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JP2017003033A - Rotary valve - Google Patents

Rotary valve Download PDF

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Publication number
JP2017003033A
JP2017003033A JP2015118501A JP2015118501A JP2017003033A JP 2017003033 A JP2017003033 A JP 2017003033A JP 2015118501 A JP2015118501 A JP 2015118501A JP 2015118501 A JP2015118501 A JP 2015118501A JP 2017003033 A JP2017003033 A JP 2017003033A
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valve
motor
valve body
worm
support plate
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JP6599651B2 (en
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望月 健一
Kenichi Mochizuki
健一 望月
健一郎 長濱
Kenichiro Nagahama
健一郎 長濱
後藤 聡志
Satoshi Goto
聡志 後藤
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Fujikoki Corp
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Fujikoki Corp
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Priority to JP2019182594A priority patent/JP6905278B2/en
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Abstract

PROBLEM TO BE SOLVED: To provide a rotary valve capable of reducing the number of components and the number of man-hours for assembly, enabling downsizing, and capable of easily and properly engaging a gear (for example, a worm) on a motor side and a gear (for example, a worm wheel) in assembly.SOLUTION: A rotary valve includes: a motor 15; a valve body 20; a reduction gear train 40 configured to transmit rotation drive force of the motor 15 to the valve body 20; a valve housing 10 that has a motor chamber 16 housing the motor 15, and a valve chamber 12 housing the valve body 20 in a rotatable manner, and of which the upper surface is opened; and a single drive part support plate 30 into which the motor 15, the valve body 20 and the reduction gear train 40 are directly assembled, and that is fixed to the valve housing 10.SELECTED DRAWING: Figure 11

Description

本発明は、モータにより減速歯車列からなる伝達機構を介して弁体を回転させるようにされた、流路切換弁(多方弁)、流量調整弁、圧力制御弁、開閉弁等の様々な形態で使用されるロータリー弁に係り、特に、流通する流体が温水、湯水あるいは冷却水であるシステムに使用するのに好適なロータリー弁に関する。   The present invention provides various forms such as a flow path switching valve (multi-way valve), a flow rate adjustment valve, a pressure control valve, an on-off valve, etc., which are configured to rotate a valve element through a transmission mechanism comprising a reduction gear train by a motor. In particular, the present invention relates to a rotary valve suitable for use in a system in which a circulating fluid is hot water, hot water, or cooling water.

この種のロータリー弁は、例えば特許文献1等に所載のように、モータと減速歯車列等からなるモータユニットと、弁室や複数のポートが設けられるとともに、前記弁室に弁体が回転自在に配在された弁ハウジング(弁本体)とを別々に作製し、その後に、弁ハウジングにモータユニットを組み付けるようにしたものが一般的である。   This type of rotary valve is provided with, for example, a motor unit including a motor and a reduction gear train, a valve chamber and a plurality of ports, and a valve body rotates in the valve chamber, as described in Patent Document 1, for example. Generally, a valve housing (valve body) that is freely distributed is manufactured separately, and then a motor unit is assembled to the valve housing.

しかしながら、かかる構成のロータリー弁では、モータユニット側と弁ハウジング側にそれぞれ、回転部分を支持する部材やそれらを相互に連結する部材等が必要となり、トータルで部品点数や組立工数が多くなる嫌いがあるとともに、小型化を図り難いという問題がある。   However, in the rotary valve having such a configuration, a member for supporting the rotating portion and a member for connecting them to each other are required on the motor unit side and the valve housing side, respectively, and the total number of parts and assembly man-hours are increased. In addition, there is a problem that it is difficult to reduce the size.

そこで、ロータリー弁の中には、モータや減速歯車列等を弁ハウジング内に組み込んだものがある。   Therefore, some rotary valves incorporate a motor, a reduction gear train, and the like in the valve housing.

特開2001−200947号公報JP 2001-200987 A

しかしながら、モータや減速歯車列等を弁ハウジング内に組み込んだ従来のロータリー弁では、次のような問題があることが知られている。   However, it is known that a conventional rotary valve in which a motor, a reduction gear train, and the like are incorporated in a valve housing has the following problems.

すなわち、従来のロータリー弁では、出力軸に歯車が外嵌固定されたモータと減速歯車列を構成する歯車の幾つかとが異なる支持板に組み付けられており、モータが組み付けられた支持板を弁ハウジングに取り付けた後、減速歯車列を構成する歯車の幾つかが組み付けられた支持板を弁ハウジングに取り付けるようになっている。このようにしているのは、主としてモータ側の歯車(例えばウォーム)とこれに噛み合わせる歯車(例えばウォームホイール)との噛み合わせの便宜等を図るためと推定されるが、モータを支持する支持板と歯車列(の一部)を支持する支持板とが異なるものとされてそれらを個別に弁ハウジングに取り付けるようにしているため、やはり部品点数や組立工数が多くなる可能性がある。   In other words, in a conventional rotary valve, a motor having a gear fitted to the output shaft is fixed to a support plate different from some of the gears constituting the reduction gear train, and the support plate to which the motor is assembled is attached to the valve housing. Then, a support plate on which some of the gears constituting the reduction gear train are assembled is attached to the valve housing. This is presumed mainly for the convenience of meshing between a gear (for example, a worm) on the motor side and a gear (for example, a worm wheel) meshed therewith, but a support plate for supporting the motor And the support plate for supporting (a part of) the gear train are made different from each other and are individually attached to the valve housing. Therefore, there is a possibility that the number of parts and the number of assembling steps may be increased.

本発明は、上記課題に鑑みてなされたもので、その目的とするところは、部品点数や組立工数を削減できるとともに、小型化を図ることができ、かつ、組立時にモータ側の歯車(例えばウォーム)とこれに噛み合わせる歯車(例えばウォームホイール)とを容易かつ適正に噛み合わせることのできるロータリー弁を提供することにある。   The present invention has been made in view of the above-described problems. The object of the present invention is to reduce the number of parts and the number of assembling steps, to reduce the size, and to provide a motor-side gear (for example, a worm) during assembly. ) And a gear (for example, a worm wheel) meshing with the rotary valve can be easily and properly meshed with each other.

前記目的を達成すべく、本発明に係るロータリー弁は、基本的には、モータと、弁体と、前記モータの回転駆動力を前記弁体に伝達するための伝達機構と、前記モータが収容されるモータ室及び前記弁体が回転自在に収容される弁室が設けられた、上面が開口した弁ハウジングと、前記モータ、前記弁体、及び前記伝達機構が直接組み付けられ、前記弁ハウジングに固定された単一の駆動部支持板とを備えることを特徴としている。   In order to achieve the above object, a rotary valve according to the present invention basically includes a motor, a valve body, a transmission mechanism for transmitting the rotational driving force of the motor to the valve body, and the motor. A motor housing and a valve housing in which the valve body is rotatably accommodated, a valve housing having an open upper surface, and the motor, the valve body, and the transmission mechanism are directly assembled to the valve housing. And a single driving unit supporting plate fixed thereto.

好ましい態様では、前記駆動部支持板は、前記弁ハウジングにおける前記モータ室及び前記弁室の上側に位置する取付面に載置固定される。   In a preferred aspect, the drive unit support plate is placed and fixed on a mounting surface located above the motor chamber and the valve chamber in the valve housing.

他の好ましい態様では、前記駆動部支持板の下面側に、前記モータがその出力軸に設けられた、前記伝達機構の最前段を構成する歯車を上面側に突出させた状態で取付固定されるとともに、前記弁体がその軸部に外嵌固定された、前記伝達機構の最後段を構成する歯車を上面側に突出させた状態で回転自在に配在される。   In another preferred embodiment, the motor is mounted and fixed to the lower surface side of the drive unit support plate in a state where a gear that forms the foremost stage of the transmission mechanism is provided on the output shaft and protrudes to the upper surface side. At the same time, the valve body is rotatably fitted in a state in which a gear that constitutes the last stage of the transmission mechanism, which is externally fitted and fixed to the shaft portion, protrudes to the upper surface side.

別の好ましい態様では、前記モータの回転軸線と前記弁体の回転軸線とは、所定距離だけ離れて相互に平行に配在される。   In another preferred aspect, the rotation axis of the motor and the rotation axis of the valve body are arranged in parallel to each other at a predetermined distance.

前記伝達機構は、好ましくは、前記モータの出力軸に設けられたウォームとそれに噛合するウォームホイールとからなるウォーム歯車列を含んで構成される。   The transmission mechanism preferably includes a worm gear train including a worm provided on the output shaft of the motor and a worm wheel meshing with the worm.

前記伝達機構は、好ましくは、前記モータの出力軸に設けられた第1ウォームとそれに噛合する第1ウォームホイールとからなる第1ウォーム歯車列と、前記第1ウォームホイールの回転軸部に設けられた第2ウォームとこれに噛合する、前記弁体の軸部に外嵌固定された第2ウォームホイールとからなる第2ウォーム歯車列とで構成される。   The transmission mechanism is preferably provided on a first worm gear train including a first worm provided on an output shaft of the motor and a first worm wheel meshing with the first worm, and on a rotating shaft portion of the first worm wheel. And a second worm gear train including a second worm wheel meshed with the second worm wheel and fitted around the shaft portion of the valve body.

他の好ましい態様では、前記駆動部支持板における前記モータの出力軸の通し穴と外端面との間に、前記出力軸を上に向けた姿勢で前記モータを前記駆動部支持板の側方から前記通し穴まで横移動させるためのスリット状切欠部が形成される。   In another preferred aspect, the motor is moved from the side of the drive unit support plate between the through hole of the output shaft of the motor and the outer end surface of the drive unit support plate with the output shaft facing upward. A slit-shaped notch is formed for lateral movement to the through hole.

他の好ましい態様では、前記弁ハウジングの上面開口を覆うように被せられるカバーを有し、前記弁ハウジングの外周上端面とこれに対接する前記カバーの外周下端面との間にシール材が挟圧保持される。   In another preferable aspect, the cover has a cover that covers the upper surface opening of the valve housing, and the sealing material is sandwiched between the outer peripheral upper end surface of the valve housing and the outer peripheral lower end surface of the cover that is in contact with the cover. Retained.

更なる好ましい態様では、前記シール材は、無端環状を有する。   In a further preferred aspect, the sealing material has an endless annular shape.

他の好ましい態様では、前記駆動部支持板の上面側に、前記伝達機構を構成するウォームホイールの回転軸部の両端部を回転自在に支持する、上面が開口した軸受溝が設けられた一対の柱状軸受部が上向きに突設されるとともに、前記カバーに、前記軸受溝に回転自在に支持された前記回転軸部の両端部の浮き上がりを防ぐべく、その下端面が前記柱状軸受部の上端面に対接せしめられた一対の柱状押さえ部が下向きに突設される。   In another preferred embodiment, a pair of bearing grooves having an open top surface are provided on the top surface side of the drive unit support plate so as to rotatably support both end portions of the rotating shaft portion of the worm wheel constituting the transmission mechanism. A columnar bearing portion projects upward, and the lower end surface of the columnar bearing portion is the upper end surface of the columnar bearing portion so as to prevent the cover from being lifted at both ends of the rotating shaft portion rotatably supported by the bearing groove. A pair of columnar pressing portions that are brought into contact with each other are protruded downward.

前記弁体は、好ましい態様では、周面に開口が形成された円筒弁体部と、該円筒弁体部上に突設された、前記円筒弁体部より小径の中間軸部と、該中間軸部上に突設された、前記伝達機構の最後段を構成する歯車が外嵌固定される上部軸部とを有する。   In a preferred embodiment, the valve body includes a cylindrical valve body portion having an opening formed on a peripheral surface, an intermediate shaft portion projecting on the cylindrical valve body portion and having a smaller diameter than the cylindrical valve body portion, and the intermediate And an upper shaft portion projecting on the shaft portion to which a gear constituting the last stage of the transmission mechanism is fitted and fixed.

他の好ましい態様では、前記駆動部支持板に、前記弁体の中間軸部が回転自在に嵌挿される、所定の肉厚を有する円筒部からなる軸嵌挿穴が設けられ、前記弁体の上部軸部に外嵌固定された歯車の下面と前記円筒弁体部の上端段丘面と前記軸嵌挿穴の上端面及び下端面とで、前記駆動部支持板に対する前記弁体の抜け止め及び上下方向の位置規制がなされる。   In another preferred aspect, the drive part support plate is provided with a shaft fitting insertion hole formed of a cylindrical part having a predetermined thickness into which the intermediate shaft part of the valve body is rotatably fitted. The valve body is secured to the drive unit support plate by a lower surface of a gear externally fitted and fixed to the upper shaft part, an upper step surface of the cylindrical valve body part, and an upper end surface and a lower end face of the shaft fitting insertion hole, and The vertical position is restricted.

前記弁ハウジングは、好ましくは、内部に前記弁室が形成されるとともに、その外周部に少なくとも一つのポートが設けられた円筒状胴部を有し、該円筒状胴部の上面側に、前記駆動部支持板の軸嵌挿穴に抜止保持された前記弁体を前記弁室に上方から挿入するための円形開口が形成される。   The valve housing preferably has a cylindrical body portion in which the valve chamber is formed and at least one port is provided on an outer periphery thereof, and the upper surface side of the cylindrical body portion includes the A circular opening is formed for inserting the valve element retained in the shaft fitting insertion hole of the drive unit support plate into the valve chamber from above.

他の好ましい態様では、前記弁ハウジングの円筒状胴部における前記弁室より下側に、上面が開口したポートを持つ下部ポート部材が内嵌固定される。   In another preferred embodiment, a lower port member having a port having an open upper surface is fixedly fitted inside the cylindrical body portion of the valve housing below the valve chamber.

本発明に係るロータリー弁では、単一の駆動部支持板にモータと弁体と伝達機構(たとえば減速歯車列)とが直接組み付けられるとともに、この駆動部支持板が弁ハウジングに固定される、特に、単一の駆動部支持板の下面側にモータと弁体とが組み付けられるとともに、その上面側に伝達機構が組み付けられ、この駆動部支持板、つまり、モータと伝達機構と弁体とからなるユニットが弁ハウジング内に収容されて当該駆動部支持板が弁ハウジングに設けられた取付面に載置固定されることで、ロータリー弁が組み立てられるようにされている。そのため、従来のように、モータユニットを弁ハウジングに組み付けるようにしたものや、モータと減速歯車列を構成する歯車の幾つかとを異なる支持板に組み付けるようにしたものに比べて、部品点数や組立工数を削減できるとともに、小型化を図ることができる。   In the rotary valve according to the present invention, a motor, a valve body, and a transmission mechanism (for example, a reduction gear train) are directly assembled to a single drive unit support plate, and the drive unit support plate is fixed to the valve housing. The motor and the valve body are assembled to the lower surface side of the single drive unit support plate, and the transmission mechanism is assembled to the upper surface side of the drive unit support plate, that is, the motor, the transmission mechanism, and the valve body. The rotary valve is assembled by housing the unit in the valve housing and mounting and driving the driving unit support plate on an attachment surface provided in the valve housing. Therefore, the number of parts and assembly are lower than those in which the motor unit is assembled to the valve housing as in the past and in which the motor and some of the gears constituting the reduction gear train are assembled to different support plates. Man-hours can be reduced and downsizing can be achieved.

また、駆動部支持板におけるモータの出力軸の通し穴と外端面との間にスリット状切欠部が形成されていることにより、モータをその出力軸を上に向けた姿勢で駆動部支持板の側方から前記通し穴まで横移動させ、その出力軸に設けられた歯車(例えばウォーム)を、その上下方向及び回転方向の位置を微調整しながら、該出力軸に設けられた歯車(例えばウォーム)を駆動部支持板に支承されている歯車(例えばウォームホイール)に横から噛み合わせることが可能となるので、両者を容易かつ適正に噛み合わせることができる。   In addition, a slit-shaped notch is formed between the through hole of the output shaft of the motor and the outer end surface of the drive unit support plate, so that the motor can be mounted on the drive unit support plate with the output shaft facing upward. A gear (for example, a worm) provided on the output shaft is moved laterally from the side to the through hole, and a gear (for example, a worm) provided on the output shaft is finely adjusted in the vertical and rotational positions. ) Can be meshed from the side with a gear (for example, a worm wheel) supported by the drive unit support plate, so that both can be meshed easily and appropriately.

本発明に係るロータリー弁の一実施形態の外観を示す全体斜視図。The whole perspective view showing the appearance of one embodiment of the rotary valve concerning the present invention. 上記一実施形態のロータリー弁におけるカバーを取り去った状態を示す斜視図。The perspective view which shows the state which removed the cover in the rotary valve of the said one Embodiment. 図1のX−X矢視線に従う断面図。Sectional drawing which follows the XX arrow line of FIG. 図1のY−Y矢視線に従う断面図。Sectional drawing according to the YY arrow line of FIG. 上記一実施形態の駆動部支持板を示す斜視図。The perspective view which shows the drive part support plate of the said one Embodiment. 上記一実施形態の駆動部支持板にモータ、弁体、減速歯車列を組み付けた状態を示す斜視図。The perspective view which shows the state which assembled | attached the motor, the valve body, and the reduction gear train to the drive part support plate of the said one Embodiment. 主として上記一実施形態のロータリー弁の部品組み付け手順(1)の説明に供される斜視図。The perspective view with which it mainly uses for description of the components assembly | attachment procedure (1) of the rotary valve of the said one Embodiment. 主として上記一実施形態のロータリー弁の部品組み付け手順(2)の説明に供される斜視図。The perspective view with which it mainly uses for description of the components assembly | attachment procedure (2) of the rotary valve of the said one Embodiment. 主として上記一実施形態のロータリー弁の部品組み付け手順(3)の説明に供される斜視図。The perspective view with which it mainly uses for description of the components assembly | attachment procedure (3) of the rotary valve of the said one Embodiment. 主として上記一実施形態のロータリー弁の部品組み付け手順(4)の説明に供される斜視図。The perspective view with which it mainly uses for description of the components assembly | attachment procedure (4) of the rotary valve of the said one Embodiment. 主として上記一実施形態のロータリー弁の部品組み付け手順(5)の説明に供される斜視図。The perspective view with which it mainly uses for description of the components assembly | attachment procedure (5) of the rotary valve of the said one Embodiment.

以下、本発明の実施形態を図面を参照しながら説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1は、本発明に係るロータリー弁の一実施形態の外観を示す全体斜視図、図2は、前記ロータリー弁におけるカバーを取り去った状態を示す斜視図、図3、図4はそれぞれ図1のX−X、Y−Y矢視線に従う断面図である。なお、本明細書において、上下、左右、前後等の位置、方向を表わす記述は、図1、図2の方向矢印表示を基準としており、実際の使用状態での位置、方向を指すものではない。   1 is an overall perspective view showing an external appearance of an embodiment of a rotary valve according to the present invention, FIG. 2 is a perspective view showing a state where a cover of the rotary valve is removed, and FIGS. It is sectional drawing which follows XX and a YY arrow line. In the present specification, descriptions representing positions and directions such as up and down, left and right, and front and rear are based on the direction arrow indications of FIGS. 1 and 2, and do not indicate the positions and directions in the actual use state. .

図示実施形態のロータリー弁1は、例えば給湯設備等の、流通する流体が温水、湯水あるいは冷却水であるシステムにおいて流路切換弁(三方弁)として使用されるもので、基本的には、モータ15(図6)と、このモータ15の回転駆動力が後述する減速歯車列(伝達機構)40を介して伝達される弁体20(図6)と、モータ15が収容されるモータ室16(図11)及び弁体20が回転自在に収容される弁室12(図3、図11)が概ねその下半部に設けられた、上面が開口した弁ハウジング10と、この弁ハウジング10におけるモータ室16及び弁室12の上面とされる取付面14に載置されてタッピンねじ38、38(図2、図3)で当該弁ハウジング10に締め付け固定された単一の(一部材からなる)駆動部支持板30と、弁ハウジング10の上面開口を覆うように被せられて所定本数の止めねじ19で締め付け固定されたカバー45とを有する。   The rotary valve 1 of the illustrated embodiment is used as a flow path switching valve (three-way valve) in a system in which a circulating fluid is hot water, hot water, or cooling water, such as a hot water supply facility. 15 (FIG. 6), a valve body 20 (FIG. 6) in which the rotational driving force of the motor 15 is transmitted via a reduction gear train (transmission mechanism) 40, which will be described later, and a motor chamber 16 ( 11) and a valve chamber 12 (FIGS. 3 and 11), in which the valve body 20 is rotatably accommodated, is generally provided in the lower half of the valve housing 10, and a motor in the valve housing 10 is opened. A single (consisting of one member) mounted on the mounting surface 14 which is the upper surface of the chamber 16 and the valve chamber 12 and fastened and fixed to the valve housing 10 with tapping screws 38 and 38 (FIGS. 2 and 3). A drive unit support plate 30; It is covered so as to cover the upper opening of the housing 10 and a cover 45 which is fastened by set screws 19 a predetermined number.

詳細には、弁ハウジング10は、内部に弁室12が形成されるとともに、その外周部の右側と前側にそれぞれ継手からなる流出ポートp1、p2が設けられた円筒状胴部11を有し、該円筒状胴部11の上面側に、後述するように駆動部支持板30の軸嵌挿穴32に抜止保持された弁体20(の円筒弁体部21)を弁室12に上方から挿入するための円形開口17(図3、図11)が形成されている。   In detail, the valve housing 10 has a cylindrical body 11 in which a valve chamber 12 is formed, and outflow ports p1 and p2 made of joints are provided on the right side and the front side of the outer periphery, respectively. As will be described later, the valve body 20 (the cylindrical valve body portion 21) retained in the shaft fitting insertion hole 32 of the drive unit support plate 30 is inserted into the valve chamber 12 from above on the upper surface side of the cylindrical body portion 11. A circular opening 17 (FIGS. 3 and 11) is formed.

また、弁ハウジング10の円筒状胴部11における弁室12より下側の段付き円筒部に、上面が開口した継手からなる流入ポートp3を持つ下部ポート部材18が、間にシール部材としてのOリング39を挟んで、超音波溶着等により内嵌固定されている。   In addition, a lower port member 18 having an inflow port p3 formed of a joint having an upper surface opened in a stepped cylindrical portion below the valve chamber 12 in the cylindrical body portion 11 of the valve housing 10 has an O as a sealing member therebetween. The ring 39 is sandwiched and fixed by ultrasonic welding or the like.

前記弁室12の外周には、所定角度間隔をあけて複数個の長円形の開口28が形成された円筒形のゴム製シール部材27が、前記下部ポート部材18を内嵌固定する前にその下側から挿入され、弁体20による連れ回りを阻止すべく適宜の手法により固定されている。このゴム製シール部材27の内周側には、前記弁体20の円筒弁体部21が前記円形開口17を介して上から圧入気味に押し込まれて、すなわちゴム製シール部材27とのシールに必要な圧縮代を確保できる程度にゴム製シール部材27を圧縮させながら摺動回転可能に内挿されている。   A cylindrical rubber seal member 27 having a plurality of oval openings 28 formed at predetermined angular intervals is formed on the outer periphery of the valve chamber 12 before the lower port member 18 is fitted and fixed. It is inserted from the lower side, and is fixed by an appropriate method so as to prevent follow-up by the valve body 20. On the inner peripheral side of the rubber seal member 27, the cylindrical valve body portion 21 of the valve body 20 is pushed into the press-fit state from above through the circular opening 17, that is, for sealing with the rubber seal member 27. The rubber seal member 27 is inserted so as to be slidable and rotatable while compressing the rubber seal member 27 to such an extent that a necessary compression allowance can be secured.

一方、本実施形態では、図6に示される如くに、モータ15の回転軸線O’と弁体20の回転軸線Oとは所定距離だけ離れて相互に平行に配在されており、弁ハウジング10における左後方に、内部にモータ室16が形成された角筒状胴部13が設けられている。   On the other hand, in the present embodiment, as shown in FIG. 6, the rotation axis O ′ of the motor 15 and the rotation axis O of the valve body 20 are arranged in parallel with each other with a predetermined distance therebetween. Is provided with a rectangular tubular body 13 having a motor chamber 16 formed therein.

また、モータ15(の出力軸15A)と弁体20(の上部軸部23)との間に介装された前記減速歯車列40は、図2、図6、図10等を参照すればよくわかるように、モータ15の出力軸15Aに設けられた(外嵌固定された)第1ウォーム41とそれに噛合する第1ウォームホイール42とからなる第1ウォーム歯車列と、前記第1ウォームホイール42の回転軸部42Aに設けられた第2ウォーム43とこれに噛合する、前記弁体20の上部軸部23(後述)に外嵌固定された第2ウォームホイール44とからなる第2ウォーム歯車列とで構成されており、その減速比は例えば1/100程度とされている。   For the reduction gear train 40 interposed between the motor 15 (the output shaft 15A thereof) and the valve body 20 (the upper shaft portion 23 thereof), refer to FIG. 2, FIG. 6, FIG. As can be seen, a first worm gear train comprising a first worm 41 (fitted and fixed) provided on the output shaft 15A of the motor 15 and a first worm wheel 42 meshing therewith, and the first worm wheel 42. A second worm gear train comprising a second worm 43 provided on the rotary shaft portion 42A of the first and second worm wheels 44 engaged with and fixed to an upper shaft portion 23 (described later) of the valve body 20 which meshes with the second worm 43. The reduction ratio is about 1/100, for example.

そして、駆動部支持板30の下面側には、モータ15が、図2、図5、図6、図10等を参照すればよくわかるように、その本体部15Bの上端面を駆動部支持板30の下面に押し付けられるとともに、その出力軸15A(図10)に設けられた第1ウォーム41を通し穴35(図5)より上面側に突出させた状態で、上からねじ込まれる止めねじ37、37により取付固定されている。   Then, on the lower surface side of the drive unit support plate 30, the motor 15 has the upper end surface of the main body unit 15 </ b> B as the drive unit support plate, as can be understood by referring to FIG. 2, FIG. 5, FIG. 30 and a set screw 37 screwed from above in a state where the first worm 41 provided on the output shaft 15A (FIG. 10) protrudes from the through hole 35 (FIG. 5) to the upper surface side. 37 is fixedly attached.

また、モータ15(と減速歯車列40)の駆動部支持板30への組み付け、言い換えれば、第1ウォーム41と第1ウォームホイール42との噛み合わせの便宜を図るべく、駆動部支持板30におけるモータ15の出力軸15Aの通し穴35と外端面との間には、図5、図6に示される如くに、第1ウォーム41が固定された出力軸15Aを上に向けた姿勢でモータ15を駆動部支持板30の側方から通し穴35まで横移動させるためのスリット状切欠部36が形成されている。   Further, in order to facilitate the assembly of the motor 15 (and the reduction gear train 40) to the drive unit support plate 30, in other words, the engagement between the first worm 41 and the first worm wheel 42, the drive unit support plate 30 As shown in FIGS. 5 and 6, between the through hole 35 of the output shaft 15 </ b> A of the motor 15 and the outer end surface, the motor 15 is positioned with the output shaft 15 </ b> A to which the first worm 41 is fixed facing upward. A slit-shaped notch 36 is formed for laterally moving the drive unit support plate 30 from the side to the through hole 35.

また、駆動部支持板30の上面側には、第1ウォームホイール42の回転軸部42Aの両端部42a、42aを回転自在に支持する、底面が断面半円形で上面が開口した軸受溝33aが設けられた一対の柱状軸受部33、33が上向きに突設されている。ここでは、図4に示される如くに、回転軸部42Aの両端部42a、42aの上端面(頂面)に対して柱状軸受部33(軸受溝33a)の上端面は略面一か若干上側に位置するようにされている。また、前記カバー45には、図4に示される如くに、前後方向に設けられた柱状軸受部33、33の軸受溝33a、33aに回転自在に支持された回転軸部42Aの両端部42a、42aの浮き上がりを防ぐべく、その下端面が柱状軸受部33、33の上端面に対接せしめられる、内部が中空とされた一対の柱状押さえ部46、46が下向きに突設されている。言い換えれば、駆動部支持板30に設けられた柱状軸受部33、33とカバー45に設けられた柱状押さえ部46、46とで、第1ウォームホイール42及び第2ウォーム43の回転軸部42Aを支持する軸受が構成されている。   Further, on the upper surface side of the drive unit support plate 30, there is a bearing groove 33 a that rotatably supports both end portions 42 a, 42 a of the rotation shaft portion 42 </ b> A of the first worm wheel 42 and whose bottom surface is semicircular in cross section and whose upper surface is open. A pair of provided columnar bearing portions 33, 33 are provided so as to protrude upward. Here, as shown in FIG. 4, the upper end surface of the columnar bearing portion 33 (bearing groove 33a) is substantially flush with or slightly above the upper end surfaces (top surfaces) of both end portions 42a, 42a of the rotating shaft portion 42A. To be located. Further, as shown in FIG. 4, the cover 45 has both end portions 42a of a rotating shaft portion 42A rotatably supported in bearing grooves 33a, 33a of columnar bearing portions 33, 33 provided in the front-rear direction. In order to prevent 42a from being lifted up, a pair of columnar pressing portions 46, 46, whose lower ends are brought into contact with the upper end surfaces of the columnar bearing portions 33, 33 and whose interiors are hollow, protrude downward. In other words, the columnar bearing portions 33 and 33 provided on the drive unit support plate 30 and the columnar pressing portions 46 and 46 provided on the cover 45 serve to rotate the rotation shaft portion 42A of the first worm wheel 42 and the second worm 43. A supporting bearing is configured.

また、駆動部支持板30における前記通し穴35の右前方には、図3に加えて図5、図7等を参照すればよくわかるように、その基板部31の上下に突出する所定の肉厚を有する円筒部で構成された軸嵌挿穴32が設けられている。   In addition, a predetermined meat protruding above and below the base plate portion 31 is located on the right front side of the through hole 35 in the drive unit support plate 30 as can be understood by referring to FIGS. 5 and 7 in addition to FIG. A shaft fitting insertion hole 32 formed of a cylindrical portion having a thickness is provided.

一方、前記弁体20は、周面に長円形の開口が90°の間隔をあけて形成された円筒弁体部21と、該円筒弁体部21上に突設され、前記軸嵌挿穴32に回動自在に嵌挿された、円筒弁体部21より小径の中間軸部22と、該中間軸部22上に突設され、前記減速歯車列40の最後段を構成する第2ウォームホイール44が圧入等により外嵌固定された、断面レーストラック形の上部軸部23と、D形突部24とを有し、図3を参照すればよくわかるように、前記第2ウォームホイール44の下面と円筒弁体部21の上端段丘面と軸嵌挿穴32の上端面及び下端面とで、駆動部支持板30に対する弁体20の抜け止め及び上下方向の位置規制がなされている。   On the other hand, the valve body 20 is provided with a cylindrical valve body portion 21 having an oval opening formed on the peripheral surface at an interval of 90 °, and is projected from the cylindrical valve body portion 21, and the shaft fitting insertion hole An intermediate shaft portion 22 having a smaller diameter than the cylindrical valve body portion 21 and rotatably inserted into the cylindrical valve body portion 21, and a second worm projecting on the intermediate shaft portion 22 and constituting the last stage of the reduction gear train 40 As shown in FIG. 3, the second worm wheel 44 has an upper shaft portion 23 having a cross-section racetrack shape and a D-shaped projection 24 to which the wheel 44 is fitted and fixed by press fitting or the like. The bottom surface of the cylindrical valve body 21 and the upper end terrace surface of the cylindrical valve body portion 21 and the upper end surface and the lower end surface of the shaft fitting insertion hole 32 prevent the valve body 20 from being detached from the drive unit support plate 30 and restrict the position in the vertical direction.

なお、弁体20の中間軸部22と軸嵌挿穴32の内周面との間にはシール部材としてのOリング26が二段介装されており、弁室12上に形成された円形開口17(の内周面)と軸嵌挿穴32の外周面との間にもシール部材としてのOリング34が介装されている。また、ここでは、円形開口17の口径が弁体20における円筒弁体部21の外径及び軸嵌挿穴32の円筒部の外径と略同じ、もしくは、弁体20における円筒弁体部21の外径及び軸嵌挿穴32の円筒部の外径より若干小さくされている。   An O-ring 26 as a seal member is interposed between the intermediate shaft portion 22 of the valve body 20 and the inner peripheral surface of the shaft fitting insertion hole 32, and is a circular shape formed on the valve chamber 12. An O-ring 34 as a seal member is also interposed between the opening 17 (the inner peripheral surface thereof) and the outer peripheral surface of the shaft fitting insertion hole 32. Further, here, the diameter of the circular opening 17 is substantially the same as the outer diameter of the cylindrical valve body portion 21 in the valve body 20 and the outer diameter of the cylindrical portion of the shaft fitting insertion hole 32, or the cylindrical valve body portion 21 in the valve body 20. And the outer diameter of the cylindrical portion of the shaft fitting hole 32 is slightly smaller.

また、プリント配線基板54(図3)を支承保持すべく、駆動部支持板30には、小径凸部付きの3本の支柱53が(第1ウォームホイール42の回転軸部42Aの周囲に)立設されるとともに、弁ハウジング10(における左前方の部分)にも、6個の小径凸部56が立設されている。   Further, in order to support and hold the printed wiring board 54 (FIG. 3), the driving unit support plate 30 has three support columns 53 with small-diameter convex portions (around the rotating shaft portion 42A of the first worm wheel 42). In addition to being erected, six small-diameter convex portions 56 are also erected on the valve housing 10 (the left front portion thereof).

さらに、図2〜図4を参照すればよくわかるように、弁ハウジング10の外周上端面とカバー45の外周下端面との間をシールすべく、弁ハウジング10の外周上端面に形成された環状溝に無端環状を有するシール材としてのゴムパッキン47が装着されている。   Further, as can be understood with reference to FIGS. 2 to 4, an annular formed on the outer peripheral upper end surface of the valve housing 10 to seal between the outer peripheral upper end surface of the valve housing 10 and the outer peripheral lower end surface of the cover 45. A rubber packing 47 as a sealing material having an endless ring is mounted in the groove.

次に、駆動部支持板30へのモータ15、減速歯車列40、及び弁体20の組み付け手順、並びに、駆動部支持板30の弁ハウジング10への取り付けを図7〜図11を参照しながら説明する。   Next, the procedure for assembling the motor 15, the reduction gear train 40, and the valve body 20 to the drive unit support plate 30 and the installation of the drive unit support plate 30 to the valve housing 10 will be described with reference to FIGS. explain.

(1)まず、図7に示される如くに、弁体20の中間軸部22外周(に設けられた2本の環状溝)にOリング26、26を装着するとともに、駆動部支持板30に設けられた円筒部で構成された軸嵌挿穴32における下面側突出部外周(に設けられた環状溝)にOリング34を装着しておく。次に、図8に示される如くに、弁体20の中間軸部22を軸嵌挿穴32内に押込み、軸嵌挿穴32より上方に断面レーストラック形の上部軸部23を突出させる。   (1) First, as shown in FIG. 7, O-rings 26 and 26 are attached to the outer periphery of the intermediate shaft portion 22 of the valve body 20 (two annular grooves provided on the valve body 20), and An O-ring 34 is attached to the outer periphery (annular groove provided on the lower surface side protruding portion) of the shaft fitting insertion hole 32 constituted by the provided cylindrical portion. Next, as shown in FIG. 8, the intermediate shaft portion 22 of the valve body 20 is pushed into the shaft fitting insertion hole 32, and the upper shaft portion 23 having a cross-section racetrack shape is projected above the shaft fitting insertion hole 32.

(2)続いて、図8、図9に示される如くに、前記上部軸部23に、それに外嵌(圧入)可能な嵌合穴44aが設けられた、前記減速歯車列40の最後段を構成する第2ウォームホイール44を圧入等により外嵌固定する。これにより、前述したように、弁体20(及び第2ウォームホイール44)が駆動部支持板30に回転自在に、かつ、抜け止め保持された状態で組み付けられる。   (2) Subsequently, as shown in FIGS. 8 and 9, the last stage of the reduction gear train 40 in which the upper shaft portion 23 is provided with a fitting hole 44 a that can be fitted (press-fitted) to the upper shaft portion 23. The second worm wheel 44 to be configured is fitted and fixed by press fitting or the like. As a result, as described above, the valve body 20 (and the second worm wheel 44) is assembled to the drive unit support plate 30 so as to be rotatable and retained.

(3)次に、図9、図10に示される如くに、第1ウォームホイール42の回転軸部42Aの両端部42a、42aを、前記柱状軸受部33、33の軸受溝33a、33aに上方から入れ置いて支承させる。その際、弁体20の上部軸部23に外嵌固定された第2ウォームホイール44と第1ウォームホイール42の回転軸部42Aに設けられた第2ウォーム43の位置(回転方向、上下方向)を微調整しながらそれらを噛み合わせる。この場合、第2ウォームホイール44と第2ウォーム43の双方とも多少は動かせるので、容易かつ適正に噛み合わせることができる。   (3) Next, as shown in FIGS. 9 and 10, both end portions 42a and 42a of the rotating shaft portion 42A of the first worm wheel 42 are placed above the bearing grooves 33a and 33a of the columnar bearing portions 33 and 33. Leave it to support. At that time, the position of the second worm wheel 44 fitted and fixed to the upper shaft portion 23 of the valve body 20 and the second worm 43 provided on the rotation shaft portion 42A of the first worm wheel 42 (rotation direction, vertical direction). Engage them while tweaking. In this case, since both the second worm wheel 44 and the second worm 43 can be moved somewhat, they can be engaged easily and appropriately.

(4)続いて、図10、図6に示される如くに、第1ウォーム41が設けられた出力軸15Aを上に向けた姿勢で、モータ15を該出力軸15Aの下部(第1ウォーム41から露出している小径部)を駆動部支持板30の側方からスリット状切欠部36に入れ込み、第1ウォーム41付きモータ15を通し穴35まで横移動させ、その位置(回転方向、上下方向)を微調整しながら、第1ウォーム41を第1ウォームホイール42に横から噛み合わせる。この場合、第1ウォーム41と第1ウォームホイール42の双方とも多少は動かせるので、容易かつ適正に噛み合わせることができる。噛み合わせが完了したら、駆動部支持板30の上から止めねじ37、37を(該駆動部支持板30に設けられた挿通穴を通して)モータ15(の本体部15B)にねじ込んで、モータ15(の本体部15B)の上端面を駆動部支持板30の下面に押し付けた状態で取付固定する。これにより、モータ15、減速歯車列40、及び弁体20の駆動部支持板30への組み付けが完了する(図6に示される状態となる)。   (4) Subsequently, as shown in FIGS. 10 and 6, the motor 15 is placed below the output shaft 15A (the first worm 41) with the output shaft 15A provided with the first worm 41 facing upward. Is inserted into the slit-like notch 36 from the side of the drive unit support plate 30, and the motor 15 with the first worm 41 is moved laterally to the through hole 35, and its position (rotation direction, vertical direction). ), The first worm 41 is engaged with the first worm wheel 42 from the side. In this case, both the first worm 41 and the first worm wheel 42 can be moved somewhat, so that they can be engaged easily and appropriately. When the meshing is completed, the set screws 37, 37 are screwed into the motor 15 (the main body portion 15B) (through the insertion hole provided in the drive unit support plate 30) from the top of the drive unit support plate 30, and the motor 15 ( The upper end surface of the main body portion 15B is attached and fixed in a state where the upper end surface is pressed against the lower surface of the drive unit support plate 30. Thereby, the assembly of the motor 15, the reduction gear train 40, and the valve body 20 to the drive unit support plate 30 is completed (the state shown in FIG. 6 is obtained).

(5)次に、図11に示される如くに、モータ15、減速歯車列40、及び弁体20が組み付けられた駆動部支持板30を、モータ室16及び弁室12が設けられた弁ハウジング10に上から落し込むようにして、モータ室16及び弁室12の上面とされる取付面14に載置し、タッピンねじ38、38(図2、図3)で当該弁ハウジング10に締め付け固定する。これにより、モータ15の本体部15B及び弁体20の円筒弁体部21が、それぞれ弁ハウジング10の概ね下半部に画成されたモータ室16及び弁室12に収容される。   (5) Next, as shown in FIG. 11, the drive unit support plate 30 in which the motor 15, the reduction gear train 40, and the valve body 20 are assembled is replaced with the valve housing in which the motor chamber 16 and the valve chamber 12 are provided. 10 is placed on the mounting surface 14 which is the upper surface of the motor chamber 16 and the valve chamber 12 and is fastened and fixed to the valve housing 10 with tapping screws 38 and 38 (FIGS. 2 and 3). As a result, the main body portion 15B of the motor 15 and the cylindrical valve body portion 21 of the valve body 20 are accommodated in the motor chamber 16 and the valve chamber 12 defined in the lower half of the valve housing 10, respectively.

(6)次に、弁ハウジング10の上面開口を覆うようにカバー45を被せて止めねじ19で締め付け固定する(図1、図3、図4)。ここでは、弁ハウジング10の外周上端面に環状溝が形成されており、その環状溝にはゴムパッキン47がその一部を上方に突出させた状態で装着され、弁ハウジング10にカバー45を締め付け固定した際、図3、図4に示される如くに、前記ゴムパッキン47は、弁ハウジング10の外周上端面とこれに対接するカバー45の外周下端面との間で挟圧されるとともに、カバー45に設けられた柱状押さえ部46の下端面が柱状軸受部33の上端面に圧接気味に当接する。これにより、第1ウォームホイール42における回転軸部42Aの両端部42a、42aの上下方向の位置が規制されることになる。言い換えれば、駆動部支持板30に設けられた柱状軸受部33、33とカバー45に設けられた柱状押さえ部46、46とで、第1ウォームホイール42及び第2ウォーム43の回転軸部42Aを支持する軸受が構成され、第1ウォームホイール42と第2ウォーム43は、別途に軸押さえ部材等を必要とすることなく適正に回転可能に支持される。   (6) Next, the cover 45 is covered so as to cover the upper surface opening of the valve housing 10 and is fastened and fixed with the set screw 19 (FIGS. 1, 3, and 4). Here, an annular groove is formed on the outer peripheral upper end surface of the valve housing 10, and a rubber packing 47 is attached to the annular groove with a part protruding upward, and the cover 45 is fastened to the valve housing 10. 3 and FIG. 4, when fixed, the rubber packing 47 is sandwiched between the outer peripheral upper end surface of the valve housing 10 and the outer peripheral lower end surface of the cover 45 in contact therewith, and the cover The lower end surface of the columnar pressing portion 46 provided in 45 is in pressure contact with the upper end surface of the columnar bearing portion 33. Thereby, the position of the up-down direction of both ends 42a and 42a of rotating shaft part 42A in the 1st worm wheel 42 is controlled. In other words, the columnar bearing portions 33 and 33 provided on the drive unit support plate 30 and the columnar pressing portions 46 and 46 provided on the cover 45 serve to rotate the rotation shaft portion 42A of the first worm wheel 42 and the second worm 43. The bearing to support is comprised and the 1st worm wheel 42 and the 2nd worm 43 are supported so that it can rotate appropriately, without requiring a shaft holding member etc. separately.

以上の説明から理解されるように、本実施形態のロータリー弁1では、一部材からなる単一の駆動部支持板30にモータ15と弁体20と伝達機構としての減速歯車列40とが直接組み付けられるとともに、この駆動部支持板30が弁ハウジング10に固定される。特に、単一の駆動部支持板30の下面側にモータ15(の本体部15B)と弁体20(の円筒弁体部21)とが配在されるとともに、その上面側に減速歯車列40が組み付けられ、この駆動部支持板30、つまり、モータ15と減速歯車列40と弁体20とからなるユニットが弁ハウジング10内に収容されて当該駆動部支持板30が弁ハウジング10に設けられた取付面14に載置固定されることで、ロータリー弁1が組み立てられるようにされるので、従来のように、それぞれ別々に組み立てられたモータユニットと弁ハウジングとを組み付けるようにしたものや、モータと減速歯車列を構成する歯車の幾つかとを異なる支持板に組み付けた後にそれらを個別に弁ハウジングに取り付けるようにしたものに比べて、部品点数や組立工数を削減できるとともに、小型化を図ることができる。   As understood from the above description, in the rotary valve 1 of the present embodiment, the motor 15, the valve body 20, and the reduction gear train 40 as a transmission mechanism are directly connected to a single drive unit support plate 30 made of one member. The drive unit support plate 30 is fixed to the valve housing 10 while being assembled. In particular, the motor 15 (the main body portion 15B) and the valve body 20 (the cylindrical valve body portion 21) are disposed on the lower surface side of the single drive unit support plate 30, and the reduction gear train 40 is disposed on the upper surface side thereof. The drive unit support plate 30, that is, a unit including the motor 15, the reduction gear train 40, and the valve body 20 is accommodated in the valve housing 10, and the drive unit support plate 30 is provided in the valve housing 10. Since the rotary valve 1 is assembled by being mounted and fixed on the mounting surface 14, a motor unit and a valve housing that are separately assembled, as in the past, Compared to the case where the motor and some of the gears constituting the reduction gear train are assembled on different support plates and then individually mounted on the valve housing, the number of parts and the number of assembly steps are reduced. It is possible to decrease, it can be miniaturized.

また、モータ15の出力軸15Aの通し穴35と外端面との間にスリット状切欠部36が形成されているので、モータ15をその出力軸15Aを上に向けた姿勢で駆動部支持板30の側方から通し穴35まで横移動させ、その出力軸15Aに設けられた第1ウォーム41の上下方向及び回転方向の位置を微調整しながら、該第1ウォーム41を柱状軸受部33、33に支承されている第1ウォームホイール42に横から噛み合わせることが可能となるので、モータ15を駆動部支持板30に取り付けた後に第1ウォーム41と第1ウォームホイール42を噛み合わせて組み付ける場合に比べて、容易かつ適正に噛み合わせることができる。   Further, since the slit-shaped notch 36 is formed between the through hole 35 of the output shaft 15A of the motor 15 and the outer end surface, the drive unit support plate 30 with the output shaft 15A facing the motor 15 upward. The first worm 41 is moved to the through hole 35 from the side, and the first worm 41 is adjusted in the vertical and rotational positions of the first worm 41 provided on the output shaft 15A, while the first worm 41 is columnar bearings 33, 33. When the motor 15 is attached to the drive unit support plate 30 and the first worm 41 and the first worm wheel 42 are assembled and assembled, the first worm wheel 42 supported on the side can be meshed from the side. Can be easily and properly engaged with each other.

さらに、駆動部支持板30に設けられた柱状軸受部33、33とカバー45に設けられた柱状押さえ部46、46とにより、別途に軸押さえ部材等を必要とすることなく、第1ウォームホイール42と第2ウォーム43とが適正に回転可能に支持されるので、これによっても、部品点数や組立工数を削減できる。   Further, the columnar bearing portions 33 and 33 provided on the drive unit support plate 30 and the columnar pressing portions 46 and 46 provided on the cover 45 allow the first worm wheel without requiring a separate shaft pressing member or the like. Since 42 and the second worm 43 are supported so as to be properly rotatable, the number of parts and the number of assembling steps can also be reduced.

なお、上記実施形態では、二組のウォーム歯車列で減速歯車列40が構成されているが、伝達機構としての減速歯車列40の構成等は、上記実施形態のものに限られないことは勿論である。また、上記実施形態のロータリー弁1は、一つの流入ポートと二つの流出ポートを持つ三方弁として機能するようにされているが、ロータリー弁としては、三方弁等の多方切換弁(流路切換弁)の他、モータにより伝達機構を介して弁体を回転させるものであれば、流量調整弁、圧力制御弁、開閉弁等であってもよい。   In the above embodiment, the reduction gear train 40 is configured by two sets of worm gear trains. However, the configuration of the reduction gear train 40 as a transmission mechanism is not limited to that of the above embodiment. It is. In addition, the rotary valve 1 of the above embodiment functions as a three-way valve having one inflow port and two outflow ports. As the rotary valve, a multi-way switching valve such as a three-way valve (channel switching) As long as the valve body is rotated by a motor via a transmission mechanism, a flow rate adjustment valve, a pressure control valve, an on-off valve, or the like may be used.

また、上記実施形態のロータリー弁1は、給湯設備において流路切換用の三方弁として使用されるものとしているが、たとえば車両における冷却水回路(エンジン冷却用回路や電子機器冷却用回路等)において流路切換用のロータリー弁として使用してもよい。   Moreover, although the rotary valve 1 of the said embodiment shall be used as a three-way valve for flow path switching in a hot water supply equipment, for example in the cooling water circuit (an engine cooling circuit, an electronic device cooling circuit, etc.) in vehicles. You may use as a rotary valve for channel switching.

1 ロータリー弁
10 弁ハウジング
11 円筒状胴部
12 弁室
14 取付面
15 モータ
15A 出力軸
16 モータ室
17 円形開口
18 下部ポート部材
20 弁体
21 円筒弁体部
22 中間軸部
23 上部軸部
25 開口
27 ゴム製シール部材
30 駆動部支持板
32 軸嵌挿穴
33 柱状軸受部
33a 軸受溝
35 通し穴
36 スリット状切欠部
40 減速歯車列(伝達機構)
41 第1ウォーム
42 第1ウォームホイール
42A 回転軸部
43 第2ウォーム
44 第2ウォームホイール
45 カバー
46 柱状押さえ部
47 ゴムパッキン(シール材)
p1 流出ポート
p2 流出ポート
p3 流入ポート
DESCRIPTION OF SYMBOLS 1 Rotary valve 10 Valve housing 11 Cylindrical trunk | drum 12 Valve chamber 14 Mounting surface 15 Motor 15A Output shaft 16 Motor chamber 17 Circular opening 18 Lower port member 20 Valve body 21 Cylindrical valve body portion 22 Intermediate shaft portion 23 Upper shaft portion 25 Opening 27 Rubber seal member 30 Drive portion support plate 32 Shaft fitting insertion hole 33 Columnar bearing portion 33a Bearing groove 35 Through hole 36 Slit notch 40 Reduction gear train (transmission mechanism)
41 1st worm 42 1st worm wheel 42A Rotating shaft part 43 2nd worm 44 2nd worm wheel 45 Cover 46 Columnar pressing part 47 Rubber packing (seal material)
p1 outflow port p2 outflow port p3 inflow port

Claims (14)

モータと、弁体と、前記モータの回転駆動力を前記弁体に伝達するための伝達機構と、前記モータが収容されるモータ室及び前記弁体が回転自在に収容される弁室が設けられた、上面が開口した弁ハウジングと、前記モータ、前記弁体、及び前記伝達機構が直接組み付けられ、前記弁ハウジングに固定された単一の駆動部支持板とを備えることを特徴とするロータリー弁。   A motor, a valve body, a transmission mechanism for transmitting the rotational driving force of the motor to the valve body, a motor chamber in which the motor is accommodated, and a valve chamber in which the valve body is rotatably accommodated are provided. A rotary valve comprising: a valve housing having an open upper surface; and a single drive support plate fixed to the valve housing, wherein the motor, the valve body, and the transmission mechanism are directly assembled. . 前記駆動部支持板は、前記弁ハウジングにおける前記モータ室及び前記弁室の上側に位置する取付面に載置固定されていることを特徴とする請求項1に記載のロータリー弁。   2. The rotary valve according to claim 1, wherein the drive unit support plate is mounted and fixed on a mounting surface located above the motor chamber and the valve chamber in the valve housing. 前記駆動部支持板の下面側に、前記モータがその出力軸に設けられた、前記伝達機構の最前段を構成する歯車を上面側に突出させた状態で取付固定されるとともに、前記弁体がその軸部に外嵌固定された、前記伝達機構の最後段を構成する歯車を上面側に突出させた状態で回転自在に配在されていることを特徴とする請求項1又は2に記載のロータリー弁。   On the lower surface side of the drive unit support plate, the motor is mounted on the output shaft, and the gear constituting the foremost stage of the transmission mechanism is mounted and fixed in a state of protruding to the upper surface side, and the valve body is 3. The gear according to claim 1, wherein a gear that is externally fitted and fixed to the shaft portion and that constitutes the last stage of the transmission mechanism is rotatably disposed in a state of protruding to the upper surface side. Rotary valve. 前記モータの回転軸線と前記弁体の回転軸線とは、所定距離だけ離れて相互に平行に配在されていることを特徴とする請求項1から3のいずれかに記載のロータリー弁。   The rotary valve according to any one of claims 1 to 3, wherein the rotation axis of the motor and the rotation axis of the valve body are arranged in parallel with each other with a predetermined distance therebetween. 前記伝達機構は、前記モータの出力軸に設けられたウォームとそれに噛合するウォームホイールとからなるウォーム歯車列を含んで構成されていることを特徴とする請求項1から4のいずれかに記載のロータリー弁。   The said transmission mechanism is comprised including the worm gear train which consists of the worm provided in the output shaft of the said motor, and the worm wheel which meshes with it. Rotary valve. 前記伝達機構は、前記モータの出力軸に設けられた第1ウォームとそれに噛合する第1ウォームホイールとからなる第1ウォーム歯車列と、前記第1ウォームホイールの回転軸部に設けられた第2ウォームとこれに噛合する、前記弁体の軸部に外嵌固定された第2ウォームホイールとからなる第2ウォーム歯車列とで構成されていることを特徴とする請求項1から4のいずれかに記載のロータリー弁。   The transmission mechanism includes a first worm gear train including a first worm provided on an output shaft of the motor and a first worm wheel meshing with the first worm, and a second worm gear provided on a rotation shaft portion of the first worm wheel. 5. The worm gear train according to claim 1, further comprising a second worm gear train including a worm and a second worm wheel meshed with the worm wheel and fitted and fixed to a shaft portion of the valve body. Rotary valve as described in. 前記駆動部支持板における前記モータの出力軸の通し穴と外端面との間に、前記出力軸を上に向けた姿勢で前記モータを前記駆動部支持板の側方から前記通し穴まで横移動させるためのスリット状切欠部が形成されていることを特徴とする請求項1から6のいずれかに記載のロータリー弁。   The motor is laterally moved from the side of the drive unit support plate to the through hole with the output shaft facing upward between the through hole of the output shaft of the motor and the outer end surface of the drive unit support plate. The rotary valve according to any one of claims 1 to 6, wherein a slit-shaped notch is formed. 前記弁ハウジングの上面開口を覆うように被せられるカバーを有し、前記弁ハウジングの外周上端面とこれに対接する前記カバーの外周下端面との間にシール材が挟圧保持されていることを特徴とする請求項1から7のいずれかに記載のロータリー弁。   A cover that covers the upper surface opening of the valve housing, and a sealing material is sandwiched and held between the outer peripheral upper end surface of the valve housing and the outer peripheral lower end surface of the cover that is in contact with the cover. The rotary valve according to any one of claims 1 to 7, characterized in that: 前記シール材は、無端環状を有していることを特徴とする請求項8に記載のロータリー弁。   The rotary valve according to claim 8, wherein the sealing material has an endless annular shape. 前記駆動部支持板の上面側に、前記伝達機構を構成するウォームホイールの回転軸部の両端部を回転自在に支持する、上面が開口した軸受溝が設けられた一対の柱状軸受部が上向きに突設されるとともに、前記カバーに、前記軸受溝に回転自在に支持された前記回転軸部の両端部の浮き上がりを防ぐべく、その下端面が前記柱状軸受部の上端面に対接せしめられた一対の柱状押さえ部が下向きに突設されていることを特徴とする請求項8又は9に記載のロータリー弁。   On the upper surface side of the drive unit support plate, a pair of columnar bearing portions provided with bearing grooves whose upper surfaces are open and which rotatably support both ends of the rotating shaft portion of the worm wheel constituting the transmission mechanism face upward. In addition to projecting, the lower end surface of the cover is brought into contact with the upper end surface of the columnar bearing portion in order to prevent lifting of both end portions of the rotating shaft portion rotatably supported by the bearing groove. The rotary valve according to claim 8 or 9, wherein the pair of columnar pressing portions project downward. 前記弁体は、周面に開口が形成された円筒弁体部と、該円筒弁体部上に突設された、前記円筒弁体部より小径の中間軸部と、該中間軸部上に突設された、前記伝達機構の最後段を構成する歯車が外嵌固定される上部軸部とを有していることを特徴とする請求項1から10のいずれかに記載のロータリー弁。   The valve body includes a cylindrical valve body portion having an opening on a peripheral surface, an intermediate shaft portion projecting on the cylindrical valve body portion and having a smaller diameter than the cylindrical valve body portion, and the intermediate shaft portion. The rotary valve according to any one of claims 1 to 10, further comprising an upper shaft portion that is protruded and on which a gear constituting the last stage of the transmission mechanism is fitted and fixed. 前記駆動部支持板に、前記弁体の中間軸部が回転自在に嵌挿される、所定の肉厚を有する円筒部からなる軸嵌挿穴が設けられ、前記弁体の上部軸部に外嵌固定された歯車の下面と前記円筒弁体部の上端段丘面と前記軸嵌挿穴の上端面及び下端面とで、前記駆動部支持板に対する前記弁体の抜け止め及び上下方向の位置規制がなされていることを特徴とする請求項11に記載のロータリー弁。   The drive part support plate is provided with a shaft fitting insertion hole made of a cylindrical part having a predetermined thickness into which the intermediate shaft part of the valve body is rotatably fitted, and is fitted on the upper shaft part of the valve body. On the lower surface of the fixed gear, the upper terrace surface of the cylindrical valve body portion, and the upper and lower end surfaces of the shaft fitting insertion hole, the valve body is prevented from coming off from the drive unit support plate and the vertical position is restricted. The rotary valve according to claim 11, wherein the rotary valve is made. 前記弁ハウジングは、内部に前記弁室が形成されるとともに、その外周部に少なくとも一つのポートが設けられた円筒状胴部を有し、該円筒状胴部の上面側に、前記駆動部支持板の軸嵌挿穴に抜止保持された前記弁体を前記弁室に上方から挿入するための円形開口が形成されていることを特徴とする請求項12に記載のロータリー弁。   The valve housing has a cylindrical body portion in which the valve chamber is formed and at least one port is provided on an outer peripheral portion thereof, and the driving portion support is provided on an upper surface side of the cylindrical body portion. The rotary valve according to claim 12, wherein a circular opening is formed for inserting the valve element retained in the shaft insertion insertion hole of the plate into the valve chamber from above. 前記弁ハウジングの円筒状胴部における前記弁室より下側に、上面が開口したポートを持つ下部ポート部材が内嵌固定されていることを特徴とする請求項13に記載のロータリー弁。   14. The rotary valve according to claim 13, wherein a lower port member having a port having an upper surface opened is fitted and fixed to the lower side of the valve chamber in the cylindrical body portion of the valve housing.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106641380A (en) * 2017-01-20 2017-05-10 李仁波 Actuator for electrically operated valve
WO2020085127A1 (en) * 2018-10-26 2020-04-30 株式会社不二工機 Channel switching valve
JP2020091006A (en) * 2018-12-06 2020-06-11 株式会社不二工機 Passage switch valve and assembly method for the same
WO2022152306A1 (en) * 2021-01-18 2022-07-21 浙江三花汽车零部件有限公司 Drive device, control valve, and method for fabricating drive device

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JPH08254129A (en) * 1995-01-17 1996-10-01 Hitachi Ltd Throttle valve controller of internal combustion engine
JP2005133655A (en) * 2003-10-31 2005-05-26 Denso Corp Throttle control device for internal combustion engine
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106641380A (en) * 2017-01-20 2017-05-10 李仁波 Actuator for electrically operated valve
WO2020085127A1 (en) * 2018-10-26 2020-04-30 株式会社不二工機 Channel switching valve
JP2020067158A (en) * 2018-10-26 2020-04-30 株式会社不二工機 Flow path selector valve
CN112888887A (en) * 2018-10-26 2021-06-01 株式会社不二工机 Flow path switching valve
JP7051101B2 (en) 2018-10-26 2022-04-11 株式会社不二工機 Flow switching valve
CN112888887B (en) * 2018-10-26 2023-07-18 株式会社不二工机 Flow path switching valve
JP2020091006A (en) * 2018-12-06 2020-06-11 株式会社不二工機 Passage switch valve and assembly method for the same
JP7066185B2 (en) 2018-12-06 2022-05-13 株式会社不二工機 Flow switching valve and its assembly method
WO2022152306A1 (en) * 2021-01-18 2022-07-21 浙江三花汽车零部件有限公司 Drive device, control valve, and method for fabricating drive device

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