JP2016121417A - Non-flammable film material for building structure - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a non-flammable film material for building structure, which is used for a partition, a hanging smoke barrier, a light wall film, and a light ceiling film and, particularly, can effectively suppress occurrence of whitening stripe trace on an appearance and a light transmissive appearance of the film material even if the film material is bent or unexpectedly bent during a sewing process of the film material or in handling during construction.SOLUTION: A fabric formed with warp and weft of inorganic multifilament yarn is used as a substrate fabric. A light diffusion transmissive laminate is made by applying a resin coating flame retardant layer on at least one side of the substrate fabric. Complete texture on the front and rear sides of the substrate fabric in the light diffusion transmissive laminate has a loose structure in which warp straddles 3, 4, or 5 pieces of weft and weft straddles 3, 4, or 5 pieces of warp.SELECTED DRAWING: Figure 2

Description

  The present invention relates to a non-combustible film material based on an inorganic fabric, and more particularly has non-combustibility, flexibility, and appropriate light diffusibility, especially the sewing process and construction handling of the film material. In some cases, the present invention relates to a non-combustible film material for a building structure in which the appearance of whitening scars is effectively suppressed in the appearance of the film material and the light transmission appearance even if the film material is bent or inadvertently bent.

  Patent Document 1 discloses a transparent incombustible sheet composed of a glass fiber fabric and a thermosetting resin layer, and this transparent incombustible sheet is excellent by reducing the difference in refractive index between the glass fiber fabric and the resin layer. Transparency is ensured. However, if the sheet is bent strongly, fine peeling and gaps will be generated between the glass fiber and the impregnated coating resin at the folded part, and it has the disadvantage that it becomes whitened traces due to refracted reflection, which deteriorates the appearance. There was a problem that the whitening traces did not disappear. Therefore, in Patent Document 2, a thermoplastic resin layer is added to the configuration of the glass fiber fabric and the thermosetting resin layer to improve the occurrence of whitening due to bending and bending, but the thermosetting resin layer and the thermosetting resin layer are improved. Since the adhesiveness with the plastic resin layer is inferior, a new problem of easy delamination due to bending and bending occurs. As described above, in the thermosetting resin processing for the glass fiber fabric, the compatibility between the glass material and the resin is fundamentally inferior, and whitening traces are easily generated due to bending strain.

JP 2005-319746 A JP 2014-201007 A

  The present invention has non-flammability, flexibility, and moderate light diffusibility. Even when the membrane material is folded or inadvertently bent, especially when the membrane material is sewn or handled, the appearance of the membrane material In addition, it is a film material for building materials that has excellent handleability, such as effectively suppressing the appearance of whitening traces in the light-transmitting appearance, such as partitions, smoke barriers, light wall films, and light ceiling films. It is intended to provide a suitable non-combustible film material for building structures.

  In order to solve the above-mentioned problems, a woven fabric having an inorganic multifilament yarn as warp and weft is used as a base fabric, and a resin-coated flame retardant layer is provided on one or more sides of the base fabric, and the front and back sides of the base fabric are provided. By adopting a warp and weft floating straddle structure in the complete structure, even if a bending load is applied to the membrane material, the float straddle structure exhibits the action of absorbing and relaxing strain displacement, and the appearance and light of the obtained film material The present invention was completed by finding that whitening scars hardly occur in the transparent appearance.

  That is, the non-combustible film material for building structure of the present invention is a light diffusing and transmitting material in which a fabric having inorganic multifilament yarn as warp and weft is used as a base fabric, and a resin-coated flame retardant layer is provided on at least one side of the base fabric. In the complete structure on the front side and back side of the base fabric, the number of weft float straddles by warps, and the number of warp float struts by wefts is 3, 4, and 5. It is preferable to have a loose structure. By having a loose structure with three, four, and five warp and weft floats, the membrane material is bent or accidentally bent during the sewing process or construction handling of the membrane material However, the loose structure absorbs and relaxes the strain displacement due to the external force, and can effectively suppress the appearance of whitening scars in the appearance of the film material and the light transmission appearance.

  In the non-combustible film material for building structure of the present invention, the basic structure constituting the complete structure is 3/1 oblique (4 sheets Aya), 3/1 broken oblique (4 sheets Aya), 3/2 oblique ( 5 Aya), 4/1 Akira (5 Aya), 5/1 Akira (6 Aya), 4/2 Akira (6 Aya), 1/3/1, 1 Akira (6) Aya) 2 Jump 4/1 Akuko (5 sheets Auko), 3 Jump 4/1 Akuko (5 sheets Auko), 2 Jump 3/2 Auko (5 sheets Auko), 3 Jump 3/2 Auko (5 sheets Auko) It is preferable that it is 1 type chosen from. By having a loose structure with three, four and five warp or weft floating struts in this way, the membrane material can be bent or inadvertently handled during the sewing process or construction of the membrane material. Even if it is bent, the loose structure absorbs and relaxes strain displacement due to external force, and can effectively suppress the appearance of whitening traces in the appearance of the film material and the light transmission appearance.

  In the incombustible film material for building structure of the present invention, the inorganic multifilament yarn is preferably at least one selected from glass fiber, silica fiber, alumina fiber, and silica alumina fiber. This makes it possible to meet the non-flammable characteristics specified in ISO 5660 Part 1.

  In the incombustible film material for building structures of the present invention, it is preferable that the resin-coated flame retardant layer contains one or more selected from silicone resins, fluorine resins, and vinyl chloride resins. This makes it possible to meet the non-flammable characteristics specified in ISO 5660 Part 1.

  According to the present invention, it conforms to the combustion characteristics specified in ISO 5660 Part 1 and has flexibility and appropriate light diffusibility. In particular, the membrane material can be bent or inadvertently handled during the sewing process and construction of the membrane material. Even if it is bent, it is extremely easy to handle so that the appearance of whitening traces is effectively suppressed in the appearance of the film material and the light transmission appearance, so as a non-combustible film material for building structures, It can be widely used for building material applications such as smoke barriers, light wall films, and light ceiling films.

The figure which shows an example of the base fabric 1 used for the incombustible film material for building structures of this invention The figure which shows an example of the base fabric 2 used for the incombustible film material for building structures of this invention The figure which shows an example of the base fabric 3 used for the incombustible film material for building structures of this invention

  The non-combustible film material for building structures of the present invention is a twill fabric (for example, four twills, five twills, six twills) or a satin fabric using inorganic multifilament yarns (preferably glass fibers, silica fibers) as warps and wefts. (For example, five sheets of satin) is used as a base fabric, and a resin-coated flame retardant layer (preferably silicone resin, fluorine resin, vinyl chloride resin) is provided on one side or more of the base fabric, and the front side of the base fabric And the back side complete structure (unit structure of this 1 section in the woven fabric constructed by repeating this structure based on the structure of 1 section), and a specific floating straddle structure with warp and weft (for example, 3 floating structures) 4 and 5). By having such a loose structure that the number of weft floats by warps and the number of warp floats by wefts is 3, 4, or 5, it has a loose structure, so that the sewing process and construction of membrane materials are handled. Sometimes, even if the membrane material is bent or accidentally bent, the loose structure absorbs and relaxes strain displacement due to external force, and can effectively suppress the appearance of whitening scars in the appearance and light transmission appearance of the membrane material. . When the number of floating straddles is 2 or less, the effect of inhibiting whitening scars is insufficient, and when the number of floating straddles is 6 or more, the loose structure becomes excessive and the dimensional stability when used as a non-combustible film material for building structures May cause adverse effects.

  The base fabric used for the non-combustible film material for building structures of the present invention uses an inorganic multifilament yarn as warp and weft. In the complete structure of the base fabric, the number of floating straddles of warp and weft is 3, 4, and 5 It is a fabric having a loose structure as a book. The inorganic multifilament yarn is composed of at least one selected from glass fiber, silica fiber, alumina fiber, and silica alumina fiber, and these are multifilaments having a filament diameter of 3 to 10 μm and a fineness of 138 to 2223 dtex, particularly 277 to 1112 dtex. Thus, it is a yarn formed by converging with 50 to 500 filaments, particularly 100 to 300 filaments. The glass fiber may have any glass composition such as E (non-alkali) glass, C (containing alkali) glass, G glass, A glass, S glass, D glass, and DE glass. These inorganic multifilament yarns are twisted or untwisted single yarns, or double yarns in which two single yarns are twisted together. The single yarn has a substantially circular, elliptical or flat cross section. It is. The base fabric that forms the complete structure of the base fabric is 3/1 oblique (4 sheets Aya), 3/1 broken oblique (4 sheets Aya), 3/2 oblique (5 sheets Aya), 4/1 Syllabary (5 sheets of Aya), 5/1 Syllabary (6 sheets of Aya), 4/2 Syllabary (6 sheets of Aya), 1/3/1. Any one selected from Ako (5 sheets Auko), 3 jump 4/1 Auko (5 sheets Auko), 2 jump 3/2 Auko (5 sheets Auko), 3 jump 3/2 Auko (5 sheets Auko) It is. The base fabric is preferably a fabric having a porosity of 8% or less of the total voids generated at the intersection of the warp and the weft. The warp and weft driving density is 30 to 100 yarns of 277 to 1112 dtex / 100 yarns / 1, respectively. Inch. If the porosity exceeds 8%, pinholes are likely to be generated on the surface of the membrane material, and it may not be possible to conform to the combustion characteristics specified in ISO 5660 Part 1. These base fabrics are preferably subjected to a surface modification treatment with a silane coupling agent from the viewpoint of improving adhesion with the resin-coated flame retardant layer.

  In the non-combustible film material for building structures of the present invention, the resin-coated flame retardant layer is a single-layer structure of any one selected from silicone resins, fluorine resins, and vinyl chloride resins, or a combination of these resins. In the resin-coated flame retardant layer having a multilayer structure, the formation of the resin-coated flame retardant layer is 25 to 150% by mass, particularly 50 to 100% by mass, based on the total mass of the base fabric. If the mass of the resin-coated flame retardant layer is less than 25% by mass, the resulting film material may have insufficient shape stability, and if it exceeds 150% by mass, it may not be able to meet the combustion characteristics specified in ISO 5660 Part 1. . As the silicone resin, those having flexibility such as addition reaction curable silicone elastomer, condensation reaction curable silicone elastomer, radical (peroxide crosslinking) reaction curable silicone elastomer can be used. An addition reaction curable silicone elastomer that can be cured at low temperature is preferable. Addition reaction curable silicone elastomers are those in which functional groups in two types of organopolysiloxane are bonded by an addition reaction to be crosslinked and formed into an elastomer. These include, for example, aliphatic unsaturated groups such as vinyl groups and hexenyl groups. And a composition comprising an organopolysiloxane, an organohydrogenpolysiloxane, and a platinum group compound catalyst. Aliphatic unsaturated group-containing organopolysiloxanes include vinyl dimethylsiloxy group-blocked dimethylpolysiloxane at both ends, vinyldimethylsiloxy group-blocked dimethylsiloxane / methylvinylsiloxane copolymer at both ends, and vinylmethylphenylsiloxy group-blocked dimethylsiloxane at both ends. -A methylphenylsiloxane copolymer is mentioned. Examples of the organohydrogenpolysiloxane include trimethylsiloxy group-capped methylhydrogen polysiloxane at both ends, trimethylsiloxy group-capped dimethylsiloxane / methylhydrogensiloxane copolymer, dimethylhydrogensiloxy group-capped dimethylsiloxane / methylhydrol at both ends. Examples include a disiloxane copolymer and methylhydrogencyclopolysiloxane. Condensation reaction curable silicone elastomers are functional groups in two types of organopolysiloxanes, or those in which organopolysiloxanes and functional groups in silicon compounds such as silica and silane are bonded by a condensation reaction to crosslink and become elastomers. The reaction curable silicone elastomer is made into an elastomer by an organopolysiloxane, a reinforcing filler and an organic peroxide. These silicone elastomers can contain an expanding filler, a flame retardant, an organic pigment, an inorganic pigment, an organic solvent, and the like.

  The fluororesin used for the resin-coated flame retardant layer is a homopolymer of one monomer selected from vinyl fluoride, vinylidene fluoride, trifluoroethylene, tetrafluoroethylene, chlorotrifluoroethylene, and hexafluoropropylene. Such as a fluorine-containing polymer, a fluorine-based elastomer obtained by copolymerizing two or more of these monomers, or a fluorine-based elastomer obtained by copolymerizing one or more of these monomers with a vinyl monomer. What you have can be used. The vinyl chloride resin used for the resin-coated flame retardant layer is a copolymer of vinyl chloride monomer in addition to a vinyl chloride monomer homopolymer (emulsion polymerization type, suspension polymerization type having a polymerization degree of 700 to 3800). Copolymers with other monomers that can be made, and graft polymers. As the vinyl chloride resin, a soft vinyl chloride resin containing a plasticizer is preferable because of its excellent flexibility. As the plasticizer, adipic acid dialkyl esters, sebacic acid dialkyl esters, phthalic acid dialkyl esters, iso or terephthalic acid dialkyl esters , Cyclohexanedicarboxylic acid dialkyl esters, aromatic phosphate esters, chlorinated paraffins, polyester oligomers and the like containing 10-50% by mass of the resin-coated flame retardant layer, polyisocyanate compounds and polyols as adhesives Examples include compounds, flame retardants, fillers, metal composite stabilizers, colorants, ultraviolet absorbers and the like.

  The resin-coated flame retardant layer preferably contains a flame retardant, and the flame retardant is specifically a). Phosphorus atom-containing compounds such as metal phosphates, metal organic phosphates, phosphate derivatives, ammonium polyphosphates, and ammonium polyphosphate derivative compounds, b). Nitrogen-containing compounds (melamine cyanurate) such as (iso) cyanurate compounds, (iso) cyanuric acid compounds, guanidine compounds, urea compounds, and derivative compounds thereof, c). Inorganic compounds such as silicon compounds, metal hydroxides, metal oxides, metal carbonate compounds, metal sulfate compounds, boric acid compounds, and inorganic compound complexes; d). 10 to 150 parts by mass, preferably 30 to 100 parts by mass, based on 100 parts by mass of resin (elastomer) that is one or more selected from organic bromides and organic chlorinated compounds. By doing so, these flame retardants can be used for the purpose of concealing the light source position instead of the light diffusing agent.

  In addition, the resin-coated flame retardant layer is made of a light-diffusing particle, such as a milky white to transparent, spherical or amorphous particulate inorganic compound or polymer compound having an average particle diameter of 1 to 30 μm. The light diffusing particles may contain, for example, glass beads, hollow glass beads, glass powder, silica (silicon oxide), 0.1 to 20% by mass, preferably 1 to 10% by mass. Natural mica powder, synthetic mica powder, silicone resin beads, silicone resin powder, (crosslinked) acrylic resin beads, (crosslinked) acrylic resin powder, (crosslinked) polystyrene resin beads, (crosslinked) polystyrene resin powder, (high Density) polyethylene resin beads, (high density) polyethylene resin powder, epoxy resin beads, epoxy resin powder, benzoguanamine resin beads, benzoguana Down resin powder and the like.

  As a method for forming a resin-coated flame retardant layer on a base fabric and obtaining a light diffusive transparent laminate, for example, a resin composition (paint) dissolved in an organic solvent, a resin composition using a resin emulsion (latex) (Paint), paste sol mainly composed of soft polyvinyl chloride resin, and the like, for example, dipping (double-sided processing on base fabric), coating (single-sided processing on base fabric, or Impregnation such as double-sided processing (in which the resin composition is impregnated inside the base fabric, but a coating layer is not formed on the surface of the base fabric), and impregnation coating (inside the base fabric) And the resin composition is impregnated and a coating layer of the resin composition is formed on the surface of the base fabric. Moreover, the method of laminating | stacking the film of 0.01-0.3 mm shape | molded on the base material fabric by the calendar | calender shaping | molding and the T-die extrusion method through an adhesive agent or a thermal lamination may be sufficient. In the use of the optical ceiling film, the visible light transmittance (JIS Z8722) of the non-combustible film material for building structure (light diffusive transparent laminate) of the present invention is 10 to 50%. Best suited for concealment effects.

  The incombustible film material for building structure according to the present invention can be printed on the resin-coated flame retardant layer, thereby enabling appearance display and display of light by light transmission throughout the day and night. The printing can be any known printing, such as gravure printing, screen printing, transfer printing, and ink jet printing. However, in the non-combustible film material for building structure of the present invention, the ink is balanced in light transmittance and color development. Inkjet printing with a small coating amount is suitable.

The non-combustible film material for building structure of the present invention is radiated by a radiant electric heater with respect to the non-combustible film material for building structure (light diffusive laminate) in a cone calorimeter test method (ISO5660Part1). when irradiated m ^2, and the gross calorific value of the heating start after 20 minutes is at 8 MJ / ^{m 2} or less, and the heating start after 20 minutes, the highest heat release rate continues for 10 seconds or more not exceeding 200 kW / ^{m 2} combustion It satisfies the characteristics.

EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated concretely, this invention is not limited to these. First, a method for evaluating a non-combustible film material for building structures according to the present invention will be described.
<Visible light transmittance>
A spectroscopic color meter CM3600d (manufactured by Konica Minolta Co., Ltd.) was used, and measurement was performed according to JIS Z8722.
<Combustion test> (ASTM-E1354: Corn calorimeter test method)
The surface of the film material was irradiated with 50 kW / m ² of radiant heat from a radiant electric heater for 20 minutes. In this exothermic test, the total heat generation amount and the heat generation rate for 20 minutes were measured, and the appearance of the film material after the test was observed.
(A) Total calorific value: 8 MJ / m ² or less was regarded as suitable.
(B) heating speed: 10 seconds or more continuously to the Relevant not exceed 200 kW / ^{m 2.}
(C) Appearance observation: Applicable to those with no pinhole depression exceeding 0.5 mm in diameter.
<Bend Resistance Test (1)> A 10 cm (vertical) × 10 cm (horizontal) square film material piece folded in two at a vertical 5 cm position and further folded in two at a horizontal 5 cm position (vertical) A four-fold body of 5 cm (horizontal) was used as a test piece. The test piece is sandwiched between two 10 cm × 10 cm glass plates and left standing at 20 ° C. for 30 minutes with a 5 kg weight placed on it. Then, the test piece is expanded, the fold marks are observed with transmitted light, and there is no whitening mark. And the state was confirmed.
1: No whitening marks are observed
2: The occurrence of whitening marks is slight
3: The occurrence of whitening marks is remarkable <Bend resistance test (2)> Using the test piece of the above test (1), the two-fold portion performed in (1) was inverted and tested as a double fold (1) In the same manner as above, the same test and evaluation as in test (1) were performed using four folded bodies as test pieces.
<Bend resistance test (3)> Scott type bending reciprocating wear test (JIS L1096 8.19.2B method)
A sample 25 mm long x 120 mm wide was taken from the membrane material, mounted on a Scott type tester, bent 50 times under a load of 1 kgf, and observed the condition of the substrate fabric surface after the test to wear Durability was determined as follows.
1: No abnormality in the woven structure of the base fabric
2: Deviation is recognized in the woven structure of the base fabric
3: Remarkable disorder is recognized in the woven structure of the base fabric

[Example 1]
<Base material fabric 1>
A 4% twill woven fabric with a porosity of 1% using E glass multifilament yarn (filament diameter 9 μm, 400 filaments: flat yarn with 75 dtex) as the warp and weft of the base fabric, in the complete structure on the front and back sides The number of floating striations for warp and weft and the number of floating striations for weft for warp are 3/1 broken oblique lines each having three loose structures, warp threading density 52/1 inch, weft threading density 40 / 1 inch, mass 250 g / m ² , heat cleaning fabric was used.
<Resin-coated flame retardant layer>
A soft vinyl chloride resin paste composition of the following formulation 1 was used for forming a resin-coated flame retardant layer. This formulation 1 paste is uniformly hung in the width direction of the base fabric 1, and is passed through a pressure-bonding portion by a doctor blade, so that a wet coating film with the formulation 1 paste is uniformly formed on one surface of the base fabric 1, Gelation treatment was performed by heating in an electric furnace at 180 ° C. for 3 minutes to obtain a film material in which 50 g / m ² of a resin-coated flame retardant layer was provided on one surface of the base fabric 1. A part of the resin-coated flame retardant layer was formed in an impregnated state inside the base fabric 1, whereby the resin-coated flame retardant layer was adhered to the base fabric 1. The mass of the obtained film material was 300 g / m ² .
[Formulation 1] Resin-coated flame retardant layer with vinyl chloride resin emulsion polymerization vinyl chloride resin (degree of polymerization 1700) 100 parts by mass 1,2-cyclohexanedicarboxylic acid diisononyl (plasticizer) 60 parts by mass * Product name: Hexamol DINCH ( (Made by BASF)
Cresyl diphenyl phosphate (flameproof plasticizer) 10 parts by mass (also known as CDP: cresyl diphenyl phosphate)
Antimony oxide (flame retardant) 15 parts by weight Molybdenum oxide (flame retardant) 5 parts by weight Cross-linked acrylic resin beads (light diffusing agent) particle size 15 μm 5 parts by weight Barium zinc composite compound (stabilizer) 2 parts by weight Isocyanurate-modified triisocyanate (TDI trimer) 3 parts by weight Diethylene glycol (polyol) 3 parts by weight * Adhesion of isocyanurate-modified triisocyanate improves adhesion to the base fabric 1 and at the same time, soft vinyl chloride resin by polymerization with diethylene glycol. By forming a polyurethane structure inside, the adhesiveness with the base fabric 1 is further strengthened.

[Example 2]
Except that the formulation 1 of Example 1 was changed to the following formulation 2, as in Example 1, the solution of this formulation 2 was evenly hung in the width direction of the base fabric 1, and the crimping part by a doctor blade was passed through. A wet coating with the solution of Formulation 2 is uniformly formed on one surface of the base fabric 1, and toluene is removed by preliminary drying, followed by addition reaction curing by heating in an electric furnace at 160 ° C. for 3 minutes. A film material having a resin-coated flame retardant layer of 40 g / m ^{2 on} one surface was obtained. A part of the resin-coated flame retardant layer was formed in an impregnated state inside the base fabric 1, whereby the resin-coated flame retardant layer was adhered to the base fabric 1. The mass of the obtained film material was 290 g / m ² .
[Formulation 2] Resin-coated flame retardant layer with silicone resin * Addition reaction curable silicone elastomer (using the following two liquids)
Both ends vinyldimethylsiloxy group-capped dimethylpolysiloxane 50 parts by mass Both ends trimethylsiloxy group-capped methylhydrogenpolysiloxane 50 parts by mass Platinum group compound (catalyst) 0.2 parts by mass Crosslinked acrylic resin beads (light diffusing agent) particle size 15 μm 5 parts by weight Melamine cyanurate (flame retardant) 10 parts by weight Aluminum hydroxide (flame retardant) 10 parts by weight Toluene (diluent) 100 parts by weight

Example 3
Except that the formulation 1 of Example 1 was changed to the following formulation 3, as in Example 1, the solution of this formulation 3 was uniformly suspended in the width direction of the base fabric 1, and the crimping part by a doctor blade was passed through. A wet coating with a solution of Formulation 3 is uniformly formed on one surface of the base fabric 1, and the solvent is removed by heating in an electric furnace at 120 ° C. for 3 minutes, and a resin-coated flame retardant layer is formed on one surface of the base fabric 1. There was obtained 46 g / ^{m 2} provided with film material. A part of the resin-coated flame retardant layer was formed in an impregnated state inside the base fabric 1, whereby the resin-coated flame retardant layer was adhered to the base fabric 1. The mass of the obtained film material was 296 g / m ² .
[Formulation 3] Resin-coated flame retardant layer with fluororesin Soft fluororesin (tetrafluoroethylene-hexafluoropropylene-vinylidene fluoride terpolymer resin)
100 parts by mass Crosslinked acrylic resin beads (light diffusing agent) particle size 15 μm 5 parts by mass Antimony trioxide (flame retardant) 10 parts by mass Aluminum hydroxide (flame retardant) 10 parts by mass Dimethylformamide (diluent) 50 parts by mass Methyl ethyl ketone ( Diluent) 50 parts by mass Toluene (diluent) 50 parts by mass

Example 4
A film material in which a resin-coated flame retardant layer is provided at 50 g / m ^{2 on} one surface of the base fabric 2 is the same as in Example 1 except that the base fabric 1 of Example 1 is changed to the following base fabric 2. Obtained. A part of the resin-coated flame retardant layer was formed in the base fabric 2 in an impregnated state, whereby the resin-coated flame retardant layer was adhered to the base fabric 1. The mass of the obtained film material was 300 g / m ² .
<Base material fabric 2>
5% satin fabric with a porosity of 1% using E glass multifilament yarn (filament diameter 9 μm, 400 filaments: flat yarn with 75 dtex) as the warp and weft of the base fabric, in the complete structure on the front and back sides The number of floating struts for the warp and the weft and the number of float straddles for the warp of the weft are 3 jumps 4/1 satin each having a loose structure, warp driving density 52/1 inch, weft driving density 40 / 1 inch, mass 250 g / m ² , heat cleaning fabric was used.

Example 5
A film material in which a resin-coated flame retardant layer is provided at 40 g / m ^{2 on} one surface of the base fabric 2 is obtained in the same manner as in Example 2 except that the base fabric 1 is changed to the base fabric 2. It was. A part of the resin-coated flame retardant layer was formed in the base fabric 2 in an impregnated state, whereby the resin-coated flame retardant layer was adhered to the base fabric 1. The mass of the obtained film material was 290 g / m ² .

Example 6
A film material having a resin-coated flame retardant layer of 40 g / m ² provided on one surface of the base fabric 3 is the same as Example 2 except that the base fabric 1 of Example 2 is changed to the following base fabric 3. Obtained. A part of the resin-coated flame retardant layer was formed in an impregnated state inside the base fabric 3, whereby the resin-coated flame retardant layer was adhered to the base fabric 1. The mass of the obtained film material was 290 g / m ² .
<Base material fabric 3>
5% satin fabric with a porosity of 1% using E glass multifilament yarn (filament diameter 9 μm, 400 filaments: flat yarn with 75 dtex) as the warp and weft of the base fabric, in the complete structure on the front and back sides The number of floats over the weft of the warp and the number of floats over the warp of the weft are 4 jumps 4/1 satin each having a loose structure, warp driving density 52/1 inch, weft driving density 40 / 1 inch, mass 250 g / m ² , heat cleaning fabric was used.

  The film materials of Examples 1 to 6 all have non-flammability that conforms to the combustion characteristics specified in ISO 5660 Part 1, have flexibility and moderate light diffusion properties, etc., such as partitions, smoke barriers, and light walls. Suitable for building material applications such as membranes and optical ceiling membranes, especially by having a specific floating straddle structure on the base fabric, so that even if the membrane material is bent, the floating strut structure absorbs and relaxes strain displacement. It was a film material excellent in handleability in which appearance of whitening scars was effectively suppressed in appearance and light transmission appearance.

[Comparative Example 1]
A film material in which a resin-coated flame retardant layer is provided at 40 g / m ^{2 on} one surface of the base fabric 4 except that the base fabric 1 of Example 2 is changed to the base fabric 4 described below. Obtained. A part of the resin-coated flame retardant layer was formed in an impregnated state inside the base fabric 4, whereby the resin-coated flame retardant layer was adhered to the base fabric 1. The mass of the obtained film material was 290 g / m ² .
<Base material fabric 4>
A plain woven fabric with a porosity of 1% using a multifilament yarn of E glass (filament diameter 9 μm, 400 filaments: flat yarn with 75 dtex) as the warp and weft of the base fabric. The number of floating struts for each weft and the number of float straddles for the warp of wefts has one structure, and a warp driving density of 52/1 inch, a weft driving density of 40/1 inch, and a mass of 250 g / m. ^{2. A} heat cleaning fabric was used.

[Comparative Example 2]
A film material having a resin-coated flame retardant layer of 40 g / m ² provided on one surface of the base fabric 5 is the same as Example 2 except that the base fabric 1 of Example 2 is changed to the following base fabric 5. Obtained. A part of the resin-coated flame retardant layer was formed in an impregnated state inside the base fabric 5, whereby the resin-coated flame retardant layer was adhered to the base fabric 1. The mass of the obtained film material was 290 g / m ² .
<Base material fabric 5>
A 10% satin woven fabric with a porosity of 1% using E glass multifilament yarn (filament diameter 9 μm, 400 filaments: flat yarn with 75 dtex) as the warp and weft of the base fabric, in the complete structure on the front and back sides The number of floats over the weft of the warp and the number of floats over the warp of the weft has 9 structures, respectively, 7 jump 9/1 satin, warp driving density 52/1 inch, weft driving density 40 / One inch, a mass of 250 g / m ² , and a heat cleaning fabric were used.

  The film materials of Comparative Examples 1 and 2 had incombustibility, flexibility, and appropriate light diffusibility. However, the membrane material of Comparative Example 1 has a structure in which the number of warp and weft floats is one each because the base material fabric 4 (plain fabric) is used, and when the membrane material is bent, the strain displacement is absorbed and reduced. Is not fully expressed, it causes irregular reflection due to fine peeling at the interface between the base fabric and the resin-coated flame retardant layer, and this is visually observed as whitening traces, so that the appearance and light transmission of the film material Appearance was bad. Further, the membrane material of Comparative Example 2 has a loose structure having nine floating warps and weft yarns by using the base material fabric 5 (ten-leaf satin fabric), and when the membrane material is bent, the membrane material is distorted. Although the effect of absorbing and absorbing displacement was sufficiently achieved and the occurrence of whitening scars was suppressed, the loose structure with nine floating warps and wefts has a shape retention of the woven structure of the base fabric. It became brittle, and when it was rubbed on the back side of the membrane material, it was poor in practical durability, such as significant disturbance in the woven structure.

  According to the present invention, it conforms to the combustion characteristics specified in ISO 5660 Part 1 and has flexibility and appropriate light diffusibility. In particular, the membrane material can be bent or inadvertently handled during the sewing process and construction of the membrane material. Even if it is bent, the appearance of whitening traces is effectively suppressed in the appearance of the film material and the light transmission appearance, so as a non-combustible film material for building structures, partitions, smoke barriers, light wall films, light ceilings It can be widely used for building materials such as membranes.

1: Inorganic multifilament yarn (warp)
2: Inorganic multifilament yarn (lat)
3: 3/1 broken tears (four-sheet twill fabric)
4: 3 Jump 4/1 Akuko (Five Ako Fabric)
5: 2 jump 4/1 Akuko (Five sheets Akiko fabric)
6: Complete organization

Claims (4)

  A light diffusive transparent laminate in which a woven fabric having warp and weft inorganic multifilament yarns is used as a base fabric, and a resin-coated flame retardant layer is provided on at least one side of the base fabric, the front side of the base fabric In addition, in the complete structure on the back side, the number of wefts floated by warps and the number of warp floats by wefts has a loose structure such as 3, 4, and 5. Non-combustible film material for building structures.   The basic organization that constitutes the complete organization is 3/1 oblique text (4 sheets Aya), 3/1 broken tear text (4 sheets Aya), 3/2 oblique text (5 sheets Aya), 4/1 oblique text ( 5 Aya), 5/1 Akira (6 Aya), 4/2 Aya (6 Aya), 1/3/1, 1 Akira (6 Aya), 2 Jump 4/1 Akuko (5 1 type selected from 3 Ayako, 3 jumps 4/1 Ayako (5 sheets Ayako), 2 jumps 3/2 Ayako (5 sheets Ayako), 3 jumps 3/2 Ayako (5 sheets Ayako) Non-combustible film material for building structures as described in 1.   The non-combustible film material for building structure according to claim 1 or 2, wherein the inorganic multifilament yarn is at least one selected from glass fiber, silica fiber, alumina fiber, and silica alumina fiber.   The non-combustible film material for a building structure according to any one of claims 1 to 3, wherein the resin-coated flame retardant layer includes one or more selected from silicone resins, fluorine resins, and vinyl chloride resins. .