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JP2015158544A - Antireflective coating material for optical element, antireflection film, and optical element - Google Patents

Antireflective coating material for optical element, antireflection film, and optical element Download PDF

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JP2015158544A
JP2015158544A JP2014032261A JP2014032261A JP2015158544A JP 2015158544 A JP2015158544 A JP 2015158544A JP 2014032261 A JP2014032261 A JP 2014032261A JP 2014032261 A JP2014032261 A JP 2014032261A JP 2015158544 A JP2015158544 A JP 2015158544A
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fine particles
film
antireflection
mass
antireflection film
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山本 修平
Shuhei Yamamoto
修平 山本
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Canon Inc
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Abstract

PROBLEM TO BE SOLVED: To provide an antireflection film for an optical element, in which generation of air bubbles on an interface is inhibited and cracks in the film are prevented, and an optical element.SOLUTION: The antireflection film for an optical element comprises at least an epoxy resin, a colorant, and fine particles. The fine particles have a film elastic modulus (Ef), described by the following expression (1), of 0.01 GPa or more and 7 GPa or less and have an average particle diameter of 50 nm or more and 200 nm or less; and the fine particles are included in a content of 7 mass% or more and 25 mass% or less in the antireflection film. Expression (1): Ef=(Ec-EmVm)/Vf, where Ef represents a film elastic modulus (GPa) of the fine particles; Ec represents a film elastic modulus (GPa) of a composite material comprising 20 pts.mass of the fine particles and 80 pts.mass of an epoxy resin; Em represents a film elastic modulus (GPa) of a single epoxy resin; Vm represents a volume ratio of the epoxy resin; and Vf represents a volume ratio of the fine particles.

Description

本発明は、光学素子用の反射防止塗料、反射防止膜および前記反射防止膜を有する光学素子に関するものである。   The present invention relates to an antireflection coating for an optical element, an antireflection film, and an optical element having the antireflection film.

従来、カメラ、双眼鏡、顕微鏡、半導体露光装置等の光学機器に用いられる光学素子には、必要に応じて光学有効部外に黒色の反射防止膜が配され、迷光を低減させる処置が施されている。光学素子のレンズの外周部等に届いた迷光は、この反射防止膜により十分に吸収され、例えばフレアやゴーストなどといった不要光が低減される。   Conventionally, optical elements used in optical devices such as cameras, binoculars, microscopes, and semiconductor exposure apparatuses are provided with a black anti-reflection film outside the optically effective portion as necessary to reduce stray light. Yes. The stray light that reaches the outer periphery of the lens of the optical element is sufficiently absorbed by the antireflection film, and unnecessary light such as flare and ghost is reduced.

光学素子用の反射防止膜は、主に光学素子の構成部材である光学部材、例えばガラスの表面に形成される塗膜である。ここでガラスはレンズまたはプリズムであってもよい。またその他の光学用ガラスであってもよい。   The antireflection film for an optical element is a coating film formed mainly on the surface of an optical member that is a constituent member of the optical element, for example, glass. Here, the glass may be a lens or a prism. Other optical glasses may also be used.

ここで光学素子用の反射防止膜の役割について、図面を参照しながら説明する。図1は、光学有効面外に反射防止膜が形成されている光学部材を示す概略図である。具体的には、図1では、光学素子用の反射防止膜を設けたレンズの一例を示す。図1に示すように、光学素子用の反射防止膜1は、レンズ2の光学有効面外9の任意の外周部分7に形成されている。ここでレンズ2に入射する光のうち、レンズ2の光学有効面8である外周部分に当たらない光(入射光3)は、透過光4として透過する。一方、レンズ2に入射する光のうちレンズ2の外周部分7に当たる光(入射光5)は、レンズ2の外周部分7に設けられている反射防止膜1に当たる。仮に、反射防止膜1が形成されていない場合では、レンズ2の外周部分7に当たった光は内面反射して画像に関係のない内面反射光6としてレンズ2の外に出て行く。この内面反射光6は、画像を悪くする要素であるフレアやゴースト等の原因になる。このためフレアやゴースト等の発生を防ぐ目的でレンズ2の外周に反射防止膜1を設ける必要がある。ここで反射防止膜1を設けることにより、斜めからの入射光5に対する内面反射を減らすことが可能となる。これにより画像に悪影響を与える内面反射光6が減少するので、フレアやゴーストを防止することが可能である。   Here, the role of the antireflection film for the optical element will be described with reference to the drawings. FIG. 1 is a schematic view showing an optical member having an antireflection film formed outside the optically effective surface. Specifically, FIG. 1 shows an example of a lens provided with an antireflection film for an optical element. As shown in FIG. 1, the antireflection film 1 for an optical element is formed on an arbitrary outer peripheral portion 7 outside the optically effective surface 9 of the lens 2. Here, of the light incident on the lens 2, the light (incident light 3) that does not hit the outer peripheral portion that is the optically effective surface 8 of the lens 2 is transmitted as transmitted light 4. On the other hand, light (incident light 5) that hits the outer peripheral portion 7 of the lens 2 out of the light incident on the lens 2 hits the antireflection film 1 provided on the outer peripheral portion 7 of the lens 2. If the antireflection film 1 is not formed, the light hitting the outer peripheral portion 7 of the lens 2 is reflected from the inner surface and goes out of the lens 2 as the inner surface reflected light 6 not related to the image. The inner surface reflected light 6 causes flare, ghost, and the like, which are elements that deteriorate the image. For this reason, it is necessary to provide the antireflection film 1 on the outer periphery of the lens 2 for the purpose of preventing the occurrence of flare, ghost, and the like. By providing the antireflection film 1 here, it is possible to reduce internal reflection with respect to the incident light 5 from an oblique direction. As a result, the internal reflection light 6 that adversely affects the image is reduced, and flare and ghost can be prevented.

この反射防止膜には光学素子の内側から反射防止膜に入射する迷光を低減する効果が期待され、内面反射と呼ばれる反射光を好適に低減することが求められている。また、反射防止膜が形成された光学素子は外観に対しても高い品位が要求される。さらに、反射防止膜には上述した内面反射の低減、高い外観品位の他に、環境耐久性、即ち高温高湿下での耐性も要求される。   This antireflection film is expected to have an effect of reducing stray light that enters the antireflection film from the inside of the optical element, and is required to suitably reduce reflected light called internal reflection. In addition, an optical element on which an antireflection film is formed is required to have high quality in terms of appearance. Further, in addition to the above-mentioned reduction of internal reflection and high appearance quality, the antireflection film is required to have environmental durability, that is, resistance under high temperature and high humidity.

近年、反射防止膜が形成された光学素子は様々な形状で構成される為、反射防止膜がユーザーに見える位置に設けられる場合も多くなっており、より高い外観品位が求められる。具体的には光学素子用の反射防止塗料を塗布した際に発生する気泡による外観不良を抑制することが要求される。   In recent years, since an optical element on which an antireflection film is formed is configured in various shapes, the antireflection film is often provided at a position that can be seen by a user, and a higher appearance quality is required. Specifically, it is required to suppress appearance defects due to bubbles generated when an antireflection paint for an optical element is applied.

反射防止膜を形成するコバ部には凹凸があるので、光学素子用の反射防止塗料を塗布する際に必然的に気泡を巻き込むことになる。図2は、反射防止塗料を塗布する際の気泡の成長状態を示す説明図であり、レンズ11に反射防止塗料を塗布した後から塗膜12の乾燥時に掛けて発生する気泡の成長状態を示す。ここで図2のように巻き込まれた気泡13は他の気泡と合わさって大きな気泡14となって界面に残ったり、破裂して膜表面まで貫通したりする。   Since the edge portion where the antireflection film is formed has irregularities, air bubbles are inevitably involved when applying the antireflection coating for the optical element. FIG. 2 is an explanatory diagram showing the growth state of bubbles when an antireflection paint is applied, and shows the growth state of bubbles generated when the coating film 12 is dried after the antireflection paint is applied to the lens 11. . Here, as shown in FIG. 2, the entrained bubbles 13 are combined with other bubbles to form large bubbles 14 or remain at the interface or rupture and penetrate to the film surface.

この様な反射防止膜を形成した光学素子では、残存した気泡が無数の白点として見えてしまい外観の品位が悪くなる。従来、気泡による外観不良を抑制する為に、シリカ微粒子と低沸点溶媒で塗料の流動性を減少させ、増粘させることで気泡の成長を抑制する方法が知られている(特許文献1参照)。   In the optical element formed with such an antireflection film, the remaining bubbles are seen as innumerable white spots, and the quality of the appearance is deteriorated. Conventionally, in order to suppress poor appearance due to bubbles, a method of suppressing bubble growth by reducing the fluidity of the paint with silica fine particles and a low boiling point solvent and increasing the viscosity is known (see Patent Document 1). .

特開2012−155180号公報JP 2012-155180 A

しかしながら、特許文献1のようにシリカ微粒子を用いることで、光学素子用の反射防止塗料を塗布した際に、光学部材の外周部分と反射防止膜の界面で発生する気泡を抑制した場合、シリカ微粒子を含む複数種の無機微粒子によって反射防止膜そのものの弾性率が高くなり、高温高湿下で反射防止膜が割れやすくなり、環境耐久性に劣るといった課題がある。   However, when silica fine particles are used as in Patent Document 1 to suppress bubbles generated at the interface between the outer peripheral portion of the optical member and the antireflection film when an antireflection coating for an optical element is applied, the silica fine particles There are problems that the antireflection film itself has a high elastic modulus due to a plurality of types of inorganic fine particles containing, and the antireflection film is easily broken under high temperature and high humidity, resulting in poor environmental durability.

本発明は、この様な背景技術に鑑みてなされたものであり、反射防止膜の界面での気泡の発生を抑制し、反射防止膜の膜割れを防止した光学素子用の反射防止塗料を提供するものである。また、本発明は、界面での気泡の発生を抑制し、膜割れを防止した光学素子用の反射防止膜および前記反射防止膜を有する光学素子を提供するものである。   The present invention has been made in view of such background art, and provides an antireflection coating for an optical element that suppresses the generation of bubbles at the interface of the antireflection film and prevents the antireflection film from cracking. To do. In addition, the present invention provides an antireflection film for an optical element that suppresses the generation of bubbles at the interface and prevents film cracking, and an optical element having the antireflection film.

上記の課題を解決する反射防止塗料は、少なくともエポキシ樹脂と、着色剤と、微粒子と、溶媒を含有する光学素子用の反射防止塗料であって、前記微粒子の下記の式(1)で表される膜弾性率(Ef)が0.01GPa以上7GPa以下で、前記微粒子の平均粒子径が50nm以上200nm以下であり、かつ前記微粒子の含有量が3質量%以上14質量%以下であることを特徴とする。
式(1) Ef=(Ec−EmVm)/Vf
(式中、Efは微粒子の膜弾性率(GPa)、Ecは微粒子20質量部とエポキシ樹脂80質量部からなる複合材料の膜弾性率(GPa)、Emはエポキシ樹脂単体の膜弾性率(GPa)、Vmはエポキシ樹脂の体積の割合、Vfは微粒子の体積の割合を表す。)
An antireflective coating that solves the above problem is an antireflective coating for optical elements containing at least an epoxy resin, a colorant, fine particles, and a solvent, and is represented by the following formula (1) of the fine particles. The film elastic modulus (Ef) is 0.01 GPa or more and 7 GPa or less, the average particle diameter of the fine particles is 50 nm or more and 200 nm or less, and the content of the fine particles is 3% by mass or more and 14% by mass or less. And
Formula (1) Ef = (Ec−EmVm) / Vf
(In the formula, Ef is the film elastic modulus (GPa) of fine particles, Ec is the film elastic modulus (GPa) of a composite material composed of 20 parts by mass of fine particles and 80 parts by mass of epoxy resin, and Em is the film elastic modulus (GPa) of a single epoxy resin. Vm represents the volume ratio of the epoxy resin, and Vf represents the volume ratio of the fine particles.)

上記の課題を解決する反射防止膜は、少なくともエポキシ樹脂と、着色剤と、微粒子を含有する光学素子用の反射防止膜であって、前記微粒子の下記の式(1)で表される膜弾性率(Ef)が0.01GPa以上7GPa以下で、前記微粒子の平均粒子径が50nm以上200nm以下であり、かつ前記微粒子の含有量が7質量%以上25質量%以下であることを特徴とする。
式(1) Ef=(Ec−EmVm)/Vf
(式中、Efは微粒子の膜弾性率(GPa)、Ecは微粒子20質量部とエポキシ樹脂80質量部からなる複合材料の膜弾性率(GPa)、Emはエポキシ樹脂単体の膜弾性率(GPa)、Vmはエポキシ樹脂の体積の割合、Vfは微粒子の体積の割合を表す。)
An antireflection film that solves the above problem is an antireflection film for an optical element containing at least an epoxy resin, a colorant, and fine particles, and the film elasticity of the fine particles represented by the following formula (1): The rate (Ef) is 0.01 GPa or more and 7 GPa or less, the average particle diameter of the fine particles is 50 nm or more and 200 nm or less, and the content of the fine particles is 7% by mass or more and 25% by mass or less.
Formula (1) Ef = (Ec−EmVm) / Vf
(In the formula, Ef is the film elastic modulus (GPa) of fine particles, Ec is the film elastic modulus (GPa) of a composite material composed of 20 parts by mass of fine particles and 80 parts by mass of epoxy resin, and Em is the film elastic modulus (GPa) of a single epoxy resin. Vm represents the volume ratio of the epoxy resin, and Vf represents the volume ratio of the fine particles.)

上記の課題を解決する光学素子は、光学部材の光学有効面外に反射防止膜を有する光学素子であって、前記反射防止膜は上記の反射防止膜であることを特徴とする。   An optical element that solves the above problem is an optical element having an antireflection film outside the optically effective surface of an optical member, wherein the antireflection film is the antireflection film described above.

本発明によれば、反射防止膜の界面での気泡の発生を抑制し、反射防止膜の膜割れを防止した光学素子用の反射防止塗料を提供することができる。また、本発明によれば、界面での気泡の発生を抑制し、膜割れを防止した光学素子用の反射防止膜および前記反射防止膜を有する光学素子を提供することができる。   According to the present invention, it is possible to provide an antireflection coating for an optical element that suppresses the generation of bubbles at the interface of the antireflection film and prevents the antireflection film from cracking. In addition, according to the present invention, it is possible to provide an antireflection film for an optical element that suppresses generation of bubbles at the interface and prevents film cracking, and an optical element having the antireflection film.

光学有効面外に反射防止膜が形成されている光学部材を示す概略図である。It is the schematic which shows the optical member by which the antireflection film is formed out of the optical effective surface. 反射防止塗料を塗布する際の気泡の成長状態を示す説明図である。It is explanatory drawing which shows the growth state of the bubble at the time of apply | coating an antireflection coating.

以下、本発明の好適な実施形態について説明する。   Hereinafter, preferred embodiments of the present invention will be described.

(反射防止塗料)
まず、本発明に係る反射防止塗料について説明する。
(Anti-reflective paint)
First, the antireflection paint according to the present invention will be described.

本発明に係る反射防止塗料は、少なくともエポキシ樹脂と、着色剤と、微粒子と、溶媒を含有する光学素子用の反射防止塗料であって、前記微粒子の下記の式(1)で表される膜弾性率(Ef)が0.01GPa以上7GPa以下で、前記微粒子の平均粒子径が50nm以上200nm以下であり、かつ前記微粒子の含有量が3質量%以上14質量%以下であることを特徴とする。
式(1) Ef=(Ec−EmVm)/Vf
(式中、Efは微粒子の膜弾性率(GPa)、Ecは微粒子20質量部とエポキシ樹脂80質量部からなる複合材料の膜弾性率(GPa)、Emはエポキシ樹脂単体の膜弾性率(GPa)、Vmはエポキシ樹脂の体積の割合、Vfは微粒子の体積の割合を表す。)
An antireflection paint according to the present invention is an antireflection paint for an optical element containing at least an epoxy resin, a colorant, fine particles, and a solvent, and is a film represented by the following formula (1) of the fine particles. The elastic modulus (Ef) is 0.01 GPa to 7 GPa, the average particle diameter of the fine particles is 50 nm to 200 nm, and the content of the fine particles is 3% to 14% by mass. .
Formula (1) Ef = (Ec−EmVm) / Vf
(In the formula, Ef is the film elastic modulus (GPa) of fine particles, Ec is the film elastic modulus (GPa) of a composite material composed of 20 parts by mass of fine particles and 80 parts by mass of epoxy resin, and Em is the film elastic modulus (GPa) of a single epoxy resin. Vm represents the volume ratio of the epoxy resin, and Vf represents the volume ratio of the fine particles.)

本発明の反射防止塗料は、少なくともエポキシ樹脂、着色剤、微粒子、第二の微粒子、溶媒、その他の成分を含有する。   The antireflection paint of the present invention contains at least an epoxy resin, a colorant, fine particles, second fine particles, a solvent, and other components.

本発明の反射防止塗料に含まれるエポキシ樹脂は、基材、例えばガラスやプラスチックとの密着性がよいものが好ましい。また、膜全体の屈折率を向上させるために、硬化性エポキシ樹脂自体の屈折率も高いことがより好ましい。本発明の反射防止塗料に含有されるエポキシ樹脂の含有量は、5質量%以上50質量%以下が望ましく、好ましくは、10質量%以上40質量%以下である。   The epoxy resin contained in the antireflection paint of the present invention preferably has good adhesion to a substrate such as glass or plastic. Moreover, in order to improve the refractive index of the whole film, it is more preferable that the refractive index of the curable epoxy resin itself is also high. The content of the epoxy resin contained in the antireflection coating of the present invention is preferably 5% by mass or more and 50% by mass or less, and preferably 10% by mass or more and 40% by mass or less.

本発明の反射防止塗料に含まれる微粒子としては、ゴム系、ポリエチレン系、ポリエーテルスルホン系、エポキシ系、アクリル系、ポリスチレン系、ポリフェニレンスルフィド系、ポリアミドイミド系の有機微粒子およびこれらの混合物が挙げられる。   Examples of the fine particles contained in the antireflection paint of the present invention include rubber-based, polyethylene-based, polyethersulfone-based, epoxy-based, acrylic-based, polystyrene-based, polyphenylene sulfide-based, polyamide-imide-based organic fine particles, and mixtures thereof. .

前記微粒子の膜弾性率(Ef)は、下記の式(1)で表される膜弾性率(Ef)の値が0.01GPa以上7GPa以下、好ましくは0.1GPa以上7GPa以下が望ましい。
式(1) Ef=(Ec−EmVm)/Vf
As for the film elastic modulus (Ef) of the fine particles, the value of the film elastic modulus (Ef) represented by the following formula (1) is 0.01 GPa to 7 GPa, preferably 0.1 GPa to 7 GPa.
Formula (1) Ef = (Ec−EmVm) / Vf

微粒子の膜弾性率(Ef:GPa)の測定は、動的粘弾性率試験機(Rheogel−E4000)を用いて行う。まず、エポキシ樹脂単体のサンプルと、微粒子20質量部とエポキシ樹脂80質量部からなる複合材料のサンプルを作製する。サンプルは、いずれも幅5mm、長さ30mm、厚み100μmに形成する。エポキシ樹脂単体の膜弾性率(Em:GPa)を測定する。また、複合材料の膜弾性率(Ec:GPa)を測定する。複合材料中の構成材料の体積(V)割合と断面の割合が等しいと仮定して、複合則により、微粒子の弾性率を上記式(1)より算出する。Vmはエポキシ樹脂の体積の割合、Vfは微粒子の体積の割合を表す。   The film elastic modulus (Ef: GPa) of the fine particles is measured using a dynamic viscoelasticity tester (Rhegel-E4000). First, a sample of a single epoxy resin and a sample of a composite material composed of 20 parts by mass of fine particles and 80 parts by mass of an epoxy resin are prepared. Each sample is formed to have a width of 5 mm, a length of 30 mm, and a thickness of 100 μm. The film elastic modulus (Em: GPa) of the single epoxy resin is measured. Further, the film elastic modulus (Ec: GPa) of the composite material is measured. Assuming that the volume (V) ratio of the constituent material in the composite material is equal to the ratio of the cross section, the elastic modulus of the fine particles is calculated from the above formula (1) according to the composite law. Vm represents a volume ratio of the epoxy resin, and Vf represents a volume ratio of the fine particles.

微粒子の膜弾性率が7GPaを越えると、反射防止膜の気泡の抑制はできるが、環境耐久性が低く膜割れが発生する。また膜弾性率が0.01GPa未満の微粒子を反射防止膜に構成すると、機械的膜特性が十分に上がらない為、実用は困難である。   If the film elastic modulus of the fine particles exceeds 7 GPa, bubbles in the antireflection film can be suppressed, but the environmental durability is low and film cracking occurs. Also, if fine particles having a film elastic modulus of less than 0.01 GPa are formed in the antireflection film, the mechanical film characteristics are not sufficiently improved, so that practical use is difficult.

本発明の反射防止塗料に含まれる微粒子の含有量は3質量%以上15質量%以下、好ましくは3質量%以上14質量%以下が望ましい。本発明の微粒子の含有量が3質量%未満の場合、気泡の発生を抑制できない。また、微粒子の含有量が15質量%を越えると環境耐久性が低く膜割れが発生する。   The content of the fine particles contained in the antireflection coating of the present invention is 3% by mass to 15% by mass, preferably 3% by mass to 14% by mass. When the content of the fine particles of the present invention is less than 3% by mass, the generation of bubbles cannot be suppressed. On the other hand, when the content of fine particles exceeds 15% by mass, the environmental durability is low and film cracking occurs.

さらに本発明の反射防止塗料に含まれる微粒子の平均粒子径は50nm以上200nm以下、好ましくは50nm以上100nm以下であることが望ましい。微粒子の平均粒子径が50nm未満になると反射防止塗料の安定性が悪くなる。平均粒子径が200nmを越えると微粒子による散乱が大きくなる為、反射防止膜としての機能が低下し、気泡の抑制効果も弱くなる。   Furthermore, the average particle size of the fine particles contained in the antireflection paint of the present invention is 50 nm to 200 nm, preferably 50 nm to 100 nm. When the average particle size of the fine particles is less than 50 nm, the stability of the antireflection coating is deteriorated. When the average particle diameter exceeds 200 nm, scattering by fine particles increases, so that the function as an antireflection film is lowered and the effect of suppressing bubbles is weakened.

本発明の反射防止塗料に含有される着色剤とは、一般的には染料である。ただし染料に代えて、波長400nmから700nmの可視光を吸収し透明性があり、任意の溶媒に溶解可能な有機化合物を使用してもよい。尚、染料は1種類でもよいし、黒色、赤色、黄色、青色等の数種類の染料を混合して内面反射光の吸収を調整しても構わない。   The colorant contained in the antireflection paint of the present invention is generally a dye. However, instead of the dye, an organic compound that absorbs visible light having a wavelength of 400 nm to 700 nm and has transparency and can be dissolved in any solvent may be used. Note that one kind of dye may be used, or the absorption of internally reflected light may be adjusted by mixing several kinds of dyes such as black, red, yellow, and blue.

本発明の反射防止塗料に含有され着色剤の含有量は5質量%以上30質量%以下、好ましくは10質量%以上15質量%以下が望ましい。   The content of the colorant contained in the antireflection coating of the present invention is 5% by mass or more and 30% by mass or less, preferably 10% by mass or more and 15% by mass or less.

本発明の反射防止塗料は、さらに第二の微粒子を含有することが好ましい。第二の微粒子としては、屈折率(nd)2.2以上の無機微粒子が好ましい。   The antireflection paint of the present invention preferably further contains second fine particles. As the second fine particles, inorganic fine particles having a refractive index (nd) of 2.2 or more are preferable.

屈折率(nd)2.2以上の無機微粒子は、反射防止膜の屈折率を高くする効果があるので内面反射をより低減する効果をもたらす。反対に、屈折率(nd)が2.2より低い無機微粒子を用いると、反射防止膜の屈折率の増加が少ないので、基材との相対的な屈折率差が大きくなる。このため内面反射防止効果が低くなる。尚、ここでいう屈折率とは、d線の屈折率をいう。またこの無機微粒子の屈折率は、好ましくは、2.2以上3.5以下である。第二の微粒子の無機微粒子の一例として、酸化チタン、酸化ジルコニウム、酸化アルミニウム、酸化イットリウム、酸化カドミウム、ダイアモンド、チタン酸ストロンチウム、ゲルマニウム等の微粒子をナノ分散したものが挙げられる。   Since the inorganic fine particles having a refractive index (nd) of 2.2 or more have an effect of increasing the refractive index of the antireflection film, the effect of further reducing internal reflection is brought about. On the other hand, when the inorganic fine particles having a refractive index (nd) lower than 2.2 are used, the refractive index difference relative to the substrate is increased because the increase in the refractive index of the antireflection film is small. For this reason, the internal reflection preventing effect is lowered. The refractive index here refers to the refractive index of the d-line. The refractive index of the inorganic fine particles is preferably 2.2 or more and 3.5 or less. As an example of the inorganic fine particles of the second fine particles, nano-dispersed fine particles of titanium oxide, zirconium oxide, aluminum oxide, yttrium oxide, cadmium oxide, diamond, strontium titanate, germanium, and the like can be given.

屈折率(nd)2.2以上の無機微粒子の平均粒子径は10nm以上100nm以下、好ましくは、10nm以上20nm以下が望ましい。屈折率(nd)2.2以上の無機微粒子の平均粒子径は、小さい方が好ましいが分散技術レベルから鑑みて現実的な大きさの下限は10nm程度である。また、平均粒子径が100nmを超えると、効率的に屈折率を向上することができないので好ましくない。尚、無機微粒子の平均粒子径は、反射防止膜中に存在する粒子の実際の大きさとして定義されるものである。例えば、無機微粒子の平均粒子径が凝集している場合は凝集した塊を粒子と定義し、この塊の大きさを平均粒子径の評価要素とする。   The average particle size of the inorganic fine particles having a refractive index (nd) of 2.2 or more is 10 nm to 100 nm, preferably 10 nm to 20 nm. The average particle diameter of the inorganic fine particles having a refractive index (nd) of 2.2 or more is preferably small, but the lower limit of the practical size is about 10 nm in view of the level of dispersion technology. Moreover, it is not preferable that the average particle diameter exceeds 100 nm because the refractive index cannot be improved efficiently. The average particle diameter of the inorganic fine particles is defined as the actual size of the particles present in the antireflection film. For example, when the average particle size of the inorganic fine particles is aggregated, the aggregated mass is defined as a particle, and the size of this mass is used as an evaluation factor for the average particle size.

本発明の反射防止塗料に含有される第二の微粒子の含有量は、10質量%以上40質量%以下、好ましくは20質量%以上35質量%以下が望ましい。第二の微粒子の含有量が10質量%未満であると形成される薄膜の屈折率の増加が少なくなるので、内面反射が大きくなる。また第二の微粒子の含有量が40質量%を超えると塗膜の密着力や耐久性が下がるので好ましくない。   The content of the second fine particles contained in the antireflection paint of the present invention is 10% by mass to 40% by mass, preferably 20% by mass to 35% by mass. When the content of the second fine particles is less than 10% by mass, the increase in the refractive index of the formed thin film is reduced, so that the internal reflection is increased. On the other hand, if the content of the second fine particles exceeds 40% by mass, the adhesion and durability of the coating film are lowered, which is not preferable.

本発明の反射防止塗料には、さらにその他の成分を含有することができる。その他の成分の一つとして、表面に凹凸を形成し、表面の反射を抑制する目的で、上述した微粒子よりもさらに粒径の大きい粒子を含ませてもよい。粒径の大きい粒子として、例えば、シリカ、セリサイト及びそれらの混合物が挙げられる。   The antireflection paint of the present invention can further contain other components. As one of the other components, for the purpose of forming irregularities on the surface and suppressing the reflection of the surface, particles having a larger particle diameter than the above-described fine particles may be included. Examples of the particles having a large particle diameter include silica, sericite, and a mixture thereof.

これらの粒径の大きい粒子の平均粒子径は、1μm以上11μm以下が望ましく、好ましくは9μm以上11μm以下である。平均粒子径が1μm未満になると凹凸の差が少なくなり、表面反射を抑制することが困難となる。また、平均粒子径が11μmを超えると、表面反射は少ないものの、膜厚が大きくばらつくため、精度良く塗膜を形成することが困難である。   The average particle size of these large particles is preferably 1 μm or more and 11 μm or less, and preferably 9 μm or more and 11 μm or less. When the average particle diameter is less than 1 μm, the unevenness difference is reduced and it becomes difficult to suppress surface reflection. On the other hand, when the average particle diameter exceeds 11 μm, the surface reflection is small, but the film thickness varies greatly, so that it is difficult to form a coating film with high accuracy.

また、その他の任意の成分として任意のカップリング剤、任意の可塑剤、任意の消泡剤、任意のレベリング剤、任意の防カビ剤、任意の酸化防止剤等が入っていても構わない。   Further, as other optional components, an optional coupling agent, an optional plasticizer, an optional antifoaming agent, an optional leveling agent, an optional antifungal agent, an optional antioxidant and the like may be contained.

本発明の反射防止塗料に含まれる溶媒は有機溶媒が好ましい。有機溶媒は、硬化性樹脂、着色剤等の必要な成分を溶解できるものであれば特に限定されるものではないが、炭化水素系溶媒、芳香族系溶媒等の公知の低極性有機溶媒、エーテル系溶媒、エステル系溶媒、ケトン系溶媒、アミド系溶媒等の公知の極性有機溶媒を選択することができ、より好ましくはエーテル系溶媒、エステル系溶媒、ケトン系溶媒、アミド系溶媒等の公知の極性有機溶媒、更に好ましくはプロピレングリコールモノメチルエーテル(以降、PGMEと称す)、プロピレングリコールモノメチルエーテルアセテート(以降、PGMEAと称す)を1種または2種以上選択することができる。   The solvent contained in the antireflection paint of the present invention is preferably an organic solvent. The organic solvent is not particularly limited as long as it can dissolve necessary components such as a curable resin and a colorant, but known low-polar organic solvents such as hydrocarbon solvents and aromatic solvents, ethers, and the like. It is possible to select a known polar organic solvent such as a system solvent, an ester solvent, a ketone solvent, or an amide solvent, more preferably a known organic solvent such as an ether solvent, an ester solvent, a ketone solvent, or an amide solvent. One or more polar organic solvents, more preferably propylene glycol monomethyl ether (hereinafter referred to as PGMEA) and propylene glycol monomethyl ether acetate (hereinafter referred to as PGMEA) can be selected.

本発明の反射防止塗料に含有される溶媒の含有量は、5質量%以上50質量%以下、好ましくは10質量%以上15質量%以下が望ましい。   The content of the solvent contained in the antireflection paint of the present invention is 5% by mass or more and 50% by mass or less, preferably 10% by mass or more and 15% by mass or less.

尚、本発明の反射防止塗料において、反射防止塗料の粘度は、好ましくは50mPa・s以上1000mPa・s以下、より好ましくは、100mPa・s以上1000mPa・s以下である。反射防止塗料の粘度が50mPa・s未満になると気泡の発生量が増える。また反射防止塗料の粘度が1000mPa・sを超えると塗り性が著しく悪くなり、塗布不良を起こすことがある。   In the antireflection paint of the present invention, the viscosity of the antireflection paint is preferably 50 mPa · s or more and 1000 mPa · s or less, more preferably 100 mPa · s or more and 1000 mPa · s or less. When the viscosity of the antireflection paint is less than 50 mPa · s, the amount of bubbles generated increases. On the other hand, when the viscosity of the antireflective coating exceeds 1000 mPa · s, the coatability is remarkably deteriorated, and application failure may occur.

本発明の反射防止塗料には、上述した有機溶媒、硬化性樹脂、着色剤の他に添加剤を適宜添加してもよい。以下、具体的な添加剤について説明する。   In addition to the organic solvent, curable resin, and colorant described above, an additive may be appropriately added to the antireflection paint of the present invention. Hereinafter, specific additives will be described.

本発明において、本発明の反射防止塗料に含まれる硬化性樹脂としてエポキシ樹脂を使用する際にはさらに塗料中に硬化剤を含有することが好ましい。硬化剤としてはエポキシを硬化できればよく、例えば、アミン系、酸無水物系、イミダゾール系等の硬化剤が挙げられるがこれらに限定されない。   In the present invention, when an epoxy resin is used as the curable resin contained in the antireflection paint of the present invention, it is preferable that the paint further contains a curing agent. The curing agent only needs to be able to cure the epoxy, and examples thereof include, but are not limited to, amine-based, acid anhydride-based, and imidazole-based curing agents.

本発明の反射防止塗料には、塗布形成される反射防止膜の屈折率を制御するための材料(屈折率制御剤)を含ませてもよい。屈折率制御剤として、屈折率(nd)2.2以上の無機微粒子の他にコールタール等が挙げられるがこれらに限定されない。   The antireflection paint of the present invention may contain a material (refractive index control agent) for controlling the refractive index of the antireflection film to be applied and formed. Examples of the refractive index control agent include, but are not limited to, coal tar and the like in addition to inorganic fine particles having a refractive index (nd) of 2.2 or more.

(反射防止塗料の製造方法)
本発明の反射防止塗料は、上述の材料を添加し、混合・分散することで調製することができる。混合・分散方法としては、ボールミルやビーズミル、衝突分散装置、遊星回転式攪拌装置、ホモジナイザー、スターラー等が挙げられるが任意の方法で構わない。
(Production method of anti-reflection paint)
The antireflection paint of the present invention can be prepared by adding the above-mentioned materials, mixing and dispersing. Examples of the mixing / dispersing method include a ball mill, a bead mill, a collision dispersing device, a planetary rotary stirring device, a homogenizer, a stirrer, and the like, but any method may be used.

尚、屈折率(nd)2.2以上の無機微粒子はナノ分散させる必要がある。ナノ分散の具体的な方法としては、ビーズミルや衝突分散装置等でナノ分散させる方法がある。またゾルゲル法で合成して合成の際にナノ分散させてもよいし、予めナノ分散された市販品を用いてもよい。   Incidentally, inorganic fine particles having a refractive index (nd) of 2.2 or more need to be nano-dispersed. As a specific method of nano-dispersion, there is a method of nano-dispersing with a bead mill or a collision dispersing device. Further, it may be synthesized by a sol-gel method and nano-dispersed at the time of synthesis, or a commercial product nano-dispersed in advance may be used.

また、スラリーの製造に関して任意の表面処理剤や分散剤を添加しても構わない。屈折率(nd)2.2以上の無機微粒子の材料としては、屈折率が高く透明性の高い酸化チタンや酸化ジルコニウム、酸化アルミニウムが好ましい。   Moreover, you may add arbitrary surface treating agents and a dispersing agent regarding manufacture of a slurry. As the material of the inorganic fine particles having a refractive index (nd) of 2.2 or more, titanium oxide, zirconium oxide, and aluminum oxide having a high refractive index and high transparency are preferable.

スラリーの溶媒には任意の有機溶媒を用いることができるが、最終的な塗料の沸点を調整しやすくするために、用いる有機溶媒の沸点は40℃以上、140℃以下であることが好ましい。   Although any organic solvent can be used as the solvent for the slurry, the boiling point of the organic solvent used is preferably 40 ° C. or higher and 140 ° C. or lower in order to easily adjust the boiling point of the final paint.

(反射防止膜)
次に、本発明の反射防止膜について説明する。
(Antireflection film)
Next, the antireflection film of the present invention will be described.

本発明に係る反射防止膜は、少なくともエポキシ樹脂と、着色剤と、微粒子を含有する光学素子用の反射防止膜であって、前記微粒子の下記の式(1)で表される膜弾性率(Ef)が0.01GPa以上7GPa以下で、前記微粒子の平均粒子径が50nm以上200nm以下であり、かつ前記微粒子の含有量が7質量%以上25質量%以下であることを特徴とする。
式(1) Ef=(Ec−EmVm)/Vf
(式中、Efは微粒子の膜弾性率(GPa)、Ecは微粒子20質量部とエポキシ樹脂80質量部からなる複合材料の膜弾性率(GPa)、Emはエポキシ樹脂単体の膜弾性率(GPa)、Vmはエポキシ樹脂の体積の割合、Vfは微粒子の体積の割合を表す。)
The antireflection film according to the present invention is an antireflection film for an optical element that contains at least an epoxy resin, a colorant, and fine particles, and the film elastic modulus of the fine particles represented by the following formula (1) ( Ef) is 0.01 GPa to 7 GPa, the average particle diameter of the fine particles is 50 nm to 200 nm, and the content of the fine particles is 7 mass% to 25 mass%.
Formula (1) Ef = (Ec−EmVm) / Vf
(In the formula, Ef is the film elastic modulus (GPa) of fine particles, Ec is the film elastic modulus (GPa) of a composite material composed of 20 parts by mass of fine particles and 80 parts by mass of epoxy resin, and Em is the film elastic modulus (GPa) of a single epoxy resin. Vm represents the volume ratio of the epoxy resin, and Vf represents the volume ratio of the fine particles.)

本発明の反射防止膜は、上述の反射防止塗料の組成から溶媒を除いた組成から構成される。   The antireflection film of the present invention is composed of a composition obtained by removing the solvent from the composition of the antireflection paint described above.

そのために、本発明の反射防止膜は、少なくともエポキシ樹脂、着色剤、微粒子、第二の微粒子、その他の成分を含有する。反射防止膜に含有される各成分は、上述の反射防止塗料に含有されている溶媒を除いた各成分と同じであるが、その各成分の含有量が異なる。   Therefore, the antireflection film of the present invention contains at least an epoxy resin, a colorant, fine particles, second fine particles, and other components. Each component contained in the antireflection film is the same as each component except for the solvent contained in the above-described antireflection paint, but the content of each component is different.

以下に反射防止膜の各成分の含有量について説明する。   The content of each component of the antireflection film will be described below.

本発明の反射防止膜に含有されるエポキシ樹脂の含有量は、5質量%以上40質量%以下が望ましく、好ましくは、10質量%以上30質量%以下である。   The content of the epoxy resin contained in the antireflection film of the present invention is desirably 5% by mass or more and 40% by mass or less, and preferably 10% by mass or more and 30% by mass or less.

本発明の反射防止膜に含まれる膜弾性率(Ef)が0.01GPa以上7GPa以下の微粒子の含有量は7質量%以上25質量%以下、好ましくは10質量%以上20質量%以下が望ましい。本発明の微粒子の含有量が7質量%未満の場合、気泡の発生を抑制できない。また、微粒子の含有量が25質量%を越えると環境耐久性が低く膜割れが発生する。   The content of fine particles having a film elastic modulus (Ef) of 0.01 GPa or more and 7 GPa or less contained in the antireflection film of the present invention is 7% by mass or more and 25% by mass or less, preferably 10% by mass or more and 20% by mass or less. When the content of the fine particles of the present invention is less than 7% by mass, the generation of bubbles cannot be suppressed. On the other hand, if the content of the fine particles exceeds 25% by mass, the environmental durability is low and film cracking occurs.

本発明の反射防止膜に含有され着色剤の含有量は5質量%以上35質量%以下、好ましくは10質量%以上30質量%以下が望ましい。   The content of the colorant contained in the antireflection film of the present invention is 5% by mass to 35% by mass, preferably 10% by mass to 30% by mass.

本発明の反射防止膜に含有される第二の微粒子の含有量は、5質量%以上35質量%以下、好ましくは10質量%以上15質量%以下が望ましい。第二の微粒子の含有量が5質量%未満であると形成される薄膜の屈折率の増加が少なくなるので、内面反射が大きくなる。また第二の微粒子の含有量が35質量%を超えると塗膜の密着力や耐久性が下がるので好ましくない。   The content of the second fine particles contained in the antireflection film of the present invention is 5% by mass to 35% by mass, preferably 10% by mass to 15% by mass. When the content of the second fine particles is less than 5% by mass, the increase in the refractive index of the formed thin film is reduced, so that the internal reflection is increased. On the other hand, when the content of the second fine particles exceeds 35% by mass, the adhesion and durability of the coating film are lowered, which is not preferable.

本発明の反射防止膜の膜厚は、特に制限は無いが、0.5μm以上100μm以下、好ましくは1μm以上50μm以下が望ましい。   The thickness of the antireflection film of the present invention is not particularly limited, but is 0.5 μm to 100 μm, preferably 1 μm to 50 μm.

本発明の反射防止膜は、特に、膜弾性率が0.01GPa以上7GPa以下で、平均粒子径が50nm以上200nm以下の微粒子を7質量%以上25質量%以下の範囲で含むことを特徴とするものである。そしてこの特徴により、光学素子用の反射防止膜を形成する際に外観不良の原因となる気泡を抑制し、かつ膜割れを生じないという効果をもたらす。   The antireflection film of the present invention is characterized by containing, in particular, fine particles having a film elastic modulus of 0.01 GPa to 7 GPa and an average particle diameter of 50 nm to 200 nm in a range of 7% by mass to 25% by mass. Is. This feature brings about the effect of suppressing bubbles that cause poor appearance when forming an antireflection film for an optical element and preventing film cracking.

(光学素子)
本発明の光学素子は、光学部材の光学有効面外に反射防止膜を有する光学素子であって、前記反射防止膜は上述の本発明の反射防止膜であることを特徴とする。
(Optical element)
The optical element of the present invention is an optical element having an antireflection film outside the optically effective surface of the optical member, wherein the antireflection film is the above-described antireflection film of the present invention.

本発明の光学素子は、レンズ、プリズム、反射鏡、回折格子等の光学機器を構成する素子として用いることができる。例えば、カメラ、双眼鏡、顕微鏡又は半導体露光装置のいずれかに用いる光学素子であって、光学有効面外に遮光膜が形成された光学素子として用いることができる。   The optical element of the present invention can be used as an element constituting an optical apparatus such as a lens, a prism, a reflecting mirror, or a diffraction grating. For example, it can be used as an optical element used in any one of a camera, binoculars, a microscope, and a semiconductor exposure apparatus, in which a light shielding film is formed outside the optically effective surface.

基材となる光学素子の光学有効面外への反射防止塗料の塗付方法としては、所望の塗布形状に応じてディップ法、スピンコート法、スリットコート法、静電塗付法、はけ、スポンジ、バーコーター等の塗付用冶具を用いての塗付等公知の方法を種々選択することができる。   As an application method of the anti-reflection paint to the outside of the optical effective surface of the optical element as a substrate, depending on the desired application shape, dip method, spin coating method, slit coating method, electrostatic coating method, brushing, Various known methods such as application using an application jig such as a sponge or bar coater can be selected.

塗布後の反射防止塗料の乾燥工程および焼成工程としては所望の特性を満足する範囲において、また選択した硬化剤の種類や量に応じて種々選択可能である。   As a drying process and a baking process of the antireflection coating after application, various processes can be selected within a range satisfying desired characteristics and according to the type and amount of the selected curing agent.

乾燥温度は、室温以上100℃以下、より好ましくは40℃以上80℃以下、更に好ましくは40℃以上60℃以下である。乾燥時間は、10分以上24時間以下、より好ましくは30分以上24時間以下、更に好ましくは1時間以上24時間以下の時間処理することができる。   The drying temperature is from room temperature to 100 ° C., more preferably from 40 ° C. to 80 ° C., still more preferably from 40 ° C. to 60 ° C. The drying time can be a time of 10 minutes to 24 hours, more preferably 30 minutes to 24 hours, and still more preferably 1 hour to 24 hours.

焼成温度は、40℃以上300℃以下、より好ましくは40℃以上250℃以下、更に好ましくは40℃以上200℃以下である。焼成時間は、10分以上10時間以下、より好ましくは10分以上6時間以下の時間処理することができる。   The firing temperature is 40 ° C. or higher and 300 ° C. or lower, more preferably 40 ° C. or higher and 250 ° C. or lower, and still more preferably 40 ° C. or higher and 200 ° C. or lower. The firing time can be 10 minutes to 10 hours, more preferably 10 minutes to 6 hours.

以下、実施例及び比較例を挙げて本発明を更に具体的に説明をする。本発明は何らこれら実施例に限定されるものではない。なお、本発明の実施例および比較例における気泡の評価、および環境耐久下での膜割れ評価は、以下の方法で行った。   Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples. The present invention is not limited to these examples. In addition, evaluation of the bubble in the Example and comparative example of this invention, and the film crack evaluation under environmental durability were performed with the following method.

(1)微粒子の平均粒子径の測定は、粒度分布・ゼータ電位測定装置(DT1200)を用いた。微粒子の平均粒子径は、粒度分布測定により測定した値を示す。   (1) The average particle size of the fine particles was measured using a particle size distribution / zeta potential measuring device (DT1200). The average particle diameter of the fine particles indicates a value measured by particle size distribution measurement.

(2)微粒子の膜弾性率(Ef)の測定は、動的粘弾性率試験機(Rheogel−E4000)を用いた。   (2) The film elastic modulus (Ef) of the fine particles was measured using a dynamic viscoelasticity tester (Rheogel-E4000).

(3)気泡の評価
評価サンプル用の基板として粗面を#120の番手で下地処理を施した硝材S−LAH65[製品名](オハラ社製)の平板ガラスの一面に、焼成後の膜厚が5μmとなるように反射防止塗料を塗布し、室温で1時間乾燥した後、200℃で2時間焼成し反射防止膜を形成した。反射防止膜が形成されたサンプルを鏡面側から光学顕微鏡を用いて観察し、1cm当りに発生している最大径が1μm以上の気泡の数をカウントした。
(3) Evaluation of bubbles The film thickness after firing on one surface of a flat glass of a glass material S-LAH65 [product name] (manufactured by OHARA) whose base surface was treated with a # 120 count as a substrate for an evaluation sample An antireflection paint was applied so as to be 5 μm, dried at room temperature for 1 hour, and then baked at 200 ° C. for 2 hours to form an antireflection film. The sample on which the antireflection film was formed was observed from the mirror surface side using an optical microscope, and the number of bubbles having a maximum diameter of 1 μm or more per 1 cm 2 was counted.

(4)環境耐久下での膜クラック評価
得られた反射防止膜の環境耐久下での膜割れ評価は以下の方法で行った。
(4) Evaluation of film crack under environmental durability Evaluation of film crack under environmental durability of the obtained antireflection film was performed by the following method.

評価サンプル用の基板として粗面を#120の番手で下地処理を施した硝材S−LAH65[製品名](オハラ社製)の平板ガラスの一面に、焼成後の膜厚が5μmとなるように反射防止塗料を塗布し、室温で1時間乾燥した後、200℃で2時間焼成し反射防止膜を形成した。   As a substrate for an evaluation sample, the surface of the glass S-LAH65 [product name] (manufactured by OHARA) with a rough surface treated with a # 120 count is applied to one surface of the flat glass so that the film thickness after firing is 5 μm. An antireflection coating was applied, dried at room temperature for 1 hour, and then baked at 200 ° C. for 2 hours to form an antireflection film.

その後、反射防止膜を形成した平板ガラスを、温度85℃、湿度95%の雰囲気に6時間曝し、顕微鏡および目視にて膜割れの発生有無をガラスと反射防止膜の界面から観察した。表4において、膜割れの評価は、○は膜割れが全く無し、△は目視で観察できる微小な割れは有るがガラスと反射防止膜の界面の外観に悪影響を及ぼさないもの、×は目視で膜割れが観察でき、ガラスと遮光膜の界面の外観が著しく悪化したものを表す。   Thereafter, the flat glass on which the antireflection film was formed was exposed to an atmosphere at a temperature of 85 ° C. and a humidity of 95% for 6 hours, and the occurrence of film cracking was observed from the interface between the glass and the antireflection film with a microscope and visually. In Table 4, the evaluation of film cracking is as follows: ◯ indicates that there is no film cracking, △ indicates that there are minute cracks that can be visually observed, but does not adversely affect the appearance of the interface between the glass and the antireflection film, and × indicates that Film cracks can be observed, and the appearance of the interface between the glass and the light-shielding film is markedly deteriorated.

また、得られた反射防止膜の破壊靭性値をマイクロビッカース硬度計(HMV−G)で測定した。   Moreover, the fracture toughness value of the obtained antireflection film was measured with a micro Vickers hardness meter (HMV-G).

(実施例1)
撹拌用容器に、微粒子の膜弾性率が3.0GPaであるアクリル系微粒子アクリセットBP[製品名](日本触媒社製)2.80g、エポキシ樹脂jER828[製品名](三菱化学社製)7g、チタニア分散液ND139[製品名](テイカ社製、チタニア濃度25質量%PGME分散液、平均一次粒子径15nm)40g、染料(1)VALIFAST−BLACK3810[製品名](オリエント化学社製)1.2g、染料(2)VALIFAST−RED3320[製品名](オリエント化学社製)3.0g、染料(3)VALIFAST−YELLOW3108[製品名](オリエント化学社製)1.2g、染料(4)VALIFAST−BLUE2620[製品名](オリエント化学社製)3.8g、シランカップリング剤KBM403[製品名](信越シリコーン社製)6.5g、防かび剤シントールM−100[製品名](住化エンビロサイエンス社製)0.5g、プロピレングリコールモノメチルエーテル(PGME)(キシダ化学社製)24gを投入し、遊星回転撹拌機HM−500[製品名](キーエンス社製)で20分間撹拌した。得られた反射防止塗料9gにエポキシ樹脂硬化剤EH−6019[製品名](ADEKA社製)0.1gを加え遊星回転撹拌機HM−500[製品名](キーエンス社製)で3分間撹拌した。
Example 1
2.80 g of acrylic fine particle acreset BP [product name] (manufactured by Nippon Shokubai Co., Ltd.) having a membrane elastic modulus of 3.0 GPa in a stirring vessel, 7 g of epoxy resin jER828 [product name] (manufactured by Mitsubishi Chemical Corporation) , Titania dispersion ND139 [product name] (manufactured by Teika, titania concentration 25 mass% PGME dispersion, average primary particle size 15 nm) 40 g, dye (1) VALIFAST-BLACK 3810 [product name] (manufactured by Orient Chemical) 2 g, dye (2) VALIFAST-RED3320 [product name] (manufactured by Orient Chemical Co., Ltd.) 3.0 g, dye (3) VALIFAST-YELLOW 3108 [product name] (manufactured by Orient Chemical Co., Ltd.) 1.2 g, dye (4) VALIFAST- BLUE2620 [Product name] (Orient Chemical Co., Ltd.) 3.8 g, silane coupling agent KB 403 [product name] (manufactured by Shin-Etsu Silicone) 6.5 g, fungicide Sintol M-100 [product name] (manufactured by Sumika Enviro Science) 0.5 g, propylene glycol monomethyl ether (PGME) (Kishida Chemical Co., Ltd.) 24 g), and stirred with a planetary rotary stirrer HM-500 [product name] (manufactured by Keyence Corporation) for 20 minutes. 0.1 g of epoxy resin curing agent EH-6019 [product name] (manufactured by ADEKA) was added to 9 g of the obtained antireflection coating, and the mixture was stirred for 3 minutes with a planetary rotating stirrer HM-500 [product name] (manufactured by Keyence). .

得られた反射防止塗料を前述の平板ガラスの粗面上に焼成後の膜厚が5μmとなるようスピンコーターにて成膜し、室温にて1時間乾燥後、恒温炉にて200℃2時間焼成した。反射防止塗料内の溶媒を除いた成分が反射防止膜の組成となる為、この時の反射防止膜中のアクリル系微粒子の濃度は7.6質量%であった。また、粒度分布測定の結果より、平均粒子径は100nmであった。得られた反射防止塗料および反射防止膜を表1に、反射防止膜の気泡の評価、環境耐久下での膜割れの評価結果を表4に示す。   The obtained anti-reflection coating was formed on the rough surface of the flat glass with a spin coater so that the film thickness after firing was 5 μm, dried at room temperature for 1 hour, and then at 200 ° C. for 2 hours in a constant temperature oven. Baked. Since components other than the solvent in the antireflection coating have the composition of the antireflection film, the concentration of the acrylic fine particles in the antireflection film at this time was 7.6% by mass. Moreover, the average particle diameter was 100 nm from the result of the particle size distribution measurement. Table 1 shows the obtained antireflection paint and antireflection film, and Table 4 shows the evaluation results of bubbles in the antireflection film and the evaluation results of film cracking under environmental durability.

(実施例2)
撹拌用容器に、微粒子の膜弾性率が3.0GPaであるアクリル系微粒子アクリセットBP[製品名](日本触媒社製)4.15g、エポキシ樹脂jER828[製品名](三菱化学社製)7g、チタニア分散液ND139[製品名](テイカ社製、チタニア濃度25質量%PGME分散液、平均一次粒子径15nm)40g、染料(1)VALIFAST−BLACK3810[製品名](オリエント化学社製)1.2g、染料(2)VALIFAST−RED3320[製品名](オリエント化学社製)3.0g、染料(3)VALIFAST−YELLOW3108[製品名](オリエント化学社製)1.2g、染料(4)VALIFAST−BLUE2620[製品名](オリエント化学社製)3.8g、シランカップリング剤KBM403[製品名](信越シリコーン社製)6.5g、防かび剤シントールM−100[製品名](住化エンビロサイエンス社製)0.5g、PGME(キシダ化学社製)24gを投入し、遊星回転撹拌機HM−500[製品名](キーエンス社製)で20分間撹拌した。得られた反射防止塗料9gにエポキシ樹脂硬化剤EH−6019[製品名](ADEKA社製)0.1gを加え遊星回転撹拌機HM−500[製品名](キーエンス社製)で3分間撹拌した。
(Example 2)
4.15 g of acrylic fine particle acreset BP [product name] (manufactured by Nippon Shokubai Co., Ltd.) with a membrane elastic modulus of 3.0 GPa in a stirring vessel, 7 g of epoxy resin jER828 [product name] (manufactured by Mitsubishi Chemical Corporation) , Titania dispersion ND139 [product name] (manufactured by Teika, titania concentration 25 mass% PGME dispersion, average primary particle size 15 nm) 40 g, dye (1) VALIFAST-BLACK 3810 [product name] (manufactured by Orient Chemical) 2 g, dye (2) VALIFAST-RED3320 [product name] (manufactured by Orient Chemical Co., Ltd.) 3.0 g, dye (3) VALIFAST-YELLOW 3108 [product name] (manufactured by Orient Chemical Co., Ltd.) 1.2 g, dye (4) VALIFAST- BLUE2620 [Product name] (Orient Chemical Co., Ltd.) 3.8 g, silane coupling agent KB 6.3 [Product name] (Shin-Etsu Silicone Co., Ltd.) 6.5g, Antifungal Sintor M-100 [Product Name] (Suika Enviro Science Co., Ltd.) 0.5g, PGME (Kishida Chemical Co., Ltd.) 24g The mixture was stirred for 20 minutes with a planetary rotary stirrer HM-500 [product name] (manufactured by Keyence Corporation). 0.1 g of epoxy resin curing agent EH-6019 [product name] (manufactured by ADEKA) was added to 9 g of the obtained antireflection coating, and the mixture was stirred for 3 minutes with a planetary rotating stirrer HM-500 [product name] (manufactured by Keyence). .

得られた反射防止塗料を前述の平板ガラスの粗面上に焼成後の膜厚が5μmとなるようスピンコーターにて成膜し、室温にて1時間乾燥後、恒温炉にて200℃2時間焼成した。この時の反射防止膜中のアクリル系微粒子の濃度は10質量%、平均粒子径は100nmであった。得られた反射防止塗料および反射防止膜を表1に、反射防止膜の気泡の評価、環境耐久下での膜割れの評価結果を表4に示す。   The obtained anti-reflection coating was formed on the rough surface of the flat glass with a spin coater so that the film thickness after firing was 5 μm, dried at room temperature for 1 hour, and then at 200 ° C. for 2 hours in a constant temperature oven. Baked. At this time, the concentration of the acrylic fine particles in the antireflection film was 10% by mass, and the average particle size was 100 nm. Table 1 shows the obtained antireflection paint and antireflection film, and Table 4 shows the evaluation results of bubbles in the antireflection film and the evaluation results of film cracking under environmental durability.

(実施例3)
撹拌用容器に、微粒子の膜弾性率が3.0GPaであるアクリル系微粒子アクリセットBP[製品名](日本触媒社製)12.45g、エポキシ樹脂jER828[製品名](三菱化学社製)7g、チタニア分散液ND139[製品名](テイカ社製、チタニア濃度25質量%PGME分散液、平均一次粒子径15nm)40g、染料(1)VALIFAST−BLACK3810[製品名](オリエント化学社製)1.2g、染料(2)VALIFAST−RED3320[製品名](オリエント化学社製)3.0g、染料(3)VALIFAST−YELLOW3108[製品名](オリエント化学社製)1.2g、染料(4)VALIFAST−BLUE2620[製品名](オリエント化学社製)3.8g、シランカップリング剤KBM403[製品名](信越シリコーン社製)6.5g、防かび剤シントールM−100[製品名](住化エンビロサイエンス社製)0.5g、PGME(キシダ化学社製)24gを投入し、遊星回転撹拌機HM−500[製品名](キーエンス社製)で20分間撹拌した。得られた反射防止塗料9gにエポキシ樹脂硬化剤EH−6019[製品名](ADEKA社製)0.1gを加え遊星回転撹拌機HM−500[製品名](キーエンス社製)で3分間撹拌した。
(Example 3)
In a stirring vessel, 12.45 g of acrylic fine particle acreset BP [product name] (manufactured by Nippon Shokubai Co., Ltd.) whose membrane elastic modulus is 3.0 GPa, 7 g of epoxy resin jER828 [product name] (manufactured by Mitsubishi Chemical Corporation) , Titania dispersion ND139 [product name] (manufactured by Teika, titania concentration 25 mass% PGME dispersion, average primary particle size 15 nm) 40 g, dye (1) VALIFAST-BLACK 3810 [product name] (manufactured by Orient Chemical) 2 g, dye (2) VALIFAST-RED3320 [product name] (manufactured by Orient Chemical Co., Ltd.) 3.0 g, dye (3) VALIFAST-YELLOW 3108 [product name] (manufactured by Orient Chemical Co., Ltd.) 1.2 g, dye (4) VALIFAST- BLUE 2620 [product name] (made by Orient Chemical Co., Ltd.) 3.8 g, silane coupling agent K M403 [product name] (manufactured by Shin-Etsu Silicone) 6.5g, fungicide Sintor M-100 [product name] (manufactured by Sumika Enviro Science) 0.5g, PGME (manufactured by Kishida Chemical) 24g The mixture was stirred for 20 minutes with a planetary rotary stirrer HM-500 [product name] (manufactured by Keyence Corporation). 0.1 g of epoxy resin curing agent EH-6019 [product name] (manufactured by ADEKA) was added to 9 g of the obtained antireflection coating, and the mixture was stirred for 3 minutes with a planetary rotating stirrer HM-500 [product name] (manufactured by Keyence). .

得られた反射防止塗料を前述の平板ガラスの粗面上に焼成後の膜厚が5μmとなるようスピンコーターにて成膜し、室温にて1時間乾燥後、恒温炉にて200℃2時間焼成した。この時の反射防止膜中のアクリル系微粒子の濃度は25質量%、平均粒子径は100nmであった。得られた反射防止塗料および反射防止膜を表1に、反射防止膜の気泡の評価、環境耐久下での膜割れの評価結果を表4に示す。   The obtained anti-reflection coating was formed on the rough surface of the flat glass with a spin coater so that the film thickness after firing was 5 μm, dried at room temperature for 1 hour, and then at 200 ° C. for 2 hours in a constant temperature oven. Baked. At this time, the concentration of the acrylic fine particles in the antireflection film was 25% by mass, and the average particle size was 100 nm. Table 1 shows the obtained antireflection paint and antireflection film, and Table 4 shows the evaluation results of bubbles in the antireflection film and the evaluation results of film cracking under environmental durability.

(実施例4)
撹拌用容器に、微粒子の膜弾性率が0.01GPaであるゴム系微粒子4.15g、エポキシ樹脂jER828[製品名](三菱化学社製)7g、チタニア分散液ND139[製品名](テイカ社製、チタニア濃度25質量%PGME分散液、平均一次粒子径15nm)40g、染料(1)VALIFAST−BLACK3810[製品名](オリエント化学社製)1.2g、染料(2)VALIFAST−RED3320[製品名](オリエント化学社製)3.0g、染料(3)VALIFAST−YELLOW3108[製品名](オリエント化学社製)1.2g、染料(4)VALIFAST−BLUE2620[製品名](オリエント化学社製)3.8g、シランカップリング剤KBM403[製品名](信越シリコーン社製)6.5g、防かび剤シントールM−100[製品名](住化エンビロサイエンス社製)0.5g、PGME(キシダ化学社製)24gを投入し、遊星回転撹拌機HM−500[製品名](キーエンス社製)で20分間撹拌した。得られた反射防止塗料9gにエポキシ樹脂硬化剤EH−6019[製品名](ADEKA社製)0.1gを加え遊星回転撹拌機HM−500[製品名](キーエンス社製)で3分間撹拌した。
Example 4
In a stirring vessel, 4.15 g of rubber-based fine particles having a film elastic modulus of 0.01 GPa, 7 g of epoxy resin jER828 [product name] (manufactured by Mitsubishi Chemical), titania dispersion ND139 [product name] (manufactured by Teika) , Titania concentration 25 mass% PGME dispersion, average primary particle size 15 nm) 40 g, dye (1) VALIFAST-BLACK3810 [product name] (product of Orient Chemical) 1.2 g, dye (2) VALIFAST-RED3320 [product name] (Orient Chemical Co., Ltd.) 3.0 g, Dye (3) VALIFAST-YELLOW 3108 [Product Name] (Orient Chemical Co., Ltd.) 1.2 g, Dye (4) VALIFAST-BLUE 2620 [Product Name] (Orient Chemical Co., Ltd.) 8 g, silane coupling agent KBM403 [product name] (manufactured by Shin-Etsu Silicone) 6. g, 0.5 g of the fungicide Sintol M-100 [product name] (manufactured by Sumika Enviro Science Co., Ltd.) and 24 g of PGME (manufactured by Kishida Chemical Co., Ltd.), and planetary rotary stirrer HM-500 [product name] ( (Made by Keyence) for 20 minutes. 0.1 g of epoxy resin curing agent EH-6019 [product name] (manufactured by ADEKA) was added to 9 g of the obtained antireflection coating, and the mixture was stirred for 3 minutes with a planetary rotating stirrer HM-500 [product name] (manufactured by Keyence). .

得られた反射防止塗料を前述の平板ガラスの粗面上に焼成後の膜厚が5μmとなるようスピンコーターにて成膜し、室温にて1時間乾燥後、恒温炉にて200℃2時間焼成した。この時の反射防止膜中のゴム系微粒子の濃度は10質量%、平均粒子径は100nmであった。得られた反射防止塗料および反射防止膜を表2に、反射防止膜の気泡の評価、環境耐久下での膜割れの評価結果を表4に示す。   The obtained anti-reflection coating was formed on the rough surface of the flat glass with a spin coater so that the film thickness after firing was 5 μm, dried at room temperature for 1 hour, and then at 200 ° C. for 2 hours in a constant temperature oven. Baked. At this time, the concentration of the rubber-based fine particles in the antireflection film was 10% by mass, and the average particle size was 100 nm. Table 2 shows the obtained antireflection paint and antireflection film, and Table 4 shows the evaluation results of bubbles in the antireflection film and the evaluation results of film cracking under environmental durability.

(実施例5)
撹拌用容器に、微粒子の膜弾性率が3.5GPaであるポリスチレン系微粒子IMMUTEXI[製品名](JSR社製)4.15g、エポキシ樹脂jER828[製品名](三菱化学社製)7g、チタニア分散液ND139[製品名](テイカ社製、チタニア濃度25質量%PGME分散液、平均一次粒子径15nm)40g、染料(1)VALIFAST−BLACK3810[製品名](オリエント化学社製)1.2g、染料(2)VALIFAST−RED3320[製品名](オリエント化学社製)3.0g、染料(3)VALIFAST−YELLOW3108[製品名](オリエント化学社製)1.2g、染料(4)VALIFAST−BLUE2620[製品名](オリエント化学社製)3.8g、シランカップリング剤KBM403[製品名](信越シリコーン社製)6.5g、防かび剤シントールM−100[製品名](住化エンビロサイエンス社製)0.5g、PGME(キシダ化学社製)24gを投入し、遊星回転撹拌機HM−500[製品名](キーエンス社製)で20分間撹拌した。得られた反射防止塗料9gにエポキシ樹脂硬化剤EH−6019[製品名](ADEKA社製)0.1gを加え遊星回転撹拌機HM−500[製品名](キーエンス社製)で3分間撹拌した。
(Example 5)
In a stirring vessel, 4.15 g of polystyrene-based fine particles IMMUTEXI [product name] (manufactured by JSR) having a membrane elastic modulus of 3.5 GPa, 7 g of epoxy resin jER828 [product name] (manufactured by Mitsubishi Chemical), titania dispersion Liquid ND139 [product name] (manufactured by Teica, titania concentration 25 mass% PGME dispersion, average primary particle size 15 nm) 40 g, dye (1) VALIFAST-BLACK3810 [product name] (manufactured by Orient Chemical) 1.2 g, dye (2) VALIFAST-RED3320 [product name] (manufactured by Orient Chemical Co., Ltd.) 3.0 g, dye (3) VALIFAST-YELLOW3108 [product name] (manufactured by Orient Chemical Co., Ltd.) 1.2 g, dye (4) VALIFAST-BLUE2620 [product] Name] (Orient Chemical Co., Ltd.) 3.8 g, silane coupling agent K M403 [product name] (manufactured by Shin-Etsu Silicone) 6.5g, fungicide Sintor M-100 [product name] (manufactured by Sumika Enviro Science) 0.5g, PGME (manufactured by Kishida Chemical) 24g The mixture was stirred for 20 minutes with a planetary rotary stirrer HM-500 [product name] (manufactured by Keyence Corporation). 0.1 g of epoxy resin curing agent EH-6019 [product name] (manufactured by ADEKA) was added to 9 g of the obtained antireflection coating, and the mixture was stirred for 3 minutes with a planetary rotating stirrer HM-500 [product name] (manufactured by Keyence). .

得られた反射防止塗料を前述の平板ガラスの粗面上に焼成後の膜厚が5μmとなるようスピンコーターにて成膜し、室温にて1時間乾燥後、恒温炉にて200℃2時間焼成した。この時の反射防止膜中のポリスチレン系微粒子の濃度は10質量%、平均粒子径は50nmであった。得られた反射防止塗料および反射防止膜を表2に、反射防止膜の気泡の評価、環境耐久下での膜割れの評価結果を表4に示す。   The obtained anti-reflection coating was formed on the rough surface of the flat glass with a spin coater so that the film thickness after firing was 5 μm, dried at room temperature for 1 hour, and then at 200 ° C. for 2 hours in a constant temperature oven. Baked. At this time, the concentration of the polystyrene fine particles in the antireflection film was 10% by mass, and the average particle size was 50 nm. Table 2 shows the obtained antireflection paint and antireflection film, and Table 4 shows the evaluation results of bubbles in the antireflection film and the evaluation results of film cracking under environmental durability.

(実施例6)
撹拌用容器に、微粒子の弾性率が7.0GPaであるポリアミドイミド系微粒子トレパールPPS[製品名](東レ社製)4.15g、エポキシ樹脂jER828[製品名](三菱化学社製)7g、チタニア分散液ND139[製品名](テイカ社製、チタニア濃度25質量%PGME分散液、平均一次粒子径15nm)40g、染料(1)VALIFAST−BLACK3810[製品名](オリエント化学社製)1.2g、染料(2)VALIFAST−RED3320[製品名](オリエント化学社製)3.0g、染料(3)VALIFAST−YELLOW3108[製品名](オリエント化学社製)1.2g、染料(4)VALIFAST−BLUE2620[製品名](オリエント化学社製)3.8g、シランカップリング剤KBM403[製品名](信越シリコーン社製)6.5g、防かび剤シントールM−100[製品名](住化エンビロサイエンス社製)0.5g、PGME(キシダ化学社製)24gを投入し、遊星回転撹拌機HM−500[製品名](キーエンス社製)で20分間撹拌した。得られた反射防止塗料9gにエポキシ樹脂硬化剤EH−6019[製品名](ADEKA社製)0.1gを加え遊星回転撹拌機HM−500[製品名](キーエンス社製)で3分間撹拌した。
(Example 6)
In a stirring vessel, 4.15 g of polyamideimide-based fine particle Trepearl PPS (product name) (manufactured by Toray Industries, Inc.) having a modulus of fine particles of 7.0 GPa, 7 g of epoxy resin jER828 [product name] (manufactured by Mitsubishi Chemical Corporation), titania Dispersion ND139 [product name] (manufactured by Teika, titania concentration 25 mass% PGME dispersion, average primary particle size 15 nm) 40 g, dye (1) VALIFAST-BLACK3810 [product name] (product of Orient Chemical Co.) 1.2 g, Dye (2) VALIFAST-RED3320 [Product Name] (made by Orient Chemical Co., Ltd.) 3.0 g, Dye (3) VALIFAST-YELLOW 3108 [Product Name] (made by Orient Chemical Co., Ltd.) 1.2 g, Dye (4) VALIFAST-BLUE2620 [ Product name] (Orient Chemical Co., Ltd.) 3.8 g, silane coupling agent K M403 [product name] (manufactured by Shin-Etsu Silicone) 6.5g, fungicide Sintor M-100 [product name] (manufactured by Sumika Enviro Science) 0.5g, PGME (manufactured by Kishida Chemical) 24g The mixture was stirred for 20 minutes with a planetary rotary stirrer HM-500 [product name] (manufactured by Keyence Corporation). 0.1 g of epoxy resin curing agent EH-6019 [product name] (manufactured by ADEKA) was added to 9 g of the obtained antireflection coating, and the mixture was stirred for 3 minutes with a planetary rotating stirrer HM-500 [product name] (manufactured by Keyence). .

得られた反射防止塗料を前述の平板ガラスの粗面上に焼成後の膜厚が5μmとなるようスピンコーターにて成膜し、室温にて1時間乾燥後、恒温炉にて200℃2時間焼成した。この時の反射防止膜中のポリアミドイミド系微粒子の濃度は10質量%、平均粒子径は200nmであった。得られた反射防止塗料および反射防止膜を表2に、反射防止膜の気泡の評価、環境耐久下での膜割れの評価結果を表4に示す。   The obtained anti-reflection coating was formed on the rough surface of the flat glass with a spin coater so that the film thickness after firing was 5 μm, dried at room temperature for 1 hour, and then at 200 ° C. for 2 hours in a constant temperature oven. Baked. At this time, the concentration of the polyamideimide fine particles in the antireflection film was 10% by mass, and the average particle size was 200 nm. Table 2 shows the obtained antireflection paint and antireflection film, and Table 4 shows the evaluation results of bubbles in the antireflection film and the evaluation results of film cracking under environmental durability.

(比較例1)
撹拌用容器に、微粒子の膜弾性率が73GPaであるシリカ微粒子アエオジルR972[製品名](日本アエロジル社製)4.15g、エポキシ樹脂jER828[製品名](三菱化学社製)7g、チタニア分散液ND139[製品名](テイカ社製、チタニア濃度25質量%PGME分散液、平均一次粒子径15nm)40g、染料(1)VALIFAST−BLACK3810[製品名](オリエント化学社製)1.2g、染料(2)VALIFAST−RED3320[製品名](オリエント化学社製)3.0g、染料(3)VALIFAST−YELLOW3108[製品名](オリエント化学社製)1.2g、染料(4)VALIFAST−BLUE2620[製品名](オリエント化学社製)3.8g、シランカップリング剤KBM403[製品名](信越シリコーン社製)6.5g、防かび剤シントールM−100[製品名](住化エンビロサイエンス社製)0.5g、PGME(キシダ化学社製)24gを投入し、遊星回転撹拌機HM−500[製品名](キーエンス社製)で20分間撹拌した。得られた反射防止塗料9gにエポキシ樹脂硬化剤EH−6019[製品名](ADEKA社製)0.1gを加え遊星回転撹拌機HM−500[製品名](キーエンス社製)で3分間撹拌した。
(Comparative Example 1)
In a stirring vessel, 4.15 g of silica fine particle Aeosil R972 [product name] (manufactured by Nippon Aerosil Co., Ltd.) with a membrane elastic modulus of 73 GPa, 7 g of epoxy resin jER828 [product name] (manufactured by Mitsubishi Chemical Corporation), titania dispersion ND139 [product name] (manufactured by Teica, titania concentration 25% by mass PGME dispersion, average primary particle size 15 nm) 40 g, dye (1) VALIFAST-BLACK3810 [product name] (product of Orient Chemical) 1.2 g, dye ( 2) VALIFAST-RED3320 [product name] (made by Orient Chemical Co., Ltd.) 3.0 g, dye (3) VALIFAST-YELLOW3108 [product name] (made by Orient Chemical Co., Ltd.) 1.2 g, dye (4) VALIFAST-BLUE2620 [product name] ] (Orient Chemical Co., Ltd.) 3.8g, silane coupling agent K M403 [product name] (manufactured by Shin-Etsu Silicone) 6.5g, fungicide Sintor M-100 [product name] (manufactured by Sumika Enviro Science) 0.5g, PGME (manufactured by Kishida Chemical) 24g The mixture was stirred for 20 minutes with a planetary rotary stirrer HM-500 [product name] (manufactured by Keyence Corporation). 0.1 g of epoxy resin curing agent EH-6019 [product name] (manufactured by ADEKA) was added to 9 g of the obtained antireflection coating, and the mixture was stirred for 3 minutes with a planetary rotating stirrer HM-500 [product name] (manufactured by Keyence). .

得られた反射防止塗料を前述の平板ガラスの粗面上に焼成後の膜厚が5μmとなるようスピンコーターにて成膜し、室温にて1時間乾燥後、恒温炉にて200℃2時間焼成した。この時の反射防止膜中のシリカ微粒子の濃度は10質量%、平均粒子径は50nmであった。得られた反射防止塗料および反射防止膜を表3に、反射防止膜の気泡の評価、環境耐久下での膜割れの評価結果を表4に示す。   The obtained anti-reflection coating was formed on the rough surface of the flat glass with a spin coater so that the film thickness after firing was 5 μm, dried at room temperature for 1 hour, and then at 200 ° C. for 2 hours in a constant temperature oven. Baked. At this time, the concentration of the silica fine particles in the antireflection film was 10% by mass, and the average particle size was 50 nm. Table 3 shows the obtained antireflection paint and antireflection film, and Table 4 shows the evaluation results of bubbles in the antireflection film and the evaluation results of film cracking under environmental durability.

(比較例2)
撹拌用容器に、微粒子の弾性率が3.0GPaであるアクリル系微粒子アクリセットBPA[製品名](日本触媒社製)16g、エポキシ樹脂jER828[製品名](三菱化学社製)7g、チタニア分散液ND139[製品名](テイカ社製、チタニア濃度25質量%PGME分散液、平均一次粒子径15nm)40g、染料VALIFAST−BLACK3810[製品名](オリエント化学社製)1.2g、染料VALIFAST−RED3320[製品名](オリエント化学社製)3.0g、染料VALIFAST−YELLOW3108[製品名](オリエント化学社製)1.2g、染料VALIFAST−BLUE2620[製品名](オリエント化学社製)3.8g、シランカップリング剤KBM403[製品名](信越シリコーン社製)6.5g、防かび剤シントールM−100[製品名](住化エンビロサイエンス社製)0.5g、PGME(キシダ化学社製)24gを投入し、遊星回転撹拌機HM−500[製品名](キーエンス社製)で20分間撹拌した。得られた反射防止塗料9gにエポキシ樹脂硬化剤EH−6019[製品名](ADEKA社製)0.1gを加え遊星回転撹拌機HM−500[製品名](キーエンス社製)で3分間撹拌した。
(Comparative Example 2)
In a stirring vessel, 16 g of acrylic fine particle acreset BPA [product name] (manufactured by Nippon Shokubai Co., Ltd.) whose elastic modulus is 3.0 GPa, epoxy resin jER828 [product name] (manufactured by Mitsubishi Chemical Corporation) 7 g, titania dispersion Liquid ND139 [product name] (manufactured by Teica, titania concentration 25 mass% PGME dispersion, average primary particle size 15 nm) 40 g, dye VALIFAST-BLACK3810 [product name] (product of Orient Chemical Co.) 1.2 g, dye VALIFAST-RED3320 [Product Name] (Orient Chemical Co., Ltd.) 3.0 g, Dye VALIFAST-YELLOW 3108 [Product Name] (Orient Chemical Co., Ltd.) 1.2 g, Dye VALIFAST-BLUE 2620 [Product Name] (Orient Chemical Co., Ltd.) 3.8 g, Silane coupling agent KBM403 [product name] (Shin-Etsu Siri 6.5 g, fungicide Sintol M-100 [product name] (manufactured by Sumika Enviro Science Co., Ltd.) 0.5 g, PGME (manufactured by Kishida Chemical Co., Ltd.) 24 g, and planetary rotating stirrer HM The mixture was stirred at −500 [product name] (manufactured by Keyence Corporation) for 20 minutes. 0.1 g of epoxy resin curing agent EH-6019 [product name] (manufactured by ADEKA) was added to 9 g of the obtained antireflection coating, and the mixture was stirred for 3 minutes with a planetary rotating stirrer HM-500 [product name] (manufactured by Keyence). .

得られた反射防止塗料を前述の平板ガラスの粗面上に焼成後の膜厚が5μmとなるようスピンコーターにて成膜し、室温にて1時間乾燥後恒温炉にて200℃2時間焼成した。この時の反射防止膜中のアクリル系微粒子の濃度は30質量%、平均粒子径は500nmであった。得られた反射防止塗料および反射防止膜を表3に、反射防止膜の気泡の評価、環境耐久下での膜割れの評価結果を表4に記す。   The obtained anti-reflective coating was formed on the rough surface of the above flat glass with a spin coater so that the film thickness after firing was 5 μm, dried at room temperature for 1 hour, and then fired at 200 ° C. for 2 hours in a constant temperature oven. did. At this time, the concentration of the acrylic fine particles in the antireflection film was 30% by mass, and the average particle size was 500 nm. Table 3 shows the obtained antireflection paint and antireflection film, and Table 4 shows the evaluation results of bubbles in the antireflection film and the evaluation results of film cracking under environmental durability.

(比較例3)
撹拌用容器に、微粒子の弾性率が7.0GPaであったポリアミドイミド系微粒子トレパールPPS[製品名](東レ社製)1.95g、エポキシ樹脂jER828[製品名](三菱化学社製)7g、チタニア分散液ND139[製品名](テイカ社製、チタニア濃度25質量%PGME分散液、平均一次粒子径15nm)40g、染料(1)VALIFAST−BLACK3810[製品名](オリエント化学社製)1.2g、染料(2)VALIFAST−RED3320[製品名](オリエント化学社製)3.0g、染料(3)VALIFAST−YELLOW3108[製品名](オリエント化学社製)1.2g、染料(4)VALIFAST−BLUE2620[製品名](オリエント化学社製)3.8g、シランカップリング剤KBM403[製品名](信越シリコーン社製)6.5g、防かび剤シントールM−100[製品名](住化エンビロサイエンス社製)0.5g、PGME(キシダ化学社製)24gを投入し、遊星回転撹拌機HM−500[製品名](キーエンス社製)で20分間撹拌した。得られた反射防止塗料9gにエポキシ樹脂硬化剤EH−6019[製品名](ADEKA社製)0.1gを加え遊星回転撹拌機HM−500[製品名](キーエンス社製)で3分間撹拌した。
(Comparative Example 3)
In a stirring vessel, 1.95 g of polyamideimide fine particle trepal PPS [product name] (manufactured by Toray Industries, Inc.) whose elastic modulus of the fine particles was 7.0 GPa, 7 g of epoxy resin jER828 [product name] (manufactured by Mitsubishi Chemical Corporation), Titania dispersion ND139 [product name] (manufactured by Teica, titania concentration 25 mass% PGME dispersion, average primary particle size 15 nm) 40 g, dye (1) VALIFAST-BLACK3810 [product name] (product of Orient Chemical Co.) 1.2 g , Dye (2) VALIFAST-RED3320 [product name] (made by Orient Chemical Co., Ltd.) 3.0 g, dye (3) VALIFAST-YELLOW3108 [product name] (made by Orient Chemical Co., Ltd.) 1.2 g, dye (4) VALIFAST-BLUE2620 [Product Name] (Orient Chemical Co., Ltd.) 3.8 g, silane coupling agent 6.5 g of BM403 [product name] (manufactured by Shin-Etsu Silicone), 0.5 g of the fungicide Sintor M-100 [product name] (manufactured by Sumika Enviro Science), and 24 g of PGME (manufactured by Kishida Chemical Co., Ltd.) The mixture was stirred for 20 minutes with a planetary rotary stirrer HM-500 [product name] (manufactured by Keyence Corporation). 0.1 g of epoxy resin curing agent EH-6019 [product name] (manufactured by ADEKA) was added to 9 g of the obtained antireflection coating, and the mixture was stirred for 3 minutes with a planetary rotating stirrer HM-500 [product name] (manufactured by Keyence). .

得られた反射防止塗料を前述の平板ガラスの粗面上に焼成後の膜厚が5μmとなるようスピンコーターにて成膜し、室温にて1時間乾燥後、恒温炉にて200℃2時間焼成した。この時の反射防止膜中のポリアミドイミド系微粒子の濃度は5質量%、平均粒子径は200nmであった。得られた反射防止塗料および反射防止膜を表3に、反射防止膜の気泡の評価、環境耐久下での膜割れの評価結果を表4に示す。   The obtained anti-reflection coating was formed on the rough surface of the flat glass with a spin coater so that the film thickness after firing was 5 μm, dried at room temperature for 1 hour, and then at 200 ° C. for 2 hours in a constant temperature oven. Baked. At this time, the concentration of the polyamideimide fine particles in the antireflection film was 5% by mass, and the average particle size was 200 nm. Table 3 shows the obtained antireflection paint and antireflection film, and Table 4 shows the evaluation results of bubbles in the antireflection film and the evaluation results of film cracking under environmental durability.

(比較例4)
撹拌用容器に、微粒子の弾性率が7.0GPaであるポリアミドイミド系微粒子トレパールPPS[製品名](東レ社製)16g、エポキシ樹脂jER828[製品名](三菱化学社製)7g、チタニア分散液ND139[製品名](テイカ社製、チタニア濃度25質量%PGME分散液、平均一次粒子径15nm)40g、染料(1)VALIFAST−BLACK3810[製品名](オリエント化学社製)1.2g、染料(2)VALIFAST−RED3320[製品名](オリエント化学社製)3.0g、染料(3)VALIFAST−YELLOW3108[製品名](オリエント化学社製)1.2g、染料(4)VALIFAST−BLUE2620[製品名](オリエント化学社製)3.8g、シランカップリング剤KBM403[製品名](信越シリコーン社製)6.5g、防かび剤シントールM−100[製品名](住化エンビロサイエンス社製)0.5g、PGME(キシダ化学社製)24gを投入し、遊星回転撹拌機HM−500[製品名](キーエンス社製)で20分間撹拌した。得られた反射防止塗料9gにエポキシ樹脂硬化剤EH−6019[製品名](ADEKA社製)0.1gを加え遊星回転撹拌機HM−500[製品名](キーエンス社製)で3分間撹拌した。
(Comparative Example 4)
In a stirring vessel, 16 g of polyamideimide fine particle trepal PPS [product name] (manufactured by Toray Industries, Inc.) having an elastic modulus of 7.0 GPa, 7 g of epoxy resin jER828 [product name] (manufactured by Mitsubishi Chemical Corporation), titania dispersion ND139 [product name] (manufactured by Teica, titania concentration 25% by mass PGME dispersion, average primary particle size 15 nm) 40 g, dye (1) VALIFAST-BLACK3810 [product name] (product of Orient Chemical) 1.2 g, dye ( 2) VALIFAST-RED3320 [product name] (made by Orient Chemical Co., Ltd.) 3.0 g, dye (3) VALIFAST-YELLOW3108 [product name] (made by Orient Chemical Co., Ltd.) 1.2 g, dye (4) VALIFAST-BLUE2620 [product name] ] (Orient Chemical Co., Ltd.) 3.8g, silane coupling agent KBM 03 [Product name] (Shin-Etsu Silicone) 6.5g, Antifungal Sintor M-100 [Product name] (Suika Enviro Science) 0.5g, PGME (Kishida Chemical) 24g The mixture was stirred for 20 minutes with a planetary rotary stirrer HM-500 [product name] (manufactured by Keyence Corporation). 0.1 g of epoxy resin curing agent EH-6019 [product name] (manufactured by ADEKA) was added to 9 g of the obtained antireflection coating, and the mixture was stirred for 3 minutes with a planetary rotating stirrer HM-500 [product name] (manufactured by Keyence). .

得られた反射防止塗料を前述の平板ガラスの粗面上に焼成後の膜厚が5μmとなるようスピンコーターにて成膜し、室温にて1時間乾燥後、恒温炉にて200℃2時間焼成した。この時の反射防止膜中のポリアミドイミド系微粒子の濃度は30質量%、平均粒子径は200nmであった。得られた反射防止塗料および反射防止膜を表3に、反射防止膜の気泡の評価、環境耐久下での膜割れの評価結果を表4に示す。   The obtained anti-reflection coating was formed on the rough surface of the flat glass with a spin coater so that the film thickness after firing was 5 μm, dried at room temperature for 1 hour, and then at 200 ° C. for 2 hours in a constant temperature oven. Baked. At this time, the concentration of the polyamideimide fine particles in the antireflection film was 30% by mass, and the average particle size was 200 nm. Table 3 shows the obtained antireflection paint and antireflection film, and Table 4 shows the evaluation results of bubbles in the antireflection film and the evaluation results of film cracking under environmental durability.

Figure 2015158544
Figure 2015158544

(注1)反射防止膜の組成は、反射防止塗料の組成から溶媒のプロピレングリコールモノメチルエーテルおよび第二の微粒子に含有されているプロピレングリコールモノメチルエーテルを除いた成分の組成である。反射防止膜の微粒子の含有量は、前記反射防止膜の組成から求めた値である。 (Note 1) The composition of the antireflection film is a composition of components obtained by removing propylene glycol monomethyl ether as a solvent and propylene glycol monomethyl ether contained in the second fine particles from the composition of the antireflection coating. The content of fine particles in the antireflection film is a value obtained from the composition of the antireflection film.

Figure 2015158544
Figure 2015158544

Figure 2015158544
Figure 2015158544

Figure 2015158544
Figure 2015158544

比較例2は気泡の発生は少ないものの、微粒子の平均粒子径が大きいため、散乱が発生し、反射防止膜の外観が全体的に白くなり品位が低下した。また、膜割れは破壊靭性値が1.30MPa・m1/2以下になると発生した。   In Comparative Example 2, although the generation of bubbles was small, the average particle size of the fine particles was large, so that scattering occurred, and the appearance of the antireflection film was entirely white and the quality was lowered. Film cracking occurred when the fracture toughness value was 1.30 MPa · m1 / 2 or less.

すべての実施例および比較例4より、弾性率が0.01GPa以上7GPa以下の微粒子が光学素子用の反射防止膜に7質量%以上含まれると気泡の発生を抑制でき、外観品位の高い反射防止膜が得られることが示される。また、すべての実施例および比較例3より、膜弾性率が0.01GPa以上7GPa以下の微粒子が光学素子用の反射防止膜に25質量%以下で含まれると環境耐久下での膜割れを抑制でき、実用上十分な膜質の反射防止膜およびそれからなる光学素子が得られることが示される。   From all the examples and comparative example 4, when 7 mass% or more of the fine particles having an elastic modulus of 0.01 GPa or more and 7 GPa or less are contained in the antireflection film for optical elements, the generation of bubbles can be suppressed, and the antireflection with high appearance quality can be achieved. It is shown that a film is obtained. Further, from all the Examples and Comparative Example 3, if the antireflection film for optical elements contains fine particles having a film elastic modulus of 0.01 GPa or more and 7 GPa or less in an amount of 25% by mass or less, film cracking under environmental durability is suppressed. It is shown that an antireflection film having a sufficient film quality for practical use and an optical element comprising the same can be obtained.

本発明の反射防止膜および反射防止膜は、光学素子用の反射防止膜の界面での気泡の発生を抑制し、膜割れを防止することができるので、光学素子、遮光部材に利用することができる。   Since the antireflection film and antireflection film of the present invention can suppress the generation of bubbles at the interface of the antireflection film for optical elements and prevent film cracking, the antireflection film and antireflection film of the present invention can be used for optical elements and light shielding members. it can.

1 反射防止膜
2 レンズ
3 外周部分に当たらない光(入射光)
4 透過光
5 外周部分に当たる光(入射光)
6 内面反射光
7 外周部分
8 光学有効面
9 光学有効面外
11 レンズ
12 塗膜
13 気泡
14 大きな気泡
DESCRIPTION OF SYMBOLS 1 Antireflection film 2 Lens 3 Light which does not hit outer peripheral part (incident light)
4 Transmitted light 5 Light hitting the outer periphery (incident light)
6 Inner reflection light 7 Outer peripheral part 8 Optical effective surface 9 Out of optical effective surface 11 Lens 12 Coating film 13 Bubble 14 Large bubble

Claims (15)

少なくともエポキシ樹脂と、着色剤と、微粒子と、溶媒を含有する光学素子用の反射防止塗料であって、前記微粒子の下記の式(1)で表される膜弾性率(Ef)が0.01GPa以上7GPa以下で、前記微粒子の平均粒子径が50nm以上200nm以下であり、かつ前記微粒子の含有量が3質量%以上14質量%以下であることを特徴とする反射防止塗料。
式(1) Ef=(Ec−EmVm)/Vf
(式中、Efは微粒子の膜弾性率(GPa)、Ecは微粒子20質量部とエポキシ樹脂80質量部からなる複合材料の膜弾性率(GPa)、Emはエポキシ樹脂単体の膜弾性率(GPa)、Vmはエポキシ樹脂の体積の割合、Vfは微粒子の体積の割合を表す。)
An antireflection paint for an optical element containing at least an epoxy resin, a colorant, fine particles, and a solvent, and a film elastic modulus (Ef) represented by the following formula (1) of the fine particles is 0.01 GPa An antireflective coating composition having a particle size of 7 GPa or less, an average particle diameter of the fine particles of 50 nm to 200 nm, and a content of the fine particles of 3% to 14% by mass.
Formula (1) Ef = (Ec−EmVm) / Vf
(In the formula, Ef is the film elastic modulus (GPa) of fine particles, Ec is the film elastic modulus (GPa) of a composite material composed of 20 parts by mass of fine particles and 80 parts by mass of epoxy resin, and Em is the film elastic modulus (GPa) of a single epoxy resin. Vm represents the volume ratio of the epoxy resin, and Vf represents the volume ratio of the fine particles.)
前記微粒子は有機微粒子であることを特徴とする請求項1に記載の反射防止塗料。   The antireflection paint according to claim 1, wherein the fine particles are organic fine particles. 前記着色剤が染料であることを特徴とする請求項1または2に記載の反射防止塗料。   The antireflection paint according to claim 1, wherein the colorant is a dye. 前記反射防止塗料にはさらに無機化合物よりなる第二の微粒子を含有することを特徴とする請求項1乃至3のいずれかの項に記載の反射防止塗料。   The antireflection paint according to any one of claims 1 to 3, wherein the antireflection paint further contains second fine particles made of an inorganic compound. 前記第二の微粒子の屈折率が2.2以上であることを特徴とする請求項4に記載の反射防止塗料。   The antireflection paint according to claim 4, wherein the second fine particles have a refractive index of 2.2 or more. 前記第二の微粒子が、酸化チタンを含むことを特徴とする請求項4または5に記載の反射防止塗料。   6. The antireflection paint according to claim 4, wherein the second fine particles contain titanium oxide. 前記第二の微粒子の平均粒子径が10nm以上100nm以下であることを特徴とする請求項4乃至6のいずれかの項に記載の反射防止塗料。   The antireflection paint according to any one of claims 4 to 6, wherein an average particle size of the second fine particles is 10 nm or more and 100 nm or less. 少なくともエポキシ樹脂と、着色剤と、微粒子を含有する光学素子用の反射防止膜であって、前記微粒子の下記の式(1)で表される膜弾性率(Ef)が0.01GPa以上7GPa以下で、前記微粒子の平均粒子径が50nm以上200nm以下であり、かつ前記微粒子の含有量が7質量%以上25質量%以下であることを特徴とする反射防止膜。
式(1) Ef=(Ec−EmVm)/Vf
(式中、Efは微粒子の膜弾性率(GPa)、Ecは微粒子20質量部とエポキシ樹脂80質量部からなる複合材料の膜弾性率(GPa)、Emはエポキシ樹脂単体の膜弾性率(GPa)、Vmはエポキシ樹脂の体積の割合、Vfは微粒子の体積の割合を表す。)
An antireflection film for an optical element containing at least an epoxy resin, a colorant, and fine particles, and a film elastic modulus (Ef) represented by the following formula (1) of the fine particles is 0.01 GPa to 7 GPa And an average particle diameter of the fine particles is 50 nm or more and 200 nm or less, and a content of the fine particles is 7 mass% or more and 25 mass% or less.
Formula (1) Ef = (Ec−EmVm) / Vf
(In the formula, Ef is the film elastic modulus (GPa) of fine particles, Ec is the film elastic modulus (GPa) of a composite material composed of 20 parts by mass of fine particles and 80 parts by mass of epoxy resin, and Em is the film elastic modulus (GPa) of a single epoxy resin. Vm represents the volume ratio of the epoxy resin, and Vf represents the volume ratio of the fine particles.)
前記微粒子は有機微粒子であることを特徴とする請求項8に記載の反射防止膜。   The antireflection film according to claim 8, wherein the fine particles are organic fine particles. 前記着色剤が染料であることを特徴とする請求項8または9に記載の反射防止膜。   The antireflection film according to claim 8, wherein the colorant is a dye. 前記反射防止膜にはさらに無機化合物よりなる第二の微粒子を含有することを特徴とする請求項8乃至10のいずれかの項に記載の反射防止膜。   The antireflection film according to any one of claims 8 to 10, wherein the antireflection film further contains second fine particles made of an inorganic compound. 前記第二の微粒子の屈折率が2.2以上であることを特徴とする請求項11に記載の反射防止膜。   The antireflection film according to claim 11, wherein the second fine particles have a refractive index of 2.2 or more. 前記第二の微粒子が、酸化チタンを含むことを特徴とする請求項11または12に記載の反射防止膜。   The antireflection film according to claim 11, wherein the second fine particles contain titanium oxide. 前記第二の微粒子の平均粒子径が10nm以上100nm以下であることを特徴とする請求項11乃至13のいずれかの項に記載の反射防止膜。   The antireflection film according to any one of claims 11 to 13, wherein an average particle diameter of the second fine particles is 10 nm or more and 100 nm or less. 光学部材の光学有効面外に反射防止膜を有する光学素子であって、前記反射防止膜は請求項8乃至14のいずれかに記載の反射防止膜であることを特徴とする光学素子。   An optical element having an antireflection film outside the optically effective surface of the optical member, wherein the antireflection film is the antireflection film according to any one of claims 8 to 14.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI689563B (en) * 2017-12-18 2020-04-01 日商佳能化成股份有限公司 Surface anti-reflection coating and surface anti-reflection coating film

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI689563B (en) * 2017-12-18 2020-04-01 日商佳能化成股份有限公司 Surface anti-reflection coating and surface anti-reflection coating film

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