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JP2015007471A - Gear device for railway vehicle - Google Patents

Gear device for railway vehicle Download PDF

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Publication number
JP2015007471A
JP2015007471A JP2014042624A JP2014042624A JP2015007471A JP 2015007471 A JP2015007471 A JP 2015007471A JP 2014042624 A JP2014042624 A JP 2014042624A JP 2014042624 A JP2014042624 A JP 2014042624A JP 2015007471 A JP2015007471 A JP 2015007471A
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Japan
Prior art keywords
inner ring
gear
axle
railway vehicle
bearing
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Japanese (ja)
Inventor
明宏 野口
Akihiro Noguchi
明宏 野口
佳弘 井内
Yoshihiro Iuchi
佳弘 井内
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Toyo Electric Manufacturing Ltd
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Toyo Electric Manufacturing Ltd
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Priority to JP2014042624A priority Critical patent/JP2015007471A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/54Systems consisting of a plurality of bearings with rolling friction
    • F16C19/546Systems with spaced apart rolling bearings including at least one angular contact bearing
    • F16C19/547Systems with spaced apart rolling bearings including at least one angular contact bearing with two angular contact rolling bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2361/00Apparatus or articles in engineering in general
    • F16C2361/61Toothed gear systems, e.g. support of pinion shafts

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  • General Details Of Gearings (AREA)
  • Mounting Of Bearings Or Others (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a gear device for a railway vehicle having a structure capable of preventing a creep phenomenon while the railway vehicle is traveling.SOLUTION: In a gear device GM for a railway vehicle according to the present invention, a gear 5 fixed to an axle 4 is housed in a gear box 1, and axle portions positioned on both axial sides of the gear are respectively journaled by the gear box via bearings 7. An inner ring 71 of each bearing is press-fitted with the axle, and a bearing presser 8 for holding the inner ring between it and the gear from both axial sides is fixed to the axle. A rotation-prevention fitting part 9 for blocking relative rotation of the inner ring to one member out of the gear and the bearing presser is formed on a contact end face between at least one of the gear and the bearing presser, and the inner ring.

Description

本発明は、鉄道車両用の歯車装置に関する。   The present invention relates to a gear device for a railway vehicle.

鉄道車両では、モータなどの駆動源から車軸に動力を伝達するときに、一段減速機としての歯車装置を介在させるものがある。このような歯車装置は例えば特許文献1で知られている。このものは、歯車箱内に車軸に固定される歯車(大歯車)が収納され、歯車の軸方向両側に位置する車軸部分が夫々軸受を介して歯車箱に軸支されている。各軸受の内輪は車軸にしまり嵌めされ、歯車との間で内輪を軸方向両側から挟み込む軸受押えが車軸にしまり嵌めにより固定されている。   Some railcars interpose a gear device as a one-stage reduction gear when power is transmitted from a drive source such as a motor to an axle. Such a gear device is known from Patent Document 1, for example. In this gear, a gear (large gear) fixed to an axle is accommodated in a gear box, and axle portions located on both sides in the axial direction of the gear are respectively supported by the gear box via bearings. The inner ring of each bearing is tightly fitted to the axle, and a bearing retainer that sandwiches the inner ring from both sides in the axial direction is fixed to the axle by interference fitting.

ここで、鉄道車両の走行時(車軸の回転中)、車軸と軸受の内輪との間に温度差が生じて軸受の内輪が拡径すると、車軸に対して軸受の内輪が相対回転してしまうというクリープ現象が発生することがある。このようにクリープ現象が発生した場合、軸受の内輪が車軸と擦りながら回転してしまうため、車軸が傷つくという問題がある。   Here, when the railway vehicle travels (while the axle is rotating), if the temperature difference occurs between the axle and the inner ring of the bearing and the inner ring of the bearing expands, the inner ring of the bearing rotates relative to the axle. The creep phenomenon may occur. When the creep phenomenon occurs in this manner, the inner ring of the bearing rotates while rubbing against the axle, which causes a problem that the axle is damaged.

特開平9−152020号公報Japanese Patent Laid-Open No. 9-152020

本発明は、以上の点に鑑み、鉄道車両の走行時におけるクリープ現象の発生を防止することができる構造を持つ鉄道車両用の歯車装置を提供することをその課題とする。   In view of the above, it is an object of the present invention to provide a gear device for a railway vehicle having a structure capable of preventing the occurrence of a creep phenomenon during traveling of the railway vehicle.

上記の課題を解決するために、本発明は、歯車箱内に車軸に固定される歯車が収納され、歯車の軸方向両側に位置する車軸部分が夫々軸受を介して歯車箱に軸支される鉄道車両用の歯車装置であって、各軸受の内輪が車軸にしまり嵌めされ、歯車との間で内輪を軸方向両側から挟み込む軸受押えが車軸に固定されるものにおいて、歯車と軸受押えとの少なくとも一方の部材と、内輪との接触端面に、一方の部材に対する内輪の相対回転を阻止する回り止め係合部が形成されることを特徴とする。   In order to solve the above-described problems, the present invention is configured such that a gear fixed to an axle is accommodated in a gear box, and axle portions located on both sides in the axial direction of the gear are respectively supported by the gear box via bearings. A gear device for a railway vehicle, in which an inner ring of each bearing is tightly fitted to an axle, and a bearing retainer that sandwiches the inner ring from both sides in the axial direction is fixed to the axle. An anti-rotation engaging portion that prevents relative rotation of the inner ring with respect to one member is formed on a contact end surface between at least one member and the inner ring.

本発明によれば、鉄道車両の走行時、車軸と軸受の内輪との間に温度差が生じて軸受の内輪が拡径しても、歯車と軸受押えとの少なくとも一方の部材がストッパとして機能することで、一方の部材に対する内輪の相対回転が阻止され、クリープ現象の発生が効果的に防止される。これにより、軸受の内輪が車軸と擦りながら回転して車軸に傷をつけるといった不具合は生じない。   According to the present invention, when a railway vehicle travels, even if a temperature difference occurs between the axle and the inner ring of the bearing and the inner ring of the bearing expands, at least one member of the gear and the bearing retainer functions as a stopper. By doing so, the relative rotation of the inner ring with respect to one member is prevented, and the occurrence of the creep phenomenon is effectively prevented. Thereby, the trouble that the inner ring | wheel of a bearing rotates, rubbing with an axle shaft, and damages an axle shaft does not arise.

ところで、回り止め係合部を形成する場合、一方の部材と軸受の内輪との接触端面に、互いに噛み合うセレーションやドグ歯を設けることも考えられるが、これでは、構造が複雑になって加工コストが高くなる。そこで、本発明においては、前記回り止め係合部は、前記一方の部材と前記内輪とが嵌り合う軸方向の段差で構成され、この段差の断面形状は、前記車軸の中心線に対して偏心した円形である構成を採用することが好ましい。これによれば、断面円形の段差を設けるだけの簡単な構造で一方の部材に対する内輪の相対回転を阻止することが実現でき、コストダウンを図ることができる。   By the way, when forming the anti-rotation engaging portion, it is conceivable to provide serrations and dog teeth that mesh with each other on the contact end surface of one member and the inner ring of the bearing. Becomes higher. Therefore, in the present invention, the anti-rotation engaging portion is configured by an axial step in which the one member and the inner ring are fitted, and the cross-sectional shape of the step is eccentric with respect to the center line of the axle. It is preferable to adopt a configuration having a circular shape. According to this, it is possible to prevent relative rotation of the inner ring with respect to one member with a simple structure in which a step having a circular cross section is provided, and cost reduction can be achieved.

他方で、前記回り止め係合部は、前記一方の部材と前記内輪とのいずれか一方の接触端面に立設されるピン部材と、前記一方の部材と前記内輪とのいずれか他方の接触端面に形成される、ピン部材が嵌挿される孔とを有する構成を採用することもできる。   On the other hand, the anti-rotation engaging portion includes a pin member standing on one contact end surface of the one member and the inner ring, and the other contact end surface of the one member and the inner ring. It is also possible to adopt a configuration having a hole that is formed in and into which a pin member is inserted.

本発明の鉄道車両用の歯車装置の構成を説明する断面図。Sectional drawing explaining the structure of the gear apparatus for railway vehicles of this invention. 大歯車部分の構成を説明する断面図。Sectional drawing explaining the structure of a large gear part. 図2のIII−III線に沿った断面図。Sectional drawing along the III-III line of FIG. 本発明の変形例に係る鉄道車両用の歯車装置の構成を説明する断面図。Sectional drawing explaining the structure of the gear apparatus for railway vehicles which concerns on the modification of this invention.

以下、図面を参照して、本発明の実施形態に係る鉄道車両用の歯車装置を説明する。以下において、「上」、「下」といった方向を示す用語は図1を基準とする。   Hereinafter, a gear device for a railway vehicle according to an embodiment of the present invention will be described with reference to the drawings. In the following, terms indicating directions such as “up” and “down” are based on FIG.

図1を参照して、GMは、鉄道車両用の歯車装置である。歯車装置GMは、歯車箱1を有し、歯車箱1内には、互いに噛み合う、図示省略のモータ等の駆動源に連結された入力軸2に固定の小歯車3と、車軸4にしまり嵌めにより固定の大歯車(歯車)5とが収納され、大歯車5の下部が潤滑油6内に浸漬されている。   Referring to FIG. 1, GM is a gear device for a railway vehicle. The gear device GM has a gear box 1, and a small gear 3 fixed to an input shaft 2 that is meshed with each other and connected to a drive source such as a motor (not shown) that is meshed with the gear unit 1 and an axle 4. Thus, the fixed large gear (gear) 5 is accommodated, and the lower portion of the large gear 5 is immersed in the lubricating oil 6.

図2も参照して、大歯車5の軸方向両側に位置する車軸4部分は夫々軸受としての円錐ころ軸受7を介して歯車箱1に軸支されている。円錐ころ軸受7は、車軸4にしまり嵌めされる内輪71と、ころ72と、リテーナ−73と、外輪74とを備える公知のものである。この場合、歯車箱1の軸受装着部には、外輪74に外嵌する蓋体11が固定されている。また、大歯車5との間で内輪71を軸方向両側から挟み込む軸受押え8が車軸4にしまり嵌めにより固定されている。そして、大歯車5が回転すると、歯車箱1下部の潤滑油6がかき上げられ、小歯車3と大歯車5との噛み合い面や円錐ころ軸受7の潤滑が行われる。なお、車軸4と、大歯車5及び軸受押え8とは、キーやスプラインを用いて固定するようにしてもよい。   Referring also to FIG. 2, the axle 4 portions located on both sides in the axial direction of the large gear 5 are pivotally supported on the gear box 1 via tapered roller bearings 7 serving as bearings. The tapered roller bearing 7 is a known one that includes an inner ring 71 that is tightly fitted to the axle 4, rollers 72, a retainer 73, and an outer ring 74. In this case, a lid 11 that is fitted around the outer ring 74 is fixed to the bearing mounting portion of the gear box 1. A bearing retainer 8 that sandwiches the inner ring 71 from both sides in the axial direction with the large gear 5 is fixed to the axle 4 by an interference fit. When the large gear 5 rotates, the lubricating oil 6 at the lower portion of the gear box 1 is pulled up, and the meshing surface of the small gear 3 and the large gear 5 and the tapered roller bearing 7 are lubricated. The axle 4, the large gear 5, and the bearing retainer 8 may be fixed using a key or a spline.

ここで、鉄道車両の走行時、車軸4と円錐ころ軸受7の内輪71との間に温度差が生じて内輪71が拡径すると、車軸4に対して内輪71が相対回転してしまうというクリープ現象が発生することがある。このようにクリープ現象が発生すると、内輪71が車軸4と擦りながら回転してしまうため、車軸4が傷つかないようにする必要がある。そこで、本実施形態では、軸受押え8と内輪71との接触端面に、当該軸受け押え8に対する内輪71の相対回転を阻止する回り止め係合部9を形成した。回り止め係合部9は、図2及び図3に示すように、軸受押え8と内輪71とが嵌り合う軸方向の段差91で構成され、段差91の断面形状を車軸4の中心線Caに対して偏心した円形とした。この場合、偏心量Reは、軸受押え8がストッパとして機能する範囲内で適宜設定される。   Here, when the railway vehicle travels, if the temperature difference occurs between the axle 4 and the inner ring 71 of the tapered roller bearing 7 and the inner ring 71 expands, the creep that the inner ring 71 rotates relative to the axle 4. A phenomenon may occur. When the creep phenomenon occurs in this way, the inner ring 71 rotates while rubbing against the axle 4, so it is necessary to prevent the axle 4 from being damaged. Therefore, in the present embodiment, the detent engagement portion 9 that prevents the relative rotation of the inner ring 71 with respect to the bearing retainer 8 is formed on the contact end surface between the bearing retainer 8 and the inner ring 71. As shown in FIGS. 2 and 3, the anti-rotation engaging portion 9 includes an axial step 91 in which the bearing retainer 8 and the inner ring 71 are fitted, and the cross-sectional shape of the step 91 is set to the center line Ca of the axle 4. It was a circular shape that was eccentric. In this case, the eccentric amount Re is appropriately set within a range in which the bearing retainer 8 functions as a stopper.

上記実施形態によれば、鉄道車両の走行時、車軸4と内輪71との間に温度差が生じて内輪71が拡径しても、軸受押え8がストッパとして機能を果すことで、クリープ現象の発生が防止される。これにより、内輪71が車軸4と擦りながら回転して車軸4に傷をつけるといった不具合は生じない。しかも、回り止め係合部9は、軸受押え8と内輪71とが嵌り合う軸方向の段差91で構成し、この段差91の断面形状を車軸4の中心線に対して偏心した円形としたため、断面円形の段差91を設けるだけの簡単な構造で軸受押え8に対する内輪71の相対回転を阻止することが実現でき、コストダウンを図ることができる。なお、上記実施形態のように、軸受押え8がしまり嵌めにより車軸4に固定されている場合、温度差で車軸4に対して軸受押え8が相対回転するというクリープ現象が発生する虞もあるが、内輪71のクリープ現象と同時期に発生することは殆どないため、内輪71のクリープ現象の発生を効果的に防止することができる。   According to the above-described embodiment, when the railway vehicle travels, even if a temperature difference occurs between the axle 4 and the inner ring 71 and the inner ring 71 expands in diameter, the bearing retainer 8 functions as a stopper, thereby causing a creep phenomenon. Is prevented from occurring. Thereby, the malfunction that the inner ring | wheel 71 rotates, rubbing with the axle shaft 4, and the axle shaft 4 is damaged does not arise. Moreover, the anti-rotation engaging portion 9 is configured by an axial step 91 in which the bearing retainer 8 and the inner ring 71 are fitted, and the cross-sectional shape of the step 91 is a circular shape that is eccentric with respect to the center line of the axle 4. It is possible to prevent relative rotation of the inner ring 71 with respect to the bearing retainer 8 with a simple structure in which the step 91 having a circular cross section is provided, and cost reduction can be achieved. When the bearing retainer 8 is fixed to the axle 4 by an interference fit as in the above embodiment, a creep phenomenon may occur in which the bearing retainer 8 rotates relative to the axle 4 due to a temperature difference. Since it hardly occurs at the same time as the creep phenomenon of the inner ring 71, the creep phenomenon of the inner ring 71 can be effectively prevented.

以上、本発明の実施形態について説明したが、本発明は上記ものに限定されるものではない。上記実施形態では、回り止め係合部9を軸受押え8に形成したものを例に説明したが、これに限定されるものではなく、軸受押え8と共に、または、軸受押え8に代えて、大歯車5との内輪71との接触端面に回り止め係合部9を形成することができる。   As mentioned above, although embodiment of this invention was described, this invention is not limited to the above. In the above embodiment, the rotation stopper engaging portion 9 is formed on the bearing retainer 8 as an example. However, the present invention is not limited to this. The detent engagement portion 9 can be formed on the contact end surface of the gear 5 with the inner ring 71.

また、図4に示すように、大歯車5の内輪71との接触面に、ノックピン(ピン部材)90aを打ち込みにより立設し、このノックピン90aの位置に対応させて内輪71の大歯車5との接触面にノックピン90aが嵌挿される孔90bを形成して回り止め係合部90を形成することもできる。この場合、ノックピン90aと孔90bとで構成される回り止め係合部90は周方向に複数個所設けることが好ましい。また、歯車5へのノックピン90aの立設位置や、内輪71への孔90bの形成位置は強度等を考慮して適宜設定され、ノックピン90aの立設は打ち込みによるものに限定されるものではない。   Also, as shown in FIG. 4, a knock pin (pin member) 90a is erected on the contact surface of the large gear 5 with the inner ring 71 by driving in, and the large gear 5 of the inner ring 71 is associated with the position of the knock pin 90a. The anti-rotation engaging portion 90 can also be formed by forming a hole 90b into which the knock pin 90a is inserted into the contact surface. In this case, it is preferable to provide a plurality of anti-rotation engaging portions 90 including the knock pins 90a and the holes 90b in the circumferential direction. Further, the standing position of the knock pin 90a on the gear 5 and the formation position of the hole 90b on the inner ring 71 are appropriately set in consideration of strength and the like, and the standing position of the knock pin 90a is not limited to that by driving. .

なお、ピン部材の立設方法はノックピンによるものに限定されるものではない。更に、ノックピン90aと孔90bとで構成される回り止め係合部90は、軸受押え8と内輪71との接触面に形成することもできる。   In addition, the standing method of a pin member is not limited to the thing by a knock pin. Further, the anti-rotation engaging portion 90 composed of the knock pin 90 a and the hole 90 b can be formed on the contact surface between the bearing retainer 8 and the inner ring 71.

上記変形例の回り止め係合部90によれば、上記実施形態同様、簡単な構造で軸受押え8に対する内輪71の相対回転を阻止することが実現でき、その上、内輪71のクリープ現象の発生を効果的に防止することができる。   According to the anti-rotation engaging portion 90 of the modified example, it is possible to prevent relative rotation of the inner ring 71 with respect to the bearing retainer 8 with a simple structure as in the above-described embodiment, and furthermore, the occurrence of a creep phenomenon of the inner ring 71 occurs. Can be effectively prevented.

GM…歯車装置、1…歯車箱、4…車軸、5…大歯車(歯車)、7…円錐ころ軸受(軸受)、71…内輪、8…軸受押え、9,90…回り止め係合部、90a…ノックピン(ピン部材)、90b…孔、91…段差、Ce…車軸の中心線、Re…偏心量。

GM ... Gear device, 1 ... Gear box, 4 ... Axle, 5 ... Large gear (gear), 7 ... Conical roller bearing (bearing), 71 ... Inner ring, 8 ... Bearing presser, 9,90 ... Non-rotating engagement part, 90a ... knock pin (pin member), 90b ... hole, 91 ... step, Ce ... centerline of axle, Re ... eccentricity.

Claims (3)

歯車箱内に車軸に固定される歯車が収納され、歯車の軸方向両側に位置する車軸部分が夫々軸受を介して歯車箱に軸支される鉄道車両用の歯車装置であって、各軸受の内輪が車軸にしまり嵌めされ、歯車との間で内輪を軸方向両側から挟み込む軸受押えが車軸に固定されるものにおいて、
歯車と軸受押えとの少なくとも一方の部材と、内輪との接触端面に、一方の部材に対する内輪の相対回転を阻止する回り止め係合部が形成されることを特徴とする鉄道車両用の歯車装置。
A gear device for a railway vehicle in which gears fixed to an axle are housed in a gear box, and axle portions located on both sides in the axial direction of the gear are respectively supported by the gear box via bearings, The inner ring is tightly fitted to the axle, and the bearing retainer that clamps the inner ring from both sides in the axial direction with the gear is fixed to the axle.
A gear device for a railway vehicle, characterized in that at least one member of a gear and a bearing retainer and a contact end surface between the inner ring and the inner ring are formed with a rotation engaging portion that prevents relative rotation of the inner ring with respect to the one member. .
前記回り止め係合部は、前記一方の部材と前記内輪とが嵌り合う軸方向の段差で構成され、この段差の断面形状は、前記車軸の中心線に対して偏心した円形であることを特徴とする請求項1記載の鉄道車両用の歯車装置。   The anti-rotation engaging portion is configured by an axial step in which the one member and the inner ring are fitted, and a cross-sectional shape of the step is a circular shape eccentric with respect to a center line of the axle. The gear device for a railway vehicle according to claim 1. 前記回り止め係合部は、前記一方の部材と前記内輪とのいずれか一方の接触端面に立設されるピン部材と、前記一方の部材と前記内輪とのいずれか他方の接触端面に形成される、ピン部材が嵌挿される孔とを有することを特徴とする請求項1記載の鉄道車両用の歯車装置。

The anti-rotation engaging portion is formed on a pin member erected on one of the contact end surfaces of the one member and the inner ring, and on the other contact end surface of the one member and the inner ring. The gear device for a railway vehicle according to claim 1, further comprising a hole into which the pin member is inserted.

JP2014042624A 2013-05-27 2014-03-05 Gear device for railway vehicle Pending JP2015007471A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022254716A1 (en) * 2021-06-04 2022-12-08 三菱電機株式会社 Gear device, bearing removal device, and bearing removal method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4295750A (en) * 1980-05-23 1981-10-20 The United States Of America As Represented By The Secretary Of The Army Shaft-component connection means
JP2001151103A (en) * 1999-11-29 2001-06-05 Sumitomo Metal Ind Ltd Bearing structure for railway vehicle gear device
JP2009083699A (en) * 2007-10-01 2009-04-23 Jtekt Corp Wheel support device
JP2009191455A (en) * 2008-02-12 2009-08-27 Nakanishi Eng:Kk Window sash opening/closing equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4295750A (en) * 1980-05-23 1981-10-20 The United States Of America As Represented By The Secretary Of The Army Shaft-component connection means
JP2001151103A (en) * 1999-11-29 2001-06-05 Sumitomo Metal Ind Ltd Bearing structure for railway vehicle gear device
JP2009083699A (en) * 2007-10-01 2009-04-23 Jtekt Corp Wheel support device
JP2009191455A (en) * 2008-02-12 2009-08-27 Nakanishi Eng:Kk Window sash opening/closing equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022254716A1 (en) * 2021-06-04 2022-12-08 三菱電機株式会社 Gear device, bearing removal device, and bearing removal method

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