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JP2016135460A - Vertical disintegrating device - Google Patents

Vertical disintegrating device Download PDF

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Publication number
JP2016135460A
JP2016135460A JP2015010800A JP2015010800A JP2016135460A JP 2016135460 A JP2016135460 A JP 2016135460A JP 2015010800 A JP2015010800 A JP 2015010800A JP 2015010800 A JP2015010800 A JP 2015010800A JP 2016135460 A JP2016135460 A JP 2016135460A
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vessel
crushing
pores
raw material
product
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石川 剛
Takeshi Ishikawa
剛 石川
敏宏 山田
Toshihiro Yamada
敏宏 山田
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Ashizawa Finetech Ltd
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Ashizawa Finetech Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a disintegrating device being simple equipment and having sufficient disintegrating capability.SOLUTION: A disintegrating device 10 comprises: a cylindrical vessel 12 being vertically disposed, having a disintegrating chamber 14 inside and being disposed with pores 26 or slits where a disintegrated product passes through and which are distributed at least at a part of a peripheral wall 24; an agitation member 16 being disposed at the center part of the vessel and rotating; bead-like disintegrating media 32 housed within the vessel; a raw material supply passage 14a supplying a raw material from a top part into the disintegrating chamber of the vessel; and a product discharge passage 30 discharging the product passed through the pores or the slits disposed at the peripheral wall of the vessel outside.SELECTED DRAWING: Figure 1

Description

本発明は、竪形解砕装置に関する。本発明の竪形解砕装置は、アルミナ、窒化珪素、炭化珪素、誘電材、磁性材、酸化鉄、シリカ、電池材、カーボン、酸化マグネシウム、炭酸カルシウム、セラミックス一般、無機物類等の凝集物をビーズ状解砕メディアと混合して一次粒子に解砕するための使用に特に適しているが、これに限定されるものではない。   The present invention relates to a vertical crushing apparatus. The vertical crushing apparatus of the present invention comprises agglomerates such as alumina, silicon nitride, silicon carbide, dielectric material, magnetic material, iron oxide, silica, battery material, carbon, magnesium oxide, calcium carbonate, ceramics in general, and inorganic substances. It is particularly suitable for use for mixing with beaded crushing media to crush into primary particles, but is not limited thereto.

粉体は製品の品質を向上するために化学合成法や化学精製よって製造されるが、乾燥時に凝集を引き起こす。凝集体のままでは性能が低下するため、できるだけ一次粒子の状態に戻すことが必要になり、このため解砕工程が必要になる。   Powders are produced by chemical synthesis or chemical purification to improve product quality, but cause aggregation when dried. Since the performance deteriorates with the agglomerate as it is, it is necessary to return to the state of primary particles as much as possible, and thus a crushing step is required.

このような解砕工程には、従来、一般的に高速せん断ミルやジェットミル(例えば、特開2014−200721号公報参照)などが使用されている。しかしながら、高速せん断ミルでは、目標の粒度に解砕ができず、できた製品が素材の性能を十分に発揮できない。また、ジェットミルでは、大量のコンプレッスエアーを使用するため、コスト高になるとともに、製品回収もバッグフィルターが必要で、大掛かりな設備になる。
また、高速せん断ミルでは、周速が50〜100m/s程度と高いので大きな動力が必要となるとともに、部材の摩耗が大きくコスト高となる。
Conventionally, a high-speed shear mill, a jet mill (see, for example, Japanese Patent Application Laid-Open No. 2014-200721) or the like is generally used for such a crushing step. However, the high-speed shear mill cannot be crushed to the target particle size, and the resulting product cannot fully exhibit the performance of the material. In addition, since a large amount of compressed air is used in the jet mill, the cost is high, and the product collection requires a bag filter, which is a large-scale facility.
Further, in the high-speed shear mill, the peripheral speed is as high as about 50 to 100 m / s, so that a large power is required and the wear of the member is large and the cost is high.

特開2014−200721号公報JP 2014-200721 A

本発明は、上記したような従来の解砕のための装置の欠点を解消し、設備がシンプルで、しかも十分な解砕能力を有する解砕装置を提供することを目的とする。   An object of the present invention is to provide a crushing apparatus that eliminates the drawbacks of the conventional crushing apparatus as described above, has simple facilities, and has a sufficient crushing capacity.

前記の課題は、下記(1)〜(5)の構成の本発明の解砕装置により解決される。
(1)
垂直に配され、内部に解砕室を有し、解砕された製品が通過する細孔またはスリットが周囲壁の少なくとも一部に分布して設けられた円筒形のベッセル、該ベッセルの中心部に設けられ、回転する撹拌部材、前記ベッセル内に収容されたビーズ状の解砕メディア、前記ベッセルの解砕室内に頂部から原料を供給する原料供給通路、および前記解砕室内で解砕され、前記ベッセルの周囲壁に設けられた細孔またはスリットを通過した製品を外部に排出する製品排出通路を備えていることを特徴とする竪形解砕装置。
(2)
前記周囲壁全体に亘って設けられた細孔またはスリットの少なくとも一部を閉塞する閉塞手段を設けたことを特徴とする前記(1)に記載の竪形解砕装置。
(3)
前記閉塞手段が複数設けられていることを特徴とする前記(2)に記載の竪形解砕装置。
(4)
前記回転撹拌部材の周速が、0.5〜10m/Sであることを特徴とする前記(1)〜(3)のいずれかに記載の解砕装置。
(5)
前記回転撹拌部材の周速が、2〜5m/Sであることを特徴とする前記(4)に記載の解砕装置。
The above problem is solved by the crushing apparatus of the present invention having the following configurations (1) to (5).
(1)
A cylindrical vessel that is vertically arranged, has a crushing chamber inside, and pores or slits through which the crushed product passes are distributed in at least a part of the surrounding wall, and the center of the vessel A rotating stirring member, a bead-shaped crushing medium accommodated in the vessel, a raw material supply passage for supplying a raw material from the top into the crushing chamber of the vessel, and crushing in the crushing chamber, A vertical crushing apparatus comprising a product discharge passage for discharging a product that has passed through pores or slits provided in a peripheral wall of the vessel to the outside.
(2)
The saddle-type crushing apparatus according to (1), further comprising a closing unit that closes at least a part of the pores or slits provided over the entire peripheral wall.
(3)
The saddle-type crushing apparatus according to (2), wherein a plurality of the closing means are provided.
(4)
The crushing apparatus according to any one of (1) to (3), wherein a peripheral speed of the rotary stirring member is 0.5 to 10 m / S.
(5)
The peripheral speed of the rotary stirring member is 2 to 5 m / S.

本発明の解砕装置においては、垂直に配されたベッセルに、頂部から投入され、解砕室中心部に導入された原料は、回転する撹拌部材でメディアと一緒に撹拌されつつ遠心力で半径方向に移動しながら解砕作用を受け、微粒に解砕されて細孔またはスリットから排出され、製品として回収される。   In the crushing apparatus of the present invention, the raw material introduced into the vertically arranged vessel from the top and introduced into the center of the crushing chamber is mixed with the media by a rotating stirring member and is radiused by centrifugal force. It is crushed while moving in the direction, broken into fine particles, discharged from the pores or slits, and collected as a product.

本発明の解砕装置においては、ビーズ状の解砕メディアを用いていることから、従来の解砕装置に比べ、メディアの表面積が格段に多くなり、解砕確率が高く、高能率での解砕が可能になる。周速(回転数)が低く無駄な動力が抑えられることから高効率化が図れ、電力源単位を低くすることができるとともに、部材の摩耗が極力抑えられ、コストの低減が計れる。また、コンプレッスエアーを使用せず、このためバッグフィルターなどの設備が不要なので、装置構造がシンプルで、ハンドリング性に優れ、低コスト化が計れる。   In the crushing apparatus of the present invention, since a bead-shaped crushing medium is used, the surface area of the media is remarkably increased compared to the conventional crushing apparatus, the crushing probability is high, and the crushing apparatus is highly efficient. It can be crushed. Since the peripheral speed (number of rotations) is low and wasteful power is suppressed, high efficiency can be achieved, the power source unit can be reduced, and wear of the members can be suppressed as much as possible, thereby reducing cost. In addition, since no compressed air is used and equipment such as a bag filter is unnecessary, the structure of the apparatus is simple, the handling is excellent, and the cost can be reduced.

本発明の実施形態による解砕装置の垂直断面図である。It is a vertical sectional view of a crushing device according to an embodiment of the present invention. 図1に示した解砕装置の水平断面図である。It is a horizontal sectional view of the crushing apparatus shown in FIG.

以下、添付した図1を参照しつつ、本発明の実施形態による解砕装置について詳細に説明する。   Hereinafter, a crushing apparatus according to an embodiment of the present invention will be described in detail with reference to FIG.

本発明の実施形態による解砕装置10は、竪型であって、垂直方向に延びるベッセル12を備えている。
前記ベッセル12の内部は、解砕室14となっており、ベッセル12の頂部中央には、該解砕室14内に原料粉を供給するための原料供給通路14aが設けられている。ベッセル12は、ケーシング13内に配置されている。
A crushing apparatus 10 according to an embodiment of the present invention is a saddle type and includes a vessel 12 extending in a vertical direction.
The inside of the vessel 12 is a crushing chamber 14, and a raw material supply passage 14 a for supplying raw material powder into the crushing chamber 14 is provided at the center of the top of the vessel 12. The vessel 12 is disposed in the casing 13.

解砕室14の内部の中心部には、原料解砕用の撹拌部材16が配置されている。この撹拌部材16は、回転軸18と、この回転軸18から半径方向外方に延びる複数の撹拌羽根20を備えている。この撹拌羽根20は、ほぼ矩形をしており、中央部に矩形の開口22を備えている。前記撹拌羽根20の上下縁は、ベッセル12の上下壁からそれぞれ所定間隔隔てられており、またその側縁は、ベッセルの側壁から所定間隔隔てられており、これらの間隔と前記開口22があいまって、原料粉とメディアとの混合物の解砕室14内での流動を良好なものとし、解砕を良好なものとしている。なお、前記の上下の所定間隔および半径方向の所定間隔は、メディア径の3.5〜5倍程度が好ましい。
撹拌羽根20の数は、2〜6枚程度が好ましい。
なお、撹拌部材16は、上記したような撹拌羽根の代替として、撹拌円筒や撹拌ピン等を備えていてもよい。
A stirring member 16 for raw material crushing is disposed in the center of the crushing chamber 14. The stirring member 16 includes a rotating shaft 18 and a plurality of stirring blades 20 extending radially outward from the rotating shaft 18. The stirring blade 20 has a substantially rectangular shape and is provided with a rectangular opening 22 in the center. The upper and lower edges of the stirring blade 20 are spaced apart from the upper and lower walls of the vessel 12 by a predetermined distance, and the side edges thereof are spaced from the side wall of the vessel by a predetermined distance. The flow of the mixture of the raw material powder and the media in the crushing chamber 14 is made good, and the crushing is made good. The upper and lower predetermined intervals and the predetermined interval in the radial direction are preferably about 3.5 to 5 times the media diameter.
The number of stirring blades 20 is preferably about 2 to 6.
The stirring member 16 may include a stirring cylinder, a stirring pin, or the like as an alternative to the stirring blade as described above.

前記ベッセル12は、筒状の周囲壁24を有しており、この周囲壁24には、解砕されて微粉となった製品のみを通過させる細孔26が設けられている。この細孔は、狭い間隙を有するスリットであってもよい。   The vessel 12 has a cylindrical peripheral wall 24, and the peripheral wall 24 is provided with pores 26 that allow only the product that has been crushed into fine powder to pass therethrough. The pore may be a slit having a narrow gap.

ベッセル12の周囲とケーシング13の間には、細孔26を通った製品を捕らえる捕獲室28が設けられており、この捕獲室28には、製品を装置外部に排出する製品排出通路30が連通している。   A capture chamber 28 is provided between the periphery of the vessel 12 and the casing 13 to capture the product that has passed through the pores 26, and a product discharge passage 30 for discharging the product to the outside of the apparatus communicates with the capture chamber 28. doing.

ベッセル12の解砕室14内には、微細なビーズ状の解砕メディア32(なお、図においては極めて拡大して示した)が収納されている。この解砕メディア32の径は、0.5〜5mm程度のものが好ましい。   In the crushing chamber 14 of the vessel 12, a fine bead-shaped crushing medium 32 (shown extremely enlarged in the figure) is accommodated. The diameter of the crushing medium 32 is preferably about 0.5 to 5 mm.

前記撹拌部材16の回転軸18は、下方にベッセル12外に延びて回転駆動軸34となっており、この回転駆動軸34は、その下方端部が、図示しない周知の駆動機構を介して駆動源に接続されており、この駆動機構により回転駆動される。この回転駆動軸34によって回転駆動される撹拌部材16の周速は、0.5〜10m/s程度、時に5m/s以下、更には、2〜5程度が好ましい。
前記回転駆動軸34の回転軸(回転軸線)は解砕室14の中心軸を通っていることが好ましい。
The rotating shaft 18 of the stirring member 16 extends downward to the outside of the vessel 12 to form a rotational drive shaft 34. The rotational drive shaft 34 is driven at its lower end via a known drive mechanism (not shown). It is connected to a source and is driven to rotate by this drive mechanism. The peripheral speed of the stirring member 16 that is rotationally driven by the rotational drive shaft 34 is preferably about 0.5 to 10 m / s, sometimes 5 m / s or less, and more preferably about 2 to 5.
The rotation axis (rotation axis) of the rotation drive shaft 34 preferably passes through the central axis of the crushing chamber 14.

前記ベッセル12の周囲には、ベッセル外周壁に密着した作用位置(図2参照)と、それから離隔した不作用位置との間で移動することのできる遮蔽部材36が少なくとも一つ設けられている。この遮蔽部材36は、前記作用位置にあるとき、前記ベッセル12に密着して、その部分の細孔26を遮蔽し、製品の排出量を調節して、原料の解砕室14内での滞留時間をコントロールし、原料を一次粒子か一次粒子に近い製品として行く。前記遮蔽部材36の移動は、ハンドノブ36aを手動で操作して行われる。   Around the vessel 12, there is provided at least one shielding member 36 that can move between an action position (see FIG. 2) in close contact with the outer peripheral wall of the vessel and a non-action position separated from the action position. When the shielding member 36 is in the working position, the shielding member 36 is in close contact with the vessel 12, shields the pores 26 of the portion, adjusts the discharge amount of the product, and retains the raw material in the crushing chamber 14. Control the time and use raw materials as primary particles or products close to primary particles. The shield member 36 is moved by manually operating the hand knob 36a.

以上の構造の解砕装置10においては、前記原料供給通路14aから供給される原料は、前記解砕室14内に落下し、解砕メディア32と共に、撹拌部材16により撹拌されて、解砕メディアによる衝撃力や剪断力等により解砕される。   In the crushing apparatus 10 having the above-described structure, the raw material supplied from the raw material supply passage 14a falls into the crushing chamber 14, is stirred by the stirring member 16 together with the crushing medium 32, and the crushing media. It is crushed by the impact force and shearing force.

解砕された粒子は、撹拌部材16の回転による遠心力で円周方向外方に移動し、一次粒子または一次粒子に近い製品は、ベッセル12の周囲壁24に設けられた細孔26を通過し、捕獲室28および製品排出通路30を経由して装置外部に排出される。
この製品の排出は、その量を前記遮蔽部材36の開け閉めを調節しながら行う。
The crushed particles are moved outward in the circumferential direction by the centrifugal force generated by the rotation of the stirring member 16, and the primary particles or products close to the primary particles pass through the pores 26 provided on the peripheral wall 24 of the vessel 12. Then, it is discharged outside the apparatus via the capture chamber 28 and the product discharge passage 30.
The product is discharged while adjusting the amount of opening and closing of the shielding member 36.

本発明の解砕装置においては、ビーズ状の解砕メディアを用いていることから、従来の解砕装置に比べ、解砕力を発揮する表面積が格段に多くなり、解砕確率が高く、高能率での解砕が可能になる。また、上記したように、周速(回転数)が0.5〜10m/sと低く、無駄な動力が抑えられることから高効率化が図れ、電力原単位を低くすることができる。また、コンプレッスエアーを使用せず、このためバッグフィルターなどの設備が不要なので、装置構造がシンプルで、ハンドリング性に優れ、低コスト化が計れる。   In the crushing apparatus of the present invention, since a bead-shaped crushing medium is used, the surface area that exerts the crushing force is remarkably increased compared to the conventional crushing apparatus, the crushing probability is high, and the efficiency is high. Can be crushed. In addition, as described above, the peripheral speed (the number of rotations) is as low as 0.5 to 10 m / s, and unnecessary power is suppressed, so that high efficiency can be achieved and the power consumption can be reduced. In addition, since no compressed air is used and equipment such as a bag filter is unnecessary, the structure of the apparatus is simple, the handling is excellent, and the cost can be reduced.

10 解砕装置
12 ベッセル
14 解砕室
14a 原料供給通路
16 撹拌部材
18 回転軸
20 撹拌羽根
22 開口
24 周囲壁
26 細孔
28 捕獲室
30 製品排出通路
32 解砕メディア
34 回転駆動
36 閉鎖部材
DESCRIPTION OF SYMBOLS 10 Crusher 12 Vessel 14 Crushing chamber 14a Raw material supply passage 16 Stirring member 18 Rotating shaft 20 Stirring blade 22 Opening 24 Perimeter wall 26 Pore 28 Capture chamber 30 Product discharge passage 32 Crushing media 34 Rotation drive 36 Closing member

Claims (5)

垂直に配され、内部に解砕室を有し、解砕された製品が通過する細孔またはスリットが周囲壁の少なくとも一部に分布して設けられた円筒形のベッセル、該ベッセルの中心部に設けられ、回転する撹拌部材、前記ベッセル内に収容されたビーズ状解砕メディア、前記ベッセルの解砕室内に頂部から原料を供給する原料供給通路、および前記解砕室内で解砕され、前記ベッセルの周囲壁に設けられた細孔またはスリットを通過した製品を外部に排出する製品排出通路を備えていることを特徴とする竪形解砕装置。   A cylindrical vessel that is vertically arranged, has a crushing chamber inside, and pores or slits through which the crushed product passes are distributed in at least a part of the surrounding wall, and the center of the vessel A rotating stirring member, a bead-shaped crushing medium accommodated in the vessel, a raw material supply passage for supplying a raw material from the top into the vessel crushing chamber, and crushing in the crushing chamber, A vertical crushing apparatus comprising a product discharge passage for discharging a product that has passed through pores or slits provided in a peripheral wall of a vessel to the outside. 前記周囲壁全体に亘って設けられた細孔またはスリットの少なくとも一部を閉塞する閉塞手段を設けたことを特徴とする請求項1に記載の竪形解砕装置。   2. The vertical crushing apparatus according to claim 1, further comprising a closing means for closing at least a part of the pores or slits provided over the entire peripheral wall. 前記閉塞手段が複数設けられていることを特徴とする請求項2に記載の竪形解砕装置。   The saddle-type crushing apparatus according to claim 2, wherein a plurality of the closing means are provided. 前記回転撹拌部材の周速が、0.5〜10m/sであることを特徴とする請求項1〜3のいずれかに記載の解砕装置。   The crushing apparatus according to any one of claims 1 to 3, wherein a peripheral speed of the rotary stirring member is 0.5 to 10 m / s. 前記回転撹拌部材の周速が、2〜5m/sであることを特徴とする請求項4に記載の解砕装置。   The crushing apparatus according to claim 4, wherein a peripheral speed of the rotary stirring member is 2 to 5 m / s.
JP2015010800A 2015-01-23 2015-01-23 Vertical disintegrating device Pending JP2016135460A (en)

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CN106582922A (en) * 2016-11-22 2017-04-26 孙华定 Waste garbage recovery treatment equipment for solar panel module production

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JP2001190974A (en) * 2000-01-07 2001-07-17 Masumi Kusunoki Cracking filter device for powder dispersing machine

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Publication number Priority date Publication date Assignee Title
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JPH02102767A (en) * 1988-10-12 1990-04-16 Kawasaki Steel Corp Method for regulating particle size distribution of undersize granule
JPH03118849A (en) * 1989-10-03 1991-05-21 Union Process Inc High speed pulverizer of dry type
JPH05285453A (en) * 1992-04-03 1993-11-02 Sumitomo Metal Ind Ltd Adjustment method of sieving efficiency
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Publication number Priority date Publication date Assignee Title
CN106582922A (en) * 2016-11-22 2017-04-26 孙华定 Waste garbage recovery treatment equipment for solar panel module production
CN106582922B (en) * 2016-11-22 2018-12-04 新昌县以琳环保科技有限公司 A kind of solar cell panel assembly production disposed waste recycling equipment

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