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JP2017177133A - Different-material joined component and different-material joining method - Google Patents

Different-material joined component and different-material joining method Download PDF

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JP2017177133A
JP2017177133A JP2016065657A JP2016065657A JP2017177133A JP 2017177133 A JP2017177133 A JP 2017177133A JP 2016065657 A JP2016065657 A JP 2016065657A JP 2016065657 A JP2016065657 A JP 2016065657A JP 2017177133 A JP2017177133 A JP 2017177133A
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inclined surface
metal part
joint
metal
hole
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春紅 陳
Shunko Chin
春紅 陳
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Aisin AW Co Ltd
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Aisin AW Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a different-material joined component and a different-material joining method that are able to effectively improve the joining strength of first and second metal components.SOLUTION: A different-material joined component 1 is a component formed by joining a first metal component 2 and a second metal component 3 lower in fusion point than the first metal component 2. The first metal component 2 has a general shaft part 21, and a reduced diameter part 22 the outer periphery of which is reduced in diameter than the general shaft part 21. The second metal component 3 has a hole 31 joined to the diameter reduced part 22. A part 23 of the reduced diameter part 22, which part is joined to the joined hole 31, gradually inclines, and has a plurality of inclined faces 24, 25 that are smaller in inclination angle θ1, θ2, which is an acute angle with respect to the center axial line C of the first metal component 2, as the inclination faces are located nearer to the leading end side D1 of the reduced diameter part 22 with respect to the general shaft part 21.SELECTED DRAWING: Figure 2

Description

本発明は、異種材料からなる部品同士による異種材料接合部品及び異種材料接合方法に関する。   The present invention relates to a dissimilar material joining part and a dissimilar material joining method using parts made of different materials.

異種材料からなる金属部品同士を接合する技術としては、拡散接合、摩擦接合、超音波振動接合、ろう付け、溶接等の技術がある。その中でも、摩擦接合の技術においては、第1金属部品を回転させながら、第1金属部品と第2金属部品とを接触させ、第1金属部品と第2金属部品との間に生じる摩擦熱によって、両部品を接合する。   Techniques for joining metal parts made of different materials include techniques such as diffusion joining, friction joining, ultrasonic vibration joining, brazing, and welding. Among them, in the friction welding technique, the first metal part and the second metal part are brought into contact with each other while rotating the first metal part, and frictional heat generated between the first metal part and the second metal part is caused. Join both parts.

例えば、特許文献1の摩擦接合方法においては、磁性体金属からなる穴付き部材のストレート状の穴部に、穴付き部材よりも硬度の高い金属材料からなる軸状部材のテーパ状の先端部を嵌合して摩擦接合することが開示されている。この摩擦接合は、軸状部材に荷重を与えて、軸状部材を穴付き部材に圧接させながら、両者を相対的に回転させて行っている。
また、特許文献2の段落[0027]及び図17に開示されたコモンレールにおいては、厚肉鋼管又は中実丸棒からなるコモンレール本体に、先端が平らな円錐形状の突起を有する分岐接合体を、摩擦溶接することが開示されている。
For example, in the friction joining method of Patent Document 1, a tapered tip portion of a shaft-shaped member made of a metal material having a hardness higher than that of the holed member is attached to a straight hole portion of the holed member made of a magnetic metal. Fitting and friction bonding are disclosed. This friction joining is performed by applying a load to the shaft-like member and relatively rotating both of them while pressing the shaft-like member against the holed member.
Moreover, in the common rail disclosed in paragraph [0027] and FIG. 17 of Patent Document 2, a branch joint having a conical protrusion with a flat tip is provided on a common rail main body made of a thick steel pipe or a solid round bar. Friction welding is disclosed.

特開2006−35306号公報JP 2006-35306 A 特開2006−233964号公報JP 2006-233964 A

特許文献1に開示された摩擦接合の方法においては、軸状部材のテーパ状の先端部の傾斜角度は一定である。そして、軸状部材の先端部が回転しながら穴付き部材の穴部に圧接される際に、軸状部材に与えられる荷重によって、軸状部材のテーパ状の先端部に垂直に作用する圧力成分は、先端部の全体において均一になる。そのため、摩擦接合が最終的に開始されるテーパ状の先端部の基端側部分から穴付き部材に、摩擦接合をするための十分な圧力が加わらないおそれがある。その結果、テーパ状の先端部の基端側部分と穴付き部材の穴部との間に未接合部分が形成されるおそれがある。   In the friction welding method disclosed in Patent Document 1, the inclination angle of the tapered tip portion of the shaft-like member is constant. Then, when the tip of the shaft-like member rotates and is pressed against the hole of the holed member, a pressure component that acts perpendicularly on the tapered tip of the shaft-like member due to a load applied to the shaft-like member Is uniform throughout the tip. Therefore, there is a possibility that sufficient pressure for friction welding may not be applied to the holed member from the proximal end portion of the tapered distal end where friction welding is finally started. As a result, an unjoined portion may be formed between the proximal end portion of the tapered distal end portion and the hole portion of the holed member.

一方、特許文献2の段落[0027]及び図17に開示されたコモンレールにおいては、分岐接合体の突起の先端面及び側面の全体が、コモンレール本体に形成された凹部と摩擦溶接される。そのため、分岐接合体からコモンレール本体に作用する圧力の多くが、分岐接合体の突起の先端面に加わり、分岐接合体の突起の側面には、摩擦溶接をするための十分な圧力が加わらないおそれがある。その結果、摩擦溶接が最終的に開始される、分岐接合体の突起の側面の基端側部分と、コモンレール本体との間に未接合部分が形成されるおそれがある。   On the other hand, in the common rail disclosed in paragraph [0027] of Patent Document 2 and FIG. 17, the entire front end surface and side surfaces of the protrusions of the branch joined body are friction welded to the recesses formed in the common rail main body. Therefore, most of the pressure acting on the common rail main body from the branch joined body is applied to the tip surface of the branch joined body projection, and the side surface of the branch joined body projection may not be applied with sufficient pressure for friction welding. There is. As a result, there is a possibility that an unjoined portion is formed between the base end side portion of the side surface of the protrusion of the branched joined body where the friction welding is finally started and the common rail body.

本発明は、かかる課題に鑑みてなされたもので、第1金属部品と第2金属部品との接合強度を効果的に高めることができる異種材料接合部品及び異種材料接合方法を提供しようとして得られたものである。   The present invention has been made in view of such problems, and is obtained by providing a dissimilar material joining component and a dissimilar material joining method that can effectively increase the joining strength between the first metal component and the second metal component. It is a thing.

本発明の一態様は、一般軸部、及び該一般軸部よりも外周が縮径された縮径部を有する第1金属部品と、
該第1金属部品の融点よりも融点が低く、上記縮径部と接合された接合穴を有する第2金属部品と、を備え、
上記縮径部における、上記接合穴に接合された接合部は、
段階的に傾斜し、上記一般軸部に対して上記縮径部が形成された先端側に位置する傾斜面ほど、上記第1金属部品の中心軸線に対する鋭角としての傾斜角度が小さい複数の傾斜面、又は曲面状に窪む曲面状傾斜面を有する、異種材料接合部品にある。
One aspect of the present invention is a first metal part having a general shaft portion and a reduced diameter portion whose outer periphery is reduced in diameter than the general shaft portion;
A second metal part having a melting point lower than the melting point of the first metal part and having a joining hole joined to the reduced diameter part,
The joint portion joined to the joint hole in the reduced diameter portion is
A plurality of inclined surfaces that are inclined stepwise and have a smaller inclination angle as an acute angle with respect to the central axis of the first metal part as the inclined surface is located on the tip side where the reduced diameter portion is formed with respect to the general shaft portion. Or a dissimilar material joined part having a curved inclined surface that is recessed in a curved shape.

本発明の他の態様は、一般軸部、及び該一般軸部よりも外周が縮径された縮径部を有する第1金属部品と、該第1金属部品の融点よりも融点が低く、上記縮径部が配置される接合穴を有する第2金属部品とを接合する方法であって、
上記縮径部における、上記接合穴に配置される接合部の外周は、
段階的に傾斜し、上記一般軸部に対して上記縮径部が形成された先端側に位置する傾斜面ほど、上記第1金属部品の中心軸線に対する鋭角としての傾斜角度が小さい複数の傾斜面、又は曲面状に窪む曲面状傾斜面として形成し、
上記第2金属部品に対して、上記第1金属部品を、その中心軸線を中心に相対的に回転させながら圧接させ、上記接合部の上記複数の傾斜面又は上記曲面状傾斜面に倣って上記接合穴の内壁面を変形させて、上記第1金属部品と上記第2金属部品とを接合する、異種材料接合方法にある。
Another aspect of the present invention is a first metal part having a general shaft part and a reduced diameter part whose outer periphery is smaller than the general shaft part, and the melting point is lower than the melting point of the first metal part, A method of joining a second metal part having a joining hole in which a reduced diameter portion is disposed,
In the reduced diameter portion, the outer periphery of the joint portion arranged in the joint hole is
A plurality of inclined surfaces that are inclined stepwise and have a smaller inclination angle as an acute angle with respect to the central axis of the first metal part as the inclined surface is located on the tip side where the reduced diameter portion is formed with respect to the general shaft portion. Or formed as a curved inclined surface recessed in a curved shape,
The first metal component is pressed against the second metal component while being relatively rotated about a central axis thereof, and the plurality of inclined surfaces or the curved inclined surface of the joint is followed. In the dissimilar material joining method, the inner wall surface of the joining hole is deformed to join the first metal part and the second metal part.

上記異種材料接合部品においては、第1金属部品の縮径部における、第2金属部品の接合穴に接合された接合部の形状に工夫をし、第1金属部品と第2金属部品との接合強度を高めている。具体的には、縮径部における接合部は、先端側に位置する傾斜面ほど、第1金属部品の中心軸線に対する鋭角としての傾斜角度が小さい複数の傾斜面、又は曲面状に窪む曲面状傾斜面を有する。   In the dissimilar material joining part, the shape of the joining part joined to the joining hole of the second metal part in the reduced diameter part of the first metal part is devised to join the first metal part and the second metal part. Strength is increased. Specifically, the joint portion in the reduced diameter portion has a plurality of inclined surfaces having a smaller inclination angle as an acute angle with respect to the central axis of the first metal part, or a curved surface shape that is recessed into a curved surface, as the inclined surface is located on the distal end side. Has an inclined surface.

第1金属部品の中心軸線に対する複数の傾斜面の鋭角としての傾斜角度は、先端側に位置する傾斜面ほど小さい。そして、第1金属部品と第2金属部品とが摩擦接合等によって接合されるときには、第1金属部品と第2金属部品との間に加えられる荷重によって、複数の傾斜面に垂直な方向に作用する圧力成分は、基端側に位置する傾斜面ほど大きくなる。そのため、このような複数の傾斜面を有する異種材料接合部品においては、特に、接合部の最も基端側に位置する傾斜面の基端側部分と接合穴との間に、接合強度を弱める隙間等が存在しない。   The inclination angle as an acute angle of the plurality of inclined surfaces with respect to the central axis of the first metal part is smaller as the inclined surface is located on the tip side. When the first metal part and the second metal part are joined by friction welding or the like, the first metal part and the second metal part act in a direction perpendicular to the plurality of inclined surfaces by the load applied between the first metal part and the second metal part. The pressure component to be increased becomes larger as the inclined surface is located on the base end side. For this reason, in such dissimilar material joined parts having a plurality of inclined surfaces, in particular, a gap that weakens the bonding strength between the proximal end portion of the inclined surface located on the most proximal side of the joined portion and the joining hole. Etc. does not exist.

また、曲面状傾斜面の鋭角としての傾斜角度は、先端側に向かうほど、第1金属部品の中心軸線に近づくよう変化する。そして、第1金属部品と第2金属部品とが摩擦接合等によって接合されるときには、第1金属部品と第2金属部品との間に加えられる荷重によって、曲面状傾斜面に垂直な方向に作用する圧力成分は、曲面状傾斜面の基端側に行くほど大きくなる。そのため、このような曲面状傾斜面を有する異種材料接合部品においては、特に、接合部の曲面状傾斜面の基端側部分と接合穴との間に、接合強度を弱める隙間等が存在しない。   Further, the inclination angle as the acute angle of the curved inclined surface changes so as to approach the central axis of the first metal component as it goes toward the tip side. When the first metal part and the second metal part are joined by friction welding or the like, the first metal part and the second metal part act in a direction perpendicular to the curved inclined surface by a load applied between the first metal part and the second metal part. The pressure component to be increased increases toward the base end side of the curved inclined surface. Therefore, in the dissimilar material joined part having such a curved inclined surface, there is no gap or the like that weakens the bonding strength between the proximal end portion of the curved inclined surface of the joint and the joint hole.

それ故、上記異種材料接合部品によれば、第1金属部品と第2金属部品との接合強度を効果的に高めることができる。   Therefore, according to the dissimilar material bonded component, the bonding strength between the first metal component and the second metal component can be effectively increased.

上記異種材料接合方法においては、縮径部における接合部が、先端側に位置する傾斜面ほど、第1金属部品の中心軸線に対する傾斜角度が小さい複数の傾斜面、又は曲面状に窪む曲面状傾斜面を有する第1金属部品を、第2金属部品と接合する。
第1金属部品と第2金属部品とを接合する際には、第2金属部品に対して、第1金属部品を、その中心軸線を中心に相対的に回転させながら圧接させる。このとき、接合部の外周が複数の傾斜面として形成されている場合には、第1金属部品と第2金属部品との間に加えられる荷重によって、複数の傾斜面に垂直な方向に作用する圧力成分は、基端側に位置する傾斜面ほど大きくなる。そのため、基端側に位置する傾斜面ほど摩擦接合を行うための拡散エネルギーを増大させることができる。そして、特に、接合部の最も基端側に位置する傾斜面の基端側部分と接合穴との間の摩擦接合を効果的に行うことができ、最も基端側に位置する傾斜面の基端側部分と接合穴との間に、接合強度を弱める隙間等が形成されないようにすることができる。
In the above-described dissimilar material joining method, the joint portion in the reduced diameter portion has a curved surface that is recessed into a plurality of inclined surfaces having a smaller inclination angle with respect to the central axis of the first metal part or a curved surface as the inclined surface is located on the tip side. The first metal part having the inclined surface is joined to the second metal part.
When joining the first metal part and the second metal part, the first metal part is brought into pressure contact with the second metal part while being relatively rotated about its central axis. At this time, when the outer periphery of the joint is formed as a plurality of inclined surfaces, it acts in a direction perpendicular to the plurality of inclined surfaces by a load applied between the first metal component and the second metal component. The pressure component increases as the inclined surface is located on the base end side. Therefore, the diffusion energy for performing friction welding can be increased as the inclined surface is located on the base end side. In particular, it is possible to effectively perform the frictional bonding between the proximal end portion of the inclined surface located on the most proximal side of the joint portion and the joining hole, and the base of the inclined surface located on the most proximal side. It is possible to prevent a gap or the like that weakens the bonding strength from being formed between the end side portion and the bonding hole.

また、第2金属部品に対して、第1金属部品を、その中心軸線を中心に相対的に回転させながら圧接させるとき、接合部の外周が曲面状傾斜面として形成されている場合には、第1金属部品と第2金属部品との間に加えられる荷重によって、曲面状傾斜面に垂直な方向に作用する圧力成分は、曲面状傾斜面の基端側に行くほど大きくなる。そのため、曲面状傾斜面の基端側に行くほど摩擦接合を行うための拡散エネルギーを増大させることができる。そして、特に、接合部の曲面状傾斜面の基端側部分と接合穴との間の摩擦接合を効果的に行うことができ、曲面状傾斜面の基端側部分と接合穴との間に、接合強度を弱める隙間等が形成されないようにすることができる。   In addition, when the outer periphery of the joint is formed as a curved inclined surface when the first metal component is pressed against the second metal component while rotating relative to the center axis of the first metal component, Due to the load applied between the first metal part and the second metal part, the pressure component acting in the direction perpendicular to the curved inclined surface becomes larger toward the base end side of the curved inclined surface. Therefore, the diffusion energy for performing the friction welding can be increased toward the base end side of the curved inclined surface. In particular, it is possible to effectively perform frictional bonding between the proximal end portion of the curved inclined surface of the joint portion and the joining hole, and between the proximal end portion of the curved inclined surface and the joining hole. Further, it is possible to prevent a gap or the like that weakens the bonding strength from being formed.

それ故、上記異種材料接合方法によれば、第1金属部品と第2金属部品との接合強度を効果的に高めることができる。   Therefore, according to the dissimilar material joining method, the joining strength between the first metal part and the second metal part can be effectively increased.

実施形態1にかかる、異種材料接合部品を示す断面説明図。Sectional explanatory drawing which shows the dissimilar-material joining component concerning Embodiment 1. FIG. 実施形態1にかかる、第1金属部品と第2金属部品との間に作用する圧力成分を示す説明図。Explanatory drawing which shows the pressure component which acts between 1st metal components and 2nd metal components concerning Embodiment 1. FIG. 実施形態1にかかる、第1金属部品と第2金属部品とを摩擦圧接させる状態を示す断面説明図。Sectional explanatory drawing which shows the state which carries out the friction welding of the 1st metal component and 2nd metal component concerning Embodiment 1. FIG. 実施形態1にかかる、第1金属部品の回転速度と、第1金属部品から第2金属部品に加えられる荷重の時間的変化を模式的に示すグラフ。The graph which shows typically the time-dependent change of the rotational speed of the 1st metal component concerning Embodiment 1, and the load added to a 2nd metal component from a 1st metal component. 実施形態2にかかる、異種材料接合部品を示す断面説明図。Cross-sectional explanatory drawing which shows dissimilar-material joining components concerning Embodiment 2. FIG. 実施形態2にかかる、第1金属部品と第2金属部品との間に作用する圧力成分を示す説明図。Explanatory drawing which shows the pressure component which acts between 1st metal components and 2nd metal components concerning Embodiment 2. FIG. 実施形態2にかかる、第1金属部品と第2金属部品とを摩擦圧接させる状態を示す断面説明図。Cross-sectional explanatory drawing which shows the state which carries out the friction welding of the 1st metal component and 2nd metal component concerning Embodiment 2. FIG. 実施形態3にかかる、異種材料接合部品を示す断面説明図。Cross-sectional explanatory drawing which shows dissimilar-material joining components concerning Embodiment 3. FIG. 実施形態3にかかる、第1金属部品と第2金属部品との間に作用する圧力成分を示す説明図。Explanatory drawing which shows the pressure component which acts between 1st metal components and 2nd metal components concerning Embodiment 3. FIG.

上述した異種材料接合部品及び異種材料接合方法にかかる好ましい実施形態について、図面を参照して説明する。
(実施形態1)
本形態の異種材料接合部品1は、図1に示すように、第1金属部品2と、第1金属部品2の融点よりも融点が低い第2金属部品3とが接合(接続)されたものである。第1金属部品2は、一般軸部21と、一般軸部21よりも外周が縮径された縮径部22とを有する。第2金属部品3は、縮径部22が配置され、縮径部22と接合された接合穴31を有する。図2に示すように、縮径部22における、接合穴31に接合された接合部23は、段階的に傾斜し、一般軸部21に対して縮径部22が形成された先端側D1に位置する傾斜面ほど、第1金属部品2の中心軸線Cに対する鋭角としての傾斜角度θ1,θ2が小さい複数の傾斜面24,25を有する。
A preferred embodiment of the above-described dissimilar material joining component and dissimilar material joining method will be described with reference to the drawings.
(Embodiment 1)
As shown in FIG. 1, the dissimilar material joined component 1 of this embodiment is obtained by joining (connecting) a first metal component 2 and a second metal component 3 having a melting point lower than the melting point of the first metal component 2. It is. The first metal component 2 has a general shaft portion 21 and a reduced diameter portion 22 whose outer periphery is reduced in diameter than the general shaft portion 21. The second metal component 3 has a joint hole 31 in which the reduced diameter portion 22 is disposed and joined to the reduced diameter portion 22. As shown in FIG. 2, the joint portion 23 joined to the joint hole 31 in the reduced diameter portion 22 is inclined in a stepwise manner on the distal end side D <b> 1 where the reduced diameter portion 22 is formed with respect to the general shaft portion 21. The inclined surface located has a plurality of inclined surfaces 24 and 25 having smaller inclination angles θ1 and θ2 as acute angles with respect to the central axis C of the first metal part 2.

まず、本形態の異種材料接合部品1について詳説する。
本形態の異種材料(異材)接合部品1は、摩擦接合としての固相接合が行われたものであり、強度が異なる2つの金属部品2,3から構成された機械部品として、種々の用途に用いられる。第1金属部品2は、鉄を含有する鉄系材料から構成されており、第2金属部品3は、アルミニウムを含有するアルミニウム材料から構成されている。第1金属部品2の硬度及び強度は、第2金属部品3の硬度及び強度よりも高い。
第1金属部品2は軸状部品であり、第2金属部品3は、接合穴31が形成された板状部品(フランジ部品)である。本形態の異種材料接合部品1は、例えば、軸状部分には高い強度が要求される一方、板状部分には軽量化が要求される用途に用いられる。
First, the dissimilar material joining component 1 of this embodiment will be described in detail.
The dissimilar material (dissimilar material) joining part 1 of this embodiment is a solid-phase joining as a friction joining, and is used for various applications as a mechanical part composed of two metal parts 2 and 3 having different strengths. Used. The first metal part 2 is made of an iron-based material containing iron, and the second metal part 3 is made of an aluminum material containing aluminum. The hardness and strength of the first metal part 2 are higher than the hardness and strength of the second metal part 3.
The first metal part 2 is a shaft-like part, and the second metal part 3 is a plate-like part (flange part) in which a joining hole 31 is formed. The dissimilar-material joining component 1 of this embodiment is used, for example, for applications in which high strength is required for the shaft-shaped portion and light weight is required for the plate-shaped portion.

図1、図2に示すように、本形態の縮径部22は、第1金属部品2の先端部に形成されており、接合部23は縮径部22の全体となる。接合部23を構成する複数の傾斜面24,25は、2段階に傾斜しており、複数の傾斜面24,25は、第1傾斜面24と、第1傾斜面24の先端側D1に隣接し、中心軸線Cに対する第1傾斜面24の鋭角としての傾斜角度θ1よりも傾斜角度θ2が小さい第2傾斜面25とからなる。傾斜角度θ1,θ2は、第1金属部品2の中心軸線Cと各傾斜面24,25との間の基端側D2に形成される鋭角状の角度とする。接合部23の外周面は、第1傾斜面24と第2傾斜面25との境界部が内周側に窪む形状に形成されている。なお、第1傾斜面24と第2傾斜面25との境界部は、曲面状に形成されていてもよい。   As shown in FIGS. 1 and 2, the reduced diameter portion 22 of the present embodiment is formed at the distal end portion of the first metal component 2, and the joint portion 23 is the entire reduced diameter portion 22. The plurality of inclined surfaces 24 and 25 constituting the joint portion 23 are inclined in two stages, and the plurality of inclined surfaces 24 and 25 are adjacent to the first inclined surface 24 and the tip side D1 of the first inclined surface 24. And the second inclined surface 25 having an inclination angle θ2 smaller than the inclination angle θ1 as an acute angle of the first inclined surface 24 with respect to the central axis C. The inclination angles θ1 and θ2 are acute angles formed on the base end side D2 between the central axis C of the first metal part 2 and the inclined surfaces 24 and 25. The outer peripheral surface of the joint portion 23 is formed in a shape in which a boundary portion between the first inclined surface 24 and the second inclined surface 25 is recessed toward the inner peripheral side. The boundary between the first inclined surface 24 and the second inclined surface 25 may be formed in a curved surface shape.

異種材料接合部品1は、最も基端側D2に位置する第1傾斜面24の基端側部分241と接合穴31との間に、接合強度を弱める隙間が存在しないようにしたものである。本形態の第1金属部品2の接合部23は、その全体が接合穴31に接触して接合されている。また、第2金属部品3の接合穴31には、第1金属部品2の縮径部22の接合部23以外にも、第1金属部品2の一般軸部21における、接合部23に隣接する部分211が接合されている。この構成により、最も基端側D2に位置する第1傾斜面24の基端側部分241が接合穴31内により確実に埋設され、基端側部分241と接合穴31との間に、より隙間が形成されにくくすることができる。   The dissimilar material joining component 1 is configured such that there is no gap that weakens the joining strength between the proximal end portion 241 of the first inclined surface 24 located closest to the proximal end D2 and the joining hole 31. As for the junction part 23 of the 1st metal component 2 of this form, the whole contacts the joining hole 31, and is joined. Further, the joint hole 31 of the second metal part 3 is adjacent to the joint part 23 in the general shaft part 21 of the first metal part 2 in addition to the joint part 23 of the reduced diameter part 22 of the first metal part 2. The part 211 is joined. With this configuration, the base end side portion 241 of the first inclined surface 24 positioned closest to the base end side D <b> 2 is securely embedded in the joint hole 31, and a gap is further formed between the base end side portion 241 and the joint hole 31. Can be made difficult to form.

次に、本形態の異種材料接合方法について説明する。
異種材料接合方法においては、摩擦圧接によって第1金属部品2と第2金属部品3とを接合する。
まず、図3に示すように、一般軸部21及び縮径部22を有する第1金属部品2と、縮径部22が配置される接合穴31を有する第2金属部品3とを準備する。第1金属部品2の縮径部22における、接合穴31に配置される接合部23の外周は、2段階に傾斜させて形成する。接合部23の外周は、第1傾斜面24と、第1傾斜面24の先端側D1に隣接する第2傾斜面25とによって形成する。また、第2金属部品3の接合穴31は、第2金属部品3の表面に対して垂直に形成する。
Next, the dissimilar material bonding method of this embodiment will be described.
In the dissimilar material joining method, the first metal part 2 and the second metal part 3 are joined by friction welding.
First, as shown in FIG. 3, a first metal part 2 having a general shaft part 21 and a reduced diameter part 22 and a second metal part 3 having a joint hole 31 in which the reduced diameter part 22 is arranged are prepared. In the reduced diameter portion 22 of the first metal part 2, the outer periphery of the joint portion 23 disposed in the joint hole 31 is formed to be inclined in two stages. The outer periphery of the joint portion 23 is formed by the first inclined surface 24 and the second inclined surface 25 adjacent to the distal end side D1 of the first inclined surface 24. Further, the joint hole 31 of the second metal part 3 is formed perpendicular to the surface of the second metal part 3.

本形態の接合穴31は、第2金属部品3の表面に対して垂直なストレート状の穴として形成する。接合穴31の内径は、接合部23における第2傾斜面25が形成された部位の外径の変化範囲内の大きさで形成する。接合穴31の内径は、接合部23における第2傾斜面25の先端側D1の最小外径と、接合部23における第2傾斜面25の基端側D2の最大外径との間の大きさで形成する。なお、接合穴31は、例えば、第1金属部品2が位置する基端側D2に向けて穴径がテーパ状に拡大する穴として形成することもできる。   The joining hole 31 of this embodiment is formed as a straight hole perpendicular to the surface of the second metal part 3. The inner diameter of the joining hole 31 is formed in a size within the change range of the outer diameter of the part where the second inclined surface 25 is formed in the joining portion 23. The inner diameter of the joint hole 31 is a size between the minimum outer diameter of the distal end side D1 of the second inclined surface 25 in the joint portion 23 and the maximum outer diameter of the proximal end D2 of the second inclined surface 25 of the joint portion 23. Form with. In addition, the joining hole 31 can also be formed as a hole which a hole diameter expands in taper shape toward the base end side D2 in which the 1st metal component 2 is located, for example.

次いで、第1金属部品2は、回転速度の調整が可能であって進退可能に構成された主軸に保持させ、第2金属部品3は、保持台に保持させる。次いで、同図に示すように、第2金属部品3に対して第1金属部品2を対向させ、第1金属部品2を回転させながら第2金属部品3に接近させる。そして、第1金属部品2の接合部23における第2傾斜面25に、第2金属部品3の接合穴31の基端側開口部311が接触する。このとき、第1金属部品2から第2金属部品3に荷重Fが加わり、第2傾斜面25と接合穴31との間で摩擦圧接が行われる。   Next, the first metal part 2 is held on a main shaft that can be adjusted in rotational speed and can be advanced and retracted, and the second metal part 3 is held on a holding base. Next, as shown in the figure, the first metal component 2 is opposed to the second metal component 3, and the first metal component 2 is rotated and brought closer to the second metal component 3. Then, the proximal end side opening 311 of the joint hole 31 of the second metal part 3 contacts the second inclined surface 25 in the joint part 23 of the first metal part 2. At this time, a load F is applied from the first metal part 2 to the second metal part 3, and friction welding is performed between the second inclined surface 25 and the joint hole 31.

そして、第2傾斜面25と接合穴31との間で摩擦圧接が行われるときには、接合穴31の周辺の素材が第2傾斜面25に倣うように変形する。また、第1金属部品2から第2金属部品3に荷重Fを加えた状態を維持すると、第2金属部品3の変形が進行して、第1金属部品2が第2金属部品3にさらに接近する。そして、第2金属部品3の接合穴31の周辺の素材は、第1金属部品2の接合部23における第1傾斜面24にも接触する。このとき、第1金属部品2から第2金属部品3に荷重Fが加わり、第2傾斜面25と接合穴31との間だけでなく、第2傾斜面25と接合穴31との間においても摩擦圧接が行われる。   When friction welding is performed between the second inclined surface 25 and the joining hole 31, the material around the joining hole 31 is deformed so as to follow the second inclined surface 25. Further, when the load F is applied from the first metal part 2 to the second metal part 3, the deformation of the second metal part 3 proceeds and the first metal part 2 further approaches the second metal part 3. To do. The material around the joint hole 31 of the second metal part 3 also contacts the first inclined surface 24 in the joint part 23 of the first metal part 2. At this time, a load F is applied from the first metal part 2 to the second metal part 3, and not only between the second inclined surface 25 and the joining hole 31 but also between the second inclined surface 25 and the joining hole 31. Friction welding is performed.

こうして、接合穴31の内壁面を、接合部23の先端側D1に位置する第2傾斜面25に先に接触させ、その後、接合穴31の内壁面が接触する範囲を、第2傾斜面25だけでなく、第2傾斜面25の基端側D2に位置する第1傾斜面24にも拡大させる。そして、接合部23の第1傾斜面24及び第2傾斜面25に倣って接合穴31の内壁面を変形させて、第1金属部品2と第2金属部品3とを摩擦接合する。   In this way, the inner wall surface of the joint hole 31 is first brought into contact with the second inclined surface 25 located on the distal end side D1 of the joint portion 23, and thereafter, the range in which the inner wall surface of the joint hole 31 is in contact with the second inclined surface 25. Not only that, the first inclined surface 24 located on the base end side D2 of the second inclined surface 25 is enlarged. Then, the first metal part 2 and the second metal part 3 are frictionally joined by deforming the inner wall surface of the joining hole 31 following the first inclined surface 24 and the second inclined surface 25 of the joint portion 23.

図4に示すように、第1金属部品2から第2金属部品3に加えられる荷重Fは、1段階目の荷重F1と、1段階目の荷重F1よりも大きい2段階目の荷重F2との2段階に変化する。同図においては、主軸による第1金属部品2の回転速度Vと、第1金属部品2から第2金属部品3に加えられる荷重Fの時間的変化を示す。
1段階目の荷重F1は、摩擦圧接が始まってから、接合穴31の周辺の素材が、第1傾斜面24及び第2傾斜面25に沿った状態に変形するまでに、第1金属部品2から第2金属部品3に加えられる。2段階目の荷重F2は、接合穴31の周辺の素材が、第1傾斜面24及び第2傾斜面25に沿った状態に変形した後に、第1金属部品2と第2金属部品3との接合をより強固にするために、第1金属部品2から第2金属部品3に加えられる。
As shown in FIG. 4, the load F applied from the first metal part 2 to the second metal part 3 is a first-stage load F1 and a second-stage load F2 larger than the first-stage load F1. It changes in two stages. In the same figure, the rotational speed V of the 1st metal component 2 by a main axis | shaft and the time change of the load F applied to the 2nd metal component 3 from the 1st metal component 2 are shown.
The first-stage load F1 is the first metal component 2 after the friction welding is started until the material around the joint hole 31 is deformed into a state along the first inclined surface 24 and the second inclined surface 25. To the second metal part 3. The load F2 in the second stage is the difference between the first metal part 2 and the second metal part 3 after the material around the joint hole 31 is deformed into a state along the first inclined surface 24 and the second inclined surface 25. It is added from the first metal part 2 to the second metal part 3 in order to make the joint stronger.

また、1段階目の荷重F1によって摩擦圧接が行われる初期段階においては、第1金属部品2における第1傾斜面24及び第2傾斜面25の表面と、第2金属部品3における接合穴31の内壁面の表面とに存在する酸化膜が除去される。
第1金属部品2から第2金属部品3に1段階目の荷重F1を加えるときには、摩擦圧接として、第1金属部品2の回転速度Vを一定に保ち、第2金属部品3に対して第1金属部品2を摺動させて、第1金属部品2と第2金属部品3との間に摩擦熱を生じさせる。その後、第1金属部品2から第2金属部品3に2段階目の荷重F2を加えるときには、第1金属部品2の回転を停止することができる。この場合、第1金属部品2から第2金属部品3へは、推力押しとして、回転による摩擦を伴わない推力のみが、2段階目の荷重F2として加えられる。
Further, in the initial stage where the friction welding is performed by the first stage load F <b> 1, the surfaces of the first inclined surface 24 and the second inclined surface 25 in the first metal part 2, and the bonding holes 31 in the second metal part 3. The oxide film present on the inner wall surface is removed.
When the first-stage load F1 is applied from the first metal part 2 to the second metal part 3, the rotational speed V of the first metal part 2 is kept constant as friction welding, and the first metal part 2 is in a first state with respect to the second metal part 3. The metal part 2 is slid to generate frictional heat between the first metal part 2 and the second metal part 3. Thereafter, when the second stage load F2 is applied from the first metal part 2 to the second metal part 3, the rotation of the first metal part 2 can be stopped. In this case, from the first metal part 2 to the second metal part 3, only thrust without friction due to rotation is applied as the second stage load F <b> 2 as thrust pushing.

摩擦圧接が行われるときには、固相状態の第1金属部品2と固相状態の第2金属部品3との間に生じる摩擦熱によって、第1金属部品2よりも融点が低い第2金属部品3の素材の一部分が変形する。また、摩擦熱によって、第1傾斜面24の基端側部分241から外部へ、第2金属部品3の素材の一部分がバリ(微小な金属片)として排出される。このバリは、第1金属部品2から第2金属部品3に2段階目の荷重F2が加えられるときに、より多く排出される。   When friction welding is performed, the second metal part 3 having a melting point lower than that of the first metal part 2 due to frictional heat generated between the first metal part 2 in the solid state and the second metal part 3 in the solid state. A part of the material is deformed. Further, due to frictional heat, a part of the material of the second metal part 3 is discharged as burrs (small metal pieces) from the base end side portion 241 of the first inclined surface 24 to the outside. The burr is discharged more when the second-stage load F2 is applied from the first metal part 2 to the second metal part 3.

図4に示すように、第1傾斜面24及び第2傾斜面25と接合穴31との間において摩擦圧接及び推力押しが行われるとき、第1傾斜面24の傾斜角度θ1と第2傾斜面25の傾斜角度θ2との違いにより、第1傾斜面24に垂直な方向に作用する圧力成分σ1は、第2傾斜面25に垂直な方向に作用する圧力成分σ2よりも大きくなる。より具体的には、第1傾斜面24に垂直な方向において、第1傾斜面24から接合穴31の周辺の素材に加わる圧力成分σ1は、第2傾斜面25に垂直な方向において、第2傾斜面25から接合穴31の周辺の素材に加わる圧力成分σ2よりも大きくなる。ここで、第1金属部品2から第2金属部品3に荷重F(kN)が作用する単位面積をS(m2)としたとき、圧力成分σ1,σ2は、σ1=F/S×cos(90°−θ1)、σ2=F/S×cos(90°−θ2)によって表される。 As shown in FIG. 4, when friction welding and thrust pushing are performed between the first inclined surface 24 and the second inclined surface 25 and the joint hole 31, the inclination angle θ1 of the first inclined surface 24 and the second inclined surface The pressure component σ1 acting in the direction perpendicular to the first inclined surface 24 is larger than the pressure component σ2 acting in the direction perpendicular to the second inclined surface 25 due to the difference from the inclination angle θ2 of 25. More specifically, in the direction perpendicular to the first inclined surface 24, the pressure component σ 1 applied from the first inclined surface 24 to the material around the joint hole 31 is second in the direction perpendicular to the second inclined surface 25. It becomes larger than the pressure component σ2 applied to the material around the joining hole 31 from the inclined surface 25. Here, when the unit area where the load F (kN) acts on the second metal part 3 from the first metal part 2 is S (m 2 ), the pressure components σ1 and σ2 are σ1 = F / S × cos ( 90 ° −θ1) and σ2 = F / S × cos (90 ° −θ2).

そのため、第1傾斜面24と接合穴31の周辺の素材との間に生じる、摩擦接合を行うための拡散エネルギーは、第2傾斜面25と接合穴31の周辺の素材との間に生じる、摩擦接合を行うための拡散エネルギーよりも大きくなる。これにより、特に、接合部23の最も基端側D2に位置する第1傾斜面24の基端側部分241と接合穴31との間の摩擦接合を効果的に行うことができる。そして、第1傾斜面24の基端側部分241と接合穴31との間に、接合強度を弱める隙間等が形成されないようにすることができる。   Therefore, the diffusion energy for performing the friction welding generated between the first inclined surface 24 and the material around the bonding hole 31 is generated between the second inclined surface 25 and the material around the bonding hole 31. It becomes larger than the diffusion energy for performing friction welding. Thereby, in particular, the friction bonding between the proximal end portion 241 of the first inclined surface 24 located on the most proximal end D2 of the joint portion 23 and the joining hole 31 can be effectively performed. Further, a gap or the like that weakens the bonding strength can be prevented from being formed between the proximal end portion 241 of the first inclined surface 24 and the bonding hole 31.

また、第1金属部品2から第2金属部品3に2段階目の荷重F2を加えるときには、一般軸部21における、接合部23に隣接する部分211を、接合穴31内に埋設させることができる。また、この埋設は、第1金属部品2から第2金属部品3に1段階目の荷重F1を加えて、接合部23の第1傾斜面24及び第2傾斜面25に倣って接合穴31の内壁面を変形させる際に行うこともできる。これらの場合には、第1傾斜面24の基端側部分241が接合穴31内により確実に埋設され、基端側部分241と接合穴31との間に、より隙間が形成されにくくすることができる。   Further, when the second stage load F2 is applied from the first metal part 2 to the second metal part 3, the part 211 adjacent to the joint part 23 in the general shaft part 21 can be embedded in the joint hole 31. . In addition, this embedding applies a first-stage load F1 from the first metal part 2 to the second metal part 3, and follows the first inclined surface 24 and the second inclined surface 25 of the bonding portion 23 to form the bonding hole 31. It can also be performed when the inner wall surface is deformed. In these cases, the base end side portion 241 of the first inclined surface 24 is securely embedded in the joint hole 31, and a gap is less likely to be formed between the base end side portion 241 and the joint hole 31. Can do.

このようにして製造された異種材料接合部品1においては、特に、接合部23の最も基端側D2に位置する第1傾斜面24の基端側部分241と接合穴31との間に、接合強度を弱める隙間等が存在しない。
それ故、本形態の異種材料接合部品1及び異種材料接合方法によれば、第1金属部品2と第2金属部品3との接合強度を効果的に高めることができる。
In the dissimilar material joining component 1 manufactured in this way, in particular, joining between the proximal end portion 241 of the first inclined surface 24 located on the most proximal side D2 of the joining portion 23 and the joining hole 31 is performed. There are no gaps that weaken the strength.
Therefore, according to the dissimilar material joining component 1 and the dissimilar material joining method of this embodiment, the joining strength between the first metal component 2 and the second metal component 3 can be effectively increased.

接合部23に形成する複数の傾斜面は、第1傾斜面24と第2傾斜面25との2段階に形成する以外にも、3段階以上に形成することもできる。この場合には、一般軸部21に対して縮径部22が形成された先端側D1に位置する傾斜面ほど、第1金属部品2の中心軸線Cに対する鋭角としての傾斜角度が小さくなるようにする。
また、第1金属部品2の縮径部22は、第2金属部品3の接合穴31を貫通して突出する長さに形成されていてもよい。この場合、縮径部22は、複数の傾斜面24,25を有する接合部23と、一般軸部21よりも外径が小さい一般縮径部22とによって形成される。
The plurality of inclined surfaces formed in the joint portion 23 can be formed in three or more stages in addition to the two stages of the first inclined surface 24 and the second inclined surface 25. In this case, the inclination angle as an acute angle with respect to the central axis C of the first metal component 2 is reduced as the inclined surface located on the distal end side D1 where the reduced diameter portion 22 is formed with respect to the general shaft portion 21. To do.
Further, the reduced diameter portion 22 of the first metal component 2 may be formed to have a length protruding through the joint hole 31 of the second metal component 3. In this case, the reduced diameter portion 22 is formed by the joint portion 23 having a plurality of inclined surfaces 24 and 25 and the general reduced diameter portion 22 having an outer diameter smaller than that of the general shaft portion 21.

また、第1金属部品2の中心部には、その中心軸線Cに沿った中空穴が形成されていてもよい。
また、第1金属部品2を回転させる代わりに第2金属部品3を回転させることもできる。また、第1金属部品2から第2金属部品3に荷重Fを加える代わりに、第2金属部品3から第1金属部品2に荷重Fを加えることもできる。
また、第1金属部品2と第2金属部品3との摩擦圧接を行う際には、第1金属部品2及び第2金属部品3の少なくとも一方を、固相状態が保たれる範囲内で加熱することもできる。
In addition, a hollow hole along the central axis C may be formed at the center of the first metal component 2.
Further, instead of rotating the first metal component 2, the second metal component 3 can be rotated. Further, instead of applying the load F from the first metal part 2 to the second metal part 3, the load F can be applied from the second metal part 3 to the first metal part 2.
Further, when performing friction welding between the first metal part 2 and the second metal part 3, at least one of the first metal part 2 and the second metal part 3 is heated within a range in which the solid phase state is maintained. You can also

(実施形態2)
本形態は、図5に示すように、縮径部22における、接合穴31に接合された接合部23が、内周側に曲面状に窪む曲面状傾斜面26を有する場合について示す。
曲面状に窪む曲面状傾斜面26は、実施形態1に示した複数の傾斜面24,25の形成段階数を多くした場合と考えることができる。図6に示すように、曲面状傾斜面26の鋭角としての傾斜角度θ3は、先端側D1に向かうほど、第1金属部品2の中心軸線Cに近づくよう変化する。そして、第1金属部品2と第2金属部品3とが摩擦接合によって接合されるときには、第1金属部品2と第2金属部品3との間に加えられる荷重Fによって、曲面状傾斜面26に垂直な方向に作用する圧力成分σ3は、曲面状傾斜面26の基端側D2に行くほど大きくなる。
(Embodiment 2)
As shown in FIG. 5, this embodiment shows a case where the joint portion 23 joined to the joint hole 31 in the reduced diameter portion 22 has a curved inclined surface 26 that is recessed in a curved shape on the inner peripheral side.
The curved inclined surface 26 recessed in a curved shape can be considered as a case where the number of forming steps of the plurality of inclined surfaces 24 and 25 shown in the first embodiment is increased. As shown in FIG. 6, the inclination angle θ <b> 3 as the acute angle of the curved inclined surface 26 changes so as to approach the central axis C of the first metal part 2 as it approaches the distal end side D <b> 1. When the first metal part 2 and the second metal part 3 are joined by friction welding, the curved inclined surface 26 is applied by the load F applied between the first metal part 2 and the second metal part 3. The pressure component σ3 acting in the vertical direction becomes larger toward the base end side D2 of the curved inclined surface 26.

本形態において、図7に示すように、第1金属部品2を回転させながら第2金属部品3に接近させるときには、第1金属部品2の接合部23における曲面状傾斜面26の先端側部分に、第2金属部品3の接合穴31の基端側開口部311が接触する。そして、第2金属部品3に対して、第1金属部品2を、その中心軸線Cを中心に相対的に回転させながら圧接させるときには、接合穴31の周辺の素材は、変形しながら、曲面状傾斜面26の先端側部分だけでなく、曲面状傾斜面26の基端側部分にも接触していく。そして、曲面状傾斜面26と接合穴31の周辺の素材との間に摩擦圧接が行われ、接合穴31の周辺の素材が曲面状傾斜面26に倣うように変形する。
こうして、接合穴31の内壁面を、接合部23の曲面状傾斜面26における先端側部分に先に接触させるとともに、接合穴31の内壁面が曲面状傾斜面26に接触する範囲が基端側D2へ拡大される。
In this embodiment, as shown in FIG. 7, when the first metal part 2 is rotated and brought close to the second metal part 3, the tip side portion of the curved inclined surface 26 at the joint 23 of the first metal part 2 is applied. The proximal end side opening 311 of the joining hole 31 of the second metal part 3 comes into contact. When the first metal part 2 is pressed against the second metal part 3 while rotating relatively around the central axis C, the material around the joint hole 31 is deformed and curved. Not only the distal end portion of the inclined surface 26 but also the proximal end portion of the curved inclined surface 26 is brought into contact. Then, friction welding is performed between the curved inclined surface 26 and the material around the joining hole 31, and the material around the joining hole 31 is deformed so as to follow the curved inclined surface 26.
In this way, the inner wall surface of the joint hole 31 is first brought into contact with the distal end portion of the curved inclined surface 26 of the joint portion 23, and the range in which the inner wall surface of the joint hole 31 contacts the curved inclined surface 26 is the proximal end side. Enlarged to D2.

本形態において、図6に示すように、第1金属部品2と第2金属部品3との間に加えられる荷重Fによって、曲面状傾斜面26に垂直な方向に作用する圧力成分σ3は、曲面状傾斜面26の基端側D2に行くほど大きくなる。そのため、曲面状傾斜面26の基端側D2に行くほど摩擦接合を行うための拡散エネルギーを増大させることができる。そして、特に、接合部23の曲面状傾斜面26の基端側部分261と接合穴31との間の摩擦接合を効果的に行うことができ、曲面状傾斜面26の基端側部分261と接合穴31との間に、接合強度を弱める隙間等が形成されないようにすることができる。
本形態においても、異種材料接合部品1及び異種材料接合方法のその他の構成及び図中の符号が示す構成要素は実施形態1と同様であり、実施形態1と同様の作用効果を得ることができる。
In this embodiment, as shown in FIG. 6, the pressure component σ3 acting in the direction perpendicular to the curved inclined surface 26 by the load F applied between the first metal component 2 and the second metal component 3 is a curved surface. Increases toward the proximal end D2 of the inclined surface 26. Therefore, the diffusion energy for performing the friction welding can be increased toward the base end side D2 of the curved inclined surface 26. In particular, the frictional joining between the proximal end portion 261 of the curved inclined surface 26 of the joint portion 23 and the joining hole 31 can be effectively performed, and the proximal end portion 261 of the curved inclined surface 26 and It is possible to prevent a gap or the like that weakens the bonding strength from being formed between the bonding hole 31 and the like.
Also in this embodiment, the other components of the dissimilar material bonding component 1 and the dissimilar material bonding method and the components indicated by the reference numerals in the drawing are the same as those of the first embodiment, and the same effects as those of the first embodiment can be obtained. .

(実施形態3)
本形態は、参考として、第1金属部品2及び第2金属部品3の形状が実施形態1,2の場合と大きく異なる異種材料接合部品1について示す。本形態の異種材料接合部品1においては、図8に示すように、第1金属部品2が中空穴27を有し、接合部23Aにおける曲面状傾斜面26Aが、中空穴27の先端側D1に隣接して、中空穴27の内径よりも拡径して形成されている。
接合部23Aは、中空穴27の内径よりも内周が拡径して形成された拡径部22Aにおける、中空穴27と隣接する位置に形成されている。本形態の第1金属部品2の接合部23Aにおいては、外周側に曲面状に窪む曲面状傾斜面26Aが形成されている。また、第2金属部品3も中空穴37を有しており、第2金属部品3の先端部32は、接合部23Aと接合されている。
(Embodiment 3)
This form shows the dissimilar-material joining component 1 from which the shape of the 1st metal component 2 and the 2nd metal component 3 differs greatly from the case of Embodiment 1, 2 for reference. In the dissimilar material joining component 1 of this embodiment, as shown in FIG. 8, the first metal component 2 has a hollow hole 27, and the curved inclined surface 26 </ b> A in the joining portion 23 </ b> A is on the tip side D <b> 1 of the hollow hole 27. Adjacent to the inner diameter of the hollow hole 27, the diameter is increased.
The joint portion 23 </ b> A is formed at a position adjacent to the hollow hole 27 in the enlarged diameter portion 22 </ b> A formed so that the inner circumference is larger than the inner diameter of the hollow hole 27. In the joint portion 23A of the first metal component 2 of this embodiment, a curved inclined surface 26A that is recessed in a curved shape is formed on the outer peripheral side. The second metal part 3 also has a hollow hole 37, and the tip 32 of the second metal part 3 is joined to the joint 23A.

図9に示すように、本形態の曲面状傾斜面26Aの鋭角としての傾斜角度θ4も、先端側D1に向かうほど、第1金属部品2の中心軸線Cに近づくよう変化する。摩擦圧接を行う際には、第2金属部品3の先端部を曲面状傾斜面26Aに接触させ、上記各実施形態と同様にして、第1金属部品2と第2金属部品3とを接合することができる。このとき、第1金属部品2と第2金属部品3との間に加えられる荷重Fによって、曲面状傾斜面26Aに垂直な方向に作用する圧力成分σ4は、曲面状傾斜面26Aの基端側D2に行くほど大きくなる。そのため、本形態においても、図8に示すように、特に、第1金属部品2における接合部23Aの曲面状傾斜面26Aの基端側部分262と、第2金属部品3の先端部32との間に、接合強度を弱める隙間等が形成されないようにすることができる。   As shown in FIG. 9, the inclination angle θ4 as an acute angle of the curved inclined surface 26A of the present embodiment also changes so as to approach the central axis C of the first metal component 2 toward the distal end side D1. When performing friction welding, the tip of the second metal part 3 is brought into contact with the curved inclined surface 26A, and the first metal part 2 and the second metal part 3 are joined in the same manner as in the above embodiments. be able to. At this time, the pressure component σ4 acting in the direction perpendicular to the curved inclined surface 26A due to the load F applied between the first metal component 2 and the second metal component 3 is the base end side of the curved inclined surface 26A. It gets bigger as you go to D2. Therefore, also in this embodiment, as shown in FIG. 8, in particular, the proximal end portion 262 of the curved inclined surface 26 </ b> A of the joint portion 23 </ b> A in the first metal component 2 and the distal end portion 32 of the second metal component 3. A gap or the like that weakens the bonding strength can be prevented from being formed therebetween.

なお、接合部23Aには、曲面状傾斜面26Aに代えて、段階的に傾斜する複数の傾斜面を形成することもできる。この場合には、複数の傾斜面は、先端側D1に位置する傾斜面ほど、第1金属部品2の中心軸線Cに対する鋭角としての傾斜角度を小さくすることができる。
本形態においても、異種材料接合部品1及び異種材料接合方法のその他の構成及び図中の符号が示す構成要素は実施形態1,2と同様であり、実施形態1,2と同様の作用効果を得ることができる。
In addition, instead of the curved inclined surface 26A, a plurality of inclined surfaces that are gradually inclined can be formed in the joint portion 23A. In this case, the inclination angle as an acute angle with respect to the central axis C of the 1st metal component 2 can be made small as the inclination surface located in the front end side D1 is a some inclined surface.
Also in this embodiment, the other components of the dissimilar material bonding component 1 and the dissimilar material bonding method and the components indicated by the reference numerals in the drawing are the same as those in the first and second embodiments, and the same effects as those in the first and second embodiments are obtained. Can be obtained.

また、本発明は、各実施形態のみに限定されるものではなく、その要旨を逸脱しない範囲においてさらに異なる実施形態を構成することが可能である。   Further, the present invention is not limited only to the respective embodiments, and further different embodiments can be configured without departing from the gist thereof.

1 異種材料接合部品
2 第1金属部品
21 一般軸部
22 縮径部
23 接合部
24 第1傾斜面
25 第2傾斜面
26 曲面状傾斜面
3 第2金属部品
31 接合穴
DESCRIPTION OF SYMBOLS 1 Dissimilar-material joining component 2 1st metal component 21 General shaft part 22 Reduced diameter part 23 Joining part 24 1st inclined surface 25 2nd inclined surface 26 Curved-shaped inclined surface 3 2nd metal component 31 Joining hole

Claims (10)

一般軸部、及び該一般軸部よりも外周が縮径された縮径部を有する第1金属部品と、
該第1金属部品の融点よりも融点が低く、上記縮径部と接合された接合穴を有する第2金属部品と、を備え、
上記縮径部における、上記接合穴に接合された接合部は、
段階的に傾斜し、上記一般軸部に対して上記縮径部が形成された先端側に位置する傾斜面ほど、上記第1金属部品の中心軸線に対する鋭角としての傾斜角度が小さい複数の傾斜面、又は曲面状に窪む曲面状傾斜面を有する、異種材料接合部品。
A first metal component having a general shaft portion and a reduced diameter portion whose outer periphery is smaller than the general shaft portion;
A second metal part having a melting point lower than the melting point of the first metal part and having a joining hole joined to the reduced diameter part,
The joint portion joined to the joint hole in the reduced diameter portion is
A plurality of inclined surfaces that are inclined stepwise and have a smaller inclination angle as an acute angle with respect to the central axis of the first metal part as the inclined surface is located on the tip side where the reduced diameter portion is formed with respect to the general shaft portion. Or a dissimilar material joined part having a curved inclined surface that is recessed in a curved shape.
上記接合部は、第1傾斜面と、該第1傾斜面の上記先端側に隣接し、該第1傾斜面の上記中心軸線に対する鋭角としての傾斜角度よりも傾斜角度が小さい第2傾斜面とを有する、請求項1に記載の異種材料接合部品。   The joint includes a first inclined surface, a second inclined surface adjacent to the tip end side of the first inclined surface, and having a smaller inclination angle than an acute angle with respect to the central axis of the first inclined surface. The dissimilar-material joining component according to claim 1, comprising: 上記第1金属部品は、鉄を含有する鉄系材料から構成され、上記第2金属部品は、アルミニウムを含有するアルミニウム材料から構成されている、請求項1又は2に記載の異種材料接合部品。   The dissimilar-material joining component according to claim 1 or 2, wherein the first metal component is made of an iron-based material containing iron, and the second metal component is made of an aluminum material containing aluminum. 上記接合穴には、上記接合部以外にも、上記一般軸部における、上記接合部に隣接する部分が接合されている、請求項1〜3のいずれか一項に記載の異種材料接合部品。   The dissimilar-material joining component as described in any one of Claims 1-3 to which the part adjacent to the said junction part in the said general axial part other than the said junction part is joined to the said joint hole. 一般軸部、及び該一般軸部よりも外周が縮径された縮径部を有する第1金属部品と、該第1金属部品の融点よりも融点が低く、上記縮径部が配置される接合穴を有する第2金属部品とを接合する方法であって、
上記縮径部における、上記接合穴に配置される接合部の外周は、
段階的に傾斜し、上記一般軸部に対して上記縮径部が形成された先端側に位置する傾斜面ほど、上記第1金属部品の中心軸線に対する鋭角としての傾斜角度が小さい複数の傾斜面、又は曲面状に窪む曲面状傾斜面として形成し、
上記第2金属部品に対して、上記第1金属部品を、その中心軸線を中心に相対的に回転させながら圧接させ、上記接合部の上記複数の傾斜面又は上記曲面状傾斜面に倣って上記接合穴の内壁面を変形させて、上記第1金属部品と上記第2金属部品とを接合する、異種材料接合方法。
A first metal part having a general shaft part, and a reduced diameter part whose outer periphery is smaller than the general shaft part, and a joint having a melting point lower than the melting point of the first metal part and the reduced diameter part being disposed A method of joining a second metal part having a hole,
In the reduced diameter portion, the outer periphery of the joint portion arranged in the joint hole is
A plurality of inclined surfaces that are inclined stepwise and have a smaller inclination angle as an acute angle with respect to the central axis of the first metal part as the inclined surface is located on the tip side where the reduced diameter portion is formed with respect to the general shaft portion. Or formed as a curved inclined surface recessed in a curved shape,
The first metal component is pressed against the second metal component while being relatively rotated about a central axis thereof, and the plurality of inclined surfaces or the curved inclined surface of the joint is followed. A dissimilar material joining method for joining the first metal part and the second metal part by deforming an inner wall surface of a joining hole.
上記接合穴の内壁面を、上記接合部の上記曲面状傾斜面における上記先端側の部分に先に接触させるとともに、上記接合穴の内壁面が上記曲面状傾斜面に接触する範囲を基端側へ拡大させる、請求項5に記載の異種材料接合方法。   The inner wall surface of the bonding hole is first brought into contact with the tip side portion of the curved inclined surface of the bonding portion, and the range in which the inner wall surface of the bonding hole contacts the curved inclined surface is the proximal end side. The dissimilar material joining method according to claim 5, wherein the dissimilar material joining method is performed. 上記接合穴の内壁面を、上記接合部の上記複数の傾斜面のうちの上記先端側に位置する傾斜面に先に接触させるとともに、上記接合穴の内壁面が接触する範囲を基端側に位置する傾斜面に拡大させる、請求項5に記載の異種材料接合方法。   The inner wall surface of the joint hole is first brought into contact with the inclined surface located on the distal end side of the plurality of inclined surfaces of the joint portion, and the range in which the inner wall surface of the joint hole comes into contact with the proximal end side The dissimilar material joining method according to claim 5, wherein the dissimilar material is expanded to an inclined surface. 上記接合部は、第1傾斜面と、該第1傾斜面の上記先端側に隣接し、該第1傾斜面の上記中心軸線に対する鋭角としての傾斜角度よりも傾斜角度が小さい第2傾斜面とを有する形状である、請求項5〜7のいずれか一項に記載の異種材料接合方法。   The joint includes a first inclined surface, a second inclined surface adjacent to the tip end side of the first inclined surface, and having a smaller inclination angle than an acute angle with respect to the central axis of the first inclined surface. The dissimilar-material joining method as described in any one of Claims 5-7 which is a shape which has. 上記第1金属部品は、鉄を含有する鉄系材料から構成され、上記第2金属部品は、アルミニウムを含有するアルミニウム材料から構成されている、請求項5〜8のいずれか一項に記載の異種材料接合方法。   The said 1st metal component is comprised from the iron-type material containing iron, and the said 2nd metal component is comprised from the aluminum material containing aluminum, As described in any one of Claims 5-8. Dissimilar material joining method. 上記接合部の上記複数の傾斜面又は上記曲面状傾斜面に倣って上記接合穴の内壁面を変形させる際には、上記一般軸部における、上記接合部に隣接する部分を、上記接合穴内に埋設させる、請求項5〜9のいずれか一項に記載の異種材料接合方法。   When the inner wall surface of the joint hole is deformed following the plurality of inclined surfaces or the curved inclined surface of the joint portion, a portion of the general shaft portion adjacent to the joint portion is placed in the joint hole. The dissimilar-material joining method as described in any one of Claims 5-9 embed | buried.
JP2016065657A 2016-03-29 2016-03-29 Different-material joined component and different-material joining method Pending JP2017177133A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114951959A (en) * 2022-07-04 2022-08-30 河北科技大学 Friction stir welding tool
CN115464251A (en) * 2022-10-12 2022-12-13 常州星宇车灯股份有限公司 Automobile lamp vibration friction welding method based on pressing and vibration directions

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114951959A (en) * 2022-07-04 2022-08-30 河北科技大学 Friction stir welding tool
CN115464251A (en) * 2022-10-12 2022-12-13 常州星宇车灯股份有限公司 Automobile lamp vibration friction welding method based on pressing and vibration directions
CN115464251B (en) * 2022-10-12 2023-09-15 常州星宇车灯股份有限公司 Vibration friction welding method for automobile lamp based on pressing and vibration directions

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