JP2016074006A - Manufacturing method of screw, and screw - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method of a screw and the screw which can be manufactured efficiently and precisely and cannot be removed by a general user.SOLUTION: A second die 61 is moved close to a first die 51 while holding one end of a workpiece 41 by a shaft recessed part 52 of a first die 51, and contacting the other end of the workpiece 41 with a preliminary processing recessed part 62 of the second die 61 to plastically deform the workpiece 41, and a first intermediate material 41A having a shaft part 13 and a bulge part 42 having a larger diameter than the shaft part 13 is obtained. In a process of obtaining the first intermediate material 41A, processing is carried out so that a diameter of the bulge part 42 at a part closer to the first die 51 is larger than a diameter at a part closer to the second die 61. Then, the bulge part 42 is pressed by a finish processing recessed part 72 of a third die 71 to obtain a second intermediate material 41B having an engagement recessed part 21, a head part 12 having a groove part 25 and a projection part 26, and a shaft part 13. Then, a thread part 14 is formed on the shaft part 13 to obtain a screw 11.SELECTED DRAWING: Figure 4

Description

  The present invention relates to a screw manufacturing method and a screw.

Patent Document 1 discloses a removal prevention screw that cannot be removed by a normal user but can be removed by a manufacturer or a repair shop.
In Patent Document 1, the engagement recess provided in the head of the screw is structured so that it can be tightened with a driver bit but cannot be loosened. Furthermore, one or more recessed parts are provided in the peripheral part of the head part of a screw, and a screw can be loosened by making a dedicated tool contact this recessed part.

JP 2001-295826 A

  Patent Document 1 does not describe a processing method for forming a recess (groove) used for loosening a screw. It is not realistic from the viewpoint of production efficiency to form a screw for preventing removal by forming a general screw that is not for preventing removal and then cutting the groove. Then, this inventor examined manufacturing a screw by a shearing process or a forging process. However, if the groove portion used for loosening the screw and the engaging concave portion used for tightening are to be sheared, burrs are likely to occur as compared with a general screw manufacturing method, and the production efficiency is likely to be reduced.

  Therefore, an object of the present invention is to provide a screw manufacturing method and a screw that can be efficiently and accurately manufactured and cannot be removed by a normal user.

The screw manufacturing method according to the present invention includes:
A shaft portion provided with a threaded portion at the front end;
A head having a larger diameter than the shaft provided at the rear end of the shaft;
An engagement recess provided on the rear surface of the head, which engages when the tightening tool rotates to the tightening side and does not engage when it rotates to the anti-tightening side,
On the outer peripheral surface of the head, there are three or more odd-numbered grooves that are provided at positions that do not oppose each other in the radial direction of the head when viewed from behind, and extend in the front-rear direction,
A method of manufacturing a screw, wherein a protruding portion that bulges outwardly in a radial direction when viewed from the rear is provided at the front end of the groove portion,
A step of preparing a cylindrical workpiece;
A first mold having a shaft recess having the same diameter as that of the shaft portion, and being accessible to the first mold, and having a diameter larger than the diameter of the shaft portion and expanding toward the first mold. Preparing a second mold having a pre-processed recess;
One end of the work is held by the shaft recess of the first mold, and the second mold is placed on the first mold while the other end of the work is brought into contact with the pre-processed recess of the second mold. And plastically deforming the workpiece to obtain a first intermediate material having a shaft portion and a bulging portion having a larger diameter than the shaft portion;
Preparing a third mold having a finishing recess that is accessible to the first mold and capable of transferring the shape of the engagement recess and the groove;
While pressing the bulging portion of the first intermediate material with the finishing recess of the third mold, the first intermediate material is plastically deformed by bringing the third mold closer to the first mold. A head including the engaging recess, the groove, and the overhanging portion, and forming the overhanging portion with meat that is plastically flowed when transferring the shapes of the engaging recess and the groove in the finishing recess. A step of obtaining a second intermediate material comprising a portion and a shaft portion;
Forming a screw portion on the shaft portion of the second intermediate material to obtain the screw, and
In the step of obtaining the first intermediate material, manufacturing of a screw that is processed so that a diameter of a portion close to the first mold in the bulging portion is larger than a diameter of a portion close to the second mold Method.

  According to the screw manufacturing method of the present invention, since it is processed by forging, the cost is lower than that of cutting and it is suitable for mass production. Further, in the step of forming the first intermediate material, the first intermediate material is formed so that the diameter of the portion close to the first mold is increased. For this reason, when transferring the shape of the engaging recess in the step of forming the second intermediate material, the meat plastically flows downward and laterally, and the meat sufficiently wraps around the deep portion of the engaging recess. Thereby, an engagement recessed part can be processed with high shape accuracy. At this time, the overhanging portion is formed by the meat that wraps around the lower portion of the groove portion.

The screw of the present invention is
A shaft portion provided with a threaded portion at the front end;
A head having a larger diameter than the shaft provided at the rear end of the shaft;
An engagement recess provided on the rear surface of the head that engages when the clamping tool rotates to the clamping side and does not engage when it rotates to the counter-clamping side,
On the outer peripheral side surface of the head, there are three or more odd-numbered grooves that are provided at positions that do not oppose each other in the radial direction of the head when viewed from behind, and extend in the front-rear direction,
At the front end of the groove portion, an overhanging portion that bulges outward in the radial direction when viewed from behind is provided, and is manufactured by any one of the above-described manufacturing methods.

  According to the screw of the present invention, it is possible to easily perform a tightening operation using a commercially available tightening tool, and to loosen using a dedicated tool. Thereby, the fastened screw can be prevented from being unintentionally loosened with a commercially available fastening tool. Moreover, even if the groove is formed in the screw, the tightening tool and the engaging recess can be sufficiently brought into contact at the time of fastening, and the screw can be fastened with an appropriate tightening torque.

  ADVANTAGE OF THE INVENTION According to this invention, the manufacturing method and screw of a screw which can be manufactured efficiently and accurately and cannot be removed by a normal user can be provided.

It is a figure which shows the screw which concerns on this embodiment, Comprising: (a) is a top view, (b) is II sectional drawing in (a). It is a figure which shows the fastening cancellation | release tool which loosens a screw, Comprising: (a) is the front view seen from the engagement side with a screw, (b) is a perspective view. It is a figure explaining the manufacturing method of a screw, and (a) is a side view of a work, (b) is a side view of the 1st intermediate material in this embodiment, and (c) is a side of the 1st intermediate material in a comparative example. FIG. It is a figure explaining the manufacturing method of the screw concerning this embodiment, and (a) is a sectional side view explaining a 1st intermediate material formation process, (b) is a sectional side view explaining a 2nd intermediate material formation process. It is. It is a perspective view of the 3rd metallic mold explaining the shape of a 3rd metallic mold. It is a figure explaining the manufacturing method of the screw concerning a comparative example, (a) is a sectional side view explaining a 1st intermediate material formation process, (b) is a sectional side view explaining a 2nd intermediate material formation process. is there. It is explanatory drawing explaining the outline of the manufacturing method of each screw of this embodiment and a comparative example. It is a figure which shows the screw which concerns on a modification, Comprising: (a) is a top view, (b) is II-II sectional drawing in (a).

Hereinafter, an example of a screw manufacturing method and a screw embodiment according to the present invention will be described with reference to the drawings.
1A and 1B are views showing a screw 11 according to the present embodiment, in which FIG. 1A is a top view and FIG. 1B is a cross-sectional view taken along line II in FIG. 2A and 2B are diagrams showing a fastening release tool 31 for loosening the screw 11, wherein FIG. 2A is a front view as viewed from the side engaged with the screw 11, and FIG. 2B is a perspective view.

  As shown to (a) and (b) of FIG. 1, the screw 11 manufactured by the manufacturing method of the screw which concerns on this embodiment has the head 12 and the axial part 13. As shown in FIG. In the following description, for convenience, the shaft portion 13 side is referred to as the front side of the screw 11 and the head portion 12 side is referred to as the rear side of the screw 11.

The screw 11 has a shaft portion 13 at the front end, and the head portion 12 is provided at the rear end of the shaft portion 13. The shaft portion 13 is provided with a screw portion 14 made of a male screw, and is provided on the fastened object side so that it can be screwed into the screw.
As shown in FIG. 1A, the screw 11 shown in the drawing has a clockwise direction as a tightening direction A and a counterclockwise direction as an anti-tightening direction B as viewed from the rear. The screw 11 is fastened to the fastened object by being rotated in the tightening direction A, and is removed from the fastened object by being rotated in the anti-tightening direction B.

The head portion 12 is formed in a circular shape in plan view having a larger diameter than the shaft portion 13. An engaging recess 21 having a cross shape in plan view is formed on the rear surface of the head 12 opposite to the shaft portion 13. A commercially available tightening tool (not shown) having a plurality of (four in this example) protrusions around the engagement recess 21 such as a cross driver bit can be fitted.
The engagement recess 21 is formed in a shape in which the inner peripheral portion gradually widens toward the rear of the head 12. The inner peripheral surface of the engagement recess 21 is a discontinuous surface by the four engagement step portions 23. The adjacent engagement step 23 is continuous by the inclined surface 24. The inclined surface 24 is formed as a continuous surface that rises smoothly from the engagement step portion 23 toward the anti-clamping direction B side toward the radial center.

  Further, the head 12 of the screw 11 has a groove 25 extending in the front-rear direction on the outer peripheral surface thereof. In this example, three groove portions 25 are formed. The number of grooves 25 is not limited to three, but may be five or more as long as it is an odd number of three or more. These groove portions 25 are provided at positions that do not face each other in the radial direction of the head 12 when viewed from the rear of the head 12. In this example, the groove portions 25 are formed at equal intervals along the circumferential direction. These groove portions 25 are formed in a shape that is recessed in an arc shape toward the center as viewed from the rear of the head 12. It is preferable that the groove portion 25 is inclined with respect to the vertical direction so that the upper side is positioned radially inward and the lower side is positioned radially outward. This is to suppress wear of the groove forming convex portion 74 in the manufacturing process described later.

  Further, an overhang portion 26 is provided at the front end of the groove portion 25. The projecting portion 26 is formed in a plate shape, and is formed in a shape that bulges and projects outward in the radial direction when viewed from the rear of the head 12.

In the screw 11 described above, when the tightening tool inserted into the engagement recess 21 of the head 12 is rotated in the tightening direction A, the protrusion of the tightening tool is engaged with each engagement step portion 23. Thereby, the screw 11 is rotated in the tightening direction A by the tightening tool.
When the tightening tool inserted into the engagement recess 21 of the head 12 is rotated in the anti-tightening direction B, the protrusion of the tightening tool slides on each inclined surface 24. As a result, the fastening tool is pushed by the inclined surface 24 and pushed out to the rear side of the head 12 in the engagement recess 21 having a shape in which the inner peripheral portion gradually expands toward the rear of the head 12. Thus, even if the screw 11 that has fastened the object to be fastened is inserted into the engagement recess 21 and rotated in the counter-tightening direction B, the fastening tool does not engage with the engagement step portion 23 of the head 12. That is, the screw 11 is not rotated in the anti-tightening direction B by the fastening tool, and the fastening state is maintained.

The screw 11 that has fastened the object to be fastened can be loosened by the dedicated fastening release tool 31 shown in FIGS. The fastening release tool 31 is formed in a rod shape, has a screw engaging portion 32 on the front end side, and a gripping portion 33 on the rear end side.
The screw engaging portion 32 has an accommodating recess 35 that can accommodate the head portion 12 of the screw 11. The housing recess 35 has an opening at the tip. The housing recess 35 has three engaging projections 36 on the inner edge on the opening side, the same number as the groove 25 of the head 12. These engaging projections 36 are arranged at equal intervals in the circumferential direction, like the groove 25. The engagement protrusion 36 is formed in a shape that protrudes in an arc shape toward the center as viewed from the distal end side.
The gripping portion 33 of the fastening release tool 31 is formed in a regular hexagonal shape as viewed from the rear end side, and can be engaged with a hexagonal bit of an electric screwdriver or a hexagonal handdriver.

  A procedure for loosening the screw 11 that has fastened the object to be fastened using the fastening release tool 31 will be described. First, the screw engaging portion 32 of the fastening release tool 31 is applied to the head 12 of the screw 11, the head 12 is accommodated in the accommodating recess 35, and the engaging protrusion 36 is engaged with the groove 25 of the head 12. . Then, a commercially available tool is engaged with the gripping portion 33 of the fastening release tool 31 engaged with the head 12 of the screw 11 and twisted in the anti-tightening direction B. Thereby, the screw 11 is rotated in the anti-clamping direction B together with the fastening release tool 31, and thus the screw 11 that has fastened the article to be fastened is loosened.

  According to the above-described screw 11, a tightening operation can be easily performed using a commercially available tightening tool, and can be loosened only by using a fastening release tool 31 that is a dedicated tool.

Next, the manufacturing method of the screw concerning this embodiment is explained for every process.
3A and 3B are diagrams for explaining a method of manufacturing the screw 11, wherein FIG. 3A is a side view of the work 41, FIG. 3B is a side view of the first intermediate material 41 </ b> A in the present embodiment, and FIG. It is a side view of 41 C of 1st intermediate materials. FIGS. 4A and 4B are diagrams for explaining a method of manufacturing the screw 11 according to the present embodiment, in which FIG. 4A is a side sectional view for explaining a first intermediate material forming step, and FIG. 4B is a second intermediate material forming step. It is a sectional side view to explain. FIG. 5 is a perspective view of the third mold 71 for explaining the shape of the third mold 71.

(Work preparation process)
A work 41 to be the screw 11 is prepared. The workpiece 41 is made of a metal material, and is formed in a columnar shape having a predetermined length and the same diameter as the shaft portion 13 as shown in FIG.

(Preparation mold preparation process)
As shown to (a) of FIG. 4, the 1st metal mold | die 51 and the 2nd metal mold | die 61 are prepared.
The first mold 51 has a shaft recess 52 whose upper side is open. The shaft recess 52 is formed by inserting the core 54 into the hole 53. The core 54 is provided so as to be movable in the vertical direction. The shaft recess 52 has the same diameter as the shaft portion 13, and the workpiece 41 is inserted into the shaft recess 52. One end of the work 41 is inserted into the shaft recess 52, so that the other end is held by the first mold 51 with the other end protruding toward the upper second mold 61.
The second mold 61 is accessible to the first mold 51. The 2nd metal mold | die 61 has the preliminary | backup process recessed part 62 which the lower side opened. The preliminary processing recess 62 is formed by inserting a core 64 into the hole 63. The preliminary processing recessed part 62 is larger in diameter than the diameter of the shaft part 13 and is expanded toward the first mold 51.

(First intermediate material formation process)
The work 41 is inserted into the shaft recess 52 of the first mold 51, and the work 41 is held by the first mold 51. In this state, the second mold 61 is brought closer to the first mold 51 while the other end of the workpiece 41 protruding upward is brought into contact with the preliminary machining recess 62 of the second mold 61. In this way, as shown in FIG. 4A, the other end of the work 41 is crushed by the second mold 61 and bulges outward in accordance with the inner shape of the pre-processed recess 62. It is plastically deformed. Thereby, as shown in FIG. 3B, the bulging portion 42 having a larger diameter than the shaft portion 13 is formed at the other end of the work 41. That is, the first intermediate material 41A including the shaft portion 13 and the bulging portion 42 having a larger diameter than the shaft portion 13 is obtained by the first intermediate material forming step.

  As shown in FIG. 3B, in the first intermediate material forming step for obtaining the first intermediate material 41A, the diameter of the portion of the bulging portion 42 close to the first mold 51 is the second mold. Processing is performed so as to be larger than the diameter of the portion close to 61. That is, in the drawing, the processing is performed so that the radial size of the lower half of the bulging portion 42 is larger than the radial size of the upper half of the bulging portion 42.

(Die preparation process for finishing)
Next, as shown in FIG. 4B, a third mold 71 is prepared. The third mold 71 is a mold for finishing the head 12 of the screw 11 and is accessible to the first mold 51.
As shown in FIG. 5, the third mold 71 has a finishing recess 72 on the first mold 51 side. The finishing recess 72 is a recess capable of transferring the shapes of the engagement recess 21 and the groove 25 of the head 12 of the screw 11. The finishing recess 72 has an engagement recess forming protrusion 73 that forms the engagement recess 21 and a groove forming protrusion 74 that forms the groove 25.

(Second intermediate material formation process)
The third mold 71 is brought closer to the first mold 51 while pressing the bulging portion 42 of the first intermediate material 41 </ b> A with the finishing recess 72 of the third mold 71. As a result, as shown in FIG. 4B, the bulging portion 42 of the first intermediate material 41A is plastically deformed, and the engaging concave portion 21 and the groove portion 25 are formed by the engaging concave portion forming convex portion 73 and the groove portion forming convex portion 74. Form. Then, when the shape of the finishing recess 72 of the third mold 71 is transferred to the first intermediate material 41A, the overhanging portion 26 of the head 12 is formed with plastically flowed meat. That is, by this second intermediate material forming step, a second intermediate material 41 </ b> B including the head portion 12 including the engaging recess 21, the groove portion 25, and the overhang portion 26 and the shaft portion 13 is obtained.

(Thread part forming process)
The core 54 is moved upward to push out the shaft portion 13 of the second intermediate material 41B from the shaft recess 52 of the first mold 51, and the screw portion 14 is formed on the shaft portion 13 of the second intermediate material 41B. Thereby, the screw 11 in which the screw portion 14 is formed on the shaft portion 13 is obtained.

(effect)
According to the manufacturing method according to the above-described embodiment, since machining is performed by forging, the cost is lower than that of cutting and suitable for mass production.
Further, in the first intermediate material forming step, the first intermediate material 41A is formed so that the diameter of the part close to the first mold 51 is increased. For this reason, in the second intermediate material forming step for forming the second intermediate material 41B, when transferring the shape of the engagement recess 21, the meat plastically flows downward and laterally, and the engagement recess 21 is deep. Meat goes around the area enough. Thereby, the engagement recessed part 21 can be processed with high shape accuracy. At this time, the overhanging portion 26 is formed by the meat that wraps around the lower portion of the groove portion 25. Further, the protruding amount of the protruding portion 26 is set so as not to protrude outward in the radial direction from the outer diameter line of the head 12 (virtual circumscribed circle of the head 12) when viewed from the rear of the head 12.

Here, the background to the present invention will be described.
Prior to finding the manufacturing method described above, the inventors made an intermediate material including the shaft portion 13 and the head portion 12 including the engagement recess 21 by forging, and then applied the intermediate material to the intermediate material. The groove part 25 was considered to be processed by shearing. However, when the groove portion 25 is to be sheared, the meat removed by the shearing process gathers on the front end side of the groove portion 25, and the meat protrudes greatly outward in the radial direction, which may cause burrs. And this deburring process lowered the production efficiency, which was considered undesirable.

  Therefore, it has been considered to forge the groove 25 at the same time when the engaging recess 21 is processed so that no burr is generated. This manufacturing method will be described below as a comparative example.

A screw manufacturing method according to a comparative example will be described with reference to FIG.
Note that the same components as those in the above embodiment are denoted by the same reference numerals and description thereof is omitted.
FIGS. 6A and 6B are diagrams illustrating a screw manufacturing method according to a comparative example, in which FIG. 6A is a side sectional view illustrating a first intermediate material forming process, and FIG. 6B is a second intermediate material forming process. It is a sectional side view.

(Work preparation process, pre-processing mold preparation process)
A workpiece 41 to be the screw 11 is prepared, and a first mold 51 and a second mold 81 are prepared as shown in FIG.
The second mold 81 is accessible to the first mold 51. The 2nd metal mold | die 81 has the preliminary processing recessed part 82 which the downward side opened. The preliminary processing recess 82 is formed by inserting the core 84 into the hole 83. The preliminary processing recess 82 is larger in diameter than the diameter of the shaft portion 13 and is expanded toward the first mold 51.

(First intermediate material formation process)
The work 41 is inserted into the shaft recess 52 of the first mold 51, and the work 41 is held by the first mold 51. In this state, the second mold 81 is brought close to the first mold 51 while the other end of the workpiece 41 protruding upward is brought into contact with the preliminary machining recess 82 of the second mold 81. 6A, the other end of the work 41 is crushed by the second die 81, and bulges outward in accordance with the inner shape of the pre-processed recess 82. As shown in FIG. It is plastically deformed.
Thereby, as shown in FIG. 3C, a large diameter portion 45 having a diameter larger than that of the shaft portion 13 is formed at the other end of the work 41. That is, the first intermediate material 41 </ b> C including the shaft portion 13 and the large diameter portion 45 having a larger diameter than the shaft portion 13 is obtained by the first intermediate material forming step. In the first intermediate material forming step for obtaining the first intermediate material 41C, the large diameter portion 45 is processed so as to be provided on the side far from the first mold 51.

(Finishing mold preparation process, second intermediate material formation process)
As shown in FIG. 6B, a third mold 71 for finishing the head 12 of the screw 11 is prepared. The third mold 71 is brought closer to the first mold 51 while pressing the large diameter portion 45 of the first intermediate material 41 </ b> C with the finishing recess 72 of the third mold 71. Thereby, the large-diameter portion 45 of the first intermediate material 41C is plastically deformed, and the engaging recess 21 and the groove 25 are formed by the engaging recess forming convex portion 73 and the groove forming convex portion 74. Thus, when the shape of the finishing recess 72 of the third mold 71 is transferred to the first intermediate material 41C, the overhanging portion 26 of the head 12 is formed with plastically flowed meat, and the engaging recess 21 and the groove portion are formed. 25 and the 2nd intermediate material 41D provided with the head 12 provided with the overhang | projection part 26, and the axial part 13 are obtained.

(Thread part forming process)
The core 54 is moved upward to push out the shaft portion 13 of the second intermediate material 41D from the shaft recess 52 of the first mold 51, and the screw portion 14 is formed on the shaft portion 13 of the second intermediate material 41D. Thereby, the screw 11 in which the screw portion 14 is formed on the shaft portion 13 is obtained.

  In the manufacturing method according to the comparative example, in the first intermediate material forming step, the first intermediate material 41C is formed so that the large diameter portion 45 is provided on the side far from the first mold 51 (FIG. 7 (see step 1 in (b)). For this reason, in the second intermediate material forming step for forming the second intermediate material 41D, when transferring the shape of the engagement recess 21, the meat does not rotate around the deep portion of the engagement recess 21, and the shape of the engagement recess 21 The accuracy may decrease (see steps 2 to 4 in FIG. 7B). Moreover, there is little meat which goes around to the lower part of the groove part 25, and the overhang | projection part 26 may not fully be formed (refer the enlarged view of the process 4 in FIG.7 (b)). Moreover, since the sagging occurs at the upper and lower edges of the groove 25, it becomes easy to grip and loosen with a commercially available tool sandwiched from both sides such as pliers or a spanner.

  On the other hand, according to the manufacturing method according to this embodiment described above, in the first intermediate material forming step, the first intermediate material 41A is formed so that the diameter of the portion close to the first mold 51 is increased. (See step 1 in FIG. 7A). For this reason, in the second intermediate material forming step for forming the second intermediate material 41B, when transferring the shape of the engagement recess 21, the meat plastically flows downward and laterally, and the engagement recess 21 is deep. Meat sufficiently wraps around the site (see steps 2 to 4 in FIG. 7A). Thereby, the engagement recessed part 21 can be processed with high shape accuracy. At this time, the overhanging portion 26 is formed by the meat that wraps around the lower portion of the groove portion 25 (see the enlarged view of step 4 in FIG. 7A).

  For these reasons, according to the screw manufacturing method of the present invention, a screw that cannot be removed by a normal user can be manufactured efficiently and accurately.

  Here, the behavior of the plastic flow due to the difference in height and diameter of the bulging portion 42 of the first intermediate material 41A was examined. The results are shown in Table 1.

As shown in the example of Table 1, the diameter of the lower half of the bulging portion 42 (the diameter of the part close to the first mold) is larger than the diameter of the upper half (the diameter of the part close to the second mold). When the first intermediate material 41 was processed in such a manner, the engagement recess 21 having a desired shape accuracy was obtained.
Moreover, as shown in the comparative example of Table 1, the first intermediate material 41 has a lower half diameter (a diameter of a portion close to the first mold) of the bulging portion 42 and an upper half diameter (second mold). If it is processed so as to be smaller than the diameter of the part close to), the meat will sag without being able to rotate under the head.

  Unlike the above-described embodiment, when the groove is formed by shearing, the overhanging portion is formed so as to protrude beyond the circumscribed circle of the head 12, and the protruding portion becomes a burr. In order to remove this burr, it is necessary to perform a deburring process. As described above, if the groove is formed by shearing, deburring is required. Therefore, it is not preferable to form the groove by shearing. According to this embodiment described above, it is not necessary to perform deburring after forming the groove, which is preferable.

  Since the volume of the head 12 of the screw 11 that is the finished product, the head 12 of the second intermediate material 41B, and the bulging portion 42 of the first intermediate material 41A do not change before and after processing, the head of the screw 11 of the finished product 11 If the size of the portion 12 is determined and the diameter of the bulging portion 42 of the first intermediate material 41A is determined, the height of the bulging portion 42 of the first intermediate material 41A is naturally determined.

  At this time, if the height of the head 12 of the first intermediate material 41A is too large with respect to the height of the head 12 of the screw 11 that is the finished product, the second intermediate material shown in FIG. In the forming process, the amount of the plastically deformed meat is excessively increased, and the shape accuracy of the engaging recess 21 may be deteriorated without the meat turning.

  Therefore, as in the example of Table 1, the ratio of (the diameter of the bulging portion 42 of the first intermediate material 41A / the height of the bulging portion 42 of the first intermediate material 41A) is 1 or more, and (the first The ratio of the height of the bulging portion 42 of the intermediate material 41A / the height of the head 12 of the screw 11 is preferably less than 1.8.

  In the example of Table 1, the first intermediate material 41A is formed so that the head 12 of the screw 11 as a finished product has a diameter of a virtual inscribed circle of the groove 25 of 5.8 mm and a height of 2.6 mm. The dimensions of the bulging part 42 were set to the dimensions shown in the examples and comparative examples. In addition, the diameter of the virtual inscribed circle of the groove part 25 and the dimension of the virtual inscribed circle of the groove part forming convex part 74 are the same.

  As shown in the example of Table 1, since the ratio of (the height of the bulging portion 42 of the first intermediate material 41A / the height of the head 12 of the screw 11) is 1.5 which is less than 1.8, plasticity The engagement concave part 21 having an appropriate amount of deformed meat and having a desired shape accuracy was obtained.

  From such consideration, as in the comparative example, the diameter of the upper half of the bulging portion 42 is smaller than the diameter of the lower half of the first intermediate material, and the height of the bulging portion 42 is the height of the head 12 of the screw 11. If processed to 1.8 times or more of the height, the amount of plastically deformed meat becomes too large, and it is considered that the groove 25 and the engagement recess 21 having a desired shape accuracy cannot be obtained.

  In the above-described embodiment, the case where the engagement concave portion 21 with which the cross driver bit is engaged is formed in the head portion 12 is described as an example. However, the shape of the engagement concave portion 21 is not limited to this shape.

Next, a description will be given of a screw according to a modified example including an engagement recess having another shape.
8A and 8B are views showing a screw 11A according to a modification, in which FIG. 8A is a top view and FIG. 8B is a cross-sectional view taken along the line II-II in FIG.

  As shown in FIG. 8, the screw 11 </ b> A has an engagement recess 91 having a hexagonal shape in plan view on the head 12. The engaging recess 91 can be fitted with a fastening tool (not shown) made of a commercially available hexagon wrench. The engagement recess 91 is formed with six engagement step portions 93 on the inner periphery thereof. Between each engaging step part 93, it has the inclined surface 94 which inclines gradually upwards of the head 12 toward the anti-clamping direction B. As shown in FIG.

  In the screw 11 </ b> A described above, the tightening tool is fitted into the engagement recess 91 by inserting a tightening tool made of a hexagon wrench into the engagement recess 91 of the head 12. When the tightening tool is rotated in the tightening direction A in this state, the screw 11A is rotated in the tightening direction A by the tightening tool. Further, when the tightening tool inserted into the engaging recess 91 of the head 12 is rotated in the anti-tightening direction B, the tightening tool is pushed up by the inclined surface 94 and pushed out above the head 12. As described above, even if the tightening tool is inserted into the engaging recess 91 of the screw 11 </ b> A that has fastened the object to be fastened and rotated in the anti-tightening direction B, the tightening tool is engaged with the engaging portion 92 of the head 12. do not do. That is, the screw 11A is not rotated in the anti-tightening direction B by the fastening tool, and the fastening state is maintained.

  The screw 11 </ b> A also has a plurality of grooves 25 formed around the head 12, and can be loosened using the fastening release tool 31. Even when the screw 11A is loosened using the fastening release tool 31, first, the screw engaging portion 32 of the fastening release tool 31 is applied to the head portion 12 of the screw 11A, and the head portion 12 is accommodated in the accommodation recess 35, so that the head The engaging protrusion 36 is engaged with the groove 25 of the portion 12. Then, a commercially available tool is engaged with the gripping portion 33 of the fastening release tool 31 engaged with the head 12 of the screw 11 </ b> A and twisted in the anti-tightening direction B. Accordingly, the screw 11A is rotated in the anti-tightening direction B together with the fastening release tool 31, and thus the screw 11A that has fastened the article to be fastened is loosened.

  Moreover, although the case where the three groove parts 25 were formed in the head 12 was illustrated in the said embodiment, the number of formation of the groove parts 25 is not restricted to three, Five or seven may be sufficient. When the number of the groove portions 25 is three or five, the groove portions 25 can be easily formed.

11: Screw, 12: Head, 13: Shaft, 14: Screw, 21: Engaging recess, 25: Groove, 26: Overhang, 41: Workpiece, 41A: First intermediate material, 41B: Second intermediate Material: 51: First mold, 52: Shaft recess, 61: Second mold, 62: Pre-processing recess, 71: Third mold, 72: Processing recess

Claims (3)

A shaft portion provided with a threaded portion at the front end;
A head having a larger diameter than the shaft provided at the rear end of the shaft;
An engagement recess provided on the rear surface of the head, which engages when the tightening tool rotates to the tightening side and does not engage when it rotates to the anti-tightening side,
On the outer peripheral surface of the head, there are three or more odd-numbered grooves that are provided at positions that do not oppose each other in the radial direction of the head when viewed from behind, and extend in the front-rear direction,
A method of manufacturing a screw, wherein a protruding portion that bulges outwardly in a radial direction when viewed from the rear is provided at the front end of the groove portion,
A step of preparing a cylindrical workpiece;
A first mold having a shaft recess having the same diameter as that of the shaft portion, and being accessible to the first mold, and having a diameter larger than the diameter of the shaft portion and expanding toward the first mold. Preparing a second mold having a pre-processed recess;
One end of the work is held by the shaft recess of the first mold, and the second mold is placed on the first mold while the other end of the work is brought into contact with the pre-processed recess of the second mold. And plastically deforming the workpiece to obtain a first intermediate material having a shaft portion and a bulging portion having a larger diameter than the shaft portion;
Preparing a third mold having a finishing recess that is accessible to the first mold and capable of transferring the shape of the engagement recess and the groove;
While pressing the bulging portion of the first intermediate material with the finishing recess of the third mold, the first intermediate material is plastically deformed by bringing the third mold closer to the first mold. A head including the engaging recess, the groove, and the overhanging portion, and forming the overhanging portion with meat that is plastically flowed when transferring the shapes of the engaging recess and the groove in the finishing recess. A step of obtaining a second intermediate material comprising a portion and a shaft portion;
Forming a screw portion on the shaft portion of the second intermediate material to obtain the screw, and
In the step of obtaining the first intermediate material, manufacturing of a screw that is processed so that a diameter of a portion close to the first mold in the bulging portion is larger than a diameter of a portion close to the second mold Method.   The ratio of (the diameter of the bulging portion of the first intermediate material / the height of the bulging portion of the first intermediate material) is 1 or more, and (the height of the bulging portion of the first intermediate material / the head of the screw) The method for manufacturing a screw according to claim 1, wherein the ratio of the height of the part is less than 1.8. A shaft portion provided with a threaded portion at the front end;
A head having a larger diameter than the shaft provided at the rear end of the shaft;
An engagement recess provided on the rear surface of the head that engages when the clamping tool rotates to the clamping side and does not engage when it rotates to the counter-clamping side,
On the outer peripheral side surface of the head, there are three or more odd-numbered grooves that are provided at positions that do not oppose each other in the radial direction of the head when viewed from behind, and extend in the front-rear direction,
The screw manufactured by the manufacturing method according to claim 1 or 2, wherein a protruding portion that bulges outwardly in a radial direction when viewed from the rear is provided at a front end of the groove portion.

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