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JP2016086676A - Decaffeinated powdered tea, method for producing the same, and decaffeination device - Google Patents

Decaffeinated powdered tea, method for producing the same, and decaffeination device Download PDF

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JP2016086676A
JP2016086676A JP2014221875A JP2014221875A JP2016086676A JP 2016086676 A JP2016086676 A JP 2016086676A JP 2014221875 A JP2014221875 A JP 2014221875A JP 2014221875 A JP2014221875 A JP 2014221875A JP 2016086676 A JP2016086676 A JP 2016086676A
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raw material
caffeine
extraction
matcha
decaffeinated
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JP6504784B2 (en
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勇介 星野
Yusuke Hoshino
勇介 星野
小山 俊美
Toshimi Koyama
俊美 小山
正美 星野
Masami Hoshino
正美 星野
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HOSHINO KAGAKU KK
MARUKYU KOYAMAEN CO Ltd
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HOSHINO KAGAKU KK
MARUKYU KOYAMAEN CO Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide decaffeinated powdered tea reduced in deterioration of the original flavor and color tone of powdered tea, a method for producing the same, and a decaffeination device to be used for the decaffeinated powdered tea producing method.SOLUTION: A method for producing decaffeinated powdered tea includes: preparing as the raw material, finished leaves of Tencha tea and powdered tea; extracting the raw material with cold water so as to obtain a raw material extract and a raw material residue; bringing the raw material extract into contact with a porous polymerization resin so as to obtain a caffeine-reduced solution; and freeze-drying the raw material residue and the caffeine-reduced solution. The decaffeinated powdered tea suppressed in deterioration of flavor and color tone can be produced by extracting a raw material with cold water, and removing caffeine with a porous polymerization resin followed by freeze-drying.SELECTED DRAWING: Figure 1

Description

本発明は、抹茶本来の風味や色調の劣化が少ない脱カフェイン抹茶、その製造方法、及び、脱カフェイン処理装置に関する。   The present invention relates to decaffeinated matcha with little deterioration of the original flavor and color tone of matcha, a method for producing the same, and a decaffeination processing apparatus.

品質の良い抹茶は、旨みが強く、渋みや苦味が弱く、ほのかに甘い香りがし、鮮やかな緑色の色合いが保たれている。旨みが強いのは、抹茶にテアニンが多く含まれていることによる。抹茶には、カフェインも多く含まれている。   Good quality matcha has a strong taste, astringency and bitterness, a faint sweet scent, and a vivid green hue. The taste is strong because matcha contains a large amount of theanine. Matcha contains a lot of caffeine.

欧米では、カフェインの摂取を避けたい人々のために、脱カフェインコーヒーが製造されてきた。製造の際、脱カフェイン処理のために、有機溶媒抽出法、スイス式水抽出法、超臨界二酸化炭素抽出法等の方法がとられてきた。これらの方法を応用して、脱カフェイン抹茶を製造することが考えられる。   In Europe and the United States, decaffeinated coffee has been produced for people who want to avoid caffeine consumption. At the time of production, methods such as an organic solvent extraction method, a Swiss water extraction method, and a supercritical carbon dioxide extraction method have been used for decaffeination. It is conceivable to apply these methods to produce decaffeinated matcha.

しかし、有機溶媒抽出法やスイス式水抽出法で用いる有機溶媒は、日本の食品衛生法で使用できるリストに含まれておらず、さらに、有機溶媒の臭いで抹茶のほのかな香りを損なってしまう。超臨界二酸化炭素抽出法では、色素成分まで抽出され除去されるため、抹茶が退色してしまう。   However, the organic solvents used in the organic solvent extraction method and the Swiss water extraction method are not included in the list that can be used in the Japanese food hygiene law, and further, the smell of the organic solvent impairs the faint aroma of matcha. . In the supercritical carbon dioxide extraction method, since the pigment component is extracted and removed, the matcha is faded.

これに対して、有機溶媒抽出法、スイス式水抽出法、超臨界二酸化炭素抽出法によることなく、カフェインの含有量が低減された固形の茶を製造する方法が開発されている(特許文献1を参照)。特許文献1に記載の方法をとれば、原料として抹茶を準備し、原料を水やエタノールで抽出して加熱処理をし、原料から浸出したカフェインを水やエタノールとともに留去し、脱カフェイン抹茶を製造することができる。   On the other hand, a method for producing solid tea with reduced caffeine content has been developed without using an organic solvent extraction method, a Swiss water extraction method, or a supercritical carbon dioxide extraction method (Patent Literature). 1). If the method described in Patent Document 1 is taken, green tea is prepared as a raw material, the raw material is extracted with water or ethanol, heat-treated, caffeine leached from the raw material is distilled off together with water or ethanol, and decaffeinated. Matcha tea can be produced.

特開2008−212024号公報Japanese Patent Laid-Open No. 2008-212024

しかし、従来の方法で脱カフェイン抹茶を製造すると、抹茶本来の風味や色調を損なったものになってしまう問題があった。   However, when decaffeinated matcha is produced by a conventional method, there is a problem that the original flavor and color tone of matcha are impaired.

そこで、本発明は、抹茶本来の風味や色調の劣化が少ない脱カフェイン抹茶、及び、その製造方法を提供することを目的とする。さらに、本発明は、前述の脱カフェイン抹茶の製造方法で用いる脱カフェイン処理装置を提供することを目的とする。   Then, an object of this invention is to provide the decaffeinated matcha with little deterioration of the original flavor and color tone of Matcha, and its manufacturing method. Furthermore, this invention aims at providing the decaffeination processing apparatus used with the manufacturing method of the above-mentioned decaffeinated matcha tea.

上記の目的を達成するため、本発明に係る脱カフェイン抹茶の製造方法は、碾茶の仕立て葉、抹茶及びこれらの混合物からなる群より選ばれた原料を準備する工程と、前記原料を冷水で抽出して、原料抽出液、及び、抽出途中原料又は原料残渣を得る抽出工程と、前記原料抽出液を多孔質重合樹脂と接触させてカフェインを吸着し、カフェイン低減液を得る脱カフェイン工程と、前記原料残渣と前記カフェイン低減液を凍結乾燥して、当該原料残渣の乾燥物と当該カフェイン低減液の乾燥物を得る乾燥工程と、を含むように構成されている。   In order to achieve the above object, a method for producing decaffeinated matcha according to the present invention comprises a step of preparing a raw material selected from the group consisting of tailored leaves of green tea, matcha and a mixture thereof, and the raw material is cold water. Extraction step to obtain a raw material extract and a raw material or raw material residue during extraction, and decaffeine to adsorb caffeine by contacting the raw material extract with a porous polymer resin to obtain a caffeine reducing solution And a step of freeze-drying the raw material residue and the caffeine reducing solution to obtain a dried product of the raw material residue and a dried product of the caffeine reducing solution.

また、前記冷水が、10℃以下であるように構成されている。   Moreover, it is comprised so that the said cold water may be 10 degrees C or less.

前記乾燥工程が、前記原料残渣と前記カフェイン低減液の混合物を凍結乾燥するように構成されている。   The drying step is configured to freeze-dry the mixture of the raw material residue and the caffeine reducing liquid.

前記カフェイン低減液を前記抽出途中原料へ送り、当該抽出途中原料を当該カフェイン低減液で抽出して、前記原料抽出液を得る抽出継続工程と、前記抽出継続工程、及び、前記脱カフェイン工程を繰り返して、前記原料残渣と前記カフェイン低減液の混合物を得る液循環工程を含むように構成されている。   An extraction continuation step of sending the caffeine reducing liquid to the raw material during extraction, extracting the raw material during extraction with the caffeine reducing liquid to obtain the raw material extract, the extraction continuation step, and the decaffeination It is comprised so that the process may be repeated and the liquid circulation process of obtaining the mixture of the said raw material residue and the said caffeine reduction liquid may be included.

本発明に係る脱カフェイン抹茶は、前記脱カフェイン抹茶の製造方法により得られるように構成されている。   The decaffeinated matcha according to the present invention is configured to be obtained by the method for producing decaffeinated matcha.

さらに、本発明に係る脱カフェイン処理装置は、碾茶の仕立て葉、抹茶及びこれらの混合物からなる群より選ばれた原料を、冷水又はカフェイン低減液で抽出し、原料抽出液、及び、抽出途中原料又は原料残渣を得る抽出槽と、前記原料抽出液と接触してカフェインを吸着し、前記カフェイン低減液を得る多孔質重合樹脂と、前記カフェイン低減液を前記抽出槽へ送る送液手段と、を備えるように構成されている。   Furthermore, the decaffeination processing apparatus according to the present invention extracts a raw material selected from the group consisting of tailored tea leaves, matcha tea and a mixture thereof with cold water or a caffeine reducing liquid, a raw material extract, and an extraction An extraction tank for obtaining a raw material or a raw material residue on the way, a porous polymer resin for contacting the raw material extract to adsorb caffeine and obtaining the caffeine reducing liquid, and sending the caffeine reducing liquid to the extraction tank And a liquid means.

また、前記抽出槽の下方に設けられた沈殿槽と、前記原料抽出液が前記多孔質重合樹脂に接触する前に通過するように設けられたフィルターと、を備えるように構成されている。   Moreover, it is comprised so that the precipitation tank provided in the downward direction of the said extraction tank and the filter provided so that the said raw material extraction liquid may pass before contacting the said porous polymerization resin are comprised.

上記の構成からなる本発明に係る脱カフェイン抹茶の製造方法では、原料とした碾茶の仕立て葉や抹茶に含まれるカフェインが、冷水に浸出した後、多孔質重合樹脂に吸着して除かれる。このため、脱カフェイン抹茶は、原料由来のカフェインの含有量が低減されたものとなる。ここでの脱カフェインとは、カフェインの一部が除かれ、カフェインの含有量が低減した状態をいう。   In the method for producing decaffeinated matcha according to the present invention having the above-described structure, the caffeine contained in the tea leaves and matcha used as raw materials is leached in cold water and then adsorbed and removed by the porous polymer resin. . For this reason, decaffeinated matcha has a reduced content of caffeine derived from the raw material. Here, decaffeinated means a state in which a part of caffeine is removed and the content of caffeine is reduced.

また、本発明に係る脱カフェイン抹茶の製造方法では、原料を冷水で抽出し、原料残渣やカフェイン低減液を凍結乾燥するため、テアニンの分解や香り成分の減少を抑えることができる。そのうえ、原料残渣とカフェイン低減液の両方を用いて脱カフェイン抹茶を製造するため、脱カフェイン抹茶には、原料残渣の成分だけでなく、カフェイン低減液に移行してしまった成分が回収されている。このため、脱カフェイン抹茶は、原料由来のテアニンや香り成分が保たれたものとなる。   Further, in the method for producing decaffeinated matcha according to the present invention, the raw material is extracted with cold water, and the raw material residue and the caffeine reducing liquid are freeze-dried. Therefore, the decomposition of theanine and the reduction of the scent component can be suppressed. In addition, since decaffeinated matcha is produced using both the raw material residue and the caffeine reducing liquid, decaffeinated matcha contains not only the ingredients of the raw material residue but also components that have been transferred to the caffeine reducing liquid. It has been recovered. For this reason, decaffeinated matcha is one in which theanine and scent components derived from the raw material are preserved.

本発明に係る脱カフェイン抹茶の製造方法では、原料を冷水で抽出することで、色素成分の変質を抑えることができる。さらに、凍結乾燥により原料残渣やカフェイン低減液を乾燥するため、乾燥の間に色素成分が変質するのを免れることができる。このため、脱カフェイン抹茶は、鮮やかな緑色の色調を保ったものとなる。   In the method for producing decaffeinated matcha according to the present invention, alteration of the pigment component can be suppressed by extracting the raw material with cold water. Furthermore, since the raw material residue and the caffeine reducing liquid are dried by freeze-drying, it is possible to avoid deterioration of the pigment component during drying. For this reason, the decaffeinated matcha has a vivid green color tone.

よって、本発明によれば、抹茶本来の風味や色調の劣化が少ない脱カフェイン抹茶及びその製造方法が提供される。さらに、本発明によれば、脱カフェイン抹茶の製造方法で用いる脱カフェイン処理装置が提供される。   Therefore, according to the present invention, there are provided decaffeinated matcha with little deterioration of the original flavor and color tone of matcha and a method for producing the same. Furthermore, according to this invention, the decaffeination processing apparatus used with the manufacturing method of decaffeinated matcha is provided.

実施形態1に係る脱カフェイン抹茶の製造方法のフローチャートFlowchart of a method for producing decaffeinated matcha according to Embodiment 1 実施形態2に係る脱カフェイン抹茶の製造方法のフローチャートFlowchart of a method for producing decaffeinated matcha according to Embodiment 2 実施形態3に係る脱カフェイン抹茶の製造方法のフローチャートFlowchart of a method for producing decaffeinated matcha according to Embodiment 3 実施形態3に係る脱カフェイン抹茶の製造方法で用いる、脱カフェイン処理装置の一の形態を表す、当該装置の断面端面図Sectional end view of the apparatus representing one embodiment of a decaffeinated processing apparatus used in the method for producing decaffeinated matcha according to Embodiment 3 実施形態4に係る脱カフェイン抹茶の製造方法で用いる、脱カフェイン処理装置の他の形態を表す、当該装置の断面端面図Sectional end view of the apparatus representing another form of the decaffeinated processing apparatus used in the method for producing decaffeinated matcha according to Embodiment 4 実施形態5に係る脱カフェイン抹茶の製造方法で用いる、脱カフェイン処理装置のまた他の形態を表す、当該装置の断面端面図Sectional end view of the apparatus representing another form of the decaffeinated processing apparatus used in the method for producing decaffeinated matcha according to Embodiment 5

[実施形態1]
図1に示す脱カフェイン抹茶の製造方法は、原料を準備する工程、抽出工程、脱カフェイン工程、及び、乾燥工程を含む。
[Embodiment 1]
The method for producing decaffeinated matcha shown in FIG. 1 includes a step of preparing raw materials, an extraction step, a decaffeination step, and a drying step.

原料を準備する工程では、脱カフェイン抹茶の原料として、碾茶の仕立て葉、抹茶、碾茶の仕立て葉と抹茶の混合物のいずれかを準備する。碾茶は、その加工の程度により、碾茶の荒茶となっている段階と、碾茶の仕立て葉となっている段階がある。碾茶の荒茶は、摘採の2〜3週前から遮光栽培された茶樹から茶葉を摘採し、摘採された生茶葉を蒸し、蒸し葉を揉まないで乾燥させたものである。碾茶の仕立て葉は、碾茶の荒茶を切断し、茎や葉脈を分離し、切断物のうちから葉肉の部分を選別したものである。碾茶の仕立て葉は、例えば、その一辺の寸法が3〜5mm程度である。   In the step of preparing the raw material, either a tailored tea leaves, matcha tea, or a mixture of tailored tea leaves and green tea is prepared as a raw material for decaffeinated matcha. Depending on the degree of processing, the tea has a stage that is a rough tea of the tea and a stage that is a tailored leaf of the tea. The rough tea of 荒 茶 is a tea leaf that has been plucked from a tea tree that has been light-shielded and cultivated for 2 to 3 weeks before plucking, and the plucked fresh tea leaf is steamed and dried without simmering the steamed leaf. The tailored tea leaves are obtained by cutting rough tea leaves, separating stems and veins, and selecting mesophyll parts from the cut pieces. For example, the tea leaves are about 3 to 5 mm in one side.

原料の抹茶は、碾茶の仕立て葉を挽臼で粉砕して得られる粉末であり、まだ脱カフェイン処理をされていないものである。抹茶を準備する際に用いられる挽臼としては、電動石臼が挙げられるが、テアニンや香り成分の熱変性を抑えるため、手挽き用石臼が好ましい。また、原料の抹茶は、碾茶の仕立て葉を挽臼で粉砕した後、更に篩機にかけて夾雑物を除かれたものが好ましい。原料の抹茶の粒径は、例えば、1〜20μm程度である。   Green tea, the raw material, is a powder obtained by pulverizing tea leaves with a grinding mill, and has not yet been decaffeinated. An electric mill can be used as the milling mill used when preparing the matcha, but a hand milling mill is preferable in order to suppress thermal denaturation of theanine and scent components. The raw material matcha tea is preferably obtained by crushing tailored tea leaves with a grinding mortar and then removing the impurities by a sieve. The particle size of the raw material matcha is, for example, about 1 to 20 μm.

原料として碾茶の仕立て葉と抹茶の混合物を準備する場合、碾茶の仕立て葉と抹茶の混合比に、特に制限はない。   When preparing a mixture of tea leaves and matcha tea as a raw material, there is no particular limitation on the mixing ratio of tea leaves and matcha tea.

図1に示す製造方法の抽出工程は、詳細には、第一の抽出工程、第二の抽出工程、第三の抽出工程の順で行なわれる。抽出工程では、原料をろ過袋に入れ、袋ごと原料を冷水に浸して、原料を冷水で抽出する。   In detail, the extraction process of the manufacturing method shown in FIG. 1 is performed in the order of the first extraction process, the second extraction process, and the third extraction process. In the extraction step, the raw material is put in a filter bag, the raw material is immersed in cold water together with the bag, and the raw material is extracted with cold water.

抽出に用いる冷水は、蒸留水、イオン交換水、水道水、天然水等であり、その水温は15℃以下である。水温が15℃以下であっても、30分以上かけて原料を冷水に浸ければ、原料に含まれるカフェインの大半が冷水に浸出する。   Cold water used for extraction is distilled water, ion exchange water, tap water, natural water, etc., and the water temperature is 15 ° C. or less. Even if the water temperature is 15 ° C. or lower, if the raw material is immersed in cold water over 30 minutes, most of the caffeine contained in the raw material is leached into the cold water.

しかし、原料に接する冷水が凝固して氷になった場合、カフェインの浸出が進まなくなってしまう。水温が15℃より高い場合、抽出の際に原料や原料抽出液の色調が劣化しやすくなってしまうため、脱カフェイン抹茶が色調の劣化したものになるおそれがある。また、15℃より高い場合、原料等に雑菌が繁殖しやすくなってしまう。   However, when cold water in contact with the raw material solidifies into ice, caffeine leaching does not progress. When the water temperature is higher than 15 ° C., the color tone of the raw material or the raw material extract is likely to deteriorate during extraction, so that the decaffeinated matcha tea may be deteriorated in color tone. On the other hand, when the temperature is higher than 15 ° C., various germs are likely to propagate on the raw material.

冷水の水温は、好ましくは、10℃以下である。10℃以下であると、抽出の際に原料や原料抽出液の色調の劣化が極めて遅くなるため、脱カフェイン抹茶が色調の劣化を特に抑えられたものとなる。また、10℃以下であると、原料等に雑菌が繁殖するのを抑えることができる。   The water temperature of the cold water is preferably 10 ° C. or lower. When the temperature is 10 ° C. or lower, the deterioration of the color tone of the raw material and the raw material extract becomes extremely slow during the extraction, and thus the decaffeinated matcha tea is particularly suppressed in the deterioration of the color tone. Moreover, when it is 10 degrees C or less, it can suppress that a germ propagates to a raw material etc.

冷水の水温は、更に好ましくは、5℃以下である。5℃以下であると、抽出の際に原料や原料抽出液の色調の劣化が更に極めて遅くなる。例えば、原料を5℃以下の冷水で抽出する際に72時間もかけても、脱カフェイン処理をしてない抹茶と見分けがつかないほど、色調の劣化が抑えられた脱カフェイン抹茶を製造することができる。また、5℃以下であると、原料等に雑菌が繁殖するのを更に抑えることができる。   The water temperature of the cold water is more preferably 5 ° C. or lower. When the temperature is 5 ° C. or lower, the deterioration of the color tone of the raw material and the raw material extract is further extremely delayed during the extraction. For example, even if it takes 72 hours to extract the raw material with cold water at 5 ° C or less, it produces decaffeinated matcha with a color tone suppressed to such an extent that it cannot be distinguished from undecaffeinated matcha. can do. Moreover, when it is 5 degrees C or less, it can further suppress that a germ germ propagates to a raw material etc.

ろ過袋は、冷水が袋を通過することができ、袋の中に入れた原料が流出するのを抑えることができれば、その形状、材質、構成は特に限定されない。準備した原料に抹茶が含まれない場合、ろ過袋としては、例えば、ナイロン製、ポリエステル製、木綿製等の食品用のろ過布で構成された袋や、フランネル等の布で構成された袋や、ろ紙、コーヒーを淹れる際に用いるペーパーフィルター、パルプフィルター等のろ過用の紙で構成された袋が挙げられる。   The shape, material, and configuration of the filtration bag are not particularly limited as long as cold water can pass through the bag and the raw material put in the bag can be prevented from flowing out. When matcha is not included in the prepared raw material, as the filtration bag, for example, a bag made of a filter cloth for food such as nylon, polyester, or cotton, a bag made of cloth such as flannel, , Bags made of paper for filtration, such as filter paper, paper filter used when brewing coffee, and pulp filter.

準備した原料に抹茶が含まれる場合には、原料に抹茶が含まれない場合と比べて、特に目の細かい布や紙で構成されたろ過袋を用いるのが良い。このようなろ過袋として、例えば、フランネルで構成されたろ過袋や、ろ紙、コーヒーを淹れる際に用いるペーパーフィルター、パルプフィルター等のろ過用の紙で構成されたろ過袋を挙げることができる。ろ過袋は、特に目の細かい布や紙を複数重ねた構造であっても良い。目の細かい布や紙で構成されたろ過袋を用いると、抽出の際に原料の抹茶がろ過袋から流出してしまうのを防ぐことができる。抹茶の流出を防げば、後の脱カフェイン工程で、流出してしまった抹茶により多孔質重合樹脂が目詰まりするのを免れることができる。   When the prepared raw material contains matcha, it is better to use a filter bag made of fine cloth or paper, compared to the case where the raw material does not contain matcha. Examples of such a filtration bag include a filtration bag constituted by flannel, a filter paper, a paper filter used when brewing coffee, and a filtration bag constituted by filtration paper such as a pulp filter. The filter bag may have a structure in which a plurality of particularly fine cloths and papers are stacked. When a filtration bag made of fine cloth or paper is used, it is possible to prevent the raw material matcha from flowing out of the filtration bag during extraction. By preventing the matcha from flowing out, it is possible to avoid clogging the porous polymer resin due to the matcha that has flowed out in the subsequent decaffeination step.

第一の抽出工程では、第一の抽出槽に冷水を溜め、袋ごと原料を冷水に浸して、原料を冷水で抽出する。一定時間経過後、袋ごと原料を冷水から取り出して、原料を水切りする。冷水から取り出した後の原料には、冷水に浸出しきれなかったカフェインが残されている。このため、冷水から取り出し水切りした原料を、抽出途中原料として取り扱う。   In the first extraction step, cold water is stored in the first extraction tank, the raw material is immersed in the cold water together with the bag, and the raw material is extracted with cold water. After a certain period of time, the bag and the raw material are taken out from the cold water, and the raw material is drained. Caffeine that could not be leached into the cold water remains in the raw material after being taken out of the cold water. For this reason, the raw material taken out from the cold water and drained is handled as a raw material during extraction.

第二の抽出工程では、第二の抽出槽に冷水を溜め、袋ごと抽出途中原料を冷水に浸して、抽出途中原料を冷水で抽出する。一定時間経過後、袋ごと抽出途中原料を冷水から取り出して、抽出途中原料を水切りする。冷水から取り出した後の抽出途中原料には、冷水に浸出しきれなかったカフェインが残されている。このため、第二の抽出工程で冷水から取り出して水切りした抽出途中原料も、抽出途中原料として取り扱う。   In the second extraction step, cold water is stored in the second extraction tank, the whole raw material for extraction is immersed in cold water together with the bag, and the raw material for extraction is extracted with cold water. After a certain period of time, the raw material in the middle of extraction is taken out from the cold water together with the bag, and the raw material in the middle of extraction is drained. Caffeine that could not be leached into cold water remains in the raw material during extraction after being taken out from cold water. For this reason, the extraction raw material taken out from the cold water and drained in the second extraction step is also handled as the extraction intermediate raw material.

第三の抽出工程では、第三の抽出槽に冷水を溜め、第二の抽出工程を済ませた抽出途中原料を袋ごと冷水に浸して、抽出途中原料を冷水で抽出する。一定時間経過後、袋ごと抽出途中原料を冷水から取り出して、抽出途中原料を水切りする。第三の抽出工程では、抽出途中原料から更にカフェインが浸出したため、抽出途中原料は、抽出前の原料と比べてカフェインの含有量が充分に低減されたものとなる。このため、第三の抽出工程で冷水から取り出して水切りした抽出途中原料を、原料残渣として取り扱う。   In the third extraction step, cold water is stored in the third extraction tank, the raw material during extraction after the second extraction step is immersed in the cold water together with the bag, and the raw material during extraction is extracted with cold water. After a certain period of time, the raw material in the middle of extraction is taken out from the cold water together with the bag, and the raw material in the middle of extraction is drained. In the third extraction step, since caffeine further leached from the raw material during extraction, the content of caffeine in the raw material during extraction is sufficiently reduced compared to the raw material before extraction. For this reason, the extraction raw material taken out from the cold water and drained in the third extraction step is handled as a raw material residue.

第一の抽出工程、第二の抽出工程、第三の抽出工程の各々の工程を終えた後に、第一の抽出槽、第二の抽出槽、第三の抽出槽には、原料又は抽出途中原料から浸出したカフェイン等の成分を含んだ冷水が残される。これらの冷水を混合し、得られた混合液を原料抽出液として取り扱う。図1に示す製造方法の抽出工程では、第一の抽出工程、第二の抽出工程、第三の抽出工程を通じて、原料残渣と原料抽出液が得られる。   After finishing each step of the first extraction step, the second extraction step, and the third extraction step, the first extraction tank, the second extraction tank, and the third extraction tank are either raw materials or during extraction Cold water containing components such as caffeine leached from the raw material is left. These cold waters are mixed, and the resulting mixed liquid is handled as a raw material extract. In the extraction process of the manufacturing method shown in FIG. 1, the raw material residue and the raw material extract are obtained through the first extraction process, the second extraction process, and the third extraction process.

抽出の際、原料1重量部に対して、冷水を合計で15重量部以上、45重量部以下用いるのが好ましい。合計で15重量部未満では、冷水が少量であるため、原料に含まれるカフェインが充分に浸出しない。合計で45重量部より多いと、原料抽出液が大量に得られるため、後の乾燥工程で手間やコストが増してしまう。   In the extraction, it is preferable to use a total of 15 to 45 parts by weight of cold water with respect to 1 part by weight of the raw material. If the total amount is less than 15 parts by weight, since the amount of cold water is small, caffeine contained in the raw material is not sufficiently leached. If the total amount is more than 45 parts by weight, a large amount of the raw material extract is obtained, which increases labor and cost in the subsequent drying step.

抽出工程では、例えば、原料1重量部に対して、第一の抽出工程、第二の抽出工程、第三の抽出工程で各々冷水10重量を用いることで、冷水を合計で30重量部用いる。カフェインの抽出効率は、原料又は抽出途中原料に含まれるカフェインの濃度と、冷水に含まれるカフェインの濃度との差に依存する。冷水30重量部を用いて一回で抽出するよりも、第一の抽出工程、第二の抽出工程、第三の抽出工程の各々で冷水10重量部を用いて三回で抽出した方が、カフェインを全く含まない冷水で抽出される機会が三回あるため、カフェインの抽出効率が良い。   In the extraction process, for example, 10 parts by weight of cold water is used in each of the first extraction process, the second extraction process, and the third extraction process with respect to 1 part by weight of the raw material, so that a total of 30 parts by weight of cold water is used. The extraction efficiency of caffeine depends on the difference between the concentration of caffeine contained in the raw material or raw material during extraction and the concentration of caffeine contained in cold water. Rather than extracting once with 30 parts by weight of cold water, it is better to extract three times with 10 parts by weight of cold water in each of the first extraction step, the second extraction step, and the third extraction step. Since there are three chances of extraction with cold water that does not contain caffeine at all, the extraction efficiency of caffeine is good.

図1に示す製造方法の抽出工程では、第一の抽出工程、第二の抽出工程、及び、第三の抽出工程の三段階の工程を行なうが、抽出工程は三段階の工程に限定されない。抽出工程は、更に多段階の工程、例えば、第四の抽出工程、第五の抽出工程を含んでも良い。   In the extraction process of the manufacturing method illustrated in FIG. 1, a three-stage process including a first extraction process, a second extraction process, and a third extraction process is performed, but the extraction process is not limited to a three-stage process. The extraction process may further include multi-stage processes, for example, a fourth extraction process and a fifth extraction process.

抽出の際、必要に応じて、抽出槽に氷や冷水を注ぎ足しても良い。抽出時間の長さは、原料に含まれるカフェインを充分に抽出するために、抽出工程の全体を通じて、抽出時間の合計が30分以上、72時間以下となるようにする。30分未満では、抽出時間が短すぎるため、原料に含まれるカフェインを充分に浸出するのは難しい。72時間より長いと、原料等に雑菌が繁殖するおそれが生じる。   During extraction, ice or cold water may be added to the extraction tank as necessary. The length of the extraction time is set so that the total extraction time is 30 minutes or more and 72 hours or less throughout the extraction process in order to sufficiently extract caffeine contained in the raw material. If it is less than 30 minutes, the extraction time is too short, and it is difficult to sufficiently leach caffeine contained in the raw material. If it is longer than 72 hours, there is a risk that germs will propagate in the raw material.

準備した原料が抹茶である場合、原料が碾茶の仕立て葉である場合より、抽出工程でカフェインの抽出効率が良い。抹茶の方が、碾茶の仕立て葉よりも、単位重量あたりの表面積が広いためである。準備した原料が抹茶である場合、原料が碾茶の仕立て葉である場合と比べて、カフェインの含有量が更に低減された脱カフェイン抹茶を製造可能である。   When the prepared raw material is matcha, the extraction efficiency of caffeine is better in the extraction process than when the raw material is tailored leaves of strawberry tea. This is because matcha has a larger surface area per unit weight than tailed tea leaves. When the prepared raw material is matcha, it is possible to produce decaffeinated matcha in which the content of caffeine is further reduced as compared with the case where the raw material is tailored leaves of strawberry tea.

脱カフェイン工程では、原料抽出液を多孔質重合樹脂と接触させる。これにより、原料抽出液に含まれるカフェインが、多孔質重合樹脂に吸着する。多孔質重合樹脂と接触後の原料抽出液は、カフェインの含有量を低減されたカフェイン低減液となる。   In the decaffeination step, the raw material extract is brought into contact with the porous polymer resin. Thereby, caffeine contained in the raw material extract is adsorbed to the porous polymer resin. The raw material extract after contact with the porous polymer resin becomes a caffeine reducing liquid in which the content of caffeine is reduced.

準備した原料に抹茶が含まれない場合、原料抽出液を多孔質重合樹脂と接触させる方法は、特に限定されない。例えば、多孔質重合樹脂を充填したカラムを準備して、そのカラム内に原料抽出液を流して通過させる方法が挙げられる。この際、カラム内を通過する原料抽出液の流速は、原料抽出液に含まれるカフェインが多孔質重合樹脂と効率よく吸着するように、適宜設定される。   When the prepared raw material does not contain matcha, the method for bringing the raw material extract into contact with the porous polymer resin is not particularly limited. For example, a method in which a column filled with a porous polymer resin is prepared, and a raw material extract is allowed to flow through the column and passed through. At this time, the flow rate of the raw material extract passing through the column is appropriately set so that caffeine contained in the raw material extract is efficiently adsorbed with the porous polymer resin.

準備した原料に抹茶が含まれる場合、ろ過袋から抹茶が流出してしまったときに、抹茶が接触しないように多孔質重合樹脂を保護するのが望ましい。このため、準備した原料に抹茶が含まれる場合、フィルターに原料抽出液を通し、フィルターを通過した原料抽出液を多孔質重合樹脂と接触させるようにするのが好ましい。流出してしまった抹茶や、碾茶の仕立て葉由来の微小な繊維質が原料抽出液に含まれていても、フィルターにこし取られるため、多孔質重合樹脂が目詰まりするのを免れることができる。   When the prepared raw material contains matcha, it is desirable to protect the porous polymer resin so that the matcha does not come into contact when the matcha flows out of the filtration bag. For this reason, when green tea is contained in the prepared raw material, it is preferable to pass the raw material extract through the filter and bring the raw material extract that has passed through the filter into contact with the porous polymer resin. Even if the raw material extract contains fine fibers derived from matcha tea that has flowed out or tailed tea leaves, it can be avoided by being clogged by the porous polymer resin because it is scraped off by the filter. .

多孔質重合樹脂を保護するためのフィルターとしては、ろ紙、コーヒーを淹れる際に用いるペーパーフィルター、パルプフィルター等のろ過用の紙製のフィルター、フランネル等の目の細かい布製のフィルター、合成樹脂製フィルター、ガラス繊維製フィルター等が挙げられる。例えば、抹茶は、ろ紙やペーパーフィルターを通過できずこし取られるため、ろ紙やペーパーフィルターと同程度のろ過密度のフィルターを用いれば、多孔質重合樹脂が目詰まりするのを免れることができる。   Filters for protecting the porous polymer resin include filter paper, paper filters used when brewing coffee, paper filters for filtration such as pulp filters, fine cloth filters such as flannel, synthetic resin Examples thereof include filters and glass fiber filters. For example, since matcha cannot pass through a filter paper or paper filter and is scraped off, if a filter having a filtration density similar to that of the filter paper or paper filter is used, it is possible to avoid clogging the porous polymer resin.

多孔質重合樹脂を保護するためのフィルターは、更に好ましくは、ろ紙、コーヒーを淹れる際に用いるペーパーフィルター、パルプフィルター等のろ過用の紙製のフィルター、フランネル等の目の細かい布製のフィルターである。これらのフィルターは、安価で容易に入手可能であるため、予備を大量に準備できる。このため、こし取った抹茶でフィルターが目詰まりしても、すぐに予備のフィルターと交換して脱カフェイン工程を再開することができる。   The filter for protecting the porous polymer resin is more preferably a filter paper, a paper filter used when brewing coffee, a paper filter for filtration such as a pulp filter, or a filter made of fine cloth such as flannel. is there. Since these filters are inexpensive and readily available, a large number of spares can be prepared. For this reason, even if the filter is clogged with scraped green tea, it can be immediately replaced with a spare filter and the decaffeination process can be resumed.

多孔質重合樹脂は、主にカフェインを吸着するが、テアニンを吸着しにくい材質のものを利用する。多孔質重合樹脂を構成する重合樹脂としては、スチレン系又はアクリル系の架橋重合体、スチレンとジビニルベンゼンの共重合体、メタアクリル酸エステル系樹脂、メタアクリル酸とジオールの重縮合ポリマー等を挙げることができる。多孔質重合樹脂の構造としては、ミクロポアとマクロポアを有するポーラス型、ハイポーラス型、MR(macro-reticular)型が挙げられる。多孔質重合樹脂として具体的には、例えば、ダイヤイオンHPシリーズ、セパビーズSPシリーズ(以上、三菱化学株式会社製)、アンバーライトXAD−4、アンバーライトFPX66、アンバーライトXAD−1180N等のアンバーライトXADシリーズ(以上、ダウ・ケミカル社製)等の合成吸着剤を利用することができる。   The porous polymer resin is mainly made of a material that adsorbs caffeine but hardly adsorbs theanine. Examples of the polymer resin constituting the porous polymer resin include a styrene-based or acrylic cross-linked polymer, a copolymer of styrene and divinylbenzene, a methacrylic ester resin, a polycondensation polymer of methacrylic acid and a diol, and the like. be able to. Examples of the structure of the porous polymer resin include a porous type having a micropore and a macropore, a high porous type, and an MR (macro-reticular) type. Specific examples of the porous polymer resin include Amberlite XAD such as Diaion HP series, Sepabead SP series (manufactured by Mitsubishi Chemical Corporation), Amberlite XAD-4, Amberlite FPX66, Amberlite XAD-1180N, and the like. A synthetic adsorbent such as a series (made by Dow Chemical Co., Ltd.) can be used.

多孔質重合樹脂は、カフェインを選択的に吸着し、テアニンに限らず原料抽出液に含まれるカフェイン以外の成分を吸着しにくい材質のものを利用するのが、更に好ましい。このような多孔質重合樹脂として具体的には、例えば、アンバーライトFPX66(ダウ・ケミカル社製)等の合成吸着剤を挙げることができる。カフェインを選択的に吸着し、カフェイン以外の成分を吸着しにくい多孔質重合樹脂を用いると、カフェイン以外の原料から浸出してしまった成分が除かれないため、抹茶本来の風味や色調の劣化が特に少ない脱カフェイン抹茶を製造することが可能となる。   More preferably, the porous polymer resin is made of a material that selectively adsorbs caffeine and does not readily adsorb components other than caffeine contained in the raw material extract, not limited to theanine. Specific examples of such a porous polymer resin include synthetic adsorbents such as Amberlite FPX66 (manufactured by Dow Chemical Co.). If a porous polymer resin that selectively adsorbs caffeine and does not readily adsorb components other than caffeine is used, components that have leached from ingredients other than caffeine are not removed. It becomes possible to produce decaffeinated matcha tea with particularly little deterioration.

脱カフェイン工程を繰り返し行ない多孔質重合樹脂がそれ以上の量のカフェインを吸着できなくなった場合、多孔質重合樹脂をエタノール水溶液等のアルコール水溶液で洗浄する。洗浄すると、多孔質重合樹脂からカフェイン等の成分が除かれるため、多孔質重合樹脂を再生することができる。なお、洗浄により得られるカフェインは、食品添加物等として用いることができる。   When the decaffeination process is repeated and the porous polymer resin cannot adsorb a larger amount of caffeine, the porous polymer resin is washed with an aqueous alcohol solution such as an ethanol aqueous solution. When washed, components such as caffeine are removed from the porous polymer resin, so that the porous polymer resin can be regenerated. Note that caffeine obtained by washing can be used as a food additive or the like.

前述の抽出工程や脱カフェイン工程は、抽出槽や多孔質重合樹脂を、0℃より高く15℃以下の冷蔵室内に設けて行なうのが望ましい。冷却装置を用いて冷却するよりも、冷蔵室内で抽出工程や脱カフェイン工程を行なう方が、温度管理が容易である。原料や原料抽出液の色調の劣化を極めて抑えるためには、冷蔵室の室温は、より好ましくは0℃より高く10℃以下であり、更により好ましくは0℃より高く5℃以下である。   The above-described extraction step and decaffeination step are preferably performed by providing an extraction tank and a porous polymer resin in a refrigerator room having a temperature higher than 0 ° C and not higher than 15 ° C. The temperature management is easier when the extraction step and the decaffeination step are performed in the refrigerator than when the cooling device is used for cooling. In order to extremely suppress the deterioration of the color tone of the raw material and the raw material extract, the room temperature of the refrigerator compartment is more preferably higher than 0 ° C. and not higher than 10 ° C., still more preferably higher than 0 ° C. and not higher than 5 ° C.

乾燥工程では、凍結乾燥機を用いて、原料残渣とカフェイン低減液の各々を別々に凍結乾燥して水分を除く。凍結乾燥により、原料残渣からは原料残渣の乾燥物が得られ、カフェイン低減液からはカフェイン低減液の乾燥物が得られる。   In the drying step, each of the raw material residue and the caffeine reducing solution is separately lyophilized to remove moisture using a freeze dryer. By freeze-drying, a dried product of the raw material residue is obtained from the raw material residue, and a dried product of the caffeine reducing solution is obtained from the caffeine reducing solution.

準備した原料に碾茶の仕立て葉が含まれていた場合、乾燥工程の後、挽臼を用いて、原料残渣の乾燥物を粉砕して原料残渣の乾燥粉末を得る粉砕工程を行なう。乾燥工程で用いる挽臼としては、電動石臼が挙げられるが、テアニンや香り成分の熱変性を抑えるため、より好ましくは手挽き用石臼が挙げられる。準備した原料が抹茶のみであった場合、乾燥工程で得られた原料残渣の乾燥物は、既に乾燥粉末になっているため、粉砕工程を省略可能である。粉砕工程の後、攪拌機、へら等を用いて、原料残渣の乾燥粉末とカフェイン低減液の乾燥物を混合する混合工程を行なう。混合工程で得られた粉末を、脱カフェイン抹茶として取り扱う。   If the prepared raw material contains tailored tea leaves, after the drying step, a grinding step is used to grind the dried material residue to obtain a dry powder of the raw material residue. As the grinding mill used in the drying process, an electric mill is used, and a hand milling mill is more preferable in order to suppress thermal denaturation of theanine and fragrance components. When the prepared raw material is only matcha, the dried material residue obtained in the drying step is already a dry powder, so that the pulverization step can be omitted. After the pulverization step, a mixing step is performed in which the dry powder of the raw material residue and the dried product of the caffeine reducing liquid are mixed using a stirrer, a spatula, or the like. The powder obtained in the mixing process is handled as decaffeinated matcha.

脱カフェイン抹茶の製造方法としては、原料をエタノールで抽出する方法も考えられる。しかし、凍結乾燥をしても、原料残渣に浸透したエタノールを完全に除くのは難しいため、脱カフェイン抹茶がエタノールを微量に含んだものになってしまう。この場合、脱カフェイン抹茶を用いて抹茶を点てると、湯で温められたエタノールが気化するため、エタノールの臭いで抹茶のほのかな香りを損なってしまう。   As a method for producing decaffeinated matcha, a method of extracting the raw material with ethanol is also conceivable. However, even after freeze-drying, it is difficult to completely remove ethanol that has penetrated into the raw material residue, so that decaffeinated green tea contains a trace amount of ethanol. In this case, when decaffeinated matcha is used to make matcha, ethanol warmed with hot water is vaporized, and the smell of ethanol will damage the faint aroma of matcha.

脱カフェイン抹茶の製造方法としては、原料を熱水や酸性の温水で抽出して、原料や原料抽出液のカフェインの含有量を低減させる方法も考えられる。しかし、原料を熱水や酸性の温水で抽出すると、テアニンが分解したり、色素成分が変質したりしてしまう。成分の変質を抑えるために熱水や温水にアスコルビン酸を添加する方法も考えられるが、添加量が多いと抹茶本来の風味を損なってしまう。   As a method for producing decaffeinated matcha, a method in which the raw material is extracted with hot water or acidic warm water to reduce the content of caffeine in the raw material or the raw material extract is also conceivable. However, when the raw material is extracted with hot water or acidic warm water, theanine is decomposed or the pigment component is altered. Although the method of adding ascorbic acid to hot water or warm water in order to suppress the alteration of the components is also conceivable, if the amount added is large, the original flavor of matcha is impaired.

これに対して、前述の抽出工程を行なうと、原料に含まれるカフェインが、冷水に浸出して、原料抽出液へ移行する。さらに、前述の脱カフェイン工程を行なうと、原料抽出液へ移行したカフェインは、多孔質重合樹脂に吸着する。このため、原料抽出液は、カフェインの含有量を選択的に低減されたカフェイン低減液となる。原料残渣とカフェイン低減液の両方を用いて製造される脱カフェイン抹茶は、食品衛生法を満たす基準で製造されており、原料由来のカフェインの含有量を低減されたものとなる。   On the other hand, when the above-described extraction process is performed, caffeine contained in the raw material is leached into cold water and transferred to the raw material extract. Furthermore, when the above-described decaffeination step is performed, the caffeine transferred to the raw material extract is adsorbed on the porous polymerization resin. For this reason, the raw material extract becomes a caffeine reducing liquid in which the content of caffeine is selectively reduced. Decaffeinated matcha tea produced using both the raw material residue and the caffeine reducing liquid is produced according to standards that satisfy the Food Sanitation Law, and the content of caffeine derived from the raw material is reduced.

また、抽出工程で原料を冷水で抽出し、乾燥工程で原料残渣やカフェイン低減液を凍結乾燥するため、テアニンの分解や香り成分の減少が抑えられる。そのうえ、原料残渣だけでなくカフェイン低減液も用いて脱カフェイン抹茶を製造するため、脱カフェイン抹茶には、原料残渣の成分だけでなく、カフェイン低減液に移行してしまったテアニンや香り成分、カリウム等の成分が回収されている。脱カフェイン抹茶は、原料由来のテアニンや香り成分等を保ったものとなる。   Moreover, since the raw material is extracted with cold water in the extraction step and the raw material residue and the caffeine reducing liquid are freeze-dried in the drying step, decomposition of theanine and a decrease in the scent component can be suppressed. In addition, since decaffeinated matcha is produced using not only the raw material residue but also the caffeine reducing liquid, the decaffeinated matcha contains not only the ingredients of the raw material residue but also the theanine that has been transferred to the caffeine reducing liquid. Ingredients such as fragrance and potassium are recovered. Decaffeinated green tea retains theanine and scent components derived from the raw materials.

原料の碾茶の仕立て葉や抹茶が水に接すると、原料や原料抽出液の色調が、緑色から赤色へ向けて劣化する現象がある。この現象は、抽出工程で原料を冷水で抽出したことにより抑えられた。そのうえ、乾燥工程で凍結乾燥により原料残渣やカフェイン低減液を乾燥するため、乾燥の間に色素成分が変質するのを免れる。脱カフェイン抹茶は、鮮やかな緑色の色調を保ったものとなる。   When tailored tea leaves or matcha tea comes into contact with water, there is a phenomenon that the color tone of the raw materials and raw material extract deteriorates from green to red. This phenomenon was suppressed by extracting the raw material with cold water in the extraction process. In addition, since the raw material residue and the caffeine reducing liquid are dried by freeze-drying in the drying process, the pigment component is prevented from being altered during the drying. Decaffeinated green tea retains its vibrant green color.

よって、図1に示す製造方法により、抹茶本来の風味や色調の劣化が少ない脱カフェイン抹茶を製造することができる。   Therefore, the production method shown in FIG. 1 makes it possible to produce decaffeinated matcha with little deterioration of the original flavor and color tone of matcha.

まだ脱カフェイン処理されてない抹茶のテアニンの含有量と比べて、脱カフェイン抹茶のテアニンの含有量が70%以上保持されていると、各々の抹茶に湯を加えて抹茶を点てて飲み比べても、脱カフェイン抹茶で旨み成分が減少していると認識するのは難しい。例えば、抽出工程で原料を15℃の冷水で30分かけて抽出した場合、図1の製造方法により得られる脱カフェイン抹茶は、テアニンの含有量の80%以上が保持されたものとなり、旨み成分が減少していると認識するのは難しい。   If the theanine content of decaffeinated matcha is 70% or higher compared to the theanine content of green tea that has not yet been decaffeinated, add hot water to each matcha and turn on the matcha. Compared to drinking, it is difficult to recognize that decaffeinated matcha has reduced umami ingredients. For example, when the raw material is extracted with cold water at 15 ° C. for 30 minutes in the extraction process, the decaffeinated matcha tea obtained by the production method of FIG. 1 is such that 80% or more of the theanine content is retained. It is difficult to recognize that the component is decreasing.

また、抽出工程で原料を15℃の冷水で30分かけて抽出した場合、図1の製造方法により得られる脱カフェイン抹茶は、脱カフェイン処理をされてない抹茶と比べて、カフェインの含有量が40%未満に低減され、目視では色合いの違いを認識しにくいものとなる。この脱カフェイン抹茶は、注意を払わなければ、抹茶本来の風味や色合いが劣化していると認識するのは難しい。   In addition, when the raw material is extracted with cold water at 15 ° C. for 30 minutes in the extraction process, decaffeinated matcha obtained by the production method of FIG. 1 is more caffeinated than matcha that has not been decaffeinated. The content is reduced to less than 40%, and it becomes difficult to visually recognize the difference in hue. It is difficult to recognize that this decaffeinated matcha is deteriorating in its original flavor and hue unless care is taken.

抽出工程で原料を10℃以下の冷水で5時間かけて抽出した場合、図1の製造方法により得られる脱カフェイン抹茶は、脱カフェイン処理をされてない抹茶と比べて、カフェインの含有量が20%未満に低減され、目視では色合いの違いを認識するのは極めて難しく、テアニンの含有量が80%以上保持されたものとなる。この脱カフェイン抹茶は、注意を払っていても、抹茶本来の風味や色合いが劣化していると認識するのは困難である。   When the raw material is extracted with cold water at 10 ° C. or lower for 5 hours in the extraction process, the decaffeinated matcha obtained by the production method of FIG. 1 contains caffeine compared to the matcha that has not been decaffeinated. The amount is reduced to less than 20%, and it is extremely difficult to recognize a difference in color visually, and the theanine content is maintained at 80% or more. Even if care is taken with this decaffeinated matcha, it is difficult to recognize that the original flavor and color of the matcha have deteriorated.

[実施形態2]
図2に示す脱カフェイン抹茶の製造方法について、前述の図1に示す製造方法と異なる構成及び作用効果のみを説明する。図1に示す製造方法と比べて、図2に示す製造方法は、脱カフェイン工程を行なった後、混合工程、乾燥工程、粉砕工程の順に行なう。
[Embodiment 2]
As for the method for producing decaffeinated matcha shown in FIG. 2, only the configuration and operational effects different from those of the production method shown in FIG. Compared with the manufacturing method shown in FIG. 1, the manufacturing method shown in FIG. 2 is performed in the order of the mixing step, the drying step, and the pulverizing step after the decaffeination step.

図2に示す製造方法の混合工程では、原料残渣とカフェイン低減液を混合して、原料残渣とカフェイン低減液の混合物を得る。混合の際、原料残渣の量に対してカフェイン低減液の量の方が多いため、混合物は、カフェイン低減液中に原料残渣が浸された状態のものとなる。   In the mixing step of the manufacturing method shown in FIG. 2, the raw material residue and the caffeine reducing liquid are mixed to obtain a mixture of the raw material residue and the caffeine reducing liquid. At the time of mixing, since the amount of the caffeine reducing liquid is larger than the amount of the raw material residue, the mixture is in a state where the raw material residue is immersed in the caffeine reducing liquid.

乾燥工程では、凍結乾燥機を用いて、原料残渣とカフェイン低減液の混合物を凍結乾燥して水分を除き、原料残渣とカフェイン低減液の混合乾燥物を得る。凍結乾燥後に得られる混合乾燥物は、原料残渣の乾燥物の表面に、原料から浸出した成分の乾燥粉末が付着した状態のものである。準備した原料が抹茶のみである場合、粉砕工程を省略可能であり、乾燥工程で得られる混合乾燥物を脱カフェイン抹茶として取り扱っても良い。   In the drying step, the mixture of the raw material residue and the caffeine reducing liquid is lyophilized by using a freeze dryer to remove moisture, and a mixed dried material of the raw material residue and the caffeine reducing liquid is obtained. The mixed dried product obtained after freeze-drying is a state in which a dry powder of components leached from the raw material adheres to the surface of the dried material residue. When the prepared raw material is only matcha, the pulverization step can be omitted, and the mixed dried product obtained in the drying step may be handled as decaffeinated matcha.

準備した原料に碾茶の仕立て葉が含まれる場合、粉砕工程では、挽臼を用いて、原料残渣とカフェイン低減液の混合乾燥物を粉砕する。図1に示す製造方法の粉砕工程と比べて、図2に示す製造方法の粉砕工程では、カフェイン低減液の乾燥物も粉砕されて原料残渣の乾燥粉末に混ざる点が異なる。挽臼で粉砕して得られた粉末を、脱カフェイン抹茶として取り扱う。   When tailored tea leaves are included in the prepared raw material, in the pulverization step, the mixed dried product of the raw material residue and the caffeine reducing liquid is pulverized using a grinding mill. Compared with the pulverization step of the manufacturing method shown in FIG. 1, the pulverization step of the manufacturing method shown in FIG. 2 differs in that the dried product of the caffeine reducing liquid is also pulverized and mixed with the dry powder of the raw material residue. The powder obtained by grinding with a grinding mill is handled as decaffeinated green tea.

図2に示す製造方法の混合工程では、原料残渣にカフェイン低減液の一部が浸透して一体となる。図2に示す製造方法の乾燥工程では、原料残渣に浸透しなかったカフェイン低減液が、凍結乾燥の際に原料残渣の乾燥物に付着して一体となる。このため、準備した原料が抹茶のみであり、乾燥工程で得られた混合乾燥物を脱カフェイン抹茶として取り扱った場合、脱カフェイン抹茶は、原料残渣の成分と原料から浸出した成分とが一体となったものとなる。   In the mixing step of the manufacturing method shown in FIG. 2, a part of the caffeine reducing liquid penetrates into the raw material residue and is integrated. In the drying process of the manufacturing method shown in FIG. 2, the caffeine reducing liquid that has not penetrated into the raw material residue adheres to the dry material of the raw material residue and is integrated during freeze-drying. For this reason, when the prepared raw material is only matcha tea and the mixed dried product obtained in the drying process is handled as decaffeinated matcha, the decaffeinated matcha is composed of the raw material residue component and the component leached from the raw material. It becomes what became.

また、準備した原料に碾茶の仕立て葉が含まれる場合、図2に示す製造方法の粉砕工程では、一体となった混合乾燥物を粉砕するため、粉砕後に得られた脱カフェイン抹茶は、原料残渣の成分と原料から浸出した成分とが均一に混合されたものとなる。   In addition, when the prepared raw material contains tailored tea leaves, in the pulverization step of the production method shown in FIG. 2, the mixed dry product is pulverized, so the decaffeinated matcha tea obtained after pulverization is The residue component and the component leached from the raw material are uniformly mixed.

よって、図2に示す製造方法をとれば、準備した原料が抹茶のみである場合も、原料に碾茶の仕立て葉が含まれる場合も、風味にムラの少ない脱カフェイン抹茶を容易に製造することができる。   Therefore, if the manufacturing method shown in FIG. 2 is taken, decaffeinated matcha with little unevenness in flavor can be easily manufactured regardless of whether the prepared raw material is only matcha tea or when the raw material contains tailored tea leaves. Can do.

[実施形態3]
図4に示す脱カフェイン処理装置1aを用いる図3に示す製造方法について、前述の図2に示す製造方法と異なる構成及び作用効果のみを説明する。図4に示す脱カフェイン処理装置1aは、図3に示す製造方法のうちの抽出工程、脱カフェイン工程、抽出継続工程、及び、液循環工程を行なうために用いる。
[Embodiment 3]
The manufacturing method shown in FIG. 3 using the decaffeination processing apparatus 1a shown in FIG. 4 will be described only with respect to the configuration and operational effects different from the manufacturing method shown in FIG. The decaffeination processing apparatus 1a shown in FIG. 4 is used to perform the extraction process, the decaffeination process, the extraction continuation process, and the liquid circulation process in the manufacturing method shown in FIG.

以下、図4に示す脱カフェイン処理装置1aと図3に示す製造方法の構成及び作用効果を説明する。図4に示す脱カフェイン処理装置1aは、主に抽出槽11a、多孔質重合樹脂31、及び、送液手段41を備える。   Hereinafter, the configuration and operation effects of the decaffeination processing apparatus 1a shown in FIG. 4 and the manufacturing method shown in FIG. 3 will be described. The decaffeination processing apparatus 1a shown in FIG. 4 mainly includes an extraction tank 11a, a porous polymer resin 31, and a liquid feeding means 41.

図4に示す抽出槽11aは、上面が開口しており、内底面にろ過板14が設けられている。原料2をろ過袋13に入れて、ろ過袋13ごと原料2を、ろ過板14の上面全体を覆うように置き、抽出槽11a内に冷水3を入れると、原料2を冷水3で抽出することができる。   The extraction tank 11a shown in FIG. 4 has an open top surface, and a filter plate 14 is provided on the inner bottom surface. The raw material 2 is put into the filtration bag 13, the raw material 2 is placed together with the filter bag 13 so as to cover the entire upper surface of the filter plate 14, and the cold water 3 is put into the extraction tank 11 a, and the raw material 2 is extracted with the cold water 3. Can do.

冷水3は、ろ過袋13と原料2を通過し、更にろ過板14を通過したときには、原料2から浸出したカフェイン等の成分を含んだ原料抽出液5となっている。また、原料2は、冷水3で抽出されてカフェインの含有量を低減させるが、更にカフェインを浸出する余地が残されている。冷水3で抽出された原料2を、抽出途中原料4として取り扱う。このため、抽出槽11aでは、原料2を冷水3で抽出して、原料抽出液5及び抽出途中原料4を得る抽出工程を行なうことができる。   When the cold water 3 passes through the filter bag 13 and the raw material 2 and further passes through the filter plate 14, the cold water 3 becomes a raw material extract 5 containing components such as caffeine leached from the raw material 2. The raw material 2 is extracted with cold water 3 to reduce the content of caffeine, but there is still room for leaching caffeine. The raw material 2 extracted with the cold water 3 is handled as the raw material 4 during extraction. For this reason, in the extraction tank 11a, the extraction process which extracts the raw material 2 with the cold water 3 and obtains the raw material extract 5 and the extraction middle raw material 4 can be performed.

脱カフェイン処理装置1aで用いるろ過袋13は、好ましくは、その袋13内に原料2を入れてろ過板14上に置いたときに、ろ過板14の上面を全て覆うことができる寸法である。あるいは、ろ過袋13は、ろ過板14の上面に複数の袋を置いたときに、ろ過板14の上面を全て覆うことができる寸法であっても良い。図4に示すように、中に原料2を入れたろ過袋13を、抽出層11a内に複数積み重ねても良い。   The filtration bag 13 used in the decaffeination treatment apparatus 1a preferably has a size that can cover the entire upper surface of the filter plate 14 when the raw material 2 is placed in the bag 13 and placed on the filter plate 14. . Alternatively, the size of the filtration bag 13 may cover all of the upper surface of the filtration plate 14 when a plurality of bags are placed on the upper surface of the filtration plate 14. As shown in FIG. 4, a plurality of filtration bags 13 containing the raw material 2 therein may be stacked in the extraction layer 11a.

原料抽出液5は、ろ過板14の下方を流下して、配管33に至る。配管33には多孔質重合樹脂31が設けられているため、原料抽出液5は、多孔質重合樹脂31と接触する。原料抽出液5と接触した多孔質重合樹脂31は、原料抽出液5に含まれるカフェインを主に吸着する。原料抽出液5は、カフェインの含有量を低減されたカフェイン低減液6となる。このため、多孔質重合樹脂31では、原料抽出液5を多孔質重合樹脂31と接触させてカフェインを吸着し、カフェイン低減液6を得る脱カフェイン工程を行なうことができる。   The raw material extract 5 flows down the filter plate 14 and reaches the pipe 33. Since the porous polymer resin 31 is provided in the pipe 33, the raw material extract 5 comes into contact with the porous polymer resin 31. The porous polymer resin 31 in contact with the raw material extract 5 mainly adsorbs caffeine contained in the raw material extract 5. The raw material extract 5 becomes a caffeine reducing liquid 6 in which the content of caffeine is reduced. For this reason, in the porous polymerization resin 31, the decaffeination process which makes the raw material extract 5 contact with the porous polymerization resin 31, adsorbs caffeine, and obtains the caffeine reduction liquid 6 can be performed.

多孔質重合樹脂31と接触して得られたカフェイン低減液6は、送液ポンプ42に至る。送液ポンプ42は、配管43を介して、抽出槽11aの開口した上面の上方に設けられたシャワー部44にカフェイン低減液6を送液する。シャワー部44に送液されたカフェイン低減液6は、シャワー部44から貯留槽11a内へ放出される。このため、送液ポンプ42、配管43及びシャワー部44を組み合わせた構成は、カフェイン低減液6を多孔質重合樹脂31から抽出槽11aへ送る送液手段41として機能する。   The caffeine reducing liquid 6 obtained in contact with the porous polymer resin 31 reaches the liquid feed pump 42. The liquid feed pump 42 sends the caffeine reducing liquid 6 through the pipe 43 to the shower section 44 provided above the opened upper surface of the extraction tank 11a. The caffeine reducing liquid 6 sent to the shower unit 44 is discharged from the shower unit 44 into the storage tank 11a. For this reason, the structure which combined the liquid feeding pump 42, the piping 43, and the shower part 44 functions as the liquid feeding means 41 which sends the caffeine reduction liquid 6 from the porous polymerization resin 31 to the extraction tank 11a.

抽出槽11a内に放出されたカフェイン低減液6は、ろ過袋13と抽出途中原料4を通過し更にろ過板14を通過したときに、抽出途中原料4から浸出したカフェイン等の成分を含んだ原料抽出液5となっている。また、抽出途中原料4は、カフェイン低減液6で抽出されてカフェインの含有量を低減させるが、更にカフェインを抽出する余地が残されている。カフェイン低減液6で抽出された後の抽出途中原料4も、抽出途中原料4として取り扱う。このため、送液手段41と抽出槽11aにより、カフェイン低減液6を多孔質重合樹脂31から抽出途中原料4へ送り、抽出途中原料4をカフェイン低減液6で抽出して、原料抽出液5を得る抽出継続工程を行なうことができる。   The caffeine reducing liquid 6 released into the extraction tank 11a contains components such as caffeine leached from the extraction raw material 4 when it passes through the filtration bag 13 and the extraction raw material 4 and further passes through the filter plate 14. This is the raw material extract 5. Further, the raw material 4 during extraction is extracted with the caffeine reducing liquid 6 to reduce the content of caffeine, but there is still room for extracting caffeine. The extraction raw material 4 after being extracted with the caffeine reducing liquid 6 is also handled as the extraction intermediate raw material 4. For this reason, the caffeine reducing liquid 6 is sent from the porous polymerization resin 31 to the extraction intermediate raw material 4 by the liquid feeding means 41 and the extraction tank 11a, and the extraction raw material 4 is extracted with the caffeine reducing liquid 6 to obtain the raw material extraction liquid. 5 can be performed.

抽出継続工程で得られた原料抽出液5は、ろ過板14の下方を流下し、配管33を介して多孔質重合樹脂31に至る。このため、多孔質重合樹脂31で脱カフェイン工程が再び行なわれる。脱カフェイン工程で得られたカフェイン低減液6は、送液手段41により抽出槽11a内へ送られるため、抽出継続工程により再び原料抽出液5となる。このように抽出継続工程と脱カフェイン工程を繰り返し行なうと、抽出途中原料4に含まれるカフェインの含有量を充分に低減させることができる。また、抽出されたカフェイン等の成分と入れ替わる形で、カフェイン低減液6が抽出途中原料4内に浸透する。   The raw material extract 5 obtained in the extraction continuation step flows down below the filter plate 14 and reaches the porous polymer resin 31 via the pipe 33. For this reason, the decaffeination process is performed again with the porous polymer resin 31. Since the caffeine reducing liquid 6 obtained in the decaffeination process is sent into the extraction tank 11a by the liquid feeding means 41, it becomes the raw material extract 5 again in the extraction continuation process. If the extraction continuation step and the decaffeination step are repeated as described above, the content of caffeine contained in the raw material 4 during extraction can be sufficiently reduced. In addition, the caffeine reducing liquid 6 permeates into the raw material 4 during extraction in a form that replaces the extracted components such as caffeine.

抽出継続工程と脱カフェイン工程を繰り返し行なった後、抽出槽11aからろ過袋13ごと取り出し水切りしていない抽出途中原料4を、原料残渣とカフェイン低減液6の混合物として取り扱う。また、抽出槽11a、多孔質重合樹脂31及び送液手段41により、抽出継続工程、及び、脱カフェイン工程を繰り返して、原料残渣とカフェイン低減液の混合物を得る液循環工程を行なうことができる。   After repeating the extraction continuation step and the decaffeination step, the extraction raw material 4 that is taken out from the extraction tank 11 a together with the filter bag 13 and not drained is handled as a mixture of the raw material residue and the caffeine reducing liquid 6. In addition, a liquid circulation step of obtaining a mixture of the raw material residue and the caffeine reducing liquid by repeating the extraction continuation step and the decaffeination step by the extraction tank 11a, the porous polymer resin 31, and the liquid feeding means 41 is performed. it can.

液循環工程で得られた原料残渣とカフェイン低減液6の混合物は、ろ過袋13から取り出され、凍結乾燥機で凍結乾燥される。凍結乾燥機により、原料残渣とカフェイン低減液6の混合物を凍結乾燥して、原料残渣の乾燥物とカフェイン低減液6の乾燥物の混合物を得る乾燥工程を行なうことができる。次いで、挽臼により、原料残渣の乾燥物とカフェイン低減液6の乾燥物の混合物を粉砕して、脱カフェイン抹茶を得る粉砕工程を行なうことができる。   The mixture of the raw material residue and the caffeine reducing liquid 6 obtained in the liquid circulation step is taken out from the filter bag 13 and freeze-dried by a freeze dryer. The drying step of lyophilizing the mixture of the raw material residue and the caffeine reducing liquid 6 by a freeze dryer to obtain a mixture of the dried raw material residue and the dried caffeine reducing liquid 6 can be performed. Next, a grinding process of obtaining a decaffeinated green tea by grinding the mixture of the dried material residue and the dried caffeine reducing liquid 6 with a grinding mill can be performed.

脱カフェイン処理装置1aを用いて図3に示す製造方法を行なうと、抽出途中原料4に含まれるカフェインが、繰り返し浸出し、原料抽出液5へ移行したカフェインが、多孔質重合樹脂31により繰り返し除かれる。このため、長時間にわたり液循環工程を行なうと、カフェイン低減液6のカフェイン含有量が徐々に低減される。液循環工程では、抽出途中原料4に含まれるカフェインの濃度と、カフェイン低減液6に含まれるカフェインの濃度の差に依存して、抽出途中原料4からカフェインが効率よく浸出し続ける。   When the production method shown in FIG. 3 is performed using the decaffeination processing apparatus 1a, the caffeine contained in the raw material 4 during the extraction is repeatedly leached and the caffeine transferred to the raw material extract 5 is converted into the porous polymer resin 31. Is repeatedly removed. For this reason, when a liquid circulation process is performed for a long time, the caffeine content of the caffeine reducing liquid 6 is gradually reduced. In the liquid circulation step, caffeine continues to be efficiently leached from the raw material 4 during extraction depending on the difference between the concentration of caffeine contained in the raw material 4 during extraction and the concentration of caffeine contained in the caffeine reducing liquid 6. .

よって、脱カフェイン処理装置1aを用いて図3に示す製造方法を行なった場合は、前述の図1,2に示す製造方法を行なった場合よりも、更にカフェインの抽出効率が良い。このため、例えば、抽出工程、脱カフェイン工程、抽出継続工程及び液循環工程を合計3時間かけて行なうと、カフェインの含有量が80%以上低減された脱カフェイン抹茶を製造することができる。また、カフェインの抽出効率が良いため、冷水3が少量で済み、カフェイン低減液6も少量となり、乾燥工程で凍結乾燥の処理時間を短縮してコストを低減することができる。   Therefore, when the manufacturing method shown in FIG. 3 is performed using the decaffeination processing apparatus 1a, the extraction efficiency of caffeine is better than when the manufacturing method shown in FIGS. For this reason, for example, when the extraction process, the decaffeination process, the extraction continuation process, and the liquid circulation process are performed over a total of 3 hours, it is possible to produce decaffeinated matcha tea in which the content of caffeine is reduced by 80% or more. it can. Further, since the extraction efficiency of caffeine is good, a small amount of cold water 3 is required, and the amount of caffeine reducing liquid 6 is also small, so that the freeze-drying processing time can be shortened in the drying step, thereby reducing the cost.

さらに、脱カフェイン処理装置1aを用いて図3に示す製造方法を行なうと、原料2や抽出途中原料4に含まれるテアニンやカテキン類等の成分も浸出して、原料抽出液5へ移行する。原料抽出液5のカフェインの含有量は、脱カフェイン工程により低減されるが、テアニン等の含有量は低減されない。液循環工程により、原料抽出液5やカフェイン低減液6は、テアニン等の含有量を累積的に増す。   Furthermore, when the production method shown in FIG. 3 is performed using the decaffeination processing apparatus 1a, components such as theanine and catechins contained in the raw material 2 and the raw material 4 during extraction are leached and transferred to the raw material extract 5. . The content of caffeine in the raw material extract 5 is reduced by the decaffeination step, but the content of theanine and the like is not reduced. Through the liquid circulation process, the raw material extract 5 and the caffeine reducing liquid 6 cumulatively increase the content of theanine and the like.

カフェイン低減液6は、テアニン等の成分を含んだ状態で抽出途中原料4に浸透するため、抽出槽11aから取り出した後の原料残渣とカフェイン低減液6の混合物は、原料2から浸出してしまったテアニン等の成分を保持したものとなる。この混合物を用いて製造される脱カフェイン抹茶は、原料2由来の成分が保持されたものとなる。また、脱カフェイン処理装置1aを用いて図3に示す製造方法を行なうと、混合工程を行なわなくとも原料残渣とカフェイン低減液6の混合物を得ることができるため、混合工程を省くことができる。   Since the caffeine reducing liquid 6 penetrates into the raw material 4 during extraction in a state containing components such as theanine, the mixture of the raw material residue and the caffeine reducing liquid 6 after taking out from the extraction tank 11a is leached from the raw material 2. It retains the components such as theanine. The decaffeinated matcha tea produced using this mixture retains the ingredients derived from the raw material 2. Moreover, when the manufacturing method shown in FIG. 3 is performed using the decaffeination processing apparatus 1a, a mixture of the raw material residue and the caffeine reducing liquid 6 can be obtained without performing the mixing step, so that the mixing step can be omitted. it can.

液循環工程を終えたときに、脱カフェイン処理装置1a内には、原料抽出液5や、カフェイン低減液6がある。ここで、新たに未抽出の原料2を準備して、続けて図3に示す製造方法を行なうと、脱カフェイン処理装置1a内にある原料抽出液5やカフェイン低減液6を活用することができる。   When the liquid circulation process is completed, the raw material extract 5 and the caffeine reducing liquid 6 are present in the decaffeination processing apparatus 1a. Here, when the unextracted raw material 2 is newly prepared and the production method shown in FIG. 3 is subsequently performed, the raw material extract 5 and the caffeine reducing liquid 6 in the decaffeination processing apparatus 1a are utilized. Can do.

脱カフェイン処理装置1a内にある原料抽出液5やカフェイン低減液6を活用しつつ、新たに準備した原料2を抽出槽11aに入れて液循環工程を行なう作業を繰り返すと、原料抽出液5やカフェイン低減液6に含まれるテアニン等の濃度が累積的に増す。やがては、原料抽出液5やカフェイン低減液6に含まれるテアニン等の濃度が、原料2や抽出途中原料4に含まれるテアニン等の濃度と平衡に達する。これにより、液循環工程で、原料残渣とテアニン等を高濃度で含むカフェイン低減液6の混合物を得ることができるため、製造される脱カフェイン抹茶は、原料2由来のテアニンや香り成分等がそのまま保持されたものとなる。   When the raw material extract 5 and the caffeine reducing liquid 6 in the decaffeination treatment apparatus 1a are utilized and the newly prepared raw material 2 is placed in the extraction tank 11a and the liquid circulation process is repeated, the raw material extract is obtained. 5 and the concentration of theanine contained in the caffeine reducing solution 6 are cumulatively increased. Eventually, the concentrations of theanine and the like contained in the raw material extract 5 and the caffeine reducing solution 6 reach equilibrium with the concentrations of theanine and the like contained in the raw material 2 and the raw material 4 during extraction. Thereby, since the mixture of the caffeine reduction liquid 6 containing raw material residue and theanine etc. in high concentration can be obtained in a liquid circulation process, the decaffeinated matcha tea to be produced is theanine, fragrance component, etc. derived from the raw material 2 Is held as it is.

原料抽出液5やカフェイン低減液6を活用しつつ、新たに準備した原料2を抽出槽11aに入れて液循環工程を行なう作業を繰り返す場合、冷水3、原料抽出液5及びカフェイン低減液6を5℃以下に保つのが好ましい。5℃以下に保つと、碾茶由来のテアニンの分解や色素成分の変質を抑えつつ雑菌の繁殖を抑えることができる。このため、残された原料抽出液5やカフェイン低減液6を長時間にわたり繰り返し活用することができ、脱カフェイン抹茶を量産しやすくなる。   When using the raw material extract 5 and the caffeine reducing liquid 6 and repeating the operation of performing the liquid circulation process by putting the newly prepared raw material 2 into the extraction tank 11a, the cold water 3, the raw material extract 5 and the caffeine reducing liquid are used. 6 is preferably kept at 5 ° C. or lower. When kept at 5 ° C. or lower, propagation of miscellaneous bacteria can be suppressed while suppressing degradation of teaan-derived theanine and alteration of pigment components. For this reason, the remaining raw material extract 5 and caffeine reducing liquid 6 can be used repeatedly over a long period of time, and mass production of decaffeinated matcha is facilitated.

[実施形態4]
図5に示す脱カフェイン処理装置1bを用いる図3に示す脱カフェイン抹茶の製造方法について、前述の図4に示す脱カフェイン処理装置1aを用いる製造方法と異なる構成及び作用効果のみを説明する。図5に示す脱カフェイン処理装置1bは、図4に示す脱カフェイン処理装置1aと比べて、沈殿槽21及びフィルター32を備える。
[Embodiment 4]
The decaffeinated green tea manufacturing method shown in FIG. 3 using the decaffeinated processing device 1b shown in FIG. 5 is described only in the configuration and the operational effects different from the manufacturing method using the decaffeinated processing device 1a shown in FIG. To do. The decaffeination processing apparatus 1b shown in FIG. 5 includes a precipitation tank 21 and a filter 32 as compared with the decaffeination processing apparatus 1a shown in FIG.

図5に示すように、沈殿槽21は、抽出槽11bの下方に設けられる。また、抽出槽11bは、ろ過板14の下方に、鉛直方向に延びた管状の足部15を備える。足部15は、沈殿槽21の天井板を貫通しており、沈殿槽21内の中ほどまで延びている。沈殿槽21の内壁面の上端部付近の部分は、配管33と連通している。配管33は、多孔質重合樹脂31に通じており、配管33のうちで沈殿槽21と多孔重合樹脂31の間の部分には、フィルター32が設けられている。   As shown in FIG. 5, the precipitation tank 21 is provided below the extraction tank 11b. Further, the extraction tank 11b includes a tubular foot portion 15 extending in the vertical direction below the filter plate 14. The foot 15 penetrates the ceiling plate of the sedimentation tank 21 and extends to the middle of the sedimentation tank 21. A portion near the upper end portion of the inner wall surface of the sedimentation tank 21 communicates with the pipe 33. The pipe 33 communicates with the porous polymerization resin 31, and a filter 32 is provided in a portion of the pipe 33 between the precipitation tank 21 and the porous polymerization resin 31.

脱カフェイン処理装置1bを用いて、図3に示す製造方法を行なうと、抽出槽11bで抽出工程が行なわれ、原料抽出液5がろ過板14から足部15を介して流下し、沈殿槽21内に至る。沈殿槽21内には、一定量の原料抽出液5が溜められている。ろ過袋13から原料2が流出してしまった場合、原料抽出液5に抹茶や碾茶の破片等の不溶物が混入するが、不溶物のうちで比重の大きいものは、沈殿槽21の内底面に堆積して沈殿物22となる。沈殿槽21の内底面と連通する配管25のバルブ24を開くと、沈殿槽21内から沈殿物22を排出することができる。   If the manufacturing method shown in FIG. 3 is performed using the decaffeination processing apparatus 1b, an extraction process is performed in the extraction tank 11b, and the raw material extract 5 flows down from the filter plate 14 through the foot 15 to form a precipitation tank. 21. A certain amount of the raw material extract 5 is stored in the precipitation tank 21. When the raw material 2 flows out from the filtration bag 13, insoluble matter such as powdered green tea and tea tea debris is mixed into the raw material extract 5, but the insoluble matter having a large specific gravity is the inner bottom surface of the sedimentation tank 21. It deposits on and becomes the precipitate 22. When the valve 24 of the pipe 25 communicating with the inner bottom surface of the precipitation tank 21 is opened, the precipitate 22 can be discharged from the precipitation tank 21.

また、原料抽出液5に比重の小さい夾雑物が混入している場合、夾雑物は、沈殿槽21内に溜められた原料抽出液5の水面付近で、浮遊物23となる。沈殿槽21の内壁面の上端部には越流せき28が設けられており、原料抽出液5が沈殿槽21内に過剰に溜められたときに、浮遊物23が越流せき28内に流入する。ここで、越流せき28内と連通する配管27のバルブ26を開くと、沈殿槽21内から浮遊物23を排出することができる。   In addition, when contaminants having a small specific gravity are mixed in the raw material extract 5, the contaminants become floating substances 23 in the vicinity of the water surface of the raw material extract 5 stored in the precipitation tank 21. An overflow overflow 28 is provided at the upper end of the inner wall surface of the sedimentation tank 21, and the floating material 23 flows into the overflow overflow 28 when the raw material extract 5 is excessively stored in the precipitation tank 21. To do. Here, when the valve 26 of the pipe 27 communicating with the overflow overflow 28 is opened, the suspended matter 23 can be discharged from the sedimentation tank 21.

沈殿槽21内に溜められた原料抽出液5は、配管33内を流れて多孔質重合樹脂31に接触するが、多孔質重合樹脂21に接触する前にフィルター32を通過する。配管33内を流れる原料抽出液5には、碾茶の仕立て葉由来の微細な繊維質が含まれているが、微細な繊維質は、原料抽出液5がフィルター32を通過する際、こし取られる。ろ過袋13から流出してしまった抹茶が配管33内に流込する場合があっても、抹茶もフィルター32でこし取られる。フィルター32により、微細な繊維質や抹茶が多孔質重合樹脂31に接触するのは阻まれる。   The raw material extract 5 stored in the sedimentation tank 21 flows through the pipe 33 and contacts the porous polymerization resin 31, but passes through the filter 32 before contacting the porous polymerization resin 21. The raw material extract 5 flowing in the pipe 33 contains fine fibers derived from the tea leaves, but the fine fibers are scraped when the raw extract 5 passes through the filter 32. . Even if the matcha that has flowed out of the filter bag 13 flows into the pipe 33, the matcha is also scraped off by the filter 32. The filter 32 prevents fine fibers or green tea from coming into contact with the porous polymer resin 31.

脱カフェイン処理装置1bを用いると、原料抽出液5に含まれる不溶物等は、多孔質重合樹脂31に達する前に沈殿槽21やフィルター32により阻まれる。このため、不溶物等により多孔質重合樹脂31が目詰まりする頻度を低くすることができる。また、図1に示す製造方法で多孔質重合樹脂を保護するためにフィルターを用いる場合と比べて、脱カフェイン処理装置1bは沈殿槽21を備えるため、フィルター32が目詰まりする頻度を低くすることができる。脱カフェイン処理装置1bは、多孔質重合樹脂31の洗浄やフィルター32交換をする頻度を低く抑えることができるため、長時間にわたり連続で稼動でき、脱カフェイン抹茶を更に量産することができる。   When the decaffeination processing apparatus 1 b is used, insoluble matters and the like contained in the raw material extract 5 are blocked by the precipitation tank 21 and the filter 32 before reaching the porous polymer resin 31. For this reason, the frequency with which the porous polymer resin 31 is clogged with insoluble matter or the like can be reduced. Moreover, since the decaffeination processing apparatus 1b is provided with the precipitation tank 21, compared with the case where a filter is used in order to protect porous polymer resin with the manufacturing method shown in FIG. 1, the frequency with which the filter 32 is clogged is lowered. be able to. Since the decaffeination processing apparatus 1b can keep the frequency of washing the porous polymer resin 31 and replacing the filter 32 low, the decaffeination processing apparatus 1b can operate continuously for a long time, and can further mass-produce decaffeinated green tea.

[実施形態5]
図6に示す脱カフェイン処理装置1cを用いる図3に示す製造方法について、前述の図4に示す脱カフェイン処理装置1aを用いる製造方法と異なる構成及び作用効果のみを説明する。図6に示す脱カフェイン処理装置1cは、前述の図4に示す脱カフェイン処理装置1aと比べて、抽出槽11c内に、ろ過用容器12を備える。
[Embodiment 5]
The manufacturing method shown in FIG. 3 using the decaffeination processing apparatus 1c shown in FIG. 6 will be described only in the configuration and the operational effects different from the manufacturing method using the decaffeination processing apparatus 1a shown in FIG. The decaffeination processing apparatus 1c shown in FIG. 6 includes a filtration container 12 in the extraction tank 11c as compared with the decaffeination processing apparatus 1a shown in FIG. 4 described above.

ろ過用容器12は、抽出の際に原料2又は抽出途中原料4をろ過するための容器であり、その容器12内に原料2を入れた状態で抽出槽11cのろ過板14上に置いたり、その容器12内に原料残渣とカフェイン低減液6の混合物を入れた状態で抽出槽11cから取り外したりすることができる。ろ過用容器12は、ろ過用容器12をろ過板14上に置いたときに、ろ過板14の上面と、抽出槽11cの内壁面のうちでろ過板14の上方にある部分が覆われるような寸法である。   The filtration container 12 is a container for filtering the raw material 2 or the raw material 4 during extraction, and placed on the filter plate 14 of the extraction tank 11c with the raw material 2 put in the container 12, The container 12 can be removed from the extraction tank 11c in a state where the mixture of the raw material residue and the caffeine reducing liquid 6 is put. When the filtration container 12 is placed on the filtration plate 14, the filtration container 12 covers the upper surface of the filtration plate 14 and the portion of the inner wall surface of the extraction tank 11 c above the filtration plate 14. Dimensions.

準備した原料に抹茶が含まれない場合、ろ過用容器12としては、枠部材の枠の間にろ過用の網部材を取り付けた構成のものや、枠部材の枠の間に食品用のろ過布を取り付けた構成のものが挙げられる。準備した原料に抹茶が含まれる場合、ろ過用容器12としては、枠部材の枠の間に、フランネル等の目の細かい布や、ろ紙、コーヒーを淹れる際に用いるペーパーフィルター、パルプフィルター等のろ過用の紙を取り付けた構成のものが挙げられる。この場合、ろ過用容器12に取り付けられる布や紙は、複数の布や紙を重ねた構造のものであっても良い。ろ過用容器12は、その移送を容易にするため、取っ手が備えられたものが好ましい。   When the prepared raw material does not contain matcha, the filtration container 12 has a structure in which a mesh member for filtration is attached between the frames of the frame member, or a filter cloth for food between the frames of the frame member The thing of the structure which attached is mentioned. When the prepared raw material contains matcha, the filtration container 12 includes a fine cloth such as flannel, a filter paper, a paper filter used when brewing coffee, a pulp filter, etc. between the frame members. The thing of the structure which attached the paper for filtration is mentioned. In this case, the cloth or paper attached to the filtration container 12 may have a structure in which a plurality of cloths or papers are stacked. The filtration container 12 is preferably provided with a handle in order to facilitate its transfer.

前述の図4に示す脱カフェイン処理装置1aのろ過袋13と比べて、図6に示す脱カフェイン処理装置1cのろ過用容器12の方が、寸法が大きく大量の原料2をその容器12内に入れることができる。ろ過用容器12を備えると、原料2や原料残渣等の移送の手間を少なくすることができる。また、脱カフェイン処理装置1cを用いて液循環工程等を行なっている最中に、ろ過用容器12の開口部分から抽出途中原料4の一部を取り出したり、追加の原料2をカフェイン低減液6に浸けたりする等、抽出処理の途中で必要に応じて原料2や抽出途中原料4の量を調節することができる。   Compared with the filtration bag 13 of the decaffeination treatment apparatus 1a shown in FIG. 4 described above, the filtration container 12 of the decaffeination treatment apparatus 1c shown in FIG. Can be put inside. When the filtration container 12 is provided, the labor of transferring the raw material 2 and the raw material residue can be reduced. In addition, while performing the liquid circulation process using the decaffeination processing apparatus 1c, a part of the raw material 4 during extraction is taken out from the opening of the filtration container 12, or the additional raw material 2 is reduced in caffeine. The amount of the raw material 2 and the raw material 4 during extraction can be adjusted as necessary during the extraction process, such as being immersed in the liquid 6.

[原料残渣等の粉末の色調劣化について試験方法]
原料として碾茶の仕立て葉100gと、冷水として5℃の蒸留水1Lを準備した。原料をフランネル製のろ過袋に詰め、冷水をビーカーに注ぎ、5℃の冷蔵室内で原料を袋ごと冷水に浸けて抽出した。抽出の間、ビーカーに蓋をした。
[Testing method for color tone deterioration of powder such as raw material residue]
100 g tailored tea leaves were prepared as raw materials, and 1 L of distilled water at 5 ° C. was prepared as cold water. The raw material was packed in a flannel filter bag, cold water was poured into a beaker, and the raw material was soaked in cold water and extracted in a cold room at 5 ° C. The beaker was capped during extraction.

抽出開始から30分経過時に、袋ごと原料を冷水から取り出し水切りし、抽出途中原料を得た。抽出途中原料のうち約5gを採取し、採取しなかった残りの抽出途中原料を、袋ごと同じ冷水に浸けて再び抽出した。同様にして、抽出開始時から5時間、20時間、28時間、44時間、及び52時間経過時に、抽出途中原料を約5gずつ採取しつつ抽出を続けた。68時間経過時に、袋ごと抽出途中原料を冷水から取り出し水切りし、原料残渣を得た。原料残渣のうち約5gを採取した。   When 30 minutes had elapsed from the start of extraction, the raw material together with the bag was taken out of the cold water and drained to obtain a raw material during extraction. About 5 g of the raw material in the middle of extraction was collected, and the remaining raw material in the middle of extraction that was not collected was immersed in the same cold water together with the bag and extracted again. Similarly, when 5 hours, 20 hours, 28 hours, 44 hours, and 52 hours had elapsed from the start of extraction, extraction was continued while collecting about 5 g of raw material during extraction. When 68 hours elapsed, the raw material was extracted from the cold water together with the bag and drained to obtain a raw material residue. About 5 g of the raw material residue was collected.

採取した各々の抽出途中原料と原料残渣を、凍結乾燥機(東京理化機械製、FDU−810)で凍結乾燥して水分を除き、電動石臼(パナソニック株式会社製、EU−6820P)で粉砕して、各々の抽出途中原料又は原料残渣の乾燥粉末を得た。また、比較のために、原料として新たに碾茶の仕立て葉5gを準備し、抽出処理を行なわないままの原料を凍結乾燥して粉砕し、碾茶の乾燥粉末を調製した。   Each collected raw material and raw material residue were freeze-dried with a freeze dryer (Tokyo Rika Kikai Co., Ltd., FDU-810) to remove moisture, and pulverized with an electric stone mill (Panasonic Corporation, EU-6820P). In the course of each extraction, a dry powder of raw material or raw material residue was obtained. Further, for comparison, 5 g of freshly prepared tea leaves were prepared as raw materials, and the raw materials without being subjected to extraction treatment were freeze-dried and pulverized to prepare dry tea powder.

各々の乾燥粉末1重量部に対して蒸留水5重量部を加えて粉末を湿らせ、色彩色差計(日本電色工業株式会社製:ZE−2000)でJIS Z 8729に準拠して、湿らせた粉末の色調を測定し、Lab表色系のうちで緑色度の指標となるa値を記録した。   5 parts by weight of distilled water is added to 1 part by weight of each dry powder to moisten the powder, and moistened with a color difference meter (manufactured by Nippon Denshoku Industries Co., Ltd .: ZE-2000) according to JIS Z 8729. The color tone of the obtained powder was measured, and a value serving as an index of greenness in the Lab color system was recorded.

[原料残渣等の粉末の色調劣化について試験結果と考察]
試験結果を、表1に示す。なお、a値は、マイナスの値が大きいと緑色の色調が強いことを示し、プラスの値が大きいと赤色の色調が強いことを示す。

Figure 2016086676
[Test results and discussion on color tone deterioration of powder such as raw material residue]
The test results are shown in Table 1. The a value indicates that the green color tone is strong when the negative value is large, and the red color tone is strong when the positive value is large.
Figure 2016086676

表1に示すように、抽出処理を行なわなかった原料の粉末のa値は、−12.0であった。これに対して、原料を5℃の冷水で抽出した抽出途中原料の粉末のa値は、30分経過時の−11.0から時間の経過と共に増したが、68時間経過時の原料残渣の粉末で−9.7に留まっていた。原料の碾茶の仕立て葉を5℃の冷水で抽出すると、原料の色調が緑色から赤色へ劣化する速さが、極めて遅くなることが示された。また、碾茶の仕立て葉を5℃の冷水で68時間抽出して抹茶を製造しても、抹茶本来の色調の劣化が少ない抹茶を製造できることが示された。なお、原料として抹茶を用いた場合も、同様の実験結果となった。   As shown in Table 1, the a value of the raw material powder not subjected to the extraction treatment was -12.0. On the other hand, the a value of the raw material powder extracted from the raw material with cold water at 5 ° C. increased with the passage of time from −11.0 at the time of 30 minutes to the raw material residue at the time of 68 hours. The powder remained at -9.7. It has been shown that when the raw tea leaves are extracted with cold water at 5 ° C., the speed at which the color tone of the raw material deteriorates from green to red is extremely slow. Moreover, it was shown that even if the tailored tea leaves were extracted with cold water at 5 ° C. for 68 hours to produce matcha, matcha with little deterioration in the original color tone of matcha could be produced. The same experimental results were obtained when matcha was used as a raw material.

[脱カフェイン抹茶の色調劣化についての試験方法]
原料として碾茶の仕立て葉5gと、冷水として4℃の蒸留水150mlを準備した。原料をフランネル製のろ過袋に詰め、冷水をビーカーに注ぎ、4℃の冷蔵室内で原料を袋ごと冷水に浸けて抽出した。抽出開始から72時間経過時に、袋ごと原料を冷水から取り出して水切りし、原料残渣を得た。ビーカーに残された冷水を、原料抽出液とした。
[Test method for color deterioration of decaffeinated green tea]
5 g tailored tea leaves were prepared as raw materials, and 150 ml of 4 ° C. distilled water was prepared as cold water. The raw material was packed in a flannel filter bag, cold water was poured into a beaker, and the raw material was soaked in cold water and extracted in a cold room at 4 ° C. When 72 hours had elapsed from the start of extraction, the raw material together with the bag was taken out of the cold water and drained to obtain a raw material residue. The cold water left in the beaker was used as the raw material extract.

多孔質重合樹脂(ダウ・ケミカル社製、アンバーライトFPX66)を充填したカラム内に原料抽出液を通して、原料抽出液を多孔質重合樹脂と接触させてカフェインを吸着し、カフェイン低減液を得た。前述の凍結乾燥機で、原料残渣とカフェイン低減液を各々別々に凍結乾燥して水分を除いて、各々の乾燥物を得た。前述の電動石臼で、原料残渣の乾燥物を粉砕して、原料残渣の乾燥粉末を得た。カフェイン低減液の乾燥物と原料残渣の乾燥粉末を、ほぼ均一となるように薬さじで混合して、実施例1の脱カフェイン抹茶の試料を得た。   A raw material extract is passed through a column packed with a porous polymer resin (Amberlite FPX66, manufactured by Dow Chemical Co., Ltd.), and the raw material extract is brought into contact with the porous polymer resin to adsorb caffeine to obtain a caffeine reducing solution. It was. The raw material residue and the caffeine reducing solution were separately lyophilized with the above-described freeze dryer to remove moisture, and each dried product was obtained. The dried material residue was pulverized with the above-mentioned electric stone mill to obtain a dried powder of the material residue. The dried product of the caffeine reducing liquid and the dried powder of the raw material residue were mixed with a teaspoon so as to be almost uniform to obtain a sample of decaffeinated matcha tea of Example 1.

また、抽出時間が30分である他は、実施例1と同じ条件で実施例2の脱カフェイン抹茶の試料を製造した。さらに、実施例1と同じ原料を準備し、この原料をそのまま電動石臼で粉砕して、比較例1の抹茶の試料を得た。   In addition, a sample of decaffeinated green tea of Example 2 was produced under the same conditions as Example 1 except that the extraction time was 30 minutes. Furthermore, the same raw material as in Example 1 was prepared, and this raw material was pulverized as it was with an electric stone mill to obtain a green tea sample of Comparative Example 1.

実施例1,2及び比較例1の試料について、前述の方法でa値を測定した。また、実施例1,2及び比較例1の試料を高速液体クロマトグラフィーにかけ、標品にて作成した検量線を用いて、各々の試料のカフェインの含有量とテアニンの含有量を算出した。さらに、比較例1の試料の各成分の含有量を保持率100%と仮定して、実施例1,2の試料の各成分の含有量からカフェインの保持率とテアニンの保持率を算出した。   For the samples of Examples 1 and 2 and Comparative Example 1, the a value was measured by the method described above. In addition, the samples of Examples 1 and 2 and Comparative Example 1 were subjected to high performance liquid chromatography, and the caffeine content and theanine content of each sample were calculated using a calibration curve prepared with a sample. Further, assuming that the content of each component of the sample of Comparative Example 1 was a retention rate of 100%, the retention rate of caffeine and the retention rate of theanine were calculated from the content of each component of the samples of Examples 1 and 2. .

試験結果を、表2に示す。

Figure 2016086676
The test results are shown in Table 2.
Figure 2016086676

表2に示すように、比較例1のa値−12.0に対し、実施例1では−9.4であり、実施例1では−11.1であった。比較例1と実施例1,2のa値の差は小さいため、実施例1,2は抹茶メーカーの品質管理基準を満たすほどに色調の劣化が少ない。特に実施例1の結果から、72時間もかけて抽出しても、原料を4℃の冷水で抽出し、原料抽出液を4℃に保てば、色調の劣化が少ない脱カフェイン抹茶を製造できることが示された。   As shown in Table 2, it was -9.4 in Example 1 and -11.1 in Example 1 with respect to the a value of -12.0 in Comparative Example 1. Since the difference in the a value between Comparative Example 1 and Examples 1 and 2 is small, Examples 1 and 2 have less deterioration in color tone so as to meet the quality control standards of the matcha tea manufacturer. In particular, from the results of Example 1, even if it is extracted over 72 hours, if the raw material is extracted with cold water at 4 ° C. and the raw material extract is kept at 4 ° C., decaffeinated matcha with little deterioration in color tone is produced. It was shown that it can be done.

比較例1のカフェインの含有量3.1重量%に対して、実施例1では0.4重量%であり、実施例2では1.2重量%であった。実施例1の結果から、72時間かけて抽出すれば、カフェインの保持率が12.9%となり、カフェインの含有量を充分に低減させることができると示された。比較例2の結果から、抽出時間30分であっても、原料に含まれるカフェインの大半を冷水に浸出させて、保持率38.7%までカフェインの含有量を低減可能であることが示された。   The content of caffeine in Comparative Example 1 was 3.1% by weight, whereas Example 1 was 0.4% by weight, and Example 2 was 1.2% by weight. From the results of Example 1, it was shown that if extraction was performed over 72 hours, the retention rate of caffeine was 12.9%, and the content of caffeine could be sufficiently reduced. From the results of Comparative Example 2, it is possible to reduce the content of caffeine to a retention rate of 38.7% by leaching most of the caffeine contained in the raw material into cold water even if the extraction time is 30 minutes. Indicated.

比較例1のテアニンの含有量2.0重量%に対して、実施例1,2では1.8重量%であった。実施例1,2の試験結果から、原料を4℃の冷水で抽出し、原料残渣とカフェイン低減液を凍結乾燥して得た各々の乾燥物を混合すると、原料由来のテアニンの約90%を保持した脱カフェイン抹茶を製造できることが示された。   The content of theanine in Comparative Example 1 was 2.0% by weight, whereas in Examples 1 and 2, it was 1.8% by weight. From the test results of Examples 1 and 2, when the raw material was extracted with cold water at 4 ° C., and the respective dried products obtained by freeze-drying the raw material residue and the caffeine reducing liquid were mixed, about 90% of the theanine derived from the raw material was mixed. It has been shown that decaffeinated matcha tea can be produced.

[脱カフェイン抹茶の色調、及び、点てた抹茶の色合い、風味の試験方法]
冷水として約0℃の蒸留水を準備し、0℃の冷蔵室内で5時間かけて原料を冷水で抽出し、0℃の冷蔵室内で原料抽出液を多孔質重合樹脂に接触させてカフェインを吸着した他は、実施例1と同じ条件で実施例3の脱カフェイン抹茶を製造した。製造の際に、冷水、原料抽出液及びカフェイン低減液が凝固した様子は、見られなかった。
[Testing method for decaffeinated matcha color tone, shaded matcha shade and flavor]
Prepare distilled water at about 0 ° C as cold water, extract the raw material with cold water for 5 hours in the 0 ° C refrigerated room, and bring the raw material extract into contact with the porous polymer resin in the 0 ° C refrigerated room. A decaffeinated matcha tea of Example 3 was produced under the same conditions as in Example 1 except that it was adsorbed. During the production, it was not observed that the cold water, the raw material extract and the caffeine reducing solution were solidified.

実施例3のa値を、前述の方法で測定した。また、前述の比較例1の抹茶の試料を製造した。実施例3及び比較例1の試料を用いて抹茶を点て、10名のパネラーにより、点てた抹茶の色合いを目視で比較した。その後、10名のパネラーにより、点てた抹茶を飲み比べて、風味を比較した。   The a value of Example 3 was measured by the method described above. Moreover, the green tea sample of Comparative Example 1 was manufactured. Matcha was turned on using the samples of Example 3 and Comparative Example 1, and the shades of the matcha were visually compared by 10 panelists. After that, 10 panelists drank and compared the flavored green tea and compared the flavors.

[脱カフェイン抹茶の色調、及び、点てた抹茶の色合い、風味の試験結果と考察]
実施例1及び比較例1の色調について、試験結果を表3に示す。

Figure 2016086676
[Test results and consideration of decaffeinated matcha color tone, shaded matcha shade and flavor]
Table 3 shows the test results for the color tones of Example 1 and Comparative Example 1.
Figure 2016086676

表3に示すように、比較例1のa値−12.0に対して、実施例3では−11.2であった。また、実施例3と比較例1は、違いを目視で見分けるのは困難なほど、色調がほとんど同じであった。   As shown in Table 3, the value of a in Example 3 was -11.2 compared to the value a of -12.0 in Comparative Example 1. Further, Example 3 and Comparative Example 1 had almost the same color tone as it was difficult to distinguish the difference visually.

実施例3を用いて点てた抹茶と、比較例1を用いて点てた抹茶とでは、色合いがほとんど同じであるため、パネラーは10名とも目視では見分けがつかないと評価した。一方、実施例3を用いて点てた抹茶と、比較例1を用いて点てた抹茶を飲み比べたところ、3名のパネラーは風味の違いを認識できないと評価したが、7名のパネラーは実施例3を用いて点てた抹茶の方がまろやかで好ましい風味であると評価した。   The matcha green tea used in Example 3 and the green tea used in Comparative Example 1 are almost the same in color, so the panelists evaluated that 10 panelists were indistinguishable visually. On the other hand, when the matcha green tea used in Example 3 was compared with the green tea tea prepared using Comparative Example 1, the three panelists evaluated that the difference in flavor was not recognized, but the seven panelists Evaluated that the matcha tea used in Example 3 had a mellow and preferred flavor.

3名のパネラーが風味の違いを認識できないと評価したのは、原料を約0℃の冷水で抽出し凍結乾燥したことで、テアニンが70%以上保持され、更に香り成分も保持されたことによると考えられる。7名のパネラーが実施例3を用いて点てた抹茶の方がまろやかな風味であると評価したのは、苦味を呈するカフェインの含有量が、実施例3を用いて点てた抹茶で低減されたため、テアニンによる旨みが引き立ったことによると考えられる。あるいは、実施例3の脱カフェイン抹茶を製造する際に、多孔質重合樹脂により渋みを呈するカテキン類の含有量が低減したため、テアニンによる旨みが引き立った可能性も考えられる。   The reason why the three panelists could not recognize the difference in flavor was that the raw material was extracted with cold water at about 0 ° C. and freeze-dried, so that theanine was maintained at 70% or more and the scent component was also retained. it is conceivable that. Seven panelists evaluated that the matcha tea that was turned on using Example 3 had a mellow flavor because the content of caffeine that had a bitter taste was the matcha that was turned on using Example 3. This is probably because the taste of theanine is more pronounced. Alternatively, when the decaffeinated matcha tea of Example 3 is produced, the content of catechins exhibiting astringency due to the porous polymer resin has been reduced, so that the umami taste may have been enhanced.

本発明に係る脱カフェイン抹茶は、抹茶本来の風味や色調の劣化が少なく、カフェインの含有量が充分に低減されたものであり、抹茶を点てたり食品原料として用いたりすることができる。本発明に係る脱カフェイン抹茶は、カフェインの摂取を避けたい人々に限らず、脱カフェイン処理されてない抹茶と同様の色合いと風味を提供して人々を楽しませることができる。さらに、本発明に係る脱カフェイン抹茶の製造方法により、前述の脱カフェイン抹茶を得ることができる。また、本発明に係る脱カフェイン処理装置は、前述の製造方法を実施する際に用いると、前述の脱カフェイン抹茶を効率よく量産することができる。   The decaffeinated matcha according to the present invention has little deterioration of the original flavor and color tone of matcha, has a sufficiently reduced caffeine content, and can be used as a matcha or as a food ingredient. . The decaffeinated matcha according to the present invention is not limited to people who want to avoid the intake of caffeine, but can provide people with the same color and flavor as matcha that has not been decaffeinated. Furthermore, the above-mentioned decaffeinated matcha can be obtained by the method for producing decaffeinated matcha according to the present invention. Moreover, the decaffeinated processing apparatus according to the present invention can efficiently mass-produce the aforementioned decaffeinated matcha tea when used in carrying out the aforementioned production method.

1 脱カフェイン処理装置
2 原料
3 冷水
4 抽出途中原料
5 原料抽出液
6 カフェイン低減液
11 抽出槽
31 多孔質重合樹脂
41 送液手段
DESCRIPTION OF SYMBOLS 1 Decaffeination processing apparatus 2 Raw material 3 Cold water 4 Extraction raw material 5 Raw material extract 6 Caffeine reduction liquid 11 Extraction tank 31 Porous polymer resin 41 Liquid feeding means

Claims (7)

碾茶の仕立て葉、抹茶及びこれらの混合物からなる群より選ばれた原料を準備する工程と、
前記原料を冷水で抽出して、原料抽出液、及び、抽出途中原料又は原料残渣を得る抽出工程と、
前記原料抽出液を多孔質重合樹脂と接触させてカフェインを吸着し、カフェイン低減液を得る脱カフェイン工程と、
前記原料残渣と前記カフェイン低減液を凍結乾燥して、当該原料残渣の乾燥物と当該カフェイン低減液の乾燥物を得る乾燥工程と、
を含む脱カフェイン抹茶の製造方法。
Preparing a raw material selected from the group consisting of tailored tea leaves, matcha tea and mixtures thereof;
Extracting the raw material with cold water to obtain a raw material extract and a raw material or raw material residue during extraction;
A decaffeination step of contacting the raw material extract with a porous polymer resin to adsorb caffeine to obtain a caffeine-reducing liquid;
Freeze-drying the raw material residue and the caffeine reducing solution to obtain a dried product of the raw material residue and a dried product of the caffeine reducing solution,
For producing decaffeinated matcha tea.
前記冷水が、10℃以下である請求項1に記載の脱カフェイン抹茶の製造方法。   The method for producing decaffeinated matcha according to claim 1, wherein the cold water is 10 ° C or lower. 前記乾燥工程が、前記原料残渣と前記カフェイン低減液の混合物を凍結乾燥する請求項1又は2に記載の脱カフェイン抹茶の製造方法。   The method for producing decaffeinated matcha according to claim 1 or 2, wherein the drying step freeze-drys the mixture of the raw material residue and the caffeine reducing liquid. 前記カフェイン低減液を前記抽出途中原料へ送り、当該抽出途中原料を当該カフェイン低減液で抽出して、前記原料抽出液を得る抽出継続工程と、
前記抽出継続工程、及び、前記脱カフェイン工程を繰り返して、前記原料残渣と前記カフェイン低減液の混合物を得る液循環工程を含む請求項1から3のいずれかに記載の脱カフェイン抹茶の製造方法。
An extraction continuation step of sending the caffeine reducing solution to the raw material during extraction, extracting the raw material during extraction with the caffeine reducing solution, and obtaining the raw material extract,
The decaffeinated matcha tea according to any one of claims 1 to 3, further comprising a liquid circulation step in which the extraction continuation step and the decaffeination step are repeated to obtain a mixture of the raw material residue and the caffeine reduction solution. Production method.
請求項1から4のいずれかの製造方法により得られる脱カフェイン抹茶。   Decaffeinated green tea obtained by the production method according to any one of claims 1 to 4. 碾茶の仕立て葉、抹茶及びこれらの混合物からなる群より選ばれた原料を、冷水又はカフェイン低減液で抽出し、原料抽出液、及び、抽出途中原料又は原料残渣を得る抽出槽と、
前記原料抽出液と接触してカフェインを吸着し、前記カフェイン低減液を得る多孔質重合樹脂と、
前記カフェイン低減液を前記抽出槽へ送る送液手段と、
を備える脱カフェイン処理装置。
An extraction tank for extracting raw materials selected from the group consisting of tailored leaves of green tea, matcha tea and mixtures thereof with cold water or caffeine reducing liquid, and obtaining raw material extracts and raw materials or raw material residues during extraction;
A porous polymerization resin that contacts the raw material extract and adsorbs caffeine to obtain the caffeine-reducing liquid;
A liquid feeding means for sending the caffeine reducing liquid to the extraction tank;
A decaffeination processing apparatus comprising:
前記抽出槽の下方に設けられた沈殿槽と、
前記原料抽出液が前記多孔質重合樹脂に接触する前に通過するように設けられたフィルターと、
を備える請求項6に記載の脱カフェイン処理装置。
A sedimentation tank provided below the extraction tank;
A filter provided so that the raw material extract passes before contacting the porous polymer resin;
A decaffeination treatment apparatus according to claim 6.
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JP2018029562A (en) * 2016-08-26 2018-03-01 株式会社 伊藤園 Methods for producing powder tea additive, mixed powder tea, and mixed powder tea-containing food
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