって形成されたシリンダ1の内周壁面に楕円長軸方向の側面が摺接しつつ駆動源Mによって回転駆動される楕円型のピストン11によるシリンダ1の内周壁面への過度な圧接摩擦による掻き傷の発生やピストン11の破損を防止し、高粘性の粘性物Pであっても隙間のない均一な密度で吐出させることができる。   Since the present invention is configured as described above, it is rotationally driven by the drive source M while the side surface in the elliptical long axis direction is in sliding contact with the inner peripheral wall surface of the cylinder 1 formed as a hollow having a circular cross section. Oval-shaped piston 11 prevents scratches due to excessive pressure contact friction on the inner peripheral wall surface of cylinder 1 and damage to piston 11, and discharges even viscous material P at a uniform density without gaps. Can be made.

すなわちこれは本発明が、断面円形状の空洞となって形成された粘性物移送空間部Sを有し且つ粘性物移送空間部Sに連通するよう一方側に粘性物吸入口2および他方側に粘性物吐出口3を形成してなるシリンダ1と、外周面にシリンダ1の内周壁面に密接する密接弾性部材12が包覆されてシリンダ1の内周壁面に楕円長軸方向の側面が摺接しつつ駆動源Mによって回転駆動される楕円型のピストン11とを備え、密接弾性部材12をピストン11の内側から支えてシリンダ1の内周壁面と密接弾性部材12との接触を維持するようピストン11とシリンダ1との略平面状の側壁相互間に密封潤滑液を充填した液収容部13を有してなるからである。   That is, this is because the present invention has a viscous material transfer space S formed as a cavity having a circular cross section and communicates with the viscous material transfer space S on one side on the viscous material inlet 2 and on the other side. The cylinder 1 formed with the viscous material discharge port 3 and the tightly elastic member 12 that is in close contact with the inner peripheral wall surface of the cylinder 1 are covered with the outer peripheral surface, and the side surface in the elliptical long axis direction slides on the inner peripheral wall surface of the cylinder 1. And an elliptical piston 11 that is rotationally driven by a drive source M while in contact with the piston 11 so as to support the close elastic member 12 from the inside of the piston 11 and maintain contact between the inner peripheral wall surface of the cylinder 1 and the close elastic member 12. This is because the liquid containing portion 13 filled with the sealing lubricant is provided between the substantially planar side walls of the cylinder 11 and the cylinder 1.

すなわち、粘性物吸入口2側から粘性物吐出口3側へ向けての回転により楕円短軸方向の側面と粘性物吸入口2側における粘性物移送空間部Sの内周壁面との間を負圧空間となすと同時に楕円短軸方向の側面と粘性物吐出口3側における粘性物移送空間部Sの内周壁面との間を正圧空間となして密接弾性部材12とシリンダ1の内周壁面との間に空隙が生じないよう粘性物Pを粘性物吐出口3側へ向けて押し出させることで、粘性物吸入口2から吸入した高粘性の粘性物Pであっても隙間を発生させずに略一定の密度で粘性物吐出口3から吐出させることができる。   That is, the rotation from the viscous material suction port 2 side to the viscous material discharge port 3 side causes a negative gap between the side surface in the elliptical short axis direction and the inner peripheral wall surface of the viscous material transfer space S on the viscous material suction port 2 side. At the same time as the pressure space, the space between the side surface in the direction of the minor axis of the ellipse and the inner peripheral wall surface of the viscous material transfer space S on the viscous material discharge port 3 side becomes a positive pressure space to closely contact the elastic member 12 and the inner periphery of the cylinder 1. By extruding the viscous material P toward the viscous material discharge port 3 so as not to generate a gap between the wall and the wall surface, a gap is generated even for the highly viscous material P sucked from the viscous material suction port 2. In addition, it is possible to discharge from the viscous material discharge port 3 at a substantially constant density.

また、ピストン11とシリンダ1との略平面状の側壁相互間に密封潤滑液を充填密封した液収容部13は、密接弾性部材12をピストン11の内側から支えてシリンダ1の内周壁面との接触を維持させ、これによって、密接弾性部材12のマイナスの性質であるブレーキ現象の発生を無くし、シリンダ1の内周壁面の掻き傷の発生やピストン11の破損を未然に防止することができる。しかも、粘性物移送空間部Sが粘性物移送のために正圧、負圧となっても、密接弾性部材12が内外方向にバタバタと揺動してしまうのを未然に防止することができる。   In addition, the liquid storage portion 13 filled and sealed with a sealing lubricant between the substantially planar side walls of the piston 11 and the cylinder 1 supports the close elastic member 12 from the inside of the piston 11 and the inner peripheral wall surface of the cylinder 1. By maintaining the contact, the occurrence of the brake phenomenon, which is a negative property of the close elastic member 12, can be eliminated, and the occurrence of scratches on the inner peripheral wall surface of the cylinder 1 and the damage of the piston 11 can be prevented. In addition, even if the viscous material transfer space S becomes a positive pressure and a negative pressure for the transfer of the viscous material, it is possible to prevent the tight elastic member 12 from swinging inward and outward.

ピストン11は、前記液収容部13がピストン11自体の両側面それぞれに凹状となって形成されてなり、各液収容部13は側面に貫設した潤滑液連通孔14によって連通されているので、密接弾性部材12の幅方向両側をピストン11の液収容部13内側から略均一に圧力がかかり、これにより、シリンダ1と密接弾性部材12との接触を維持させることができる。   The piston 11 is formed by forming the liquid storage portion 13 in a concave shape on both side surfaces of the piston 11 itself, and each liquid storage portion 13 is communicated by a lubricating liquid communication hole 14 penetrating the side surface. Pressure is applied to the both sides of the close elastic member 12 in the width direction substantially uniformly from the inside of the liquid storage portion 13 of the piston 11, whereby the contact between the cylinder 1 and the close elastic member 12 can be maintained.

ピストン11は、楕円長軸方向に沿って潤滑液連通孔14内に進退自在にねじ込まれた調整ボルト15と、調整ボルト15の一端を支受して密接弾性部材12の内側に圧接配置された押圧調整部16とを備え、調整ボルト15のねじ込みまたはねじ引き入れ調整により、密接弾性部材12に対する押圧調整部16の押圧力を変えることで、シリンダ1の内周壁面に対する前記密接弾性部材12の圧接力の調整を可能にしてある。そのため、シリンダ1の内周壁面と密接弾性部材12の外周側面との適宜な密接状態によって、粘性物Pを負圧空間S1では吸引し、正圧空間S2では吐出させることができ、また、駆動源Mによって回転駆動されるピストン11によるシリンダ1の内周壁面への過度な圧接による摩耗と、摩擦の増加に伴う負荷の増加による駆動源Mの動力の増加等を確実に防止することができる。   The piston 11 is placed in pressure contact with the adjustment bolt 15 screwed in the lubricating fluid communication hole 14 along the elliptical long axis direction, and one end of the adjustment bolt 15 so as to be in close contact with the elastic member 12. A pressure adjusting portion 16, and adjusting the pressure of the pressure adjusting portion 16 against the close elastic member 12 by adjusting the screwing or screwing-in of the adjusting bolt 15, thereby pressing the close elastic member 12 against the inner peripheral wall surface of the cylinder 1. The force can be adjusted. Therefore, the viscous material P can be sucked in the negative pressure space S1 and discharged in the positive pressure space S2 by an appropriate close contact state between the inner peripheral wall surface of the cylinder 1 and the outer peripheral side surface of the close elastic member 12, and driven. Wear due to excessive pressure contact with the inner peripheral wall surface of the cylinder 1 by the piston 11 that is rotationally driven by the source M and increase in power of the drive source M due to an increase in load due to an increase in friction can be reliably prevented. .

すなわち、調整ボルト15を潤滑液連通孔14内でピストン11の内側からねじ込み、ピストン11の外側に向かって押圧調整部16を押し出すことで、シリンダ1に対する密接弾性部材12への圧接力を増大させることができる。一方、調整ボルト15を潤滑液連通孔14内でねじ引き込ませてピストン11の内側に向かって後退させることで、調整ボルト15による押圧調整部16への押圧力が減少し、シリンダ1に対する密接弾性部材12の圧接力を減少させることができる。このようにシリンダ1に対する密接弾性部材12の圧接力の調整が調整ボルト15によって容易に且つ確実に行うことができる。   That is, the adjustment bolt 15 is screwed from the inside of the piston 11 in the lubricating fluid communication hole 14 and the pressure adjusting portion 16 is pushed toward the outside of the piston 11, thereby increasing the pressure contact force of the tightly elastic member 12 to the cylinder 1. be able to. On the other hand, the adjustment bolt 15 is screwed into the lubricating fluid communication hole 14 and is retracted toward the inside of the piston 11, thereby reducing the pressing force applied to the pressing adjustment portion 16 by the adjustment bolt 15, and tight elasticity to the cylinder 1. The pressure contact force of the member 12 can be reduced. Thus, the adjustment of the pressing force of the close elastic member 12 to the cylinder 1 can be easily and reliably performed by the adjusting bolt 15.

シリンダ1の粘性物移送空間部Sの前記粘性物吸入口2および粘性物吐出口3よりも下側に位置する内周壁面は開放されて吸入側および吐出側の一対の可動封止弁17,18を対向配置してなり、両可動封止弁17,18はピストン11の外周面に両側方向から密着状に交差圧接して粘性物移送空間部Sを閉鎖するよう互いに閉塞揺動方向に弾発付勢されてなるので、ピストン11の回転中、シリンダ1の粘性物移送空間部Sの粘性物吸入口2および粘性物吐出口3よりも下側に位置する内周壁面とピストン11の外周面との間の隙間を常時閉塞させておくことができ、これにより、粘性物吸入口2側から粘性物吐出口3側へ向けての回転の際に、楕円短軸方向の側面と粘性物吸入口2側における粘性物移送空間部Sの内周壁面との間に発生する負圧、および楕円短軸方向の側面と粘性物吐出口3側における粘性物移送空間部Sの内周壁面との間に発生する正圧それぞれを確実なものとすることができる。   The inner peripheral wall surface located below the viscous material suction port 2 and the viscous material discharge port 3 in the viscous material transfer space S of the cylinder 1 is opened, and a pair of movable sealing valves 17 on the suction side and the discharge side, 18 are arranged opposite to each other, and both movable sealing valves 17 and 18 are elastically pressed against each other in the closing and swinging direction so as to close the viscous material transfer space S by cross-contacting the outer periphery of the piston 11 in close contact with each other from both sides. Since it is energized, during the rotation of the piston 11, the inner peripheral wall surface positioned below the viscous material suction port 2 and the viscous material discharge port 3 of the viscous material transfer space S of the cylinder 1 and the outer periphery of the piston 11. It is possible to always close the gap between the surface and the side surface in the elliptical minor axis direction and the viscous material when rotating from the viscous material suction port 2 side toward the viscous material discharge port 3 side. Occurred between the inner peripheral wall surface of the viscous material transfer space S on the suction port 2 side A negative pressure, and, respectively are pressure itself positively generated between the inner peripheral wall surface of the viscous product pump space S in elliptic minor axis direction of the side surface and the viscous material delivery port 3 side can be reliably thing that.

シリンダ1の一側面には、前記液収容部13内に密封潤滑液を充填して封止蓋20Aによって封止可能にした液注入部20を備え、シリンダ1の他側面には、液注入部20からの密封潤滑液の充填に伴い液収容部13内の空気を抜いて封止部材19Aで密閉可能にしたエアー抜き部19を備えたので、シリンダ1の一側面の液注入部20から液収容部13内へ密封潤滑液を充填するのに伴い、液収容部13内の空気をエアー抜き部19から外部に抜出させることができる。これにより、液収容部13内の密封潤滑液中へのエアー溜まりを防止することができ、この密封潤滑液による密接弾性部材12に対する押圧作用を確実なものとしている。   One side of the cylinder 1 is provided with a liquid injection part 20 filled with a sealing lubricant in the liquid storage part 13 and sealed with a sealing lid 20A, and on the other side of the cylinder 1, a liquid injection part is provided. 20 is provided with an air vent 19 that allows the air in the liquid container 13 to be removed and sealed with the sealing member 19A as the sealed lubricating liquid from 20 is filled. As the housing portion 13 is filled with the sealed lubricating liquid, the air in the liquid housing portion 13 can be extracted from the air vent portion 19 to the outside. Thereby, the accumulation of air in the sealed lubricating liquid in the liquid storage portion 13 can be prevented, and the pressing action of the sealed lubricating liquid against the tight elastic member 12 is ensured.

尚、上記の課題を解決するための手段、発明の効果の項それぞれにおいて付記した符号は、図面中に記載した構成各部を示す部分との参照を容易にするために付した。本発明は、これらの記載、図面中の符号等によって示された構造・形状等に限定されない。   In addition, the code | symbol attached | subjected in each means of the means for solving said subject and the effect of invention was attached | subjected in order to make easy reference with the part which shows each structure part described in drawing. The present invention is not limited to these descriptions, structures, shapes, and the like indicated by reference numerals and the like in the drawings.

本発明を実施するための一形態における使用状態を透視的に示した正面図である。It is the front view which showed the use condition in one form for carrying out the present invention transparently. 図1のX−X断面図である。It is XX sectional drawing of FIG. 図2のY−Y断面図である。It is YY sectional drawing of FIG. 同じく分解斜視図である。It is an exploded perspective view similarly. 使用状態における作動原理を説明するもので、(a)は吸引開始点における正面図、(b)は負圧による吸引状態を示す正面図、(c)は正圧による吐出開始点における正面図、(d)は正圧による吐出状態を示す正面図である。Explaining the operation principle in the use state, (a) is a front view at the suction start point, (b) is a front view showing a suction state by negative pressure, (c) is a front view at the discharge start point by positive pressure, (D) is a front view which shows the discharge state by a positive pressure. 二輪台車に搭載した使用状態を一部断面で示した側面図である。It is the side view which showed the use condition mounted in the two-wheeled carriage with a partial cross section.

以下、図面を参照して本発明を実施するための一形態を説明すると、図において示される符号1は、本発明に係る密封潤滑液を利用した粘性物移送用回転ポンプを構成するシリンダであり、図1乃至図4に示すように、断面円形状の空洞となって形成された粘性物移送空間部Sを有し且つ粘性物移送空間部Sに連通するよう一方側に粘性物吸入口2および他方側に粘性物吐出口3を形成してなり、シリンダ1の粘性物移送空間部Sには楕円型のピストン11が内蔵され、ピストン11はこの楕円長軸方向の側面がシリンダ1の内周壁面に摺接しつつ例えば減速機構MGを備えた回転駆動用モータ等の駆動源M(図6参照)によって回転駆動されるものとなっている。   Hereinafter, an embodiment for carrying out the present invention will be described with reference to the drawings. Reference numeral 1 shown in the figure is a cylinder constituting a viscous material transfer rotary pump using a sealed lubricating liquid according to the present invention. As shown in FIGS. 1 to 4, the viscous material inlet 2 has a viscous material transfer space S formed as a cavity having a circular cross section and communicates with the viscous material transfer space S on one side. Further, a viscous material discharge port 3 is formed on the other side, and an elliptical piston 11 is built in the viscous material transfer space S of the cylinder 1, and the side surface in the elliptical long axis direction of the piston 11 is the inner side of the cylinder 1. It is rotationally driven by a drive source M (see FIG. 6) such as a rotational drive motor provided with a speed reduction mechanism MG while being in sliding contact with the peripheral wall surface.

シリンダ1は、ピストン11が配される筒状の胴部4、略中央に筒状に突出した駆動軸受部5Aを有して胴部4の一方の開口端部を閉塞する後側密閉用側板5、胴部4の他方の開口端部を、中央に円形開口部6Aを有する中枠6とOリング状のパッキング部材7Aとを介して閉塞する前側密閉用側板7それぞれが例えばボルト・ナット等の締結部材(図示省略)によって組付けられてなる。胴部4は、その内周壁面に断面略台形凸状の一対のガイドレール部8A,8Bが周方向に沿って形成されており、粘性物吸入口2および粘性物吐出口3よりも下側に位置する内周壁面は開放されて、正面視略Cリング状の筐体となっている。そして、この開放部分には、後述する吸入側および吐出側の一対の可動封止弁17,18が対向配置されている。   The cylinder 1 has a cylindrical body portion 4 in which a piston 11 is disposed, and a drive bearing portion 5A that protrudes in a cylindrical shape substantially at the center, and closes one open end of the body portion 4. 5. Each of the front sealing side plates 7 that closes the other opening end of the body 4 via a middle frame 6 having a circular opening 6A in the center and an O-ring-shaped packing member 7A, for example, bolts and nuts These fastening members (not shown) are assembled. The body portion 4 is formed with a pair of guide rail portions 8A, 8B having a substantially trapezoidal cross section on the inner peripheral wall surface along the circumferential direction, and is lower than the viscous material suction port 2 and the viscous material discharge port 3. The inner peripheral wall surface located at is opened to form a substantially C-ring-shaped housing in front view. A pair of movable sealing valves 17 and 18 on the suction side and the discharge side, which will be described later, are arranged opposite to each other in the open portion.

楕円型のピストン11は、例えば鋳物製のピストン本体の外周面に密接弾性部材12がピストン本体の周囲でピストン11の回転方向に沿ってズレることなく固定的に包覆されている。この密接弾性部材12の外周面は、シリンダ1の胴部4のガイドレール部8A,8Bに摺接するよう断面略台形凹状の一対のガイド溝部9A,9Bが周方向に沿って形成されている。また、ピストン11の幅方向の厚さは胴部4の幅方向の厚さよりも小さくなっており、密接弾性部材12の幅方向端部は断面略クサビ突起状となって互いに外方側へせり出し、その先端は後側密閉用側板5および前側密閉用側板7それぞれの内側面に摺動自在となって密接している。   The elliptical piston 11 is fixedly covered with the elastic member 12 in close contact with the outer peripheral surface of a piston body made of, for example, a casting without being displaced along the rotation direction of the piston 11 around the piston body. On the outer peripheral surface of the close contact elastic member 12, a pair of guide groove portions 9A and 9B having a substantially trapezoidal cross section are formed along the circumferential direction so as to be in sliding contact with the guide rail portions 8A and 8B of the body portion 4 of the cylinder 1. Further, the thickness in the width direction of the piston 11 is smaller than the thickness in the width direction of the body portion 4, and the end portions in the width direction of the intimate elastic member 12 are substantially wedge-shaped in cross section and protrude outward. The tip is slidably in close contact with the inner surface of each of the rear sealing side plate 5 and the front sealing side plate 7.

ピストン11におけるピストン本体の中央には、後側密閉用側板5の駆動軸受部5Aに通された駆動源Mによる駆動力が減速機構MGによって適宜に減速された出力駆動軸Lの先端側を嵌合するための軸孔11Aが形成されている。この軸孔11Aの内面には孔方向に沿ってキー突起21Aが形成され、これに対応して出力駆動軸Lの軸方向に沿ってキー溝21Bが凹設されており、キー突起21Aがキー溝21Bに係合することで出力駆動軸Lとピストン11とが一体となって回転するものとしてある。   In the center of the piston main body of the piston 11, the front end side of the output drive shaft L in which the driving force by the driving source M passed through the driving bearing portion 5A of the rear sealing side plate 5 is appropriately reduced by the reduction mechanism MG is fitted. A shaft hole 11A for mating is formed. A key protrusion 21A is formed in the inner surface of the shaft hole 11A along the hole direction, and a key groove 21B is recessed along the axial direction of the output drive shaft L corresponding to the key protrusion 21A. By engaging with the groove 21B, the output drive shaft L and the piston 11 rotate integrally.

ピストン11の両側面それぞれには凹状の液収容部13が形成されており、密接弾性部材12をピストン11の内側から支えてシリンダ1における胴部4のガイドレール部8A,8Bの内周面、後側密閉用側板5および前側密閉用側板7それぞれの内側面との接触を維持するよう液収容部13に密封潤滑液を充填してある。密封潤滑液としては、例えば、粘性物Pが比較的低粘性の食品の場合は清水とし、粘性物Pが比較的高粘性のモルタルの場合は20倍の防水液とする。両側面それぞれの液収容部13は、中央の軸孔11Aを中心にして楕円長軸方向に沿ってピストン本体自体に対称位置に貫設した側面視略矩形開口状の一対の潤滑液連通孔14によって連通されている。   Recessed liquid storage portions 13 are formed on both side surfaces of the piston 11, and the inner peripheral surfaces of the guide rail portions 8 </ b> A and 8 </ b> B of the body portion 4 in the cylinder 1 by supporting the close elastic member 12 from the inside of the piston 11, The liquid container 13 is filled with a sealing lubricant so as to maintain contact with the inner surfaces of the rear sealing side plate 5 and the front sealing side plate 7. As the sealing lubricant, for example, when the viscous material P is a relatively low-viscosity food, fresh water is used, and when the viscous material P is a relatively high-viscosity mortar, a 20-fold waterproofing liquid is used. Each of the liquid storage portions 13 on both side surfaces has a pair of lubricating liquid communication holes 14 having a substantially rectangular opening in a side view and penetrating in a symmetrical position in the piston body itself along the elliptical long axis direction around the central shaft hole 11A. It is communicated by.

また、両潤滑液連通孔14には、ピストン11の楕円長軸方向に沿ってピストン11の外側に向けて調整ボルト15がねじ込まれており、調整ボルト15のねじ込みまたはねじ引き入れ調整により、シリンダ1に対する密接弾性部材12の圧接力を調整可能にしている。すなわち、調整ボルト15は、ピストン11の楕円長軸方向に沿って潤滑液連通孔14内でピストン11の外側に向かって押し出すようにねじ込ませることで、押圧調整部16の押圧力が増加するのに伴いシリンダ1に対する密接弾性部材12の圧接力を増大させる。一方、調整ボルト15を潤滑液連通孔14内で楕円長軸方向に沿ってピストン11の内側へ引き入れるように後退させることで、押圧調整部16の押圧力が減少されるのに伴いシリンダ1に対する密接弾性部材12の圧接力も減少させる。これによりシリンダ1に包覆してある密接弾性部材12に対するシリンダ1の内周壁面に対する圧接力の調整を可能にして、過度な磨耗と負荷を無くしている。   Further, an adjustment bolt 15 is screwed into both the lubricating liquid communication holes 14 toward the outside of the piston 11 along the elliptical long axis direction of the piston 11, and the cylinder 1 is adjusted by screwing or adjusting the screwing of the adjustment bolt 15. The pressure contact force of the tightly elastic member 12 with respect to can be adjusted. That is, the adjustment bolt 15 is screwed so as to be pushed toward the outside of the piston 11 in the lubricating fluid communication hole 14 along the elliptical long axis direction of the piston 11, thereby increasing the pressing force of the pressing adjustment portion 16. Accordingly, the pressure contact force of the close elastic member 12 to the cylinder 1 is increased. On the other hand, the adjustment bolt 15 is retracted so as to be drawn into the inside of the piston 11 along the elliptical long axis direction in the lubricating fluid communication hole 14, whereby the pressing force of the pressing adjustment portion 16 is reduced with respect to the cylinder 1. The pressing force of the close elastic member 12 is also reduced. As a result, it is possible to adjust the pressing force of the tightly elastic member 12 covered with the cylinder 1 against the inner peripheral wall surface of the cylinder 1, thereby eliminating excessive wear and load.

胴部4の粘性物吸入口2および粘性物吐出口3よりも下側に位置する内周壁面の開放部分において対向配置された吸入側および吐出側の一対の可動封止弁17,18は、後側密閉用側板5と前側密閉用側板7とに跨って設けられた支軸23A,23Bによって揺動自在となっている。そして、外周面に密接弾性部材12を包覆したピストン11に両側方向から密着状に交差圧接して粘性物移送空間部Sを閉鎖するよう支軸23A,23Bに各巻装された渦巻バネ22A,22B(図2参照)によって互いに閉塞揺動方向、すなわち胴部4の内方側に向かって弾発付勢されている。   A pair of movable sealing valves 17 and 18 on the suction side and the discharge side disposed opposite to each other at the open portion of the inner peripheral wall surface located below the viscous material suction port 2 and the viscous material discharge port 3 of the body portion 4, The support shafts 23A and 23B provided so as to straddle the rear sealing side plate 5 and the front sealing side plate 7 are swingable. Then, the spiral springs 22A wound around the support shafts 23A and 23B so as to close the viscous material transfer space S by cross-contacting in close contact with the piston 11 covering the elastic member 12 closely on the outer peripheral surface from both sides. 22B (refer to FIG. 2) are elastically biased toward each other in the closed swinging direction, that is, inward of the body 4.

ここで、一対の可動封止弁17,18のピストン11に密着状に交差圧接する各先端形状は、ピストン11に包覆されている密接弾性部材12の断面略台形凹状の一対のガイド溝部9A,9Bに対応して、一対の断面略台形凸状となって形成されている。また、この可動封止弁17,18は密接弾性部材12の外周面に密着しており、ピストン11の回転に伴い密接弾性部材12の外周面をスライドするようになり、その密着性を維持するように例えばこの可動封止弁17,18における密接弾性部材12との密接面は弾性材によって包覆されている。これにより、ピストン11の回転中、シリンダ1の粘性物移送空間部Sの粘性物吸入口2および粘性物吐出口3よりも下側に位置する内周壁面とピストン11の外周面との間の隙間は常時閉塞された状態となっている。   Here, the tip shapes of the pair of movable sealing valves 17 and 18 that are in close pressure contact with the piston 11 are a pair of guide grooves 9 </ b> A having a substantially trapezoidal concave cross section of the close elastic member 12 covered by the piston 11. , 9B, a pair of cross-sectionally substantially trapezoidal convex shapes are formed. Further, the movable sealing valves 17 and 18 are in close contact with the outer peripheral surface of the close elastic member 12, and the outer peripheral surface of the close elastic member 12 slides with the rotation of the piston 11 to maintain the close contact. Thus, for example, the contact surfaces of the movable sealing valves 17 and 18 with the close elastic member 12 are covered with an elastic material. As a result, during the rotation of the piston 11, the space between the inner peripheral wall surface located below the viscous material suction port 2 and the viscous material discharge port 3 of the viscous material transfer space S of the cylinder 1 and the outer peripheral surface of the piston 11. The gap is always closed.

シリンダ1の前側密閉用側板7には液収容部13に連通するL管状の液注入部20を備え、液収容部13内に密封潤滑液を充填して例えばネジ止め式の封止蓋20Aによって封止されるものとしてある。また、シリンダ1の後側密閉用側板5には液収容部13に連通するエアー抜き部19を備え、液注入部20からの密封潤滑液の充填に伴い液収容部13内の空気を抜いて封止部材19Aで密閉されるものとしてある。   The front sealing side plate 7 of the cylinder 1 is provided with an L-shaped liquid injection part 20 that communicates with the liquid storage part 13, and the liquid storage part 13 is filled with a sealing lubricating liquid, for example, by a screw-type sealing lid 20A. It is supposed to be sealed. Further, the rear sealing side plate 5 of the cylinder 1 is provided with an air vent 19 that communicates with the liquid container 13, and the air in the liquid container 13 is vented as the sealed lubricating liquid is filled from the liquid injector 20. The sealing member 19A is hermetically sealed.

次に、以上のように構成された形態についての作動原理について図5を参照して説明すると、先ず、図5(a)に示すように、吸引開始時では、ピストン11の楕円長軸方向が水平となって長軸一端Aが粘性物移送空間部Sにおける粘性物吸入口2の上縁に位置し、長軸他端Bが粘性物移送空間部Sにおける粘性物吐出口3の上縁に位置している。   Next, the operating principle of the configuration configured as described above will be described with reference to FIG. 5. First, as shown in FIG. 5A, when the suction starts, the elliptical long axis direction of the piston 11 is changed. Horizontally, one end of the long axis A is positioned at the upper edge of the viscous material suction port 2 in the viscous material transfer space S, and the other end B of the long axis is at the upper edge of the viscous material discharge port 3 in the viscous material transfer space S. positioned.

図5(b)に示すように、ピストン11が粘性物吸入口2側から粘性物吐出口3側へ向けて正面視で時計廻り方向に例えば135°回転(ピストン11の楕円長軸方向のA点が右斜め上位置)することにより、粘性物移送空間部Sにおいてピストン11の楕円短軸方向の一方の側面の中間部分(楕円側面ABの中間)がシリンダ1の粘性物吸入口2に対向する回転位置となる。すると、シリンダ1の粘性物吸入口2側の内周壁面、ピストン11の粘性物吸入口2に対向する楕円短軸方向の側面、後側密閉用側板5、前側密閉用側板7それぞれによって囲まれた略円弧状の空間が負圧の状態(図5(b)中、符号S1で示す負圧空間)となり、粘性物吸入口2側から粘性物移送空間部Sに粘性物Pが吸引される。このとき粘性物吸入口2の下側にある吸入側可動封止弁18は、ピストン11の外周面に密着状に交差圧接して粘性物移送空間部Sを閉鎖するよう互いに閉塞揺動方向に弾発付勢されているため、粘性物Pは粘性物吸入口2の位置よりも下方側に移動しないよう堰き止められ、これによって粘性物吸入口2からシリンダ1内部への負圧による粘性物Pの吸引力が高められる。   As shown in FIG. 5B, the piston 11 rotates, for example, 135 ° in the clockwise direction from the viscous material suction port 2 side toward the viscous material discharge port 3 side (A in the elliptical long axis direction of the piston 11). When the point is located obliquely to the upper right), in the viscous material transfer space S, the intermediate portion of one side surface in the elliptical short axis direction of the piston 11 (intermediate of the elliptical side surface AB) faces the viscous material suction port 2 of the cylinder 1. It becomes the rotation position to do. Then, the cylinder 1 is surrounded by the inner peripheral wall surface of the cylinder 1 on the viscous material suction port 2 side, the side surface in the elliptical short axis direction facing the viscous material suction port 2 of the piston 11, the rear sealing side plate 5, and the front sealing side plate 7. The substantially arc-shaped space is in a negative pressure state (a negative pressure space indicated by S1 in FIG. 5B), and the viscous material P is sucked into the viscous material transfer space S from the viscous material suction port 2 side. . At this time, the suction-side movable sealing valve 18 below the viscous material suction port 2 is in a closed swinging direction so as to close the viscous material transfer space S by tightly contacting the outer peripheral surface of the piston 11 in close contact with each other. Since the elastic material is energized, the viscous material P is dammed so as not to move downward from the position of the viscous material suction port 2, thereby causing the viscous material due to the negative pressure from the viscous material suction port 2 to the inside of the cylinder 1. The suction power of P is increased.

図5(c)に示すように、ピストン11が粘性物吸入口2側から粘性物吐出口3側へ向けて正面視でさらに時計廻り方向に90°回転(ピストン11の楕円長軸方向のA点が右斜め下位置)することにより、吐出開始時となる。   As shown in FIG. 5 (c), the piston 11 is further rotated 90 ° clockwise from the viscous material suction port 2 side toward the viscous material discharge port 3 side (A in the elliptical long axis direction of the piston 11). When the point is diagonally down to the right, the discharge starts.

図5(d)に示すように、ピストン11が粘性物吸入口2側から粘性物吐出口3側へ向けて正面視でさらに時計廻り方向に45°回転(ピストン11の楕円長軸方向のA点が下位置)する。すると、ピストン11の楕円短軸方向の他方の側面の中間部分(楕円側面BAの中間)がシリンダ1の粘性物吐出口3に対向し、シリンダ1の粘性物吐出口3側の内周壁面、ピストン11の粘性物吐出口3に対向する楕円短軸方向の他方の側面、後側密閉用側板5、前側密閉用側板7それぞれによって囲まれた略円弧状の空間が正圧の状態(図5(d)中、符号S2で示す正圧空間)となり、粘性物移送空間部Sから粘性物吐出口3を経て外方に粘性物Pが吐出される。このとき粘性物吐出口3の下側にある吐出側可動封止弁17は、ピストン11の外周面に密着状に交差圧接して粘性物移送空間部Sを閉鎖するよう互いに閉塞揺動方向に弾発付勢されているため、粘性物Pは粘性物吐出口3の位置よりも下方側に移動しないように堰き止められ、これによって粘性物吐出口3からシリンダ1外部への正圧による粘性物Pの吐出力が高められる。   As shown in FIG. 5D, the piston 11 is further rotated 45 ° clockwise from the viscous material suction port 2 side toward the viscous material discharge port 3 side (A in the elliptical long axis direction of the piston 11). Point is down). Then, the middle part of the other side surface in the elliptical short axis direction of the piston 11 (middle of the elliptical side surface BA) faces the viscous material discharge port 3 of the cylinder 1, and the inner peripheral wall surface of the cylinder 1 on the viscous material discharge port 3 side, A substantially arcuate space surrounded by the other side surface in the elliptical short axis direction facing the viscous material discharge port 3 of the piston 11, the rear sealing side plate 5, and the front sealing side plate 7 is in a positive pressure state (FIG. 5). (D), a positive pressure space indicated by reference numeral S2), and the viscous material P is discharged outward from the viscous material transfer space S through the viscous material discharge port 3. At this time, the discharge-side movable sealing valve 17 below the viscous material discharge port 3 is in a closed swinging direction so as to close the viscous material transfer space S by tightly contacting the outer peripheral surface of the piston 11 in close contact with each other. Since the elastic material is energized, the viscous material P is blocked so that the viscous material P does not move downward from the position of the viscous material discharge port 3, and thereby the viscosity due to the positive pressure from the viscous material discharge port 3 to the outside of the cylinder 1. The discharge force of the object P is increased.

また、本実施の形態においては、シリンダ1の外径はほぼ150mm、内径はほぼ120mm、幅員はほぼ75mm程度とし、ピストン11における長軸側幅員はほぼ120mm、短軸側幅員は50mm程度として構成することを予定しており、こうすることで小型軽量に構成でき、後述するように例えばモルタル材の充填施工箇所等の作業現場への搬入、使用も簡便に行えるようにしてある。   In the present embodiment, the outer diameter of the cylinder 1 is approximately 150 mm, the inner diameter is approximately 120 mm, the width is approximately 75 mm, the long axis side width of the piston 11 is approximately 120 mm, and the short axis width is approximately 50 mm. By doing so, it can be configured to be small and light, and, as will be described later, for example, it can be easily carried in and used at a work site such as a mortar filling site.

次に、以上のように構成された形態についての使用の一例として、コンクリート用のセメントモルタル材等の粘性物Pを移送する場合について、図6を参照して説明すると、上記構成による粘性物移送用回転ポンプは、シリンダ1内部の楕円型のピストン11に、減速機構MGを備えた回転駆動用モータ等の駆動源Mによる駆動力が減速機構MGによって適宜に減速された出力駆動軸Lが連繋され、前後にスライドする可動台33を前端側に備えた載置台32に前輪34と後部支持脚35とを備え且つ後部上面にコ字枠状の把持部36を備えた二輪台車31の可動台33に粘性物移送用回転ポンプが載せられる。シリンダ1の粘性物吸入口2には、桶Q内に溜められている粘性物Pたるセメントモルタルを吸引するためのラッパ形状の吸引器41が吸引管42を介して接続される。また、シリンダ1の粘性物吐出口3には、シリンダ1内部の粘性物Pを所定の場所に吐出するためのノズル形状の吐出器43が吐出管44を介して接続される。こうして、二輪台車31によって粘性物移送用回転ポンプが桶Q側に運ばれた後、駆動源Mの始動によって、粘性物Pが吸引器41からシリンダ1内部に吸入され、上記した作動原理に基づき、シリンダ1に接続された吐出器43から粘性物Pを所定の場所に吐出する。なお、粘性物Pの脈動を防止して吐出量を平準化する脈動防止器を吐出側に配置しておくと良い。   Next, as an example of use of the configuration configured as described above, a case where viscous material P such as cement mortar for concrete is transferred will be described with reference to FIG. In the rotary pump, the elliptical piston 11 in the cylinder 1 is connected to the output drive shaft L in which the driving force from the driving source M such as a rotation driving motor provided with the speed reduction mechanism MG is appropriately reduced by the speed reduction mechanism MG. The movable table of the two-wheeled carriage 31 having a front table 34 and a rear support leg 35 on a mounting table 32 having a movable table 33 that slides forward and backward, and a U-shaped frame-shaped gripping portion 36 on the upper surface of the rear. 33 is mounted with a rotary pump for transferring viscous material. A trumpet-shaped suction device 41 is connected to the viscous material suction port 2 of the cylinder 1 through a suction pipe 42 for suctioning cement mortar as the viscous material P stored in the basket Q. A nozzle-shaped discharge device 43 for discharging the viscous material P in the cylinder 1 to a predetermined place is connected to the viscous material discharge port 3 of the cylinder 1 via a discharge pipe 44. Thus, after the rotary pump for transferring the viscous material is carried to the side Q by the two-wheel carriage 31, the viscous material P is sucked into the cylinder 1 from the suction device 41 by the start of the drive source M, and based on the above-described operating principle. Then, the viscous material P is discharged from a discharge device 43 connected to the cylinder 1 to a predetermined place. In addition, it is good to arrange | position the pulsation prevention device which prevents the pulsation of the viscous material P and equalizes discharge amount on the discharge side.

P…粘性物 S…粘性物移送空間部
S1…負圧空間 S2…正圧空間
M…駆動源 MG…減速機構
L…出力駆動軸 Q…桶
1…シリンダ 2…粘性物吸入口
3…粘性物吐出口 4…胴部
5…後側密閉用側板 5A…駆動軸受部
6…中枠 6A…円形開口部
7…前側密閉用側板 7A…パッキング部材
8A,8B…ガイドレール部 9A,9B…ガイド溝部
11…ピストン 11A…軸孔
12…密接弾性部材 13…液収容部
14…潤滑液連通孔 15…調整ボルト
16…押圧調整部 17…可動封止弁
18…可動封止弁 19…エアー抜き部
19A…封止部材 20…液注入部
20A…封止蓋 21A…キー突起
21B…キー溝 22A,22B…渦巻バネ
23A,23B…支軸
31…二輪台車 32…載置台
33…可動台 34…前輪
35…後部支持脚 36…把持部
41…吸引器 42…吸引管
43…吐出器 44…吐出管
P ... viscous material S ... viscous material transfer space S1 ... negative pressure space S2 ... positive pressure space M ... drive source MG ... deceleration mechanism L ... output drive shaft Q ... 桶 1 ... cylinder 2 ... viscous material inlet 3 ... viscous material Discharge port 4 ... barrel 5 ... rear sealing side plate 5A ... drive bearing 6 ... middle frame 6A ... circular opening 7 ... front sealing side plate 7A ... packing member 8A, 8B ... guide rail 9A, 9B ... guide groove DESCRIPTION OF SYMBOLS 11 ... Piston 11A ... Shaft hole 12 ... Close elastic member 13 ... Liquid storage part 14 ... Lubricating fluid communication hole 15 ... Adjustment bolt 16 ... Press adjustment part 17 ... Movable sealing valve 18 ... Movable sealing valve 19 ... Air vent part 19A DESCRIPTION OF SYMBOLS ... Sealing member 20 ... Liquid injection | pouring part 20A ... Sealing lid 21A ... Key protrusion 21B ... Key groove 22A, 22B ... Spiral spring 23A, 23B ... Spindle 31 ... Two-wheel carriage 32 ... Mounting stand 33 ... Movable stand 34 ... Front wheel 35 ... rear support leg 36 ... gripping part 4 ... suction device 42 ... suction tube 43 ... dispenser 44 ... discharge pipe

Claims (5)

断面円形状の空洞となって形成された粘性物移送空間部を有し且つ粘性物移送空間部に連通するよう一方側に粘性物吸入口および他方側に粘性物吐出口を形成してなるシリンダと、外周面にシリンダの内周壁面に密接する密接弾性部材が包覆されてシリンダの内周壁面に楕円長軸方向の側面が摺接しつつ駆動源によって回転駆動される楕円型のピストンとを備え、密接弾性部材をピストンの内側から支えてシリンダの内側面と密接弾性部材との接触を維持するようピストンとシリンダとの略平面状の側壁相互間に密封潤滑液を充填密封した液収容部を有してなることを特徴とする特徴とする粘性物移送用回転ポンプ。   Cylinder having a viscous material transfer space portion formed as a cavity having a circular cross section and having a viscous material suction port on one side and a viscous material discharge port on the other side so as to communicate with the viscous material transfer space portion And an elliptical piston that is rotationally driven by a drive source while the outer peripheral surface is covered with a close elastic member that is in close contact with the inner peripheral wall surface of the cylinder and the side surface in the elliptical long axis direction is in sliding contact with the inner peripheral wall surface of the cylinder. A liquid storage portion that is sealed and filled with a sealing lubricant between the substantially planar side walls of the piston and the cylinder so as to support the close elastic member from the inside of the piston and maintain contact between the inner surface of the cylinder and the close elastic member. A rotary pump for transferring a viscous material, characterized by comprising:
ピストンは、前記液収容部がピストンの両側面それぞれに凹状となって形成されてなり、各液収容部はピストン自体の側面に貫設した潤滑液連通孔によって連通されてなる請求項1記載の粘性物移送用回転ポンプ。
.
2. The piston according to claim 1, wherein the liquid storage portion is formed in a concave shape on both side surfaces of the piston, and each liquid storage portion is communicated by a lubricating liquid communication hole penetrating the side surface of the piston itself. Rotary pump for viscous material transfer.
ピストンは、楕円長軸方向に沿って潤滑液連通孔内に進退自在にねじ込まれた調整ボルトと、調整ボルトの一端を支受して密接弾性部材の内側に圧接配置された押圧調整部とを備え、調整ボルトのねじ込みまたはねじ引き入れ調整により、押圧調整部の押圧力を変えることで、シリンダの内周壁面に対する前記密接弾性部材の圧接力の調整を可能にした請求項2記載の粘性物移送用回転ポンプ。   The piston includes an adjustment bolt that is screwed into the lubricating fluid communication hole along the elliptical long axis direction, and a pressure adjustment portion that is supported by one end of the adjustment bolt and press-contacted inside the elastic member. The viscous material transfer according to claim 2, wherein adjustment of the pressing force of the tightly elastic member against the inner peripheral wall surface of the cylinder is enabled by changing the pressing force of the pressing adjusting portion by adjusting or screwing in the adjusting bolt. Rotary pump. シリンダの粘性物移送空間部の前記粘性物吸入口および粘性物吐出口よりも下側に位置する内周壁面は開放されて吸入側および吐出側の一対の可動封止弁を対向配置してなり、両可動封止弁はピストンの外周面に両側方向から密着状に交差圧接して粘性物移送空間部を閉鎖するよう互いに閉塞揺動方向に弾発付勢されてなる請求項1乃至3のいずれか記載の粘性物移送用回転ポンプ。   The inner peripheral wall surface located below the viscous material suction port and the viscous material discharge port in the viscous material transfer space of the cylinder is opened, and a pair of movable sealing valves on the suction side and the discharge side are arranged to face each other. Both movable sealing valves are elastically urged in the closing and swinging directions so as to close the viscous material transfer space portion by close pressure contact with the outer peripheral surface of the piston from both sides in close contact with each other. Any one of the rotary pumps for viscous material transfer. シリンダの一側面には、前記液収容部内に密封潤滑液を充填して封止蓋によって封止可能にした液注入部を備え、シリンダの他側面には、液注入部からの密封潤滑液の充填に伴い液収容部内の空気を抜いて封止部材で密閉可能にしたエアー抜き部を備えた請求項1乃至4のいずれか記載の粘性物移送用回転ポンプ。   One side of the cylinder is provided with a liquid injection part filled with a sealing lubricant in the liquid storage part and sealed with a sealing lid, and the other side of the cylinder is provided with a sealing lubricant from the liquid injection part. The rotary pump for viscous material transfer according to any one of claims 1 to 4, further comprising an air venting portion that allows air in the liquid storage portion to be extracted and sealed with a sealing member.
JP2016221998A 2016-11-15 2016-11-15 Rotation pump for transporting viscosity material Pending JP2018080601A (en)

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