JP2017195121A - Terminal block - Google Patents
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- JP2017195121A JP2017195121A JP2016085602A JP2016085602A JP2017195121A JP 2017195121 A JP2017195121 A JP 2017195121A JP 2016085602 A JP2016085602 A JP 2016085602A JP 2016085602 A JP2016085602 A JP 2016085602A JP 2017195121 A JP2017195121 A JP 2017195121A
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Abstract
Description
本発明は、端子台に関する。 The present invention relates to a terminal block.
従来から、天井等の被取付部に取り付けられる電気器具の一例として、特許文献1に記載されたような薄型の天井取付型の照明器具が知られている。特許文献1では、天井(建造物)などの被取付部に穴を空けて埋め込んだ状態で使用する照明器具が開示されている。この照明器具は、光源と電源ブロックを収納する器具本体の外郭部である蓋部に速結端子部の一部を収納する円筒形状の収納部が設けられている。特許文献1の照明器具は、天井などの被取付部に設けた埋込孔に収納部を埋込配設して取り付けられる。特許文献1の照明器具は、速結端子部の一部が蓋部の収納部内に収納されているため、本体部における速結端子部を収納するスペースを少なくすることができ、薄型の照明器具を実現している。 DESCRIPTION OF RELATED ART Conventionally, as an example of the electric appliance attached to to-be-attached parts, such as a ceiling, the thin ceiling-mounted type lighting fixture as described in patent document 1 is known. Patent Document 1 discloses a lighting fixture that is used in a state where a hole is embedded in a mounted portion such as a ceiling (building). In this luminaire, a cylindrical storage portion for storing a part of the quick connection terminal portion is provided in a lid portion that is an outer portion of the fixture main body that stores the light source and the power supply block. The lighting fixture of Patent Document 1 is attached by embedding a storage portion in an embedding hole provided in an attached portion such as a ceiling. Since the lighting fixture of patent document 1 has a part of quick connection terminal part accommodated in the storage part of a cover part, the space which stores the quick connection terminal part in a main-body part can be decreased, and a thin lighting fixture Is realized.
しかしながら、特許文献1の照明器具では、蓋部の一部に設けられた収納部と本体部の両方に亘って速結端子部を収納すると、照明器具の構造が複雑化して、照明器具の組立作業が煩雑化してしまう。そこで、照明器具の組立作業を煩雑化させないために、照明器具の器具本体に取り付け可能で、且つ、被取付部に設けた埋込孔に埋込配設可能な端子台が求められている。 However, in the luminaire of Patent Document 1, if the quick connection terminal portion is housed over both the housing portion and the main body portion provided in a part of the lid portion, the structure of the luminaire is complicated, and the assembly of the luminaire is performed. Work becomes complicated. Therefore, in order not to complicate the assembling work of the luminaire, there is a demand for a terminal block that can be attached to the luminaire main body and can be embedded in the embedding hole provided in the attached portion.
そこで、本発明は、上記課題に鑑みてなされたものであり、照明器具等の電気器具の器具本体に取り付け可能で、且つ、被取付部に設けた埋込孔に埋込配設可能な端子台を実現することを目的とする。 Then, this invention is made | formed in view of the said subject, The terminal which can be attached to the instrument main body of electric fixtures, such as a lighting fixture, and can be embedded by the embedded hole provided in the to-be-attached part. The purpose is to realize a stand.
本発明の解決しようとする課題は以上の如くであり、次にこの課題を解決するための手段を説明する。 The problem to be solved by the present invention is as described above. Next, means for solving the problem will be described.
すなわち、本願に開示する端子台は、
電気器具の器具本体に取り付けられる端子台であって、
電線の挿入方向に伸びる筒状部を有する端子筐体と、
前記端子筐体内に収容される速結端子部と、を備え、
前記端子筐体は、前記筒状部の長手方向の一端側に前記電線を導入する電線導入部と、前記器具本体に取付可能な前記長手方向の他端側であって前記筒状部と交差するように延出する固定部と、を有するものである。
That is, the terminal block disclosed in the present application is
A terminal block attached to the appliance body of the appliance,
A terminal housing having a cylindrical portion extending in the insertion direction of the electric wire;
A quick connection terminal portion housed in the terminal housing,
The terminal housing includes an electric wire introducing portion for introducing the electric wire to one end side in the longitudinal direction of the cylindrical portion, and the other end side in the longitudinal direction that can be attached to the instrument body and intersects the cylindrical portion. And a fixing part extending so as to.
本願に開示する端子台において、
前記電線導入部は、複数の電線の差し込み孔が開口形成された電線差し込み面を有し、
前記固定部は、前記端子筐体の他端側から互いに離れる方向に延出された一対の鍔部を有し、
前記電線差し込み面は、前記一対の鍔部に対して、一方の鍔部側寄りに配置される電源電線差込孔と、他方の鍔部側寄りに配置される送り配線用電線差込孔とを有することが好ましい。
In the terminal block disclosed in the present application,
The wire introduction portion has a wire insertion surface in which insertion holes for a plurality of wires are formed,
The fixed portion has a pair of flange portions extending in a direction away from the other end side of the terminal housing,
The wire insertion surface has a power supply wire insertion hole disposed closer to one flange side with respect to the pair of flanges, and an electric wire insertion hole for feed wiring disposed closer to the other flange side. It is preferable to have.
本願に開示する端子台において、
前記固定部は、固定部材を挿通するための貫通孔を有し、
前記貫通孔の貫通方向は、前記電線の挿入方向と同一であることが好ましい。
In the terminal block disclosed in the present application,
The fixing portion has a through hole for inserting a fixing member;
The through direction of the through hole is preferably the same as the insertion direction of the electric wire.
本願に開示する端子台において、
前記端子筐体は、前記筒状部と前記固定部の交差する部位にリブを設けたことが好ましい。
In the terminal block disclosed in the present application,
It is preferable that the terminal housing is provided with a rib at a portion where the cylindrical portion and the fixing portion intersect.
本願に開示する端子台において、
前記電線差し込み面を覆うカバーを有することが好ましい。
In the terminal block disclosed in the present application,
It is preferable to have a cover that covers the wire insertion surface.
本願に開示する端子台において、
前記カバーは、前記端子筐体が有する被係止部に係止する係止部を有することが好ましい。
In the terminal block disclosed in the present application,
It is preferable that the cover has a locking portion that is locked to a locked portion of the terminal housing.
本願に開示する端子台において、
前記一対の鍔部は、互いに異なる形状であることが好ましい。
In the terminal block disclosed in the present application,
It is preferable that the pair of flanges have different shapes.
本願に開示する端子台において、
前記端子筐体は、透明もしくは半透明の樹脂で形成されていることが好ましい。
In the terminal block disclosed in the present application,
The terminal housing is preferably formed of a transparent or translucent resin.
本願に開示する端子台において、
解除ボタンを有し、
前記解除ボタンの操作方向が前記固定部の前記貫通孔の貫通方向と同一であることが好ましい。
In the terminal block disclosed in the present application,
Has a release button,
It is preferable that an operation direction of the release button is the same as a through direction of the through hole of the fixing portion.
本発明によれば、照明器具等の電気器具の器具本体に取り付け可能で、且つ、被取付部に設けた埋込孔に埋込配設可能な端子台を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the terminal block which can be attached to the instrument main body of electric fixtures, such as a lighting fixture, and can be embedded by the embedded hole provided in the to-be-attached part can be provided.
本発明の一実施形態に係る端子台81について、図1から図11を用いて説明する。以下の説明では、端子台81における筒状部83bの伸びる方向(端子筐体83の長手方向)を端子台81の上下方向(図2中の上下方向)とし、カバー85側を上方、固定部側を下方として説明する。また、端子台81の上下方向に直交する方向を端子台81の側方として説明する。また、以下の説明において、上方から端子台81等を視た状態を平面視とする。上下方向に対して直交方向から端子台81等を視た状態を側面視とする。端子台81等の断面形状を視た状態を断面視とする。 A terminal block 81 according to an embodiment of the present invention will be described with reference to FIGS. In the following description, the direction in which the cylindrical portion 83b of the terminal block 81 extends (longitudinal direction of the terminal housing 83) is the vertical direction of the terminal block 81 (vertical direction in FIG. 2). The side will be described below. The direction orthogonal to the vertical direction of the terminal block 81 will be described as the side of the terminal block 81. In the following description, a state in which the terminal block 81 and the like are viewed from above is a plan view. A state in which the terminal block 81 and the like are viewed from a direction orthogonal to the vertical direction is a side view. A state in which the sectional shape of the terminal block 81 and the like is viewed is referred to as a sectional view.
本実施形態の端子台81は、小型で縦長の端子台である。端子台81は、速結端子部と、端子筐体83と、カバー85を有している。速結端子部は、端子筐体83の内部に収容される。速結端子部は、対向して配置される2個の速結端子部材87と、2個の導電端子部材88と、端子保持部材e(上部保持部材89a、下部保持部材89b)と、解除ボタン90と、から構成される。本実施形態の端子台81は、図15で示すように、照明器具11の器具本体21に設けられた端子取付部30の係止部30bにより鍔部84(固定部)が位置決めされ、ネジ等の固定部材86により取付面部30aに固定される。 The terminal block 81 of the present embodiment is a small and vertically long terminal block. The terminal block 81 includes a quick connection terminal portion, a terminal housing 83, and a cover 85. The quick connection terminal portion is accommodated in the terminal housing 83. The quick connection terminal portion includes two quick connection terminal members 87, two conductive terminal members 88, a terminal holding member e (an upper holding member 89a and a lower holding member 89b), and a release button. 90. As shown in FIG. 15, the terminal block 81 of the present embodiment has a collar portion 84 (fixed portion) positioned by a locking portion 30 b of the terminal mounting portion 30 provided on the fixture body 21 of the lighting fixture 11, and a screw or the like. The fixing member 86 is fixed to the mounting surface portion 30a.
速結端子部材87は、1枚の導電性の金属板を切断するとともに屈曲加工して形成したものである。速結端子部材87は、側板部87a、第1延出部87b、第1押圧片87c、支持片87d、第2延出部87e、及び第2押圧片87fを有している。一対の速結端子部材87は、端子筐体83内において解除ボタン90を挟んで対向して配置される。 The quick connection terminal member 87 is formed by cutting and bending a single conductive metal plate. The quick connection terminal member 87 includes a side plate portion 87a, a first extension portion 87b, a first pressing piece 87c, a support piece 87d, a second extension portion 87e, and a second pressing piece 87f. The pair of quick connection terminal members 87 are disposed in the terminal housing 83 so as to face each other with the release button 90 interposed therebetween.
側板部87aは、略長方形状で平板状の部分である。第1延出部87bは、側板部87aの上側において側板部87aの短手方向両端から側板部87aに対して直交する方向に内側に向けて延出される一対の四角板状の部分である。第1押圧片87cは、第1延出部87bの下端から延出され、下方に行くに従って近接する一対の屈曲板状のバネ片である。支持片87dは、側板部87aの短手方向両端近傍を切断して側板部87aに対して直交する方向に内側に向けて延出される一対の四角板状の部分である。支持片87dは、解除ボタン90の下部に配置される上部保持部材89aの下端を支持するものである。 The side plate portion 87a is a substantially rectangular and flat portion. The first extension portion 87b is a pair of square plate-like portions that extend inward in the direction orthogonal to the side plate portion 87a from both lateral ends of the side plate portion 87a on the upper side of the side plate portion 87a. The first pressing piece 87c is a pair of bent plate-like spring pieces extending from the lower end of the first extending portion 87b and approaching downward. The support pieces 87d are a pair of square plate-like portions that extend inward in a direction orthogonal to the side plate portion 87a by cutting the vicinity of both lateral ends of the side plate portion 87a. The support piece 87d supports the lower end of the upper holding member 89a disposed under the release button 90.
第2延出部87eは、側板部87aの下側において側板部87aの短手方向両端から側板部87aに対して直交する方向に内側に向けて延出される一対の四角板状の部分である。第2押圧片87fは、第2延出部87eの上端から延出され、上方に行くに従って近接する一対の屈曲板状のバネ片である。 The second extending portions 87e are a pair of square plate-like portions that extend inward in the direction orthogonal to the side plate portion 87a from both lateral ends of the side plate portion 87a on the lower side of the side plate portion 87a. . The second pressing piece 87f is a pair of bent plate-like spring pieces extending from the upper end of the second extending portion 87e and approaching upward.
導電端子部材88は、断面視U字状で棒状の導電性の金属部材である。導電端子部材88の上下方向の寸法(長さ寸法)は、速結端子部材87の上下方向の寸法とほぼ同じである。導電端子部材88は、上下方向中途部が上部保持部材89aの導電端子保持部89cに係合された状態で保持されるとともに、下端部が下部保持部材89bの凹部89gに位置決めされた状態で、速結端子部材87の短手方向中央に配置される。 The conductive terminal member 88 is a bar-shaped conductive metal member having a U shape in cross section. The vertical dimension (length dimension) of the conductive terminal member 88 is substantially the same as the vertical dimension of the quick connection terminal member 87. The conductive terminal member 88 is held in a state where the middle part in the vertical direction is engaged with the conductive terminal holding part 89c of the upper holding member 89a, and the lower end part is positioned in the concave part 89g of the lower holding member 89b. The quick connection terminal member 87 is disposed at the center in the short direction.
端子保持部材89は、絶縁性の樹脂製部材である、上部保持部材89a、下部保持部材89bから構成される。 The terminal holding member 89 includes an upper holding member 89a and a lower holding member 89b, which are insulating resin members.
上部保持部材89aは、導電端子保持部89cと、係合部89eとを有している。 The upper holding member 89a has a conductive terminal holding portion 89c and an engaging portion 89e.
導電端子保持部89cは、凹状の部分であり、導電端子部材88の長手方向中途部を係合して保持する部分である。 The conductive terminal holding portion 89 c is a concave portion, and is a portion that engages and holds the midway portion in the longitudinal direction of the conductive terminal member 88.
係合部89eは、導電端子保持部89cの下端から下方に延出される板状部分である。係合部89eの幅方向両端部は、端子筐体83の筒状部83bの内壁に形成された被係合部83dの解除ボタン挿通部83h(図10参照)に係合される部分である。係合部89eは、端子筐体83内の下側において、対向して配置される一対の速結端子部材87の間に配置され、一対の速結端子部材87の間を隔てる隔壁の役割を果たす。すなわち、係合部89eは、一対の速結端子部材87の下側部分において異極同士を隔てるように位置する。この位置に係合部89eを設ける事によって、狭いスペースでも一対の速結端子部材87における異極同士との距離を取ることができる。係合部89eの下部には、下部保持部材89bが配置される。 The engaging portion 89e is a plate-like portion that extends downward from the lower end of the conductive terminal holding portion 89c. Both end portions in the width direction of the engaging portion 89e are portions that are engaged with a release button insertion portion 83h (see FIG. 10) of the engaged portion 83d formed on the inner wall of the tubular portion 83b of the terminal housing 83. . The engaging portion 89e is disposed between the pair of fast-coupling terminal members 87 that are opposed to each other on the lower side of the terminal housing 83, and serves as a partition that separates the pair of fast-coupling terminal members 87. Fulfill. That is, the engaging portion 89e is positioned so as to separate the different poles in the lower portion of the pair of quick connection terminal members 87. By providing the engaging portion 89e at this position, it is possible to take a distance from the different poles of the pair of quick connection terminal members 87 even in a narrow space. A lower holding member 89b is disposed below the engaging portion 89e.
下部保持部材89bは、外形形状が略直方体形状で端子筐体83の筒状部83bの下端側に嵌合する部材である。下部保持部材89bは、電気器具の電源部から延びる配線を挿通するための挿通孔89fと、導電端子部材88を位置決めする凹部89gと、端子筐体83の被係合爪部83eに係合して固定される一対の係合爪部89hと、端子筐体83の下端に形成された凹部に係合される下端鍔部89mとを有している。挿通孔89fの底部(奥部)には、電線の芯線を差し込むための一対の差し込み孔89nが設けられている。電線の芯線が差し込み孔89nに差し込まれると、電線の芯線は速結端子部の導電端子部材88と第2押圧片87fとの間に挟持される。下部保持部材89bは、端子筐体83に嵌合されると該下部保持部材89bの下面が鍔部84の下面と略面一になる。 The lower holding member 89b is a member that has a substantially rectangular parallelepiped shape and is fitted to the lower end side of the cylindrical portion 83b of the terminal housing 83. The lower holding member 89b is engaged with an insertion hole 89f for inserting a wiring extending from the power supply unit of the electric appliance, a recess 89g for positioning the conductive terminal member 88, and an engaged claw portion 83e of the terminal housing 83. And a pair of engaging claw portions 89h fixed to each other and a lower end flange portion 89m engaged with a recess formed at the lower end of the terminal housing 83. A pair of insertion holes 89n for inserting a core wire of the electric wire is provided at the bottom (back) of the insertion hole 89f. When the core wire of the electric wire is inserted into the insertion hole 89n, the core wire of the electric wire is sandwiched between the conductive terminal member 88 of the quick connection terminal portion and the second pressing piece 87f. When the lower holding member 89 b is fitted into the terminal housing 83, the lower surface of the lower holding member 89 b is substantially flush with the lower surface of the flange portion 84.
解除ボタン90は、速結端子部材87の一対の第1押圧片87cの間を押し広げて第1押圧片87cと導電端子部材88に挟持されている電線の芯線を取り外すためのものである。解除ボタン90は、板状の基板を有し、該基板の両面において一対の第1押圧片87cの間を押し広げるための凸状部90aと、解除ボタン挿通部83hに挿通される被挿通部90bを有している。解除ボタン90は、先端が電線差し込み面83cの中央の長孔に押込み可能に配置されている。解除ボタン90の先端を、下方に押込むことで、速結端子部材87の一対の第1押圧片87cの間を押し広げて第1押圧片87cと導電端子部材88に挟持されている電線の芯線を取り外すことができる。解除ボタン90は、対向して配置される一対の速結端子部材87の間に配置され、一対の速結端子部材87の間を隔てる隔壁の役割を果たす。すなわち、解除ボタン90は、電源電線、送り配線の異極同士を隔てるように位置する。この位置に解除ボタン90を設けることによって、狭いスペースでも電源電線、送り配線の接続部となる端子台81上部における異極同士の距離を確保することができる。 The release button 90 is used for removing the core wire of the electric wire sandwiched between the first pressing piece 87c and the conductive terminal member 88 by expanding between the pair of first pressing pieces 87c of the quick connection terminal member 87. The release button 90 has a plate-like substrate, and a convex portion 90a for expanding between the pair of first pressing pieces 87c on both surfaces of the substrate, and a portion to be inserted inserted into the release button insertion portion 83h. 90b. The release button 90 is arranged such that the tip can be pushed into the central long hole of the electric wire insertion surface 83c. By pushing the tip of the release button 90 downward, the gap between the pair of first pressing pieces 87c of the quick connection terminal member 87 is expanded and the electric wire held between the first pressing piece 87c and the conductive terminal member 88 is removed. The core wire can be removed. The release button 90 is disposed between a pair of fast connection terminal members 87 disposed to face each other, and serves as a partition wall that separates the pair of fast connection terminal members 87. That is, the release button 90 is positioned so as to separate the different polarities of the power supply wire and the feed wiring. By providing the release button 90 at this position, it is possible to secure the distance between the different poles in the upper part of the terminal block 81 that becomes the connection portion of the power supply wire and the feed wiring even in a narrow space.
端子筐体83は、縦長で中空な略筒状で、被取付部Cの通孔Hに埋込可能なものである。端子筐体83は、端子筐体83の全部あるいは一部を電気絶縁性の透明もしくは半透明の樹脂(本実施形態では、ポリカーボネート)で形成されたものである。端子筐体83は、内部に上述した速結端子部が収容されている。このように構成することにより、端子筐体83の内部構造となる速結端子部を外部から確認しやすく、速結端子部を構成する部品の欠損等がわかりやすい。また、本実施形態のようにポリカーボネートにより端子筐体83を形成すれば、耐衝撃性や寸法安定性が高くすることができる。また、ポリカーボネートは他の樹脂素材に比べて透明性が高いので、内部構造の確認がしやすい。 The terminal housing 83 is a vertically long and substantially cylindrical shape that can be embedded in the through hole H of the attached portion C. The terminal housing 83 is formed by electrically insulating transparent or translucent resin (polycarbonate in the present embodiment) entirely or partially. The terminal housing 83 accommodates the above-described quick connection terminal portion therein. With this configuration, it is easy to confirm from the outside the quick connection terminal portion that is the internal structure of the terminal housing 83, and it is easy to understand the loss of the parts constituting the quick connection terminal portion. Further, if the terminal housing 83 is formed of polycarbonate as in this embodiment, impact resistance and dimensional stability can be increased. In addition, since polycarbonate is more transparent than other resin materials, it is easy to check the internal structure.
端子筐体83は、電線導入部83a、筒状部83b、固定部を有している。固定部は、筒状部83bと交差するように延出して形成される。固定部は、電気器具の器具本体に取付可能に形成される。なお、以下の説明において固定部は、その一例である鍔部84として説明する。電線導入部83aは、上端に平坦な電線差し込み面83cを有している。 The terminal housing 83 has an electric wire introduction part 83a, a cylindrical part 83b, and a fixing part. The fixing portion is formed to extend so as to intersect the cylindrical portion 83b. The fixing portion is formed to be attachable to the appliance main body of the electric appliance. In the following description, the fixing portion will be described as a collar portion 84 as an example. The electric wire introduction part 83a has a flat electric wire insertion surface 83c at the upper end.
電線導入部83aは、該電線差し込み面83cに開口形成される、電源電線や送り配線用電線等の芯線が挿入される複数(本実施形態では4個)の電線の差し込み孔82と、解除ボタン90の上端を露出する長孔とを備えている。電線差し込み面83cには、一方の鍔部84側寄りに「電源」、他方の鍔部84側寄りに「送り」という文字の刻印を有している(図4参照)。 The wire introduction part 83a has an opening formed in the wire insertion surface 83c, and a plurality of (four in this embodiment) wire insertion holes 82 into which core wires such as power supply wires and feed wiring wires are inserted, and a release button. And an elongated hole exposing the upper end of 90. The electric wire insertion surface 83c is engraved with the letters “power” on the side of one collar part 84 and “feed” on the side of the other collar part 84 (see FIG. 4).
電線の差し込み孔82は、電線導入部83aの上下方向に沿って連通される略円柱状の空間である。本実施形態の電線の差し込み孔82は、電源電線、送り配線用にそれぞれ2個ずつ形成されている。電線の差し込み孔82は、一対の鍔部84に対して、一方の鍔部84側寄り(図4では電線差し込み面83cに「電源」と刻印されている側)に電源線差込孔82a、他方の鍔部84側寄り(図4では電線差し込み面83cに「送り」と刻印されている側)に送り配線用電線差込孔82bとから構成されている。このように、電線の差し込み孔82において電源電線の差込孔、送り配線の差込孔の位置を設定することで、電源電線や送り配線の自重によって端子台81に横方向の力が加わっても鍔部84により支えることができ、端子台81が傾きにくい。 The electric wire insertion hole 82 is a substantially cylindrical space communicated along the vertical direction of the electric wire introduction portion 83a. Two insertion holes 82 for the electric wire of this embodiment are formed for each of the power supply wire and the feed wiring. The wire insertion hole 82 is closer to one flange portion 84 side than the pair of flange portions 84 (in FIG. 4, the side marked “power” on the wire insertion surface 83c), It is composed of a feed wiring wire insertion hole 82b closer to the other flange portion 84 (in FIG. 4, the side marked “feed” on the wire insertion surface 83c). In this way, by setting the positions of the power supply wire insertion hole and the feed wiring insertion hole in the wire insertion hole 82, a lateral force is applied to the terminal block 81 due to the weight of the power supply wire and the feed wiring. The terminal block 81 is not easily tilted.
筒状部83bは、電線の挿入方向に伸びて形成されている。筒状部83bは、略直方体形状の内部空間を有している。筒状部83bの内部には、速結端子部として一対の速結端子部材87、一対の導電端子部材88、端子保持部材89(上部保持部材89a、下部保持部材89b)と、解除ボタン90が組み付けられた状態で収容されている。筒状部83bは、被係合部83d、被係合爪部83eを有している。被係合部83dは、筒状部83bの内壁において上下方向に所定長延出された、上部保持部材89aの係合部89eが係合される凹状の部分である。被係合爪部83eは、筒状部83bの下端近傍における一対の鍔部84に対する面を貫通する貫通孔であり、下部保持部材89bの係合爪部89hが係合される。 The cylindrical portion 83b is formed to extend in the electric wire insertion direction. The cylindrical portion 83b has a substantially rectangular parallelepiped internal space. Inside the cylindrical portion 83b, a pair of fast connection terminal members 87, a pair of conductive terminal members 88, a terminal holding member 89 (upper holding member 89a, lower holding member 89b) and a release button 90 are provided as a quick connection terminal portion. It is housed in an assembled state. The cylindrical portion 83b has an engaged portion 83d and an engaged claw portion 83e. The engaged portion 83d is a concave portion that extends a predetermined length in the vertical direction on the inner wall of the tubular portion 83b and engages with the engaging portion 89e of the upper holding member 89a. The engaged claw portion 83e is a through hole penetrating the surface of the pair of flange portions 84 in the vicinity of the lower end of the cylindrical portion 83b, and the engagement claw portion 89h of the lower holding member 89b is engaged therewith.
端子筐体83は、筒状部83bと固定部(鍔部84)の交差する部位にリブ83fを有している。リブ83fは、鍔部84の延出方向に突出するとともに筒状部83bの上下方向に沿って直線状に延設される部分である。リブ83fは、端子筐体83の外周面において上下方向の中途部から鍔部84の上面に向かって徐々に突出するように延設される。リブ83fは、断面形状が略四角形状に形成されている。リブ83fは、一方の鍔部84に対して少なくとも一つ形成されることが好ましい。本実施形態では、リブ83fが一方の鍔部84に対して二つ形成されている。リブ83fは、端子筐体83を補強するための補強用リブとしての機能を有する。これにより、端子台81の曲げ強度を向上させることができる。 The terminal housing 83 has ribs 83f at portions where the cylindrical portion 83b and the fixing portion (the flange portion 84) intersect. The rib 83f is a portion that protrudes in the extending direction of the flange portion 84 and that extends linearly along the vertical direction of the tubular portion 83b. The rib 83 f is extended on the outer peripheral surface of the terminal housing 83 so as to gradually protrude from a midway portion in the vertical direction toward the upper surface of the flange portion 84. The rib 83f is formed in a substantially square shape in cross-sectional shape. It is preferable that at least one rib 83f is formed with respect to one flange portion 84. In the present embodiment, two ribs 83f are formed for one flange portion 84. The rib 83 f functions as a reinforcing rib for reinforcing the terminal housing 83. Thereby, the bending strength of the terminal block 81 can be improved.
筒状部83bは、外周面に凹部83gを有している。凹部83gは、筒状部83bの内壁に設けられた被係合部83dに対応する外壁部分に設けられ、筒状部83bの上端から被係合爪部83eの上端に亘って上下方向に沿って延設されている。このように、外周面に凹部83gを設けることで、図10(b)に示すように、凹部83gに隣接する他の部分の厚みと均一になるようにして、偏肉を防止し、筒状部83bの成形性を高める。 The cylindrical portion 83b has a concave portion 83g on the outer peripheral surface. The recessed part 83g is provided in the outer wall part corresponding to the to-be-engaged part 83d provided in the inner wall of the cylindrical part 83b, and follows an up-down direction from the upper end of the cylindrical part 83b to the upper end of the to-be-engaged claw part 83e. It is extended. Thus, by providing the concave portion 83g on the outer peripheral surface, as shown in FIG. 10B, the thickness is uniform with other portions adjacent to the concave portion 83g, and uneven thickness is prevented. The moldability of the part 83b is improved.
固定部(鍔部84)は、端子筐体83の電線導入部83aとは反対側に、筒状部83bと交差するように設けられる。本実施形態では、固定部として2つの鍔部84が筒状部83bの下端から互いに異なる方向に延出されるように形成した。鍔部84は、略半楕円形状の一対の鍔状の部分である。このような固定部は、筒状部83bと交差しない固定部よりも、電気器具の器具本体に端子台81を取り付けられたときに、端子台81が傾かずに適切に取り付けることができる。また、筒状部83bと直交する方向に押圧がかかった場合、筒状部83bと交差しない固定部よりも、筒状部83bと直交する方向に傾きにくくなる。これらにより、電気器具の器具本体に取り付けても、十分に強度を確保し、電気器具の構造を複雑化させない。また、平面視において電源導入部83a及び筒状部83bと重ならないように固定部を設けるため、電源導入部83a及び筒状部83bの大きさを増大化させない。これにより、後述する端子台81を用いた照明器具11のように、被取付部Cに設けた通孔Hに端子台81の一部(電源導入部83a及び筒状部83bの一部)のみを挿入すればよく、被取付部Cに大きな通孔Hを設けなくてもよい。 The fixing portion (the flange portion 84) is provided on the opposite side of the terminal housing 83 from the wire introduction portion 83a so as to intersect the cylindrical portion 83b. In the present embodiment, the two flange portions 84 are formed as the fixing portions so as to extend in different directions from the lower end of the cylindrical portion 83b. The collar portion 84 is a pair of collar-shaped portions having a substantially semi-elliptical shape. Such a fixing portion can be appropriately attached without the terminal block 81 being inclined when the terminal block 81 is attached to the appliance main body of the electric appliance, rather than the fixing portion that does not intersect the cylindrical portion 83b. In addition, when a pressure is applied in a direction orthogonal to the cylindrical portion 83b, it is less likely to incline in a direction orthogonal to the cylindrical portion 83b than a fixed portion that does not intersect the cylindrical portion 83b. As a result, even when attached to the appliance main body of the electric appliance, sufficient strength is ensured and the structure of the electric appliance is not complicated. In addition, since the fixing portion is provided so as not to overlap the power supply introduction portion 83a and the cylindrical portion 83b in plan view, the size of the power supply introduction portion 83a and the cylindrical portion 83b is not increased. Thereby, like the lighting fixture 11 using the terminal block 81 mentioned later, only a part of the terminal block 81 (a part of the power supply introduction part 83a and the cylindrical part 83b) is inserted into the through hole H provided in the attached part C. Need only be inserted, and it is not necessary to provide a large through hole H in the attached portion C.
鍔部84の下側面には、平面視円形状で下方に凸状のボス部84aを有している。ボス部84aは、一対の鍔部84のそれぞれの下側面における隅部の一方側に配置されている。ボス部84aは、例えば、取付面部30aの対応する位置に設けられた凹部に係合可能である。ボス部84aは、取付面部30aの凹部に係合することで、端子台81を器具本体21に対して位置決めすることができる。ボス部84aは、器具本体21などの電気器具の器具本体に対して端子台81を適正な取付位置へと導くガイドとなる。 On the lower side surface of the collar portion 84, a boss portion 84a having a circular shape in plan view and a convex shape downward is provided. The boss portion 84 a is disposed on one side of the corner portion on the lower side surface of each of the pair of flange portions 84. The boss portion 84a can be engaged with, for example, a recess provided at a corresponding position on the mounting surface portion 30a. The boss portion 84 a can position the terminal block 81 with respect to the instrument body 21 by engaging with the concave portion of the attachment surface portion 30 a. The boss portion 84a serves as a guide for guiding the terminal block 81 to an appropriate mounting position with respect to the appliance main body of the electric appliance such as the appliance main body 21.
一対の鍔部84は、平面視において互いに異なる形状に形成されている。一方の鍔部84は、平面視における形状が略半楕円状である。他方の鍔部84は、平面視における形状が略楕円状で外周端の一部が鍔部84の延出方向に対して直交する方向に沿って直線状に切り欠いた形状である。また、他方の鍔部84の切り欠いた部分の中央に平面視半円状の凸部84bを設けている。このように、一対の鍔部84の形状を互いに異なる形状とすることにより、端子台81の向きを認識するためのマーカーとなる。作業者は、電気器具における端子台の向きを容易に認識しながら組み立て作業をすることができる。
なお、一対の鍔部84の形状は本実施形態に限定するものではなく、一対の鍔部84の形状が互いに異なっていて、マーカーとして区別できればよい。
The pair of collar portions 84 are formed in different shapes in plan view. One collar portion 84 has a substantially semi-elliptical shape in plan view. The other flange portion 84 has a substantially oval shape in plan view and a shape in which a part of the outer peripheral end is notched linearly along a direction orthogonal to the extending direction of the flange portion 84. Further, a convex portion 84b having a semicircular shape in plan view is provided at the center of the notched portion of the other flange portion 84. Thus, by making the shape of the pair of flange portions 84 different from each other, it becomes a marker for recognizing the orientation of the terminal block 81. The operator can perform the assembly work while easily recognizing the orientation of the terminal block in the electric appliance.
In addition, the shape of a pair of collar part 84 is not limited to this embodiment, The shape of a pair of collar part 84 mutually differs, and it should just be distinguished as a marker.
また、一対の鍔部84は、それぞれ固定部材86を挿通する貫通孔84c、84dを有している。一方の鍔部84の貫通孔84cは、平面視における形状がオーバル形状の長孔である。他方の鍔部84の挿通孔84dは、平面視における形状が円形状の丸孔である。一方の鍔部84の貫通孔84cは、組み立て時の遊び用であり、適正な位置に端子台81を設けるために微調整を行うことができる。
なお、本実施形態では、固定部を一対の鍔部84としているが特に限定するものではない。例えば、鍔部として四方に延出されるものとしてもよく、また、筒状部83bの下端の全周に亘って鍔部を形成してもよい。
Further, the pair of flange portions 84 have through holes 84 c and 84 d through which the fixing member 86 is inserted. The through hole 84c of the one collar portion 84 is a long hole having an oval shape in plan view. The insertion hole 84d of the other collar part 84 is a circular hole having a circular shape in plan view. The through-hole 84c of the one collar portion 84 is for play during assembly, and fine adjustment can be performed to provide the terminal block 81 at an appropriate position.
In addition, in this embodiment, although the fixing | fixed part is made into a pair of collar part 84, it does not specifically limit. For example, the flange portion may be extended in all directions, and the flange portion may be formed over the entire periphery of the lower end of the cylindrical portion 83b.
端子台81は、電源電線や送り配線用電線の芯線の接続時において、一端側(上端側)において器具本体21の上下方向に沿って電源電線や送り配線用電線の芯線が電線の差し込み孔82に差し込まれる。差し込まれた電線の芯線は、速結端子部材87の第1押圧片87cと導電端子部材88の一端側に挟まれ電気的に接続される。端子台81の他端側(下端側)においては電源部31の配線の芯線が差し込み孔89nに差し込まれる。差し込まれた電源部31の配線の芯線は、速結端子部材87の第2押圧片87fと導電端子部材88の一端側に挟まれ電気的に接続される。こうして、電源電線や送り配線用電線と電源部31の配線が端子台81を介して電気的に接続される。
端子台81は、電源電線や送り配線用電線の芯線を取り外す時(解除時)において、解除ボタン90の上端が先細い工具等で下方に押し込まれると、解除ボタン90の凸状部90aが第1押圧片87cを押し広げる。これにより第1押圧片87cと導電端子部材88の間に挟持されていた電線の芯線を引き出すことが可能となる。
In the terminal block 81, when connecting the core wires of the power supply wires and the feed wiring wires, the core wires of the power supply wires and the feed wiring wires are inserted into the wire insertion holes 82 along the vertical direction of the instrument main body 21 on one end side (upper end side). Plugged into. The core wire of the inserted electric wire is sandwiched and electrically connected to the first pressing piece 87c of the quick connection terminal member 87 and one end side of the conductive terminal member 88. On the other end side (lower end side) of the terminal block 81, the core wire of the power supply unit 31 is inserted into the insertion hole 89n. The inserted core wire of the power supply unit 31 is sandwiched and electrically connected to the second pressing piece 87f of the quick connection terminal member 87 and one end side of the conductive terminal member 88. In this way, the power supply wire or the feed wiring wire and the wiring of the power supply unit 31 are electrically connected via the terminal block 81.
When the upper end of the release button 90 is pushed downward with a tapered tool or the like when the terminal block 81 removes the core wire of the power supply wire or the feed wiring wire (at the time of release), the convex portion 90a of the release button 90 is 1 The pressing piece 87c is expanded. Thereby, it becomes possible to pull out the core wire of the electric wire held between the first pressing piece 87c and the conductive terminal member 88.
端子台81は、固定部材86を挿通する為の貫通孔84の貫通方向が電線の挿入方向と同一である。また、解除ボタン90の解除操作方向は、貫通孔84の貫通方向と同一である。すなわち、端子台81の取付方向(図7に示す矢印X方向)と電線差込方向/電線解除方向(図7に示す矢印Y方向)が同一となるように構成されている。端子台81の取付方向と電線の差し込みや解除する方向とが同一であるため、電線を差し込みや解除する際に、筒状部83bに対して直交するような押圧を加えにくい。そのため、端子台81を電気器具の器具本体に取り付けられた固定部や、その付け根部分に余計なストレスを与えにくい。 In the terminal block 81, the penetration direction of the through hole 84 for inserting the fixing member 86 is the same as the insertion direction of the electric wire. The release operation direction of the release button 90 is the same as the through direction of the through hole 84. That is, the mounting direction of the terminal block 81 (arrow X direction shown in FIG. 7) and the wire insertion direction / wire release direction (arrow Y direction shown in FIG. 7) are the same. Since the mounting direction of the terminal block 81 and the direction in which the electric wire is inserted or released are the same, it is difficult to apply an orthogonal pressure to the tubular portion 83b when inserting or releasing the electric wire. Therefore, it is difficult to give extra stress to the fixing portion where the terminal block 81 is attached to the appliance body of the electric appliance or the base portion thereof.
カバー85は、シリコーン樹脂等の弾性のある電気絶縁性の樹脂で形成されたものである。カバー85は、一端が開口された有底筒状であり、カバー85の内部形状が端子筐体83の電線導入部83aの外形形状に合わせて形成されている。カバー85は、平面視において略円形の直径方向に対向する部分を直線状切り欠いた形状である。カバー85は、外周面として、円弧面部85a、平面部85bを有している。カバー85は、端子筐体83の電線導入部83aに電線差し込み面83c及び電線の差し込み孔82を覆うように取り付けられている。電源電線や送り配線用電線等の電線の芯線は、カバー85を貫通させるように突き刺し、電線の差し込み孔82に挿入して速結端子部と電気的に接続される。このように接続させることで、電線の差し込み孔82内に埃や水滴等の異物が侵入することを防止することができる。 The cover 85 is formed of an elastic electrically insulating resin such as a silicone resin. The cover 85 has a bottomed cylindrical shape with one end opened, and the inner shape of the cover 85 is formed to match the outer shape of the electric wire introduction portion 83 a of the terminal housing 83. The cover 85 has a shape in which a substantially circular diametrically opposed portion in a plan view is cut out linearly. The cover 85 has an arcuate surface portion 85a and a flat surface portion 85b as outer peripheral surfaces. The cover 85 is attached to the electric wire introducing portion 83a of the terminal housing 83 so as to cover the electric wire insertion surface 83c and the electric wire insertion hole 82. Core wires of power wires such as power wires and feed wiring wires are pierced so as to penetrate the cover 85, inserted into the wire insertion holes 82, and electrically connected to the quick connection terminal portion. By connecting in this way, it is possible to prevent foreign matters such as dust and water droplets from entering the insertion hole 82 of the electric wire.
円弧面部85aの下端には、内側に延出される係止部85cを有する。係止部85cは、電線導入部83aの下部の外側に張り出した被係止部83pに係止される。すなわち、カバー85は、端子台81の電線導入部83aの少なくとも一部に引っかかるような構造を有している。これにより、カバー85を容易に電線導入部83aの適正な位置に取り付けることができ、さらに電線をカバー85に突き刺して挿入する際にカバー85が撓んでめくれることを防止することができる。 At the lower end of the circular arc surface portion 85a, there is a locking portion 85c extending inward. The locking portion 85c is locked to the locked portion 83p that protrudes outside the lower portion of the electric wire introduction portion 83a. That is, the cover 85 has a structure that is caught by at least a part of the wire introduction portion 83 a of the terminal block 81. Thereby, the cover 85 can be easily attached to an appropriate position of the electric wire introduction portion 83a, and further, the cover 85 can be prevented from being bent when the electric wire is inserted into the cover 85 by being inserted.
以下に、本実施形態の端子台を用いた電気器具について図を用いて説明する。
なお、電気器具の一例として照明器具を挙げて説明する。
Below, the electric appliance using the terminal block of this embodiment is demonstrated using figures.
Note that a lighting apparatus will be described as an example of the electric apparatus.
本発明の一実施形態に係る照明器具11について、図11から図18を用いて説明する。本実施形態に係る照明器具11は、LED素子42を光源とする照明器具である。照明器具11は、例えば天井等の取付面に直接取り付けられる直付け型のシーリングライトとして使用することが可能である。なお、照明器具11は、天井面に限らず、壁面(傾斜面も含む)に取り付けてブラケットライトとして使用することも可能である。以下の説明では、照明器具11の光を照射する側を照明器具11の照射面側とし、照明器具11における天井等の取付面に対向する側を照明器具11の取付面側(照射面側の反対側)として説明する。また、照明器具11の取付面側とは、器具本体21の背面側(裏面側)である。また、図16、図17等に示す照明器具11が被取付部Cに取付けられた状態において、被取付部Cに直交する方向を照明器具11の上下方向として、照明器具11の取付面側を上方とし、照明器具11の照射面側の直下方向を下方として説明する。照明器具11の上下方向に対して直交する方向を照明器具11の側方として説明する。また、以下の説明において、下方から照明器具11等を視た状態を平面視とする。上下方向に対して直交方向から照明器具11等を視た状態を側面視とする。照明器具11等の断面形状を視た状態を断面視とする。 The lighting fixture 11 which concerns on one Embodiment of this invention is demonstrated using FIGS. 11-18. The lighting fixture 11 according to the present embodiment is a lighting fixture that uses the LED element 42 as a light source. The luminaire 11 can be used as a direct-mounted ceiling light that is directly attached to a mounting surface such as a ceiling. In addition, the luminaire 11 can be used as a bracket light by being attached to a wall surface (including an inclined surface) as well as the ceiling surface. In the following description, the side of the luminaire 11 that irradiates light is referred to as the irradiating surface side of the luminaire 11, and the side of the luminaire 11 that faces the mounting surface such as the ceiling is the mounting surface side of the luminaire 11 (on the irradiation surface side). The opposite side) will be described. The mounting surface side of the lighting fixture 11 is the back side (back side) of the fixture body 21. In addition, in a state where the lighting fixture 11 shown in FIGS. 16, 17, etc. is attached to the mounted portion C, the mounting surface side of the lighting fixture 11 is the direction perpendicular to the mounted portion C as the vertical direction of the lighting fixture 11. In the following description, it is assumed that the direction is directly above and the direction directly below the irradiation surface side of the luminaire 11 is the bottom. The direction orthogonal to the vertical direction of the lighting fixture 11 will be described as the side of the lighting fixture 11. Moreover, in the following description, the state which looked at the lighting fixture 11 etc. from the downward direction is set as planar view. A state in which the luminaire 11 and the like are viewed from a direction orthogonal to the vertical direction is referred to as a side view. A state in which the cross-sectional shape of the lighting fixture 11 or the like is viewed is taken as a cross-sectional view.
図11から図18に示すように、照明器具11は、器具本体21、電源部31、光源部(LEDモジュール基板)41、拡散板51、カバー部61、背面カバー部71、及び端子台81を主に備える。照明器具11の外形は、平面視において略円形状であって、照明器具11の高さ方向(図16の照明器具11の上下方向)の寸法が、照明器具11の径方向(図16の照明器具11の上下方向に対して直交方向)の寸法よりも小さく薄型で扁平な略円柱形状である。
なお、照明器具11の外形形状は、本実施形態に限定されるものではない。平面視において略円形状以外に、例えば、楕円形状、正方形状、長方形状、多角形状や扇形、またはそれらを組み合わせた形状にすることもできる。
また、照明器具11が取り付けられる被取付部Cには、平面視円形状の通孔Hが設けられている。通孔Hは、外部商用電源と接続する電源電線や送り配線用電線等の電線を挿通するための孔である。
As shown in FIGS. 11 to 18, the lighting fixture 11 includes a fixture main body 21, a power source 31, a light source (LED module substrate) 41, a diffusion plate 51, a cover 61, a back cover 71, and a terminal block 81. Prepare mainly. The external shape of the lighting fixture 11 is substantially circular in plan view, and the dimension in the height direction of the lighting fixture 11 (the vertical direction of the lighting fixture 11 in FIG. 16) is the radial direction of the lighting fixture 11 (the illumination in FIG. 16). It is a substantially cylindrical shape that is smaller and thinner than the dimension of the appliance 11 in the direction perpendicular to the vertical direction).
In addition, the external shape of the lighting fixture 11 is not limited to this embodiment. Other than a substantially circular shape in plan view, for example, an elliptical shape, a square shape, a rectangular shape, a polygonal shape, a sector shape, or a combination thereof can also be used.
Further, a through-hole H having a circular shape in plan view is provided in the attached portion C to which the luminaire 11 is attached. The through-hole H is a hole for inserting an electric wire such as a power supply wire or a feed wiring wire connected to an external commercial power source.
器具本体21は、平面視において略円形状であり、扁平な皿形状の部材である。器具本体21は、電源部31、光源部41、拡散板51、カバー部61、背面カバー部71、及び端子台81等を保持するものである。具体的には、器具本体21は、電源部31を取付面側の後述する電源収容部29に収容し、かつ取付面側に端子台81及び背面カバー部71が取り付けられるとともに、照射面側に光源部41、拡散板51、及びカバー部61が取り付けられる部材である。器具本体21を構成する材料としては、例えば熱伝導率の高いアルミニウムやアルミニウム合金等の金属材料が挙げられる。器具本体21は、光源部41で発生した熱を伝えて外部に放出する放熱機能も有する。器具本体21は、電源部31、光源部41、拡散板51、カバー部61、背面カバー部71、及び端子台81等を保持可能な機械的性質と、光源部41が発する熱を放熱させるための熱伝導性とを考慮し、アルミニウム等の金属材料を用いて形成されている。器具本体21は、平面視における外形形状が、カバー部61の内側の形状と略一致するかやや小さくなるように形成されている。
なお、器具本体21は、必要な機械的性質や熱伝導率が確保できる材料であれば、アルミニウムなどの金属に限らず、樹脂などの他の材料、もしくはそれらの組み合わせで形成することができる。
The instrument main body 21 is a substantially circular plate-shaped member in plan view, and is a flat dish-shaped member. The instrument main body 21 holds the power supply unit 31, the light source unit 41, the diffusion plate 51, the cover unit 61, the back cover unit 71, the terminal block 81, and the like. Specifically, the instrument main body 21 accommodates the power supply unit 31 in a power supply accommodating unit 29 described later on the attachment surface side, and the terminal block 81 and the back cover unit 71 are attached on the attachment surface side, and on the irradiation surface side. It is a member to which the light source unit 41, the diffusion plate 51, and the cover unit 61 are attached. As a material which comprises the instrument main body 21, metal materials, such as aluminum and aluminum alloy with high heat conductivity, are mentioned, for example. The instrument main body 21 also has a heat dissipation function for transmitting heat generated by the light source unit 41 and releasing it to the outside. The instrument body 21 radiates heat generated by the light source unit 41 and mechanical properties capable of holding the power source unit 31, the light source unit 41, the diffusion plate 51, the cover unit 61, the back cover unit 71, the terminal block 81, and the like. In consideration of the thermal conductivity of the metal, it is formed using a metal material such as aluminum. The instrument main body 21 is formed so that the outer shape in plan view substantially matches the inner shape of the cover portion 61 or is slightly smaller.
The instrument body 21 is not limited to a metal such as aluminum, but can be formed of other materials such as a resin, or a combination thereof, as long as necessary mechanical properties and thermal conductivity can be ensured.
器具本体21は、中央凹部22(凸部22a、光源取付部23、反射部24、係止段部25、端子取付部30)、外周縁部26、側壁部27、固定部材配置部28、及び電源収容部29を主に有している。器具本体21は、ネジ等の固定部材91により被取付部Cに直接取り付けられる部材である。 The instrument main body 21 includes a central concave portion 22 (a convex portion 22a, a light source attaching portion 23, a reflecting portion 24, a locking step portion 25, a terminal attaching portion 30), an outer peripheral edge portion 26, a side wall portion 27, a fixing member arranging portion 28, and A power supply accommodating portion 29 is mainly included. The instrument body 21 is a member that is directly attached to the attachment portion C by a fixing member 91 such as a screw.
中央凹部22は、平面視が略円形状で外形が取付面側に向かって凹状に形成された皿状の部分である。中央凹部22は、その径方向の中央部において照射面側に突出する平面視円形状の凸部22aと、該凸部22aの周囲に平面視略円環板状の光源取付部23と、該光源取付部23の周囲に形成される反射部24と、該反射部24の周囲に形成される係止段部25を有している。光源取付部23の取付面側には、中央部に端子台81を取り付けるための端子取付部30が形成されている。
なお、本実施形態の器具本体21は、その中央部が取付面側に向かって凹状に形成されるが、このように、器具本体21を形成することで、器具本体21の機械的強度や剛性を上げることができる。
また、本実施形態においては、器具本体21の形状として器具本体21の中央部が取付面側(図16、図17における上方)に向かって凹状に形成されているが、この形状に特に限定するものではない。
The central recess 22 is a dish-like portion formed in a substantially circular shape in plan view and having an outer shape that is recessed toward the mounting surface. The central concave portion 22 includes a convex portion 22a having a circular shape in plan view that protrudes toward the irradiation surface at a central portion in the radial direction, a light source mounting portion 23 having a substantially annular plate shape in plan view around the convex portion 22a, It has a reflecting portion 24 formed around the light source mounting portion 23 and a locking step portion 25 formed around the reflecting portion 24. On the mounting surface side of the light source mounting portion 23, a terminal mounting portion 30 for mounting the terminal block 81 is formed in the center portion.
In addition, although the center part of the instrument main body 21 of this embodiment is formed in a concave shape toward the attachment surface side, the mechanical strength and rigidity of the instrument main body 21 are formed by forming the instrument main body 21 in this way. Can be raised.
Moreover, in this embodiment, although the center part of the instrument main body 21 is formed in concave shape toward the attachment surface side (upward in FIG. 16, FIG. 17) as a shape of the instrument main body 21, it specifically limits to this shape. It is not a thing.
光源取付部23は、光源部(LEDモジュール基板)41が所定位置に位置決めされて取り付けられる凹状の部分である。光源取付部23は、凸部22aの外周縁から径方向外側に延出される平面視略円環状の平板部分である取付面23aと、該取付面23aの外周縁に沿って形成される段差部23bを有している。取付面23aは、器具本体21の上下方向の略中間に位置する。光源取付部23は、器具本体21の凸部22aが光源部41の基板43の開口部43aに係合するとともに、基板43の外周縁部が段差部23bに係止されることより基板43が光源取付部23に対して位置決めされる。そして、光源部41の基板43が光源取付部23の取付面23aに当接した状態で取り付けられる。器具本体21は、光源部41で発生した熱を伝えて外部に放出しやすくするため、光源部41が当接される光源取付部23の取付面23aは、光源部41との接触面積が広くなるよう平坦に形成されている。
なお、本実施形態では、光源取付部23の取付面23aの平面視形状を略円環状としているが、特に限定するものではなく、少なくとも基板43の一部が取付可能であればよく、円環状以外のその他の形状であってもよい。
The light source attachment part 23 is a concave part to which the light source part (LED module substrate) 41 is positioned and attached at a predetermined position. The light source mounting portion 23 includes a mounting surface 23a that is a substantially annular flat plate portion extending in the radial direction from the outer peripheral edge of the convex portion 22a, and a stepped portion formed along the outer peripheral edge of the mounting surface 23a. 23b. The mounting surface 23a is located approximately in the middle of the instrument body 21 in the vertical direction. In the light source mounting portion 23, the convex portion 22a of the instrument body 21 is engaged with the opening 43a of the substrate 43 of the light source portion 41, and the outer peripheral edge portion of the substrate 43 is locked to the step portion 23b. It is positioned with respect to the light source mounting portion 23. And it attaches in the state which the board | substrate 43 of the light source part 41 contact | abutted to the attachment surface 23a of the light source attachment part 23. FIG. Since the instrument main body 21 transmits heat generated by the light source unit 41 and easily releases it to the outside, the mounting surface 23a of the light source mounting unit 23 with which the light source unit 41 abuts has a wide contact area with the light source unit 41. It is formed so as to be flat.
In the present embodiment, the planar view shape of the mounting surface 23a of the light source mounting portion 23 is a substantially annular shape, but is not particularly limited, as long as at least a part of the substrate 43 can be mounted. Other shapes other than may be used.
反射部24は、LED素子42から出射された光、及び拡散板51の内壁面で反射された光を反射して照射面側に出射する部分である。反射部24は、光源取付部23の段差部23bから延出される、平面視円環状で下方に行くに従って拡径する傾斜部分である。反射部24の周囲には、拡散板51を係止して位置決めするための係止段部25が設けられている。 The reflection unit 24 is a part that reflects the light emitted from the LED element 42 and the light reflected by the inner wall surface of the diffusion plate 51 and emits the light toward the irradiation surface side. The reflection portion 24 is an inclined portion that extends from the step portion 23 b of the light source mounting portion 23 and has an annular shape in plan view and increases in diameter as it goes downward. A locking step portion 25 for locking and positioning the diffusion plate 51 is provided around the reflection portion 24.
係止段部25は、図16に示すように、拡散板51の外周縁部が係止される円環状の部分である。係止段部25には、該係止段部25から径方向外側に延出され、ネジ等の取付部材により拡散板51を取り付けるための一対のネジ取付部25aを有する。ネジ取付部25aは、係止段部25の外周縁部から径方向外側に突出する凹状の領域であり、拡散板51のネジ取付部51aが係止されて位置決めされる部分である。ネジ取付部25aは、反射部24の径方向外側に対向して配置されている。
なお、本実施形態では、拡散板51をネジ等の取付部材を用いて取り付けるためにネジ取付部25aを設けたが、接着や嵌合等の取り付け方法を採用する場合には必ずしもネジ取付部25aを設けなくてもよい。
As shown in FIG. 16, the locking step portion 25 is an annular portion where the outer peripheral edge portion of the diffusion plate 51 is locked. The locking step portion 25 has a pair of screw mounting portions 25 a that extend radially outward from the locking step portion 25 and for mounting the diffusion plate 51 with mounting members such as screws. The screw attachment portion 25a is a concave region protruding radially outward from the outer peripheral edge portion of the engagement step portion 25, and is a portion where the screw attachment portion 51a of the diffusion plate 51 is engaged and positioned. The screw attachment portion 25 a is disposed to face the radially outer side of the reflection portion 24.
In this embodiment, the screw attachment portion 25a is provided to attach the diffusion plate 51 using an attachment member such as a screw. However, when an attachment method such as adhesion or fitting is adopted, the screw attachment portion 25a is not necessarily used. May not be provided.
図15に示すように、端子取付部30は、光源取付部23の取付面側に、平面視において器具本体21の径方向中心に対して対向して配置される半円状の一対の取付面部30a、及び該取付面部30aの外周縁部に半円弧凸状に形成される一対の係止部30bを有している。取付面部30aは、ネジ等の固定部材86により端子台81の鍔部84が取り付けられる部分である。係止部30bは、端子台81の鍔部84が係止されて位置決めされる部分である。 As shown in FIG. 15, the terminal mounting portion 30 is a pair of semicircular mounting surface portions disposed on the mounting surface side of the light source mounting portion 23 so as to face the radial center of the instrument main body 21 in plan view. 30a and a pair of locking portions 30b formed in a semicircular arc shape on the outer peripheral edge of the mounting surface portion 30a. The attachment surface portion 30a is a portion to which the flange portion 84 of the terminal block 81 is attached by a fixing member 86 such as a screw. The locking portion 30b is a portion where the collar portion 84 of the terminal block 81 is locked and positioned.
外周縁部26は、係止段部25の外周縁部から径方向外側に延出された、平面視において所定幅を有する略円環状の部分である。外周縁部26は、光源取付部23よりも径方向外側に配置され、上下方向において光源取付部23よりも下方に位置する。 The outer peripheral edge portion 26 is a substantially annular portion having a predetermined width in a plan view and extending radially outward from the outer peripheral edge portion of the locking step portion 25. The outer peripheral edge portion 26 is disposed radially outside the light source mounting portion 23 and is positioned below the light source mounting portion 23 in the vertical direction.
側壁部27は、外周縁部26の外周縁から上方に延出される略円筒状の部分である。側壁部27は、複数のカバー取付部27aと、一対の固定部材配置部28とを有している。カバー取付部27aは、側壁部27の外周面に設けられ、カバー部61の係止端部を係止して取り付けるための部分である。固定部材配置部28は、外周縁部26及び側壁部27を径方向内側に穿った部分であり、平面視略V字状の壁部28a、該壁部28aの上端から径方向外側に延出される平面視略三角形状で平板状の器具取付部28bから構成されている。器具取付部28bは、器具本体21をネジ等の固定部材91により被取付部Cに取り付けるために開口して形成された貫通孔を有する。このように、器具本体21では、固定部材91による固定位置となる固定部材配置部28が光源部41の外周側であり、かつ電源部31とも重ならないように構成されている。 The side wall portion 27 is a substantially cylindrical portion extending upward from the outer peripheral edge of the outer peripheral edge portion 26. The side wall portion 27 has a plurality of cover mounting portions 27 a and a pair of fixing member arrangement portions 28. The cover attaching portion 27 a is a portion that is provided on the outer peripheral surface of the side wall portion 27 and is used for engaging and attaching the engaging end portion of the cover portion 61. The fixing member arranging portion 28 is a portion formed by piercing the outer peripheral edge portion 26 and the side wall portion 27 radially inward, and extends substantially radially outward from the upper end of the wall portion 28a having a substantially V shape in plan view. It is comprised from the flat plate-shaped instrument mounting part 28b in planar view. The instrument mounting portion 28b has a through-hole that is formed to open in order to attach the instrument main body 21 to the mounted portion C by a fixing member 91 such as a screw. As described above, the fixture main body 21 is configured such that the fixing member placement portion 28 that is a fixing position by the fixing member 91 is on the outer peripheral side of the light source portion 41 and does not overlap the power source portion 31.
電源収容部29は、電源部31等を収容して、所定位置に配置するために器具本体21の取付面側に形成された空間であり、電源部31等を収容するための高さ及び幅が確保されている。具体的には、電源収容部29は、平面視において反射部24の外周縁と側壁部27の内周面との間に形成される、所定幅を有する略半円弧状の空間である。詳細は後述するが、電源収容部29は、電源部31を収容して、所定位置に位置決めすることが可能である。 The power supply accommodating portion 29 is a space formed on the mounting surface side of the instrument main body 21 for accommodating the power supply portion 31 and the like and arranging it at a predetermined position, and the height and width for accommodating the power supply portion 31 and the like. Is secured. Specifically, the power supply accommodating portion 29 is a substantially semicircular arc-shaped space having a predetermined width that is formed between the outer peripheral edge of the reflecting portion 24 and the inner peripheral surface of the side wall portion 27 in plan view. Although details will be described later, the power supply accommodating portion 29 is capable of accommodating the power supply portion 31 and positioning it at a predetermined position.
電源部31は、光源部41が有するLED素子42に給電を行って、LED素子42を点灯させるための電源装置である。電源部31は、器具本体21における光源部41の配置される面側(照射面側)とは異なる面側(裏面側)に配置されている。電源部31は、電源回路部32と、該電源回路部32を収容する電源ケース33を有している。電源回路部32は、所定幅を有する半円弧形状に加工されたプリント配線基板上に複数の電子部品が実装されたものである。電源ケース33は、平面視おいて所定幅を有する略半円弧状で断面視略四角状あり、有底半円弧状で上方が開放されたケース部33aと、該ケース部33aの上端を覆う天板部33bを有している。電源ケース33には、周方向に沿って電源回路部32が収容される。電源ケース33は、電源回路部32の周囲を覆って保護するものである。図16に示すように、電源部31は、電源ケース33が電源収容部29に収容されることで電源ケース33の径方向内側の下端が係止段部25により位置決めされ、かつ電源ケース33の径方向外側の下端が側壁部27により位置決めされる。そして、電源部31(電源ケース33)は、背面カバー部71が照明器具11の取付面側に取り付けられることで、該背面カバー部71の下側面が電源ケース33の電線導入部に当接した状態で、器具本体21内に配置される。このように電源部31は、ネジ等の取付部材を用いずに器具本体21の電源収容部29に配置することができる。電源部31は、外部商用電源から供給される交流電流を所定の直流電流に変換し、変換後の電流を基板43に実装された複数のLED素子42に供給するためのものである。 The power supply unit 31 is a power supply device for supplying power to the LED element 42 included in the light source unit 41 to light the LED element 42. The power supply unit 31 is disposed on the surface side (back surface side) different from the surface side (irradiation surface side) where the light source unit 41 is disposed in the instrument main body 21. The power supply unit 31 includes a power supply circuit unit 32 and a power supply case 33 that accommodates the power supply circuit unit 32. The power supply circuit unit 32 is obtained by mounting a plurality of electronic components on a printed wiring board processed into a semicircular arc shape having a predetermined width. The power supply case 33 has a substantially semicircular arc shape having a predetermined width in a plan view and a substantially square shape in sectional view. The power supply case 33 has a bottomed semicircular arc shape with an open top, and a ceiling portion covering the upper end of the case portion 33a. It has a plate portion 33b. The power supply case 33 accommodates the power supply circuit portion 32 along the circumferential direction. The power supply case 33 covers and protects the periphery of the power supply circuit unit 32. As shown in FIG. 16, in the power supply unit 31, the power supply case 33 is accommodated in the power supply accommodation unit 29, so that the radially inner lower end of the power supply case 33 is positioned by the locking step portion 25, and The lower end on the radially outer side is positioned by the side wall portion 27. And the power supply part 31 (power supply case 33) is attached to the attachment surface side of the lighting fixture 11 by the back cover part 71, and the lower side surface of this back cover part 71 contact | abutted to the electric wire introduction part of the power supply case 33 In the state, it is arranged in the instrument main body 21. As described above, the power supply unit 31 can be disposed in the power supply accommodating unit 29 of the instrument main body 21 without using a mounting member such as a screw. The power supply unit 31 converts an alternating current supplied from an external commercial power source into a predetermined direct current, and supplies the converted current to a plurality of LED elements 42 mounted on the substrate 43.
このように、器具本体21には、光源部41と電源部31が配置され、光源部41と電源部31は平面視において重ならず、側面視において重なる位置(図16参照)に配置されている。 Thus, the light source unit 41 and the power source unit 31 are arranged in the instrument main body 21, and the light source unit 41 and the power source unit 31 are arranged not to overlap in a plan view but to a position overlapping in a side view (see FIG. 16). Yes.
電源部31は、配線(図示せず)を介して小型で縦長の端子台81に電気的に接続されている。例えば、照明器具11を被取付部Cに取り付ける際、天井裏側の外部商用電源の電源電線(図示せず)を端子台81に接続することで、電源部31は外部商用電源と電気的に接続される。電源部31と光源部41は配線37によって電気的に接続されている(図13参照)。
なお、本実施形態では、端子台81を使用しているが、特に限定するものではない。例えば、端子台を使用する代わりに、コネクタ等の接続部品を使用する構成とすることもできる。
The power supply unit 31 is electrically connected to a small and vertically long terminal block 81 via wiring (not shown). For example, when attaching the luminaire 11 to the attachment portion C, the power source 31 is electrically connected to the external commercial power source by connecting a power wire (not shown) of the external commercial power source on the back side of the ceiling to the terminal block 81. Is done. The power supply unit 31 and the light source unit 41 are electrically connected by a wiring 37 (see FIG. 13).
In addition, in this embodiment, although the terminal block 81 is used, it does not specifically limit. For example, instead of using a terminal block, a connection part such as a connector may be used.
光源部41は、照明器具11の照射面側に向けて光を出射する部分である。光源部41は、光源である発光素子を有するモジュール基板である。本実施形態においては、発光素子として、基板43上に複数の光源であるLED(Light emitting diode)素子42が表面実装されたLED光源モジュールを使用している。具体的には、LED光源モジュールは、所定幅を有する略円環状に加工された基板43表面に、複数のLED素子42が周方向に配列された発光モジュールである。光源部41は、複数(本実施形態では、3つ)のネジ部材49で光源取付部23に取り付けられている。基板43は、配線37によって電源部31と電気的に接続されている。LED光源モジュールは、基板43の実装面の裏面が光源取付部23の取付面23aに当接して固定されるため、LED光源モジュールが発熱した際には、LED光源モジュールの熱が器具本体21に伝わる。器具本体21に伝わった熱は、器具本体21の温度よりも周辺温度が低い場合、器具本体21周辺の空気へ伝わる。これにより、器具本体21に伝わった熱は、取付面23aを介して器具本体21の周囲に放熱される。
なお、本実施形態では、光源として表面実装型のLED素子42を用いたが、光源の種類はLED素子に限定されず、例えばCOB型発光モジュールや有機EL素子(OLED)などを用いても実現可能である。
また、基板43は、熱伝導性シート(図示せず)や放熱グリスを介して光源取付部23に取り付けてもよく、これにより、より高い放熱性を得ることもできる。
The light source unit 41 is a part that emits light toward the irradiation surface side of the lighting fixture 11. The light source unit 41 is a module substrate having a light emitting element that is a light source. In the present embodiment, an LED light source module in which LED (Light Emitting Diode) elements 42 as a plurality of light sources are surface-mounted on a substrate 43 is used as a light emitting element. Specifically, the LED light source module is a light emitting module in which a plurality of LED elements 42 are arranged in the circumferential direction on the surface of a substrate 43 processed into a substantially annular shape having a predetermined width. The light source part 41 is attached to the light source attachment part 23 with a plurality of (three in this embodiment) screw members 49. The substrate 43 is electrically connected to the power supply unit 31 by wiring 37. In the LED light source module, the back surface of the mounting surface of the substrate 43 is fixed in contact with the mounting surface 23a of the light source mounting portion 23. Therefore, when the LED light source module generates heat, the heat of the LED light source module is applied to the instrument body 21. It is transmitted. When the ambient temperature is lower than the temperature of the instrument body 21, the heat transmitted to the instrument body 21 is transmitted to the air around the instrument body 21. Thereby, the heat transmitted to the instrument main body 21 is radiated to the periphery of the instrument main body 21 via the attachment surface 23a.
In the present embodiment, the surface-mount type LED element 42 is used as the light source. However, the type of the light source is not limited to the LED element. For example, a COB type light emitting module or an organic EL element (OLED) is used. Is possible.
Moreover, the board | substrate 43 may be attached to the light source attachment part 23 via a heat conductive sheet (not shown) or thermal radiation grease, and can also obtain higher thermal radiation property by this.
拡散板51は、少なくとも光源部41の照射面側を覆うように器具本体21に取り付けられ、光源部41(LED素子42)からの光を反射及び拡散させつつ、外部へ配光制御する透光性部材である。拡散板51は、円板状の部材である。拡散板51は、透光性を有する樹脂素材で形成されている。拡散板51は、例えば、微細な凹凸を表面に形成したシボ加工(フロスト加工)を施したもの、あるいは、内部に拡散剤を混入させたもので構成することができる。拡散板51は、その外径寸法が器具本体21の係止段部25の外径寸法よりも小さく(図16参照)、該係止段部25に係止可能である。拡散板51は、器具本体21の下方の開口を閉塞して、LED素子42に埃などが付着することを防止するものである。拡散板51は、その側面に径方向外側に向けて突出して形成される、一対のネジ取付部51aを有している。ネジ取付部51aは、ネジ等の取付部材により器具本体21が有するネジ取付部25aに取り付けられる。 The diffusion plate 51 is attached to the instrument main body 21 so as to cover at least the irradiation surface side of the light source unit 41, and transmits light that controls light distribution to the outside while reflecting and diffusing light from the light source unit 41 (LED element 42). It is a sex member. The diffusion plate 51 is a disk-shaped member. The diffusion plate 51 is made of a resin material having translucency. The diffusing plate 51 can be constituted by, for example, a material that has been subjected to graining (frosting) with fine irregularities formed on the surface thereof, or a material in which a diffusing agent is mixed. The diffusion plate 51 has an outer diameter dimension smaller than an outer diameter dimension of the locking step portion 25 of the instrument body 21 (see FIG. 16), and can be locked to the locking step portion 25. The diffusion plate 51 closes the opening below the instrument body 21 to prevent dust and the like from adhering to the LED element 42. The diffusion plate 51 has a pair of screw attachment portions 51a formed on its side surface so as to protrude outward in the radial direction. The screw attachment portion 51a is attached to the screw attachment portion 25a of the instrument body 21 by an attachment member such as a screw.
カバー部61は、拡散板51の外周縁部、外周縁部26、及び側壁部27の外側部分を主に覆うように器具本体21に取り付けられる部材である。カバー部61は、拡散板51を露出するための開口を下側に有するとともに上端が開放された略円筒状部材である。カバー部61は、樹脂素材(例えば、ABS樹脂(Acrylonitrile−Butadiene−Styrene))で形成されている。カバー部61は、その最大内径寸法が器具本体21の外径寸法よりも大きく、器具本体21の外側に取り付け可能である。カバー部61は、その内壁面に図示しない係止突部を有している。係止突部は、カバー部61の開口端近傍の内周面において周方向に沿って所定の間隔で複数形成された突状部分である。カバー部61は、係止突部をカバー取付部27aに係止することで、器具本体21に対してカバー部61が位置決めされる。カバー部61は、内部の清掃や器具本体21の部品交換等のために、器具本体21に対して着脱できる構造となっている。
また、カバー部61の材質としては、ABS樹脂以外の樹脂や、木材、金属など必要に応じて適宜素材を選択することもできる。
The cover part 61 is a member attached to the instrument main body 21 so as to mainly cover the outer peripheral edge part of the diffusion plate 51, the outer peripheral edge part 26, and the outer side part of the side wall part 27. The cover part 61 is a substantially cylindrical member having an opening for exposing the diffusion plate 51 on the lower side and an open upper end. The cover part 61 is formed of a resin material (for example, ABS resin (Acrylonitrile-Butadiene-Styrene)). The cover portion 61 has a maximum inner diameter dimension larger than the outer diameter dimension of the instrument body 21 and can be attached to the outside of the instrument body 21. The cover part 61 has a locking projection (not shown) on its inner wall surface. The locking protrusions are protruding portions formed at a predetermined interval along the circumferential direction on the inner peripheral surface in the vicinity of the opening end of the cover portion 61. The cover part 61 positions the cover part 61 with respect to the instrument main body 21 by locking the locking protrusion to the cover mounting part 27a. The cover part 61 has a structure that can be attached to and detached from the instrument main body 21 for internal cleaning, replacement of parts of the instrument main body 21, and the like.
Moreover, as a material of the cover part 61, a material other than the ABS resin, wood, metal, or the like can be appropriately selected as necessary.
器具本体21には、カバー部61の係止突部を係止するために前述したカバー取付部27aが設けられている。詳細は省略するが、カバー部61を器具本体21に取り付ける場合、カバー部61は、係止突部を器具本体21のカバー取付部27aに挿入し、カバー部61の周方向の一方に回動し、係止することで、器具本体21に取り付けられる。また、カバー部61が器具本体21に取り付けられた状態でカバー部61を周方向の他方に回動させると、カバー部61の係止突部が器具本体21のカバー取付部27aから外れて、カバー部61を器具本体21から取り外すことができる。
カバー部61は、回動させて器具本体21に取り付けられる。カバー部61を取り付けるとき、器具本体21は被取付部Cに固定部材91によって固定されている。そのため、カバー部61を回動させても器具本体21は回動せず、端子台81にも負荷がかかりにくい。
The instrument main body 21 is provided with the cover attaching portion 27a described above for locking the locking protrusion of the cover portion 61. Although details are omitted, when the cover part 61 is attached to the instrument main body 21, the cover part 61 is inserted into the cover attaching part 27 a of the instrument main body 21 and rotated to one side in the circumferential direction of the cover part 61. And it is attached to the instrument main body 21 by locking. Further, when the cover part 61 is rotated to the other circumferential direction with the cover part 61 being attached to the instrument main body 21, the locking protrusion of the cover part 61 is detached from the cover attaching part 27a of the instrument main body 21, The cover part 61 can be removed from the instrument main body 21.
The cover 61 is rotated and attached to the instrument body 21. When attaching the cover part 61, the instrument body 21 is fixed to the attached part C by a fixing member 91. Therefore, even if the cover part 61 is rotated, the instrument main body 21 does not rotate and the terminal block 81 is not easily loaded.
背面カバー部71は、器具本体21の取付面側を覆う略円形状の平板部材である。背面カバー部71は、金属材料により形成されている。背面カバー部71は、中央部に端子台81を挿通するための挿通孔71aを有する。背面カバー部71は、挿通孔71aを挟んで対向して形成される、背面カバー部71へのネジ等の固定部材86の頭部による干渉を防止するための一対の貫通孔71bを有している。一対のネジ等の固定部材86の頭部の一部は、貫通孔71bを介して露出されている(図14参照)。貫通孔71bを設けてネジ等の固定部材86の頭部の一部を露出させることで、器具本体21の高さ寸法の増大化を防ぐ。背面カバー部71は、挿通孔71aに端子台81が挿通され、かつ貫通孔71bにネジ等の固定部材86の頭部の一部が露出した状態で、器具本体21の取付面側を覆う。背面カバー部71は、器具本体21の取付面側に設けられた複数の取付部(本実施形態では、3箇所)にネジ部材72により取り付けられる。これにより、端子台81の鍔部84が背面カバー部71と光源取付部23の取付面23aとの間に介装され、端子台81の鍔部84が光源取付部23の取付面23aから離脱しないように確実に保持することができる。 The back cover portion 71 is a substantially circular flat plate member that covers the attachment surface side of the instrument body 21. The back cover part 71 is made of a metal material. The back cover part 71 has an insertion hole 71a for inserting the terminal block 81 in the center. The back cover portion 71 has a pair of through holes 71b that are formed to face each other with the insertion hole 71a interposed therebetween and prevent interference by the head of a fixing member 86 such as a screw to the back cover portion 71. Yes. Part of the head of the fixing member 86 such as a pair of screws is exposed through the through hole 71b (see FIG. 14). By providing the through hole 71b and exposing a part of the head of the fixing member 86 such as a screw, an increase in the height of the instrument main body 21 is prevented. The back cover portion 71 covers the attachment surface side of the instrument main body 21 in a state where the terminal block 81 is inserted into the insertion hole 71a and a part of the head of the fixing member 86 such as a screw is exposed in the through hole 71b. The back cover portion 71 is attached by screw members 72 to a plurality of attachment portions (three locations in the present embodiment) provided on the attachment surface side of the instrument main body 21. Thereby, the collar part 84 of the terminal block 81 is interposed between the back cover part 71 and the mounting surface 23a of the light source mounting part 23, and the collar part 84 of the terminal block 81 is detached from the mounting surface 23a of the light source mounting part 23. Can be held securely.
端子台81は、電源部31に電線(配線)を介して電気的に接続されるとともに、被取付部Cの通孔Hから引き出した外部からの電源電線や送り配線用電線等の電線(配線)を電気的に接続するためのものである。端子台81は、器具本体21における光源取付部23の取付面23aの光源部41が配置される面の裏面側(取付面側)に立設される。本実施形態では、器具本体21における被取付部Cに対向する面に端子台81を立設している。被取付部Cの通孔Hは、端子台81が埋込配設される貫通孔となる。なお、本実施形態の端子台81の端子筐体83は、耐衝撃性や寸法安定性を高くするためにポリカーボネートで形成している。照明器具11のような薄型シーリングライトを取り付ける際に天井に設けた孔に対して挿入する動作に必要な強度や寸法精度を得ることができる。 The terminal block 81 is electrically connected to the power supply unit 31 via an electric wire (wiring), and is also an electric wire (wiring) such as an external power supply wire or a feed wiring wire drawn from the through hole H of the attached portion C. ) For electrical connection. The terminal block 81 is erected on the back surface side (mounting surface side) of the surface on which the light source portion 41 of the mounting surface 23 a of the light source mounting portion 23 in the instrument main body 21 is disposed. In the present embodiment, the terminal block 81 is erected on the surface of the instrument main body 21 that faces the attached portion C. The through hole H of the attached portion C is a through hole in which the terminal block 81 is embedded. Note that the terminal housing 83 of the terminal block 81 of the present embodiment is formed of polycarbonate in order to increase impact resistance and dimensional stability. When a thin ceiling light such as the luminaire 11 is attached, the strength and dimensional accuracy required for the operation of inserting into a hole provided in the ceiling can be obtained.
(本実施形態の照明器具の取付手順)
本実施形態の照明器具11の取付手順の一例について説明する。まず、被取付部Cに設けた通孔Hから電源電線や送り配線用電線等の電線(以下、単に電線として説明する。)の一端側を照射面側に引き出す。次に、カバー部61を回動させて器具本体21からカバー部61を取り外す。次に、通孔Hから引き出された電線の芯線を貫通させるようにカバー85に突き刺し、電線の差し込み孔82に挿入して速結端子部材と電気的に接続させる。次に、通孔Hに電線と端子台81の端子筐体83を挿入するように、器具本体21を被取付部Cの所望の位置に配置させる。次に、2つの固定部材91・91の先端を、器具本体21のそれぞれの器具取付部28bの貫通孔に通して被取付部Cにねじ込み、器具本体21を被取付部Cに固定する。最後に、カバー部61を取り外したときとは反対方向に回動させて、器具本体21に取り付ける。
なお、上記に説明した取付手順は一例であり、カバー部61を取り外す工程は、電線を速結端子部材と接続させる工程と前後してもよい。
(Procedure for installing the lighting apparatus of this embodiment)
An example of the attachment procedure of the lighting fixture 11 of this embodiment is demonstrated. First, one end side of an electric wire such as a power supply wire or a feed wiring wire (hereinafter simply referred to as an electric wire) is pulled out from the through hole H provided in the attached portion C to the irradiation surface side. Next, the cover part 61 is rotated to remove the cover part 61 from the instrument main body 21. Next, the cover 85 is pierced so as to penetrate the core wire of the electric wire drawn out from the through hole H, and is inserted into the electric wire insertion hole 82 to be electrically connected to the quick connection terminal member. Next, the instrument main body 21 is arranged at a desired position of the attached portion C so that the electric wire and the terminal housing 83 of the terminal block 81 are inserted into the through hole H. Next, the tips of the two fixing members 91 and 91 are passed through the through holes of the respective instrument mounting portions 28 b of the instrument main body 21 and screwed into the mounted portions C to fix the instrument main body 21 to the mounted portions C. Finally, the cover unit 61 is attached to the instrument body 21 by rotating in the opposite direction to that when the cover unit 61 is removed.
In addition, the attachment procedure demonstrated above is an example, and the process of removing the cover part 61 may be before and after the process of connecting an electric wire with a quick connection terminal member.
以上説明した本実施形態に係る端子台81によれば、電線の挿入方向に伸びる筒状部83bを有する端子筐体83と、端子筐体83内に収容される速結端子部と、を備え、端子筐体83は、筒状部83bの長手方向の一端側に電線を導入する電線導入部83aと、長手方向の他端側であって筒状部83bと交差するように延出する固定部を有する。このように構成された固定部は、筒状部83bと交差しない固定部よりも、電気器具の器具本体に端子台81を取り付けられたときに、端子台81が傾かずに適切に取り付けることができる。また、筒状部83bと直交する方向に押圧がかかった場合、筒状部83bと交差しない固定部よりも、筒状部83bと直交する方向に傾きにくくなる。これらにより、電気器具の器具本体に取り付けることができ、電気器具の構造を複雑化させない。
また、平面視において電源導入部83a及び筒状部83bと重ならないように固定部を設けるため、電源導入部83a及び筒状部83bの大きさを増大化させない。これにより、本実施形態の照明器具11のように、被取付部Cに設けた通孔Hに端子台81の一部(電源導入部83a及び筒状部83bの一部)のみを挿入すればよく、被取付部Cに大きな通孔Hを設けなくてもよい。
以上より、端子台81を照明器具11の器具本体21に取り付け可能で、且つ、被取付部Cに設けた通孔Hに埋込配設可能なものとなる。このように構成したことで、特許文献1の照明器具のように、照明器具の構造が複雑化せず、照明器具の組立作業の煩雑化を抑えることができる。
The terminal block 81 according to the present embodiment described above includes the terminal housing 83 having the cylindrical portion 83b extending in the electric wire insertion direction, and the quick connection terminal portion accommodated in the terminal housing 83. The terminal housing 83 has a wire introduction part 83a that introduces an electric wire to one end side in the longitudinal direction of the tubular part 83b, and a fixed part that extends on the other end side in the longitudinal direction and intersects the tubular part 83b. Part. When the terminal block 81 is attached to the appliance body of the electric appliance, the fixing portion configured in this way can be appropriately attached without being inclined, rather than the fixing portion that does not intersect the cylindrical portion 83b. it can. In addition, when a pressure is applied in a direction orthogonal to the cylindrical portion 83b, it is less likely to incline in a direction orthogonal to the cylindrical portion 83b than a fixed portion that does not intersect the cylindrical portion 83b. By these, it can attach to the instrument main body of an electric appliance, and does not complicate the structure of an electric appliance.
In addition, since the fixing portion is provided so as not to overlap the power supply introduction portion 83a and the cylindrical portion 83b in plan view, the size of the power supply introduction portion 83a and the cylindrical portion 83b is not increased. Thereby, if only a part of the terminal block 81 (a part of the power supply introduction part 83a and the cylindrical part 83b) is inserted into the through hole H provided in the attached part C as in the lighting fixture 11 of the present embodiment. The large through hole H may not be provided in the attached portion C.
As described above, the terminal block 81 can be attached to the fixture main body 21 of the lighting fixture 11 and can be embedded in the through hole H provided in the attached portion C. By comprising in this way, the structure of a lighting fixture does not become complicated like the lighting fixture of patent document 1, and complication of the assembly operation | work of a lighting fixture can be suppressed.
本実施形態に係る端子台81によれば、電線導入部83aは複数の電線の差し込み孔82が形成された電線差し込み面83cを有する。固定部は、端子筐体83の他端側から互いに離れる方向に延出された一対の鍔部84を有する。電線差し込み面83cは、一対の鍔部84に対して、一方の鍔部84側寄りに配置される電源電線差込孔82aと、他方の鍔部84側寄りに配置される送り配線用電線差込孔82bとを有する。このように構成することで、電源電線や送り配線の自重によって端子台81に横方向の力が加わっても鍔部84により支えることができ、端子台81が傾きにくい。 According to the terminal block 81 according to the present embodiment, the electric wire introduction portion 83a has the electric wire insertion surface 83c in which the insertion holes 82 for a plurality of electric wires are formed. The fixing portion has a pair of flange portions 84 extending in a direction away from each other from the other end side of the terminal housing 83. The wire insertion surface 83c is a power wire insertion hole 82a disposed closer to one flange portion 84 side than the pair of flange portions 84, and a feed wiring electric wire difference disposed closer to the other flange portion 84 side. And an insertion hole 82b. With this configuration, even if a lateral force is applied to the terminal block 81 due to the weight of the power supply wire or the feed wiring, the terminal block 81 can be supported by the flange portion 84, and the terminal block 81 is not easily tilted.
本実施形態に係る端子台81によれば、固定部は、固定部材86を挿通するための貫通孔84c・84dを有する。貫通孔84c・84dの貫通方向は、電線の挿入方向と同一である。このように構成することで、電線を差し込みする際に、筒状部83bに対して直交するような押圧を加えにくい。そのため、電気器具の器具本体に取り付けられた端子台81の固定部や、その付け根部分に余計なストレスを与えにくい。
また、本実施形態の端子台81によれば、解除ボタン90を有し、解除ボタン90の操作方向が固定部の貫通孔84c・84dの貫通方向と同一である。このように構成することで、電線を解除する際に、筒状部83bに対して直交するような押圧を加えにくい。そのため、電気器具の器具本体に取り付けられた端子台81の固定部や、その付け根部分に余計なストレスを与えにくい。
According to the terminal block 81 according to the present embodiment, the fixing portion has the through holes 84 c and 84 d for inserting the fixing member 86. The penetration direction of the through holes 84c and 84d is the same as the insertion direction of the electric wire. By comprising in this way, when inserting an electric wire, it is hard to apply the press which orthogonally crosses with respect to the cylindrical part 83b. Therefore, it is difficult to apply extra stress to the fixing portion of the terminal block 81 attached to the appliance main body of the electric appliance and the base portion thereof.
Moreover, according to the terminal block 81 of this embodiment, it has the cancellation | release button 90 and the operation direction of the cancellation | release button 90 is the same as the penetration direction of the through-holes 84c * 84d of a fixing | fixed part. By comprising in this way, when releasing an electric wire, it is hard to apply the press which orthogonally crosses with respect to the cylindrical part 83b. Therefore, it is difficult to apply extra stress to the fixing portion of the terminal block 81 attached to the appliance main body of the electric appliance and the base portion thereof.
本実施形態に係る端子台81によれば、端子筐体83は、筒状部83bと固定部の交差する部位にリブ83fを設けている。このように構成することで、リブ83fは、端子筐体83を補強するための補強用リブとして機能し、端子台81の曲げ強度を向上させることができる。 According to the terminal block 81 according to the present embodiment, the terminal housing 83 is provided with the rib 83f at a portion where the tubular portion 83b and the fixing portion intersect. With this configuration, the rib 83 f functions as a reinforcing rib for reinforcing the terminal housing 83, and the bending strength of the terminal block 81 can be improved.
本実施形態に係る端子台81によれば、電線差し込み面83cを覆うカバー85を有する。電源電線や送り配線用電線等の電線の芯線は、カバー85を貫通させるように突き刺し、電線の差し込み孔82に挿入して速結端子部と電気的に接続される。このように接続させることで、電線の差し込み孔82内に埃や水滴等の異物が侵入することを防止することができる。また、本実施形態のカバー85は、端子筐体83が有する被係止部83pに係止する係止部85cを有する。これにより、カバー85を容易に電線導入部83aの適正な位置に取り付けることができ、さらに電線をカバー85に突き刺して挿入する際にカバー85が撓んでめくれることを防止することができる。 The terminal block 81 according to the present embodiment has the cover 85 that covers the wire insertion surface 83c. Core wires of power wires such as power wires and feed wiring wires are pierced so as to penetrate the cover 85, inserted into the wire insertion holes 82, and electrically connected to the quick connection terminal portion. By connecting in this way, it is possible to prevent foreign matters such as dust and water droplets from entering the insertion hole 82 of the electric wire. Further, the cover 85 of the present embodiment includes a locking portion 85c that is locked to the locked portion 83p of the terminal housing 83. Thereby, the cover 85 can be easily attached to an appropriate position of the electric wire introduction portion 83a, and further, the cover 85 can be prevented from being bent when the electric wire is inserted into the cover 85 by being inserted.
本実施形態に係る端子台81によれば、一対の固定部(鍔部84)は、互いに異なる形状に形成される。このように構成することで、端子台81の向きを視認するためのマーカーとなる。作業者は、電気器具における端子台の向きを容易に視認しながら組み立て作業をすることができる。 According to the terminal block 81 according to the present embodiment, the pair of fixing portions (the flange portions 84) are formed in different shapes. By comprising in this way, it becomes a marker for visually recognizing the direction of the terminal block 81. An operator can perform assembly work while easily recognizing the orientation of the terminal block in the electric appliance.
本実施形態に係る端子台81によれば、端子筐体は、透明もしくは半透明の樹脂で形成されている。このように構成することで、端子筐体83の内部構造となる速結端子部を外部から確認しやすく、速結端子部を構成する部品の欠損等がわかりやすい。 According to the terminal block 81 according to the present embodiment, the terminal housing is formed of a transparent or translucent resin. By configuring in this way, it is easy to confirm from the outside the quick connection terminal portion that is the internal structure of the terminal housing 83, and it is easy to understand the defect of the parts that constitute the quick connection terminal portion.
以上、本発明の実施形態について説明したが、本発明は上記実施形態に限定されるものではなく、様々な変更が可能である。例えば、端子台の形状が平面視において略円形状以外の形状であってもよく、例えば長方形状、多角形状やその他の形状としてもよい。 As mentioned above, although embodiment of this invention was described, this invention is not limited to the said embodiment, A various change is possible. For example, the shape of the terminal block may be a shape other than a substantially circular shape in plan view, and may be, for example, a rectangular shape, a polygonal shape, or other shapes.
11 照明器具
21 器具本体
81 端子台
82 電線の差し込み孔
82a 電源電線差込孔
82b 送り配線用電線差込孔
83 端子筐体
83a 電線導入部
83b 筒状部
83c 電線差し込み面
83f リブ
83p 被係止部
84 鍔部(固定部)
84c 貫通孔
84d 貫通孔
85 カバー
85c 係止部
86 固定部材
90 解除ボタン
C 被取付部
H 通孔(貫通孔)
DESCRIPTION OF SYMBOLS 11 Lighting fixture 21 Appliance main body 81 Terminal block 82 Wire insertion hole 82a Power supply wire insertion hole 82b Feed wiring insertion hole 83 Terminal housing 83a Wire introduction part 83b Tubular part 83c Electric wire insertion surface 83f Rib 83p Locked Part 84 collar part (fixed part)
84c Through hole 84d Through hole 85 Cover 85c Locking part 86 Fixing member 90 Release button C Mounted part H Through hole (through hole)
Claims (9)
電線の挿入方向に伸びる筒状部を有する端子筐体と、
前記端子筐体内に収容される速結端子部と、を備え、
前記端子筐体は、前記筒状部の長手方向の一端側に前記電線を導入する電線導入部と、前記器具本体に取付可能な前記長手方向の他端側であって前記筒状部と交差するように延出する固定部と、を有する、端子台。 A terminal block attached to the appliance body of the appliance,
A terminal housing having a cylindrical portion extending in the insertion direction of the electric wire;
A quick connection terminal portion housed in the terminal housing,
The terminal housing includes an electric wire introducing portion for introducing the electric wire to one end side in the longitudinal direction of the cylindrical portion, and the other end side in the longitudinal direction that can be attached to the instrument body and intersects the cylindrical portion. A terminal block having a fixed portion extending so as to extend.
前記固定部は、前記端子筐体の他端側から互いに離れる方向に延出された一対の鍔部を有し、
前記電線差し込み面は、前記一対の鍔部に対して、一方の鍔部側寄りに配置される電源電線差込孔と、他方の鍔部側寄りに配置される送り配線用電線差込孔とを有する、請求項1に記載の端子台。 The wire introduction portion has a wire insertion surface in which insertion holes for a plurality of wires are formed,
The fixed portion has a pair of flange portions extending in a direction away from the other end side of the terminal housing,
The wire insertion surface has a power supply wire insertion hole disposed closer to one flange side with respect to the pair of flanges, and an electric wire insertion hole for feed wiring disposed closer to the other flange side. The terminal block according to claim 1, comprising:
前記貫通孔の貫通方向は、前記電線の挿入方向と同一である、請求項1または請求項2に記載の端子台。 The fixing portion has a through hole for inserting a fixing member;
The terminal block according to claim 1, wherein a through direction of the through hole is the same as an insertion direction of the electric wire.
前記解除ボタンの操作方向が前記固定部の前記貫通孔の貫通方向と同一である、請求項1から請求項8のいずれか一項に記載の端子台。 Has a release button,
The terminal block according to any one of claims 1 to 8, wherein an operation direction of the release button is the same as a through direction of the through hole of the fixing portion.
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